JP6965004B2 - Printed wiring board and its manufacturing method - Google Patents

Printed wiring board and its manufacturing method Download PDF

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JP6965004B2
JP6965004B2 JP2017061264A JP2017061264A JP6965004B2 JP 6965004 B2 JP6965004 B2 JP 6965004B2 JP 2017061264 A JP2017061264 A JP 2017061264A JP 2017061264 A JP2017061264 A JP 2017061264A JP 6965004 B2 JP6965004 B2 JP 6965004B2
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metal piece
accommodating hole
radiator
electronic component
opening end
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JP2018164025A (en
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秀幸 新井
裕二 小林
正幸 塩原
純一 市川
良一 菅野
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日本シイエムケイ株式会社
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Description

本発明は、電子部品からの発熱を、当該電子部品の直下に配置した金属片によって、当該電子部品実装面と対向する面側に配置された放熱体へと伝熱させるプリント配線板とその製造方法に関するものである。 INDUSTRIAL APPLICABILITY The present invention is a printed wiring board and its manufacture, in which heat generated from an electronic component is transferred to a heat radiating body arranged on the surface side facing the electronic component mounting surface by a metal piece arranged directly under the electronic component. It's about the method.

電子部品(例えば、「FET」や「MOSFET」などの、発熱量の多い表面実装型電子部品)からの発熱を効率よく外部に放熱させる手段として、プリント配線板に実装する電子部品の直下に、貫通めっきスルーホールからなるサーマルビアを複数設け、当該プリント配線板の裏面側に配置された放熱体(放熱パターンやヒートシンク)などを介して外部に放熱させるという手段が、従来、一般的に利用されてきた。 As a means to efficiently dissipate heat generated from electronic components (for example, surface mount electronic components such as "FETs" and "MOSFETs" that generate a large amount of heat) to the outside, directly under the electronic components mounted on the printed wiring board. Conventionally, a means of providing a plurality of thermal vias composed of through-holes through holes and dissipating heat to the outside via a radiator (radiation pattern or heat sink) arranged on the back surface side of the printed wiring board has been generally used. I came.

しかし、機器の高機能化、高性能化の進展により、電子部品からの発熱量が、従来の物とは比べ物にならないほど多くなってきたため、上記貫通めっきスルーホールからなるサーマルビアでは、処理しきれなくなってきた(即ち、電子部品を正常に動作させるだけの放熱処理ができなくなってきた)。
そこで近年では、上記サーマルビアに代えて、熱容量の大きい金属片(例えば「銅片」)を埋め込むという手段が検討報告されている(例えば、特許文献1参照)。
However, due to the progress of higher functionality and higher performance of equipment, the amount of heat generated from electronic components has increased to an extent that is incomparable to conventional ones. It has become impossible to cut off (that is, it has become impossible to dissipate heat enough to operate electronic components normally).
Therefore, in recent years, a means of embedding a metal piece having a large heat capacity (for example, "copper piece") instead of the thermal via has been studied and reported (see, for example, Patent Document 1).

上記「金属片」を埋め込む構成のプリント配線板の一例を、図7に示したプリント回路基板Pcの概略断面図を用いて説明する。
なお、文中(本発明の構成を説明する文も含む)に、「プリント配線板」と「プリント回路基板」という用語が登場するが、説明の便宜上、電子部品と放熱体を実装及び配置する前のものを「プリント配線板」、これらを実装及び配置した後のものを「プリント回路基板」と使い分けて表記している。
また、金属片収容孔に金属片を収容する際の説明において、「電子部品実装面側開口端」、「放熱体配置面側開口端」という用語が登場するが、ここでいう「開口端」とは、「絶縁基板」に設けられた「金属片収容孔」の開口端部のみを意味するものではなく、「金属片収容孔開口端」の周囲を囲うように設けられる、例えば図6及び図7に示される「外層配線パターン3a、3b」や「ソルダーレジスト7」が、「電子部品11や放熱体14」と「金属片収容孔8」の開口端部との間に存在する場合には、当該「外層配線パターン3a、3b」や「ソルダーレジスト7」によって形成された開口端部を意味する。尚、図6中、符号10は接着剤、8Aは電子部品実装面側開口端の位置、8Bは放熱体配置面側開口端の位置を示している。
An example of a printed wiring board having a configuration in which the above-mentioned "metal piece" is embedded will be described with reference to a schematic cross-sectional view of the printed circuit board Pc shown in FIG. 7.
The terms "printed wiring board" and "printed circuit board" appear in the text (including text explaining the configuration of the present invention), but for convenience of explanation, before mounting and arranging the electronic components and the radiator. The ones are referred to as "printed wiring boards", and the ones after mounting and arranging them are referred to as "printed circuit boards".
Further, in the description of accommodating a metal piece in the metal piece accommodating hole, the terms "electronic component mounting surface side opening end" and "radiator placement surface side opening end" appear, but the "opening end" here. Does not mean only the opening end of the "metal piece accommodating hole" provided in the "insulating substrate", but is provided so as to surround the "metal piece accommodating hole opening end", for example, FIG. When the "outer layer wiring patterns 3a and 3b" and the "solder resist 7" shown in FIG. 7 are present between the "electronic component 11 and the radiator 14" and the open end of the "metal piece accommodating hole 8". Means the open end formed by the "outer layer wiring patterns 3a and 3b" and the "solder resist 7". In FIG. 6, reference numeral 10 indicates an adhesive, 8A indicates the position of the opening end on the electronic component mounting surface side, and 8B indicates the position of the opening end on the radiator arrangement surface side.

図7において、プリント回路基板Pcは、少なくとも、絶縁基板1と、当該絶縁基板1の一方の面に実装された電子部品11と、当該絶縁基板1の他方の面に配置された放熱体(ヒートシンクなど)14と、当該絶縁基板1を貫通する金属片収容孔8と、当該金属片収容孔8内に配置され、且つ、電子部品接続側露出面99A側では半田13を介して電子部品11と接続されるとともに、放熱体接続側露出面99B側では熱伝導性接着剤(熱伝導性及び絶縁性のあるグリスやシートなど)15を介して放熱体14と接続される金属片99と、当該絶縁基板1における電子部品実装側面Aであって、当該金属片収容孔8を囲うように形成されたソルダーレジスト7とを備えた構成からなる。尚、図中に示した符号12は、電子部品11から引き出された端子であり、プリント配線板Pwに設けられた実装パッド3cに半田を介して接続されている。 In FIG. 7, the printed circuit board Pc is at least an insulating substrate 1, an electronic component 11 mounted on one surface of the insulating substrate 1, and a radiator (heat sink) arranged on the other surface of the insulating substrate 1. Etc.) 14, a metal piece accommodating hole 8 penetrating the insulating substrate 1, and an electronic component 11 arranged in the metal piece accommodating hole 8 and via a solder 13 on the exposed surface 99A side of the electronic component connection side. A metal piece 99 that is connected and is connected to the heat radiating body 14 via a heat conductive adhesive (heat conductive and insulating grease, sheet, etc.) 15 on the exposed surface 99B side of the heat radiating body, and the said metal piece 99. The electronic component mounting side surface A of the insulating substrate 1 includes a solder resist 7 formed so as to surround the metal piece accommodating hole 8. Reference numeral 12 shown in the drawing is a terminal drawn from the electronic component 11, and is connected to the mounting pad 3c provided on the printed wiring board Pw via solder.

当該金属片収容孔8内に配置されている金属片99としては、電子部品接続側露出面99A側に、半田付け工程時に半田が流出するのを抑制するための凹部99aを設けたものが用いられているとともに、当該凹部99aと反対側、即ち凸部99b側の面(放熱体接続側露出面99B)を、絶縁基板1の放熱体配置側面B(放熱体14を配置する側の面)と同一平面になるように配置されている。 As the metal piece 99 arranged in the metal piece accommodating hole 8, a metal piece 99a provided with a recess 99a on the exposed surface 99A side on the electronic component connection side to prevent solder from flowing out during the soldering process is used. The surface opposite to the concave portion 99a, that is, the surface on the convex portion 99b side (exposed surface 99B on the radiator connection side), is the radiator arrangement side surface B (the surface on the side where the radiator 14 is arranged) of the insulating substrate 1. It is arranged so as to be in the same plane as.

ところで、この種のプリント回路基板に使用されるプリント配線板を製造する上で最も注意が必要となるのが、金属片収容孔内に配置される金属片のZ軸方向の飛び出しである。
例えば、図7の構成を用いて説明すると、電子部品接続側露出面99Aが金属片収容孔8の周囲を囲うように形成されたソルダーレジスト7よりも突出してしまった場合には、当該電子部品11の実装不良が発生する懸念があり、また、放熱体接続側露出面99Bが絶縁基板1の下面(放熱体配置側面B)よりも突出してしまった場合には、金属片99と金属性の放熱体14との距離が狭まり、絶縁性を有する熱伝導性接着剤15が薄くなってしまうため、金属片99と放熱体14との間の絶縁信頼性を確保できなくなるという懸念があるからである。
By the way, the most important thing to pay attention to in manufacturing the printed wiring board used for this kind of printed circuit board is the protrusion of the metal piece arranged in the metal piece accommodating hole in the Z-axis direction.
For example, to explain using the configuration of FIG. 7, when the exposed surface 99A on the electronic component connection side protrudes from the solder resist 7 formed so as to surround the metal piece accommodating hole 8, the electronic component concerned. If there is a concern that mounting failure of No. 11 may occur, and if the exposed surface 99B on the radiator connection side protrudes from the lower surface (dissipator arrangement side surface B) of the insulating substrate 1, the metal piece 99 and the metallic piece 99B This is because there is a concern that the insulation reliability between the metal piece 99 and the heat radiating body 14 cannot be ensured because the distance from the heat radiating body 14 becomes narrow and the heat conductive adhesive 15 having insulating properties becomes thin. be.

従って、通常では、金属片や絶縁基板(プリント配線板)の寸法誤差を考慮して、当該金属片収容孔の上下に位置する開口端(図7の構成でいうと、電子部品実装側面Aでは、金属片収容孔8の周囲を囲うように形成されているソルダーレジスト7の外側の面に相当し、放熱体配置側面Bでは、絶縁基板1の下面に相当)の間の長さよりも短い寸法(確実に金属片収容孔8の上下に位置する開口端の位置以内に収まる寸法)の金属片を配置するようにしている。 Therefore, normally, in consideration of the dimensional error of the metal piece or the insulating substrate (printed wiring board), the opening ends located above and below the metal piece accommodating hole (in the configuration of FIG. 7, the electronic component mounting side surface A) , Corresponds to the outer surface of the solder resist 7 formed so as to surround the metal piece accommodating hole 8, and corresponds to the lower surface of the insulating substrate 1 on the radiator arrangement side surface B). The metal pieces (dimensions that surely fit within the positions of the opening ends located above and below the metal piece accommodating hole 8) are arranged.

然るところ、図7に示すプリント配線板Pwには、実際上以下のような問題があった。
即ち、図7に示したプリント配線板Pwにおいても、金属片収容孔8の上下に位置する開口端の間の長さ(電子部品実装面側開口端の位置8Aと放熱体配置面側開口端の位置8Bとの間の長さ)よりも短い寸法の金属片99を配置するようにしているが、金属片99の配置方法として、放熱体接続側露出面99Bと絶縁基板1の放熱体配置側面Bとが同一平面となるように配置しているため、絶縁基板1(プリント配線板Pw)に、図8に示した大きな反り部が発生していた場合、金属片99の放熱体接続側露出面99Bが、金属片収容孔8の放熱体配置面側開口端の位置8Bから突出してしまい、上記で説明したような、放熱体14との間の絶縁信頼性が確保できなくなる危険性がある、という問題である。
However, the printed wiring board Pw shown in FIG. 7 has the following problems in practice.
That is, also in the printed wiring board Pw shown in FIG. 7, the length between the opening ends located above and below the metal piece accommodating hole 8 (position 8A of the opening end on the electronic component mounting surface side and the opening end on the radiator arrangement surface side). The metal piece 99 having a dimension shorter than the position 8B) is arranged. However, as a method of arranging the metal piece 99, the exposed surface 99B on the radiator connection side and the radiator of the insulating substrate 1 are arranged. Since the side surface B is arranged so as to be in the same plane, when the large warped portion shown in FIG. 8 is generated on the insulating substrate 1 (printed wiring board Pw), the radiator connecting side of the metal piece 99 There is a risk that the exposed surface 99B protrudes from the position 8B of the opening end on the radiator placement surface side of the metal piece accommodating hole 8 and the insulation reliability with the radiator 14 as described above cannot be ensured. The problem is that there is.

このような危険性を回避する手段としては、金属片99を金属片収容孔8内に配置した際に、当該金属片99の放熱体接続側露出面99Bが、絶縁信頼性及び放熱性能に影響が出ない範囲で放熱体配置面側開口端の位置8Bよりも電子部品実装面側開口端の位置8A側に凹んだ位置となるように配置することが考えられるが、予め、当該凹み量や孔径に対応した突起部を有する治具などを用意する必要があるため(仕様が変わるごとに用意する必要がある)、コストや手間がかかるのが実状であった。 As a means for avoiding such a danger, when the metal piece 99 is arranged in the metal piece accommodating hole 8, the exposed surface 99B on the radiator connection side of the metal piece 99 affects the insulation reliability and the heat dissipation performance. It is conceivable to arrange the radiator so that it is recessed toward the position 8A side of the opening end on the electronic component mounting surface side from the position 8B of the opening end on the surface side where the radiator is arranged. Since it is necessary to prepare a jig or the like having a protrusion corresponding to the hole diameter (it is necessary to prepare each time the specifications are changed), the actual situation is that cost and labor are required.

因みに、金属片99の電子部品接続側露出面99A側の面に関しては、流動性のある半田で、ある程度の寸法誤差に対応できるため、少し大きめの凹み量となるように設定しておけば、特に問題となることはない。 By the way, regarding the exposed surface 99A side of the electronic component connection side of the metal piece 99, since it is possible to deal with a certain amount of dimensional error with fluid solder, if the amount of dent is set to be slightly larger, There is no particular problem.

さらに、特許文献1に示されるプリント配線板Pwでは、金属片99の配置方法として、「圧入方式」を採用していることも懸念点の一つとして挙げられる。
即ち、「圧入方式」は、金属片収容孔8の孔径よりも小さい径で、且つ、当該金属片収容孔8のZ軸方向の寸法よりも長い金属片99を塑性変形(圧力による変形)させることで、金属片99を金属片収容孔8内に固定させる(即ち、金属片収容孔8の内壁をX−Y方向に押し広げる力で固定させる)ものなので、絶縁基板1にクラックを発生させる懸念があるからである。
Further, in the printed wiring board Pw shown in Patent Document 1, it is also mentioned as one of the concerns that the "press-fitting method" is adopted as the method of arranging the metal pieces 99.
That is, in the "press-fitting method", the metal piece 99 having a diameter smaller than the hole diameter of the metal piece accommodating hole 8 and longer than the dimension in the Z-axis direction of the metal piece accommodating hole 8 is plastically deformed (deformed by pressure). As a result, the metal piece 99 is fixed in the metal piece accommodating hole 8 (that is, the inner wall of the metal piece accommodating hole 8 is fixed by a force that expands in the XY directions), so that the insulating substrate 1 is cracked. Because there are concerns.

特許第5885630号公報Japanese Patent No. 5885630

本発明は、上記の如き従来の問題と実状に鑑みなされたものであり、突起部を有する専用の治具などを使用せずとも、金属片の放熱体接続側露出面が、絶縁信頼性及び放熱性能に影響が出ない範囲で、金属片収容孔の放熱体配置面側開口端の位置よりも電子部品実装面側開口端の位置側に凹んだ位置となるように、当該金属片を配置することができ、さらに当該金属片の挿入時に絶縁基板にクラックが発生することのないプリント配線板と、このような絶縁信頼性及び放熱性能に優れたリント配線板が、低コストで且つ容易に得られる製造方法を提供することを課題とする。 The present invention has been made in view of the above-mentioned conventional problems and actual conditions, and the exposed surface of the metal piece on the radiator connection side of the metal piece has insulation reliability and insulation reliability without using a special jig having a protrusion. The metal piece is arranged so that the position of the metal piece accommodating hole is recessed toward the position side of the opening end on the electronic component mounting surface side rather than the position of the opening end on the radiator arrangement surface side of the metal piece accommodating hole within a range that does not affect the heat dissipation performance. Furthermore, a printed wiring board that does not cause cracks in the insulating substrate when the metal piece is inserted and a lint wiring board having such excellent insulation reliability and heat dissipation performance can be easily provided at low cost. An object of the present invention is to provide a obtained production method.

本発明は、上記の課題を解決すべく種々研究を重ねた結果、熱伝導性樹脂付き金属片を用い、且つ、当該金属片を接着剤で固定すれば極めて良い結果が得られることを見い出し、本発明を完成した。 As a result of conducting various studies to solve the above problems, the present invention has found that extremely good results can be obtained by using a metal piece with a heat conductive resin and fixing the metal piece with an adhesive. The present invention has been completed.

また、本発明は、電子部品からの発熱を、当該電子部品の直下に配置した金属片によって、当該電子部品実装側面と反対の面側に配置された放熱体へと伝熱させるプリント配線板の製造方法であって、少なくとも、絶縁基板に金属片収容孔を形成する工程と、当該金属片収容孔内に配置した際に、金属片の電子部品接続側露出面が、金属片収容孔の電子部品実装面側開口端の位置以下の位置となるとともに、当該金属片の放熱体接続側露出面が、金属片収容孔の放熱体配置面側開口端の位置よりも電子部品実装面側開口端の位置側に凹んだ位置となる長さを有する金属片の放熱体接続側露出面に、当該放熱体接続側露出面と金属片収容孔の放熱体配置面側開口端の位置との間の距離に相当する厚みの熱伝導性樹脂を形成する工程と、当該熱伝導性樹脂付き金属片を金属片収容孔内に挿入する工程と、当該金属片収容孔と金属片との隙間に接着剤を供給して、当該金属片を金属片収容孔内に固定する工程とを有することを特徴とするプリント配線板の製造方法により上記課題を解決したものである。 Further, according to the present invention, the heat generated from an electronic component is transferred to a radiator arranged on the side opposite to the side surface on which the electronic component is mounted by a metal piece arranged directly under the electronic component. In the manufacturing method, at least in the step of forming the metal piece accommodating hole in the insulating substrate and when the metal piece is arranged in the metal piece accommodating hole, the exposed surface of the metal piece on the electronic component connection side is the electron of the metal piece accommodating hole. The position is below the position of the opening end on the component mounting surface side, and the exposed surface on the radiator connection side of the metal piece is the opening end on the electronic component mounting surface side rather than the position of the opening end on the radiator placement surface side of the metal piece accommodating hole. On the exposed surface on the radiator connecting side of the metal piece having a length that is recessed on the position side of, between the exposed surface on the connecting side of the radiator and the position of the opening end on the radiator placement surface side of the metal piece accommodating hole. A step of forming a thermally conductive resin having a thickness corresponding to a distance, a step of inserting the metal piece with the thermally conductive resin into the metal piece accommodating hole, and an adhesive in the gap between the metal piece accommodating hole and the metal piece. The above problem is solved by a method for manufacturing a printed wiring board, which comprises a step of supplying the metal piece and fixing the metal piece in the metal piece accommodating hole.

本発明によれば、金属片収容孔に配置する金属片として、予め、当該金属片の放熱体接続側露出面に、所望の厚みの熱伝導性樹脂が形成された熱伝導性樹脂付き金属片を配置するようにしたため、放熱性能及び絶縁信頼性に優れたプリント配線板を、低コストで且つ容易に得ることができる。
さらに、当該金属片の固定方法として、金属片収容孔の内壁と金属片との間にできる隙間に、接着剤を流し込むという方法を採用したため、圧入方式の際に問題となっていたクラック問題も無くすことができる。
According to the present invention, as a metal piece to be arranged in the metal piece accommodating hole, a metal piece with a heat conductive resin in which a heat conductive resin having a desired thickness is formed in advance on the exposed surface of the metal piece on the radiator connection side. Therefore, a printed wiring board having excellent heat dissipation performance and insulation reliability can be easily obtained at low cost.
Furthermore, as a method of fixing the metal piece, an adhesive is poured into the gap formed between the inner wall of the metal piece accommodating hole and the metal piece, so that the crack problem that has been a problem in the press-fitting method is also solved. It can be eliminated.

本発明プリント配線板を用いたプリント回路基板の概略断面図。Schematic cross-sectional view of a printed circuit board using the printed wiring board of the present invention. (a)〜(c)は、本発明プリント配線板の製造例を示す概略断面工程図。(A) to (c) are schematic cross-sectional process diagrams showing a manufacturing example of the printed wiring board of the present invention. (d)〜(f)は、図2に続く概略断面工程図。(D) to (f) are schematic cross-sectional process diagrams following FIG. 放熱体接続側露出面に熱伝導性樹脂が形成された金属片の製造例を示す概略断面図で、(a)は金属板の一方の面に熱伝導性樹脂と保護フィルムが順次積層された状態のものを示し、(b)は、(a)のものを打ち抜き加工して、個片の金属片(熱伝導性樹脂付き)とした状態のものを示している。FIG. 6A is a schematic cross-sectional view showing a manufacturing example of a metal piece in which a heat conductive resin is formed on an exposed surface on the connecting side of a radiator. In (a), a heat conductive resin and a protective film are sequentially laminated on one surface of a metal plate. The state is shown, and (b) shows the state in which the thing of (a) is punched into individual pieces of metal (with a heat conductive resin). 本発明プリント配線板における金属片の固定状態を示す概略平面図。The schematic plan view which shows the fixed state of the metal piece in the printed wiring board of this invention. 本発明プリント配線板における金属片収容孔の開口端の位置を示す概略断面図。The schematic cross-sectional view which shows the position of the opening end of the metal piece accommodating hole in the printed wiring board of this invention. 従来のプリント回路基板の概略断面図。Schematic cross-sectional view of a conventional printed circuit board. 従来のプリント配線板において、金属片が絶縁基板の下面から突出した例を示す要部概略断面図。FIG. 6 is a schematic cross-sectional view of a main part showing an example in which a metal piece protrudes from the lower surface of an insulating substrate in a conventional printed wiring board.

以下本発明プリント配線板の実施の形態を、図1を用いて説明する。尚、説明の便宜上、金属片収容孔に金属片(熱伝導性樹脂付きのもの)を収容する前の段階のものを「絶縁基板」、収容後のものを「プリント配線板」として説明を進めて行く。 Hereinafter, embodiments of the printed wiring board of the present invention will be described with reference to FIG. For convenience of explanation, the one before the metal piece (with the heat conductive resin) is accommodated in the metal piece accommodating hole is referred to as an "insulated substrate", and the one after the accommodating is referred to as a "printed wiring board". Go.

図1において、PWはプリント配線板でその絶縁基板1は、3層のコア絶縁層100と、当該3層のコア絶縁層100の境界面及び表裏面に形成された内層配線パターン2と、当該3層のコア絶縁層100の各面に形成されている内層配線パターン2を上下方向で接続するベリードホール4とからなるコア基板1aと、当該コア基板1aの表裏面に1層ずつ積層された層間絶縁層101と当該層間絶縁層101のそれぞれの外層側に形成された外層配線パターン3a、3bや実装パッド3cとからなるビルドアップ層1bと、当該コア基板1aと当該コア基板1aの表裏に積層されているビルドアップ層1bとを貫通し、且つ、当該コア基板1aとビルドアップ層1bに形成さている内層配線パターン2及び外層配線パターン3a、3bを上下方向で接続する貫通めっきスルーホール5と、当該外層配線パターン3bと当該外層配線パターン3bに隣接する内層配線パターン2とを接続するブラインドバイアホール6と、3層のコア絶縁層100と当該3層のコア絶縁層100の表裏面に積層されている層間絶縁層101とを貫通し、且つ、電子部品11が実装される直下の位置に形成された金属片収容孔8と、当該外層配線パターン3a、3bを保護するソルダーレジスト7とから構成されている。 In FIG. 1, the PW is a printed wiring board, and the insulating substrate 1 includes a three-layer core insulating layer 100, an inner layer wiring pattern 2 formed on the boundary surface and the front and back surfaces of the three-layer core insulating layer 100, and the like. A core substrate 1a composed of a belled hole 4 for connecting the inner layer wiring patterns 2 formed on each surface of the three core insulating layers 100 in the vertical direction and one layer on each of the front and back surfaces of the core substrate 1a are laminated. A build-up layer 1b composed of an outer layer wiring pattern 3a and 3b and a mounting pad 3c formed on the outer layer side of the interlayer insulating layer 101 and the interlayer insulating layer 101, and the front and back surfaces of the core substrate 1a and the core substrate 1a. Through plating through hole that penetrates the build-up layer 1b laminated on the board and connects the core substrate 1a and the inner layer wiring pattern 2 and the outer layer wiring patterns 3a and 3b formed on the build-up layer 1b in the vertical direction. A blind via hole 6 connecting the outer layer wiring pattern 3b and the inner layer wiring pattern 2 adjacent to the outer layer wiring pattern 3b, the front and back surfaces of the three-layer core insulating layer 100 and the three-layer core insulating layer 100. A solder resist 7 that penetrates the interlayer insulating layer 101 laminated on the board and protects the metal piece accommodating hole 8 formed at a position directly below the electronic component 11 and the outer layer wiring patterns 3a and 3b. It is composed of and.

斯かる絶縁基板1において、9は金属片で、その電子部品接続側露出面9Aが、金属片収容孔8の電子部品実装面側開口端の位置8A以下の位置、より具体的には電子部品実装側面Aの外層配線パターン3aの外側面と同一かそれより下の位置にあるとともに、その放熱体接続側露出面9Bが、金属片収容孔8の放熱体配置面側開口端の位置8Bより凹んだ位置、より具体的には放熱体配置側面Bの層間絶縁層101の外側面よりも電子部品実装面側開口端の位置8A側に凹んだ位置にある状態で、金属片収容孔8と金属片9との隙間に供給した接着剤10を介して当該金属片収容孔8内に配置固定され、プリント配線板PWが構成されている。
尚、本発明においては、金属片9として、放熱体接続側露出面9Bに、予め、硬化済みの熱伝導性樹脂15aが、当該放熱体接続側露出面9Bと金属片収容孔8の放熱体配置面側開口端の位置8Bとの間の距離に相当する厚みで形成された、熱伝導性樹脂付き金属片500を用いるようにしたため、金属片9を、上記配置位置に固定する際に、専用の治具(放熱体配置面側開口端の位置8Bからの凹み量や金属片収容孔8の孔径に対応した突起部を有する治具)を用意する必要がなく、また、絶縁基板1(プリント配線板PW)に大きな反りが発生していた場合においても、金属片9と放熱体14との間の絶縁信頼性を確保することができる。
In such an insulating substrate 1, 9 is a metal piece, and the exposed surface 9A on the electronic component connecting side is a position 8A or less at the position 8A or less of the opening end on the electronic component mounting surface side of the metal piece accommodating hole 8, more specifically, the electronic component. It is located at the same position as or below the outer surface of the outer layer wiring pattern 3a of the mounting side surface A, and the exposed surface 9B on the radiator connection side is located at the position 8B of the opening end on the radiator arrangement surface side of the metal piece accommodating hole 8. With the metal piece accommodating hole 8 in a recessed position, more specifically, in a state of being recessed toward the position 8A of the opening end on the electronic component mounting surface side with respect to the outer surface of the interlayer insulating layer 101 of the radiator arrangement side surface B. A printed wiring board PW is configured by being arranged and fixed in the metal piece accommodating hole 8 via an adhesive 10 supplied to a gap between the metal piece 9 and the metal piece 9.
In the present invention, as the metal piece 9, the heat conductive resin 15a that has been cured in advance is placed on the exposed surface 9B on the connecting side of the radiator, and the heat radiating body of the exposed surface 9B on the connecting side of the radiator and the metal piece accommodating hole 8. Since the metal piece 500 with a heat conductive resin formed with a thickness corresponding to the distance from the position 8B of the opening end on the arrangement surface side is used, when the metal piece 9 is fixed to the arrangement position, the metal piece 9 is fixed. It is not necessary to prepare a dedicated jig (a jig having a protrusion corresponding to the amount of dent from the position 8B of the opening end on the side of the radiator arrangement surface and the hole diameter of the metal piece accommodating hole 8), and the insulating substrate 1 ( Even when a large warp occurs in the printed wiring board PW), the insulation reliability between the metal piece 9 and the radiator 14 can be ensured.

また、当該プリント配線板PWの一方の面に電子部品11が半田13を介して実装されているとともに、他方の面に放熱体14が熱伝導性接着剤15を介して配置されてプリント回路基板PCが構成されている。尚、図1中、符号12は電子部品11から引き出された端子で、実装パッド3cに半田を介して接続されている。 Further, the electronic component 11 is mounted on one surface of the printed wiring board PW via the solder 13, and the radiator 14 is arranged on the other surface via the heat conductive adhesive 15 to form a printed circuit board. The PC is configured. In FIG. 1, reference numeral 12 is a terminal drawn from the electronic component 11 and is connected to the mounting pad 3c via solder.

続いて、上記プリント配線板PWの製造方法を図2及び図3を用いて説明する。 Subsequently, the manufacturing method of the printed wiring board PW will be described with reference to FIGS. 2 and 3.

まず、周知の方法により、3層のコア絶縁層100(100a、100b)の境界面及び表裏面に内層配線パターン2を形成するとともに、各面に形成された内層配線パターン2を上下方向で接続するベリードホール4を形成することによって、コア基板1aを得る。
その後、当該コア基板1aの表裏面に、層間絶縁層101と金属箔102とからなるビルドアップ層1bを積層することによって、図2(a)に示した6層構造の中間基板を得る。
First, an inner layer wiring pattern 2 is formed on the boundary surface and the front and back surfaces of the three core insulating layers 100 (100a, 100b) by a well-known method, and the inner layer wiring patterns 2 formed on each surface are connected in the vertical direction. By forming the belly hole 4 to be formed, the core substrate 1a is obtained.
Then, by laminating the build-up layer 1b composed of the interlayer insulating layer 101 and the metal foil 102 on the front and back surfaces of the core substrate 1a, an intermediate substrate having a six-layer structure shown in FIG. 2A is obtained.

コア絶縁層100a、100bとしては、材料的には一般的に用いられるガラスクロスなどの補強繊維にエポキシ樹脂などの熱硬化性樹脂を含浸させたものが利用でき、中央に配置される両面板を最初に形成する関係上、ある程度の厚みが必要(製造ラインに流せるだけの強度が必要)となることから、中央に配置するコア絶縁層100aを500〜700μm、この上下に配置するコア絶縁層100bを200〜300μmのものを用いるようにする。 As the core insulating layers 100a and 100b, those in which reinforcing fibers such as glass cloth, which are generally used as materials, are impregnated with a thermosetting resin such as epoxy resin can be used, and a double-sided plate arranged in the center can be used. Since a certain thickness is required (strength enough to flow through the production line) due to the initial formation, the core insulating layer 100a arranged in the center is 500 to 700 μm, and the core insulating layers 100b arranged above and below this are required. 200-300 μm.

内層配線パターン2を形成するための金属箔においても、一般的な銅箔を用いることができ、その厚みとしては、中央に配置されるコア絶縁層100aに50〜100μm、この上下に配置されるコア絶縁層100bに18〜35μmのものを用いる。 A general copper foil can also be used for the metal foil for forming the inner layer wiring pattern 2, and the thickness thereof is 50 to 100 μm on the core insulating layer 100a arranged in the center, and is arranged above and below the core insulating layer 100a. A core insulating layer 100b having a thickness of 18 to 35 μm is used.

ベリードホール4の形成方法としては、ドリルなどの孔明け加工により、切径φ0.25〜0.35mmの貫通孔を穿孔し、デスミア処理後、当該貫通孔に対して、めっき厚25μm設定のめっき処理(例えば「銅めっき処理」)を行うことによって、形成することができる。 As a method for forming the belled hole 4, a through hole having a cutting diameter of φ0.25 to 0.35 mm is drilled by drilling or the like, and after desmear treatment, a plating thickness of 25 μm is set for the through hole. It can be formed by performing a plating process (for example, "copper plating process").

層間絶縁層101及び金属箔102としては、コア基板1aに用いるものと同じものが使用でき、その厚さは、例えば、層間絶縁層101が60〜100μm、金属箔102が9〜18μmである。 As the interlayer insulating layer 101 and the metal foil 102, the same ones used for the core substrate 1a can be used, and the thickness thereof is, for example, 60 to 100 μm for the interlayer insulating layer 101 and 9 to 18 μm for the metal foil 102.

続いて、図2(b)に示したように、ブラインドバイアホール6の形成予定部にレーザー(例えば「炭酸ガスレーザー」)を照射して、トップ側の切径がφ0.15〜0.25mmの非貫通孔6aを穿孔するとともに、貫通めっきスルーホール5の形成予定部にドリル加工を行うことによって、切径がφ0.25〜0.35mmの貫通孔5aを穿孔する。
なお、ドリルで貫通孔5aを穿孔する際に、例えば、切径がφ3.5〜4.5mmの金属片収容孔8も一緒に穿孔する。
Subsequently, as shown in FIG. 2B, the planned formation portion of the blind via hole 6 is irradiated with a laser (for example, “carbon dioxide laser”), and the cutting diameter on the top side is φ0.15-0.25 mm. The non-through hole 6a is drilled, and the through hole 5a having a cut diameter of φ0.25 to 0.35 mm is drilled by drilling the planned formation portion of the through-plating through hole 5.
When the through hole 5a is drilled with a drill, for example, the metal piece accommodating hole 8 having a cutting diameter of φ3.5 to 4.5 mm is also drilled.

次に、デスミア処理で貫通孔5a、非貫通孔6a、金属片収容孔8の各孔内をクリーニングした後、ビアフィリング用のめっき浴を用いた電解めっき処理、ハイスロー浴を用いた電解めっき処理を順次行うことによって、各孔内を含む中間基板全体にめっき103(例えば、厚さが25μmの「銅めっき」)を析出させ(図2(c)参照)、次いで、周知のフォトエッチングプロセスにより、外層配線パターン3a、3bや実装パッド3cを形成した後、当該外層配線パターン3a、3bを保護するソルダーレジスト7を適宜形成することによって、図3(d)に示した絶縁基板1を得る。 Next, after cleaning the insides of the through holes 5a, the non-through holes 6a, and the metal piece accommodating holes 8 by desmear treatment, electrolytic plating treatment using a plating bath for via filling and electrolytic plating treatment using a high-slow bath. By sequentially performing, plating 103 (for example, “copper plating” having a thickness of 25 μm) is deposited on the entire intermediate substrate including the inside of each hole (see FIG. 2C), and then by a well-known photoetching process. After forming the outer layer wiring patterns 3a and 3b and the mounting pad 3c, the solder resist 7 that protects the outer layer wiring patterns 3a and 3b is appropriately formed to obtain the insulating substrate 1 shown in FIG. 3D.

続いて、金属片収容孔8内に配置する熱伝導性樹脂15a付きの金属片9(以降、これを「熱伝導性樹脂付き金属片500」と呼ぶことにする)を用意する。
なお、熱伝導性樹脂15aは、放熱体14を配置する際に用いる熱伝導性接着剤15と同じく、絶縁性を有するものであり、説明の便宜上、両者の用語を分けて説明してはいるが、基本的には同じ材料を用いると考えてよい。
Subsequently, a metal piece 9 with a heat conductive resin 15a (hereinafter, this will be referred to as a “metal piece 500 with a heat conductive resin”) to be arranged in the metal piece accommodating hole 8 is prepared.
The heat conductive resin 15a has an insulating property like the heat conductive adhesive 15 used when arranging the heat radiating body 14, and both terms are described separately for convenience of explanation. However, it can be considered that basically the same material is used.

熱伝導性樹脂付き金属片500を用意する方法としては、まず、図4(a)に示したように、金属板200(例えば「銅板」など)の一方の面に、硬化済みの熱伝導性樹脂15aとこれを保護するための保護フィルム300が順次積層されたものを用意し、次いで、一般的な金型プレスやダイスタンプなどの手段によって、打ち抜きエリア400を打ち抜く。
その後、打ち抜かれた個片の保護フィルム300を引き剥がせば、図4(b)に示したような「熱伝導性樹脂付き金属片500」が得られる。
As a method of preparing the metal piece 500 with a heat conductive resin, first, as shown in FIG. 4A, one surface of the metal plate 200 (for example, "copper plate") is cured with heat conductivity. A resin 15a and a protective film 300 for protecting the resin 15a are sequentially laminated, and then the punching area 400 is punched out by a means such as a general mold press or a die stamp.
After that, if the punched-out protective film 300 is peeled off, the "metal piece 500 with a heat conductive resin" as shown in FIG. 4 (b) can be obtained.

金属板200の一方の面に積層される硬化済みの熱伝導性樹脂15aの厚みとしては、金属片収容孔8内に個片化された熱伝導性樹脂付き金属片500を配置した際に、金属片9の放熱体接続側露出面9Bと金属片収容孔8の放熱体配置面側開口端の位置8Bとの間の距離に相当する厚み、例えば、100〜200μmとなるように設定する(図3(d)参照)。 The thickness of the cured heat conductive resin 15a laminated on one surface of the metal plate 200 is such that when the individualized metal piece 500 with the heat conductive resin is arranged in the metal piece accommodating hole 8. The thickness corresponding to the distance between the exposed surface 9B of the metal piece 9 on the radiator connection side and the position 8B of the opening end on the radiator arrangement surface side of the metal piece accommodating hole 8 is set to be, for example, 100 to 200 μm ( See FIG. 3 (d)).

次に、金属片収容孔8内に当該「熱伝導性樹脂付き金属片500」を配置する工程であるが、本発明においては、以下に示す条件を満たす必要がある。
即ち、金属片収容孔8に配置した際に、金属片9の電子部品接続側露出面9Aが、電子部品実装面側開口端の位置8A以下の位置、より具体的には電子部品実装側面Aの外層配線パターン3aの外側面と同一面かそれより下の位置にあるとともに、当該金属片9の放熱体接続側露出面9Bが、放熱体配置面側開口端の位置8Bよりも凹んだ位置、より具体的には放熱体配置側面Bの層間絶縁層101の外側面より電子部品実装面側開口端の位置8A側に凹んだ位置にある、という条件である。
当該金属片9を金属片収容孔8内に配置した際の電子部品接続側露出面9Aの位置に関しては、流動性のある半田により補うことができるため、多少の寸法誤差があってもそれほど問題にはならないが、電子部品11との半田接続性に影響が出ない範囲の深さ、例えば、電子部品実装面側開口端の位置8Aから0〜400μmの深さとするのが望ましい。また、放熱体接続側露出面9Bの位置に関しては、放熱体との間の絶縁性を確保するために、放熱体配置面側開口端の位置8Bから最低でも電子部品実装面側開口端の位置8A側に100μm凹んだ位置が望ましく、他方、放熱性の観点からすると、所望とする放熱性を確保できる範囲の深さ、例えば、放熱体配置面側開口端の位置8Bからの深さを200μm以下に抑えるのが望ましい。換言すれば、放熱体配置面側開口端の位置8Bから100〜200μmの深さとするのが望ましい。
Next, it is a step of arranging the "metal piece 500 with a heat conductive resin" in the metal piece accommodating hole 8, but in the present invention, it is necessary to satisfy the following conditions.
That is, when the metal piece 9 is arranged in the metal piece accommodating hole 8, the exposed surface 9A on the electronic component connection side of the metal piece 9 is located at the position 8A or less of the opening end on the electronic component mounting surface side, more specifically, the electronic component mounting side surface A. The position where the exposed surface 9B on the radiator connection side of the metal piece 9 is recessed from the position 8B of the opening end on the radiator arrangement surface side while being on the same surface as or below the outer surface of the outer layer wiring pattern 3a. More specifically, it is a condition that the position is recessed toward the position 8A side of the opening end on the electronic component mounting surface side from the outer surface of the interlayer insulating layer 101 on the radiator arrangement side surface B.
The position of the exposed surface 9A on the electronic component connection side when the metal piece 9 is arranged in the metal piece accommodating hole 8 can be supplemented by a fluid solder, so that there is not much problem even if there is some dimensional error. However, it is desirable that the depth is within a range that does not affect the solder connectivity with the electronic component 11, for example, the depth is 0 to 400 μm from the position 8A of the opening end on the electronic component mounting surface side. Regarding the position of the exposed surface 9B on the radiator connection side, at least the position of the opening end on the electronic component mounting surface side from the position 8B on the side of the opening on the side where the radiator is arranged in order to ensure the insulation with the radiator. A position recessed by 100 μm on the 8A side is desirable, and on the other hand, from the viewpoint of heat dissipation, the depth within a range in which the desired heat dissipation can be secured, for example, the depth from the position 8B of the open end on the heat dissipation body arrangement surface side is 200 μm. It is desirable to keep it below. In other words, it is desirable that the depth is 100 to 200 μm from the position 8B of the open end on the heat radiating surface side.

斯かる金属片9を上記の位置に配置するために、当該金属片収容孔8の放熱体配置面側開口端8Bを塞ぐように、治具17を絶縁基板1の放熱体配置側面Bの面に配置した後、チップマウンターなどを用いて、熱伝導性樹脂付き金属片500を金属片収容孔8内に挿入し(図3(d)参照)、次いで、金属片収容孔8の内壁と熱伝導性樹脂付き金属片500との間にできる隙間16(例えば、当該熱伝導性樹脂付き金属片500が金属片収容孔8の中央に配置されたと仮定した場合にできる寸法は、片側で50〜80μm程度)に接着剤10を供給して、当該熱伝導性樹脂付き金属片500を金属片収容孔8内に固定配置し(図3(e)、図5参照)、次いで、絶縁基板1の放熱体配置側面Bに配置されている治具17を外すことによって、図3(f)に示した本発明のプリント配線板PWを得る。 In order to dispose the metal piece 9 at the above position, the jig 17 is placed on the surface of the heat dissipator arrangement side surface B of the insulating substrate 1 so as to close the opening end 8B on the radiator arrangement surface side of the metal piece accommodating hole 8. The metal piece 500 with a heat conductive resin is inserted into the metal piece accommodating hole 8 (see FIG. 3D) using a chip mounter or the like, and then the inner wall of the metal piece accommodating hole 8 and heat are generated. The gap 16 formed between the metal piece 500 with the conductive resin (for example, assuming that the metal piece 500 with the thermal conductive resin is arranged in the center of the metal piece accommodating hole 8, the size that can be formed is 50 to 50 on one side. The adhesive 10 is supplied to (about 80 μm), and the metal piece 500 with the heat conductive resin is fixedly arranged in the metal piece accommodating hole 8 (see FIG. 3 (e) and FIG. 5), and then the insulating substrate 1 By removing the jig 17 arranged on the heat radiating body arrangement side surface B, the printed wiring board PW of the present invention shown in FIG. 3 (f) is obtained.

本発明において最も注目すべき点は、金属片収容孔8内に配置する金属片9として、予め、放熱体接続側露出面9Bに、当該放熱体接続側露出面9Bと金属片収容孔8の放熱体配置面側開口端の位置8Bとの間の距離に相当する厚みの熱伝導性樹脂15aを形成したもの(文中の「熱伝導性樹脂付き金属片500」に相当)を配置するようにした点にある。 The most notable point in the present invention is that the metal piece 9 to be arranged in the metal piece accommodating hole 8 is previously provided on the radiator connecting side exposed surface 9B, and the radiator connecting side exposed surface 9B and the metal piece accommodating hole 8. A heat conductive resin 15a having a thickness corresponding to the distance from the position 8B of the opening end on the surface side of the heat radiating body is formed (corresponding to "metal piece 500 with heat conductive resin" in the text). It is at the point where it was done.

これにより、専用の治具(突起部を有する治具)を用いることなく、金属片9を金属片収容孔8内の所望の位置に配置(放熱体接続側露出面9Bの位置が、放熱性能及び絶縁信頼性に影響が出ない範囲で、放熱体配置面側開口端の位置8Bよりも電子部品実装面側開口端の位置側に凹んだ位置となるような配置)することができる。
また、絶縁基板1に大きな反りが発生していた場合においても、金属片9の放熱体接続側露出面9Bが放熱体配置面側開口端の位置8Bから突出する懸念がなくなるため、熱伝導性接着剤15を介して配置される放熱体14との間の絶縁信頼性を確実に確保することができる(図1に示した要部拡大図を参照)。
As a result, the metal piece 9 is arranged at a desired position in the metal piece accommodating hole 8 without using a dedicated jig (a jig having a protrusion) (the position of the exposed surface 9B on the radiator connection side is the heat dissipation performance. As long as the insulation reliability is not affected, the position can be recessed toward the position side of the opening end on the electronic component mounting surface side from the position 8B of the opening end on the side of the radiator arrangement surface).
Further, even when a large warp occurs in the insulating substrate 1, there is no concern that the exposed surface 9B on the radiator connecting side of the metal piece 9 protrudes from the position 8B of the opening end on the side where the radiator is arranged, so that the thermal conductivity is increased. Insulation reliability with the heat radiating body 14 arranged via the adhesive 15 can be reliably ensured (see the enlarged view of the main part shown in FIG. 1).

さらに、熱伝導性樹脂付き金属片500の固定方法として、金属片収容孔8の内壁と金属片9との間にできる隙間16に、接着剤10を供給するという手段を採用したことも、本発明の特徴の一つとして上げられる。
これにより、圧入方式で見られた絶縁基板1にクラックが入るという懸念を無くすことができる。
Further, as a method of fixing the metal piece 500 with the heat conductive resin, a means of supplying the adhesive 10 to the gap 16 formed between the inner wall of the metal piece accommodating hole 8 and the metal piece 9 is also adopted. It is mentioned as one of the features of the invention.
As a result, it is possible to eliminate the concern that the insulating substrate 1 is cracked, which is seen in the press-fitting method.

本発明を説明するに当たって、熱伝導性樹脂付き金属片500を固定するための接着剤10を、隙間16の2箇所に供給する例(金属片9の電子部品接続側露出面9A周辺の概略平面図を示した図5参照)を挙げて説明したが、絶縁基板1の放熱体配置側面Bに流出せずに固定できれば、これ以上の箇所(全周も含む)に接着剤を供給しても特に問題はない。 In explaining the present invention, an example in which the adhesive 10 for fixing the metal piece 500 with the heat conductive resin is supplied to two places of the gap 16 (the schematic plane around the exposed surface 9A on the electronic component connection side of the metal piece 9). Although it has been described with reference to FIG. 5 in which the figure is shown), if the adhesive can be fixed to the radiator arrangement side surface B of the insulating substrate 1 without flowing out, even if the adhesive is supplied to more places (including the entire circumference). There is no particular problem.

また、金属片収容孔8の例として、内壁にめっき103が形成されていない構成を用いて説明したが、当該めっき103を形成することも勿論可能である。
ただし、めっき103の厚みバラツキが大きい場合、熱伝導性樹脂付き金属片500の挿入時に当該熱伝導性樹脂付き金属片500がめっき103の突出部に引っ掛かり、挿入ミスなどが発生する可能性があるため、当該めっき103を形成しない構成とするのが望ましいといえる。
Further, as an example of the metal piece accommodating hole 8, the configuration in which the plating 103 is not formed on the inner wall has been described, but it is of course possible to form the plating 103.
However, if the thickness of the plating 103 varies widely, the metal piece 500 with the heat conductive resin may get caught in the protruding portion of the plating 103 when the metal piece 500 with the heat conductive resin is inserted, and an insertion error may occur. Therefore, it can be said that it is desirable to have a configuration in which the plating 103 is not formed.

なお、本発明を説明するに当たって、4層コア基板の表裏面にビルドアップ層を1層ずつ積層した所謂1−4−1構造のビルドアップ多層プリント配線板を用いて説明してきたが、本発明は、両面プリント配線板や他の構成の多層プリント配線板にも勿論、利用可能である。 In explaining the present invention, the present invention has been described using a build-up multilayer printed wiring board having a so-called 1-4-1 structure in which build-up layers are laminated one by one on the front and back surfaces of a four-layer core substrate. Can, of course, be used for double-sided printed wiring boards and multi-layer printed wiring boards with other configurations.

1:絶縁基板
1a:コア基板
1b:ビルドアップ層
2:内層配線パターン
3a、3b:外層配線パターン
3c:実装パッド
4:ベリードホール
5:貫通めっきスルーホール
5a:貫通孔
6:ブラインドバイアホール
6a:非貫通孔
7:ソルダーレジスト
8:金属片収容孔
8A:電子部品実装面側開口端の位置
8B:放熱体配置面側開口端の位置
9、99:金属片
9A、99A:電子部品接続側露出面
9B、99B:放熱体接続側露出面
99a:凹部
99b:凸部
10:接着剤
11:電子部品
12:端子
13:半田
14:放熱体
15:熱伝導性接着剤
15a:熱伝導性樹脂
16:隙間
17:治具
100、100a、100b:コア絶縁層
101:層間絶縁層
102:金属箔
103:めっき
200:金属板
300:保護フィルム
400:打ち抜きエリア
500:熱伝導性樹脂付き金属片
A:電子部品実装側面
B:放熱体配置側面
PW、Pw:プリント配線板
PC、Pc:プリント回路基板
1: Insulated substrate 1a: Core substrate 1b: Build-up layer 2: Inner layer wiring pattern 3a, 3b: Outer layer wiring pattern 3c: Mounting pad 4: Bellowed hole 5: Through plating through hole 5a: Through hole 6: Blind via hole 6a : Non-through hole 7: Solder resist 8: Metal piece accommodating hole 8A: Electronic component mounting surface side opening end position 8B: Dissipator placement surface side opening end position 9, 99: Metal piece 9A, 99A: Electronic component connecting side Exposed surfaces 9B, 99B: Exposed surface 99a on the connecting side of the radiator: Concave 99b: Convex 10: Adhesive 11: Electronic component 12: Terminal 13: Solder 14: Dissipator 15: Thermal conductive adhesive 15a: Thermal conductive resin 16: Gap 17: Jigs 100, 100a, 100b: Core insulating layer 101: Interlayer insulating layer 102: Metal foil 103: Plating 200: Metal plate 300: Protective film 400: Punching area 500: Metal piece A with heat conductive resin : Electronic component mounting side surface B: Heat radiator placement side surface PW, Pw: Printed wiring board PC, Pc: Printed circuit board

Claims (2)

電子部品からの発熱を、当該電子部品の直下に配置した金属片によって、当該電子部品実装側面と反対の面側に配置された放熱体へと伝熱させるプリント配線板の製造方法であって、少なくとも、絶縁基板に金属片収容孔を形成する工程と、当該金属片収容孔内に配置した際に、金属片の電子部品接続側露出面が、金属片収容孔の電子部品実装面側開口端の位置以下の位置となるとともに、当該金属片の放熱体接続側露出面が、金属片収容孔の放熱体配置面側開口端の位置よりも電子部品実装面側開口端の位置側に凹んだ位置となる長さを有する金属片の放熱体接続側露出面に、当該放熱体接続側露出面と金属片収容孔の放熱体配置面側開口端の位置との間の距離に相当する厚みの熱伝導性樹脂を形成する工程と、当該熱伝導性樹脂付き金属片を金属片収容孔内に挿入する工程と、当該金属片収容孔と金属片との隙間に接着剤を供給して、当該金属片を金属片収容孔内に固定する工程とを有することを特徴とするプリント配線板の製造方法。 A method for manufacturing a printed wiring board in which heat generated from an electronic component is transferred to a radiator arranged on the side opposite to the side surface on which the electronic component is mounted by a metal piece arranged directly under the electronic component. At least, in the step of forming the metal piece accommodating hole in the insulating substrate and when the metal piece is arranged in the metal piece accommodating hole, the exposed surface of the metal piece on the electronic component connection side is the opening end of the metal piece accommodating hole on the electronic component mounting surface side. The exposed surface of the metal piece on the radiator connection side is recessed toward the position of the opening end on the electronic component mounting surface side rather than the position of the opening end on the radiator arrangement surface side of the metal piece accommodating hole. The exposed surface on the radiator connection side of the metal piece having the length to be the position has a thickness corresponding to the distance between the exposed surface on the radiator connection side and the position of the opening end on the radiator arrangement surface side of the metal piece accommodating hole. The step of forming the heat conductive resin, the step of inserting the metal piece with the heat conductive resin into the metal piece accommodating hole, and the step of supplying an adhesive to the gap between the metal piece accommodating hole and the metal piece to obtain the said A method for manufacturing a printed wiring board, which comprises a step of fixing a metal piece in a metal piece accommodating hole. 当該金属片収容孔の電子部品実装面側開口端の位置以下の位置が、電子部品との半田接続性に影響が出ない範囲の深さであるとともに、当該金属片収容孔の放熱体配置面側開口端の位置よりも凹んだ位置が、放熱体との間の絶縁性及び所望とする放熱性を確保できる範囲の深さであることを特徴とする請求項に記載のプリント配線板の製造方法。 The position below the position of the opening end on the electronic component mounting surface side of the metal piece accommodating hole is the depth within the range that does not affect the solder connectivity with the electronic component, and the radiator placement surface of the metal piece accommodating hole. The printed wiring board according to claim 1 , wherein a position recessed from the position of the side opening end is a depth within a range in which insulation with the radiator and desired heat dissipation can be ensured. Production method.
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