JP6708951B2 - 研磨液及び研磨方法 - Google Patents
研磨液及び研磨方法 Download PDFInfo
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- JP6708951B2 JP6708951B2 JP2016063648A JP2016063648A JP6708951B2 JP 6708951 B2 JP6708951 B2 JP 6708951B2 JP 2016063648 A JP2016063648 A JP 2016063648A JP 2016063648 A JP2016063648 A JP 2016063648A JP 6708951 B2 JP6708951 B2 JP 6708951B2
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- Prior art keywords
- acid
- polishing
- polishing liquid
- insulating material
- mass
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Landscapes
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
- Mechanical Treatment Of Semiconductor (AREA)
Description
式中、x、y及びzはそれぞれ独立に1以上の整数を示す。
本実施形態に係る研磨液は、絶縁材料の少なくとも一部をCMPによって除去するための研磨液(CMP用研磨液)である。本実施形態に係る研磨液は、酸化セリウムを含む砥粒と、カルボン酸基及びカルボン酸塩基からなる群より選ばれる少なくとも一種を有する高分子化合物Aと、上記の式(1)で表される化合物及び式(2)で表される化合物からなる群より選ばれる少なくとも一種のポリエーテルアミン系化合物と、水と、を含有する。
本実施形態に係る研磨液は、酸化セリウムを含む砥粒を含有する。砥粒は、例えば、酸化セリウム粒子を含有する。酸化セリウム粒子としては、特に制限はなく、公知のものを使用できる。中でも、酸化セリウム粒子は、炭酸塩、硝酸塩、硫酸塩、シュウ酸塩等のセリウム塩を酸化して得ることが好ましい。酸化の方法としては、セリウム塩を600〜900℃程度で焼成する焼成法、過酸化水素等の酸化剤を用いてセリウム塩を酸化する化学的酸化法などが挙げられる。酸化セリウム粒子の作製法としては、絶縁材料の高い研磨速度が得られ易い観点からは、焼成法が好ましく、研磨後の表面に研磨傷が発生し難い観点からは、化学的酸化法が好ましい。
本実施形態に係る研磨液は、下記一般式(1)で表される化合物及び下記一般式(2)で表される化合物からなる群より選ばれる少なくとも一種のポリエーテルアミン系化合物を含有する。これにより、絶縁材料の優れた研磨速度を有しつつ、ストッパ材料(窒化珪素等)に対する絶縁材料(酸化珪素等)の研磨速度比を大きくすることができる。ポリエーテルアミン系化合物は、一種類を単独で用いてもよく、二種類以上を併用してもよい。
式中、x、y及びzはそれぞれ独立に1以上の整数を示す。
{測定方法}
使用機器(検出器):株式会社日立製作所製、「L−3300型」液体クロマトグラフ用示差屈折率計
ポンプ:株式会社日立製作所製、液体クロマトグラフ用「L−7100」
デガス装置:なし
データ処理:株式会社日立製作所製、GPCインテグレーター「D−2520」
カラム:昭和電工株式会社製、「Shodex Asahipak GF−710HQ」、内径7.6mm×300mm
溶離液:50mM−Na2HPO4水溶液/アセトニトリル=90/10(v/v)
測定温度:25℃
流量:0.6mL/分(Lはリットルを表す。以下同じ)
測定時間:30分
試料:樹脂分濃度2質量%になるように溶離液と同じ組成の溶液で濃度を調整し、0.45μmのポリテトラフルオロエチレンフィルターでろ過して調製した試料
注入量:0.4μL
標準物質:Polymer Laboratories製、狭分子量ポリアクリル酸ナトリウム
本実施形態に係る研磨液は、カルボン酸基及びカルボン酸塩基からなる群より選ばれる少なくとも一種を有する高分子化合物Aを含有する。高分子化合物Aは、一種類を単独で用いてもよく、二種類以上を併用してもよい。高分子化合物Aとしては、アクリル酸及びメタクリル酸からなる群より選ばれる少なくとも一種を含む単量体を重合させて得られる重合体又はその塩(以下、これらを「(メタ)アクリル酸系重合体」と総称する)であることが好ましい。単量体は、アクリル酸又はメタクリル酸と共重合可能な他の単量体(アクリル酸及びメタクリル酸を除く)を含んでいてもよい。
本実施形態に係る研磨液は、有機酸及び有機酸塩からなる群より選ばれる少なくとも一種の有機酸成分Bを含有することができる。これにより、更に良好な平坦性を得ることができる。有機酸成分Bは、高分子化合物Aにおけるカルボキシル基の解離を抑制すると考えられる。これにより、高分子化合物Aの疎水性が高まり、被研磨材料(絶縁材料等)に更に吸着し易くなると考えられる。
o−アミノフェノール、m−アミノフェノール、p−アミノフェノール等のフェノール類;
メタンスルホン酸、エタンスルホン酸、プロパンスルホン酸、ブタンスルホン酸、ペンタンスルホン酸、ヘキサンスルホン酸、ヘプタンスルホン酸、オクタンスルホン酸、ノナンスルホン酸、デカンスルホン酸、ウンデカンスルホン酸、ドデカンスルホン酸、トリデカンスルホン酸、テトラデカンスルホン酸、ペンタデカンスルホン酸、ヘキサデカンスルホン酸、ヘプタデカンスルホン酸、オクタデカンスルホン酸、ベンゼンスルホン酸、ナフタレンスルホン酸、トルエンスルホン酸(例えばp−トルエンスルホン酸)、ヒドロキシエタンスルホン酸、ヒドロキシフェノールスルホン酸、アントラセンスルホン酸等のスルホン酸;
デシルホスホン酸、フェニルホスホン酸等のホスホン酸が好ましい。
水としては、特に制限されないが、脱イオン水、イオン交換水、超純水等が好ましい。水の含有量は、上記各含有成分の含有量の残部でよく、研磨液中に含有されていれば特に限定されない。なお、研磨液は、必要に応じて水以外の溶媒、例えばエタノール、アセトン等の極性溶媒を更に含有してもよい。
本実施形態に係る研磨液は、必要に応じてpH調整剤を含有することができる。これにより、所望のpHに調整することができる。pH調整剤としては、特に制限はないが、例えば、硝酸、硫酸、塩酸、リン酸、ホウ酸等の無機酸成分;水酸化ナトリウム、アンモニア、水酸化カリウム、水酸化カルシウム等の塩基成分が挙げられる。有機酸成分Bを用いてpHを調整することもできる。研磨液が半導体研磨に使用される場合には、アンモニア又は酸成分が好適に使用される。
研磨液のpH(25℃)は、4.0〜6.0が好ましく、4.5〜5.5がより好ましく、4.7〜5.3が更に好ましい。pHが4.0〜6.0であれば、絶縁材料の優れた研磨速度を有しつつ優れた保管安定性を得ることができると共に、ディッシング量、配線密度依存性等の研磨後の表面平坦性を向上させることができる。すなわち、研磨液のpHが4.0未満であると、砥粒の保管安定性が低下し砥粒の凝集等が発生し易くなり、6.0超であると、表面平坦性の確保が難しくなる。
本実施形態に係る研磨液は、必要に応じて分散剤(高分子化合物Aを除く)を含有することができる。分散剤の含有量は、砥粒の全質量を基準として0.001〜4質量%が好ましい。分散剤としては、例えば、水溶性陽イオン性化合物、水溶性陰イオン性化合物、水溶性非イオン性化合物、及び、水溶性両性化合物が挙げられ、中でも、静電反発力が大きく分散性が良好である観点から、水溶性陰イオン性化合物が好ましい。なお、砥粒の分散のために高分子化合物Aを用いることもできる。
本実施形態に係る研磨液は、ポリエーテルアミン系化合物、高分子化合物A、有機酸成分B、pH調整剤、分散剤及び水とは別の成分を添加剤として含有することができる。このような添加剤としては、水溶性高分子化合物(高分子化合物Aを除く)等が挙げられる。研磨液を、酸化セリウムスラリーと添加液とに分けて保管する場合、これらのその他の添加剤は、添加液に含まれることが好ましい。
本実施形態に係る研磨液の製造方法は、絶縁材料の少なくとも一部をCMPによって除去するための研磨液の製造方法である。本実施形態に係る研磨液の製造方法は、少なくとも、砥粒と、ポリエーテルアミン系化合物と、高分子化合物Aと、水と、を混合して研磨液を得る研磨液製造工程を備える。研磨液製造工程において、各成分が同時に混合されてもよく、各成分が順次混合されてもよい。本実施形態に係る研磨液の製造方法は、研磨液製造工程の前に、酸化セリウムを含む砥粒を得る工程と、高分子化合物Aを得る工程と、を備えていてもよい。
本実施形態に係る研磨方法は、本実施形態に係る研磨液を用いて絶縁材料の少なくとも一部をCMPによって除去する研磨工程を備える。例えば、本実施形態に係る研磨方法は、表面に絶縁材料を有する基板を研磨する研磨方法(基板の研磨方法)であってもよい。本実施形態に係る研磨方法は、例えば、基板準備工程と基板配置工程と研磨工程とを有している。基板準備工程では、例えば、表面に絶縁材料を有する基板を用意する。基板配置工程では、例えば、絶縁材料が研磨布に対向するように基板を配置する。研磨工程では、例えば、絶縁材料の少なくとも一部を除去する。研磨工程では、例えば、絶縁材料を有する基板の当該絶縁材料を研磨定盤の研磨布に押圧した状態で、研磨布と絶縁材料との間に研磨液を供給して、基板と研磨定盤とを相対的に動かして絶縁材料の少なくとも一部を研磨して除去する。
市販の炭酸セリウム水和物40kgをアルミナ製容器に入れ、830℃、空気中で2時間焼成することにより黄白色の粉末を20kg得た。この粉末の相同定をX線回折法で行ったところ、酸化セリウムであることを確認した。得られた酸化セリウム粉末20kgを、ジェットミルを用いて乾式粉砕し、酸化セリウム粒子を含む酸化セリウム粉末を得た。
脱イオン水250gを、攪拌機、温度計及び窒素導入口を備えた1Lの合成用フラスコに投入した。窒素ガス雰囲気下で攪拌しながら90℃に昇温した。アクリル酸130gと2,2’−アゾビス〔2−(2−イミダゾリン−2−イル)プロパン〕硫酸塩14gとをメタノール130gに溶解させたものを2時間かけてフラスコ中に注入した。90℃で3時間保温後、40℃以下まで冷却した。脱イオン水を加えてポリアクリル酸(アクリル酸の単独重合体)の40質量%水溶液を得た。得られたポリアクリル酸の分子量を、ポリマー・ラボラトリー社製のポリアクリル酸ナトリウム標準物質で作製した検量線を用い、サイズ排除クロマトグラフ法で測定したところ、その重量平均分子量は2500(ポリアクリル酸ナトリウム換算値)であった。
(実施例1)
上記のとおり作製した酸化セリウム粉末200.0gと、脱イオン水795.0gとを混合し、ポリアクリル酸アンモニウム水溶液(重量平均分子量:8000、40質量%)5gを添加して、攪拌しながら超音波分散を行い、酸化セリウム分散液を得た。超音波分散は、超音波周波数400kHz、分散時間20分で行った。
ポリエーテルアミン系化合物の種類及び含有量を表1又は表2に記載されるように変更したこと以外は、実施例1と同様にしてCMP用研磨液を作製した。上記と同様にして、各CMP用研磨液中の砥粒の平均粒径をレーザ回折式粒度分布計で測定した結果、砥粒の凝集が発生した比較例3及び比較例5を除いて、いずれの研磨液についてもD50の値は150nmであった。なお、表2に示すように、比較例1はポリエーテルアミン系化合物を用いずに、また比較例2〜5はポリエーテルアミン系化合物としてトリアミンであるT−3000(HUNTSMAN社製)又はT−5000(HUNTSMAN社製)を用いて研磨液を調製した。
CMP評価用試験ウエハとして、パターンが形成されていないブランケットウエハ(Blanketウエハ)を使用した。ブランケットウエハとして、次の三種類のものを準備した。
p−TEOSウエハ:TEOS−プラズマCVD法を用いて形成された厚さ1000nmの酸化珪素膜をシリコン(Si)基板(直径:300mm)上に有するウエハ
HARPウエハ:O3−TEOSを用いたCVD法によって形成された厚さ700nmの酸化珪素膜をシリコン(Si)基板(直径:300mm)上に有するウエハ
SiNウエハ:厚さ200nmの窒化珪素膜をシリコン(Si)基板(直径:300mm)上に有するウエハ
Claims (7)
- 絶縁材料の少なくとも一部をCMPによって除去するための研磨液であって、
酸化セリウムを含む砥粒と、
カルボン酸基及びカルボン酸塩基からなる群より選ばれる少なくとも一種を有する高分子化合物と、
下記一般式(1)で表されるポリエーテルアミン系化合物と、
水と、を含有する研磨液。
[式中、x及びyはそれぞれ独立に1以上の整数を示す。] - 前記高分子化合物の含有量が、研磨液の全質量を基準として0.001〜2質量%である、請求項1に記載の研磨液。
- 前記式(1)中、xとyの比率(x/y)が9/1、3/19又は31/10である、請求項1又は2に記載の研磨液。
- pHが4.0〜6.0である、請求項1〜3のいずれか一項に記載の研磨液。
- 有機酸及び有機酸塩からなる群より選ばれる少なくとも一種の有機酸成分を更に含有する、請求項1〜4のいずれか一項に記載の研磨液。
- 前記砥粒及び前記水を含む第1の液と、前記高分子化合物、前記ポリエーテルアミン系化合物、及び水を含む第2の液と、から構成される2液式研磨液として保存される、請求項1〜5のいずれか一項に記載の研磨液。
- 請求項1〜6のいずれか一項に記載の研磨液を用いて、絶縁材料の少なくとも一部をCMPによって除去する、研磨方法。
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