JP6623153B2 - 構造化研磨物品並びにその使用方法 - Google Patents
構造化研磨物品並びにその使用方法 Download PDFInfo
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- JP6623153B2 JP6623153B2 JP2016529900A JP2016529900A JP6623153B2 JP 6623153 B2 JP6623153 B2 JP 6623153B2 JP 2016529900 A JP2016529900 A JP 2016529900A JP 2016529900 A JP2016529900 A JP 2016529900A JP 6623153 B2 JP6623153 B2 JP 6623153B2
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- QQQSFSZALRVCSZ-UHFFFAOYSA-N triethoxysilane Chemical compound CCO[SiH](OCC)OCC QQQSFSZALRVCSZ-UHFFFAOYSA-N 0.000 description 1
- HGCVEHIYVPDFMS-UHFFFAOYSA-N trimethoxy(7-oxabicyclo[4.1.0]heptan-4-ylmethyl)silane Chemical compound C1C(C[Si](OC)(OC)OC)CCC2OC21 HGCVEHIYVPDFMS-UHFFFAOYSA-N 0.000 description 1
- YUYCVXFAYWRXLS-UHFFFAOYSA-N trimethoxysilane Chemical compound CO[SiH](OC)OC YUYCVXFAYWRXLS-UHFFFAOYSA-N 0.000 description 1
- XSQUKJJJFZCRTK-UHFFFAOYSA-N urea group Chemical group NC(=O)N XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 description 1
- 235000012431 wafers Nutrition 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 239000000080 wetting agent Substances 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- XOOUIPVCVHRTMJ-UHFFFAOYSA-L zinc stearate Chemical compound [Zn+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O XOOUIPVCVHRTMJ-UHFFFAOYSA-L 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D3/00—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents
- B24D3/02—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D11/00—Constructional features of flexible abrasive materials; Special features in the manufacture of such materials
- B24D11/001—Manufacture of flexible abrasive materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D7/00—Bonded abrasive wheels, or wheels with inserted abrasive blocks, designed for acting otherwise than only by their periphery, e.g. by the front face; Bushings or mountings therefor
- B24D7/18—Wheels of special form
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D11/00—Constructional features of flexible abrasive materials; Special features in the manufacture of such materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D11/00—Constructional features of flexible abrasive materials; Special features in the manufacture of such materials
- B24D11/02—Backings, e.g. foils, webs, mesh fabrics
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D18/00—Manufacture of grinding tools or other grinding devices, e.g. wheels, not otherwise provided for
- B24D18/0009—Manufacture of grinding tools or other grinding devices, e.g. wheels, not otherwise provided for using moulds or presses
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D3/00—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D7/00—Bonded abrasive wheels, or wheels with inserted abrasive blocks, designed for acting otherwise than only by their periphery, e.g. by the front face; Bushings or mountings therefor
- B24D7/06—Bonded abrasive wheels, or wheels with inserted abrasive blocks, designed for acting otherwise than only by their periphery, e.g. by the front face; Bushings or mountings therefor with inserted abrasive blocks, e.g. segmental
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K3/00—Materials not provided for elsewhere
- C09K3/14—Anti-slip materials; Abrasives
- C09K3/1409—Abrasive particles per se
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K3/00—Materials not provided for elsewhere
- C09K3/14—Anti-slip materials; Abrasives
- C09K3/1436—Composite particles, e.g. coated particles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D2203/00—Tool surfaces formed with a pattern
Description
第1及び第2の対向する主表面を有する裏材と、
第1の主表面に固定された成形された研磨複合物と、を備える構造化研磨物品であって、正確に成形された研磨複合物は、結合剤マトリックス中に分散された研磨グリットを含み、成形された研磨複合物の少なくとも一部は独立に、
底面と、
底面と反対側で底面に接触していない上面であって、少なくとも1つの内側凹部を含む上面と、
n個の側壁であって、nは3以上の整数を表し、n個の側壁のそれぞれは底面及び上面の両方に隣接し、n個の側壁のそれぞれはn個の側壁の他の2つと隣接する、n個の側壁と、
上面とn個の側壁のうち対応する異なる1つとによって形成された少なくとも2つの尖頭であって、少なくとも1つの内側凹部が該少なくとも2つの尖頭よりも底面に近い、少なくとも2つの尖頭と、を含む、構造化研磨物品が提供される。
第1及び第2の対向する主表面を有する裏材と、
第1の主表面に固定された成形された研磨複合物と、を備える構造化研磨物品であって、正確に成形された研磨複合物は、結合剤マトリックス中に分散された研磨グリットを含み、成形された研磨複合物の少なくとも一部は独立に、
底面と、
底面と反対側で底面に接触していない上面であって、少なくとも1つの内側凹部と少なくとも2つの三角形ファセットとを含む、上面と、
n個の側壁であって、nは3以上の整数を表し、n個の側壁のそれぞれは底面及び上面の両方に隣接し、n個の側壁のそれぞれはn個の側壁の他の2つと隣接し、少なくとも2つの三角形ファセットのそれぞれは、n個の側壁のそれぞれの異なる1つに隣接する、n個の側壁と、
少なくとも2つの三角形ファセットのうちの少なくとも2つによって部分的に形成された少なくとも2つの尖頭であって、少なくとも1つの内側凹部が少なくとも2つの尖頭よりも底面に近い、少なくとも2つの尖頭と、を含む、構造化研磨物品が提供される。
第1の実施形態においては、本開示によって、
第1及び第2の対向する主表面を有する裏材と、
第1の主表面に固定された成形された研磨複合物と、を備える構造化研磨物品であって、正確に成形された研磨複合物は結合剤マトリックス中に分散された研磨グリットを含み、成形された研磨複合物の少なくとも一部は独立に、
底面と、
底面と反対側にあり底面に接触していない上面であって、少なくとも1つの内側凹部を含む上面と、
n個の側壁であって、nは3以上の整数を表し、n個の側壁のそれぞれは底面及び上面の両方に隣接し、n個の側壁のそれぞれはn個の側壁の他の2つと隣接する、n個の側壁と、
上面とn個の側壁のうち対応する異なる1つとによって形成された少なくとも2つの尖頭であって、少なくとも1つの内側凹部が該少なくとも2つの尖頭よりも底面に近い、少なくとも2つの尖頭と、を含む、構造化研磨物品が提供される。
第1及び第2の対向する主表面を有する裏材と、
第1の主表面に固定された成形された研磨複合物と、を備える構造化研磨物品であって、正確に成形された研磨複合物は、結合剤マトリックス中に分散された研磨グリットを含み、成形された研磨複合物の少なくとも一部は独立に、
底面と、
底面と反対側にあり底面に接触していない上面であって、少なくとも1つの内側凹部と少なくとも2つの三角形ファセットとを含む、上面と、
n個の側壁であって、nは3以上の整数を表し、n個の側壁のそれぞれは底面及び上面の両方に隣接し、n個の側壁のそれぞれはn個の側壁の他の2つと隣接し、少なくとも2つの三角形ファセットのそれぞれは、n個の側壁のそれぞれの異なる1つに隣接する、n個の側壁と、
少なくとも2つの三角形ファセットのうちの少なくとも2つによって部分的に形成された少なくとも2つの尖頭であって、少なくとも1つの内側凹部が少なくとも2つの尖頭よりも底面に近い、少なくとも2つの尖頭と、を含む、構造化研磨物品が提供される。
23.8部のSR351、0.54部のDSP、1.47部のA174、0.81部のPI、2.9部のOX50、及び70.5部のWA2500を順番に混ぜ合わせ、高剪断力混合器を用いて攪拌することによって、構造化研磨物品を調製した。ポリプロピレンツールとして、5.8−mil(0.1472mm)ピッチの成形された研磨複合物(図2A及び2Bに示す正確に成形された研磨複合物として概ね成形されている)の配列をもたらす凹部を有するツール。成形された各キャビティ開口部(基部に対応する)は、4.0ミル×4.0ミル(0.1027mm×0.1027mm)であり、各壁は基部上に82度の角度で高さ3.3ミル(0.0831mm)まで立っていた。成形された各研磨複合物の上面では、上面の全体にわたって角部から角部まで、2つの直交するv形状切り込みが中心に直角で配置され(研磨複合物内に側面尖頭をもたらす)、各切り込みは0.75ミル(0.019mm)の深さであり、110度で溝を掘られていた。研磨スラリーを(パテナイフを用いて)ポリプロピレンツールのキャビティ内にコーティングして、コーティング重量として約1.1g/24in2(71g/m2)を実現した。充填されたツールを、EAAプライマーコーティングを有する3−ミル(0.08mm)のポリエステルフィルム裏材と接触させ、2つのDバルブ(Fusion Systems,Gaithersburg,Maryland)(120ワット/cmで動作)から紫外線を照射した。ポリプロピレンツールを組成物から取り除いて、構造化研磨物品を得た。PSA取り付け層を裏材に積層し、直径1.25in(3.175cm)の研磨ディスクを積層体から切り取って試験に備えた。
米国特許第8,425,278 B2号(Cullerら)の実施例1と同様に、比較例Aを調製した。ここで尖頭は、実施例1のように側壁面に沿って位置する代わりに、側壁を交差させることによって形成された角部に位置した。
Claims (2)
- 第1及び第2の対向する主表面を有する裏材と、
前記第1の主表面に固定された成形された研磨複合物と、
を備える構造化研磨物品であって、
前記成形された研磨複合物は、結合剤マトリックス中に分散された研磨グリットを含み、
前記成形された研磨複合物の少なくとも一部は独立に、
底面と、
前記底面と反対側で前記底面に接触していない上面であって、少なくとも1つの内側凹部を含む、上面と、
n個の側壁であって、nは3以上の整数を表し、前記n個の側壁のそれぞれは前記底面及び前記上面の両方に隣接し、前記n個の側壁のそれぞれは前記n個の側壁の他の2つに隣接する、n個の側壁と、
前記上面と前記n個の側壁のうちそれぞれ異なる単一の側壁とによって形成された少なくとも2つの尖頭であって、各側壁が少なくとも1つの尖頭を持ち、前記少なくとも1つの内側凹部が前記少なくとも2つの尖頭よりも前記底面に近い、少なくとも2つの尖頭と、を含む、構造化研磨物品。 - ワークピースを研磨する方法であって、請求項1に記載の構造化研磨物品の前記成形された研磨複合物の少なくとも一部を前記ワークピースの表面に摩擦接触させることと、前記ワークピース又は前記成形された研磨複合物の少なくとも一方を他方に対して動かして、前記ワークピースの前記表面の少なくとも一部を研磨することと、を含む、方法。
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EP2507013B1 (en) | 2009-12-02 | 2019-12-25 | 3M Innovative Properties Company | Dual tapered shaped abrasive particles |
BR112012027030B1 (pt) | 2010-04-27 | 2020-05-19 | 3M Innovative Properties Co | artigo abrasivo, método de abrasão de uma peça de trabalho e método de preparo de uma partícula abrasiva conformada de cerâmica |
CN103025490B (zh) | 2010-08-04 | 2016-05-11 | 3M创新有限公司 | 相交平板成形磨粒 |
CN103370174B (zh) * | 2010-12-31 | 2017-03-29 | 圣戈本陶瓷及塑料股份有限公司 | 具有特定形状的研磨颗粒和此类颗粒的形成方法 |
US20130065490A1 (en) | 2011-09-12 | 2013-03-14 | 3M Innovative Properties Company | Method of refurbishing vinyl composition tile |
CN102862128B (zh) | 2012-09-20 | 2015-10-21 | 北京国瑞升科技股份有限公司 | 一种凹凸结构磨料制品及其制备方法 |
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2014
- 2014-11-04 KR KR1020167015031A patent/KR102290663B1/ko active IP Right Grant
- 2014-11-04 US US15/033,848 patent/US10293466B2/en active Active
- 2014-11-04 CA CA2929139A patent/CA2929139A1/en not_active Abandoned
- 2014-11-04 WO PCT/US2014/063841 patent/WO2015073258A1/en active Application Filing
- 2014-11-04 MX MX2016005756A patent/MX2016005756A/es active IP Right Grant
- 2014-11-04 JP JP2016529900A patent/JP6623153B2/ja active Active
- 2014-11-04 EP EP14862088.3A patent/EP3068581B1/en active Active
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Also Published As
Publication number | Publication date |
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BR112016010724A8 (pt) | 2020-04-28 |
MX2016005756A (es) | 2016-07-18 |
US20160279762A1 (en) | 2016-09-29 |
CN105722643A (zh) | 2016-06-29 |
CN105722643B (zh) | 2018-06-05 |
CA2929139A1 (en) | 2015-05-21 |
EP3068581A1 (en) | 2016-09-21 |
JP2016536152A (ja) | 2016-11-24 |
KR102290663B1 (ko) | 2021-08-19 |
EP3068581A4 (en) | 2017-08-16 |
KR20160085285A (ko) | 2016-07-15 |
EP3068581B1 (en) | 2019-12-25 |
US10293466B2 (en) | 2019-05-21 |
WO2015073258A1 (en) | 2015-05-21 |
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