JP6584761B2 - IC card manufacturing equipment - Google Patents

Description

  The present invention relates to an IC card manufacturing apparatus incorporating an inlet including an IC chip.

  2. Description of the Related Art Conventionally, in a manufacturing method for manufacturing an IC card using a sublimation heat transfer method that has high gradation and excellent resolution, smoothness on an image forming surface is required (see Patent Document 1).

There are, for example, the following four methods for manufacturing such an IC card. That is,
(1) Injection molding method: In this method, an IC module is placed in a mold and embedded in a resin at the time of card molding. However, the processing temperature is high and the material of the card base material to be used is restricted. Further, the smoothness is inferior due to chip damage due to the injection pressure of the resin, sink marks or warpage during cooling.
(2) Thermal bonding method: This is a method of embedding the IC module by thermally melting the front and back resin sheets, but the processing temperature is high and the card substrate to be used is restricted. In addition, the fluidity of the resin sheet is insufficient, and it is difficult to achieve both the prevention of chip breakage due to pressurization and smoothness.
(3) Spacer sheet laminating method: This is a method of embedding chips in the spacer openings and laminating the front and back substrates, which is superior to chip breakage and smoothness than the methods (1) and (2). The material of the spacer is expensive, and it takes time and cost.
(4) Adhesive bonding method: This is a method of embedding an IC module in an adhesive between the front and back substrates as shown in Patent Document 2, and is a thermosetting type, a moisture curable type, or an ultraviolet curable type. By using a reactive adhesive, it is possible to increase the fluidity when embedding IC modules at low temperatures while maintaining functions such as strength after card processing (curing), thus preventing chip damage due to pressure and improving smoothness. Is superior to.

There were the following three methods as the smoothing method after this adhesive bonding. That is,
(1) Plane pressing method by hydrostatic press: This is advantageous for smoothing, but continuous production is difficult and inferior in productivity.
(2) Roll pressurization method: This is inferior to smoothing, but can be continuously produced and is excellent in productivity.
(3) Method of using both plane pressing and roll pressing by conveyor press: As shown in Patent Document 3, both smoothing and productivity can be achieved, but the apparatus becomes longer and complicated.

  In consideration of smoothness, the IC chip part is preferably as thin as possible. For example, as shown in Patent Document 4, it is preferably about 200 μm or less. However, a reinforcing plate is provided on the IC chip part in order to ensure pressure resistance. In many cases, a method of providing the IC is employed. Therefore, the thickness of the IC tends to increase to some extent, and a means for improving the smoothness even if the IC chip portion is thick is desired.

  Therefore, as an IC card, an IC card made of a laminate having a pair of base materials and an inlet including an IC chip provided between the base materials is used (see Patent Document 5).

Japanese Patent Laid-Open No. 11-139048 Japanese Patent Laid-Open No. 11-134465 JP 2003-30618 A JP 2003-76973 A JP 2007-287070 A

  As described above, an IC card is used which is composed of a laminated body having a pair of base materials and an inlet including an IC chip provided between the base materials, and the laminated body is sandwiched between a pair of laminating rollers. The IC card is obtained by pasting together.

  When the thickness / material change of the laminated body including the IC chip occurs, it is necessary to change the pair of laminating rollers to an appropriate interval each time in order to make the IC card a predetermined thickness. The condition changing operation is complicated. Especially in the case of the bearer roll method that maintains the roller spacing with high accuracy, it is necessary to replace the rollers.

  The present invention has been made in consideration of such points, and an object of the present invention is to provide an IC card manufacturing apparatus that does not require replacement of the laminating roller even if the thickness or material of the laminate is changed or changed. And

  The present invention provides an IC card manufacturing apparatus that manufactures an IC card by sandwiching a laminate composed of a first substrate, an inlet having an IC chip, and a second substrate, and sandwiching the laminate. 1 laminating roller and a second laminating roller, wherein the first laminating roller has a first roller body and a pair of first abutting rollers provided on both sides of the first roller body, and the second laminating roller. The roller has a second roller body that sandwiches the laminate with the first roller, and a pair of second inclined rollers provided on both sides of the second roller body, and each of the first lamination rollers The first contact roller contacts the second inclined roller of the corresponding second laminating roller, and each of the second inclined rollers of the second laminating roller has a tapered cross section facing in the same direction, First The gap between the first roller main body and the second roller main body is adjusted by moving the laminating roller relative to the second laminating roller along the axial direction. This is an IC card manufacturing apparatus.

  In the present invention, the first abutting roller of the first laminating roller has an inclination, and each second inclining roller of the second laminating roller has an inclination in a direction opposite to the inclination of the first laminating roller, The inclination of the pair of first contact rollers of the first laminating roller has the same first taper angle, the inclination of the pair of second inclined rollers of the second laminating roller has the same second taper angle, and further 2. The IC card manufacturing apparatus according to claim 1, wherein the first taper angle and the second taper angle are the same.

  The present invention is the IC card manufacturing apparatus, wherein the first contact roller of the first laminating roller has an arc-shaped cross section in a cross section parallel to the axis thereof.

  According to the present invention, there is provided an IC card manufacturing apparatus, wherein a rotation direction driving mechanism is connected to one of the first laminating roller and the second laminating roller, and an axial direction driving mechanism is connected to the other. It is.

  The present invention is the IC card manufacturing apparatus, characterized in that an up-down direction driving mechanism is coupled to the other of the first laminating roller and the second laminating roller together with an axial direction driving mechanism.

The first abutting roller of the first laminating roller or the second inclined roller of the second laminating roller is provided with heating means, and the first abutting roller of the first laminating roller or the second laminating roller of the first laminating roller The IC card manufacturing apparatus is characterized in that a difference in peripheral speed between the first roller body and the second roller body is adjusted by heating each second inclined roller by the heating means.

  According to the present invention, by moving the first laminating roller relative to the second laminating roller along the axial direction, the first roller body of the first laminating roller and the second roller of the second laminating roller are provided. The gap between the main body can be adjusted.

FIG. 1 is a plan view showing an IC card according to a first embodiment of the present invention. FIG. 2 is a cross-sectional view showing an IC card. FIG. 3 is a flowchart showing an IC card manufacturing process. FIG. 4 is a diagram showing a pair of laminating rollers. FIG. 5 is a diagram showing a structure of heating and heating. FIG. 6 is a diagram showing a pair of laminating rollers in the second embodiment of the present invention. Fig.7 (a) is a front view which shows a pair of lamination roller in the 3rd Embodiment of this invention. FIG. 7B is a side view thereof.

<First Embodiment>
Hereinafter, a first embodiment of an IC card manufacturing apparatus according to the present invention will be described in detail with reference to the drawings.

  First, an IC card manufactured by an IC card manufacturing apparatus will be described with reference to FIGS. Here, FIG. 1 is a plan view of the IC card, and FIG. 2 is a cross-sectional view of the IC card.

  The IC card 10 is provided between the first base material (sheet base material) 1, the second base material (cover base material) 2, and the first base material 1 and the second base material 2. An inlet 3 including an IC chip 3 a is provided, and the first base 1, the inlet 3, and the second base 2 are bonded to each other by an adhesive 4. In this case, the adhesive 4 includes a first adhesive 4a on the first base 1 side and a second adhesive 4b on the second base 2 side.

  In this case, a laminated body 10 </ b> A of the IC card 10 is configured from the first base material 1, the inlet 3, and the second base material 2.

  Next, each component of the IC card 10 will be described. The 1st base material 1 consists of PET used as a support body, for example, has total thickness 50-250micrometer. An image receiving layer is provided on the outer surface side of the card of the first base 1, and for example for the purpose of preventing counterfeiting, for example, watermark printing, anti-counterfeiting printing such as holograms and fine prints, or a frame necessary for an IC card, Regular printing of characters, symbols, etc. is performed.

  The inner surface of the card of the first base material 1 is subjected to an easy adhesion process in order to apply a hot melt adhesive as the first adhesive 4a. Further, antistatic layers are provided on both surfaces of the first substrate 1. The form of the 1st base material 1 is a sheet form, and a dimension is width 200x length 200mm (card horizontal 2 rows x length 3 rows are possible)-width 500x length 650mm (card width 5 rows x length 10 rows), for example. It may be larger), but it may be even larger. Further, the image receiving layer and printing defects are inspected in advance, and the position information is given by a bar code or the like.

  The 2nd base material 2 consists of PET used as a support body, for example, has total thickness 50-250micrometer. A writing layer is provided on the outer surface side of the card of the second base material 2, and regular printing is not performed to perform after bonding. Similar to the first base material 1, the inner surface of the card of the second base material 2 is subjected to an easy adhesion process in order to apply a hot melt adhesive as the second adhesive 4b. Further, antistatic layers are provided on both surfaces of the second substrate 2. The form of the second substrate 2 is a long web, and the width is preferably matched to the lateral dimension of the first substrate 1.

  For both the first substrate 1 and the second substrate 2, it is preferable to select a material having a small thermal shrinkage and its variation, and printing is performed with a standard print size that allows for thermal shrinkage. In addition, it is preferable that both base materials have a thickness and a configuration in which the heat shrinkage rate is the same in consideration of the difference in heat history in the manufacturing process so that curling or the like due to the difference in heat shrinkage rate does not occur. .

  The IC inlet 3 includes an IC chip 3a, an inlet base 3b, and an antenna 3c. As shown in FIG. 2, both sides of the IC chip 3a and the antenna 3c of the winding are pasted with an inlet film 3b such as a nonwoven fabric. It is configured together.

  The form of the IC inlet 3 is a roll of a long web for one row. However, since there is a convex portion of the IC chip 3a, it is preferable to wind it loosely. Moreover, the sheet-like sheet shape or long web-like shape arranged in a plurality of lengths and widths, or those cut out one by one from them can be adopted. The size when cut into one is preferably smaller than the outer shape of the card so as not to adversely affect the cutting during card punching.

  The first adhesive 4a and the second adhesive 4b of the adhesive 4 are made of, for example, a hot melt adhesive, and a reactive hot melt adhesive is particularly preferable. Reactive hot melt adhesive is a type of adhesive that melts and bonds the resin, then absorbs moisture and cures the resin. Later, the softening temperature increases, so it has excellent durability and is suitable for coating at low temperatures. With normal hot melt adhesives, the coating temperature is the same as the softening temperature of the resin, so the heat resistance does not exceed the coating temperature. Therefore, when high heat resistance is required, a high coating temperature is required. Become. On the other hand, since the reactive hot melt adhesive is cured after coating, the heat-resistant temperature becomes several tens of degrees Celsius higher than the coating temperature. Therefore, if the surface of the image receiving layer is a material that is easily damaged at high temperatures, the damage is reduced. be able to.

  Next, an IC card manufacturing apparatus and a manufacturing method thereof will be described with reference to FIGS. FIG. 3 is a flowchart showing an IC card manufacturing process, FIG. 4 is a diagram showing an embodiment of a pair of nip rolls, and FIG. 5 is a diagram showing a heating and heating structure.

  As shown in FIG. 3, the IC card manufacturing apparatus performs first adhesion to the first base material supply unit 1 </ b> A that supplies the first base material 1 and the first base material 1 on the suction roll 11. A die 5 having a slit outlet 5a for discharging the agent 4a, an intermediate station 20 in which the inlet 3 before being placed on the first substrate 1 is disposed, and a first adhesive 4a on the first substrate 1 A first moisturizing and warming machine 21 that moisturizes and heats, a second base material supply unit 2A that supplies a second base material 2 made of a long web, and a second base material 2 A die 31 for applying the second adhesive 4b, a second moisturizing and warming machine 46 for moisturizing and heating the second adhesive 4b on the second base 2, and the first base 1 And a first laminating roll 30 and a second laminating roll 40 that sandwich a laminated body 10A composed of the second base 2 and the inlet 3. There. The laminated body 10A is cut by the cutter unit 80, and the cut laminated body 10A is accumulated in the accumulation unit 120.

  In the stacking unit 120, the stacked bodies 10A are grouped into a plurality of sheets, and the SUS sheets 131 stacked in the stacking unit 120A are inserted into the stacking unit 120B one by one for each stacked body 10A thus combined. Is done.

  After that, the laminated body 10A in the stacking unit 120B is cut by the cutting machine 90, and then the standard printing is performed on the second substrate 2 side by the printing machine 91. Thereafter, the laminated body 10A is punched by a punching machine 92 for each card, and the IC card 10 is obtained.

  Next, referring to FIG. 4, the first laminating roller 30 and the second laminating roller 40 that sandwich the laminated body 10 </ b> A composed of the first base material 1, the second base material 2, and the inlet 3 will be further described.

  As shown in FIG. 4, the first laminating roller 30 has a SUS first roller body 31 and a pair of SUS first inclined rollers 32 and 32 provided on both sides of the first roller body 31. The second laminating roller 40 includes a second roller body 41 made of SUS that sandwiches the laminated body 10 </ b> A with the first roller body 31, and a pair of SUS made of SUS provided on both sides of the second roller body 41. And two inclined rollers 42. Each first inclined roller 32 of the first laminating roller 30 abuts on the second inclined roller 42 of the corresponding second laminating roller 40.

  Each first inclined roller 32 of the first laminating roller 30 is formed to have a taper-shaped cross section in the same direction (right direction in FIG. 4), and each second inclined roller 42 of the second laminating roller 40 is The first inclined rollers 32 are formed so as to have tapered cross sections that are opposite to each other in the same direction (left direction in FIG. 4). In this case, the cross section of each first inclined roller 32 has the same first taper angle α1, and the cross section of each second inclined roller 42 has the same second taper angle α2. Preferably, the first taper angle α1 of the first inclined roller 32 and the second taper angle α2 of the second inclined roller 42 are the same.

  The first laminating roller 30 rotates about the rotation shaft 35, and the second laminating roller 40 also rotates about the rotation shaft 45. Among these, the rotation shaft 35 of the first laminating roller 30 is connected to the rotation direction drive mechanism 36A, and is driven in the rotation direction by the rotation drive mechanism 36A. Further, the rotating shaft 45 of the second laminating roller 40 is connected to an axial driving mechanism 36B incorporating a ball screw (not shown), and is driven in the axial direction of the second laminating roller 40 by the axial driving mechanism 36B. Is done.

  In this case, by moving the second laminating roller 40 in the axial direction by the axial drive mechanism 36B, the contact portion between the first inclined roller 32 and the second inclined roller 42 is moved in the axial direction, so that the first roller The clearance a between the main body 31 and the second roller main body 41 can be adjusted.

  For example, the gap a can be increased by moving the second laminating roller 40 leftward in FIG. 4, and the gap a can be reduced by moving rightward in FIG.

  In the embodiment shown in FIG. 4, the rotational drive mechanism 36A and the axial drive mechanism 36B are configured separately, and the first laminate roller is formed by the rotational drive mechanism 36A and the axial drive mechanism 36B configured separately. Although the example in which the second laminating roller 40 is driven in the axial direction while driving 30 in the rotational direction has been shown, the rotational drive mechanism 36A and the axial drive mechanism 36B may be configured integrally without being separated. Good.

  Next, an IC card manufacturing method will be described with reference to FIG.

  First, in the first base material supply step A, the first base materials 1 are separated from the first base material supply section 1A from the single substrate-like first base material 1 and supplied one by one. . In the 1st base material supply part 1A, the upper surface of the 1st base material 1 is detected with the sensor which is not shown in figure, it keeps constant, it hold | maintains with a suction pad and takes out. In this case, it is preferable to have a mechanism that removes static electricity, blows air between layers, scrapes off with a nail, etc., and raises the suction pad at the same time as suction, so as to ensure separation of one sheet.

  Note that printing is performed in advance on the first base material 1 supplied from the first base material supply unit 1A.

  Further, it is preferable that two integrated bodies of the first base material 1 are provided, and when one of them is removed, the line is automatically switched and the line is not stopped.

  Next, an adhesive coating process B is performed on the first substrate 1. In the adhesive application process B to the first base material 1, the hot melt first adhesive 4 a is applied on the first base material 1 with a predetermined thickness. As a coating method, a normal method such as a die method, a gravure method, or a roll method can be adopted, but the die method is preferable in the following points.

  In the die method, since the adhesive is sealed until it is applied to the first substrate 1, temperature control is easy even at a high temperature such as a hot melt adhesive. It is advantageous because it does not touch the outside air. Moreover, no foreign matter is mixed in and bubbles are hardly generated.

  In addition, the die method is a pre-weighing type, and the coating amount is determined by the pump feed amount and the substrate speed, and since there is little change in liquid properties such as viscosity, it is advantageous for ensuring coating thickness accuracy. .

  Specifically, the first adhesive 4 a dissolved in a heating tank (not shown) is fed to the die 5 through a hose by a pump and discharged from the slit outlet 5 a of the die 5. In this case, it is preferable that the die 5 and the hose are also heated and kept at a constant temperature. The pump feed amount is determined by the pump volume, the rotation speed, and the feed efficiency associated with the pressure loss, and the coating thickness is further determined by the gap between the tip of the die called the lip and the first substrate 1 and the substrate speed. In the case of the reactive hot-melt type first adhesive 4a, it is preferable to purge the heating tank or the like with dry air or nitrogen.

  When the first substrate 1 is a sheet, it is generally applied on a table, but the sheet is held on a suction roll 11 and applied in the same manner as a long web. This method is preferable. As a method of holding the first base material 1, there is a method of gripping and holding the top, tail and both edges of the base material. This is preferable because the margin is small and the yield is good. The base material fed one by one on the suction roll 11 is positioned on the suction roll 11, set on the suction roll 11 at a constant pitch, and coated with an adhesive.

  Other methods of applying the first adhesive 4a to the first substrate 1 include a method in which a single sheet is joined and treated like a long web, and a release paper, release film, release Although a method of peeling and transferring a belt and a peeling roll once applied to the first base material 1 is also conceivable, consumables are required, and it is necessary to cope with the remaining transfer.

  Moreover, it is preferable to apply the first adhesive 4a to the first base material 1 intermittently while avoiding the head and tail of the sheet. In intermittent coating, a pump (not shown) for feeding adhesive to the die 5 is turned on / off, or a valve (not shown) provided on the die 5 is turned on / off to perform first bonding. Although it is performed by temporarily stopping the discharge of the agent 4a, the pump method is preferable because the response is delayed. In that case, since the coating pressure tends to increase due to the accumulation of the pump pressure at the top of the coating, both the valve ON / OFF and the pump ON / OFF may be used together, or the first adhesive It is preferable to prevent pressure accumulation by providing a circuit for returning 4a to a heating tank (not shown). Further, at the tail end of the coating, even if the valve is turned off, the adhesive remaining at the tip of the die is drawn out and may adhere to the first base material 1. Therefore, the adhesive is generally used when turning off the valve called suck back. It is preferable to employ a valve mechanism that draws the material into the die. Further, it is preferable to rotate the roll at a constant speed at least during coating.

  The first base material 1 then proceeds to the inlet supply process C. In the inlet supply process C, the inlets 3 are arranged in advance in the intermediate station 20, and these are collectively sucked and held and placed on the first base material 1 coated with an adhesive. The IC inlets 3 are positioned one by one before being taken out from the intermediate station 20, but it is more preferable that the first substrate 1 is positioned with reference to edges and printing.

  When the inlet 3 is disposed at the intermediate station 20, the inlet 3 is not placed at the position based on reading the defect position information given to the first base material 1 or on-line defect inspection information. If there is no defect information, one inlet 3 is drawn from the roll and cut and sent sequentially to the intermediate station 20. If there is defect information, the feed is stopped at the corresponding timing of only the corresponding column. Capability can be improved by arranging a plurality of rolls and processing them in multiple rows simultaneously. Moreover, it is preferable to remove the defective inlet that is known in advance before placing it on the first substrate 1 or to remove the defective inlet after providing defect information to the substrate.

  As another method, it is also conceivable that a tray-shaped jig on which the inlets 3 are arranged is stacked, and is sucked and held from the tray 3 and placed on the first substrate 1. In this case, the equipment can be simplified, but in order to stop the supply of defective parts, it is necessary to take measures such as not placing it in the tray in advance, not holding it from the tray, and removing it before holding it. It becomes.

  When placing the inlet 3 on the first base material 1, there is also a method of temporarily stopping the first base material 1, but placing it in synchronism with the first base material 1 that is transported at a constant speed. It is preferable. Moreover, it is preferable to place it so that air may not enter into the inlet 3 while squeezing from one side of the inlet 3, or to place the convex portion of the IC chip 3a into the hot melt adhesive. Furthermore, before the inlet 3 is placed, the hot melt adhesive 4a is heated and kept warm by the heating and keeping means 21 such as a heater to maintain fluidity and tackiness.

  As a method for supplying the first base material 1 from the first base material supply unit 1A to the first laminating roller 30 and the second laminating roller 40, a suction conveyor, a transfer table, and a tray jig are used. It is conceivable that it is due to the grip of the substrate.

  Meanwhile, in the second base material supply step D, a roll body is provided in the second base material supply section 2A, and the long base web-like second base material 2 that is not printed is wound in a roll shape. Then, the second base material 2 is fed out. When the second base material 2 is fed out from the second base material supply unit 2A, the tension and edge position of the second base material 2 are detected and controlled to be constant.

  In this case, it is preferable to provide two roll bodies obtained by winding the second base material 2 in a roll shape, and further to provide an accumulator so that the roll bodies can be replaced and joined without stopping the line.

  Next, it progresses to the adhesive agent coating process E to the 2nd base material 2. FIG. In the adhesive application process E to the second base material 2, the die method is applied to the second base material 2 held by the first laminate roll 30 by the die 7 in the same manner as the first base material 1. The second adhesive 4b is intermittently applied.

  More preferably, the coating thickness of the second adhesive 4 b is determined comprehensively in consideration of the asymmetry caused by the first base material 1 and the second base material 2 and the inlet 3.

  Since the second base material 2 has a long web shape, the second adhesive 4b can be continuously applied to the second base material 2. However, it is possible to prevent the adhesive from adhering to the blade by making the position of cutting into a sheet shape after laminating as an intermittent coating in accordance with the first substrate 1 which is a sheet. Therefore, it is preferable. A reactive hot melt is particularly preferable because it does not cure immediately.

  Next, the 1st base material 1 in which the inlet 3 was mounted, and the 2nd base material 2 progress to the bonding process F. FIG. In this bonding step F, the first base material 1 having a sheet-fed sheet shape on which the first adhesive 4a is applied and the inlet 3 is placed, and the second base on which the second adhesive 4b is applied. A laminated body 10 </ b> A made of the material 2 is sandwiched and bonded between the first laminating roller 30 and the second laminating roller 40. In this case, the first laminating roller 30 may also be used as a roller for coating the second substrate 2, or a coating roller may be provided separately.

  In the bonding step, the first laminating roller 30 is rotated by the rotation direction driving mechanism 36A. In this case, the rotation direction drive mechanism 36 </ b> A rotates the rotation shaft 35 of the first laminating roller 30, and the pair of first inclined rollers 32 and 32 of the first laminating roller 30 is paired with the second laminating roller 40. It contacts the inclined rollers 42, 42. As a result, the first laminating roller 40 can also rotate.

  During this time, the laminated body 10 </ b> A composed of the first base material 1, the inlet 3, and the second base material 2 between the roller main body 31 of the first laminating roller 30 and the roller main body 41 of the second laminating roller 40. Is pinched.

  By the way, the second adhesion of the hot melt on the second substrate 2 immediately before the first substrate 1 and the second substrate 2 are bonded between the first laminating roller 30 and the second laminating roller 40. It is preferable that the agent 4 b is heated and kept warm by the heating and keeping means 46. In this case, since the surface of the second substrate 2 is easily damaged by the high temperature, as shown in FIG. 5, the second hot melt adhesive 4b is determined based on the hot melt adhesive temperature information from the temperature sensor S1. The controller 47 activates the heat insulation means 46 such as an infrared heater to carry out heat insulation. On the other hand, on the second base material 2 side, a temperature control line 38 is provided inside the first laminating roller 30, and a heat medium is circulated from the temperature controller 37 into the temperature control line 38, so that roll temperature information of the temperature sensor S2 is obtained. And the temperature controller 37 is operated by the control unit 49 based on the heat medium temperature information of the temperature sensor S3. In this way, it is preferable to keep the temperature of the second substrate 2 at a constant temperature (for example, 90 ° C.). In FIG. 4, the temperature controller 37 is connected to a temperature control line 38 in the first laminating roller 30 via a connection line 39.

  Moreover, it is preferable to set the tension of the second base material 2 in consideration of curling due to residual stress between the first base material 1 and the second base material 2 after bonding.

  Next, the laminated body 10A proceeds to the sheet cutting step I. Since the laminated body 10A having the first base material 1, the inlet 3, and the second base material 2 cannot be wound, in this sheet cutting step I, the laminated body 10A is cut into a sheet shape by the cutter unit 80. Is done. When cutting the laminated body 10A, it is preferable to cut the laminated body 10A without bending. The cutter unit 80 is a cutter unit that meshes the upper and lower blades, a cutter unit that moves the NT cutter and the receiver in the width direction, a cutter unit that moves the dish-shaped blade and the receiver in the width direction, or a drum outer cylinder. It consists of a rotary cutter with a blade.

  Moreover, it is preferable to cut | disconnect the cutting | disconnection position of 10 A of laminated bodies by the cutter unit 80 in the space | interval part provided between the 1st base materials 1 at the time of bonding so that there may be no waste. In this case, since there is no adhesive between the first base materials 1, the adhesives 4a and 4b do not adhere to the blade.

  Next, the laminated body 10A proceeds to the accumulation storage step J. In this accumulation and storage process J, the laminated body 10A that has been cut is conveyed by the conveying means 110 and 111, and is then accumulated on the accumulation unit 120 by a predetermined number. At this time, metal plates 131 such as SUS accumulated in the accumulation unit 120A are inserted one by one between a plurality of, for example, 1 to 10 laminated bodies 10A, and the unevenness of the laminated body 10A itself is added to inhibit smoothness. To prevent it. Supply of the metal plate 131 such as SUS can be performed in the same manner as in the case of the first substrate 1, although there is a difference depending on the rigidity.

  Also, it is preferable that two lines are provided for the stacking portion 120A of the laminated body 10A and the stacking portion 120A of the metal plate 131 such as SUS, thereby enabling switching without stopping the line. In this way, the laminated body 10A is stacked on the stacking unit 120B together with the metal plate 131 such as SUS. When the reactive hot melt adhesives 4a and 4b are used, the laminate 10A accumulated in the accumulation unit 120B is stored for about one week required for the reaction, and is stored under air-conditioned conditions. The storage period can be appropriately determined according to the adhesive specifications and the like.

  Next, the laminated body 10A proceeds to the card forming step K. In the carding process K, the laminated body 10A is cut by the cutting machine 90 on the periphery of the laminated body 10A, for example, 1 to 4 sides based on the edge or printing of the first base material 1, and in this way. Thus, the laminated body 10A has a predetermined dimension. Next, regular printing is performed on the second base material 2 side of the laminated body 10A by a printing machine 91, and the laminated body 10A is punched into a card shape by a punching machine 92, thus obtaining a plurality of IC cards 10. Can do. The fixed form printing on the second substrate 2 side may be printed for each card after punching.

  Next, the operation of adjusting the gap a between the first roller body 31 of the first laminating roller 30 and the second roller body 41 of the second laminating roller 40 will be described.

  Such an adjustment operation of the gap a is performed in advance before the IC card manufacturing method shown in FIG. 3 is performed, and in this way, the gap between the first roller body 31 and the second roller body 41. a is adjusted according to the thickness of the IC card 10 to be manufactured.

  Specifically, when the gap a is desired to be increased, the second laminating roller 40 is moved in the left direction in FIG. 4 along the axial direction by the axial drive mechanism 36B. In this case, the contact portion between the first inclined roller 32 and the second inclined roller 42 is moved to the left, and at the same time, the second laminating roller 40 is slightly lowered to increase the gap a.

  On the other hand, when it is desired to reduce the clearance a, the second laminating roller 40 is moved in the right direction in FIG. 4 along the axial direction by the axial drive mechanism 36B, and thus the first inclined roller 32 and the second inclined roller are moved. The contact part of 42 is moved rightward. At the same time, the second laminating roller 40 slightly rises and the gap a can be reduced.

  As described above, the gap a is determined by the IC card 10, but the type of the IC card is determined from the barcode printed on the first substrate 1 supplied from the first substrate supply unit 1A. When the number is specified and the setting information of the gap a does not correspond to the product number, the entire IC card manufacturing apparatus can be stopped and the gap a can be adjusted again.

  As described above, according to the present embodiment, the first roller body 31 of the first laminating roller 30 and the second roller of the second laminating roller 40 can be obtained simply by moving the second laminating roller 40 in the vertical and axial directions. The gap a between the main body 41 can be easily adjusted. Therefore, the first laminating roller 30 and the second laminating roller 40 are adjusted each time in order to adjust the gap a corresponding to the thickness of the IC card 10. There is no need to replace it.

<Second Embodiment>
Next, a second embodiment of the present invention will be described with reference to FIG.

  The second embodiment shown in FIG. 6 is different only in the configuration of the first laminating roller 30 and the second laminating roller 40, and the other configurations are substantially the same as those of the embodiment shown in FIGS. .

  In the second embodiment shown in FIG. 6, the same parts as those in the embodiment shown in FIGS.

  As shown in FIG. 6, the first laminating roller 30 has a SUS first roller body 31 and a pair of first inclined rollers 32 and 32 made of tool steel provided on both sides of the first roller body 31. The second laminating roller 40 includes a pair of SUS-made second roller bodies 41 that sandwich the laminated body 10A with the first roller body 31, and a pair of tool steel made on both sides of the second roller body 41. And a second inclined roller 42. Further, each first inclined roller 31 of the first laminating roller 30 abuts on the second inclined roller 41 of the corresponding second laminating roller 40.

  Each first inclined roller 32 of the first laminating roller 30 is formed to have a taper-shaped cross section in the same direction (right direction in FIG. 6), and each second inclined roller 32 of the second laminating roller 40 is The first inclined rollers 32 are formed to have taper-shaped cross sections that are opposite to each other in the same direction (left direction in FIG. 6). In this case, the cross section of each first inclined roller 32 has the same first taper angle α1, and the cross section of each second inclined roller 42 has the same second taper angle α2. Preferably, the first taper angle α1 of the first inclined roller 32 and the second taper angle α2 of the second inclined roller 42 are the same.

The first laminating roller 30 rotates about the rotation shaft 35, and the second laminating roller 40 also rotates about the rotation shaft 45. Among these, the rotation shaft 35 of the first laminating roller 30 is connected to the rotation direction drive mechanism 36A, and is driven in the rotation direction by the rotation drive mechanism 36A. Further, the rotating shaft 45 of the second laminating roller 40 is connected to an axial driving mechanism 36B having a built-in ball screw (not shown), and this axial driving mechanism 36B causes the second laminating roller 40 to move in the axial direction. Driven.

  In this case, by moving the second laminating roller 40 in the axial direction by the axial drive mechanism 36B, the contact portion between the first inclined roller 32 and the second inclined roller 42 is moved in the axial direction, so that the first roller The clearance a between the main body 31 and the second roller main body 32 can be adjusted.

  For example, the gap a can be increased by moving the second laminating roller 40 leftward in FIG. 6, and the gap a can be reduced by moving rightward in FIG.

  In the embodiment shown in FIG. 6, the rotary drive mechanism 36A and the axial drive mechanism 36B are configured separately, and the first laminate roller 30 is formed by the separate rotary drive mechanism 36A and axial drive mechanism 36B. In the above example, the second laminating roller 40 is driven in the axial direction, but the rotational driving mechanism 36A and the axial driving mechanism 36B may be configured integrally without being separated. .

  As shown in FIG. 6, a roller body temperature adjustment line 51 is provided on the first roller body 31 of the first laminating roller 30, and an inclined roller high-frequency heating unit 52 is provided outside each first inclined roller 32. It has been.

  The roller body temperature adjustment line 51 is connected to the temperature controller 50 via a rotary joint 53. The temperature controller 50, the roller main body temperature adjustment line 51, and the inclined roller high-frequency heating unit 52 constitute a heating means.

  In FIG. 6, the heat medium is supplied from the temperature controller 50 to the roller body temperature adjustment line 51 via the rotary joint 53. Moreover, the heating conditions of the high frequency heating unit 52 are set by a control unit (not shown).

  In this case, the first roller body 31 can be heated to a desired temperature by the heat medium supplied to the roller body temperature adjustment line 51. In addition, the first inclined roller 32 can be heated and expanded to different temperatures by the inclined roller high-frequency heating unit 52, thereby increasing the outer diameter of the first inclined roller 32.

  As shown in FIG. 6, a roller body temperature control line 61 is provided in the second roller body 41 of the second laminating roller 40, and an inclined roller high-frequency heating unit 62 is provided outside each second inclined roller 42. It has been.

  The roller body temperature control line 61 is connected to the temperature controller 60 via the rotary joint 63. The temperature controller 60, the roller main body temperature adjustment line 61, and the inclined roller high-frequency heating unit 62 constitute a heating means.

In FIG. 6, the heat medium is supplied from the temperature controller 60 to the roller body temperature control line 61 through the rotary joint 63. Moreover, the heating conditions of the high frequency heating unit 62 are set by a control unit (not shown).

  In this case, the second roller body 41 can be heated to a desired temperature by the heat medium supplied to the roller body temperature adjustment line 61. Further, the second inclined roller 42 can be heated and thermally expanded to different temperatures by the inclined roller high-frequency unit 62, thereby increasing the outer diameter of the second inclined roller 42.

  In FIG. 6, as described above, the first inclined roller 32 and the second inclined roller 42 are heated by the high-frequency heating units 52 and 62, respectively, so that the outer diameter of the first inclined roller 32 and the outside of the second inclined roller 42 are increased. The diameter can be increased. In this case, in addition to moving the second laminating roller 40 in the axial direction, the first inclined roller 32 and the second inclined roller 42 are adjusted by adjusting the heating temperature of the first inclined roller 32 and the second inclined roller 42. The outer diameter of the first roller main body 31 and the second roller main body 41 can be adjusted with higher accuracy.

  In the above embodiment, the first inclined roller 32 and the second inclined roller 42 are heated by the high-frequency heating units 52 and 62 to increase the respective outer diameters. The gap a between the first roller body 31 and the second roller body 41 may be adjusted by heating only one of the second inclined rollers 42 with a high-frequency heating unit.

<Third Embodiment>
Next, a third embodiment of the present invention will be described with reference to FIGS. Here, Fig.7 (a) is a front view which shows a pair of lamination roller in the 3rd Embodiment of this invention. FIG. 7B is a side view thereof.

  The third embodiment shown in FIGS. 7 (a) and 7 (b) is different only in the configuration of the first laminating roller 30 and the second laminating roller 40, and the other configuration is the embodiment shown in FIGS. It is almost the same as the form.

  In the third embodiment shown in FIGS. 7A and 7B, the same parts as those in the embodiment shown in FIGS.

  As shown in FIGS. 7A and 7B, the first laminating roller 30 includes a SUS first roller body 31 and a pair of first R rollers 32 made of tool steel provided on both sides of the first roller body 31. The second laminating roller 40 is provided on both sides of the second roller main body 41 and a second roller main body 41 made of SUS that sandwiches the laminated body 10 </ b> A with the first roller main body 31. And a pair of second inclined rollers 42 made of tool steel. Further, each first R roller 32 ′ of the first laminating roller 30 comes into contact with the second inclined roller 42 of the corresponding second laminating roller 40.

  Further, the first R rollers 32 ′ of the first laminating roller 30 are formed to have the same arc cross section in the cross section along the axis, and the second inclined rollers 42 of the second laminating roller 40 are in the same direction ( It is formed so as to have a taper-shaped cross section toward the left in FIG. The outer diameters at the contact positions of the first R roller 32 'and the second inclined roller 42 are the same on the left and right.

  The first laminating roller 30 rotates about the rotation shaft 35, and the rotation shaft 35 is rotatably supported by a bearing 71 provided on the movable frame 35A. The second laminating roller 40 also rotates about the rotation shaft 45, and the rotation shaft 45 is rotatably supported by a bearing 72 provided on the fixed frame 45A. Among these, the rotation shaft 45 of the second laminating roller 40 is connected to the rotation direction drive mechanism 73 and is driven in the rotation direction by the rotation drive mechanism 73. In this case, since the first R roller 32 ′ and the second inclined roller 42 are in contact with each other, the first laminating roller 30 also rotates as the second laminating roller 40 rotates. Further, the rotation shaft 35 of the first laminating roller 30 is connected to a drive unit 76c that is driven by a ball screw 76b. The drive unit 76c drives the movable frame 35A in the axial direction by driving the ball screw 76b by the drive motor 76a. Can be driven. The drive motor 76a, the ball screw 76b, and the drive unit 76c are supported by the drive frame 76d. The drive motor 76a, the ball screw 76b, the drive unit 76c, and the drive frame 76d constitute an axial drive mechanism 76. In addition, a vertical drive mechanism 77 that drives the axial drive unit 76 in the vertical direction is connected to the drive frame 76 d of the axial drive unit 76. Note that the vertical drive mechanism 77 may be directly connected to the movable frame 35 </ b> A without using the axial drive mechanism 76.

  7A and 7B, the first driving roller 76 moves the first laminating roller 30 in the axial direction of the first laminating roller 30 so that the first R roller 32 ′ and the second inclined roller 42 are brought into contact with each other. The clearance a between the first roller body 31 and the second roller body 41 can be adjusted by moving the contact portion in the axial direction. In this case, the first laminating roller 30 moves in the axial direction and also moves in the vertical direction by the vertical driving mechanism 77.

  For example, by moving the first laminating roller 30 to the left in FIG. 7A, the first laminating roller 30 can be lowered to reduce the gap a. On the other hand, by moving the first laminating roller 30 to the right in FIG. 7A, the first laminating roller 30 can be raised to increase the gap a. By making the cross section of the first R roller 32 'arc, the variation in the peripheral speed difference at the contact portion between the first R roller 32' and the second inclined roller 42 is eliminated, and the rotation speed variation of the first roller body 31 can be suppressed. Furthermore, even if the contact position of the first R roller 32 ′ is moved by heating by the high-frequency heating units 52 and 62 outside the first R roller 32 ′ and the second inclined roller 42, the contact portion outer diameter of the first R roller 32 ′ By controlling the outer diameter of the contact portion of the second inclined roller 42 to be the same, the peripheral speeds of the first roller body 31 and the second roller body 41 can be made the same, and damage to the card surface is suppressed. it can.

  In the embodiment shown in FIGS. 7A and 7B, the rotational drive mechanism 73, the axial direction drive mechanism 76, and the vertical direction drive mechanism 77 are configured separately, and this separate rotational drive mechanism is provided. 73, an example in which the second laminating roller 40 is driven in the rotational direction and the first laminating roller 30 is driven in the axial direction and the vertical direction by the axial direction driving mechanism 76 and the vertical direction driving mechanism 77 is shown. 73, the axial direction drive mechanism 76, and the vertical direction drive mechanism 77 may be integrally configured without being separated.

DESCRIPTION OF SYMBOLS 1 1st base material 2 2nd base material 3 Inlet 3a IC chip 3b Inlet base material 3c Antenna 4 Adhesive 4a 1st adhesive 4b 2nd adhesive 30 1st lamination roller 31 1st roller main body 32 Inclination Roller 35 Rotating shaft 36A Rotational direction drive mechanism 36B Axial direction drive mechanism 37 Temperature controller 38 Temperature control line 40 Second laminating roller 41 Second roller body 42 Inclined roller 45 Rotating shaft 50 Temperature controller 51 Roller body temperature control line 52 Inclined roller high-frequency heating unit 53 Rotary joint 54 Roller body high-frequency heating unit 60 Temperature controller 61 Roller body temperature control line 62 Inclined roller high-frequency heating unit 63 Rotary joint 64 Roller body high-frequency heating unit 71 Bearing 72 Bearing 73 Rotation Drive mechanism 76 Axial direction drive mechanism 76a Drive motor 76 Ball screw 76c Drive unit 76d Drive frame 77 Vertical direction drive unit A First base material supply process B Adhesive coating process C Inlet supply process D Second base material supply process E Adhesive coating process F Bonding Process

Claims (4)

In an IC card manufacturing apparatus that manufactures an IC card by sandwiching a laminate composed of a first base material, an inlet having an IC chip, and a second base material,
An adhesive is interposed between the first substrate and the second substrate;
A first laminating roller and a second laminating roller that sandwich the laminate;
Provided on the upstream side of the first laminating roller and the second laminating roller, and provided with a heat and heat retaining means for heat and heat the adhesive;
The first laminating roller has a first roller body and a pair of first contact rollers provided on both sides of the first roller body,
The second laminating roller has a second roller main body that sandwiches the laminated body with the first roller main body, and a pair of second inclined rollers provided on both sides of the second roller main body,
The first contact rollers located on both sides of the first roller body of the first laminating roller are in contact with the second inclined rollers of the corresponding second laminate roller located on both sides of the second roller body. Contact portions are formed on both sides of the first roller body and the second roller body,
Each of the second inclined rollers of the second laminating roller has a tapered cross section facing in the same direction, and moves the first laminating roller relative to the second laminating roller along the axial direction. Accordingly, the contact portions located on both sides of the first roller body and the second roller body are moved to adjust the gap between the first roller body and the second roller body ,
The IC card manufacturing apparatus, wherein the first contact roller of the first laminating roller has an arc-shaped cross section in a cross section parallel to the axis thereof . On one of the said first laminating roller second laminating roller, coupled rotational direction drive mechanism, the manufacture of IC cards of claim 1, wherein the axial drive mechanism to the other, characterized in that it is connected apparatus. 3. The IC card manufacturing apparatus according to claim 2 , wherein an up-down direction driving mechanism is coupled to the other of the first laminating roller and the second laminating roller together with an axial direction driving mechanism. The first abutting roller of the first laminating roller or the second inclined roller of the second laminating roller is provided with heating means, and the first abutting roller of the first laminating roller or the second laminating roller of the first laminating roller The IC card according to any one of claims 1 to 3 , wherein a difference in peripheral speed between the first roller body and the second roller body is adjusted by heating each second inclined roller by the heating means. Manufacturing equipment.

Images