JP6430180B2 - Car box reinforcement structure - Google Patents

Car box reinforcement structure Download PDF

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JP6430180B2
JP6430180B2 JP2014174224A JP2014174224A JP6430180B2 JP 6430180 B2 JP6430180 B2 JP 6430180B2 JP 2014174224 A JP2014174224 A JP 2014174224A JP 2014174224 A JP2014174224 A JP 2014174224A JP 6430180 B2 JP6430180 B2 JP 6430180B2
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recess
packing box
cross
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JP2016049790A (en
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剛規 藤丸
剛規 藤丸
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Daihatsu Motor Co Ltd
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Description

本発明は、車体フレーム上に荷箱を搭載している自動車において、荷箱フレームに車体側部品との干渉を回避する凹部を形成した場合に、荷箱フレームの剛性が低下するのを回避できるようにした荷箱補強構造に関する。   The present invention can avoid a reduction in rigidity of a cargo box frame when a concave portion that avoids interference with vehicle body side parts is formed in the cargo box frame in an automobile in which the cargo box is mounted on the vehicle body frame. The present invention relates to the packing box reinforcing structure.

例えばトラック等の自動車では、車体フレームのキャビン後方部分上に荷箱が搭載されている(例えば特許文献1参照)。このような自動車において、例えばブリーザホース等の車体側部品を、車両側方視で、前記車体フレームと荷箱フレームとの間を通るように配設する場合があり、また例えば車体フレームのクロスメンバ等の車体側部品を、前記荷箱フレームの下面を車幅方向に横切るように配設する場合がある。 For example, in an automobile such as a truck, a cargo box is mounted on a rear portion of a cabin of a body frame (see, for example, Patent Document 1). In such an automobile, for example, a body side part such as a breather hose may be disposed so as to pass between the body frame and the cargo box frame when viewed from the side of the vehicle, and for example, a cross member of the body frame. In some cases, the vehicle body side parts such as are arranged so as to cross the lower surface of the cargo box frame in the vehicle width direction.

実開昭63−164092号公報Japanese Utility Model Publication No. 63-164092

前記荷箱を備えた自動車においては、荷物の積み卸し作業性を改善するために荷箱の地上高をできるだけ低くしたいとの要請がある。この要請に応えて荷箱を下げようとすると、荷箱フレームが前記車体側部品と干渉するおそれがある。この干渉の問題を回避するために、前記荷箱フレームに前記車体側部品の形状等に応じた凹部を形成することが考えられる。しかし前記荷箱フレームは、荷箱に作用する荷重の多くを支持するためのものであるから、該荷箱フレームに単に凹部を形成するとそれだけ荷箱全体の剛性が低下するという問題が発生する。   In an automobile equipped with the packing box, there is a demand to make the ground height of the packing box as low as possible in order to improve the loading and unloading workability. If it is attempted to lower the cargo box in response to this request, the cargo box frame may interfere with the vehicle body side parts. In order to avoid this problem of interference, it is conceivable to form a recess in the cargo box frame in accordance with the shape of the vehicle body side part. However, since the packing box frame is for supporting most of the loads acting on the packing box, there is a problem that the rigidity of the entire packing box is lowered by simply forming a recess in the packing box frame.

本発明は、前記従来の状況に鑑みてなされたもので、前記凹部を形成しながら荷箱の剛性低下を回避できる自動車の荷箱補強構造を提供することを課題としている。   The present invention has been made in view of the above-described conventional situation, and it is an object of the present invention to provide an automobile luggage box reinforcing structure capable of avoiding a reduction in rigidity of a luggage box while forming the recess.

本発明は、車両前後方向に延びる車体フレーム上に、車両前後方向に延びるサイドフレームを有する荷箱フレームを備えた荷箱を搭載し、車体側部品を、前記サイドフレームの下面を車幅方向に横切るように配置した自動車の荷箱補強構造において、
前記サイドフレームの下面に、前記車体側部品が配置される凹部を上方にへこむように形成すると共に、該凹部のへこみ形状に沿うように車両前後方向に延びる補強手段を該凹部に付加し、該補強手段は、前記凹部に沿って上方に凸をなすよう形成された凸状ビードと、該凸状ビードの側面に当接させた状態で固定した補強パイプとで構成されていることを特徴としている。
In the present invention, a cargo box having a cargo box frame having a side frame extending in the vehicle longitudinal direction is mounted on a vehicle body frame extending in the vehicle longitudinal direction, and the vehicle body side component is placed on the lower surface of the side frame in the vehicle width direction. In the car box reinforcement structure arranged across
On the lower surface of the side frame, a recess in which the vehicle body side part is disposed is formed so as to be recessed upward, and reinforcing means extending in the vehicle front-rear direction so as to follow the recess shape of the recess is added to the recess, The reinforcing means includes a convex bead formed so as to protrude upward along the concave portion, and a reinforcing pipe fixed in contact with a side surface of the convex bead. Yes.

本発明によれば、荷箱フレームのメインをなすサイドフレームの下面に凹部を形成して該凹部を横切るように車体側部品を配置したので、サイドフレームが車体側部品と干渉するのを回避しながら荷箱の地上高を低くでき、荷物の積み卸し作業性を改善できる。   According to the present invention, since the concave portion is formed on the lower surface of the side frame forming the main of the packing box frame and the vehicle body side parts are arranged so as to cross the concave portion, the side frames are prevented from interfering with the vehicle body side parts. However, the ground clearance of the packing box can be lowered, and the loading and unloading workability can be improved.

また、前記凹部のへこみ形状に沿うように車両前後方向に延びる補強手段、例えば補強パイプあるいは補強リブを付加したので、荷箱フレームひいては荷箱全体で見たときの剛性低下を回避できる。   Further, since a reinforcing means extending in the vehicle longitudinal direction, for example, a reinforcing pipe or a reinforcing rib, is added so as to follow the concave shape of the concave portion, it is possible to avoid a decrease in rigidity when viewed in the packing box frame and the entire packing box.

本発明の実施例1に係る荷箱補強構造を備えた小型ダンプトラックの側面図である。It is a side view of the small dump truck provided with the packing box reinforcement structure concerning Example 1 of the present invention. 前記荷箱補強構造の底面斜視図である。It is a bottom perspective view of the packing box reinforcing structure. 前記荷箱補強構造の荷箱フロアの底面斜視図である。It is a bottom perspective view of the packing box floor of the packing box reinforcement structure. 前記荷箱補強構造のサイドフレームに沿って断面した断面側面図である。It is the cross-sectional side view cut along the side frame of the said packing box reinforcement structure. 前記荷箱補強構造の断面背面図(図4のV-V線断面図)である。FIG. 5 is a cross-sectional rear view (cross-sectional view taken along the line V-V in FIG. 4) of the packing box reinforcing structure. 前記荷箱補強構造の断面背面図(図4のVI-VI線断面図)である。FIG. 5 is a cross-sectional rear view (cross-sectional view taken along line VI-VI in FIG. 4) of the packing box reinforcing structure. 前記荷箱補強構造の断面背面図(図4のVII-VII線断面図)である。FIG. 7 is a sectional rear view of the packing box reinforcing structure (sectional view taken along line VII-VII in FIG. 4). 前記荷箱補強構造の断面背面図(図4のVIII-VIII線断面図)である。FIG. 5 is a cross-sectional rear view (cross-sectional view taken along line VIII-VIII in FIG. 4) of the packing box reinforcing structure.

以下、本発明の実施の形態を添付図面に基づいて説明する。   Hereinafter, embodiments of the present invention will be described with reference to the accompanying drawings.

図1ないし図8は本発明の実施例1に係る小型ダンプトラックの荷箱補強構造を説明するための図である。   1 to 8 are views for explaining a packing box reinforcing structure for a small dump truck according to Embodiment 1 of the present invention.

図において、1は小型ダンプトラックであり、該ダンプトラック1は車体フレーム2の前部上にキャビン3を搭載し,後部上に荷箱4を後端部を中心に上下揺動可能に搭載した概略構造を有する。なお、6は前輪、7は後輪である。   In the figure, reference numeral 1 denotes a small dump truck. The dump truck 1 has a cabin 3 mounted on the front part of the body frame 2, and a cargo box 4 mounted on the rear part so as to be able to swing up and down around the rear end part. It has a schematic structure. In addition, 6 is a front wheel and 7 is a rear wheel.

前記車体フレーム2は車両前後方向に延びる左,右一対のサイドメンバ2a,2aを、前部クロスメンバ(図示せず),中途クロスメンバ2b及び後部クロスメンバ2cで結合したいわゆるラダーフレームであり、さらに前記サイドメンバ2a,2aの、後輪7前縁付近同士は、ダンプ用シリンダ5を支持するダンプクロスメンバ2dで結合されている。   The vehicle body frame 2 is a so-called ladder frame in which a pair of left and right side members 2a, 2a extending in the vehicle front-rear direction are coupled by a front cross member (not shown), a midway cross member 2b, and a rear cross member 2c. Further, the vicinity of the front edge of the rear wheel 7 of the side members 2a, 2a is joined by a dump cross member 2d that supports the dump cylinder 5.

前記左,右のサイドメンバ2a,2aは、左,右側壁2k,2k、底壁2mを有し、上方に開口する横断面ハット形状をなしており、該開口はフランジ部2n,2nに架設された蓋部材2jで閉塞され、これにより車両前後方向に延びる閉断面構造を構成している。 The left and right side members 2a and 2a have left and right side walls 2k and 2k, and a bottom wall 2m, respectively, and have a cross-sectional hat shape that opens upward, and the openings are installed on the flange portions 2n and 2n. The closed lid member 2j is closed, thereby forming a closed cross-sectional structure extending in the vehicle front-rear direction.

また、前記左,右のサイドメンバ2a,2a上には前記荷箱4を支持するための前脚部2g,中途脚部2e及び後脚部2fが立設されている。 Further, on the left and right side members 2a and 2a, a front leg portion 2g, an intermediate leg portion 2e and a rear leg portion 2f for supporting the packing box 4 are erected.

前記荷箱4は、矩形状をなす荷箱フロア8と、該荷箱フロア8の前縁部に立設された前壁15aと、左,右縁部に開閉可能に支持された左,右のサイドゲート15b,15bと、後縁部に開閉可能に支持されたリヤゲート15cとを有する。   The packing box 4 includes a rectangular packing box floor 8, a front wall 15 a erected on the front edge of the packing box floor 8, and left and right supported to be opened and closed at the left and right edges. Side gates 15b, 15b, and a rear gate 15c supported at the rear edge so as to be opened and closed.

前記荷箱フロア8は、その後端部に設けられた揺動筒部8a,8aが前記車体フレーム2の前記左,右のサイドメンバ2aの後端部に設けられた揺動軸部2i,2iにより上下揺動可能に支持されている。 The cargo box floor 8 has swinging cylinder portions 8a, 8a provided at rear end portions thereof, and swing shaft portions 2i, 2i provided at rear end portions of the left and right side members 2a of the body frame 2. Is supported so as to swing up and down.

前記荷箱フロア8は、荷箱フレーム9の上面にフロアパネル10を搭載し、溶接等により固定したものである。前記フロアパネル10は、矩形平板10aに車両前後方向に延びる凸ビード10bを車幅方向に所定間隔を開けて形成したものである。   The packing box floor 8 has a floor panel 10 mounted on the upper surface of the packing box frame 9 and is fixed by welding or the like. The floor panel 10 is formed by forming a convex bead 10b extending in the vehicle longitudinal direction on a rectangular flat plate 10a with a predetermined interval in the vehicle width direction.

そして前記荷箱フレーム9は、該荷箱フロア8の、前,後端部にて車幅方向に延びる前端,後端クロスフレーム11a,11b、メンテナンス開口8bの後縁にて車幅方向に延びる後縁クロスフレーム11c及び左,右縁部にて車両前後方向に延びる左,右サイド部材11d,11dを有し、さらに、該左,右サイド部材11d,11dより少し車幅方向内側にて車両前後方向に延び、前記後縁クロスフレーム11dと前記後端クロスフレーム11bとを接続する左,右サイドフレーム12,12を有する。また、この左,右サイドフレーム12,12同士、及び左,右サイドフレーム12と左,右サイド部材11dとは、複数のクロス部材11eで接続されている。 The packing box frame 9 extends in the vehicle width direction at the front end, the rear end cross frames 11a and 11b, and the rear edge of the maintenance opening 8b extending in the vehicle width direction at the front and rear ends of the packing box floor 8. The vehicle has a rear edge cross frame 11c and left and right side members 11d and 11d that extend in the vehicle front-rear direction at the left and right edge portions. Further, the vehicle is slightly inward in the vehicle width direction from the left and right side members 11d and 11d. The left and right side frames 12 and 12 extend in the front-rear direction and connect the rear edge cross frame 11d and the rear end cross frame 11b. The left and right side frames 12, 12 and the left and right side frames 12 and the left and right side members 11d are connected by a plurality of cross members 11e.

前記左,右サイドフレーム12,12は、前記荷箱4に作用する荷重の多くを負担するメインのフレームであり、高剛性をなすよう以下に示す詳細構造を有する。即ち、前記サイドフレーム12は、縦壁12a,12aと、該両縦壁12a,12aの、下端同士を接続する底壁12bと、上端部を外方に折り曲げてなるフランジ部12cとが一体形成され、上方への開口を有するに横断面ハット形状をなしている。そして前記フランジ部12c,12cに前記フロアパネル10の凸ビード10bが架け渡され、溶接固定されている。これによりサイドフレーム12はフロアパネル10の凸ビード10bとで車両前後方向に延びる閉断面を構成しており、これにより必要な剛性・強度が確保されている。   The left and right side frames 12 and 12 are main frames that bear much of the load acting on the cargo box 4, and have the following detailed structure to achieve high rigidity. That is, the side frame 12 is integrally formed with vertical walls 12a and 12a, a bottom wall 12b connecting the lower ends of the vertical walls 12a and 12a, and a flange portion 12c formed by bending the upper end outward. And has a cross-sectional hat shape with an upward opening. A convex bead 10b of the floor panel 10 is stretched over the flange portions 12c and 12c and fixed by welding. As a result, the side frame 12 forms a closed cross section that extends in the vehicle front-rear direction with the convex bead 10b of the floor panel 10, thereby ensuring the necessary rigidity and strength.

そして前記左,右のサイドフレーム12,12の、前後方向中途部の下部には、前記中途クロスメンバ2bとの干渉を避けるメンバ凹部12dが形成され、また後端部にはブリーザパイプ14との干渉を避けるためのブリーザ凹部12eが形成されている。前記ブレーザパイプ14,中途クロスメンバ2bは、前記ブリーザ凹部12e,メンバ凹部12d内にその全部又は一部が入り込むように配置されている。   A member recess 12d that avoids interference with the midway cross member 2b is formed in the lower part of the middle part in the front-rear direction of the left and right side frames 12 and 12, and a breather pipe 14 is formed at the rear end. A breather recess 12e for avoiding interference is formed. The blazer pipe 14 and the midway cross member 2b are arranged such that all or part of the blazer pipe 14 and the midway cross member 2b enter the breather recess 12e and member recess 12d.

前記メンバ凹部12d,ブリーザ凹部12eは、前記サイドフレーム12の底壁12bを、滑らかな湾曲面をなすよう上方にへこませたものであり、従って該各凹部12d,12eの前後方向中央部が最も大きくへこみ、ここから前,後にいくほどへこみが小さくなっている。さらにこの湾曲面をなす底壁12b′には内側に凸をなす一対の凸条ビード12f,12fが前記湾曲面に沿うように形成されている。そして前記一対の凸条ビード12f,12fの間に補強パイプ13が配置されている。この補強パイプ13は、前記湾曲面の形状、ひいては前記凸条ビード12fの湾曲形状に沿うように形成され、前記一対の凸条ビード12f,12fの頂部付近に溶接固定されている。   The member concave portion 12d and the breather concave portion 12e are formed by denting the bottom wall 12b of the side frame 12 upward so as to form a smooth curved surface, and therefore the central portions in the front-rear direction of the concave portions 12d and 12e are formed. The dent is the largest, and the dent becomes smaller from here to the front and back. Furthermore, a pair of protruding beads 12f, 12f projecting inward are formed on the bottom wall 12b 'forming the curved surface so as to follow the curved surface. A reinforcing pipe 13 is disposed between the pair of protruding beads 12f, 12f. The reinforcing pipe 13 is formed so as to follow the shape of the curved surface, and consequently the curved shape of the protruding bead 12f, and is welded and fixed near the top of the pair of protruding beads 12f, 12f.

また、前記ブリーザ凹部12eに配置された補強パイプ13の一端部13aは、上下方向に圧縮変形されて偏平状となって、前記後端クロスフレーム11bの底面と前記サイドフレーム12の底壁12bとの間に挿入され、固定されている。 Also, one end 13a of the reinforcing pipe 13 disposed in the breather recess 12e is compressed and deformed in a vertical direction to become flat, and the bottom surface of the rear end cross frame 11b and the bottom wall 12b of the side frame 12 Inserted and fixed between.

前記凸条ビーム12f,12f及び補強パイプ13により、前記各凹部12d,12eを補強する補強手段16が構成さている。
本実施例によれば、荷箱フレーム9の主要部を構成するサイドフレーム12の底壁12bに、メンバ凹部12d,ブリーザ凹部12eを形成して該凹部12d,12eに車体側部品としての中途クロスビーム2b,ブリーザパイプ14を配置したので、荷箱フレーム9が車体側部品と干渉するのを回避でき、荷箱4の地上高を低くできる。
The convex beams 12f and 12f and the reinforcing pipe 13 constitute reinforcing means 16 for reinforcing the concave portions 12d and 12e.
According to this embodiment, a member recess 12d and a breather recess 12e are formed in the bottom wall 12b of the side frame 12 constituting the main part of the cargo box frame 9, and a midway cross as a vehicle body side part is formed in the recesses 12d and 12e. Since the beam 2b and the breather pipe 14 are arranged, it is possible to avoid the cargo box frame 9 from interfering with the vehicle body side parts, and the ground height of the cargo box 4 can be lowered.

また、前記湾曲形状の各凹部12d,12eを、該凹部の湾曲形状に沿って車両前後方向に延びる凸条ビーム12f及び補強パイプ13により補強したので、荷箱フレーム9ひいては荷箱4全体の剛性低下を回避できる。   Further, since the concave portions 12d and 12e having the curved shape are reinforced by the convex beam 12f and the reinforcing pipe 13 extending in the vehicle front-rear direction along the curved shape of the concave portion, the rigidity of the cargo box frame 9 and the cargo box 4 as a whole. Decrease can be avoided.

また補強パイプ13の両側に上方に凸をなす凸条ビード12fを形成し、該凸条ビー12fの頂部と補強パイプ13とを溶接したので、補強パイプ13を確実にサイドフレーム12に溶接でき、この点からも前記各凹部12d,12eを確実に補強できる。   Moreover, since the convex bead 12f which protrudes upwards on both sides of the reinforcing pipe 13 is formed and the top of the convex bead 12f is welded to the reinforcing pipe 13, the reinforcing pipe 13 can be reliably welded to the side frame 12, Also from this point, the concave portions 12d and 12e can be reliably reinforced.

なお、前記実施例では、荷箱4のサイドフレーム12に、クロスビーム2b,ブリーザパイプ14との干渉を回避するための凹部12d,12eを形成した場合について説明したが、本発明は、前記以外の車体側部品を、サイドフレーム下面を横切るように配置する場合にも勿論適用可能である。   In addition, although the said Example demonstrated the case where the recessed parts 12d and 12e for avoiding interference with the cross beam 2b and the breather pipe 14 were formed in the side frame 12 of the cargo box 4, this invention is other than the above. Of course, the present invention can also be applied to the case where the vehicle body side parts are arranged so as to cross the lower surface of the side frame.

さらにまた、前記実施例では小型ダンプトラックの場合を説明したが、本発明の適用範囲は勿論ダンプトラックに限定されるものではなく、要は車体フレーム上に荷箱フレームを有する荷箱を搭載した自動車であれば何れにも適用できる。   Furthermore, in the above-described embodiment, the case of a small dump truck has been described. However, the scope of application of the present invention is not limited to the dump truck, and the main point is that a cargo box having a cargo box frame is mounted on the body frame. Any vehicle can be applied.

2 車体フレーム
2b,14 クロスメンバ,ブリーザパイプ(車体側部品)
4 荷箱
9 荷箱フレーム
12 サイドフレーム
12d,12e 凹部
16 補強手段
2 Body frame 2b, 14 Cross member, breather pipe (body side parts)
4 Packing box 9 Packing box frame 12 Side frames 12d, 12e Recess 16 Reinforcing means

Claims (1)

車両前後方向に延びる車体フレーム上に、車両前後方向に延びるサイドフレームを有する荷箱フレームを備えた荷箱を搭載し、車体側部品を、前記サイドフレームの下面を車幅方向に横切るように配置した自動車の荷箱補強構造において、
前記サイドフレームの下面に、前記車体側部品が配置される凹部を上方にへこむように形成すると共に、該凹部のへこみ形状に沿うように車両前後方向に延びる補強手段を該凹部に付加し、
該補強手段は、前記凹部に沿って上方に凸をなすよう形成された凸状ビードと、該凸状ビードの側面に当接させた状態で固定した補強パイプとで構成されている
ことを特徴とする自動車の荷箱補強構造。
A cargo box having a cargo box frame having side frames extending in the vehicle longitudinal direction is mounted on the vehicle body frame extending in the vehicle longitudinal direction, and the vehicle body side parts are arranged so as to cross the lower surface of the side frame in the vehicle width direction. In the car box reinforcement structure,
On the lower surface of the side frame, a recess in which the vehicle body side part is disposed is formed to be recessed upward, and reinforcing means extending in the vehicle front-rear direction so as to follow the recess shape of the recess is added to the recess,
The reinforcing means includes a convex bead formed so as to protrude upward along the concave portion, and a reinforcing pipe fixed in contact with a side surface of the convex bead <br / > A carton box reinforcement structure characterized by that.
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