JP6426551B2 - Ground driving method of long pile - Google Patents
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- JP6426551B2 JP6426551B2 JP2015148800A JP2015148800A JP6426551B2 JP 6426551 B2 JP6426551 B2 JP 6426551B2 JP 2015148800 A JP2015148800 A JP 2015148800A JP 2015148800 A JP2015148800 A JP 2015148800A JP 6426551 B2 JP6426551 B2 JP 6426551B2
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Description
本発明は、軟弱地盤・地上埋立地・海岸埋立地等の地盤改良作業、地盤改質作業、地下地盤の支持力を向上作業の為に、地表から複数本の杭を継いで長尺にした長尺杭を深い地盤中に打ち込んで、地表から長尺杭の内部通路を介して地盤改良材を深い地盤中に注入し、杭下端に取付けた撹拌器具で地盤改良材を地盤の土と混合撹拌して、地盤強度・地盤支持力を向上させる改良又は地盤の土改質を行う作業に使用されるもので、移動可能な作業車に旋回可能に装置した垂直なリーダーに沿って杭を上下動する昇降装置と杭を回転させる回転部とを有する杭打込機を用いての長尺杭の地盤打込み方法に関する。
又、本発明は上記地盤改良作業の他に地盤の地質採収調査の為の調査杭の打込み又は地盤深くまで届く削孔、あるいは地盤中への資材投入孔・センサー等の配線孔等の目的の削孔作業にも使用できる長尺杭の地盤打込方法に関する。
In the present invention, a plurality of piles are joined from the ground surface to make the ground work for ground improvement work such as soft ground, ground landfill site, beach landfill site, ground reforming work, and work to improve the bearing capacity of the underground ground. A long pile is driven into deep ground, and a ground improvement material is injected into the deep ground from the surface through the internal passage of the long pile, and the ground improvement material is mixed with the soil of the ground with a stirring device attached to the lower end of the pile. It is used for work to improve the ground strength and ground bearing capacity by stirring, and soil modification of the ground, and moves the pile up and down along a vertical leader that can be swiveled to a movable work vehicle. TECHNICAL FIELD The present invention relates to a method for driving a long pile using a pile driving machine having a lifting device and a rotary unit for rotating a pile.
In addition to the above ground improvement work, the present invention also aims at the drilling of a survey pile for geological collection investigation of the ground, drilling of holes reaching deep into the ground, or wiring holes such as material insertion holes and sensors in the ground, etc. Method for long piles that can be used for drilling work
従来、軟弱地盤の改良工事にはクローラ車の旋回台上のブームの先端に垂直なリーダーを取付け、このリーダーに沿って複数の杭を上下に継いだ長尺杭を配置し、その杭上部で把持して長尺杭を回転させる回転部をリーダーに沿って上下動可能にする構造の杭打込機が広く使用されている。この杭打込機を地盤改良区の近くの地表に停止させて、地盤の深くで地盤改良作業をする場合、地表からその地盤改良の地盤深さに届く長尺材が必要となる。 Conventionally, for the improvement of soft ground, a vertical leader is attached to the tip of the boom on the swivel base of the crawler car, and along this leader, a long pile connecting several piles up and down is arranged, and the pile top BACKGROUND A pile driving machine having a structure in which a rotary unit that holds and rotates a long pile can be moved up and down along a leader is widely used. When this pile driving machine is stopped on the ground near the ground improvement zone and the ground improvement work is performed deep in the ground, a long material is required to reach from the ground surface to the ground depth of the ground improvement.
その場合、リーダーに上記改良地盤に届く長さH0の長尺杭を複数本の杭を螺合で継いで形成し、その長尺杭を地盤に打ち込む作業方法がある。この作業方法ではまずリーダーの高さとして、長尺杭の長さH0以上のもの(例えば20m程)が要求される為長いリーダーが必要となり、その長いリーダーの現場での組立に作業時間が余分に必要となるとともに、図11に示すようにリーダーの高さが長くなって揺れが生じて、不安定さが増して危険となる場合がある。更に、クレーン装置で複数の杭を吊って継ぐクレーン作業が必要であり、しかも継ぐ位置が高所となるとその杭継作業に危険が伴うものであった。 In that case, a long pile length H 0 to reach the above ground improved the leader to form in the footsteps plurality of piles in engagement, there is a working method of implanting the elongated pile ground. In this work method, a long leader is required because the length of the long pile is H 0 or more (for example, about 20 m) as the height of the leader first, and a long leader is required. In addition to being necessary, as shown in FIG. 11, the height of the leader may be increased to cause shaking, and instability may be increased to be dangerous. Furthermore, a crane operation is required to suspend and join a plurality of piles with a crane apparatus, and when the position to be joined becomes high, there is a danger in the pile joining operation.
リーダーに全ての必要な杭を継がず最下段の杭と回転部が把持した最上段の杭とを連結して、最下段の杭のみを先に打ち込んで、最上段の杭と最下段の杭との連結を解いて分離した後、その最下段の杭の上端を地表上に残して、その上段の中間杭の下端と螺合で継ぎ、又その中間杭の上端と最上段の杭の下端とを螺合で継いだ後、連結した杭を地中に打ち込み、所定の地盤の深さに最下段の杭の下端が届くまで、必要な中間杭を継いで打ち込む作業方法もある。この方法では、リーダーの高さを低く抑えることができて、リーダーの揺れが少なく安定する利点がある。
しかし、これでも現場近くに置かれた中間杭をクレーンで打ち込んだ杭上方まで移動させた後打ち込んだ杭の上端と螺合させて継ぎ、又最上段の杭の下端とも螺合させて継ぐ作業が必要となる。その為、その継ぎ作業にクレーン作業が入ること及び上方の継ぎ位置が高い位置での継ぎ作業となるので、危険が伴う作業であった。
Connect all the necessary piles to the leader and connect the lowest pile and the highest pile held by the rotating part, and drive only the lowest pile first, and then put the highest pile and the lowest pile The upper end of the lowermost pile is left on the ground surface and screwed with the lower end of the upper middle pile, and the upper end of the middle pile and the lower end of the uppermost pile There is also a working method in which the connected piles are driven into the ground and the necessary intermediate piles are driven in until the lower end of the lowermost pile reaches the predetermined ground depth. In this method, the height of the leader can be kept low, and there is an advantage that the leader swings less and becomes stable.
However, even after moving the intermediate pile placed near the site to the upper side of the pile driven by a crane, screwing and joining with the upper end of the drilled pile and joining with the lower end of the topmost pile Is required. For this reason, it is dangerous work because the crane work enters the joint work and the upper joint position becomes the joint work at a high position.
このように、後者の作業方法ではリーダーの高さは低くできるが、一回の杭打ち込みの後に中間杭の下端と上端での杭継ぎ作業が必要である。この継ぎ作業はクレーンを用いた手間がかかるとともに且つ中間杭の上端の杭継ぎ作業が高所となるので、危険を伴うという問題点があった。 Thus, although the height of the leader can be lowered by the latter working method, it is necessary to perform the piling work at the lower end and the upper end of the intermediate pile after one pile driving. This jointing operation takes time and effort using a crane, and there is a problem in that it is dangerous because the jointing operation at the upper end of the intermediate pile becomes a high place.
又、特許文献1では、軟弱地盤改良装置のケーシングの継ぎ足し方法とその装置の発明が知られている。この発明は、杭打機のリーダーに下方杭と上方杭とをそれぞれ並列的に取付け、まず下方杭をリーダーの打ち込み位置にして地盤中に打ち込むと、その上部を地表上に残し、次にリーダーに取付けている他の上方杭をリーダーの打ち込み位置に回転して、打ち込み済みの下方杭の上端と打ち込み予定の上方杭の下端とを連結した後、リーダーに沿って上方杭を打ち込んで、地盤中に下方杭と上方杭の合計長さの長尺杭として地盤改良を行うものである。
Moreover, in
しかしながら、この杭打機では連結する予定の複数の杭をリーダーに並列的に取付け、打ち込み位置に回転できるように装置しなければならず、そのためリーダーの重量が大巾に大きくなって、リーダーが不安定となるという欠点がある。 However, in this pile driver, a plurality of piles to be connected must be attached in parallel to the leader and the device must be able to rotate to the driving position, so the weight of the leader becomes large and the leader It has the disadvantage of becoming unstable.
本発明が解決しようとする課題は、使用する杭打込機のリーダーの高さを低くできて、リーダーの揺れが少なく安全にするとともに、長尺材を構成する中間杭の杭継ぎ作業が安全で且つ迅速にできて杭打ち込み作業を安全で作業効率がよいものにすることにある。 The problem to be solved by the present invention is that the height of the leader of the pile driving machine to be used can be lowered to make the leader swing less and safer, and the piling work of the middle pile constituting the long material is safe. And quick to make the pile driving operation safe and efficient.
かかる課題を解決した本発明の構成は、
1) 地盤に長尺杭を杭打込機を用いて打込む長尺杭の地盤打込方法であって、前記長尺杭は最上段杭と最下段杭とその中間の中間杭の3本以上の複数本の杭を上下端で互に螺合して連結して形成されるとともに、長尺杭の最上段杭の下端の螺刻部は長尺杭の他の下方の杭の上端と螺合して連結できる構造寸法のものであり、前記杭打込機はクローラ車の旋回台上に取付けた起伏自在で且つ伸縮可能なブームの先端に垂直なリーダーを取付け、同リーダーに前記杭を上下動自在に取付けられるとともに、前記長尺杭の最上段杭の中間を把持して回転させることができる回転部をリーダーに沿って上下動自在に取付けるともに、同回転部をリーダーに沿って上下動させる昇降装置を設けた構造のものであって、旋回台の旋回とブームの起伏伸縮で垂直なリーダーを杭打込機の停車位置から所定の範囲に移動でき、又昇降装置と回転部との作動でリーダーに取付けた杭を回転と押込力を与えて地盤中に打ち込める機能を有し、
前記杭打込機と、連結すると長尺杭にできる複数の杭と、打込作業に必要な器材を用い、下記A〜Gの行程でもって長尺杭を地盤に打ち込むことを特徴とする、長尺杭の地盤打込方法
記
A:長尺材を地盤に向けて打ち込む予定の打込地表区の近くで杭打作業ができる地表位置に前記杭打込機をクローラによって移動して停車させ、停車した同杭打込機のリーダーに長尺材を構成する最上段杭を回転部に把持させた後、杭打込機のリーダーが旋回できる範囲内で杭打込作業に支障がない地表面に待機地表領域を設定し、同待機地表領域に中間杭の下端に土砂進入防止用先端キャップを装着させた後その中間杭の杭上端がリーダーにある下位位置とした最上段杭と連結できる高さにして前記待機地表領域の地中に中間杭を垂直に埋入して待機させる中間杭待機行程
B:杭打込機のリーダーの回転部に把持させた長尺杭の最上段杭の下方に、クレーンを使用して長尺杭の最下段杭を移動し、それらを螺合連結し、その最下段杭の下端に地盤中での所要の作業に必要な器具を取付けて、リーダーを打込地表区の所定打込みの地表位置に移動する最下段杭連結行程
C:打込地表区の杭打込位置で回転部と昇降装置を作動させて最上段と最下段の杭の連結杭を下降させて最下段杭を地盤中に打ち込んで、その最下段杭の上端がその地表面から所定高さとなる位置で回転部と昇降装置を作動停止させ、大部分が地盤中に埋入した最下段杭の上端と最上段杭の下端との螺合を解いて連結した杭を分離し、最下段杭を地盤埋入状態で残してリーダーを待機地表領域まで移動する最下段杭打込行程
D:C行程でリーダーを待機地表領域に旋回移動させて、リーダーの最上段杭を埋入した待機状態の中間杭の上方となる位置でリーダーの移動を停めてリーダーの最上段杭を下降させて、埋入している中間杭の地表から露出した杭上端にリーダー側の最上段杭の杭下端を螺合して連結し、その後リーダーの最上段杭を上昇して最上段杭と中間杭の連結杭の下端を地表から所定高さまで上昇させ、中間杭の下端の先端キャップを取り外した後リーダーを待機地表領域から打込地表区へ旋回移動し、先に打ち込んだ最下段杭の上方位置でリーダーの移動を停止し、次にリーダー側の連結杭を下降させて地盤打込み途中の最下段杭の地表より露出した杭上端と前記連結杭の下端とを螺合して連結して長尺材の状態とし、その後回転部と昇降装置を作動し、この長尺杭を下方に打ち込んで最下段杭の下端の器具を所定の地盤深さで動かして、所要作業を行う長尺杭打込作業行程
E:上記D行程の作業完了後、長尺杭を上昇させてその最下段杭の杭上端が地表面から所定高さとなった杭位置で長尺材の上昇を停止し、この停止位置で最下段杭の上端とその上方の中間杭の杭下端との螺合を解いて長尺杭を2分解し、リーダーに最上段杭と中間杭を連結した状態でリーダーを待機地表領域へ旋回移動し、この領域の所定位置で中間杭の下端に前記先端キャップを取付けて、同中間杭をその杭上端が地表面から所定高さになるまで地中に沈み込ませた後、同中間杭の上端と最上段杭の下端の螺合を解いて中間杭を待機地表領域の地中に残して、リーダーを打込地表区へ旋回移動させる中間杭待機作業行程
F:E行程の後、打込地表区に残されて打込中の最下段杭の上方でリーダーの移動を停止し、リーダーに残っている最上段杭を下降し、最上段杭の下端と打込完了して持ち上げて地表に露出している最下段杭の上端とを螺合して連結し、その後最上段杭を上昇に移動させて、地盤に打ち込まれた最下段杭を地表に引き上げて、リーダーに最上段杭と最下段杭とを連結した状態で、打込地表区の次の長尺杭の打込位置までリーダーを移動させる打込位置変更行程
G:F行程でリーダーを杭打込地表区の次の打込位置に移動させた後、前記行程C,D,E,Fを繰り返して、その杭打込機の停車位置での打込地表区の必要な長尺杭の打込作業を全て行って完了させ、その停車位置での杭打込作業が完了して、杭打込機を別の場所での杭打込作業があれば杭打込機をその別の場所へ移動させて、前記行程A〜Gを繰り返し、全部の杭打ち作業完了すれば作業終了となる
2) 前記1)の行程Aの中間杭待機行程が、リーダーに取付けた最上段杭の下端に中間杭の上端を螺合連結した後、中間杭の下端に土砂進入防止用先端キャップを装置し、その後リーダーを待機地表の杭埋入位置に移動させ、その後昇降装置を作動させて最上段杭を下降させ、中間杭をその杭上端が地表から所定高さ残るように待機地表の地中に中間杭を埋入させて待機させる、前記1)記載の長尺杭の地盤打込方法
3) 中間杭待機行程A及び中間杭待機作業行程Eにおいて中間杭を待機地表領域の地表に垂直に埋入した後、中間杭のその地表面と接する位置に中間杭の沈降を防ぐストッパー盤を脱着自在に取付ける、前記1)又は2)記載の長尺杭の地盤打込方法
にある。
The configuration of the present invention that solves the problem is:
1) A ground driving method of a long pile in which a long pile is driven into the ground by using a pile driving machine, wherein the long pile is a top pile, a bottom pile and three intermediate piles in between. The plurality of piles above are formed by screwing together at the upper and lower ends, and the screwed portion of the lower end of the top pile of the long pile is the upper end of the other lower pile of the long pile and The pile driving machine is of a structural size that can be screwed and connected, and the pile driving machine mounts a vertical leader at the tip of a hoisting and telescopic boom mounted on the swing table of a crawler car, and the pile on the same leader Is mounted so that it can move up and down, and a rotating part capable of holding and rotating the middle of the top pile of the long pile can be moved up and down along the leader, and the same rotating part along the leader It is of a structure provided with a lifting device to move up and down, and by the swing of the swivel base and the ups and downs of the boom The vertical leader can be moved from the stopping position of the pile driving machine to a predetermined range, and with the operation of the lifting device and rotating part, the pile attached to the leader can be driven into the ground by applying rotation and pushing force. ,
A long pile is driven into the ground in the following steps A to G using the pile driving machine, a plurality of piles which can be made into a long pile when connected, and equipment necessary for the driving operation, Ground driving method of long pile
Note A: The same pile driving machine stopped by moving the pile driving machine by a crawler to a ground position where pile driving work can be performed near the surface area where the long material will be driven toward the ground and the pile driving machine stopped. The top of the pile that makes up the long material is held by the rotating part in the leader of the pile, and then the standby ground surface area is set on the ground surface that does not interfere with pile driving within the range where the leader of the pile driving machine can turn. After attaching the tip cap for earth and sand entry prevention to the lower end of the intermediate pile in the same standby area surface area, the upper end of the intermediate pile has a height that can be connected with the uppermost pile as a lower position in the leader. Intermediate pile standby process to vertically insert an intermediate pile into the ground of the pile and wait: Use a crane below the top pile of a long pile held by the rotating part of the leader of the pile driving machine Move the lowermost piles of long piles, screw them together, and under the lowermost piles The lower pile connection process C: Mount the equipment necessary for the required work in the ground on the ground and move the leader to the ground position of the predetermined driving of the driving ground surface section C: Rotating part at the pile driving position of the driving ground surface section And lowers the connection pile of the top and bottom piles and drives the bottom pile into the ground, and the rotating part at a position where the top of the bottom pile is at a predetermined height from the ground surface And the raising and lowering device is stopped, most of the upper end of the lowermost pile embedded in the ground and the lower end of the uppermost pile are unscrewed to separate the connected piles, and the lowermost pile is embedded in the ground Move the leader to the standby ground surface area by leaving the lower pile drive stroke D: Move the leader to the standby ground surface area in the C stroke, and place the top pile of the leader in the standby state above the intermediate pile in the standby state Stop the movement of the leader at a certain position and lower the top pile of the leader The lower end of the top pile on the leader side is screwed to the upper end of the pile exposed from the ground surface of the intermediate pile, and then the top pile of the leader is raised to connect the top pile and the intermediate pile Raise the lower end from the ground to a predetermined height, remove the tip cap of the lower end of the intermediate pile, turn the leader from the waiting area to the landing area, and move the leader at the upper position of the lowermost pile previously driven Then, lower the connected pile on the leader side and screw the upper end of the lowermost pile exposed from the ground surface in the middle of ground placement and the lower end of the connected pile into a long material state Then, operate the rotating part and the lifting device, drive this long pile downward, move the tool at the lower end of the lowermost pile at a predetermined ground depth, and carry out the required work. After completion of the above-mentioned D process, raise the long pile and lower its lower pile Stop the rise of the long material at the pile position where the upper end of the pile becomes a predetermined height from the ground surface, and unscrew the upper end of the lowermost pile and the lower end of the intermediate pile above it at this stop position After the length pile is disassembled into two and the top pile and the middle pile are connected to the leader, the leader is pivoted to the standby surface area, and the tip cap is attached to the lower end of the middle pile at a predetermined position in this area. After the pile is sunk into the ground until the upper end of the pile reaches a predetermined height from the ground surface, the middle pile is unscrewed by screwing the upper end of the middle pile and the lower end of the top pile and the ground of the waiting ground surface area Intermediate pile standby operation process F: Move the leader to the driving ground surface area after leaving E, stop the movement of the leader above the lowermost pile being driven, which is left in the driving ground surface area after the E stroke. Lower the top pile remaining in the leader, lift the bottom of the top pile and drive it to the ground Screw the top end of the lowermost piles out and connect them, and then move the uppermost pile up to raise the lowermost pile driven into the ground to the ground, and give the leader the uppermost pile and the lowermost stage Driving position change process G to move the leader to the next long pile driving position of the driving ground surface area in the state of being connected to the pile: G next leader driving position of the pile driving ground surface area in the F process After moving to the above, repeat the above steps C, D, E, and F, and complete and complete the necessary long pile driving operation of the driving ground surface section at the stopping position of the pile driving machine, When the pile driving operation at the stopping position is completed, and if there is a pile driving operation at another place, the pile driving machine is moved to the other place, and the strokes A to G are performed. If the entire pile driving operation is completed, the operation will be completed. 2) The intermediate pile standby stroke of stroke A of the above 1) was attached to the leader After screwing and connecting the upper end of the intermediate pile to the lower end of the upper pile, install a tip cap for preventing soil entry at the lower end of the intermediate pile, then move the leader to the pile embedding position on the waiting surface, and then operate the lifting device The ground of the long pile described in the above 1), wherein the middle pile is lowered and the middle pile is embedded in the ground of the waiting area so that the upper end of the middle pile remains at a predetermined height from the ground. Driving method 3) In the intermediate pile standby stroke A and intermediate pile standby operation stroke E, after the intermediate pile is vertically embedded in the ground surface of the standby ground surface area, the intermediate pile is prevented from settling at a position contacting the ground surface of the intermediate pile. It is in the ground driving method of the long pile as described in said 1) or 2) which detachably attaches a stopper board.
本発明によれば、杭打込機のリーダーの高さはリーダーに取付けた最上段杭の長さに最も長い下段の杭の長さの合計長さあれば、最上段杭と中間杭と最下段杭とを連結した長さの長尺杭の長さだけの地盤改良深さに打ち込めて作業できるものであり、リーダーの高さは地盤打込み深さより低くできるので、杭打込機のリーダーが従来のリーダー長さ(高さ)よりかなり低いもので済すことができ、及びリーダーには複数本の長い杭を並列に取付ける必要がないので、杭打込機の安定性・安全性が増し、又リーダーの振れが少ないので、杭が安全で正確に打ち込める。 According to the present invention, if the height of the leader of the pile driving machine is the sum of the lengths of the longest lower piles to the length of the uppermost pile attached to the leader, The leader of the pile driving machine is able to work by driving it to the ground improvement depth of the length of the long pile connected with the lower pile and the height of the leader can be lower than the ground driving depth. The stability and safety of the pile driver can be increased because it can be considerably lower than the conventional leader length (height) and the leader does not need to install multiple long piles in parallel. Also, because the movement of the leader is small, the pile can be driven safely and accurately.
本発明の中間杭待機行程は、先に待機地表領域に中間杭を収容できる杭収容穴を削孔して準備し、そこに中間杭の下端に土砂進入防止用先端キャップを取付けた中間杭を挿入してもよい。この削孔は削孔機で別行程として先に削孔してもよい。又、削孔した穴に中間杭が挿入し易くする筒体を図4(ロ)タイプの如く嵌入してもよい。
あるいは、リーダーに取付けた最上段杭にこの杭を連結し、又土砂進入防止用先端キャップを兼用した削孔できる削孔器を取付けて、中間杭を回転させながら下降させて削孔して地中に中間杭を埋入する方法(図4の(イ)タイプ参照)がある。
The intermediate pile standby process of the present invention is first prepared by drilling a pile receiving hole capable of accommodating the intermediate pile in the standby ground surface area, and the intermediate pile having the tip cap for preventing intrusion of soil at the lower end of the intermediate pile is prepared there. You may insert it. This drilling may be done first as a separate stroke with a drilling machine. Also, a cylinder for facilitating the insertion of the intermediate pile into the drilled hole may be inserted as shown in FIG. 4 (b).
Alternatively, connect this pile to the uppermost pile attached to the leader, and attach a drilling tool that can also drill using the tip cap for preventing sand and sand entry, rotate the intermediate pile while lowering, and drill the ground There is a method (see (a) type in FIG. 4) for burying the middle pile in it.
本発明の中間杭を地中に半埋入状態にする待機地表領域としては、杭打機のリーダーが旋回できる範囲内の地表が使用でき、杭を打ち込む予定の打込地表(作業予定地)に隣接した削孔し易い非作業地の地表を選択してもよいし、又は杭を打ち込む予定の打込地表内であって、杭打ち込み作業がなされていない未作業領域に設定してもよい。 The ground surface within the range where the leader of the pile driver can turn can be used as the standby ground surface area for placing the intermediate pile of the present invention in the semi-embedded state in the ground. You may select the surface of the non-working site where drilling is easy to be adjacent to it, or it may be set in the non-working area where pile driving work is not being done, within the surface of the landing site where you plan to drive piles. .
又、中間杭を待機地表区の地中に埋入した後、地盤の支持力が弱い軟弱な地盤の場合、中間杭が更に自重で沈降することがあるので、中間杭の地表から露出した位置に中間杭の沈降を抑えるストッパー盤を設ける。
又、中間杭の埋入位置は同じ位置の削孔又は筒体でもよいし、又は別の位置に埋入することもできる。
本発明の各行程の一部を他の行程に含ませることもできるし、一部順序を変えることもできるが、実質的に同一であれば本発明に含まれる。
In addition, in the case of soft ground where the bearing capacity of the ground is weak after the intermediate pile is buried in the ground of the waiting area section, the intermediate pile may sink further under its own weight, so the position exposed from the ground of the intermediate pile A stopper board to reduce the sedimentation of the intermediate pile.
Also, the insertion position of the intermediate pile may be a drilling or a cylinder at the same position, or may be embedded at another position.
A part of each process of the present invention can be included in another process, or a partial order can be changed, but if substantially the same, it is included in the present invention.
図1〜9に示す本発明の実施例を図面に基づいて説明する。 The embodiment of the present invention shown in FIGS. 1 to 9 will be described based on the drawings.
図1〜図9の実施例の図面中の符号について説明する。
図中、1は土木の杭打作業でよく使用されている公知の杭打込機、10〜15は同杭打込機1の構成部分であって、10はクローラ、11は同クローラのフレームに取付けた旋回台、121,122は同旋回台上に装置されたブームであり、131,132,133はブーム121,122を起伏・進退(伸縮)するように動かすための油圧シリンダー、14はブームに121,122の先端と油圧シリンダー133の先端とに取り付けられて垂直にリーダー15を保持するためのリーダー取付基板、15は杭を打ち込むためのリーダーであって、高さはH1でA杭・B杭・C杭を連結した長尺材の打ち込み用リーダーの高さH0より大巾に低い。151は同リーダーの下部に設けた1m高さのリーダー支持台、152は同リーダー支持台151に設けた杭の下方杭受部、153は最上段杭のC杭を把持して回動できる回転部、154はリーダー15の上下方向に設けたガイドレールであって、前記回転部153をリーダー15の上下間に張架したチェーンによって昇降させる昇降装置(図示せず)でもって上下方向に移動可能としている。16は杭打込機1の運転室である。又、155は最上段杭(C杭)19の上端に取付けられたスィーベルで、地盤改良材を送り込めるようにしている。
Reference numerals in the drawings of the embodiments of FIGS. 1 to 9 will be described.
In the figure, 1 is a well-known pile driving machine that is often used in pile driving work of civil engineering, 10 to 15 are components of the same
又、図中17は最下段杭(A杭ともいう)、18は中間杭(B杭ともいう)、19は最上段杭(C杭ともいう)、20は最下段杭(A杭)と中間杭(B杭)と最上段杭(C杭)を連結した最大長の状態の長尺杭である。21は最下段杭のA杭17の下端に設けた混合撹拌器であって、スィーベル155を介してC杭19,B杭18,A杭17の内部を通って送られる地盤改良材(セメント系硬化材)を地盤中に注出できる注出孔(図示せず)を有する。22はB杭18の下端に取付ける土砂進入防止用先端キャップ、23はB杭18の待機地表領域での埋入位置で下方への沈降するのを防止するB杭18に脱着自在に取付けるストッパー盤、24は中間杭のB杭18を地中に埋入状態に収容し、B杭18の出入を容易にするための待機地表領域の地中削孔に嵌入した筒体、25は中間杭のB杭18の下端に脱着自在に取付けられて、土砂進入防止用先端キャップ機能を有する削孔器、30は軟弱地盤の地盤改良を行う杭の打込地表区、31は杭打込機1のリーダー15の旋回範囲内で且つ打込地表区30でない作業に支障がない地表に設定される待機地表領域である。
In the figure, 17 is the lowest pile (also referred to as A pile), 18 is the middle pile (also referred to as B pile), 19 is the uppermost pile (also referred to as C pile), and 20 is the lowest pile (A pile) and the middle. It is a long pile in the state of maximum length which connected the pile (B pile) and the top step pile (C pile). 21 is a mixing agitator provided at the lower end of the
この実施例の各行程について説明する。 Each process of this embodiment will be described.
(A行程:中間杭待機行程/図1,図2,図4参照)
地盤改良を行う打込地表区30の近くに杭打込機1を移動させて停車させる。この停車位置では、打込地表区30の一定間隔離して複数列・行の複数の杭打位置に杭打ちできる位置に停車させる。杭打込機1のクローラ10の載る地表には鉄板等を敷いた上に停車し、機体の傾き・沈降・不安定さがないようにする。
(Step A: Intermediate pile standby stroke / see Fig. 1, Fig. 2 and Fig. 4)
The
停車後、リーダー15の回転部153を降下して地表に近い位置で回転部153にまずC杭(最上段杭)19を把持させる。
そして、この停車位置の杭打込機1のリーダー15の旋回範囲で打込地表区30でない地表面でリーダーの旋回・動きの支障のない地表(非打込地表地又は未打込みの打込地表地)にB杭(中間杭)を埋入させる待機地表領域31を設定し、この領域内で削孔して筒体24を嵌入して、B杭(中間杭)18の収容を容易にしている。B杭(中間杭)18の下端には土砂進入防止用先端キャップ22を脱着自在に取付けた状態で挿入する。この地盤が軟弱地盤で支持力が弱ければ、B杭18の地表表面位置に地表面上に載るようにストッパー盤23を脱着自在に取付け、B杭18の地盤中への沈降を防ぐ。B杭(中間杭)18を挿入するのに、リーダー15に取付けたC杭(最上段杭)19を下方へ移動させて、地表でB杭(中間杭)18を連結して、その後筒体24の上方へリーダーを移動して、筒体24の上方位置でC杭19を下方に降して、下のB杭18を筒体24内に挿入させて、B杭18とC杭19とを分離する手順の作業で行える。又は、B杭18を他の荷役機械、人手作業で筒体24に挿入することもできる。
このB杭18の上端の地表面からの突出の高さは、リーダー15の最下位置にあるC杭19の下端とねじ螺合連結できる高さとする。そして、B杭18を挿入した後B杭18とC杭19のねじ螺合を解いて分離する。
After stopping, to grip the first C pile (top pile) 19 to the rotating
And, in the turning range of the
The height of the protrusion from the ground surface of the upper end of the
上記の手順とは別に、B杭18を最初に地中に埋入させた状態にするのに図4の(ロ)タイプの如く筒体24を削孔に嵌装させず、図4の(イ)タイプの如くB杭18の下端に土砂進入防止用先端キャップ22を兼用した削孔器25を取付け、杭打込機1のリーダーを用いてB杭18で待機地表領域31を削孔し、削孔後C杭19とB杭18の螺合を解いて分離し、その削孔にそのままB杭18を残し、必要に応じてストッパー盤23を取付けて埋入待機させることもできる(図5の丸1〜丸4参照)。図5〜図8で示す実施例ではこの方法を採用している。この削孔器25を取付けるのは地盤が硬い場合であり、軟弱地盤の場合は先端キャップ22を取り付ける。
Apart from the above-mentioned procedure, in order to place the
(B行程:最下段杭連結行程/図1,図5の丸5参照)
リーダー15に最初にA杭17を取付けるため、リーダー15に取付けたC杭(最上段杭)19を高く上昇させ、クレーン機等を使用して仮置したA杭(最下段杭)17を吊り上げて、リーダー15の回転部153に取付けたC杭(最上段杭)19の下端に螺合連結する(図5の丸5参照)。又、A杭17の下端には混合撹拌器21を取付ける。C杭19の上部にスィーベル155を介して地盤改良材注入ホース156を接続し、地盤改良材がA,C杭の内部通路(図省略)を介して混合撹拌器まで送られるようにしている。以後、A杭17をC杭19又はB杭18に螺合連結する又は分離する作業は、地表に近い位置でなされる。
その後、リーダー15を打込地表区30の杭打込みの上方位置まで移動させる。
この時の杭打込機1のリーダーの高さはA杭17とC杭19の長さよりやや高いものであればよい。A,B,C杭全部を連結した長尺杭20の長さ(図1のH0の長さ)よりリーダー15の高さH1はかなり低いものにできる。
(Step B: Bottom pile connection stroke /
In order to attach the
Thereafter, the
The height of the leader of the
(C行程:最下段杭打込行程/図1,図5の丸6参照)
リーダー15のC杭(最上段杭)19にA杭(最下段杭)17を取付けた状態で、リーダー15を打込地表区の杭打位置に旋回移動した後、回転部153を作動させながら昇降装置を作動させる。これによって、A杭17は回転しながらその下端の混合撹拌器21で地盤を削孔しながら下降する。地盤改良材をスィーベル155を介して送り、混合撹拌器21から注出しながらA杭17は下降時及び上昇時に地盤の土砂と地盤改良材を混合撹拌して、A杭の長さ程地盤を改良する(図5の丸6参照)。
この改良作業が終えた後、A杭17とC杭19の連結杭のC杭19の上端が地表面から所定高さとなった時点で連結杭を停止し、A杭17とC杭19とのねじ螺合の連結を解いて分離する。A杭17はその上端が地表面から所定高さで露出する状態で残しておく。
(C stroke: Bottom pile driving stroke / see
To C pile (top pile) 19 of the
After completion of this improvement work, when the upper end of
(D行程:長尺杭打込作業行程)
A杭17を分離して地中に残し、リーダー15及びこれに取付けたC杭19を待機地表領域31へ旋回移動し、地中に埋入させたB杭18の上方位置にし、C杭19を下降させ、B杭18の地表近くに露出したその上端と、C杭19の下端とをねじ螺合して連結する。その後、C杭19をB杭18の長さ程上昇させ、B杭18の下端に取付けていた削孔器25を取り外す。
その後、リーダー15のC杭19とB杭18との連結杭を打込地表区へ旋回移動させて、この地区で地中に打ち込まれて残されているA杭17の上方位置とする。
この位置でC杭19とB杭18との連結杭を下降させて、B杭18の下端に地中に残されたA杭17の上端とをねじ螺合して連結し、A,B,C杭が連結した長尺杭20とする。
この長尺杭20として回転部153と昇降装置を作動させて、A杭17の下端の混合撹拌器21を回転・上下及び地盤改良材を注入しながら、地盤の土砂と改良材とをよく混合撹拌する。この地盤改良は、長尺杭20の長さに近いA杭17とB杭18の長さの合計の長さ程の地盤深さまで地盤改良できる(図6の丸10,丸11,丸12,図8参照)。
(D stroke: Long pile driving operation stroke)
The
Thereafter, the connection pile of the
At this position, lower the connection pile of
This and the rotating
(E行程:中間杭待機作業行程)
D行程が終了すると、A,B,C杭の連結の長尺杭20を上昇させ、A杭17の上端が地表の所定高さになるまで引き上げ、この時点でA杭17とB杭18とのねじ螺合の連結を分離し、リーダー15にC杭19とB杭18とを連結した状態で、リーダー15を待機地表領域31へ移動し、B杭18の下端に削孔器25を取付け、待機地表領域31の地中に下して削孔してB杭18をその上端が地表の所定高さに残るまでその地中に埋入させ、その後B杭18とC杭17との螺合を解いてB杭18を地中に残す。その後、リーダー15を打込地表区へ旋回移動させる(図7の丸13,丸14,丸15,丸16参照)。
(E process: Intermediate pile standby work process)
When the D stroke is completed, the
(F行程:打込位置変更行程)
リーダー15に残っているC杭19を、打込地表区30の地中に残されているA杭17の上方位置まで旋回移動し、C杭19の下端を下降させ、地中に残されているA杭17の上端とねじ螺合させてA,C杭の連結杭にして、高くA,C杭をリーダー15に沿って上昇させ、A杭の下端を地表上にする。その後、リーダー15を次の打込み位置の上方に移動して、A,C杭の連結杭を回転させながら下降して、次の位置での地盤改良を行う。即ち、C行程の最下段杭打込行程に戻る(図7の丸17,丸18参照)。
(F-stroke: Drive position change process)
The
(G行程)
以下、C行程・D行程・E行程・F行程へ戻って、次の打込み位置を変更して、A,B,C杭の連結された長尺杭20の長さでの地盤改良作業を行う。杭打込機1では打ち込めない位置での地盤改良は、杭打込機1のクローラ10を用いて停車位置を変えて、次の地盤改良区に打込地表区とB杭の待機地表領域31を設定して、同様に地盤改良すれば広い範囲の地盤改良が効率的に且つ低いリーダー15で可能となる。
(G stroke)
Thereafter, return to C, D, E, and F strokes, change the next drive position, and perform ground improvement work with the length of the
このように、本実施例ではリーダー高さより長い地盤改良が行える。リーダーが安定して長い杭打込みができる。
しかも、A杭,B杭は各一本でも作業が行える。
更に、A杭17とB杭18及びB杭18とC杭19とのねじ螺合の分離作業・連結作業は地表の低い位置で行えるので、杭の連結・分離作業が迅速に且つ安全に行える。
Thus, in the present embodiment, ground improvement longer than the height of the leader can be performed. The leader is stable and can drive a long pile.
In addition, both A pile and B pile can work.
Furthermore, since the separation and connection work of screwing between A
本発明は、地盤改良作業以外に地質調査用の土採集、地盤への鋼管の打ち込み作業等にも利用できる。 The present invention can be used not only for ground improvement work, but also for soil collection for geological surveys, work of putting steel pipes into the ground, and the like.
1 杭打込機
10 クローラ
11 旋回台
121,122 ブーム
131,132,133 油圧シリンダー
14 リーダー取付基板
15 リーダー
151 リーダー支持台
152 下方杭受部
153 回転部
154 ガイドレール
155 スィーベル
156 地盤改良材注入ホース
16 運転室
17 A杭(最下段杭)
18 B杭(中間杭)
19 C杭(最上段杭)
20 長尺杭
21 混合撹拌器
22 土砂進入防止用先端キャップ
23 ストッパー盤
24 筒体
25 削孔器
30 打込地表区
31 待機地表領域
DESCRIPTION OF
18 B pile (intermediate pile)
19 C pile (uppermost pile)
Claims (3)
前記杭打込機と、連結すると長尺杭にできる複数の杭と、打込作業に必要な器材を用い、下記A〜Gの行程でもって長尺杭を地盤に打ち込むことを特徴とする、長尺杭の地盤打込方法。
記
A:長尺材を地盤に向けて打ち込む予定の打込地表区の近くで杭打作業ができる地表位置に前記杭打込機をクローラによって移動して停車させ、停車した同杭打込機のリーダーに長尺材を構成する最上段杭を回転部に把持させた後、杭打込機のリーダーが旋回できる範囲内で杭打込作業に支障がない地表面に待機地表領域を設定し、同待機地表領域に中間杭の下端に土砂進入防止用先端キャップを装着させた後その中間杭の杭上端がリーダーにある下位位置とした最上段杭と連結できる高さにして前記待機地表領域の地中に中間杭を垂直に埋入して待機させる中間杭待機行程。
B:杭打込機のリーダーの回転部に把持させた長尺杭の最上段杭の下方に、クレーンを使用して長尺杭の最下段杭を移動し、それらを螺合連結し、その最下段杭の下端に地盤中での所要の作業に必要な器具を取付けて、リーダーを打込地表区の所定打込みの地表位置に移動する最下段杭連結行程。
C:打込地表区の杭打込位置で回転部と昇降装置を作動させて最上段と最下段の杭の連結杭を下降させて最下段杭を地盤中に打ち込んで、その最下段杭の上端がその地表面から所定高さとなる位置で回転部と昇降装置を作動停止させ、大部分が地盤中に埋入した最下段杭の上端と最上段杭の下端との螺合を解いて連結した杭を分離し、最下段杭を地盤埋入状態で残してリーダーを待機地表領域まで移動する最下段杭打込行程。
D:C行程でリーダーを待機地表領域に旋回移動させて、リーダーの最上段杭を埋入した待機状態の中間杭の上方となる位置でリーダーの移動を停めてリーダーの最上段杭を下降させて、埋入している中間杭の地表から露出した杭上端にリーダー側の最上段杭の杭下端を螺合して連結し、その後リーダーの最上段杭を上昇して最上段杭と中間杭の連結杭の下端を地表から所定高さまで上昇させ、中間杭の下端の先端キャップを取り外した後リーダーを待機地表領域から打込地表区へ旋回移動し、先に打ち込んだ最下段杭の上方位置でリーダーの移動を停止し、次にリーダー側の連結杭を下降させて地盤打込み途中の最下段杭の地表より露出した杭上端と前記連結杭の下端とを螺合して連結して長尺材の状態とし、その後回転部と昇降装置を作動し、この長尺杭を下方に打ち込んで最下段杭の下端の器具を所定の地盤深さで動かして、所要作業を行う長尺杭打込作業行程。
E:上記D行程の作業完了後、長尺杭を上昇させてその最下段杭の杭上端が地表面から所定高さとなった杭位置で長尺材の上昇を停止し、この停止位置で最下段杭の上端とその上方の中間杭の杭下端との螺合を解いて長尺杭を2分解し、リーダーに最上段杭と中間杭を連結した状態でリーダーを待機地表領域へ旋回移動し、この領域の所定位置で中間杭の下端に前記先端キャップを取付けて、同中間杭をその杭上端が地表面から所定高さになるまで地中に沈み込ませた後、同中間杭の上端と最上段杭の下端の螺合を解いて中間杭を待機地表領域の地中に残して、リーダーを打込地表区へ旋回移動させる中間杭待機作業行程。
F:E行程の後、打込地表区に残されて打込中の最下段杭の上方でリーダーの移動を停止し、リーダーに残っている最上段杭を下降し、最上段杭の下端と打込完了して持ち上げて地表に露出している最下段杭の上端とを螺合して連結し、その後最上段杭を上昇に移動させて、地盤に打ち込まれた最下段杭を地表に引き上げて、リーダーに最上段杭と最下段杭とを連結した状態で、打込地表区の次の長尺杭の打込位置までリーダーを移動させる打込位置変更行程。
G:F行程でリーダーを杭打込地表区の次の打込位置に移動させた後、前記行程C,D,E,Fを繰り返して、その杭打込機の停車位置での打込地表区の必要な長尺杭の打込作業を全て行って完了させ、その停車位置での杭打込作業が完了して、杭打込機を別の場所での杭打込作業があれば杭打込機をその別の場所へ移動させて、前記行程A〜Gを繰り返し、全部の杭打ち作業完了すれば作業終了となる。 A method of driving a long pile for driving a long pile into the ground using a pile driving machine, wherein the long pile is composed of three or more of an uppermost pile, a lowermost pile, and an intermediate pile in between. A plurality of piles are formed by screwing together at upper and lower ends, and the threaded portion of the lower end of the top pile of the long pile is screwed with the upper end of the other lower pile of the long pile The pile driving machine mounts a vertical leader at the tip of a retractable and extendable boom mounted on the crawler car's swivel base, and the pile up and down on the same leader. A rotary unit is mounted for free movement and capable of holding and rotating the middle of the top pile of the long pile so as to move up and down along the leader, and to move the same up and down along the leader Is provided with a lifting and lowering device to vertically Reader can move from parked position of Kuida driving tool in a predetermined range, and has a lifting device and Uchikomeru the pile attached to the leader in the operation of the rotating portion in the ground giving rotation and pushing force function,
A long pile is driven into the ground in the following steps A to G using the pile driving machine, a plurality of piles which can be made into a long pile when connected, and equipment necessary for the driving operation, Ground driving method for long piles.
Note A: The same pile driving machine stopped by moving the pile driving machine by a crawler to a ground position where pile driving work can be performed near the surface area where the long material will be driven toward the ground and the pile driving machine stopped. The top of the pile that makes up the long material is held by the rotating part in the leader of the pile, and then the standby ground surface area is set on the ground surface that does not interfere with pile driving within the range where the leader of the pile driving machine can turn. After attaching the tip cap for earth and sand entry prevention to the lower end of the intermediate pile in the same standby area surface area, the upper end of the intermediate pile has a height that can be connected with the uppermost pile as a lower position in the leader. Intermediate pile standby stroke to vertically insert the intermediate pile into the ground of the
B: Using a crane, move the bottom pile of the long pile below the top pile of the long pile held by the rotating part of the leader of the pile driving machine, and screw them together The lower stage pile connection stroke where the equipment necessary for the required work in the ground is attached to the lower end of the lowermost pile and the leader is moved to the ground position of the predetermined driving of the driving ground surface section.
C: Operate the rotating part and the lifting device at the pile driving position of the driving ground surface section, lower the connected pile of the top and bottom piles, and drive the lowest pile into the ground, The rotating part and the lifting device are stopped at a position where the upper end is at a predetermined height from the ground surface, and the upper end of the lowermost pile and the lower end of the uppermost pile are unscrewed and connected The lowest pile driving process to move the leader to the standby surface area by separating the piles and leaving the lowest pile in the ground filling condition.
D: The leader is pivoted to the standby ground area in the C process, and the movement of the leader is stopped at the position above the intermediate pile in the standby state in which the top pile of the leader is embedded, and the top pile of the leader is lowered. The lower end of the top pile on the leader side is screwed to the upper end of the pile exposed from the ground surface of the intermediate pile being embedded, and then the top pile of the leader is raised to form the top pile and the middle pile Lower the lower end of the connection pile from the ground to a predetermined height, remove the tip cap from the lower end of the intermediate pile, turn the leader from the standby ground area to the strike ground section, and position the lower pile above it Stop the movement of the leader, and then lower the connecting pile on the leader side to screw the upper end of the lowermost pile exposed from the ground surface in the middle of the ground placement and the lower end of the connecting pile, State of the material and then make the rotating part and the lifting device And, by moving the instrument of the lower end of the lowermost pile by implanting the elongated pile downwards at a predetermined ground depth, long pile hammering working stroke to provide the required work.
E: After completion of the above-mentioned D process, the long pile is raised and the long material stops stopping at the pile position where the upper end of the lowermost pile is at a predetermined height from the ground surface, Disengage the screw connection between the upper end of the lower pile and the lower end of the middle pile above it, disassemble the long pile into two, and connect the top pile and the middle pile to the leader and move the leader to the waiting surface area After attaching the tip cap to the lower end of the intermediate pile at a predetermined position in this area and sinking the intermediate pile to the ground until the upper end of the pile is at a predetermined height from the ground surface, the upper end of the intermediate pile Intermediate pile standby work stroke to unscrew the lower end of the top pile and leave the intermediate pile in the ground of the standby land surface area and turn the leader to the strike surface section.
F: After the E process, the movement of the leader is stopped above the lowermost pile during implantation, remaining in the surface of the drilled land, and the uppermost pile remaining in the leader is lowered, and the lower end of the uppermost pile Screw in the upper end of the lowermost pile exposed to the ground surface by lifting it up and driving it, and then move the uppermost pile up to raise the lowermost pile piled into the ground to the ground surface In the state where the top pile and the bottom pile are connected to the leader, the driving position changing stroke for moving the leader to the driving position of the next long pile of the driving ground surface section.
G: After moving the leader to the next drive position of the pile drive surface area in the F process, repeat the above steps C, D, E and F, and then hit the surface of the drive surface at the stop position of the pile drive machine Complete and complete the necessary long pile driving work of the district, and complete the pile driving work at that stopping position, and if there is a pile driving work at another place of the pile driving machine, pile The driving machine is moved to the other place, and the above steps A to G are repeated, and when all the piling work is completed, the work is completed.
After the intermediate pile is embedded vertically on the surface of the waiting area surface area in the intermediate pile standby stroke A and the intermediate pile standby work stroke E, the stopper pile which prevents the sedimentation of the intermediate pile can be freely removed at the position of the intermediate pile contacting the ground The ground driving method of the long pile of Claim 1 or 2 attached to these.
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