CN100340722C - Concrete core cement soil stirring pile machine and its construction technological method - Google Patents

Concrete core cement soil stirring pile machine and its construction technological method Download PDF

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Publication number
CN100340722C
CN100340722C CNB2005100410064A CN200510041006A CN100340722C CN 100340722 C CN100340722 C CN 100340722C CN B2005100410064 A CNB2005100410064 A CN B2005100410064A CN 200510041006 A CN200510041006 A CN 200510041006A CN 100340722 C CN100340722 C CN 100340722C
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pile
stake
frame
machine
base
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CN1718938A (en
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董平
胡安兵
张健康
易敏
陈景雅
高建新
曹建
周明
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Nanjing University
Jiangsu Provincial Communication Planning and Design Institute Co Ltd
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Jiangsu Traffic Planning And Design Institute
Nanjing University
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Abstract

The present invention discloses a concrete core cement earth stirring pile machine and a construction process thereof. The bottom of the pile machine is provided with a hydraulic pressure walking system which comprises a hydraulic power unit (11), a base (1), a longitudinal moving beam and a traverse moving beam (3 and 2), and a longitudinal roller bracket and a traverse roller bracket (7 and 8). A machine frame (5) is fixed on a guide rail of the center of the base (1), and the guide rail can slide along a guide slot, a deep stirring machine head (6) is respectively connected with a drill rod, a drill head (4) and a mud pipe (15), a hydraulic system (10) for pressing a pile is arranged in the center of the machine frame (5), and an electrical distribution box (9) is respectively connected with the deep stirring machine head (6) and the hydraulic system (10) for pressing the pile and provides dynamic force. Positioning centering and leveling are carried out to the pile machine by the hydraulic pressure walking system, and thus, the limitation of the smoothness of the ground is small. A small static hydraulic square pile is used, and the construction noise is low. The construction method not only can simultaneously construct for cement earth stirring and small square piles prefabrication, but also can ensure that when the small square pile is inserted into a cement mud stirring pile, verticality and coaxiality can be effectively controlled.

Description

Concrete core cement soil stirring pile machine and construction technique thereof
One, technical field
The present invention relates to the building foundation engineering construction machinery---stake machine and construction technology thereof specifically relate to the specific stub machine and the construction technique thereof of concrete core cement soil stirring pile.
Two, background technology
Concrete core cement soil stirring pile is in time to insert the composite pile that forms in the cement mixing method with the little side's stake of prefabricated reinforced concrete.The mid-90, along with the application of concrete core cement soil stirring pile has produced the cement-soil mixing pile machine that installs diesel hammer additional, it is the concrete core cement soil stirring pile machine of the first generation, in fact this machine has just been carried additionally a diesel hammer on the basis of original ripe mixing pile machine, as can be seen from Figure 1, this machine frame is shelved on two mobile transverse tubes, and the displacement of stake machine relies on the main winch pulling of switchbox control, realizes on mobile transverse tube in length and breadth to moving.Drilling cramp is arranged on frame one end, stirs the drill bit vertical ground deeply for guaranteeing that drilling cramp reaches, necessary leveling pile machine frame, and this can only rely on the mobile transverse tube of filling to adjust, and difficulty is bigger.The cycloidal-pin wheel reducer is the power set that stir drilling rod and drill bit deeply, the hammering pile frame is parallel with stake machine frame, be arranged on the drilling cramp outside, diesel hammer is tapped the head by secondary hoist engine pulling injection side's stake, stable for guaranteeing drilling cramp and hammering pile frame, strut is installed on this machine separately, adjusting screw(rod) can be regulated strut length, so that the drilling cramp adjustable height is to be fit to the construction of different depth cement mixing method.
Construction technology: 1. rely on mobile transverse tube, main winch to carry out the pile-forming machine perching centering leveling; 2. stir drilling rod and drill bit deeply and stir sinking in advance; 3. prepare mortar; 4. whitewashing is stirred; 5. stir multiple spray again; 6. along mobile transverse tube sidesway stake machine frame and hammering pile frame, and make the hammering pile frame after moving be positioned at the top of finishing agitation pile; 7. lift by crane prefabricated little side's stake and make little side's stake point aim at the center of agitation pile with secondary hoist engine, the side's of setting upright stake, pile crown puts pile cover, and starting hammering system uses hammering hammering side's stake to desired depth; 8. with sulphide mastic or welding pile extension; 9. repeating step 7., until the construction of finishing whole pile.
This machine can be finished the construction of concrete core cement soil stirring pile substantially, but still exists obviously not enough: 1. because the mobile and smoothing of frame only depends on two mobile transverse tubes, therefore, the verticality on drilling rod and drill bit and ground is subjected to the restriction of ground flat degree bigger; 2. adopt hammering mode injection small bore side's stake, very easily cause the pile crown breakage; 3. owing to lack guiding and stopping means, inserts little side stake verticality and with the very difficult assurance of the axiality of cement mixing method; 4. the noise of hammering generation is unallowed in many occasions.
Three, summary of the invention
1. goal of the invention
The objective of the invention is to overcome the problem that existing concrete core cement soil stirring pile machine exists, and a kind of specific stub machine and construction technique thereof of the concrete core cement soil stirring pile of constructing are provided.This machine not only want to construct simultaneously cement mixing method and prefabricated little side stake, and can guarantee that verticality and axiality can be controlled effectively when prefabricated little side insertion cement mixing method.
2. technical scheme
This machine comprises base and supporting leg crossbeam (1), frame (5), stirs head (6), drilling rod and drill bit (4), switchbox (9), strut (12), stake hook (14) and mud tube (15) deeply; Frame (5) is fixed on base and the supporting leg crossbeam (1), stirring head (6) deeply is connected with switchbox (9), its top is connected with assembly pulley by wire rope, the side is connected in the guide groove of frame (5), the bottom is connected with mud tube (15) with drilling rod and drill bit (4) respectively, strut (12) and windproof wirerope (13) are connected the both sides of frame (5), stake hook (14) is installed in the side of frame (5), it is characterized in that being provided with the hydraulic moving mechanism system in the bottom of stake machine, this system comprises hydraulic power unit (11), base and supporting leg crossbeam (1), traversing beam (2), vertical shift beam (3), vertical rolling wheel support (7) and horizontal rolling wheel support (8), frame (5) welding or anchor are on the slidably guide rail of base and supporting leg crossbeam (1) central authorities, and this guide rail can slide along the guide groove on base and the supporting leg crossbeam (1); Piling hydraulic system (10) places the center of frame (5).
Base and supporting leg crossbeam (1) are shelved on the vertical, horizontal rolling wheel support (7,8) in the above-mentioned hydraulic moving mechanism system, this rolling wheel support (7,8) places respectively on vertical shift beam (3) and the traversing beam (2), hydraulic power unit (11) is fixed on base and the supporting leg crossbeam (1), and the vertical, horizontal of control base (1) moves.Above-mentioned piling hydraulic system (10) is provided with upper and lower spacing device, and it is placed the center of frame (5), and top is connected with assembly pulley by wire rope, and both sides are connected in the guide groove of frame (5).Above-mentioned stake hook (14) top is connected with assembly pulley on being fixed on frame (5) with wire rope, and above-mentioned assembly pulley all is connected with switchbox (9) and controls.
Construction technique, its construction sequence is as follows: 1. by vertical rolling wheel support (7), horizontal rolling wheel support (8), vertical shift beam (2) and traversing beam (3), use hydraulic power unit (11) to the pile-forming machine perching centering leveling; 2. open the switch activated motor in the switchbox (9), treat that stirring head (6) rotating speed is normal after, drilling rod and drill bit (4) are cut soil along the guide edge rotation, and sink down into the design reinforcement degree of depth with the speed of 0.4~0.75m/min; 3. compare the preparation cement paste by pre-determined cement, and before slip casting, cement paste is passed through in the filtering net plate impouring aggregate bin; 4. after drill bit sinks down into projected depth, drilling rod and drill bit (4) are promoted (about 200mm) slightly, start mortar pump, cement paste is pressed in the weak soil layer through mud tube (15) feeding drilling rod and drill bit (4), and with the even speed of 0.3~0.5m/min, stir on the whitewashing limit while promoting, and the cement and the soil body are fully mixed, until design stake top mark height; 5. need carry out multiple spray by designing requirement and stir again, carry out secondary with above-mentioned steps method 4. and sink, whitewash, stir, promote; 6. by hydraulic power unit (11) moving frame (5), the distance that moves equals to stir deeply the distance between head (6) axis to piling hydraulic system (10) axis, and the axis of moving back piling hydraulic system (10) is consistent with the agitation pile axis; 7. by stake hook (14) the prefabricated little side stake of slinging, and its embedding is had in the piling hydraulic system (10) of stopping means up and down, prefabricated little side stake stake point is aimed at an agitation pile center just and also is pressed into slowly, until the predetermined design absolute altitude; 8. if the more piece stake then repeating step 7., glued joint with sulphide mastic or welding at little side's pile joint place.
3. beneficial effect
Because concrete core cement soil stirring pile machine adopts the silent piling hydraulic system, not only avoided the weakness of small bore side's stake anti-strike ability difference effectively, construction noise also declines to a great extent simultaneously; In addition,, longitudinal and transversely move beam sidesway and lifting freely, be subjected to the restriction of ground flat degree less because concrete core cement soil stirring pile machine adopts the hydraulic moving mechanism system; At last, also the most important thing is, construct with concrete core cement soil stirring pile machine, because this machine is provided with guide groove, sidesway screens and vertically-guided and device such as spacing, in construction, pass through hydraulic power unit (11) moving frame (5), the distance that moves equals to stir deeply the distance between drill bit (6) axis to piling hydraulic system (10) axis, the axis of moving back piling hydraulic system (10) is consistent with the agitation pile axis, guaranteed that little side stake stake point aims at the agitation pile center, thus controlled effectively the verticality of inserting little side and with the axiality of agitation pile.
Four, description of drawings
Fig. 1 is the lateral view that installs the deep-mixed pile machine of diesel hammer additional,
Fig. 2 A is the schematic side view of concrete core cement soil stirring pile machine,
Fig. 2-B is the front elevational schematic of concrete core cement soil stirring pile machine,
Each component names mark is as follows among the figure:
1-base and supporting leg crossbeam, the traversing beam of 2-, 3-vertical shift beam, 4-drilling rod and drill bit, 5-frame, 6-stirs head deeply, the vertical rolling wheel support of 7-, the horizontal rolling wheel support of 8-, 9-switchbox, 10-piling hydraulic system, the 11-hydraulic power unit, 12-strut, the windproof wirerope of 13-, 14-stake hook.The 15-mud tube.
Five, the specific embodiment
Can see the present invention---the overall picture of concrete core cement soil stirring pile machine basically clearly with reference to Fig. 2-A and Fig. 2-B.The bottom of this machine is the hydraulic moving mechanism system, comprise that hydraulic power unit (11), base and supporting leg crossbeam (1), traversing beam (2), vertical shift beam (3), vertical rolling wheel support (7) and horizontal rolling wheel support (8), base and supporting leg crossbeam (1) are shelved on the longitudinal and transverse support (7,8), this rolling wheel support (7,8) places vertical shift beam (3) to congratulate on the traversing beam (2) respectively, and hydraulic power unit (11) is fixed on base and rack beam (1) and goes up and control the vertical, horizontal of base and move; Frame (5) is welded on the slidably guide rail of base (1) central authorities, and this guide rail can slide along guide groove, so that after deep water earth mixing pile construction finishes, the axis of piling hydraulic system (10) is accurately overlapped with the axis of agitation pile.Stir head (6) top deeply and be connected with assembly pulley by steel wire, the side is connected in the guide groove of frame (5), and bottom jointed rod and drill bit (4) and mud tube (15) when stirring pile driving construction deeply, stir head (6) deeply and can move up and down smoothly together with drilling rod and drill bit (4).Switchbox (9) respectively with stir head (6) deeply and be connected with piling hydraulic system (10) and power is provided.Piling hydraulic system (10) is provided with stopping means up and down, and it is placed the center of frame (5), and top is connected with assembly pulley by wire rope, and both sides are connected in the guide groove of frame (5).Strut (12) and windproof wirerope (13) are connected to the both sides on frame (5) top, all are provided with in order to guarantee that frame is stable, and stake hook (14) is connected with assembly pulley on being fixed on frame (5) with wire rope, can be used to lift by crane little side; Assembly pulley is connected with switchbox (9) and controls.
Construction technique, its construction sequence is as follows:
1. by vertical rolling wheel support (7), horizontal rolling wheel support (8), vertical shift beam (3) and traversing beam (2), use hydraulic power unit (11) to the pile-forming machine perching centering leveling;
2. open the switch activated motor in the switchbox (9), treat that stirring head (6) rotating speed is normal after, drilling rod and drill bit (4) are cut soil along the guide edge rotation, and sink down into 15 meters degree of depth of design with the speed of 0.6m/min;
3. prepare cement paste by 1: 2 cement weight proportioning, and before slip casting with cement paste through in the filtering net plate impouring aggregate bin;
4. after drill bit sinks down into projected depth, drilling rod and drill bit (4) are promoted (about 200mm) slightly, start mortar pump, cement paste is pressed in the weak soil layer through mud tube (15) feeding drilling rod and drill bit (4), and with the even speed of 0.5m/min, stir on the whitewashing limit while promoting, and the cement and the soil body are fully mixed, high 15 meters until design stake top mark;
5. need carry out multiple spray by designing requirement and stir again, carry out secondary with above-mentioned steps method 4. and sink, whitewash, stir, promote;
6. by hydraulic power unit (11) moving frame (5), move 1.2 meters distances that equal to stir deeply between head (6) axis to piling hydraulic system (10) axis, the axis of moving back piling hydraulic system (10) is consistent with the agitation pile axis;
7. by stake hook (14) the prefabricated little side stake of slinging, and its embedding is had in the piling hydraulic system (10) of stopping means up and down, prefabricated little side stake stake point is aimed at an agitation pile center and also is pressed into slowly, until 15 meters of predetermined design absolute altitudes;
8. if 7. the more piece stake then needs repeating step, glued joint with sulphide mastic at little side's pile joint place.

Claims (4)

1. concrete core cement soil stirring pile machine comprises base and supporting leg crossbeam (1), frame (5), stirs head (6), drilling rod and drill bit (4), switchbox (9), strut (12), stake hook (14) and mud tube (15) deeply; Its mid frame (5) is fixed on base and the supporting leg crossbeam (1), stirring head (6) deeply is connected with switchbox (9), its top is connected with assembly pulley by wire rope, the side is connected in the guide groove of frame (5), the bottom is connected with mud tube (15) with drilling rod and drill bit (4) respectively, strut (12) and windproof wirerope (13) are connected the both sides of frame (5), stake hook (14) is installed in the side of frame (5), it is characterized in that being provided with the hydraulic moving mechanism system in the bottom of stake machine, this system comprises hydraulic power unit (11), base and supporting leg crossbeam (1), traversing beam (2), vertical shift beam (3), vertical rolling wheel support (7) and horizontal rolling wheel support (8), wherein base and supporting leg crossbeam (1) are shelved on vertical, horizontal rolling wheel support (7,8) on, vertical, horizontal rolling wheel support (7,8) place respectively on vertical shift beam (3) and the traversing beam (2), hydraulic power unit (11) is fixed on base and the supporting leg crossbeam (1), and control base and supporting leg crossbeam (1) is vertical, laterally move; Frame (5) welding or anchor are on the slidably guide rail of base and supporting leg crossbeam (1) central authorities, and this guide rail can slide along the guide groove on base and the supporting leg crossbeam (1); Piling hydraulic system (10) places the center of frame (5).
2. concrete core cement soil stirring pile machine according to claim 1 is characterized in that described piling hydraulic system (10) is provided with upper and lower spacing device, and top is connected with assembly pulley by wire rope, and both sides are connected in the guide groove of frame (5).
3. concrete core cement soil stirring pile machine according to claim 1 is characterized in that described stake hook (14) top is connected with assembly pulley on being fixed on frame (5) with wire rope, and assembly pulley is connected with switchbox (9) and controls.
4. construction technique that uses the described concrete core cement soil stirring pile machine of claim 1 to form agitation pile is characterized in that construction sequence is as follows:
1. use the vertical, horizontal of hydraulic power unit (11) control base and supporting leg crossbeam (1) to move to the pile-forming machine perching centering leveling;
2. open the switch activated motor in the switchbox (9), drive stirring head (6) rotation, treat that rotating speed is normal after, drilling rod and drill bit (4) are cut soil along the guide edge rotation, and sink down into the design reinforcement degree of depth with the speed of 0.4~0.75m/min;
3. prepare cement paste by 1: 2 cement weight proportioning, and before slip casting with cement paste through in the filtering net plate impouring aggregate bin;
4. after drill bit sinks down into projected depth, drilling rod and drill bit (4) are promoted 200mm slightly, start mortar pump, cement paste is pressed in the weak soil layer through mud tube (15) feeding drilling rod and drill bit (4), and with the even speed of 0.3~0.5m/min, stir on the whitewashing limit while promoting, and the cement and the soil body are fully mixed, until design stake top mark height;
5. in the time of need carrying out multiple spray and stir again by designing requirement, carry out that secondary sinks, whitewashing, stir, promote with above-mentioned steps method 4.;
6. by hydraulic power unit (11) moving frame (5), the distance that moves equals to stir deeply the distance between head (6) axis to piling hydraulic system (10) axis, and the axis of moving back piling hydraulic system (10) is consistent with the agitation pile axis;
7. by stake hook (14) the prefabricated little side stake of slinging, and its embedding is had in the piling hydraulic system (10) of stopping means up and down, prefabricated little side stake stake point is aimed at an agitation pile center and also is pressed into slowly, until the predetermined design absolute altitude;
8. if the more piece stake then repeating step 7., glued joint with sulphide mastic or welding at little side's pile joint place.
CNB2005100410064A 2005-07-13 2005-07-13 Concrete core cement soil stirring pile machine and its construction technological method Expired - Fee Related CN100340722C (en)

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