JP6350953B2 - 硬化性組成物 - Google Patents
硬化性組成物 Download PDFInfo
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- JP6350953B2 JP6350953B2 JP2016544296A JP2016544296A JP6350953B2 JP 6350953 B2 JP6350953 B2 JP 6350953B2 JP 2016544296 A JP2016544296 A JP 2016544296A JP 2016544296 A JP2016544296 A JP 2016544296A JP 6350953 B2 JP6350953 B2 JP 6350953B2
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Images
Classifications
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J163/00—Adhesives based on epoxy resins; Adhesives based on derivatives of epoxy resins
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G59/00—Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
- C08G59/18—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
- C08G59/40—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the curing agents used
- C08G59/50—Amines
- C08G59/5046—Amines heterocyclic
- C08G59/5053—Amines heterocyclic containing only nitrogen as a heteroatom
- C08G59/5073—Amines heterocyclic containing only nitrogen as a heteroatom having two nitrogen atoms in the ring
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/54—Silicon-containing compounds
- C08K5/541—Silicon-containing compounds containing oxygen
- C08K5/5435—Silicon-containing compounds containing oxygen containing oxygen in a ring
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L101/00—Compositions of unspecified macromolecular compounds
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Description
[一般式1]
X≦1000ppm
[一般式2]
Y≦1000ppm、
低塩素BPA typeエポキシ(Epiclon 840S、DIC)100g、フェノキシ樹脂(PKFE、Inchem)50g、シランカップリング剤(KBM−403)0.5g、及びイミダゾール硬化剤(2PZ)3gを固形粉50%となるようにメチルエチルケトンを追加して撹拌してコーティング液を作る。上記で準備した溶液を離型PETの離型面にコンマコーターを使用して塗布し、乾燥器で110℃で3分間乾燥し、厚さが20μmの接着フィルムを形成した。
低塩素BPA typeエポキシをシラン変性エポキシ樹脂(KSR−177)に変更し、シランカップリング剤を添加しないことを除き、実施例1と同一の方法で接着フィルムを製造した。
イミダゾール硬化剤2PZを硬化開始温度が高いC11ZA(四国化成)に変更したことを除き、実施例1と同一の方法で接着フィルムを製造した。
低塩素BPA typeエポキシをエポキシ樹脂(Epiclon 840)に変更し、反応性希釈剤(PG−202、KUKDO化学)3phrを添加したことを除き、実施例1と同一の方法で接着フィルムを製造した。
樹脂100重量部に対しシランカップリング剤を2重量部添加し、有機溶剤としてメチルエチルケトンの代わりに、キシレンを添加し、乾燥器で100℃で1分間乾燥したことを除き、実施例1と同一の方法で接着フィルムを製造した。
測定器機:Purge & Trap sampler−GC/MSD system(P&T:JAI JTD−505III、GC/MS:Agilent 7890B/5977A)
実施例及び比較例において、フィルムに製造されたサンプルを約50mg内外に計量し、150℃で1時間パージトラップ(Purge and Trap)を実施した後、GC−MSを使用して総揮発量を測定した。測定された揮発量は、トルエンを標準試薬として定量する。
フィルムにコーティングした約50mg内外に計量されたサンプルの前処理は、EN 50267−2−1 & 502672−2に基づき、微量元素の測定は、ASTM D 7395:2008に基づいて測定する。
ガラス基板に点灯テストできる素子を蒸着する。コーティングしたシート上の接着フィルムをインキャップ用ガラス基板に熱ラミした後、基板で80℃で加熱した状態で5kg/cm2の圧力で押しながら3分間真空圧着する。合着したサンプルをオーブンで100℃で2時間熱硬化する。熱硬化したサンプルを85℃85%RH恒温、恒湿条件でダークスポットを観察する。300時間観察して、生成されるダークスポットがない場合と、ある場合とをチェックする。
ガラス基板に素子を蒸着する。コーティングしたシート上の接着フィルムをインキャブ用ガラス基板に熱ラミした後、基板で80℃で加熱した状態で5kg/cm2の圧力で押しながら3分間真空圧着する。合着したサンプルをオーブンで100℃で2時間熱硬化する。上記のように接着フィルムを有機電子素子に適用した後、配線腐食及びバブル発生有無を目視で確認した。
21:基板
22:カバー基板
23:有機電子素子
Claims (15)
- 硬化性接着樹脂と、
前記硬化性接着樹脂100重量部に対して2重量部未満のシランカップリング剤と、
を含み、前記硬化性接着樹脂がシラン変性エポキシ樹脂であり、下記一般式1及び2を満足する硬化性組成物:
[一般式1]
X≦1000ppm
[一般式2]
Y≦1000ppm
上記一般式1において、Xは、上記硬化性組成物を第1フィルム上に塗布し、110℃で3分間乾燥させてフィルムに製造した後、50mgの上記フィルムサンプルをパージトラップ(Purge & Trap)−気体クロマトグラフィー/質量分析法を用いて150℃で1時間維持した後、測定した揮発性有機化合物の量であり、
上記一般式2において、Yは、上記硬化性組成物を第1フィルム上に塗布し、110℃で3分間乾燥させてフィルムに製造した後、50mgの上記フィルムサンプルでASTM D 7359:2008に基づいて測定した、上記硬化性組成物が含んでいるイオン性物質の量である。 - 硬化性組成物をフィルムに製造した後、50mgの上記フィルムサンプルに対し、25℃及び50%相対湿度の条件で24時間維持した後、ASTM D3451−06(2012)に基づいて測定した水分含有量が0.01重量%以上であることを特徴とする、請求項1に記載の硬化性組成物。
- イオン性物質は、ハロゲンイオンであることを特徴とする、請求項1に記載の硬化性組成物。
- 硬化性接着樹脂は、グリシジル基、イソシアネート基、ヒドロキシ基、カルボキシル基、アミド基、エポキシド基、環型エーテル基、スルフィド基、アセタール基、及びラクトン基から選択される一つ以上の硬化性官能基を含むことを特徴とする、請求項1に記載の硬化性組成物。
- 硬化性接着樹脂は、ASTM D 7359:2008に基づいて測定したハロゲンイオンの含有量が1000ppm以下のエポキシ樹脂であることを特徴とする、請求項1に記載の硬化性組成物。
- 沸点が100℃以下である有機溶剤をさらに含むことを特徴とする、請求項1に記載の硬化性組成物。
- 硬化剤をさらに含むことを特徴とする、請求項1に記載の硬化性組成物。
- 硬化剤は、硬化性接着樹脂100重量部に対して0.5重量部〜20重量部で含まれることを特徴とする、請求項7に記載の硬化性組成物。
- 硬化剤は、50℃〜170℃で硬化が始まるイミダゾール硬化剤であることを特徴とする、請求項7に記載の硬化性組成物。
- ASTM D 7395:2008に基づいて測定したハロゲンイオンの含有量が1000ppm以下であり、重量平均分子量が2万以上の高分子量樹脂をさらに含むことを特徴とする、請求項1に記載の硬化性組成物。
- 高分子量樹脂は、硬化性接着樹脂100重量部に対し、20重量部〜200重量部で含まれることを特徴とする、請求項10に記載の硬化性組成物。
- 請求項1による硬化性組成物を含む接着フィルム。
- 基板;上記基板上に形成された有機電子素子;及び上記有機電子素子を封止する請求項12による接着フィルムを含む有機電子装置。
- 上記有機電子素子が有機発光ダイオードであることを特徴とする、請求項13に記載の有機電子装置。
- 上部に有機電子素子が形成された基板に、請求項12による接着フィルムが上記有機電子素子をカバーするように適用する段階を含む有機電子装置の製造方法。
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