JP6315869B2 - Atmospheric distillation equipment tower top oil gas heat exchange device and heat exchange method - Google Patents
Atmospheric distillation equipment tower top oil gas heat exchange device and heat exchange method Download PDFInfo
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- 238000004821 distillation Methods 0.000 title claims description 52
- 238000000034 method Methods 0.000 title claims description 10
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 110
- 238000002347 injection Methods 0.000 claims description 93
- 239000007924 injection Substances 0.000 claims description 93
- 239000003921 oil Substances 0.000 claims description 42
- 239000010779 crude oil Substances 0.000 claims description 18
- 238000007689 inspection Methods 0.000 claims description 4
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims description 3
- 239000007788 liquid Substances 0.000 claims description 3
- 239000010936 titanium Substances 0.000 claims description 3
- 229910052719 titanium Inorganic materials 0.000 claims description 3
- 238000007599 discharging Methods 0.000 claims 1
- 238000005260 corrosion Methods 0.000 description 14
- 230000007797 corrosion Effects 0.000 description 14
- 238000004140 cleaning Methods 0.000 description 3
- 238000005292 vacuum distillation Methods 0.000 description 3
- MBMLMWLHJBBADN-UHFFFAOYSA-N Ferrous sulfide Chemical compound [Fe]=S MBMLMWLHJBBADN-UHFFFAOYSA-N 0.000 description 2
- 150000003863 ammonium salts Chemical class 0.000 description 2
- 238000005536 corrosion prevention Methods 0.000 description 2
- 239000013078 crystal Substances 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000005764 inhibitory process Effects 0.000 description 2
- 230000007774 longterm Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 239000011593 sulfur Substances 0.000 description 2
- 229910052717 sulfur Inorganic materials 0.000 description 2
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 239000000460 chlorine Substances 0.000 description 1
- 229910052801 chlorine Inorganic materials 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- -1 diesel Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000003628 erosive effect Effects 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 239000003350 kerosene Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000005065 mining Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D7/00—Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G9/00—Thermal non-catalytic cracking, in the absence of hydrogen, of hydrocarbon oils
- C10G9/14—Thermal non-catalytic cracking, in the absence of hydrogen, of hydrocarbon oils in pipes or coils with or without auxiliary means, e.g. digesters, soaking drums, expansion means
- C10G9/18—Apparatus
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D7/00—Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall
- F28D7/0066—Multi-circuit heat-exchangers, e.g. integrating different heat exchange sections in the same unit or heat-exchangers for more than two fluids
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F19/00—Preventing the formation of deposits or corrosion, e.g. by using filters or scrapers
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F21/00—Constructions of heat-exchange apparatus characterised by the selection of particular materials
- F28F21/08—Constructions of heat-exchange apparatus characterised by the selection of particular materials of metal
- F28F21/081—Heat exchange elements made from metals or metal alloys
- F28F21/086—Heat exchange elements made from metals or metal alloys from titanium or titanium alloys
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F27/00—Control arrangements or safety devices specially adapted for heat-exchange or heat-transfer apparatus
- F28F27/02—Control arrangements or safety devices specially adapted for heat-exchange or heat-transfer apparatus for controlling the distribution of heat-exchange media between different channels
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F9/00—Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
- F28F9/02—Header boxes; End plates
- F28F9/0246—Arrangements for connecting header boxes with flow lines
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28G—CLEANING OF INTERNAL OR EXTERNAL SURFACES OF HEAT-EXCHANGE OR HEAT-TRANSFER CONDUITS, e.g. WATER TUBES OR BOILERS
- F28G9/00—Cleaning by flushing or washing, e.g. with chemical solvents
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D21/00—Heat-exchange apparatus not covered by any of the groups F28D1/00 - F28D20/00
- F28D2021/0019—Other heat exchangers for particular applications; Heat exchange systems not otherwise provided for
- F28D2021/0059—Other heat exchangers for particular applications; Heat exchange systems not otherwise provided for for petrochemical plants
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D7/00—Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall
- F28D7/02—Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being helically coiled
- F28D7/024—Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being helically coiled the conduits of only one medium being helically coiled tubes, the coils having a cylindrical configuration
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D7/00—Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall
- F28D7/16—Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being arranged in parallel spaced relation
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F2265/00—Safety or protection arrangements; Arrangements for preventing malfunction
- F28F2265/22—Safety or protection arrangements; Arrangements for preventing malfunction for draining
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- Engineering & Computer Science (AREA)
- Thermal Sciences (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Combustion & Propulsion (AREA)
- Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
- Production Of Liquid Hydrocarbon Mixture For Refining Petroleum (AREA)
- Vaporization, Distillation, Condensation, Sublimation, And Cold Traps (AREA)
Description
本発明は、化学工業設備及び化学工業技術に関し、具体的には常圧蒸留装置塔頂オイルガス熱交換装置及び熱交換方法に関する。 The present invention relates to chemical industrial equipment and chemical industrial technology, and more specifically to an atmospheric gas distillation tower top oil gas heat exchange device and a heat exchange method.
常圧蒸留装置及び減圧蒸留装置は、原油加工の第一工程として、各成分の沸点の違いに基づき、蒸留することによって、原油をナフサ、ジェット燃料、ディーゼル、灯油及び減圧残油などの留分に分ける。この蒸留技術のレベル、また装置の安定的且つ高効率の運転は後続装置の生産額と経済的効果に直接関係する。現在、世界の原油の品質は全体的に落ちている。世界的な軽質原油の産出量の減少に加え、硫黄含有量が上昇し続け、油の酸性が強くなっており、また、採掘難度も上がっている。これにより加工原油に大量の塩素を含む助剤が含まれることになる。よって、常圧蒸留装置及び減圧蒸留装置で高硫黄原油を加工する際、常圧蒸留装置塔頂オイルガス側のガス量が多く、ガス速度が速いため、アンモニウム塩結晶付着による腐蝕、HCl−H2S−H2O腐蝕、侵食、硫化鉄の詰まり等の現象が起こる。これにより、常圧蒸留装置塔頂熱交換装置の漏れや詰まりが頻繁に起こり、常圧蒸留装置及び減圧蒸留装置の長期的サイクルでの運転に大きな影響を及ぼす。また、下流装置での原料汚染を引き起こしやすく、下流の二次加工装置の正常な運転に影響を及ぼし、多大な経済損失をもたらす。装置の建設には、一般的に材料のグレードを上げ、腐蝕防止を高める「一脱三注」処理を行い、腐蝕の問題を緩和するのだが、依然として常圧蒸留装置塔頂熱交換装置における腐蝕や漏れの発生は比較的深刻である。常圧蒸留装置塔頂熱交換装置の多くは一般的な熱交換器であり、腐蝕防止のために、既にその材料のグレードを上げてはいるが、まだ比較的多くの熱交換器は長期的なサイクルで運転するすべがなく、管束の腐蝕や漏れを起こしやすい。溶接プレート式熱交換器を採用したものもあるが、材質のグレードは上がるものの、自身の抗波動性が比較的悪く、流路が比較的小さいため、流路の詰まりと漏れが発生しやすい。 Atmospheric distillation equipment and vacuum distillation equipment, as the first step of crude oil processing, distill crude oil into fractions such as naphtha, jet fuel, diesel, kerosene and vacuum residue by distilling based on the difference in boiling point of each component. Divide into This level of distillation technology, as well as the stable and efficient operation of the equipment, is directly related to the production value and economic effects of the subsequent equipment. Currently, the global quality of crude oil is declining overall. In addition to the reduction in global light crude oil production, the sulfur content continues to rise, the acidity of the oil has increased, and the difficulty of mining has increased. As a result, the processed crude oil contains an auxiliary containing a large amount of chlorine. Therefore, when processing high-sulfur crude oil with atmospheric distillation equipment and vacuum distillation equipment, the amount of gas on the atmospheric gas distillation tower top oil gas side is large and the gas velocity is fast, so corrosion due to ammonium salt crystal adhesion, HCl-H 2 S—H 2 O corrosion, erosion, iron sulfide clogging, and other phenomena occur. As a result, leakage and clogging of the atmospheric distillation apparatus tower top heat exchange apparatus frequently occur, which greatly affects the long-term operation of the atmospheric distillation apparatus and the vacuum distillation apparatus. Moreover, it is easy to cause raw material contamination in a downstream apparatus, affects the normal operation | movement of a downstream secondary processing apparatus, and brings about a great economic loss. In the construction of the equipment, the grade of the material is generally raised and “one-and-three-note injection” treatment that enhances the corrosion prevention is performed to alleviate the corrosion problem. However, the corrosion in the atmospheric pressure distillation tower top heat exchange equipment still remains. Occurrence and leakage are relatively serious. Atmospheric distillation equipment Many of the tower top heat exchangers are general heat exchangers, and have already been upgraded to prevent corrosion, but many heat exchangers are still long-term. It is easy to cause corrosion and leakage of the tube bundle. Although some have adopted a welded plate heat exchanger, although the grade of the material is improved, its own anti-wave resistance is relatively poor and the flow path is relatively small, so that the flow path is likely to be clogged and leaked.
本発明が解決しようとする技術的課題は、従来技術の現状に対し、有効的に熱交換器の詰まりを防ぐ常圧蒸留装置塔頂オイルガス熱交換装置を提供し、装置の腐蝕を防ぎ、運転サイクルを延ばし、運転コストの削減を図ることにある。 The technical problem to be solved by the present invention is to provide an atmospheric pressure distillation column top oil gas heat exchange device that effectively prevents clogging of the heat exchanger, and prevents corrosion of the device, against the current state of the prior art, The purpose is to extend the operation cycle and reduce the operation cost.
本発明が解決しようとするもう一つの技術的課題は、従来技術の現状に対し、有効的に熱交換器の詰まりを防ぐ常圧蒸留装置塔頂オイルガス熱交換方法を提供することである。 Another technical problem to be solved by the present invention is to provide a method for exchanging oil gas at the top of the atmospheric distillation apparatus that effectively prevents clogging of the heat exchanger as compared with the state of the art.
上述の技術的課題を解決するために本発明が採用した手段は次の通りである。当該常圧蒸留装置塔頂オイルガス熱交換装置は、熱交換器を含む。前記熱交換器は、筐体と、筐体内に位置する上管プレート及び下管プレートと、上管プレート及び下管プレートに支えられた伝熱管と、を含む。各前記伝熱管の入口は、前記筐体の底部に設けられた管通路入口と接続される。各前記伝熱管の出口は前記筐体の頂部に設けられた管通路出口と接続される。前記管通路入口及び管通路出口は、原油と繋がれる。また、前記筐体の上部には、常圧蒸留装置塔頂オイルガス配管と接続される筐体通路入口が設けられる。前記筐体の下部には筐体通路出口が設けられる。この常圧蒸留装置塔頂オイルガス熱交換装置の特徴は以下の通りである。 Means employed by the present invention to solve the above technical problem are as follows. The atmospheric pressure distillation column top oil gas heat exchanger includes a heat exchanger. The heat exchanger includes a housing, an upper tube plate and a lower tube plate located in the housing, and a heat transfer tube supported by the upper tube plate and the lower tube plate. The inlet of each heat transfer tube is connected to a tube passage inlet provided at the bottom of the housing. The outlet of each heat transfer tube is connected to a tube passage outlet provided at the top of the housing. The pipe passage inlet and the pipe passage outlet are connected to crude oil. Moreover, the upper part of the said housing | casing is provided with the housing | casing channel | path inlet connected with an atmospheric pressure distillation apparatus tower top oil gas piping. A housing passage outlet is provided at the lower portion of the housing. The features of the atmospheric gas distillation tower top oil gas heat exchanger are as follows.
前記筐体内の上部には、外部注水配管と接続される環状注水管がさらに設けられる。前記環状注水管には筐体内部と連通する複数の水孔が設けられる。前記常圧蒸留装置塔頂オイルガス配管は第1注水配管と第3注水配管を介し、前記外部注水配管に接続される。前記第1注水配管と第3注水配管にはそれぞれ第1電磁弁と第2電磁弁が設けられる。前記環状注水管は第2注水配管を介して外部注水配管と接続される。 An annular water injection pipe connected to an external water injection pipe is further provided in the upper part of the housing. The annular water injection pipe is provided with a plurality of water holes communicating with the inside of the housing. The atmospheric pressure distillation tower top oil gas pipe is connected to the external water injection pipe via a first water injection pipe and a third water injection pipe. A first electromagnetic valve and a second electromagnetic valve are provided in the first water injection pipe and the third water injection pipe, respectively. The annular water injection pipe is connected to an external water injection pipe via a second water injection pipe.
より好ましくは、以下のようにしてもよい。前記筐体に注水口を設け、前記外部注水配管と前記環状注水管を、前記注水口を介して連通させる。前記環状注水管を前記上管プレートの下方且つ前記上管プレートの近傍に位置させる。前記上管プレートと下管プレートの間に位置する伝熱管が前記筐体の中心軸に沿って巻かれるように設ける。前記筐体の頂部にさらに、点検修理時に筐体内の頂部のガスを排出する排気口を前記筐体の内部と連通させて設け、前記筐体の底部に、点検修理時に筐体内の底部の液体を排出する排液口を設ける。各前記伝熱管は純チタン製の伝熱管にする。 More preferably, it may be as follows. A water inlet is provided in the casing, and the external water inlet pipe and the annular water inlet pipe are communicated with each other via the water inlet. The annular water injection pipe is positioned below the upper pipe plate and in the vicinity of the upper pipe plate. A heat transfer tube located between the upper tube plate and the lower tube plate is provided so as to be wound along the central axis of the housing. The top of the casing is further provided with an exhaust port for exhausting the gas at the top of the casing at the time of inspection / repair to communicate with the inside of the casing. A drain outlet is provided to discharge the water. Each of the heat transfer tubes is a heat transfer tube made of pure titanium.
上述の各手段に記載の常圧蒸留装置塔頂オイルガス熱交換装置を用いた熱交換方法は、以下のステップを含むことを特徴とする。 The heat exchange method using the atmospheric distillation apparatus tower top oil gas heat exchange apparatus described in the above means includes the following steps.
原油は前記熱交換器の伝熱管に入る。常圧蒸留装置塔頂オイルガスは第1注水に混ざった後、前記熱交換器の筐体内に入り、原油と熱交換を行った後、熱交換器から排出されて下流へ流れる。ここで、前記原油と前記常圧蒸留装置塔頂オイルガスの流量比は、4〜5:1であり、前記第1注水量は常圧蒸留装置塔頂オイルガス流量の2〜3%である。前記常圧蒸留装置塔頂オイルガスの温度は120℃〜150℃で、圧力は0.10〜0.15MPaGである。前記第1注水の温度は30〜50℃であり、圧力は2.0〜2.5MPaG、熱交換後の筐体通路出口の温度は80〜85℃である。 Crude oil enters the heat exchanger tubes of the heat exchanger. The oil gas at the top of the atmospheric distillation unit is mixed with the first water injection, then enters the housing of the heat exchanger, exchanges heat with the crude oil, and then is discharged from the heat exchanger and flows downstream. Here, the flow rate ratio between the crude oil and the atmospheric distillation apparatus overhead oil gas is 4-5: 1, and the first water injection amount is 2-3% of the atmospheric distillation apparatus overhead oil gas flow. . The temperature of the atmospheric gas at the top of the atmospheric distillation apparatus is 120 ° C. to 150 ° C., and the pressure is 0.10 to 0.15 MPaG. The temperature of the first water injection is 30 to 50 ° C., the pressure is 2.0 to 2.5 MPaG, and the temperature of the housing passage outlet after heat exchange is 80 to 85 ° C.
第2注水は連続的に前記環状注水管6に入り、各前記水孔61から前記筐体内に吹き出す。前記第2注水の流量と第1注水の流量の比は3〜4:1、第2注水の温度は30〜50℃である。
The second water injection continuously enters the annular water injection pipe 6 and blows out from the
第3注水は間歇的に常圧蒸留装置塔頂オイルガス配管2に入り、筐体通路入口から筐体通路に入る。前記第3注水と第1注水の流量比は8〜12:1であり、第3注水の温度は30〜50℃であり、注水時間は25〜35分、注水サイクルは80〜100分である。
The third water injection intermittently enters the atmospheric gas distillation tower top
従来技術と比べ、本発明が提供する常圧蒸留装置塔頂オイルガス熱交換装置及び熱交換方法は、オイルガス配管に対して配水し、水が環状注水管を通って筐体を洗い流すことで、有効的に熱交換率を高めている。また、着垢抑制性能も良好で、HCl−H2S−H2O腐蝕や着垢による腐蝕を防ぐ性能も高い。アンモニウム塩の結晶付着による腐蝕や、硫化鉄の詰まりなどの解消困難な現象を防ぐので、常圧蒸留装置塔頂オイルガス/原油の熱交換器において、腐蝕や漏れ、通路の詰まり等が生じやすいことが原因となって頻繁に起きる閉塞や漏れ、さらには装置の交換などの問題を解決できる。また、圧力損失が小さく、運転も安定しており、装置を安全に運転できるサイクルを大幅に伸ばすことができる。 Compared to the prior art, the atmospheric distillation apparatus tower top oil gas heat exchange device and heat exchange method provided by the present invention distribute water to the oil gas pipe, and the water is washed through the annular water injection pipe to wash the casing. , Effectively increasing the heat exchange rate. Moreover, the anti-sticking performance is also good, and the performance of preventing corrosion due to HCl-H 2 S—H 2 O corrosion and sticking is also high. Prevents corrosion caused by ammonium salt crystals and clogging of iron sulfide, which is difficult to eliminate, so corrosion, leakage, passage clogging, etc. easily occur in the oil gas / crude heat exchanger at the top of the atmospheric distillation unit. This can solve problems such as frequent blockages and leaks, and device replacement. In addition, the pressure loss is small, the operation is stable, and the cycle in which the apparatus can be operated safely can be greatly extended.
以下、図面及び実施例と合わせながら本発明について更に詳しく説明する。 Hereinafter, the present invention will be described in more detail with reference to the drawings and examples.
図1から図5に示すように、常圧蒸留装置塔頂オイルガス熱交換装置は、熱交換器1を含む。熱交換器1は筐体11を含む。筐体11の頂部には、各伝熱管5と連通する管通路出口18、第2注水配管32と連通する注水口15、筐体内と連通する排気口10、熱交換器の上ヘッドの側壁に設けられた筐体通路入口12が間隔をあけて設けられている。筐体11の底部には、各伝熱管5と連通する管通路入口13と、筐体内に連通する筐体通路出口14と、排液口19が間隔をあけて設けられている。
As shown in FIGS. 1 to 5, the atmospheric distillation apparatus top oil gas heat exchanger includes a heat exchanger 1. The heat exchanger 1 includes a
筐体11内にはさらに、上管プレート16と下管プレート17が設けられている。
An upper tube plate 16 and a
伝熱管5は、複数あり、全て純チタン製の伝熱管である。これにより伝熱管の腐蝕防止性能を保証している。各伝熱管の上端、下端は、それぞれ上管プレート16、下管プレート17に固定され、各伝熱管の上管プレート16と下管プレート17の間の部分は、筐体11の中心軸に沿って螺旋状に巻かれて設けられており、これにより熱交換効率を高めている。
There are a plurality of
環状注水管6は、筐体11内の、且つ上管プレート16付近の下方に位置するよう設けられている。環状注水管6の管壁には筐体内と連通する複数の水孔61が均一に分布している。環状注水管6の入口は注水口15を介して第二注水配管32と接続されている。
The annular water injection pipe 6 is provided so as to be positioned in the
筐体通路入口12は常圧蒸留装置塔頂オイルガス配管2と接続される。常圧蒸留装置塔頂オイルガス配管2には、第1注水配管31と第3注水配管33とが接続され、第1注水配管31と第3注水配管33はともに外部注水配管3と接続されている。また、第一注水配管31と第3注水配管33にはそれぞれ第1電磁弁34と第2電磁弁35が設けられている。
The
第1注水配管31を介して常圧蒸留装置塔頂オイルガス配管2に対し水を補給し、電磁弁により水の流量を調節する。第3注水配管は常圧蒸留装置塔頂オイルガス配管2に対し、間歇的に注水するために用いられ、大量の水で筐体通路を洗い流しやすくする。
Water is replenished to the atmospheric gas distillation tower top
第1注水配管31と第3注水配管33はともに外部注水配管3と接続しており、また第1注水配管31と第3注水配管33にはそれぞれ電磁弁が設けられている。2つの電磁弁は制御システム(図示せず)と繋がっており、制御システムによって2つの電磁弁の開閉及び弁開度を制御し、各注水配管の注水を制御する。
Both the first
上述の常圧蒸留装置塔頂オイルガス熱交換装置を用いた熱交換方法は、以下のステップを含む。 The heat exchange method using the above-mentioned atmospheric distillation apparatus tower top oil gas heat exchange apparatus includes the following steps.
原油は原油配管7を通って管通路入口から各伝熱管内に入る。常圧蒸留塔8からきた常圧蒸留装置塔頂オイルガスは第1注水に混ざった後、筐体通路入口から熱交換器の筐体内に入り、原油と熱交換を行った後、筐体通路出口から排出され、下流に流れる。常圧蒸留装置塔頂オイルガスの流量は43860kg/h、温度は125℃、圧力は0.11MPaGであり、熱交換後の出口温度は82℃である。第1注水量は1000kg/hであり、温度は40℃である。原油の流量は192400kg/hであり、入口温度は32℃、圧力は2.1MPaG、熱交換後の出口温度は72℃である。
Crude oil enters the heat transfer pipes through the crude oil pipe 7 from the pipe passage inlet. After the atmospheric gas distillation tower top oil gas from the
第2注水は連続的に環状注水管6に入り、各水孔61から筐体内に吹き出される。第2注水は水量が3000kg〜4000kg/h、温度が40℃になるよう制御される。
The second water injection continuously enters the annular water injection pipe 6 and is blown out from each
第3注水は間歇的に常圧蒸留装置塔頂オイルガス配管2に入り、前記第3注水量が10000kg/h、温度が40℃、注水時間が30分、注水サイクルが90分になるよう制御される。第1注水と第3注水の流量及び注水時間は2つの対応する電磁弁により制御される。
The third water injection is intermittently entered into the
装置を停止して点検や修理をする際、装置内の媒質を完全に排出する必要がある。排気口10を開けて筐体の上部にたまった常圧蒸留装置塔頂オイルガスを排出する。装置を分解した後、洗浄し、排気口10から洗浄液を注入して、排液口19から洗浄液を排出する。
When the apparatus is stopped and inspected or repaired, it is necessary to completely discharge the medium in the apparatus. The
従来の一般的な常圧蒸留装置塔頂熱交換装置の使用寿命は約1〜2年であり、腐蝕や漏れが起こった後は全体を交換したり、管束を交換したりする必要がある。通路が詰まるため、頻繁に洗浄を行わなければならない。本発明の熱交換装置及び熱交換方法によれば、装置本体に良好な腐蝕抑制性能や着垢抑制性能を与えることができる。2期の運転サイクルである8年内に、着垢による詰まり、腐蝕、漏れなどの問題が生じない。よって、装置の交換や点検修理、メンテナンスにかかる費用を大幅に節約することができる。 The service life of the conventional general atmospheric distillation apparatus tower top heat exchanger is about 1 to 2 years, and after corrosion or leakage, it is necessary to replace the whole or replace the tube bundle. Because the passage is clogged, frequent cleaning is required. According to the heat exchange apparatus and the heat exchange method of the present invention, it is possible to give the apparatus main body good corrosion inhibition performance and scaling inhibition performance. There will be no problems such as clogging, corrosion, or leakage due to settling within 8 years, which is the second operation cycle. Therefore, it is possible to greatly save the cost for device replacement, inspection and repair, and maintenance.
Claims (7)
前記管通路入口及び前記管通路出口は原油と繋がれ、また、前記筐体(11)の上部には常圧蒸留装置塔頂オイルガス配管(2)と接続される筐体通路入口が設けられ、前記筐体の下部に筐体通路出口が設けられる、常圧蒸留装置塔頂オイルガス熱交換装置であって、
前記筐体(11)内の上部には、外部注水配管(3)と接続される環状注水管(6)がさらに設けられ、前記環状注水管(6)に前記筐体の内部と連通する複数の水孔(61)が設けられ、
前記常圧蒸留装置塔頂オイルガス配管(2)は第1注水配管(31)と第3注水配管(33)を介して前記外部注水配管(3)に接続され、
前記第1注水配管(31)と前記第3注水配管(33)にはそれぞれ第1電磁弁(34)と第2電磁弁(35)が設けられ、
前記環状注水管(6)は第2注水配管(32)を介して前記外部注水配管(3)と接続される、
ことを特徴とする常圧蒸留装置塔頂オイルガス熱交換装置。 The heat exchanger includes a housing (11), an upper tube plate (16) and a lower tube plate (17) located in the housing (11), and the upper tube. A heat transfer tube (5) supported by the plate and the lower tube plate, and an inlet of each of the heat transfer tubes (5) is connected to a tube passage inlet (13) provided at the bottom of the casing, The outlet of the heat transfer tube (5) is connected to a tube passage outlet (18) provided at the top of the housing,
The pipe passage inlet and the pipe passage outlet are connected to crude oil, and a housing passage inlet connected to the atmospheric distillation tower top oil gas pipe (2) is provided at an upper portion of the housing (11). An atmospheric pressure distillation apparatus tower top oil gas heat exchange device in which a housing passage outlet is provided at a lower portion of the housing,
An annular water injection pipe (6) connected to an external water injection pipe (3) is further provided in the upper part of the housing (11), and a plurality of pipes communicating with the inside of the housing are connected to the annular water injection pipe (6). Water holes (61) are provided,
The atmospheric distillation apparatus tower top oil gas pipe (2) is connected to the external water injection pipe (3) via a first water injection pipe (31) and a third water injection pipe (33),
A first solenoid valve (34) and a second solenoid valve (35) are provided in the first water injection pipe (31) and the third water injection pipe (33), respectively.
The annular water injection pipe (6) is connected to the external water injection pipe (3) via a second water injection pipe (32).
An atmospheric gas distillation tower top oil gas heat exchanger.
原油は前記熱交換器の前記伝熱管に入り、常圧蒸留装置塔頂オイルガスは第1注水に混ざった後、前記熱交換器の前記筐体内に入り、前記原油と熱交換を行った後、前記熱交換器から排出されて下流へ流れるが、ここで、前記原油と前記常圧蒸留装置塔頂オイルガスの流量比は4〜5:1であり、前記第1注水量は前記常圧蒸留装置塔頂オイルガス流量の2〜3%であって、前記常圧蒸留装置塔頂オイルガスの温度は120℃〜150℃、圧力は0.10〜0.15MPaGであり、前記第1注水の温度は30〜50℃、圧力は2.0〜2.5MPaGであり、熱交換後の前記筐体通路出口の温度は80〜85℃であるステップと、
第2注水は連続的に前記環状注水管(6)に入って各前記水孔(61)から前記筐体内に吹き出し、前記第2注水の流量と前記第1注水の流量の比は3〜4:1、前記第2注水の温度は30〜50℃であるステップと、
第3注水は間歇的に前記常圧蒸留装置塔頂オイルガス配管(2)に入って前記筐体通路入口から前記筐体通路に入り、前記第3注水と前記第1注水の流量比は8〜12:1であり、前記第3注水の温度は30〜50℃であり、注水時間は25〜35分、注水サイクルは80〜100分であるステップと、を含むことを特徴とする、常圧蒸留装置塔頂オイルガス熱交換装置を用いた熱交換方法。 A heat exchange method using the atmospheric distillation apparatus tower top oil gas heat exchange device according to any one of claims 1 to 6,
After the crude oil enters the heat transfer tube of the heat exchanger, the oil gas at the top of the atmospheric distillation apparatus is mixed with the first water injection, and then enters the housing of the heat exchanger and performs heat exchange with the crude oil. , Discharged from the heat exchanger and flowing downstream, wherein the flow rate ratio of the crude oil and the atmospheric oil at the top of the atmospheric distillation unit is 4 to 5: 1, and the first water injection amount is the atmospheric pressure. 2 to 3% of the distillation apparatus tower top oil gas flow rate, the temperature of the atmospheric distillation tower top oil gas is 120 ° C to 150 ° C, the pressure is 0.10 to 0.15 MPaG, and the first water injection The temperature is 30-50 ° C., the pressure is 2.0-2.5 MPaG, and the temperature of the housing passage outlet after heat exchange is 80-85 ° C.,
The second water injection continuously enters the annular water injection pipe (6) and blows out from the water holes (61) into the housing, and the ratio of the flow rate of the second water injection to the flow rate of the first water injection is 3-4. 1: the temperature of the second water injection is 30-50 ℃,
The third water injection intermittently enters the atmospheric gas distillation tower top oil gas pipe ( 2 ) and enters the housing passage from the housing passage inlet, and the flow ratio of the third water injection to the first water injection is 8 The temperature of the third water injection is 30 to 50 ° C., the water injection time is 25 to 35 minutes, and the water injection cycle is 80 to 100 minutes. A heat exchange method using an oil gas heat exchanger at the top of a pressure distillation apparatus.
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