JP6933238B2 - How to eliminate the differential pressure in the distillation column - Google Patents

How to eliminate the differential pressure in the distillation column Download PDF

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JP6933238B2
JP6933238B2 JP2019205448A JP2019205448A JP6933238B2 JP 6933238 B2 JP6933238 B2 JP 6933238B2 JP 2019205448 A JP2019205448 A JP 2019205448A JP 2019205448 A JP2019205448 A JP 2019205448A JP 6933238 B2 JP6933238 B2 JP 6933238B2
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salt
differential pressure
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ammonium compound
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景亮 辛木
景亮 辛木
宏明 南
宏明 南
建太 江守
建太 江守
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Kurita Water Industries Ltd
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Description

本発明は、蒸留塔の差圧解消方法に関する。 The present invention relates to a method for relieving the differential pressure of a distillation column.

石油精製プロセス、石油化学プロセス又は石炭化学プロセス等の蒸留設備の蒸留塔では、塩化アンモニウムに代表される塩の析出により、プロセスの流れが妨げられることで圧力損失(以降、「差圧」ということがある。)が発生し、設備使用効率の低下が問題となっている。また、析出した塩が吸湿することにより、設備内で激しい局所腐食が発生する問題がある。
このような中、塩の析出による差圧発生を抑制する方法として、通常、昇華運転法や、塔内への洗浄水適用法が用いられている。
昇華運転法とは、蒸留塔の温度を上昇させることで、析出した塩を昇華させ、蒸留塔頂系へ排出する運転法のことである。昇華運転により、析出した塩は速やかに除去することができる。
洗浄水適用法は、蒸留塔のトップリフラックスラインへ洗浄水を供給することにより、塩の析出により差圧の発生している箇所に洗浄水を供給し、塩を溶解除去する処理法である。洗浄水の供給により、短時間で差圧の解消が可能である。
例えば、非特許文献1には、蒸留塔の温度を短期的に上昇させることで析出した塩を昇華させ、蒸留塔頂系へ排出する昇華運転法が記載されている。
また、例えば、特許文献1には、水溶性塩類を含む炭化水素油の蒸留処理において、蒸留塔に水を導入する炭化水素油の蒸留方法が記載されている。
In the distillation column of distillation equipment such as petroleum refining process, petrochemical process or coal chemical process, pressure loss (hereinafter referred to as "differential pressure") is caused by the precipitation of salts typified by ammonium chloride, which obstructs the process flow. ) Has occurred, and the decrease in equipment usage efficiency has become a problem. In addition, there is a problem that severe local corrosion occurs in the equipment due to the absorption of the precipitated salt.
Under these circumstances, a sublimation operation method or a method of applying washing water to the inside of a tower is usually used as a method of suppressing the generation of differential pressure due to salt precipitation.
The sublimation operation method is an operation method in which the precipitated salt is sublimated by raising the temperature of the distillation column and discharged to the top system of the distillation column. By the sublimation operation, the precipitated salt can be quickly removed.
The washing water application method is a treatment method in which the washing water is supplied to the top reflux line of the distillation column, and the washing water is supplied to the place where the differential pressure is generated due to the precipitation of the salt to dissolve and remove the salt. .. By supplying wash water, the differential pressure can be eliminated in a short time.
For example, Non-Patent Document 1 describes a sublimation operation method in which a precipitated salt is sublimated by raising the temperature of the distillation column in a short period of time and discharged to the top system of the distillation column.
Further, for example, Patent Document 1 describes a method for distilling a hydrocarbon oil by introducing water into a distillation column in a distillation treatment of a hydrocarbon oil containing water-soluble salts.

特開2000−096067号公報Japanese Unexamined Patent Publication No. 2000-096067

GRACE DAVISION CATALAGRAM,ISSUE,2010年,No.107,p.34−39GRACE DAVISION CATALAGRAM, ISSUE, 2010, No. 107, p. 34-39

しかしながら、昇華運転法を一時的に適用する場合には、通常運転よりも高い温度域で運転するため、蒸留塔で精製される留分(石油製品基材)の沸点範囲が変わってしまい、製品として規格外となることがある。この場合、歩留まりを改善するために、昇華運転時の留分の多くを再精製することになる。また、恒久的に適用する場合には軽質分の回収率を犠牲にしなければならない。いずれにせよ、結果的に生産効率の低下に繋がってしまう。
また、洗浄水適用法では、塩の溶解に用いたドレン水を適切に排出することができなければ、塩の再析出や腐食生成物により差圧が再び生じてしまう恐れがある。また、腐食の進行により設備自体の寿命を短縮させる恐れがある。
However, when the sublimation operation method is temporarily applied, the boiling point range of the fraction (petroleum product base material) refined in the distillation column changes because the operation is performed in a temperature range higher than that of the normal operation. It may be out of the standard. In this case, in order to improve the yield, most of the fraction during the sublimation operation is repurified. Also, if applied permanently, the recovery rate of light components must be sacrificed. In any case, the result is a decrease in production efficiency.
Further, in the washing water application method, if the drain water used for dissolving the salt cannot be properly discharged, the differential pressure may be generated again due to the reprecipitation of the salt or the corrosion product. In addition, the progress of corrosion may shorten the life of the equipment itself.

本発明は、このような実情に鑑みてなされたものであり、製品の品質や生産効率に悪影響のないように、蒸留設備における原料中の不純物由来で生じる塩によって発生する圧力損失(差圧)を運転中に解消する差圧解消方法を提供することを課題とする。 The present invention has been made in view of such circumstances, and pressure loss (differential pressure) generated by salts generated from impurities in raw materials in a distillation facility so as not to adversely affect product quality and production efficiency. It is an object of the present invention to provide a method for eliminating the differential pressure that eliminates the above pressure during operation.

上記課題を解決するために、本発明者らは鋭意研究した結果、特定の第4級アンモニウム化合物を蒸留設備に供給し、析出した塩に接触させることにより、塩を流動性の高い中和塩とし、系外に容易に排出することで、課題を解決できることを見出した。
本発明は、かかる知見に基づいて完成したものである。
In order to solve the above problems, as a result of diligent research, the present inventors supplied a specific quaternary ammonium compound to a distillation facility and brought it into contact with the precipitated salt to make the salt a highly fluid neutralized salt. It was found that the problem can be solved by easily discharging it to the outside of the system.
The present invention has been completed based on such findings.

すなわち、本願開示は、以下に関する。
(1)蒸留設備における塩の析出に由来する差圧発生を解消する方法であって、下記一般式〔1〕で表される第4級アンモニウム化合物を塩除去剤として用いる、差圧解消方法。

Figure 0006933238
(式〔1〕中、R、R及びRは、それぞれ独立に、炭素数1〜4の炭化水素基を表し、nは1〜10の整数を表す。)
(2)前記一般式〔1〕中、R、R及びRが、それぞれ独立に、炭素数1〜3の炭化水素基であり、nが1〜4の整数である、上記(1)に記載の差圧解消方法。
(3)前記第4級アンモニウム化合物が、β−ヒドロキシエチルトリメチルアンモニウムハイドロオキサイドである、上記(1)又は(2)に記載の差圧解消方法。
(4)前記蒸留設備が、石油精製プロセス、石油化学プロセス、又は石炭化学プロセス用設備である、上記(1)〜(3)のいずれかに記載の差圧解消方法。
(5)前記蒸留設備内の蒸留塔と接触し得るプロセス流体に、前記一般式〔1〕で表される第4級アンモニウム化合物を含有させる、上記(1)〜(4)のいずれかに記載の差圧解消方法。
(6)蒸留設備における塩の析出に由来する差圧発生を解消する差圧解消剤であって、下記一般式〔1〕で表される第4級アンモニウム化合物を含有する、差圧解消剤。
Figure 0006933238
(式〔1〕中、R、R及びRは、それぞれ独立に、炭素数1〜4の炭化水素基を表し、nは1〜10の整数を表す。) That is, the disclosure of the present application relates to the following.
(1) A method for eliminating the generation of differential pressure due to salt precipitation in a distillation facility, wherein a quaternary ammonium compound represented by the following general formula [1] is used as a salt removing agent.
Figure 0006933238
(In the formula [1], R 1 , R 2 and R 3 each independently represent a hydrocarbon group having 1 to 4 carbon atoms, and n represents an integer of 1 to 10).
(2) In the general formula [1], R 1 , R 2 and R 3 are each independently a hydrocarbon group having 1 to 3 carbon atoms, and n is an integer of 1 to 4 above (1). ) Is the method for eliminating the differential pressure.
(3) The method for relieving the differential pressure according to (1) or (2) above, wherein the quaternary ammonium compound is β-hydroxyethyltrimethylammonium hydroxide.
(4) The method for relieving differential pressure according to any one of (1) to (3) above, wherein the distillation facility is a facility for a petroleum refining process, a petroleum chemical process, or a coal chemical process.
(5) The above-mentioned (1) to (4), wherein the process fluid that can come into contact with the distillation column in the distillation facility contains a quaternary ammonium compound represented by the general formula [1]. How to eliminate the differential pressure.
(6) A differential pressure relieving agent that eliminates the generation of differential pressure due to salt precipitation in a distillation facility and contains a quaternary ammonium compound represented by the following general formula [1].
Figure 0006933238
(In the formula [1], R 1 , R 2 and R 3 each independently represent a hydrocarbon group having 1 to 4 carbon atoms, and n represents an integer of 1 to 10).

本発明によれば、製品の品質や生産効率に悪影響のないように、蒸留設備における原料中の不純物由来で生じる塩によって発生する圧力損失(差圧)を運転中に解消する差圧解消方法を提供できる。 According to the present invention, there is a method for eliminating the pressure loss (differential pressure) generated by the salt generated from impurities in the raw material in the distillation facility during operation so as not to adversely affect the quality and production efficiency of the product. Can be provided.

本発明の一実施形態に係る蒸留設備の差圧解消方法を説明するためのフロー図である。It is a flow chart for demonstrating the method of eliminating the differential pressure of the distillation equipment which concerns on one Embodiment of this invention. 本発明の実施例に用いた机上試験装置のブロック図である。It is a block diagram of the desk test apparatus used in the Example of this invention.

[差圧解消方法]
本発明の差圧解消方法は、蒸留設備における塩の析出に由来する差圧発生を解消する方法であって、下記一般式〔1〕で表される第4級アンモニウム化合物を塩除去剤として用いることを特徴とする。

Figure 0006933238
(式〔1〕中、R、R及びRは、それぞれ独立に、炭素数1〜4の炭化水素基を表し、nは1〜10の整数を表す。)
本発明は、蒸留設備内、例えば、蒸留塔内において、原料中の不純物由来で生じる塩によって発生する圧力損失(本明細書においては、単に「差圧」ということがある。)を、前記一般式〔1〕で表される第4級アンモニウム化合物を塩除去剤として用いることにより解消させることができる。該塩除去剤は、高塩基性を有するため、析出した塩と接触させることにより、塩の塩基部分を置換し、中和塩にすることができる。この中和塩は、吸湿性が高く、流動性に優れるため、結果として、プロセスの流れにより塩を蒸留塔の系外へ排出することが可能となる。また、本発明の差圧解消法には、塩の発生のない状態で、定常的に塩除去剤を蒸留塔内に供給することで、蒸留塔の系内で塩が堆積しにくくし、差圧の発生自体を防止する場合も含まれる。
本発明は、精製する留分への影響がなく、また、生産性の低下や設備への影響もない。 [Differential pressure elimination method]
The method for eliminating the differential pressure of the present invention is a method for eliminating the generation of differential pressure due to the precipitation of salt in a distillation facility, and uses a quaternary ammonium compound represented by the following general formula [1] as a salt removing agent. It is characterized by that.
Figure 0006933238
(In the formula [1], R 1 , R 2 and R 3 each independently represent a hydrocarbon group having 1 to 4 carbon atoms, and n represents an integer of 1 to 10).
The present invention refers to the pressure loss (in the present specification, simply referred to as "differential pressure") caused by salts generated from impurities in raw materials in a distillation facility, for example, in a distillation column. It can be eliminated by using the quaternary ammonium compound represented by the formula [1] as a salt removing agent. Since the salt remover has high basicity, the base portion of the salt can be replaced with a neutralized salt by contacting with the precipitated salt. Since this neutralized salt has high hygroscopicity and excellent fluidity, as a result, the salt can be discharged out of the system of the distillation column by the flow of the process. Further, in the differential pressure relieving method of the present invention, the salt removing agent is constantly supplied into the distillation column in a state where no salt is generated, so that salt is less likely to be deposited in the system of the distillation column, resulting in a difference. It also includes the case of preventing the generation of pressure itself.
The present invention has no effect on the fraction to be purified, nor does it have a decrease in productivity or an effect on equipment.

本発明では、塩除去剤として、下記一般式〔1〕で表される第4級アンモニウム化合物を用いる。

Figure 0006933238
式〔1〕中、R、R及びRは、それぞれ独立に、炭素数1〜4の炭化水素基を表し、nは1〜10の整数を表す。
前記一般式〔1〕における炭素数1〜4の炭化水素基としては、メチル基、エチル基、n−プロピル基、イソプロピル基、n−ブチル基、イソブチル基、sec−ブチル基、t−ブチル基等の直鎖状又は分岐状のアルキル基等が挙げられる。
前記第4級アンモニウム化合物の具体例としては、ヒドロキシメチルトリメチルアンモニウムハイドロオキサイド、ヒドロキシメチルトリエチルアンモニウムハイドロオキサイド、ヒドロキシエチルトリメチルアンモニウムハイドロオキサイド、(2−ヒドロキシエチル)トリエチルアンモニウムハイドロオキサイド、(3−ヒドロキシプロピル)トリメチルアンモニウムハイドロオキサイド等が挙げられる。その他、1,8‐ジアザビシクロ[5.4.0]ウンデセン‐7等の超強塩基化合物を用いてもよい。
これらの第4級アンモニウム化合物は1種を単独で用いてもよく、2種以上を併用して用いてもよい。 In the present invention, a quaternary ammonium compound represented by the following general formula [1] is used as the salt remover.
Figure 0006933238
In the formula [1], R 1 , R 2 and R 3 each independently represent a hydrocarbon group having 1 to 4 carbon atoms, and n represents an integer of 1 to 10.
The hydrocarbon group having 1 to 4 carbon atoms in the general formula [1] includes a methyl group, an ethyl group, an n-propyl group, an isopropyl group, an n-butyl group, an isobutyl group, a sec-butyl group and a t-butyl group. Such as linear or branched alkyl groups such as.
Specific examples of the quaternary ammonium compound include hydroxymethyltrimethylammonium hydroxide, hydroxymethyltriethylammonium hydroxide, hydroxyethyltrimethylammonium hydroxide, (2-hydroxyethyl) triethylammonium hydroxide, and (3-hydroxypropyl). Examples thereof include trimethylammonium hydroxide. In addition, a super strong base compound such as 1,8-diazabicyclo [5.4.0] undecene-7 may be used.
One of these quaternary ammonium compounds may be used alone, or two or more thereof may be used in combination.

、R及びRは、それぞれ独立に、炭素数1〜3の炭化水素基であることが好ましく、nが1〜4の整数であることが好ましい。
第4級アンモニウム化合物が低分子量であると、水への溶解性に優れ、低添加量でも差圧解消効果を発揮しやすくなる。
第4級アンモニウム化合物としては、R、R及びRがメチル基であり、nが2であるβ−ヒドロキシエチルトリメチルアンモニウムハイドロオキサイド(別名:コリン)が特に好ましい。
R 1 , R 2 and R 3 are each independently preferably a hydrocarbon group having 1 to 3 carbon atoms, and n is preferably an integer of 1 to 4 carbon atoms.
When the quaternary ammonium compound has a low molecular weight, it has excellent solubility in water, and even if the amount added is low, the differential pressure relieving effect can be easily exerted.
The quaternary ammonium compound, R 1, R 2, and R 3 is a methyl group, n is a 2 beta-hydroxyethyl trimethylammonium hydroxide (also known as choline) is particularly preferred.

第4級アンモニウム化合物である塩除去剤としてのコリンは、解離度が高く塩基性が強いため、下記の化学反応式に示すように、塩化アンモニウム等の塩分と反応して塩化コリンを生成する。
NHCl+(HC)OH−OH
→NHOH+(HC)OHCl
塩化コリンは、加熱によって分解するが、分解によって主に生成されるのは、トリメチルアミンやN,N−ジメチルアミノエタノールに代表されるアミン類と、塩化メチルであり、塩化水素はほとんど発生しない。
また、塩化コリンは、吸湿性が高く流動性が優れるため、結果として、プロセスの流れにより塩を蒸留塔の系外へ排出することが容易となる。さらに、金属腐食性が他のアミン塩酸塩に比べ極めて低いため、塩の堆積による蒸留設備の装置内の金属腐食や経路阻害等のリスクが少ない。
Choline as a salt remover, which is a quaternary ammonium compound, has a high degree of dissociation and a strong basicity. Therefore, as shown in the following chemical reaction formula, choline is produced by reacting with a salt such as ammonium chloride.
NH 4 Cl + (H 3 C ) 3 N + C 2 H 4 OH-OH -
→ NH 4 OH + (H 3 C) 3 N + C 2 H 4 OHCl
Choline chloride is decomposed by heating, but the main products produced by the decomposition are amines typified by trimethylamine and N, N-dimethylaminoethanol, and methyl chloride, and almost no hydrogen chloride is generated.
In addition, choline chloride has high hygroscopicity and excellent fluidity, and as a result, it becomes easy to discharge the salt out of the system of the distillation column by the flow of the process. Furthermore, since the metal corrosiveness is extremely low as compared with other amine hydrochlorides, there is less risk of metal corrosion and path obstruction in the equipment of the distillation facility due to salt deposition.

第4級アンモニウム化合物は、通常、取り扱いの観点を含め、水溶液として用いることが好ましく、水溶液中の含有量は特に限定されるものではないが、水溶液中に1質量%以上100質量%未満、好ましくは5質量%以上50質量%以下、さらに好ましくは10質量%以上30質量%以下である。第4級アンモニウム化合物の含有量が上記の範囲にあると、塩を容易に溶解しやすくでき、析出した塩を中和塩とし短時間で蒸留塔の系外に排出することができる。 The quaternary ammonium compound is usually preferably used as an aqueous solution from the viewpoint of handling, and the content in the aqueous solution is not particularly limited, but is preferably 1% by mass or more and less than 100% by mass in the aqueous solution. Is 5% by mass or more and 50% by mass or less, more preferably 10% by mass or more and 30% by mass or less. When the content of the quaternary ammonium compound is in the above range, the salt can be easily dissolved, and the precipitated salt can be used as a neutralizing salt and discharged out of the system of the distillation column in a short time.

本発明に用いる塩除去剤として、第4級アンモニウム化合物を単独で用いてもよいし、第4級アンモニウム化合物の他にアンモニア、中和性アミン類等の他の成分等を含有させて用いてもよい。 As the salt remover used in the present invention, the quaternary ammonium compound may be used alone, or may be used by containing other components such as ammonia and neutralizing amines in addition to the quaternary ammonium compound. May be good.

本発明の差圧発生の対象となる塩の種類としては、特に限定されないが、例えば、塩化アンモニウム、水硫化アンモニウム、硫酸アンモニウム等が挙げられる。 The type of salt for which differential pressure is generated in the present invention is not particularly limited, and examples thereof include ammonium chloride, ammonium hydrosulfide, and ammonium sulfate.

図1は、本発明の一実施形態に係る蒸留設備(常圧蒸留装置1塔式)の差圧解消方法を説明するためのフロー図である。当該フロー図に従って、本発明の差圧解消方法の一実施形態を説明する。 FIG. 1 is a flow chart for explaining a method of relieving the differential pressure of the distillation equipment (normal pressure distillation apparatus 1 tower type) according to the embodiment of the present invention. An embodiment of the differential pressure eliminating method of the present invention will be described with reference to the flow chart.

蒸留設備1において、例えば、原料油はライン2を通って、加熱炉(図示せず)で通常350℃以上の温度まで加熱された後、蒸留塔3に連続的に供給され、重質油留分、重質軽油留分、軽油留分、重質ナフサ留分、ナフサ留分及びガス留分等に分留される。 In the distillation facility 1, for example, the raw material oil is heated to a temperature of 350 ° C. or higher in a heating furnace (not shown) through the line 2, and then continuously supplied to the distillation column 3 to distill heavy oil. Fraction, heavy light oil fraction, light oil fraction, heavy naphtha fraction, naphtha fraction, gas fraction, etc.

例えば、沸点範囲が概ね35〜80℃と低い、蒸留塔3の塔頂部から排出されたナフサは、ライン4を通り、空冷式冷却器5、水冷式冷却器6により凝縮され、ナフサ受槽(オーバーヘッドレシーバの一例)7に集められる。このナフサ受槽7では気液が分離され、ガス留分として燃料ガス又は液化石油ガス等がライン8から取り出され、液体留分としてのナフサ留分がライン9から取り出される。また、ナフサ受槽7の最下部に溜まる水(オーバーヘッドレシーバ水)は、ナフサ受槽7の排水部10から排水される。
同様に、例えば、沸点が概ね350℃以上である重質油留分は塔底部で分留されライン13から取り出される。また、例えば、沸点が概ね240〜350℃である重質軽油留分はライン14から取り出される。さらに、例えば、沸点が概ね170〜250℃である軽油留分はサイドストリッパー12を介しライン15から取り出され、沸点が、例えば、沸点が概ね80〜180℃である重質ナフサ留分はサイドストリッパー12を介しライン16から取り出される。
なお、図1において、加熱器11は、精留の観点から、蒸留塔から分留された留分の一部を塔内へ還流するために用いられる。
For example, naphtha discharged from the top of the distillation column 3, which has a low boiling point range of approximately 35 to 80 ° C., passes through line 4, is condensed by an air-cooled cooler 5, and a water-cooled cooler 6, and is condensed in a naphtha receiving tank (overhead). Example of receiver) Collected in 7. In the naphtha receiving tank 7, gas and liquid are separated, fuel gas, liquefied petroleum gas and the like are taken out from the line 8 as a gas distillate, and the naphtha distillate as a liquid distillate is taken out from the line 9. Further, the water (overhead receiver water) collected at the bottom of the naphtha receiving tank 7 is drained from the drainage portion 10 of the naphtha receiving tank 7.
Similarly, for example, a heavy oil fraction having a boiling point of about 350 ° C. or higher is fractionated at the bottom of the column and taken out from the line 13. Further, for example, a heavy gas oil fraction having a boiling point of about 240 to 350 ° C. is taken out from the line 14. Further, for example, the gas oil fraction having a boiling point of about 170 to 250 ° C. is taken out from the line 15 via the side stripper 12, and the heavy naphtha fraction having a boiling point of, for example, about 80 to 180 ° C. is taken out from the side stripper. It is taken out from the line 16 via 12.
In FIG. 1, the heater 11 is used to reflux a part of the fractional distillation fraction distilled from the distillation column into the column from the viewpoint of rectification.

塩除去剤の添加(注入)は、特に限定されるものではないが、析出した塩を効率良く中和塩にし、蒸留塔の系外に短時間に排出する観点から、常圧蒸留装置のトップリフラックスのライン(塔の最も高い位置に塔頂系より還流するプロセス流体)、トップポンプアラウンドの戻りライン(重質ナフサ,ガソリン留分に相当する留分;循環・冷却されるプロセス流体)、又はトップポンプアラウンドの抜出ライン(重質ナフサ,ガソリン留分に相当する留分;循環・冷却されるプロセス流体)に、添加(注入)することが好ましく、トップリフラックスラインがさらに好ましい。また添加(注入)は、いずれかのラインを組み合わせて、複数ラインにしてもよい。 The addition (injection) of the salt remover is not particularly limited, but from the viewpoint of efficiently converting the precipitated salt into a neutralized salt and discharging it to the outside of the distillation column system in a short time, the top of the atmospheric distillation apparatus. Reflux line (process fluid that circulates from the top system to the highest position of the column), top pump around return line (heavy naphtha, fraction corresponding to gasoline fraction; circulating and cooled process fluid), Alternatively, it is preferable to add (inject) to the extraction line of the top pump around (heavy naphtha, fraction corresponding to the gasoline fraction; the process fluid to be circulated and cooled), and the top reflux line is more preferable. Further, the addition (injection) may be performed in a plurality of lines by combining any of the lines.

例えば、図1において、塩除去剤は、以下、塩除去剤注入ライン17a、17b、又は17cのいずれかのラインまたは複数のラインに対し添加(注入)することが好ましい。
塩除去剤注入ライン17a:トップリフラックスの流体
塩除去剤注入ライン17b:トップポンプアラウンドの戻りの流体
塩除去剤注入ライン17c:トップポンプアラウンドの抜出の流体
注入ラインでは、プロセス流体への分散性の観点から、クイルノズルを使用することが好ましい。
For example, in FIG. 1, the salt removing agent is preferably added (injected) to any one or a plurality of lines of the salt removing agent injection lines 17a, 17b, or 17c.
Salt remover injection line 17a: Top reflux fluid Salt remover injection line 17b: Top pump around return fluid Salt remover injection line 17c: Top pump around extraction fluid Injection line disperses into process fluid From the viewpoint of sex, it is preferable to use a quill nozzle.

前記原油常圧蒸留法については、1塔式の一例によるものであるが、本発明はこれに限定されるものではなく、1塔式の別の例による原油常圧蒸留法であっても、2塔式等による原油常圧蒸留法であっても、上記と同様の方法によって差圧解消又は差圧発生を防止することが可能である。 The crude oil atmospheric distillation method is based on an example of a one-tower system, but the present invention is not limited to this, and even if it is a crude oil atmospheric distillation method according to another example of a one-column system, the present invention is not limited to this. Even in the crude oil atmospheric distillation method using a two-tower system or the like, it is possible to eliminate the differential pressure or prevent the generation of the differential pressure by the same method as described above.

前記蒸留設備は、特に制限されないが、石油精製プロセス、石油化学プロセス、又は石炭化学プロセス用設備であることが好ましい。 The distillation equipment is not particularly limited, but is preferably equipment for a petroleum refining process, a petroleum chemical process, or a coal chemical process.

前記蒸留設備内の蒸留塔と接触し得るプロセス流体に、前記一般式〔1〕で表される第4級アンモニウム化合物を含有させることが好ましい。
プロセス流体に、式〔1〕で表される第4級アンモニウム化合物を含有させることで、蒸留設備、例えば、蒸留塔内、付帯の槽、ライン等に流れるプロセス流体由来の塩の発生を効率良く抑制することができ、蒸留塔内における差圧を解消、又は防止できる。
前記プロセス流体としては、特に制限されることはなく、例えば、ナフサ留分〜灯油、軽油相当留分等が挙げられる。
It is preferable that the process fluid that can come into contact with the distillation column in the distillation facility contains the quaternary ammonium compound represented by the general formula [1].
By containing the quaternary ammonium compound represented by the formula [1] in the process fluid, the generation of salts derived from the process fluid flowing in the distillation equipment, for example, in the distillation column, ancillary tanks, lines, etc. is efficiently generated. It can be suppressed, and the differential pressure in the distillation column can be eliminated or prevented.
The process fluid is not particularly limited, and examples thereof include a naphtha fraction to kerosene, a light oil equivalent fraction, and the like.

[差圧解消剤]
本発明の差圧解消剤は、蒸留設備における塩の析出に由来する差圧発生を解消する差圧解消剤であって、下記一般式〔1〕で表される第4級アンモニウム化合物を含有することを特徴とする。

Figure 0006933238
(式〔1〕中、R、R及びRは、それぞれ独立に、炭素数1〜4の炭化水素基を表し、nは1〜10の整数を表す。) [Differential pressure relieving agent]
The differential pressure relieving agent of the present invention is a differential pressure relieving agent that eliminates the generation of differential pressure due to the precipitation of salts in a distillation facility, and contains a quaternary ammonium compound represented by the following general formula [1]. It is characterized by that.
Figure 0006933238
(In the formula [1], R 1 , R 2 and R 3 each independently represent a hydrocarbon group having 1 to 4 carbon atoms, and n represents an integer of 1 to 10).

前記一般式〔1〕における炭素数1〜4の炭化水素基、それらの具体例、また、R、R及びRの好ましい基、nの好ましい整数、さらに前記第4級アンモニウム化合物の具体例、特に好ましい例は、前述した差圧解消法に用いた塩の除去剤に関する一般式〔1〕において記載したものと同様である。
また、差圧解消剤は、第4級アンモニウム化合物を単独で用いてもよいし、第4級アンモニウム化合物の他にアンモニア、中和性アミン類等の他の成分等を含有させて用いてもよい。
Hydrocarbon groups having 1 to 4 carbon atoms in the general formula [1], specific examples thereof , preferred groups of R 1 , R 2 and R 3 , preferred integers of n, and specific examples of the quaternary ammonium compound. Examples, particularly preferable examples, are the same as those described in the general formula [1] relating to the salt remover used in the above-mentioned differential pressure relieving method.
Further, as the differential pressure relieving agent, a quaternary ammonium compound may be used alone, or may be used by containing other components such as ammonia and neutralizing amines in addition to the quaternary ammonium compound. good.

次に、本発明を実施例により、さらに詳細に説明するが、本発明はこれらの例によってなんら限定されるものではない。 Next, the present invention will be described in more detail by way of examples, but the present invention is not limited to these examples.

実施例、比較例における、析出塩の溶解性、再析出、及びトラップへの塩排出に関する評価(排出物の成分中の塩化物の分析含む)を以下の方法で行った。 Evaluation of the solubility of the precipitated salt, reprecipitation, and salt discharge into the trap (including analysis of chloride in the components of the discharge) in Examples and Comparative Examples was carried out by the following methods.

(a)析出塩の溶解性
実施例及び比較例において、差圧解消試験中に、分留管内の壁面及びガラス製不規則充填物表面を目視にて観察し、析出塩が溶解しているかどうか、以下の判定条件により評価した。
〇:析出塩が確認できず、ガラス製不規則充填物の透明度が上昇、又は透明になる。
×:析出塩が確認でき、ガラス製不規則充填物の透明度が低下、又は不透明になる。
(A) Solubility of Precipitated Salt In Examples and Comparative Examples, the wall surface inside the fractional distillation tube and the surface of the irregular glass filling were visually observed during the differential pressure elimination test to see if the precipitated salt was dissolved. , Evaluated according to the following judgment conditions.
〇: Precipitated salt cannot be confirmed, and the transparency of the irregular glass filling increases or becomes transparent.
X: Precipitated salt can be confirmed, and the transparency of the irregular glass filling is reduced or becomes opaque.

(b)再析出
試験中に、分留管内の壁面及びガラス製不規則充填物表面を目視にて観察し、溶解した塩が再析出しているかどうか、以下の判定条件により評価した。
〇:溶解した塩の再析出が確認できず、ガラス製不規則充填物の透明度が上昇、又は透明になる。
×:溶解した塩の再析出が確認でき、ガラス製不規則充填物の透明度が低下、又は不透明になる。
(B) During the reprecipitation test, the wall surface inside the fractional distillation tube and the surface of the irregular glass filling were visually observed, and whether or not the dissolved salt was reprecipitated was evaluated under the following determination conditions.
〇: The reprecipitation of the dissolved salt cannot be confirmed, and the transparency of the irregular glass filling increases or becomes transparent.
X: Reprecipitation of the dissolved salt can be confirmed, and the transparency of the irregular glass filling is reduced or becomes opaque.

(c)トラップへの塩排出
試験中に、分留管内の下部トラップ内を目視にて排出物の有無を観察し、かつ排出物中の塩化物の分析を行うことにより、使用した塩が排出しているかどうか、以下の判定条件により評価を行った。
〇:排出物が確認でき、かつ排出物に塩化物が含まれていることを分析により特定できる。
×:排出物が確認できない、又は、排出物が確認できるが、排出物に塩化物が含まれていることを分析により特定できない。
塩化物の分析は以下の方法により行った。
〈塩化物の分析方法〉
キャピラリー電気泳動分析装置(アジレント・テクノロジー社製、Agilent 7100)を用いて、排出物の成分中の塩素イオン量を分析し評価した。
(C) Discharge of salt to the trap During the test, the salt used is discharged by visually observing the presence or absence of waste in the lower trap in the fractional distillation pipe and analyzing the chloride in the discharge. It was evaluated based on the following judgment conditions.
〇: Emissions can be confirmed, and it can be identified by analysis that the emissions contain chloride.
X: Emissions cannot be confirmed, or emissions can be confirmed, but it cannot be identified by analysis that the emissions contain chloride.
Chloride analysis was performed by the following method.
<Chloride analysis method>
A capillary electrophoresis analyzer (Agilent 7100, manufactured by Agilent Technologies) was used to analyze and evaluate the amount of chlorine ions in the components of the emissions.

<吸湿性試験>
(実験例1)
塩化アンモニウム及び塩化コリンについて、以下の吸湿性試験により吸湿性を調べた。
<Hygroscopicity test>
(Experimental Example 1)
The hygroscopicity of ammonium chloride and choline chloride was examined by the following hygroscopicity test.

吸湿性試験は、105℃2時間以上で蒸発乾固させた塩化アンモニウム、及び105℃2時間以上で蒸発乾固させた塩化コリンを、それぞれ5gずつシャーレーに入れ、シャーレーを含むそれぞれの質量を測定した。その後、以下の条件で調湿されたデシケータ内に入れ、30分、1時間、2時間、3時間、4時間、5時間、6時間及び24時間経過ごとに、塩化アンモニウム、又は塩化コリンを含む、それぞれのシャーレーの質量を測定することにより、吸水量を算出した。
調湿条件:25℃相対湿度35%;デシケータ内に硝酸亜鉛6水和物飽和水溶液を入れ1
2時間静置
25℃相対湿度60%;デシケータ内に酢酸マグネシウム4水和物飽和水溶液
を入れ12時間静置
各経過時間における試験前後の質量増加率の変化(%/時間)を評価することにより、塩化アンモニウム及び塩化コリンの吸湿性を評価した。結果を表1に示す。
In the hygroscopicity test, 5 g of ammonium chloride evaporated to dryness at 105 ° C. for 2 hours or more and choline chloride evaporated to dryness at 105 ° C. for 2 hours or more were placed in a charley, and the mass of each including the charley was measured. bottom. Then, it is placed in a desiccator conditioned under the following conditions, and contains ammonium chloride or choline chloride every 30 minutes, 1 hour, 2 hours, 3 hours, 4 hours, 5 hours, 6 hours and 24 hours. , The amount of water absorption was calculated by measuring the mass of each charley.
Humidity control conditions: 25 ° C. Relative humidity 35%; Zinc nitrate hexahydrate saturated aqueous solution is placed in a desiccator 1
Leave for 2 hours
25 ° C. Relative humidity 60%; Saturated aqueous solution of magnesium acetate tetrahydrate in a desiccator
The hygroscopicity of ammonium chloride and choline chloride was evaluated by evaluating the change (% / hour) in the mass increase rate before and after the test at each elapsed time. The results are shown in Table 1.

Figure 0006933238
Figure 0006933238

表1から、塩化コリンは塩化アンモニウムに比べ、はるかに高い吸湿能力を有していることがわかる。 From Table 1, it can be seen that choline chloride has a much higher hygroscopic capacity than ammonium chloride.

<実験室レベルでの差圧解消試験>
石油プロセス設備等において、塩の析出が発生する蒸留設備の条件を模擬し、析出塩の溶解性、再析出、及びトラップへの塩排出に関する評価(排出物の成分中の塩化物の分析含む)を行うために、図2に示す机上試験装置を試作した。
本装置では石油精製設備の蒸留塔にて塩の析出が一般的に発生する温度条件(トップポンプアラウンド〜塔頂部の90〜140℃相当領域)を再現した。
図2は、机上試験装置のブロック図である。
机上試験装置21では、下部にヒーター(B)26で温度制御される、塩31を含む塩導入管32、排出された塩化物を受ける下部トラップ33、分留管22内を温度制御するヒーター(C)27及びヒーター(D)28、並びに、ガラス製不規則充填物30を備えた分留管22において、塩導入管32内の塩31が、流量計24を介しヒーター(A)25で所定の温度で加熱されたキャリアガスとしての窒素23により、溶解、蒸発し、分留管22の下部から導入される。一方、分留管22の頂部からタンク29内の塩除去剤29a又は洗浄水29bが、ポンプ34を介し導入される。なお、各ヒーター部の温度は、各温度計35〜38を用いモニターする。
<Differential pressure elimination test at laboratory level>
In petroleum process equipment, etc., the conditions of distillation equipment where salt precipitation occurs are simulated, and evaluation of the solubility of precipitated salt, reprecipitation, and salt discharge into traps (including analysis of chloride in the components of the discharge). In order to carry out the above, a desktop test apparatus shown in FIG. 2 was prototyped.
This device reproduces the temperature conditions (top pump around to 90 to 140 ° C equivalent at the top of the tower) where salt precipitation generally occurs in the distillation column of an oil refining facility.
FIG. 2 is a block diagram of the desktop test apparatus.
In the desktop test apparatus 21, the temperature is controlled by the heater (B) 26 at the bottom, the salt introduction pipe 32 containing the salt 31, the lower trap 33 for receiving the discharged chloride, and the heater for controlling the temperature inside the fractional distillation pipe 22. In the fractional distillation pipe 22 provided with the C) 27, the heater (D) 28, and the irregular glass filling 30, the salt 31 in the salt introduction pipe 32 is determined by the heater (A) 25 via the flow meter 24. It is dissolved and evaporated by nitrogen 23 as a carrier gas heated at the above temperature, and is introduced from the lower part of the fractional distillation tube 22. On the other hand, the salt removing agent 29a or the washing water 29b in the tank 29 is introduced from the top of the fractional distillation pipe 22 via the pump 34. The temperature of each heater unit is monitored by using each thermometer 35 to 38.

(実施例1)
試験条件及び使用した塩、差圧解消剤を以下に示す。
机上試験装置及び充填物材質:耐熱硝子
キャリアガス:窒素
分留管:直径内寸15cm、高さ内寸40cm
キャリアガス温度(ヒーター(A)):設定温度200℃
塩の加熱温度(ヒーター(B)):設定温度180℃
ヒーター(C):設定温度120℃
ヒーター(D):設定温度90℃
使用した塩:塩化アンモニウム(キシダ化学社製、特級:99.5%)5g
差圧解消剤:コリン水溶液(40質量%以上)3g/分
(Example 1)
The test conditions, the salt used, and the differential pressure relieving agent are shown below.
Desktop test equipment and filling material: Heat-resistant glass Carrier gas: Nitrogen fractionation tube: Diameter inner dimension 15 cm, height inner dimension 40 cm
Carrier gas temperature (heater (A)): set temperature 200 ° C
Salt heating temperature (heater (B)): set temperature 180 ° C
Heater (C): Set temperature 120 ° C
Heater (D): Set temperature 90 ° C
Salt used: Ammonium chloride (manufactured by Kishida Chemical Co., Ltd., special grade: 99.5%) 5 g
Differential pressure relieving agent: Choline aqueous solution (40% by mass or more) 3 g / min

前記机上試験装置を用い、以下(a)〜(d)のプロセスを経ることにより、析出塩の溶解性、再析出、及びトラップへの塩排出に関する評価(排出物の成分中の塩化物の分析含む)を行った。結果を表2に示す。
(a)塩を加熱し、加熱された窒素ガスの気流により分留管に供給する。
(b)分留管の頂部と末端部(下部トラップ)を除き、加温する。
加温により、頂部と末端部との間の領域での塩の析出を回避する。
(c)分留管の開放部分の充填物に塩を析出させる。
(d)分留管の頂部から、塩除去剤を添加する。
Evaluation of solubility of precipitated salt, reprecipitation, and salt discharge to the trap (analysis of chloride in the components of the discharge) by going through the following processes (a) to (d) using the desktop test apparatus. Including). The results are shown in Table 2.
(A) The salt is heated and supplied to the fractional distillation tube by a stream of heated nitrogen gas.
(B) Except for the top and end (lower trap) of the fractional distillation tube, heat it.
Warming avoids salt precipitation in the region between the top and the ends.
(C) Salt is deposited on the filling in the open portion of the fractional distillation tube.
(D) A salt remover is added from the top of the fractional distillation tube.

(比較例1)
実施例1のプロセス(d)において、塩除去剤としてコリンを滴下する代わりに純水を添加(2mL/分)した以外は実施例1と同様にして、析出塩の溶解性、再析出、及びトラップへの塩排出に関する評価(排出物の成分中の塩化物の分析含む)を行った。結果を表2に示す。
(Comparative Example 1)
In the process (d) of Example 1, the solubility, reprecipitation, and precipitation of the precipitated salt were the same as in Example 1 except that pure water was added (2 mL / min) instead of dropping choline as a salt remover. Evaluation of salt discharge into the trap (including analysis of chloride in the components of the discharge) was performed. The results are shown in Table 2.

Figure 0006933238
Figure 0006933238

表2から、差圧解消剤として用いたコリンにより、塩の再析出がなく、トラップに蒸留塔内で差圧を生じさせる要因となる塩化物が排出されることが確認できる。 From Table 2, it can be confirmed that the choline used as the differential pressure relieving agent does not cause salt reprecipitation, and chloride that causes the differential pressure in the distillation column is discharged to the trap.

本発明の差圧解消方法によれば、蒸留設備内における原料中の不純物由来で生じる塩によって発生する圧力損失(差圧)を運転中に解消することができ、設備使用効率の向上、また、設備の長寿命化が実現できる。さらに、精製する留分への影響がないことから、歩留まり向上を含め、製造コストの削減が期待できる。さらにまた、本発明は生産や設備への悪影響がないため、定常的に適用することができる。 According to the differential pressure relieving method of the present invention, the pressure loss (differential pressure) generated by the salt generated from impurities in the raw material in the distillation facility can be eliminated during operation, and the equipment utilization efficiency can be improved. The life of equipment can be extended. Furthermore, since there is no effect on the fraction to be refined, it is expected that the manufacturing cost will be reduced, including the improvement of the yield. Furthermore, since the present invention has no adverse effect on production or equipment, it can be applied steadily.

1:蒸留設備
2,4,8,9:ライン
3:蒸留塔
5:空冷式冷却器
6:水冷式冷却器
7:ナフサ受槽
10:排水部
11:加熱器
12:サイドストリッパー
13,14,15,16:ライン
17a,17b,17c:塩除去剤注入ライン
21:机上試験装置
22:分留管
23:窒素
24:流量計
25:ヒーター(A)
26:ヒーター(B)
27:ヒーター(C)
28:ヒーター(D)
29:タンク
29a:塩除去剤
29b:洗浄水
30:ガラス製不規則充填物
31:塩
32:塩導入管
33:下部トラップ
34:真空ポンプ
35,36,37,38:温度計
1: Distillation equipment 2, 4, 8, 9: Line 3: Distillation tower 5: Air-cooled cooler 6: Water-cooled cooler 7: Naphtha receiving tank 10: Drainage part 11: Heater 12: Side stripper 13, 14, 15 , 16: Lines 17a, 17b, 17c: Salt remover injection line 21: Desktop test equipment 22: Fractional distillation tube 23: Nitrogen
24: Flow meter 25: Heater (A)
26: Heater (B)
27: Heater (C)
28: Heater (D)
29: Tank 29a: Salt remover 29b: Washing water 30: Glass irregular filling 31: Salt 32: Salt introduction pipe 33: Lower trap 34: Vacuum pump 35, 36, 37, 38: Thermometer

Claims (6)

蒸留設備における塩の再析出に由来する差圧発生を解消する方法であって、該塩が前記蒸留設備における原油中の不純物由来で生じる塩であり、下記一般式〔1〕で表される第4級アンモニウム化合物を塩除去剤として用いる、差圧解消方法。
Figure 0006933238
(式〔1〕中、R、R及びRは、それぞれ独立に、炭素数1〜4の炭化水素基を表し、nは1〜10の整数を表す。)
A method for eliminating the generation of differential pressure due to the reprecipitation of a salt in a distillation facility, wherein the salt is a salt generated from impurities in crude oil in the distillation facility, and is represented by the following general formula [1]. A method for relieving differential pressure using a quaternary ammonium compound as a salt remover.
Figure 0006933238
(In the formula [1], R 1 , R 2 and R 3 each independently represent a hydrocarbon group having 1 to 4 carbon atoms, and n represents an integer of 1 to 10).
前記一般式〔1〕中、R、R及びRが、それぞれ独立に、炭素数1〜3の炭化水素基であり、nが1〜4の整数である、請求項1に記載の差圧解消方法。 The first aspect of the above general formula [1], wherein R 1 , R 2 and R 3 are independently hydrocarbon groups having 1 to 3 carbon atoms, and n is an integer of 1 to 4 carbon atoms. Differential pressure elimination method. 前記第4級アンモニウム化合物が、β−ヒドロキシエチルトリメチルアンモニウムハイドロオキサイドである、請求項1又は2に記載の差圧解消方法。 The method for relieving differential pressure according to claim 1 or 2, wherein the quaternary ammonium compound is β-hydroxyethyltrimethylammonium hydroxide. 前記蒸留設備が、石油精製プロセス又は石油化学プロセス用設備である、請求項1〜3のいずれか1項に記載の差圧解消方法。 The method for relieving differential pressure according to any one of claims 1 to 3, wherein the distillation facility is a facility for a petroleum refining process or a petrochemical process. 前記蒸留設備内の蒸留塔と接触し得るプロセス流体に、前記一般式〔1〕で表される第4級アンモニウム化合物を含有させる、請求項1〜4のいずれか1項に記載の差圧解消方法。 The differential pressure elimination according to any one of claims 1 to 4, wherein the process fluid that can come into contact with the distillation column in the distillation facility contains a quaternary ammonium compound represented by the general formula [1]. Method. 蒸留設備における塩の再析出に由来する差圧発生を解消する差圧解消剤であって、該塩が前記蒸留設備における原油中の不純物由来で生じる塩であり、下記一般式〔1〕で表される第4級アンモニウム化合物を含有する、差圧解消剤。
Figure 0006933238
(式〔1〕中、R、R及びRは、それぞれ独立に、炭素数1〜4の炭化水素基を表し、nは1〜10の整数を表す。)
A differential pressure relieving agent that eliminates the generation of differential pressure due to the reprecipitation of salt in a distillation facility, and the salt is a salt generated from impurities in crude oil in the distillation facility, and is represented by the following general formula [1]. A differential pressure relieving agent containing a quaternary ammonium compound.
Figure 0006933238
(In the formula [1], R 1 , R 2 and R 3 each independently represent a hydrocarbon group having 1 to 4 carbon atoms, and n represents an integer of 1 to 10).
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