CN211012654U - Plate heat exchanger cleaning system - Google Patents

Plate heat exchanger cleaning system Download PDF

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Publication number
CN211012654U
CN211012654U CN201921305691.0U CN201921305691U CN211012654U CN 211012654 U CN211012654 U CN 211012654U CN 201921305691 U CN201921305691 U CN 201921305691U CN 211012654 U CN211012654 U CN 211012654U
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heat exchanger
plate heat
ammonia water
pipeline
tar
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CN201921305691.0U
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Inventor
王贵题
郭振东
董玉奎
顾学彬
范正赟
薛立民
陈国超
侯现仓
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Tangshan Shougang Jingtang Xishan Coking Co ltd
Shougang Corp
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Tangshan Shougang Jingtang Xishan Coking Co ltd
Shougang Corp
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Abstract

The application discloses plate heat exchanger cleaning system relates to chemical production technical field. The system is characterized in that the plate-type heat exchanger is connected with the ammonia water tank, the booster pump is arranged between the ammonia water tank and the plate-type heat exchanger, and the third switch valve is arranged between the booster pump and the plate-type heat exchanger, so that high-pressure hot ammonia water is applied to the plate-type heat exchanger through the booster pump when the third switch valve is opened, and the plate-type heat exchanger is cleaned. Through this system, only need open the third ooff valve when plate heat exchanger needs wash, then use plate heat exchanger through the hot aqua ammonia pressurization back of force (forcing) pump in with the aqueous ammonia groove, can dissolve impurity such as the inside naphthalene of plate heat exchanger, at last wash through high-pressure hot aqua ammonia and can discharge the impurity after dissolving. The system can simplify the operation difficulty in cleaning the plate heat exchanger, and can also avoid the pollution to the environment caused by the cleaned impurities drifting into the air.

Description

Plate heat exchanger cleaning system
Technical Field
The application relates to the technical field of chemical production, in particular to a plate heat exchanger cleaning system.
Background
The plate heat exchanger is a high-efficiency heat exchanger formed by stacking a series of metal sheets with certain corrugated shapes and is commonly used for heat exchange between gases or between gas and liquid. In the final cooling process of the coking gas, impurities (such as naphthalene, methylnaphthalene and the like) in the gas enter the plate heat exchanger along with the circulating spraying liquid and are attached to the inner wall of the plate heat exchanger, so that the heat exchange effect of the plate heat exchanger is reduced, and further, the crude benzene recovery and the gas desulfurization in subsequent working sections are influenced. Therefore, the plate heat exchange plates need to be cleaned regularly during the production process.
In the prior art, a treatment method of steam purging and periodic disassembly heat exchanger cleaning is generally adopted, specifically, a steam purging pipe is additionally arranged at a spraying liquid outlet, a relief pipe is additionally arranged at an inlet, then low-pressure steam is used for performing reverse purging after a plate heat exchanger is stopped, and naphthalene on the inner wall of the heat exchanger is heated and dissolved by utilizing the characteristic of low melting point of the naphthalene and then blown out of the heat exchanger.
Although the method has ideal naphthalene removal effect, the method needs more than 2 persons to carry out simultaneously, and the operation difficulty is large. Meanwhile, the naphthalene blown out by the method can directly scatter on the ground surface to be rapidly crystallized, and the crystallized naphthalene crystals can float in the air, so that the method has the problems of large peculiar smell and difficult cleaning, and the method also has the problem of environmental pollution.
In addition, the gasket of the plate heat exchanger is directly sealed by the rubber gasket, and after the plate heat exchanger is disassembled, all the rubber gaskets need to be replaced again, so that the method also has the problem of high maintenance cost.
Disclosure of Invention
The embodiment of the application provides a plate heat exchanger cleaning system, has solved plate heat exchanger among the prior art and has maintained with high costs, and is difficult to the problem of clearance.
In order to achieve the above purpose, the preferred embodiment of the present application adopts the following technical solutions:
a cleaning system for a plate heat exchanger comprises the plate heat exchanger, a circulating spray cooling device, an ammonia water tank and a pressure pump; wherein,
a first pipeline and a second pipeline are connected between the circulating spray cooling device and the plate heat exchanger;
a first switch valve is arranged in the first pipeline, and a second switch valve is arranged in the second pipeline;
the first pipeline and the second pipeline form a circulating loop, and the circulating loop is used for conveying circulating spraying liquid in the circulating spraying cooling device to the plate heat exchanger for cooling and conveying the cooled circulating spraying liquid to the circulating spraying cooling device for cooling coal gas;
the ammonia water tank is connected with the plate heat exchanger through a third pipeline;
a pressure pump is connected in the third pipeline, and a third switch valve is arranged between the pressure pump and the plate heat exchanger;
when the third switch valve is opened, ammonia water in the ammonia water tank is pressurized by the booster pump and acts on the plate heat exchanger to clean the plate heat exchanger.
Optionally, in an embodiment of the present application, a blowdown tank is connected to an outlet of the plate heat exchanger, and the blowdown tank is configured to contain sewage generated after the plate heat exchanger is cleaned.
Optionally, in this application, a fourth switch valve is disposed between the plate heat exchanger and the blowdown tank.
Specifically, in the embodiment of the present application, the fourth switching valve includes a relief valve.
Optionally, in another embodiment of the present application, a fourth pipeline is further connected between the ammonia water tank and the plate heat exchanger, and a fifth on-off valve is disposed in the fourth pipeline.
Optionally, in this embodiment of the application, the system further includes a gas-liquid separator and a tar-ammonia separator, where the tar-ammonia separator and the circulating spray cooling device are respectively connected to the gas-liquid separator; wherein,
the tar ammonia water separator is used for performing tar ammonia water separation on the condensate separated by the gas-liquid separator, and the circulating spray cooling device is used for cooling the coal gas separated by the gas-liquid separator;
the sewage discharge tank is connected with the tar ammonia water separator so as to clean sewage generated after the plate heat exchanger and convey the sewage to the tar ammonia water separator for separation.
Optionally, in an embodiment of the present application, the ammonia water tank is further connected to an inlet of the gas-liquid separator, so as to convey the ammonia water in the ammonia water tank to the gas-liquid separator for re-separation.
Optionally, in an embodiment of the present application, the system further comprises a tar tank;
the tar tank is connected with the tar-ammonia water separator and is used for containing tar separated by the tar-ammonia water separator.
Optionally, in an embodiment of the present application, a first temperature detection device is further disposed in the third pipeline, and a second temperature detection device is further disposed in the fourth pipeline;
the first temperature detection device is used for detecting the temperature of the ammonia water flowing through the third pipeline, and the second temperature detection device is used for detecting the temperature of the ammonia water flowing through the fourth pipeline.
Specifically, in the embodiment of the present application, the first temperature detection device is provided between the third on-off valve and the ammonia tank, and the second temperature detection device is provided between the fifth on-off valve and the ammonia tank.
Compared with the prior art, the plate heat exchanger cleaning system provided in the embodiment of the present application has at least the following technical effects or advantages:
the plate heat exchanger cleaning system that this application embodiment provided is through being connected plate heat exchanger and ammonia water groove to set up the force (forcing) pump between ammonia water groove and plate heat exchanger, set up the third ooff valve between force (forcing) pump and plate heat exchanger, thereby realize when the third ooff valve is opened using high-pressure hot ammonia to plate heat exchanger through this force (forcing) pump, and then rinse plate heat exchanger. Through this system, only need open the third ooff valve when plate heat exchanger needs wash, then use plate heat exchanger after the hot aqua ammonia pressurization in with the ammonia groove through the force (forcing) pump, can dissolve impurity such as the inside naphthalene of plate heat exchanger, the impurity discharge after can will dissolving through high-pressure hot aqua ammonia washing at last, consequently, the plate heat exchanger cleaning system that this application embodiment provided not only can simplify the operation degree of difficulty when clearing up plate heat exchanger, can also avoid the impurity after the clearance to fly away and cause the pollution to the environment in the air.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings needed to be used in the description of the embodiments are briefly introduced below, and it is obvious that the drawings in the following description are some embodiments of the present application, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without creative efforts.
Fig. 1 is a schematic structural diagram of a first system of a plate heat exchanger cleaning system provided in an embodiment of the present application;
fig. 2 is a schematic structural diagram of a second system of the plate heat exchanger cleaning system provided in the embodiment of the present application;
fig. 3 is a schematic structural diagram of a third system of the plate heat exchanger cleaning system provided in the embodiment of the present application;
fig. 4 is a schematic structural diagram of a fourth system of the plate heat exchanger cleaning system provided in the embodiment of the present application;
fig. 5 is a schematic structural diagram of a fifth system of the plate heat exchanger cleaning system provided in the embodiment of the present application.
Icon: 10-plate heat exchanger; 20-circulating spray cooling device; 21-a first on-off valve; 22-a second on-off valve; 30-an ammonia tank; 31-a pressure pump; 32-a third on/off valve; 33-a fifth on-off valve; 34-a first temperature detection device; 35-second temperature detection means; 40-a sewage draining tank; 41-a fourth switch valve; 50-a gas-liquid separator; 60-tar ammonia water separator; 61-tar tank.
Detailed Description
The embodiment of the application provides a plate heat exchanger cleaning system, has solved plate heat exchanger among the prior art and has maintained with high costs, and is difficult to the problem of clearance.
In order to better understand the technical solution, the technical solution will be described in detail with reference to the drawings and the specific embodiments. The embodiments described below and the features of the embodiments can be combined with each other without conflict.
It should be noted that in the description of the embodiments of the present application, the terms "first", "second", "third", and the like are used for distinguishing the description, and are not to be construed as indicating or implying relative importance.
It should also be noted that, in the description of the embodiments of the present application, the terms "disposed" and "connected" should be understood broadly. For example, the connection can be fixed connection or detachable connection; can be directly connected or indirectly connected through an intermediate medium; either integrally connected or communicating between the interior of the two components. The specific meaning of the above terms in the present application can be understood by those of ordinary skill in the art as appropriate.
It will be appreciated by those skilled in the art that coking gas contains a significant amount of impurities such as naphthalene and the like. In the process of cooling the coal gas through the circulating spraying cooling device, the impurities can enter the plate heat exchanger along with circulating spraying liquid, and then the plate heat exchanger is blocked or the heat exchange performance of the plate heat exchanger is reduced.
To the operation degree of difficulty that exists when clearing up plate heat exchanger among the prior art big, the maintenance cost is high, polluted environment scheduling problem, this application provides a plate heat exchanger cleaning system. The plate heat exchanger cleaning system provided by the present application is described in detail below with reference to fig. 1-5.
Referring to fig. 1, a schematic structural diagram of a cleaning system of a plate heat exchanger 10 according to an embodiment of the present application is provided. In the present embodiment, in order to prevent the cleaned naphthalene crystal from drifting into the air and causing environmental pollution, the applicant considers the method of cleaning the plate heat exchanger 10 by using hot ammonia water, in combination with the feature that the melting point of naphthalene is low, and the hot ammonia water in the ammonia water tank 30 can just dissolve the naphthalene impurities in the plate heat exchanger 10.
Specifically, in the embodiment of the present application, the system includes: plate heat exchanger 10, circulation spray cooling device 20, aqueous ammonia tank 30 and force (forcing) pump 31.
A first pipeline and a second pipeline are connected between the circulating spray cooling device 20 and the plate heat exchanger 10, the first pipeline is provided with a first switch valve 21, and the second pipeline is provided with a second switch valve 22. The first and second pipes constitute a circulation loop, when the first on-off valve 21 is opened, the circulating sprayed liquid in the circulating spray cooling device 20 flows to the plate heat exchanger 10 for cooling, and when the second on-off valve 22 is opened, the cooled circulating sprayed liquid flows to the circulating spray cooling device 20 for cooling the gas flowing through the device.
It should be noted that in the embodiment of the present application, the first pipeline and the second pipeline may include a drainage device, such as a pump.
Further, in the present embodiment, the ammonia water tank 30 is connected to the plate heat exchanger 10 through a third pipeline, and a pressure pump 31 is connected to the third pipeline, and a third on/off valve 32 is disposed between the pressure pump 31 and the plate heat exchanger 10. When naphthalene impurities in the gas enter the plate heat exchanger 10 to cause blockage or reduction of heat exchange performance of the plate heat exchanger 10, the first switch valve 21 and the second switch valve 22 are closed, then the third switch valve 32 is opened, and the hot ammonia water in the ammonia water tank 30 can be pressurized through the pressurizing pump 31 and then applied to the plate heat exchanger 10 to clean the plate heat exchanger 10.
In the examples, since the washed naphthalene was mixed in the ammonia water, environmental pollution caused in the air in the drift of the naphthalene crystals could be prevented. Meanwhile, because the cleaning system for the plate heat exchanger 10 provided by the embodiment of the application only needs to open the third switch valve 32 when the plate heat exchanger 10 needs to be cleaned, and the pressurization pump 31 is started, the cleaning system for the plate heat exchanger 10 provided by the embodiment of the application can greatly reduce the operation difficulty when the plate heat exchanger 10 is cleaned compared with the prior art.
Further, referring to fig. 2, in the embodiment of the present application, in view of that ammonia water after cleaning the plate heat exchanger 10 can be recycled, a blowdown tank 40 is further provided in an embodiment of the present application, and the blowdown tank 40 is connected to an outlet of the plate heat exchanger 10.
Further, with continued reference to fig. 2, considering that it typically takes 5-10 minutes to fully dissolve naphthalene impurities in the plate heat exchanger 10 during the cleaning of the plate heat exchanger 10, in one embodiment of the present application, a fourth on-off valve 41 may also be provided between the plate heat exchanger 10 and the blowdown tank 40. When the fourth on-off valve 41 is closed, the hot ammonia water can be stored in the plate heat exchanger 10 to sufficiently soak naphthalene impurities therein, so that the naphthalene impurities are dissolved, and when the fourth on-off valve 41 is opened, the dissolved naphthalene can be discharged to the sewage tank 40 along with the ammonia water to be recovered.
Alternatively, in the embodiment of the present application, the fourth switching valve 41 may adopt a relief valve. When the hydraulic pressure of the ammonia water in the plate heat exchanger 10 is too large, the ammonia water in the plate heat exchanger 10 can be automatically discharged through the overflow valve, so that the safety of the system is ensured.
Further, referring to fig. 3, in the embodiment of the present application, in consideration that high-pressure ammonia water is not needed to flush the naphthalene impurity during the previous soaking of the plate heat exchanger 10 to dissolve the naphthalene impurity, a fourth pipeline may be connected between the ammonia water tank 30 and the plate heat exchanger 10, and then a fifth switch valve 33 may be disposed in the fourth pipeline.
When hot ammonia water is introduced into the plate heat exchanger 10 for soaking, normal-pressure hot ammonia water can be introduced into the plate heat exchanger 10 by opening the fifth switch valve 33, then the dissolved naphthalene impurity ammonia water can be discharged to the sewage tank 40 together by opening the fourth switch valve 41 after soaking for 5-10 minutes, finally the plate heat exchanger 10 can be further washed by introducing high-pressure hot ammonia water into the plate heat exchanger 10 by opening the fifth switch valve 33, and the washed ammonia water is discharged to the sewage tank 40 for recycling.
Further, referring to fig. 4, in the embodiment of the present application, the system further includes a gas-liquid separator 50 and a tar-ammonia separator 60, and the tar-ammonia separator 60 and the circulating spray cooling device 20 are respectively connected to the gas-liquid separator 50. The tar ammonia water separator 60 is used for separating tar ammonia water from the condensate separated by the gas-liquid separator 50, and the circulating spray cooling device 20 is used for cooling the coal gas separated by the gas-liquid separator 50.
In this embodiment, in order to recycle the sewage stored in the sewage discharge tank 40 after the plate heat exchanger 10 is cleaned, the sewage discharge tank 40 may be connected to the tar-ammonia water separator 60, and then the separated ammonia water is transmitted to the ammonia water tank 30 through the tar-ammonia water separator 60 to be recycled.
In the embodiment of the present invention, in order to further separate the hot ammonia water in the ammonia water tank 30, the ammonia water tank 30 may be connected to the gas-liquid separator 50, so that the ammonia water in the ammonia water tank 30 is circulated to the gas-liquid separator 50 to be again gas-liquid separated, and then the separated condensate is conveyed to the tar-ammonia water separator 60 to be again subjected to tar-ammonia water separation, thereby forming a circulation system.
With continued reference to fig. 4, in an embodiment of the present application, the system further includes a tar tank 61, and the tar tank 61 is connected to the tar-ammonia separator 60 for accommodating the tar separated by the tar-ammonia separator 60.
Further, referring to fig. 5, in an embodiment of the present application, it is considered that the plate heat exchanger 10 is hermetically connected to the pipe by using a sealing rubber gasket, and therefore, in order to prevent the sealing rubber gasket from being degraded due to high temperature caused by too high temperature of the ammonia water, a first temperature detecting device 34 may be disposed in the third pipe, and a second temperature detecting device 35 may be disposed in the fourth pipe to detect the temperature of the ammonia water flowing through the third pipe and the fourth pipe.
Specifically, in the embodiment, the first temperature detection device 34 is disposed between the third switch valve 32 and the ammonia tank 30, the second temperature detection device 35 is disposed between the fifth switch valve 33 and the ammonia tank 30, and when the temperature of the ammonia water is detected to be too high (higher than 95 ℃) by the first temperature detection device 34 and the second temperature detection device 35, the high-temperature ammonia water can be prevented from entering the plate heat exchanger 10 by closing the third switch valve 32 and the fifth switch valve 33, and the temperature of the ammonia water entering the plate heat exchanger 10 is controlled to be between 72 ℃ and 95 ℃.
To sum up, the plate heat exchanger cleaning system provided in the embodiment of the present application has the following technical effects or advantages, compared with the prior art:
1. the plate heat exchanger cleaning system that this application embodiment provided is through being connected plate heat exchanger and ammonia water groove to set up the force (forcing) pump between ammonia water groove and plate heat exchanger, set up the third ooff valve between force (forcing) pump and plate heat exchanger, thereby realize when the third ooff valve is opened using high-pressure hot ammonia to plate heat exchanger through this force (forcing) pump, and then rinse plate heat exchanger. Through this system, only need open the third ooff valve when plate heat exchanger needs wash, then use plate heat exchanger after the hot aqua ammonia pressurization in with the ammonia groove through the force (forcing) pump, can dissolve impurity such as the inside naphthalene of plate heat exchanger, the impurity discharge after can will dissolving through high-pressure hot aqua ammonia washing at last, consequently, the plate heat exchanger cleaning system that this application embodiment provided not only can simplify the operation degree of difficulty when clearing up plate heat exchanger, can also avoid the impurity after the clearance to fly away and cause the pollution to the environment in the air.
2. The plate heat exchanger cleaning system that this application embodiment provided need not to dismantle plate heat exchanger when wasing plate heat exchanger, consequently, this system can also avoid changing the sealing rubber packing ring, reduces plate heat exchanger's maintenance cost to a certain extent.
The above-mentioned embodiments are only specific embodiments of the present application, and are used for illustrating the technical solutions of the present application, but not limiting the same, and the scope of the present application is not limited thereto, and although the present application is described in detail with reference to the foregoing embodiments, those skilled in the art should understand that: any person skilled in the art can modify or easily conceive the technical solutions described in the foregoing embodiments or equivalent substitutes for some technical features within the technical scope disclosed in the present application; such modifications, changes or substitutions do not depart from the spirit and scope of the exemplary embodiments of the present application, and are intended to be covered by the scope of the present application. Therefore, the protection scope of the present application shall be subject to the protection scope of the claims.

Claims (10)

1. A cleaning system for a plate heat exchanger is characterized by comprising the plate heat exchanger, a circulating spray cooling device, an ammonia water tank and a pressure pump; wherein,
a first pipeline and a second pipeline are connected between the circulating spray cooling device and the plate heat exchanger;
a first switch valve is arranged in the first pipeline, and a second switch valve is arranged in the second pipeline;
the first pipeline and the second pipeline form a circulating loop, and the circulating loop is used for conveying circulating spraying liquid in the circulating spraying cooling device to the plate heat exchanger for cooling and conveying the cooled circulating spraying liquid to the circulating spraying cooling device for cooling coal gas;
the ammonia water tank is connected with the plate heat exchanger through a third pipeline;
a pressure pump is connected in the third pipeline, and a third switch valve is arranged between the pressure pump and the plate heat exchanger;
when the third switch valve is opened, ammonia water in the ammonia water tank is pressurized by the booster pump and acts on the plate heat exchanger to clean the plate heat exchanger.
2. The system of claim 1, wherein a blowdown tank is connected to the outlet of the plate heat exchanger for containing blowdown water produced after cleaning the plate heat exchanger.
3. The system of claim 2, wherein a fourth switch valve is disposed between the plate heat exchanger and the blowdown tank.
4. The system of claim 3, wherein the fourth switching valve comprises a relief valve.
5. The system as claimed in claim 4, wherein a fourth pipeline is connected between the ammonia water tank and the plate heat exchanger, and a fifth switch valve is arranged in the fourth pipeline.
6. The system of any one of claims 2-5, further comprising a gas-liquid separator and a tar-ammonia separator, wherein the tar-ammonia separator and the circulating spray cooling device are connected to the gas-liquid separator respectively; wherein,
the tar ammonia water separator is used for performing tar ammonia water separation on the condensate separated by the gas-liquid separator, and the circulating spray cooling device is used for cooling the coal gas separated by the gas-liquid separator;
the sewage discharge tank is connected with the tar ammonia water separator so as to clean sewage generated after the plate heat exchanger and convey the sewage to the tar ammonia water separator for separation.
7. The system of claim 6, wherein the ammonia water tank is further connected to an inlet of the gas-liquid separator to convey ammonia water in the ammonia water tank to the gas-liquid separator for re-separation.
8. The system of claim 7, further comprising a tar tank;
the tar tank is connected with the tar-ammonia water separator and is used for containing tar separated by the tar-ammonia water separator.
9. The system of claim 5, wherein a first temperature sensing device is further disposed in the third conduit and a second temperature sensing device is further disposed in the fourth conduit;
the first temperature detection device is used for detecting the temperature of the ammonia water flowing through the third pipeline, and the second temperature detection device is used for detecting the temperature of the ammonia water flowing through the fourth pipeline.
10. The system of claim 9, wherein the first temperature detection device is disposed between the third on/off valve and the ammonia tank, and the second temperature detection device is disposed between the fifth on/off valve and the ammonia tank.
CN201921305691.0U 2019-08-13 2019-08-13 Plate heat exchanger cleaning system Active CN211012654U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201921305691.0U CN211012654U (en) 2019-08-13 2019-08-13 Plate heat exchanger cleaning system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201921305691.0U CN211012654U (en) 2019-08-13 2019-08-13 Plate heat exchanger cleaning system

Publications (1)

Publication Number Publication Date
CN211012654U true CN211012654U (en) 2020-07-14

Family

ID=71478260

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201921305691.0U Active CN211012654U (en) 2019-08-13 2019-08-13 Plate heat exchanger cleaning system

Country Status (1)

Country Link
CN (1) CN211012654U (en)

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