JP6314670B2 - Structure with excellent fatigue characteristics - Google Patents

Description

  The present invention relates to a structure having excellent fatigue characteristics having a welded joint of steel members.

  Conventionally, in order to improve the fatigue characteristics of a welded joint of steel members, a peening process has been performed on the toe end portion (hereinafter referred to as “toe end”) of the welded joint. For example, the following Patent Document 1 and Non-Patent Document 1 describe performing hammer peening using a pneumatic tool. Non-Patent Document 2 describes performing ultrasonic peening treatment (ultrasonic impact treatment) using a UIT (Ultrasonic Impact Treatment) apparatus.

  These peening processes are performed by repeatedly striking the toe end with a vibration terminal having a hard tip having a radius of curvature of about 1 mm to 10 mm and plastic processing. Generally, tensile residual stress is generated at the toe due to local heating and cooling during welding. Thus, when such a peening process is performed on the toe, compressive residual stress is introduced in the vicinity of the toe and the shape of the surface of the toe can be made smooth. Thereby, the stress concentration at the toe can be relaxed and the fatigue strength of the welded joint can be improved.

  Further, fatigue resistance technology using compressive residual stress such as ultrasonic peening treatment is extremely effective in improving the fatigue strength of a welded structure when a load acts only on the tension side. However, when a large load is applied in the compression direction, the effect of improving the fatigue characteristics may disappear. Therefore, as a countermeasure, a technique for increasing the compressive yield stress of steel materials to 10/9 times the assumed load stress has been proposed. (For example, see Patent Document 2 below).

  In this patent document 2, the maximum value of the compressive stress of hot spot stress (stress at the toe position considering the increase in stress due to the effect of structural discontinuity, ignoring the effect of the weld bead shape) The stress is 90% or less. However, it is necessary to propose a technique for improving the fatigue characteristics of a portion where an excessive compressive load action is assumed.

JP-A-4-21717 JP 2012-23818 A

IIW Commission XIII, IIW recommendation Post Weld Improvement of Steel and Aluminum Structures, Revised March 2009, p.20-27 Nose Tetsuro, “Ultrasonic Peening Method for Fatigue Strength Improvement”, Journal of the Japan Welding Society, Vol. 77 (2008), No. 3, pages 210-213

  As described above, in the conventional technology, there is a possibility that the compressive residual stress introduced by the peening process may be reduced or lost due to the action of an excessive compressive load during the use of the structure having the welded joint of the steel member. There was a point.

  The present invention has been made in view of the above problems, and the fatigue characteristics of a portion where an excessive compressive load is assumed during use of a structure having a welded joint between a main plate and a sub plate. The purpose is to increase.

A structure excellent in fatigue characteristics of the present invention has a welded joint between a main plate and a sub-plate, and is a structure including a surrounding steel material connected to the main plate, and is a weld metal that forms the welded joint. yield strength of not less than 1.2 times the steel surrounding the steel product as yield strength above around the main plate in the more than three times the area W of the welded joint of the stop thick main plate plate weld metal the opposite side from the end t The toe angle θ in the region L that is 1/3 or more of the main plate thickness t from the toe of the weld joint to the weld metal side is 20 degrees or less. A striking mark having a radius of curvature R of 1/20 or more of the main plate thickness t and a depth D of 1 mm or less is formed in the stepped portion.

Further, the structure is preferably a structure that receives the Ri return load Repetitive.

  According to the present invention, during use of a structure having a welded joint between a main plate and a sub-plate, the loss of compressive residual stress introduced by the peening process is suppressed, and an excessive compressive load action is assumed. It is possible to enhance the fatigue properties of the steel, and there are significant industrially useful effects.

It is sectional drawing which shows the structure excellent in the fatigue characteristic which concerns on embodiment of this invention. It is the elements on larger scale of the weld joint of FIG. It is a figure which shows the hit | damage trace in embodiment of this invention. It is a figure which illustrates the range of the area | region L in case main board board thickness t in embodiment of this invention is 100 mm. It is a figure which illustrates the range of the curvature radius R of the hit | damage trace when the main board plate | board thickness t in embodiment of this invention is 100 mm. It is a figure which illustrates the range of the area | region L in case main board plate | board thickness t in embodiment of this invention is 20 mm. It is a figure which illustrates the range of the curvature radius R of the hit | damage trace when the main board board thickness t in embodiment of this invention is 20 mm. It is explanatory drawing of Example 1 of this invention performed with respect to the H-shaped structure. It is explanatory drawing of Example 2 of this invention performed with respect to the cylindrical structure.

Embodiments of the present invention will be described with reference to the drawings.
1 is a cross-sectional view showing a structure excellent in fatigue characteristics according to an embodiment of the present invention, FIG. 2 is a partially enlarged view of the welded joint of FIG. 1, and FIG. FIG.

  As shown in FIG. 1, the structure according to the present embodiment has a welded joint 3 of a main plate 1 and a sub plate 2. Here, the main plate 1 is a steel plate whose strength is higher than that of the surrounding steel material 4, and the main plate 1 in the region W is more than three times the main plate thickness t from the toe 8 of the weld joint 3 to the opposite side of the weld metal 3. Yield strength is 1.5 times or more of surrounding steel materials. Thereby, the fatigue characteristic of the site | part by which the effect | action of an excessive compression load is assumed can be improved. In the present embodiment, the secondary plate 2 refers to a steel plate that is welded to the main plate 1, and the welded joint 3 refers to a welded joint between the main plate 1 and the secondary plate 2.

  Generally, the design stress for fatigue of a steel member is calculated by setting the yield stress of the steel member to be 2/3 of the nominal stress. On the other hand, the hot spot stress is obtained from the stress distribution from the toe 8 to a distance 1.5 times the main plate thickness t. Further, the length that can sufficiently relax the structural stress concentration is at least twice as long as the region used for hot spot stress calculation. Therefore, in the present embodiment, the main plate 1 whose yield strength is 1.5 times or more that of the surrounding steel material 4 is used in the region W that is three times or more the main plate thickness t. Thereby, even when an excessive compressive stress acts on the main plate 1, sufficient fatigue strength can be ensured.

  In the present embodiment, the weld metal 3 includes a second weld metal 32 that is an additional weld metal in addition to the first weld metal 31, and the first weld metal 31 that forms the weld joint 3. The yield strength of the second weld metal 32 is 1.2 times or more that of the surrounding steel material 4. Thereby, the fracture | rupture from the welded joint 3 can be prevented.

  FIG. 2 is a partially enlarged view of the weld joint of FIG. As shown in FIG. 2, in the present embodiment, the toe angle θ in the region L of 1/3 or more of the main plate thickness t from the toe 8 of the weld joint 3 to the weld metal side is 20 degrees or less. By providing a slope with a toe angle of 20 degrees or less in a region L of 1/3 or more of the main plate thickness t from the toe 8 to the weld metal side, stress concentration at the toe 8 can be relaxed. When the hot spot stress is high, the stress region in which fatigue strength can be obtained is narrowed. Therefore, the weld bead width is made larger than usual by using a high-strength welding material, and the toe angle θ is made smaller. Thereby, the position of the toe 8 can be changed and hot spot stress can be reduced. Here, the toe angle θ means an angle formed by the surface of the main plate 1 at the toe 8 and the surface of the welding beat.

  The “hot spot stress” is a stress at the weld toe position that ignores the effect of the weld bead shape and considers the increase in stress due to the effect of structural discontinuity. When calculating the hot spot stress, if the influence of secondary bending stress cannot be ignored, this effect is taken into account. The hot spot stress can be obtained by direct analysis by a finite element method or by multiplying the nominal stress by a stress concentration factor. Note that the hot spot stress is “Japan Maritime Association, Fatigue Strength Evaluation Guideline, August 2002”, “Section 4 of Common Structural Rules for Bulk Carriers (CSR-B)”, “International Institute of Welding, Fatigue design of”. detailed description thereof is omitted here, since it is described in “welded joints and components” and the like.

  Further, in the present embodiment, a striking mark having a radius of curvature R of 1/20 or more of the main plate thickness t and a depth D of 1 mm or less as shown in FIG. Is formed. By performing the hit processing on the stepped portion of the welding in the region L, it is possible to prevent the occurrence of cracks from the weld metal 3 due to stress concentration and to increase the fatigue strength of the entire welded portion. In the present embodiment, a hammering process is also applied to the weld toe between the main plate 1 and the surrounding steel material 4. Thereby, fatigue strength can be further improved.

  The impact mark in the present embodiment is an impression formed by high-frequency mechanical impact such as hammer peening or ultrasonic impact treatment. The stress concentration can be sufficiently reduced by setting the radius of curvature R of the hitting mark to 1/20 or more of the main plate thickness t and the depth D to 1 mm or less. Here, the level difference part of welding means the unevenness | corrugation formed in the boundary of a multilayer build-up weld part, and the starting end of a weld bead. Further, the curvature radius R is a circle-equivalent radius of the hitting mark.

  Further, the radius of curvature R of the hitting mark 10 in the present embodiment is 1/20 of the main plate thickness t. When the radius of curvature R in the cross section of the hitting mark 10 is less than 1/20 of the main plate thickness t, it is insufficient to relax the stress concentration on the toe 8, and improvement in fatigue resistance cannot be expected. Even if the radius of curvature R exceeds 10.0 mm, the effect of relaxing the stress concentration is saturated, further improvement in fatigue resistance is not obtained, and a longer processing time is required. The hitting mark 10 is formed around the welding step in the region L, but is also formed at the toe 8. Considering this, the striking position and the radius of curvature of the striking scar 10 are selected. In the toe 8 where the hitting mark 10 is formed, the line of the toe disappears. Thereby, it becomes difficult to become a starting point of a fatigue crack, and fatigue resistance characteristics are improved.

  In addition, the depth D in the thickness direction of the hitting mark 10 in the present embodiment is 1.0 mm or less. Thereby, the stress concentration in the impact processing unit 7 can be sufficiently relaxed. Further, increasing the depth D in the thickness direction of the hitting mark 10 is not efficient because it takes time to form the hitting mark 10, and therefore is 0.5 mm or less.

  A striking device that performs high-frequency mechanical impact such as peening processing or ultrasonic impact processing includes a vibration terminal and a vibration device. This striking device strikes the welded joint while moving along the weld line direction, and forms the striking trace 10 having the shape described above. The high frequency mechanical shock treatment method may be any method as long as the hitting mark 10 having the shape described above can be formed. For example, methods such as hammer peening, needle peening, and ultrasonic peening can be employed.

  At this time, the striking device vibrates the vibration terminal at a vibration frequency in the range of 10 Hz to 50 kHz and performs a striking process with a power (output) in the range of 0.01 kW to 4 kW. By performing the striking treatment in such a range, the metal on the surface of the weld metal plastically flows, releasing the tensile residual stress formed by local heating and cooling during welding, and compressing residual stress. This is because a field can be formed. Furthermore, by applying a hammering treatment in such a range, the surface of the toe heats up due to processing, and by giving repeated hammering treatment in a heat-insulating state where this heat generation of heat does not dissipate, the same action as hot forging is stopped. This is because it can be applied to the vicinity of the edge and the crystal structure can be refined.

  Here, the reason why the vibration frequency of the vibration terminal is 10 Hz or more is that when the vibration frequency is less than 10 Hz, the processing efficiency is low and the practicality is low. On the other hand, the reason why the vibration frequency is 50 kHz or less is that the frequency obtained by an industrially applicable vibration device such as an ultrasonic wave is generally 50 kHz or less.

  Moreover, the reason why the power of the vibration terminal is set to 0.01 kW or more is that when the power is less than 0.01 kW, the time required for the hitting process is too long. On the other hand, the reason why the work rate is set to 4 kW or less is that the effect is saturated even if the hitting process is performed at a work rate exceeding this value, so that the economy is lowered.

  In addition, the structure excellent in the fatigue characteristics of the present invention can be applied to various structures that receive repeated loads such as ships, offshore structures, offshore wind power generators and the like.

  FIG. 4 is a diagram illustrating the range of the region L when the main plate thickness t is 100 mm in the embodiment of the present invention. As shown in FIG. 4, as a result of investigating the relationship between the toe angle θ, the distance L from the toe and the stress / nominal stress of the weld metal part, the toe angle θ is 20 degrees or less, and the region L is the main plate thickness. It was found that the stress / nominal stress of the weld metal part in the case of 33 mm or more, which is 1/3 of t, was 0.9 or less.

  FIG. 5 is a diagram illustrating a range of the radius of curvature R of the hitting trace when the main plate thickness t is 100 mm in the embodiment of the present invention. As shown in FIG. 5, as a result of investigating the relationship between the toe angle θ, the radius of curvature R of the hitting mark, and the stress concentration factor of the weld metal part, the toe angle θ is 20 degrees or less, and the radius of curvature R of the hitting mark is It was found that the stress concentration coefficient in the case of 5 mm or more, which is 1/20 of the main plate thickness t, is 1.5 or less.

  FIG. 6 is a diagram illustrating the range of the region L when the main plate thickness t is 20 mm in the embodiment of the present invention. As shown in FIG. 6, as a result of investigating the relationship between the toe angle θ, the distance L from the toe and the stress / nominal stress of the weld metal part, the toe angle θ is 20 degrees or less, and the region L is the main plate thickness. It was found that the stress / nominal stress of the weld metal part in the case of １ ／ mm or more, which is 1/3 of t, was 0.9 or less.

  FIG. 7 is a diagram illustrating the range of the radius of curvature R of the hitting trace when the main plate thickness t is 20 mm in the embodiment of the present invention. As shown in FIG. 7, as a result of investigating the relationship between the toe angle θ, the radius of curvature R of the hitting mark, and the stress concentration factor of the weld metal part, the toe angle θ is 20 degrees or less, and the radius of curvature R of the hitting mark is It was found that the stress concentration factor in the case of 1 mm or more, which is 1/20 of the main plate thickness t, is 1.5 or less.

Next, examples of the present invention will be described.
FIG. 8 is a diagram for explaining the load loading method in the first embodiment of the present invention performed on the H-shaped structure.
Using SM490B steel material with a thickness of 19 mm as a flange of H-type structure model (surrounding steel material 4), the central stiffener plate and the projecting part (sub-plate 2) are 40 mm thick, the others are 12 mm thick An H-shaped specimen was prepared by welding assembly.
Further, a SBHS500 steel plate was used as a high-strength member (main plate 1) in the central portion of the upper and lower flanges, and a welding material was selected according to the strength of the steel material, and a structural model specimen was prepared by FCAW welding.
In addition, all the assembly weldings were performed by fillet welding, and all the weld toes except for the portion ○ where the present invention was applied were combined with a grinder process and the following ultrasonic impact process to increase the fatigue strength.
<Ultrasonic impact treatment conditions>
The radius of curvature of the tip of the hitting pin: 0.9 to 2.0 mm
Vibration frequency: 27 kHz
Output: about 1000kW

  The fatigue test was conducted by a 4-point bending test. First, the test body was turned upside down, and loaded and unloaded by 4-point bending so that the nominal stress in the axial direction at the center was 340 MPa, which was equal to the yield stress of SM490B. Thereafter, a fatigue test was conducted with the specimen upside down with some bending strain remaining. At this time, a stress ratio of 0.05 was tested by setting the stress range by the nominal stress of the upper and lower flanges to be 130 MPa. The test results are shown in Table 1.

As shown in Table 1, an H-shaped structure No. 1 that satisfies all the conditions of the present invention. In Nos. 3-6, 8, 11, 14-17, the number of repetitions until breakage was 3 million times or more, and sufficient fatigue strength was observed.
On the other hand, the H-shaped structure No. Nos. 1 and 2 were affected by the structural stress concentration of the joint welded joint between the main plate and the surrounding steel material, and fractured at the toe of joint welding.
H-shaped structure No. No. 7 was broken at the second stage from the bottom of the second weld metal due to insufficient reinforcement due to insufficient strength of the second weld metal.
H-shaped structure No. Nos. 9 and 10 were broken at the toe because of the insufficient volume of the second weld metal.
H-shaped structure No. No. 12 was broken at the third stage from the bottom of the second weld metal due to the lack of the region L to be hit.
H-shaped structure No. In No. 13, the radius of curvature R of the hitting mark was small and the stress was concentrated, so it broke at the toe.
H-shaped structure No. No. 18 was broken at the toe because the depth D of the hitting mark was large and the stress was concentrated.
H-shaped structure No. No. 19 broke at the toe because of the plasticity of the toe due to insufficient strength of the main plate.
H-shaped structure No. Since No. 20 was not hit, it broke at the toe.
From the above, the effect of the present invention was confirmed.

FIG. 9 is a diagram for explaining a load loading method in the second embodiment of the present invention performed on a cylindrical structure.
The steel material of X46 22mm in thickness is used as the main pipe (surrounding steel material 4), the steel pipe of X70 is used as the high-strength member (main plate 1), the welding material is selected according to the steel pipe strength, and the cylindrical column structure model is obtained by FCAW welding. A test specimen was prepared.
The base plate (sub-plate 2) was attached by full penetration welding, and the toe was combined with a grinder process and the following ultrasonic impact process to increase the fatigue strength.
<Ultrasonic impact treatment conditions>
The radius of curvature of the tip of the hitting pin: 0.9 to 2.0 mm
Vibration frequency: 27 kHz
Output: about 1000kW

  In the fatigue test, after adjusting the cylindrical column structure model base in advance so that the material dynamic stress amplitude is 370MPa, which exceeds the yield stress of the steel material X46, the center axis returns to the original position. A fatigue test was performed. At this time, the swing test was performed by setting the material mechanical stress range of the cylindrical column structure model base to 1300 MPa. The test results are shown in Table 2.

As shown in Table 2, an H-shaped structure No. 1 that satisfies all the conditions of the present invention. In 3-5, 8, 11, 14-17, the number of repetitions until breakage was 3 million times or more, and sufficient fatigue strength was recognized.
On the other hand, the H-shaped structure No. Nos. 1 and 2 were fractured due to the effect of structural stress concentration in the welded joint between the main plate and the surrounding steel.
Cylindrical structure No. No. 7 broke at the second stage from the bottom of the second weld metal due to insufficient strength of the second weld metal.
Cylindrical structure No. Nos. 9 and 10 were broken at the toe because of the insufficient volume of the second weld metal.
Cylindrical structure No. No. 12 was broken at the third stage from the bottom of the second weld metal due to the lack of the hitting region L.
It broke.
Cylindrical structure No. In No. 13, the radius of curvature R of the hitting trace was small and the stress concentrated, so it broke at the toe.
Cylindrical structure No. No. 18 was broken at the toe because the depth D of the hitting mark was large and the stress was concentrated.
Cylindrical structure No. No. 19 broke at the toe because of the plasticity of the toe due to insufficient strength of the main plate.
Cylindrical structure No. Since No. 20 was not hit, it broke at the toe.
From the above, the effect of the present invention was confirmed.

DESCRIPTION OF SYMBOLS 1 Main plate 2 Sub plate 3 Welded joint 31 1st weld metal 32 2nd weld metal 4 Surrounding steel material 5 Joint welding part 6 and 7 Impact treatment part 8 Toe 9 Step part 10 Impact mark θ Toe angle t Main board plate thickness R Radius of curvature D depth

Claims (2)

Has a welded joint between the main plate and the sub plate, a structure comprising a steel around which are connected with the main plate, 1.2 times the steel yield strength above the surrounding weld metal forming the welded joint above, and the yield strength of the main plate at least three times the area W of the main plate thickness t in the weld metal and the opposite side from the toe of the welded joint is at least 1.5 times the steel surrounding the said welded joint The toe angle θ in the region L of 1/3 or more of the main plate thickness t from the toe to the weld metal side is 20 degrees or less, and the curvature radius R is the main plate thickness t in the stepped portion of the welding in the region L. A structure excellent in fatigue characteristics, characterized in that a striking mark having a depth of 1/20 or more and a depth D of 1 mm or less is formed. The above structure, excellent structure fatigue properties according to claim 1, characterized in that the structures under Ri return load Repetitive.

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