JP6288930B2 - LIGHTING LAMP, LIGHTING DEVICE HAVING LIGHTING LAMP, AND METHOD FOR MANUFACTURING LIGHTING LAMP - Google Patents

LIGHTING LAMP, LIGHTING DEVICE HAVING LIGHTING LAMP, AND METHOD FOR MANUFACTURING LIGHTING LAMP Download PDF

Info

Publication number
JP6288930B2
JP6288930B2 JP2013080181A JP2013080181A JP6288930B2 JP 6288930 B2 JP6288930 B2 JP 6288930B2 JP 2013080181 A JP2013080181 A JP 2013080181A JP 2013080181 A JP2013080181 A JP 2013080181A JP 6288930 B2 JP6288930 B2 JP 6288930B2
Authority
JP
Japan
Prior art keywords
internal space
illumination lamp
electrolytic capacitor
pressure valve
sealing member
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP2013080181A
Other languages
Japanese (ja)
Other versions
JP2014203727A (en
Inventor
快全 田辺
快全 田辺
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsubishi Electric Corp
Mitsubishi Electric Lighting Corp
Original Assignee
Mitsubishi Electric Corp
Mitsubishi Electric Lighting Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsubishi Electric Corp, Mitsubishi Electric Lighting Corp filed Critical Mitsubishi Electric Corp
Priority to JP2013080181A priority Critical patent/JP6288930B2/en
Publication of JP2014203727A publication Critical patent/JP2014203727A/en
Application granted granted Critical
Publication of JP6288930B2 publication Critical patent/JP6288930B2/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Landscapes

  • Non-Portable Lighting Devices Or Systems Thereof (AREA)
  • Arrangement Of Elements, Cooling, Sealing, Or The Like Of Lighting Devices (AREA)

Description

本発明は、照明ランプ、照明ランプを備えた照明装置、および照明ランプの製造方法に関する。   The present invention relates to an illumination lamp, an illumination device including the illumination lamp, and a method for manufacturing the illumination lamp.

従来、電子回路の冷却と絶縁のいずれかまたは両方を目的とした充填部材の充填技術が提案されている。
例えば、「制御基板とは電気的に接続されるとともにケース体内に横置きにして配置される平滑用のコンデンサと、このコンデンサの端部に設けられる防爆弁に対する空間部であり、防爆弁作動機能を確保する手段と、上記ケース体内に樹脂材を充填し、少なくとも上記整流回路とインバータスイッチング回路および上記制御基板を上記ケース体に対して樹脂封止(ポッティング)する樹脂封止手段と」を具備したインバータ制御装置であって、「防爆弁作動機能を確保する手段」として、「コンデンサの周囲を囲んで樹脂材の侵入を阻止する仕切り体」を用いた技術が開示されている(例えば、特許文献1参照)。
Conventionally, a filling member filling technique has been proposed for the purpose of either or both of cooling and insulating an electronic circuit.
For example, “This is the space for the smoothing capacitor that is electrically connected to the control board and placed horizontally in the case body, and the explosion-proof valve provided at the end of this capacitor. And a resin sealing means for filling the case body with a resin material and resin-sealing (potting) at least the rectifier circuit, the inverter switching circuit, and the control board with respect to the case body. In this inverter control device, a technique using a “partition body that surrounds the periphery of the capacitor and prevents the intrusion of the resin material” is disclosed as “a means for ensuring an explosion-proof valve operating function” (for example, a patent Reference 1).

また、「防爆弁を有する入力側平滑電解コンデンサ及び出力側平滑電解コンデンサを備えた電気部品が搭載された回路用基板をケースに収納し、前記ケース内に溶融したモールド用樹脂を充填させて前記電気部品をモールド被覆形成したスイッチング直流電源」であって、「平滑電解コンデンサの筒状部の側面を一括するように設けられると共に、上端が前記平滑電解コンデンサの上面部より高くなるようにバリアが形成」されたものが開示されている(例えば、特許文献2参照)。   Further, “a circuit board on which electrical components including an input-side smooth electrolytic capacitor and an output-side smooth electrolytic capacitor having explosion-proof valves are placed in a case, and a molten mold resin is filled in the case, A switching DC power supply in which electrical components are molded and formed, wherein the barrier is provided such that the side surface of the cylindrical portion of the smooth electrolytic capacitor is integrated and the upper end is higher than the upper surface portion of the smooth electrolytic capacitor. What is formed "is disclosed (for example, see Patent Document 2).

また、「蛍光ランプを点灯させる点灯回路を構成する複数個の電子部品およびこれらの電子部品が電解コンデンサを中央部に配して実装された回路基板を有し、カバー体内に収容された点灯装置と;点灯装置の複数個の電子部品のうち発熱温度の高い電子部品を被覆するとともに点灯装置の回路基板よりも口金側のカバー体内面ならびに回路基板面に接触するようにカバー体内側に充填され、熱伝導率が0.1W/(m・k)以上である熱伝導性物質と」を具備した電球形蛍光ランプが開示されている(例えば、特許文献3参照)。   Further, "a lighting device having a plurality of electronic components constituting a lighting circuit for lighting a fluorescent lamp and a circuit board on which these electronic components are mounted with an electrolytic capacitor disposed at the center, and housed in the cover body" And covering the inside of the cover body so as to come into contact with the inner surface of the cover body and the circuit board surface of the lighting device while covering the electronic component having a high heat generation temperature among the plurality of electronic components of the lighting device. , And a heat-conductive substance having a thermal conductivity of 0.1 W / (m · k) or more ”is disclosed (for example, see Patent Document 3).

特開2001−041499号公報(請求項1、請求項3、図4、図5、図10)JP 2001-041499 A (Claim 1, Claim 3, FIG. 4, FIG. 5, FIG. 10) 特開2007−274751号公報(請求項1、請求項2、図2)JP 2007-247551 A (Claim 1, Claim 2, FIG. 2) 特許第4421177号公報(請求項1、実施の形態3、図1)Japanese Patent No. 4421177 (Claim 1, Embodiment 3, FIG. 1)

特許文献1、2に記載の構成を用いると、電解コンデンサの圧力弁(防爆弁)の機能を妨げることなく充填部材を充填することが可能となり、電解コンデンサ以外の電気部品を冷却(放熱)することができる。しかしながら、電解コンデンサには充填部材が一切接触していないため、電解コンデンサの冷却(放熱)という観点で課題が残る。
特に特許文献2には、「バリア」が断熱材で形成される旨の記載があり、そうすると電解コンデンサの冷却(放熱)という課題が解決できない。
When the configurations described in Patent Documents 1 and 2 are used, the filling member can be filled without interfering with the function of the pressure valve (explosion proof valve) of the electrolytic capacitor, and electric components other than the electrolytic capacitor are cooled (heat radiation). be able to. However, since the filling member is not in contact with the electrolytic capacitor, there remains a problem from the viewpoint of cooling (heat radiation) of the electrolytic capacitor.
In particular, Patent Document 2 has a description that a “barrier” is formed of a heat insulating material, and thus the problem of cooling (dissipating heat) of the electrolytic capacitor cannot be solved.

また、特許文献1、2に記載の技術は、回路部品が実装された基板及び電解コンデンサがケース内に配設されており、このケースに係る製造コストが増大してしまう。
特に特許文献1に記載の「仕切り体」(の少なくとも一部)は、そのケースを用いることを前提としたものである。したがって、装置の仕様に基づいて選択される電解コンデンサの外形寸法に応じて複数種類のケースを作成する必要があり、製造コストをより増大させる。
Further, in the techniques described in Patent Documents 1 and 2, a substrate on which circuit components are mounted and an electrolytic capacitor are arranged in a case, and the manufacturing cost related to the case increases.
In particular, the “partition body” described in Patent Document 1 (at least a part thereof) is premised on the use of the case. Therefore, it is necessary to create a plurality of types of cases according to the outer dimensions of the electrolytic capacitor selected based on the specifications of the apparatus, which further increases the manufacturing cost.

特許文献3には、電解コンデンサの圧力弁(安全弁)を塞がない程度にシリコーン樹脂を充填する旨の記載があるものの、その具体的な構成には言及されていない。つまり、特許文献3には、電解コンデンサの圧力弁(安全弁)の機能を妨げることなく、電解コンデンサを含む電子部品を冷却(放熱)する具体的な構成が開示されているとはいえない。   In Patent Document 3, there is a description that the silicone resin is filled to such an extent that the pressure valve (safety valve) of the electrolytic capacitor is not blocked, but the specific configuration is not mentioned. That is, it cannot be said that Patent Document 3 discloses a specific configuration for cooling (dissipating heat) an electronic component including an electrolytic capacitor without interfering with the function of the pressure valve (safety valve) of the electrolytic capacitor.

本発明は、上記のような課題を背景としてなされたものであり、電解コンデンサの圧力弁(安全弁及び防爆弁と同義)の機能を妨げることなく、電解コンデンサを含む点灯回路を冷却または絶縁する充填部材を備えた照明ランプ、この照明ランプを備えた照明装置、およびこの照明ランプの製造方法を提供するものである。   The present invention has been made against the background of the problems described above, and is used to cool or insulate a lighting circuit including an electrolytic capacitor without interfering with the function of a pressure valve (synonymous with a safety valve and an explosion-proof valve) of the electrolytic capacitor. Provided are an illumination lamp including a member, an illumination device including the illumination lamp, and a method of manufacturing the illumination lamp.

本発明に係る照明ランプは、光源と、前記光源の出射側を覆い、前記光源から出射される光を透過させる透光性のグローブと、少なくとも電解コンデンサが実装され、口金を経由して供給される商用電力を、前記光源を駆動する駆動電力に変換して前記光源に供給する点灯回路と、内部に前記点灯回路を保持し、前記グローブおよび前記口金と嵌合して内部空間を形成する筐体部と、前記電解コンデンサに取り付けられた状態で前記筐体部に収容されており、前記電解コンデンサの圧力弁を除く外面の少なくとも一部と前記筐体部の内面との間に保持され、前記筐体部の内部空間を、前記圧力弁が内包される第一内部空間と前記圧力弁が内包されない第二内部空間とに分ける封止部材と、前記第二内部空間に充填される熱伝導性の充填部材とを備えたものである。 An illumination lamp according to the present invention is provided with a light source, a translucent glove that covers an emission side of the light source, and transmits light emitted from the light source, and at least an electrolytic capacitor, and is supplied via a base. A lighting circuit that converts commercial power to drive power for driving the light source and supplies the light source to the light source, and a housing that holds the lighting circuit inside and fits the globe and the base to form an internal space. A body part, and is housed in the housing part in a state attached to the electrolytic capacitor, and is held between at least a part of the outer surface excluding the pressure valve of the electrolytic capacitor and the inner surface of the housing part, A sealing member that divides the internal space of the housing into a first internal space in which the pressure valve is included and a second internal space in which the pressure valve is not included, and heat conduction that is filled in the second internal space With filling material It includes those were.

本発明に係る照明装置は、前記照明ランプを備えたものである。   An illumination device according to the present invention includes the illumination lamp.

本発明に係る照明ランプの製造方法は、光源と、前記光源の出射側を覆い、前記光源から出射される光を透過させる透光性のグローブと、少なくとも電解コンデンサが実装され、口金を経由して供給される商用電力を、前記光源を駆動する駆動電力に変換して前記光源に供給する点灯回路と、内部に前記点灯回路を保持し、前記グローブおよび前記口金と嵌合して内部空間を形成する筐体部と、前記筐体部の内部空間の前記点灯回路の周囲に充填される熱伝導性の充填部材とを備える照明ランプの製造方法であって、前記電解コンデンサに封止部材を取り付ける工程と、前記電解コンデンサの圧力弁を除く外面の少なくとも一部と前記筐体部の内面とで、前記封止部材を保持し、前記封止部材を境界として、前記筐体部の内部空間を前記電解コンデンサの圧力弁が内包される第一内部空間と第二内部空間とに分ける工程と、前記第二内部空間に、前記充填部材を充填する工程とを有するものである。 An illumination lamp manufacturing method according to the present invention includes a light source, a translucent glove that covers an emission side of the light source and transmits light emitted from the light source, and at least an electrolytic capacitor. The commercial power supplied is converted into drive power for driving the light source and supplied to the light source, the lighting circuit is held inside, and the glove and the base are fitted to form an internal space. An illumination lamp manufacturing method comprising: a housing part to be formed; and a thermally conductive filling member filled around the lighting circuit in the internal space of the housing part , the sealing member being provided on the electrolytic capacitor in the process of attaching, at least a portion the inner surface of the housing portion of the outer surface except for the pressure valve of the electrolytic capacitor, holding the sealing member, the sealing member as a boundary, the interior space of the housing portion The electrolysis A step of separating into a first internal space and a second internal space pressure valve of capacitors are contained in the second internal space, and a step of filling the filling member.

本発明によれば、電解コンデンサの圧力弁の機能を妨げることなく、筐体部内の点灯回路の周囲に充填部材を充填することができる。   According to the present invention, the filling member can be filled around the lighting circuit in the casing without interfering with the function of the pressure valve of the electrolytic capacitor.

実施の形態1の照明ランプの主要部の構成を示す断面図である。FIG. 3 is a cross-sectional view illustrating a configuration of a main part of the illumination lamp according to the first embodiment. 実施の形態1に係る照明装置の主要部の拡大断面図である。3 is an enlarged cross-sectional view of a main part of the illumination device according to Embodiment 1. FIG. (a)は実施の形態1に係る照明装置の主要部の断面図、(b)は(a)のA−A線における断面図である。(A) is sectional drawing of the principal part of the illuminating device which concerns on Embodiment 1, (b) is sectional drawing in the AA of (a). 実施の形態2に係る照明ランプの主要部の構成を示す断面図である。6 is a cross-sectional view showing a configuration of a main part of an illumination lamp according to Embodiment 2. FIG. 実施の形態3に係る照明ランプの主要部の構成を示す断面図である。6 is a cross-sectional view showing a configuration of a main part of an illumination lamp according to Embodiment 3. FIG. 実施の形態4に係る照明ランプの主要部の構成を示す断面図である。6 is a cross-sectional view showing a configuration of a main part of an illumination lamp according to Embodiment 4. FIG. 実施の形態1〜実施の形態4に係る照明ランプが適用された照明装置の構成を示す断面図である。It is sectional drawing which shows the structure of the illuminating device to which the illumination lamp which concerns on Embodiment 1- Embodiment 4 was applied.

以下、本発明の実施の形態を、図面に基づいて説明する。なお、以下に示す図面の形態によって本発明が限定されるものではない。また、各図において、同一の構成には同一の符号を付している。   Hereinafter, embodiments of the present invention will be described with reference to the drawings. In addition, this invention is not limited by the form of drawing shown below. Moreover, in each figure, the same code | symbol is attached | subjected to the same structure.

実施の形態1.
図1は、実施の形態1の照明ランプの主要部の構成を示す断面図である。
図1に示すように、照明ランプ100は、光源1、グローブ2、筐体部3、口金部4、および点灯回路5を有する電球形の照明ランプである。
Embodiment 1 FIG.
FIG. 1 is a cross-sectional view illustrating a configuration of a main part of the illumination lamp according to the first embodiment.
As shown in FIG. 1, the illumination lamp 100 is a light bulb-shaped illumination lamp having a light source 1, a globe 2, a housing part 3, a base part 4, and a lighting circuit 5.

実施の形態1において、光源1は、発光手段である発光ダイオード(Light Emitting Diode。以下、LED)10と、LED10が実装されるLED基板11とを備えている。光源1の構成要素には、LED10とLED基板11のほか、点灯回路5と電気的に接続され駆動電力を点灯回路5から光源1に伝達するワイヤーハーネスやコネクタなどの配線部材(図示せず)、LED基板11を筐体部3に取り付ける螺子などの取り付け部材(図示せず)、および照明ランプ100の設計仕様に応じて必要となる電子部品などが含まれる。   In the first embodiment, the light source 1 includes a light emitting diode (hereinafter referred to as an LED) 10 that is a light emitting means, and an LED substrate 11 on which the LED 10 is mounted. In addition to the LED 10 and the LED substrate 11, the components of the light source 1 include wiring members (not shown) such as a wire harness and a connector that are electrically connected to the lighting circuit 5 and transmit drive power from the lighting circuit 5 to the light source 1. In addition, an attachment member (not shown) such as a screw for attaching the LED substrate 11 to the housing unit 3, and electronic components required according to the design specifications of the illumination lamp 100 are included.

グローブ2は、例えばガラスや樹脂などの光源1から出射される光が透過する素材(透光性を有する素材)で構成され、光源1の光の出射側を覆うように配設されている。グローブ2を構成する樹脂としては、例えばポリカーボネートやアクリルなどが製品仕様に応じて選択される。グローブ2は、図1の例では、外形が曲面形状である。グローブ2は、透光性を有し光源1から出射される光を透過させるとともに、照明ランプ100の仕様に応じて、光を拡散、集光、反射させる機能を併せ持つ。これらの機能は、グローブ2の基材であるガラスまたは樹脂を成形する際に拡散層(あるいは面)、レンズ、反射層(あるいは面)などを形成して基材自身で直接的に実現してもよいし、基材の表面にそれらの機能を実現する別部材を組み合わせて構成してもよい。   The globe 2 is made of a material that transmits light emitted from the light source 1 such as glass or resin (a material having translucency), and is disposed so as to cover the light emission side of the light source 1. As the resin constituting the globe 2, for example, polycarbonate or acrylic is selected according to product specifications. In the example of FIG. 1, the globe 2 has a curved outer shape. The globe 2 transmits light emitted from the light source 1 and has a function of diffusing, condensing, and reflecting light according to the specifications of the illumination lamp 100. These functions are realized directly by the base material itself by forming a diffusion layer (or surface), a lens, a reflective layer (or surface), etc. when the glass or resin that is the base material of the globe 2 is molded. Alternatively, another member that realizes these functions may be combined on the surface of the base material.

筐体部3は、内部に点灯回路5を収納する樹脂筐体30と、樹脂筐体30の外側に取り付けられる金属筐体31とを備える。樹脂筐体30は、プラスチックなどの合成樹脂素材を用いて成形される。樹脂筐体30は、内部に空間を有するとともに、点灯回路5が挿入される開口部が形成されている。樹脂筐体30の内部には、点灯回路5が有する回路部品50の回路基板502を保持する保持構造(図示せず)が形成されている。樹脂筐体30の内面と、点灯回路5が具備する回路部品50との間には、保持構造によって保持される回路基板502を除いて、所定の間隙が形成されている。つまり、回路部品50に機械的応力が加わらないように、点灯回路5は樹脂筐体30の内部空間に内包保持されている。   The casing unit 3 includes a resin casing 30 that houses the lighting circuit 5 therein, and a metal casing 31 that is attached to the outside of the resin casing 30. The resin casing 30 is molded using a synthetic resin material such as plastic. The resin casing 30 has a space inside and an opening into which the lighting circuit 5 is inserted. A holding structure (not shown) for holding the circuit board 502 of the circuit component 50 included in the lighting circuit 5 is formed inside the resin casing 30. A predetermined gap is formed between the inner surface of the resin casing 30 and the circuit component 50 included in the lighting circuit 5 except for the circuit board 502 held by the holding structure. That is, the lighting circuit 5 is contained and held in the internal space of the resin casing 30 so that mechanical stress is not applied to the circuit component 50.

口金部4は、一端が照明器具(例えばソケット。図示せず。)に嵌合する構造を有しており、照明器具経由で商用電力を照明ランプ100に入力する入力端である。また、口金部4の他端は、筐体部3に嵌合し、商用電源は口金部4を介して点灯回路5に供給される。   The base part 4 has a structure in which one end is fitted to a lighting fixture (for example, a socket, not shown), and is an input end for inputting commercial power to the lighting lamp 100 via the lighting fixture. Further, the other end of the base part 4 is fitted into the casing part 3, and commercial power is supplied to the lighting circuit 5 through the base part 4.

図1の例では、金属筐体31の口金部4とは反対側の端面に光源1が取り付けられており、この光源1の光の出射面を覆うようにして金属筐体31にグローブ2が取り付けられる。樹脂筐体30および金属筐体31を有する筐体部3とグローブ2とが組み合わさると、これらは全体として電球形の外形をなす。また、筐体部3は、一端側においてグローブ2と嵌合するとともに、他端側において口金部4と嵌合し、筐体部3の内部には点灯回路5を収容する内部空間を形成される。   In the example of FIG. 1, the light source 1 is attached to the end surface of the metal housing 31 opposite to the base 4, and the globe 2 is attached to the metal housing 31 so as to cover the light emission surface of the light source 1. It is attached. When the casing 3 having the resin casing 30 and the metal casing 31 and the globe 2 are combined, they form a bulb-shaped outer shape as a whole. The casing 3 is fitted with the globe 2 at one end side and fitted with the base part 4 at the other end side, and an inner space for accommodating the lighting circuit 5 is formed inside the casing part 3. The

点灯回路5は、商用電力である交流からLED10を駆動する直流に変換するAC−DCコンバータ回路を有する。点灯回路5は、口金部4から入力された商用電力を、光源1を駆動する駆動電力に変換して、駆動電力を光源1に供給する。好ましくは、点灯回路5は、LED10を安定駆動するために、負荷変動の検出機能、負荷変動に応じてAC−DCコンバータ回路から出力される駆動電流を制御する制御機能、商用電力の供給経路を介して流入および/または流出するノイズを除去または低減するフィルタ機能などをさらに有する。本実施の形態では、点灯回路5が有するこれらの機能を実現する部品のうち、電解コンデンサ501と、少なくともこの電解コンデンサ501が実装される回路基板502とを、回路部品50と総称する。なお、もちろん、この回路部品50に電解コンデンサ501の部品が実装されていてもよい。   The lighting circuit 5 includes an AC-DC converter circuit that converts AC power, which is commercial power, into direct current that drives the LED 10. The lighting circuit 5 converts the commercial power input from the base unit 4 into driving power for driving the light source 1 and supplies the driving power to the light source 1. Preferably, the lighting circuit 5 has a load fluctuation detection function, a control function for controlling the drive current output from the AC-DC converter circuit in accordance with the load fluctuation, and a commercial power supply path in order to drive the LED 10 stably. Further, it has a filter function or the like that removes or reduces noise flowing in and / or out through. In the present embodiment, among the components that realize these functions of the lighting circuit 5, the electrolytic capacitor 501 and at least the circuit board 502 on which the electrolytic capacitor 501 is mounted are collectively referred to as a circuit component 50. Of course, the electrolytic capacitor 501 may be mounted on the circuit component 50.

実施の形態1の照明ランプ100において、電解コンデンサ501は、入力される商用電力を平滑したり、光源1の発光手段であるLED10を駆動するために光源1に供給される駆動電力の脈流を低減したりする機能を有している。光源1に安定した直流電力を供給することにより、安定した発光を実現する効果を奏する。   In the illumination lamp 100 according to the first embodiment, the electrolytic capacitor 501 smoothes the input commercial power or drives the pulsating current of the driving power supplied to the light source 1 to drive the LED 10 that is the light emitting means of the light source 1. It has a function to reduce. By supplying stable direct current power to the light source 1, there is an effect of realizing stable light emission.

電解コンデンサ501の外形寸法は、照明ランプ100の設計仕様に応じて決定される電解コンデンサ501の容量値や電圧仕様などに依存する。   The external dimensions of the electrolytic capacitor 501 depend on the capacitance value and voltage specification of the electrolytic capacitor 501 determined according to the design specification of the illumination lamp 100.

また、実施の形態1の照明ランプ100において、電解コンデンサ501は、筐体部3の内部空間の口金部4側に内包されている。この配置は、照明ランプ100の小型化に伴う寸法上の制約と、主要な発熱源である光源1から離間することによる電解コンデンサ501の動作信頼性を向上させる目的と、を考慮した場合に好適な配置である。   In the illumination lamp 100 of the first embodiment, the electrolytic capacitor 501 is included on the base part 4 side of the internal space of the housing part 3. This arrangement is suitable when considering the dimensional restrictions associated with the miniaturization of the illumination lamp 100 and the purpose of improving the operational reliability of the electrolytic capacitor 501 by being separated from the light source 1 as the main heat source. It is an arrangement.

なお、光源1がLED以外の発光手段を有する構成の場合などは、電解コンデンサ501が別の用途や機能を有する場合もあるが、詳述は割愛する。   In the case where the light source 1 has a light emitting means other than the LED, etc., the electrolytic capacitor 501 may have other uses and functions, but the detailed description is omitted.

図2は、実施の形態1に係る照明装置の主要部の拡大断面図である。
図2に示すように、電解コンデンサ501の端部には、圧力弁9が設けられている。圧力弁9は、例えば高温化などによって電解コンデンサ501の内部の圧力が所定値以上になると開放して、内部のガスを外部に排出する機能を有する。電解コンデンサ501は、この圧力弁9が樹脂筐体30の内面と対向するようにして、樹脂筐体30の内部に収容されている。ここで、樹脂筐体30の内面のうち、圧力弁9と対向する面を、筐体内面301と称する。圧力弁9とこれに対向する樹脂筐体30の筐体内面301との間隙Dは、電解コンデンサ501の圧力弁9の機能を妨げない所定の大きさに設定される。
FIG. 2 is an enlarged cross-sectional view of a main part of the lighting apparatus according to Embodiment 1.
As shown in FIG. 2, a pressure valve 9 is provided at the end of the electrolytic capacitor 501. The pressure valve 9 has a function of opening when the internal pressure of the electrolytic capacitor 501 becomes a predetermined value or more due to, for example, high temperature, and discharging the internal gas to the outside. The electrolytic capacitor 501 is accommodated in the resin casing 30 such that the pressure valve 9 faces the inner surface of the resin casing 30. Here, of the inner surface of the resin housing 30, the surface facing the pressure valve 9 is referred to as a housing inner surface 301. A gap D between the pressure valve 9 and the housing inner surface 301 of the resin housing 30 facing the pressure valve 9 is set to a predetermined size that does not hinder the function of the pressure valve 9 of the electrolytic capacitor 501.

照明ランプ100の製造工程のうち、電解コンデンサ501が実装された点灯回路5を樹脂筐体30の内部に配設する工程においては、筐体内面301と電解コンデンサ501の圧力弁9との間に間隙Dを有するようにして、点灯回路5が設置される。間隙Dの大きさは、電解コンデンサ501の外形寸法や圧力弁9の寸法などの部品仕様と、電解コンデンサ501の回路基板502への載置位置や電解コンデンサ501のリードフォーミング寸法、樹脂筐体30に形成する回路基板502を保持する保持構造など(図示せず)の設計仕様と、を勘案して設定される。   In the process of manufacturing the illumination lamp 100, in the process of disposing the lighting circuit 5 on which the electrolytic capacitor 501 is mounted inside the resin housing 30, the space between the housing inner surface 301 and the pressure valve 9 of the electrolytic capacitor 501 is between. The lighting circuit 5 is installed so as to have the gap D. The size of the gap D depends on component specifications such as the outer dimensions of the electrolytic capacitor 501 and the dimensions of the pressure valve 9, the mounting position of the electrolytic capacitor 501 on the circuit board 502, the lead forming dimensions of the electrolytic capacitor 501, and the resin casing 30. It is set in consideration of design specifications of a holding structure (not shown) for holding the circuit board 502 to be formed.

図3(a)は、実施の形態1に係る照明装置の主要部の断面図、図3(b)は、図3(a)のA−A線における断面図である。
図3(a)および図3(b)に示すように、実施の形態1では、樹脂筐体30の内部は筒状であり、樹脂筐体30の筒状の内周面と、電解コンデンサ501の外周面との間隙には、全周に渡って封止部材7が配設されている。ここで、樹脂筐体30の筒状の内面を筐体内面302と区別して称する。
FIG. 3A is a cross-sectional view of the main part of the lighting apparatus according to Embodiment 1, and FIG. 3B is a cross-sectional view taken along the line AA in FIG.
As shown in FIGS. 3A and 3B, in the first embodiment, the inside of the resin casing 30 is cylindrical, the cylindrical inner peripheral surface of the resin casing 30, and the electrolytic capacitor 501. The sealing member 7 is disposed over the entire circumference in the gap with the outer peripheral surface of the. Here, the cylindrical inner surface of the resin housing 30 is referred to as the housing inner surface 302.

封止部材7は、弾性(体積弾性と形状弾性のいずれかまたは両方)を有する樹脂製のシールである。封止部材7は、電解コンデンサ501の外面のうち圧力弁9を除く外面の少なくとも一部と、樹脂筐体30の筐体内面302との間に保持されており、これらに密着している。図3(b)に示すように、筐体内面302と電解コンデンサ501の外周面との間は、封止部材7で埋められていて隙間がない。   The sealing member 7 is a resin seal having elasticity (either volume elasticity or shape elasticity or both). The sealing member 7 is held between at least a part of the outer surface of the electrolytic capacitor 501 excluding the pressure valve 9 and the housing inner surface 302 of the resin housing 30, and is in close contact with them. As shown in FIG. 3B, the space between the housing inner surface 302 and the outer peripheral surface of the electrolytic capacitor 501 is filled with the sealing member 7 and there is no gap.

封止部材7の具体的構成、および照明ランプ100の製造工程のうち封止部材7を取り付ける工程としては、例えば次のようなものが挙げられる。
例えば、封止部材7はゴム製であり、点灯回路5が筐体部3の内部空間に内包保持される工程よりも前に、封止部材7が電解コンデンサ501に取り付ける工程が設けられる。その後、封止部材7が取り付けられた電解コンデンサ501を含む点灯回路5を、筐体部3の内部空間に収容する工程が設けられ、封止部材7は樹脂筐体30の筐体内面302に密着させられる。
あるいは、封止部材7は、例えばゲル状の硬化性樹脂であって、点灯回路5が筐体部3の内部空間に内包保持される工程の後に、電解コンデンサ501の外面と樹脂筐体30の筐体内面302との間隙部分に封止部材7を充填する工程が設けられる。
なお、封止部材7の具体的な材料は上記のものに限定されない。
Examples of the specific configuration of the sealing member 7 and the step of attaching the sealing member 7 in the manufacturing process of the illumination lamp 100 include the following.
For example, the sealing member 7 is made of rubber, and a step of attaching the sealing member 7 to the electrolytic capacitor 501 is provided before the step of holding the lighting circuit 5 in the internal space of the housing unit 3. Thereafter, a step of accommodating the lighting circuit 5 including the electrolytic capacitor 501 to which the sealing member 7 is attached in the internal space of the casing 3 is provided, and the sealing member 7 is provided on the casing inner surface 302 of the resin casing 30. It can be in close contact.
Alternatively, the sealing member 7 is, for example, a gel-like curable resin, and after the step of holding the lighting circuit 5 in the internal space of the housing portion 3, the outer surface of the electrolytic capacitor 501 and the resin housing 30 are A step of filling the sealing member 7 in a gap with the housing inner surface 302 is provided.
The specific material of the sealing member 7 is not limited to the above.

樹脂筐体30の内部空間は、封止部材7を境界として2つの空間に分離されている。樹脂筐体30の内部空間は、電解コンデンサ501の圧力弁9が内包される空間である第一内部空間12と、第一内部空間12の他方の空間(すなわち、電解コンデンサ501の圧力弁9を内包しない空間)である第二内部空間13とに分離構成される。言い替えると、封止部材7は、樹脂筐体30の内部空間を、電解コンデンサ501の圧力弁9を内包する第一内部空間12と、電解コンデンサ501の圧力弁9を内包しない第二内部空間13とに分離するようにして、設置されている。   The internal space of the resin casing 30 is separated into two spaces with the sealing member 7 as a boundary. The internal space of the resin housing 30 includes a first internal space 12 that is a space in which the pressure valve 9 of the electrolytic capacitor 501 is enclosed, and the other space of the first internal space 12 (that is, the pressure valve 9 of the electrolytic capacitor 501). The second internal space 13 is a space that is not included). In other words, the sealing member 7 includes an internal space of the resin housing 30, a first internal space 12 that contains the pressure valve 9 of the electrolytic capacitor 501, and a second internal space 13 that does not contain the pressure valve 9 of the electrolytic capacitor 501. It is installed so as to be separated.

第二内部空間13内の少なくとも一部には、充填部材6が充填されている。充填部材6は、熱伝導性と絶縁性のいずれかまたは両方の性質を有する材料で構成されている。充填部材6は、図3(a)において封止部材7の紙面上側の第二内部空間13にのみ充填され、第二内部空間13内に配置された点灯回路5の一部の周囲を埋めている。点灯回路5に実装されたAC−DCコンバータ回路の発熱や、光源1から伝達される発熱は、充填部材6から樹脂筐体30や金属筐体31などを経由して、照明ランプ100の外部へ伝達される。すなわち、点灯回路5に実装された回路に接触する充填部材6を設けることで、光源1および点灯回路5の冷却が促進される。   At least a part of the second internal space 13 is filled with the filling member 6. The filling member 6 is made of a material having either or both of thermal conductivity and insulating properties. The filling member 6 is filled only in the second internal space 13 above the paper surface of the sealing member 7 in FIG. 3A, and fills the periphery of a part of the lighting circuit 5 arranged in the second internal space 13. Yes. The heat generated by the AC-DC converter circuit mounted on the lighting circuit 5 and the heat generated from the light source 1 are transferred from the filling member 6 to the outside of the illumination lamp 100 via the resin housing 30 and the metal housing 31. Communicated. That is, the cooling of the light source 1 and the lighting circuit 5 is promoted by providing the filling member 6 in contact with the circuit mounted on the lighting circuit 5.

充填部材6は、点灯回路5が筐体部3内に収容される工程、および電解コンデンサ501の外面と樹脂筐体30の筐体内面302との間に封止部材7が取り付けられる工程の後に、第二内部空間13内に充填される。第一内部空間12は、封止部材7を境界として第二内部空間13とは分離されているため、充填部材6は封止部材7を越えて第一内部空間12内に侵入しない。すなわち、第二内部空間13内に充填部材6を充填する工程において第二内部空間13に充填部材6が充填されても、第一内部空間12に内包される電解コンデンサ501の圧力弁9には充填部材6が接触しない。このため、電解コンデンサ501の圧力弁9の機能を充填部材6が妨げることがない。   The filling member 6 is after the step in which the lighting circuit 5 is accommodated in the housing 3 and the step in which the sealing member 7 is attached between the outer surface of the electrolytic capacitor 501 and the housing inner surface 302 of the resin housing 30. The second internal space 13 is filled. Since the first internal space 12 is separated from the second internal space 13 with the sealing member 7 as a boundary, the filling member 6 does not enter the first internal space 12 beyond the sealing member 7. That is, even if the second internal space 13 is filled with the filling member 6 in the step of filling the second internal space 13 with the filling member 6, the pressure valve 9 of the electrolytic capacitor 501 contained in the first internal space 12 The filling member 6 does not contact. For this reason, the filling member 6 does not interfere with the function of the pressure valve 9 of the electrolytic capacitor 501.

なお、封止部材7として発泡ウレタンや発泡エポキシに代表される発泡樹脂を用いると、断熱効果を有する空間の境界として機能する。また、電解コンデンサ501の外面を放熱経路として機能させる必要がなく、電解コンデンサ501と主要な発熱源である光源1に隣接している第二内部空間13との断熱を優先させる場合には、発泡樹脂を用いた境界を第二内部空間13側に配設し、電解コンデンサ501の外面の多くの領域を第一内部空間12に内包させると好適である。   When a foamed resin typified by foamed urethane or foamed epoxy is used as the sealing member 7, it functions as a boundary of a space having a heat insulating effect. In addition, it is not necessary to make the outer surface of the electrolytic capacitor 501 function as a heat dissipation path, and when priority is given to heat insulation between the electrolytic capacitor 501 and the second internal space 13 adjacent to the light source 1 as a main heat generation source, foaming is performed. It is preferable that the boundary using the resin is disposed on the second internal space 13 side, and many regions on the outer surface of the electrolytic capacitor 501 are included in the first internal space 12.

(実施の形態1の効果)
実施の形態1によれば、照明ランプ100の光源1や電解コンデンサ501を含む点灯回路5の周囲にこれを冷却する充填部材6が充填されても、充填部材6は封止部材7にせき止められて電解コンデンサ501の圧力弁9を内包する第一内部空間12内には侵入しない。このため、電解コンデンサ501の圧力弁9には充填部材6が接触せず、電解コンデンサ501の圧力弁9の機能が妨げられることがない。そして、照明ランプ100の光源1や電解コンデンサ501を含む点灯回路5の周囲に充填部材6を充填しているので、充填部材6の冷却効果を確保できる。したがって、電解コンデンサ501の動作信頼性および寿命が改善できるほか、照明ランプ100の動作品質も確保できる。
(Effect of Embodiment 1)
According to the first embodiment, even if the filling member 6 that cools the lighting circuit 5 including the light source 1 and the electrolytic capacitor 501 of the illumination lamp 100 is filled, the filling member 6 is blocked by the sealing member 7. Therefore, the electrolytic capacitor 501 does not enter the first internal space 12 containing the pressure valve 9. For this reason, the filling member 6 does not contact the pressure valve 9 of the electrolytic capacitor 501, and the function of the pressure valve 9 of the electrolytic capacitor 501 is not hindered. And since the filling member 6 is filled around the lighting circuit 5 including the light source 1 and the electrolytic capacitor 501 of the illumination lamp 100, the cooling effect of the filling member 6 can be secured. Therefore, the operational reliability and life of the electrolytic capacitor 501 can be improved, and the operational quality of the illumination lamp 100 can be ensured.

実施の形態2.
図4は、実施の形態2に係る照明ランプの主要部の構成を示す断面図である。実施の形態2では、前述の実施の形態1との相違点を中心に説明する。
図4に示すように、封止部材7aの外面と接触する樹脂筐体30aの筐体内面302には、凹部303が形成されている。この凹部303は、筐体内面302の径を拡大するように径方向外側に向かって筐体内面302を凹ませて形成されている。樹脂筐体30aの軸方向における凹部303の長さと、封止部材7aの長さとは、概ね一致しており、凹部303に封止部材7aが嵌合している。樹脂筐体30aの軸方向における封止部材7aの両端部は、同じく樹脂筐体30aの軸方向における凹部303の両端部に接触しており、封止部材7aは、凹部303によって軸方向に位置決めされている。
Embodiment 2. FIG.
FIG. 4 is a cross-sectional view showing a configuration of a main part of the illumination lamp according to the second embodiment. In the second embodiment, the difference from the first embodiment will be mainly described.
As shown in FIG. 4, a recess 303 is formed in the housing inner surface 302 of the resin housing 30a that contacts the outer surface of the sealing member 7a. The recess 303 is formed by denting the housing inner surface 302 toward the radially outer side so as to increase the diameter of the housing inner surface 302. The length of the recess 303 in the axial direction of the resin casing 30a and the length of the sealing member 7a are substantially the same, and the sealing member 7a is fitted in the recess 303. Both ends of the sealing member 7a in the axial direction of the resin casing 30a are in contact with both ends of the recess 303 in the axial direction of the resin casing 30a, and the sealing member 7a is positioned in the axial direction by the recess 303. Has been.

前述の実施の形態1では、封止部材7の弾性を利用して封止部材7が樹脂筐体30の筐体内面302に密着する構成であり、封止部材7が取り付けられた樹脂筐体30の第一内部空間12に充填部材6が充填されても封止部材7が移動しないようになっていた。一方、実施の形態2では、実施の形態1と同様に封止部材7aの弾性を利用することに加えて、凹部303と封止部材7aとの嵌合構造によって封止部材7aが樹脂筐体30に取り付けられる。すなわち、凹部303は、封止部材7aの第一内部空間12側への移動を規制する係止部として機能している。   In the first embodiment described above, the sealing member 7 is configured to be in close contact with the inner surface 302 of the resin casing 30 using the elasticity of the sealing member 7, and the resin casing to which the sealing member 7 is attached. Even when the first inner space 12 of 30 is filled with the filling member 6, the sealing member 7 does not move. On the other hand, in the second embodiment, in addition to using the elasticity of the sealing member 7a as in the first embodiment, the sealing member 7a is a resin casing due to the fitting structure of the recess 303 and the sealing member 7a. 30. That is, the concave portion 303 functions as a locking portion that restricts the movement of the sealing member 7a toward the first internal space 12 side.

(実施の形態2の効果)
実施の形態2によれば、照明ランプ100の光源1や電解コンデンサ501を含む点灯回路5の周囲にこれを冷却する充填部材6が充填されても、充填部材6は封止部材7aにせき止められて電解コンデンサ501の圧力弁9を内包する第一内部空間12内には侵入しない。このため、電解コンデンサ501の圧力弁9には充填部材6が接触せず、電解コンデンサ501の圧力弁9の機能が妨げられることがない。そして、照明ランプ100の光源1や電解コンデンサ501を含む点灯回路5の周囲に充填部材6を充填しているので、充填部材6の冷却効果を確保できる。したがって、電解コンデンサ501の動作信頼性および寿命が改善できるほか、照明ランプ100の動作品質も確保できる。
(Effect of Embodiment 2)
According to the second embodiment, even if the filling member 6 for cooling the lighting circuit 5 including the light source 1 and the electrolytic capacitor 501 of the illumination lamp 100 is filled, the filling member 6 is blocked by the sealing member 7a. Therefore, the electrolytic capacitor 501 does not enter the first internal space 12 containing the pressure valve 9. For this reason, the filling member 6 does not contact the pressure valve 9 of the electrolytic capacitor 501, and the function of the pressure valve 9 of the electrolytic capacitor 501 is not hindered. And since the filling member 6 is filled around the lighting circuit 5 including the light source 1 and the electrolytic capacitor 501 of the illumination lamp 100, the cooling effect of the filling member 6 can be secured. Therefore, the operational reliability and life of the electrolytic capacitor 501 can be improved, and the operational quality of the illumination lamp 100 can be ensured.

また、筐体内面302に、封止部材7aの第一内部空間12側への移動を規制する係止部として凹部303を設け、この凹部303に封止部材7aを嵌合させた。このため、封止部材7aが樹脂筐体30に取り付けられた後に、第二内部空間13に充填部材6が充填されて充填部材6からの圧力が封止部材7aに加わっても、封止部材7aが第一内部空間12側に移動することを抑制することができる。したがって、充填部材6が充填されたときの圧力で封止部材7aが圧力弁9側に移動してしまうことによる製造不良を抑制できる。   In addition, a recess 303 is provided on the housing inner surface 302 as a locking portion that restricts the movement of the sealing member 7 a toward the first internal space 12, and the sealing member 7 a is fitted into the recess 303. For this reason, even after the sealing member 7a is attached to the resin casing 30, even if the filling member 6 is filled in the second internal space 13 and the pressure from the filling member 6 is applied to the sealing member 7a, the sealing member It can suppress that 7a moves to the 1st internal space 12 side. Therefore, it is possible to suppress manufacturing defects due to the sealing member 7a moving to the pressure valve 9 side by the pressure when the filling member 6 is filled.

実施の形態3.
図5は、実施の形態3に係る照明ランプの主要部の構成を示す断面図である。実施の形態3では、前述の実施の形態2との相違点を中心に説明する。
図5に示すように、樹脂筐体30bの筐体内面302には、筐体内面302の径方向内側に向かって突出する凸部304が形成されている。凸部304は、第一内部空間12内に位置しており、凸部304の第二内部空間13側の端部に、封止部材7の第一内部空間12側の端部が当接する。封止部材7は、凸部304によって第一内部空間12方向への位置決めがなされている。すなわち、凸部304は、封止部材7の第一内部空間12側への移動を規制する係止部として機能している。
Embodiment 3 FIG.
FIG. 5 is a cross-sectional view showing a configuration of a main part of the illumination lamp according to the third embodiment. In the third embodiment, the description will focus on the differences from the second embodiment.
As shown in FIG. 5, a convex portion 304 is formed on the housing inner surface 302 of the resin housing 30 b so as to protrude radially inward of the housing inner surface 302. The convex portion 304 is located in the first internal space 12, and the end portion on the first internal space 12 side of the sealing member 7 contacts the end portion on the second internal space 13 side of the convex portion 304. The sealing member 7 is positioned in the first internal space 12 direction by the convex portion 304. That is, the convex portion 304 functions as a locking portion that restricts the movement of the sealing member 7 toward the first internal space 12.

(実施の形態3の効果)
実施の形態3によれば、照明ランプ100の光源1や電解コンデンサ501を含む点灯回路5の周囲にこれを冷却する充填部材6が充填されても、充填部材6は封止部材7にせき止められて電解コンデンサ501の圧力弁9を内包する第一内部空間12内には侵入しない。このため、電解コンデンサ501の圧力弁9には充填部材6が接触せず、電解コンデンサ501の圧力弁9の機能が妨げられることがない。そして、照明ランプ100の光源1や電解コンデンサ501を含む点灯回路5の周囲に充填部材6を充填しているので、充填部材6の冷却効果を確保できる。したがって、電解コンデンサ501の動作信頼性および寿命が改善できるほか、照明ランプ100の動作品質も確保できる。
(Effect of Embodiment 3)
According to the third embodiment, even if the surroundings of the lighting circuit 5 including the light source 1 and the electrolytic capacitor 501 of the illumination lamp 100 are filled with the filling member 6 that cools the lighting circuit 5, the filling member 6 is blocked by the sealing member 7. Therefore, the electrolytic capacitor 501 does not enter the first internal space 12 containing the pressure valve 9. For this reason, the filling member 6 does not contact the pressure valve 9 of the electrolytic capacitor 501, and the function of the pressure valve 9 of the electrolytic capacitor 501 is not hindered. And since the filling member 6 is filled around the lighting circuit 5 including the light source 1 and the electrolytic capacitor 501 of the illumination lamp 100, the cooling effect of the filling member 6 can be secured. Therefore, the operational reliability and life of the electrolytic capacitor 501 can be improved, and the operational quality of the illumination lamp 100 can be ensured.

また、筐体内面302に、封止部材7の第一内部空間12側への移動を規制する係止部として、凸部304を設けた。このため、封止部材7が樹脂筐体30に取り付けられた状態で、第二内部空間13に充填部材6が充填されて充填部材6からの圧力が封止部材7に加わったときに、封止部材7が第一内部空間12側に移動することを抑制することができる。したがって、充填部材6が充填されたときの圧力で封止部材7が圧力弁9側に移動してしまうことによる製造不良を抑制できる。   Further, a convex portion 304 is provided on the housing inner surface 302 as a locking portion that restricts the movement of the sealing member 7 toward the first internal space 12. For this reason, when the sealing member 7 is attached to the resin casing 30, the second internal space 13 is filled with the filling member 6 and the pressure from the filling member 6 is applied to the sealing member 7. It can suppress that the stop member 7 moves to the 1st internal space 12 side. Therefore, it is possible to suppress manufacturing defects caused by the sealing member 7 moving to the pressure valve 9 side with the pressure when the filling member 6 is filled.

実施の形態4.
図6は、実施の形態4に係る照明ランプの主要部の構成を示す断面図である。実施の形態4では、前述の実施の形態2との相違点を中心に説明する。
図6に示すように、樹脂筐体30cの筐体内面302には、第二内部空間13側に対して第一内部空間12側の内径の方が小さくなるように段差が形成されている。段差部分を、受部305と称する。この受部305の第二内部空間13側の端部に、封止部材7の第一内部空間12側の端部が当接する。封止部材7は、受部305によって第一内部空間12方向への位置決めがなされている。すなわち、受部305は、封止部材7の第一内部空間12側への移動を規制する係止部として機能している。
Embodiment 4 FIG.
FIG. 6 is a cross-sectional view showing a configuration of a main part of the illumination lamp according to the fourth embodiment. In the fourth embodiment, the description will focus on differences from the second embodiment.
As shown in FIG. 6, a step is formed on the inner surface 302 of the resin casing 30 c so that the inner diameter on the first inner space 12 side is smaller than the second inner space 13 side. The step portion is referred to as a receiving portion 305. The end of the receiving member 305 on the second internal space 13 side is in contact with the end of the sealing member 7 on the first internal space 12 side. The sealing member 7 is positioned in the first internal space 12 direction by the receiving portion 305. That is, the receiving part 305 functions as a locking part that restricts the movement of the sealing member 7 toward the first internal space 12.

(実施の形態4の効果)
実施の形態4によれば、照明ランプ100の光源1や電解コンデンサ501を含む点灯回路5の周囲にこれを冷却する充填部材6が充填されても、充填部材6は封止部材7にせき止められて電解コンデンサ501の圧力弁9を内包する第一内部空間12内には侵入しない。このため、電解コンデンサ501の圧力弁9には充填部材6が接触せず、電解コンデンサ501の圧力弁9の機能が妨げられることがない。そして、照明ランプ100の光源1や電解コンデンサ501を含む点灯回路5の周囲に充填部材6を充填しているので、充填部材6の冷却効果を確保できる。したがって、電解コンデンサ501の動作信頼性および寿命が改善できるほか、照明ランプ100の動作品質も確保できる。
(Effect of Embodiment 4)
According to the fourth embodiment, even if the surroundings of the lighting circuit 5 including the light source 1 and the electrolytic capacitor 501 of the illumination lamp 100 are filled with the filling member 6 that cools the lighting circuit 5, the filling member 6 is blocked by the sealing member 7. Therefore, the electrolytic capacitor 501 does not enter the first internal space 12 containing the pressure valve 9. For this reason, the filling member 6 does not contact the pressure valve 9 of the electrolytic capacitor 501, and the function of the pressure valve 9 of the electrolytic capacitor 501 is not hindered. And since the filling member 6 is filled around the lighting circuit 5 including the light source 1 and the electrolytic capacitor 501 of the illumination lamp 100, the cooling effect of the filling member 6 can be secured. Therefore, the operational reliability and life of the electrolytic capacitor 501 can be improved, and the operational quality of the illumination lamp 100 can be ensured.

また、筐体内面302に、封止部材7の第一内部空間12側への移動を規制する係止部として、段差状の受部305を設けた。このため、封止部材7が樹脂筐体30に取り付けられた状態で、第二内部空間13に充填部材6が充填されて充填部材6からの圧力が封止部材7に加わったときに、封止部材7が第一内部空間12側に移動することを抑制することができる。したがって、充填部材6が充填されたときの圧力で封止部材7が圧力弁9側に移動してしまうことによる製造不良を抑制できる。   In addition, a step-shaped receiving portion 305 is provided on the housing inner surface 302 as a locking portion that restricts the movement of the sealing member 7 toward the first internal space 12. For this reason, when the sealing member 7 is attached to the resin casing 30, the second internal space 13 is filled with the filling member 6 and the pressure from the filling member 6 is applied to the sealing member 7. It can suppress that the stop member 7 moves to the 1st internal space 12 side. Therefore, it is possible to suppress manufacturing defects caused by the sealing member 7 moving to the pressure valve 9 side with the pressure when the filling member 6 is filled.

なお、図3〜図6で示した封止部材の筐体部への取付構造は一例である。封止部材が電解コンデンサの圧力弁を塞がず、電解コンデンサの耐熱性能に見合った電解コンデンサの冷却効果または発熱源からの断熱効果が得られ、圧力弁が収容された第一内部空間に充填部材が侵入しない構成であれば、封止部材の取付構造は任意のものを採用することができる。   In addition, the attachment structure to the housing | casing part of the sealing member shown in FIGS. 3-6 is an example. The sealing member does not block the pressure valve of the electrolytic capacitor, and the cooling effect of the electrolytic capacitor or the heat insulation effect from the heat source corresponding to the heat resistance performance of the electrolytic capacitor is obtained, and the first internal space in which the pressure valve is accommodated is filled As long as the member does not enter, any sealing member mounting structure can be adopted.

また、上記実施の形態1〜実施の形態4では、照明ランプの光源としてLEDを用いた例を示したが、光源はLEDに限定されない。例えば、照明ランプの光源として、レーザーダイオード、有機EL(Electro−Luminescence)、および蛍光ランプのいずれかを用いてもよいし、光を発するものであれば、これら以外のものを用いてもよい。   Moreover, although the example which used LED as a light source of an illumination lamp was shown in the said Embodiment 1-Embodiment 4, a light source is not limited to LED. For example, any of a laser diode, an organic EL (Electro-Luminescence), and a fluorescent lamp may be used as the light source of the illumination lamp, and other than these may be used as long as they emit light.

また、上記実施の形態1〜実施の形態4で示した照明ランプは、この照明ランプの口金に嵌合するソケットおよび1つあるいは複数の照明ランプを収容する筐体と組み合わされて、照明装置を構成することができる。図7は、実施の形態1〜実施の形態4に係る照明ランプが適用された照明装置の構成を示す断面図である。図7に示すように、照明装置150は、照明ランプ100を内包する器具本体151と、照明ランプ100の口金部4(図1参照)が取り付けられるソケット152と、器具本体151内に設けられ照明ランプ100から出射される光を反射するリフレクタ153とを備える。図7に例示する照明装置150は、天井160に形成された開口部に挿入され、天井160側から室内を照明する照明装置である。このような天井取り付け型の照明装置のほか、例えば、壁に設置される照明装置や卓上に載置される照明装置に、実施の形態1〜実施の形態4で示した照明ランプを適用することができる。   In addition, the illumination lamp shown in the first to fourth embodiments is combined with a socket that fits into a base of the illumination lamp and a housing that houses one or a plurality of illumination lamps. Can be configured. FIG. 7 is a cross-sectional view illustrating a configuration of an illumination device to which the illumination lamp according to Embodiments 1 to 4 is applied. As shown in FIG. 7, the illumination device 150 includes an appliance main body 151 that contains the illumination lamp 100, a socket 152 to which a cap portion 4 (see FIG. 1) of the illumination lamp 100 is attached, and an illumination provided in the appliance main body 151. And a reflector 153 that reflects light emitted from the lamp 100. The lighting device 150 illustrated in FIG. 7 is a lighting device that is inserted into an opening formed in the ceiling 160 and illuminates the room from the ceiling 160 side. In addition to such a ceiling-mounted illumination device, for example, the illumination lamp shown in Embodiments 1 to 4 is applied to an illumination device installed on a wall or an illumination device placed on a table. Can do.

1 光源、2 グローブ、3 筐体部、4 口金部、5 点灯回路、6 充填部材、7 封止部材、7a 封止部材、9 圧力弁、10 LED、11 LED基板、12 第一内部空間、13 第二内部空間、30 樹脂筐体、30a 樹脂筐体、30b 樹脂筐体、30c 樹脂筐体、31 金属筐体、50 回路部品、100 照明ランプ、150 照明装置、151 器具本体、152 ソケット、153 リフレクタ、160 天井、301 筐体内面、302 筐体内面、303 凹部、304 凸部、305 受部、501 電解コンデンサ、502 回路基板。   DESCRIPTION OF SYMBOLS 1 Light source, 2 Globe, 3 Housing | casing part, 4 nozzle | cap | die part, 5 lighting circuit, 6 filling member, 7 sealing member, 7a sealing member, 9 pressure valve, 10 LED, 11 LED board, 12 1st internal space, 13 Second internal space, 30 Resin casing, 30a Resin casing, 30b Resin casing, 30c Resin casing, 31 Metal casing, 50 Circuit parts, 100 Illumination lamp, 150 Illuminating device, 151 Instrument body, 152 Socket, 153 reflector, 160 ceiling, 301 inner surface of housing, 302 inner surface of housing, 303 concave portion, 304 convex portion, 305 receiving portion, 501 electrolytic capacitor, 502 circuit board.

Claims (13)

光源と、
前記光源の出射側を覆い、前記光源から出射される光を透過させる透光性のグローブと、
少なくとも電解コンデンサが実装され、口金を経由して供給される商用電力を、前記光源を駆動する駆動電力に変換して前記光源に供給する点灯回路と、
内部に前記点灯回路を保持し、前記グローブおよび前記口金と嵌合して内部空間を形成する筐体部と、
前記電解コンデンサに取り付けられた状態で前記筐体部に収容されており、前記電解コンデンサの圧力弁を除く外面の少なくとも一部と前記筐体部の内面との間に保持され、前記筐体部の内部空間を、前記圧力弁が内包される第一内部空間と前記圧力弁が内包されない第二内部空間とに分ける封止部材と、
前記第二内部空間に充填される熱伝導性の充填部材とを備えた
ことを特徴とする照明ランプ。
A light source;
A light-transmitting glove that covers an emission side of the light source and transmits light emitted from the light source;
A lighting circuit in which at least an electrolytic capacitor is mounted and commercial power supplied via a base is converted into driving power for driving the light source and supplied to the light source, and
A housing portion that holds the lighting circuit inside and fits with the globe and the base to form an internal space;
The casing is accommodated in the casing in a state of being attached to the electrolytic capacitor, and is held between at least a part of the outer surface excluding the pressure valve of the electrolytic capacitor and the inner surface of the casing. A sealing member that divides the internal space into a first internal space in which the pressure valve is included and a second internal space in which the pressure valve is not included,
An illumination lamp, comprising: a heat conductive filling member filled in the second internal space.
前記封止部材は、前記点灯回路が前記筐体部に保持された状態で前記圧力弁を除く前記外面の一部と前記筐体部の前記内面との間に保持されるThe sealing member is held between a part of the outer surface excluding the pressure valve and the inner surface of the casing part in a state where the lighting circuit is held by the casing part.
ことを特徴とする請求項1記載の照明ランプ。The illumination lamp according to claim 1.
前記封止部材は弾性を有し、前記圧力弁を除く前記外面の少なくとも一部と、前記筐体部の内面とに密着して、前記筐体部の内部空間を、前記第一内部空間と前記第二内部空間とに分ける
ことを特徴とする請求項1または請求項2に記載の照明ランプ。
The sealing member has elasticity, and at least a portion of said outer surface, except for the pressure valve, in close contact with the inner surface of the casing, the interior space of the housing portion, said first internal space The illumination lamp according to claim 1, wherein the illumination lamp is divided into the second internal space.
前記第一内部空間には、熱伝導性の充填部材が充填されない
ことを特徴とする請求項1請求項3のいずれか一項に記載の照明ランプ。
Wherein the first internal space, the illumination lamp according to any one of claims 1 to 3, thermal conductivity of the filling member is equal to or unfilled.
前記筐体部の内面には、前記封止部材の前記第一内部空間側への移動を規制する係止部が形成されている
ことを特徴とする請求項1〜請求項のいずれか一項に記載の照明ランプ。
Wherein the inner surface of the casing, any one of claims 1 to 4, wherein a locking portion for restricting the movement to the first internal space side of the sealing member is formed The illumination lamp according to item.
前記係止部は、前記筐体部の内部空間の内径を拡大するように凹んだ凹部を有し、
前記凹部の内部に、前記封止部材が嵌合している
ことを特徴とする請求項記載の照明ランプ。
The locking portion has a recessed portion that is recessed so as to expand the inner diameter of the internal space of the housing portion,
The illumination lamp according to claim 5 , wherein the sealing member is fitted in the recess.
前記係止部は、前記筐体部の内面から径方向内側に向かって突出し、前記封止部材の前記第一内部空間側の端部に当接する凸部を有する
ことを特徴とする請求項記載の照明ランプ。
The locking portion, the projecting towards the inner surface of the casing radially inwardly claim characterized by having a contact with the convex portion at an end portion of the first inner space side of the sealing member 5 The described illumination lamp.
前記係止部は、前記第一内部空間の内径が前記第二内部空間の内径よりも小さくなるように前記筐体部の内面に形成された段差状の受部を備え、
前記封止部材の前記第一内部空間側の端部は、前記受部に当接する
ことを特徴とする請求項記載の照明ランプ。
The locking portion includes a stepped receiving portion formed on the inner surface of the housing portion such that the inner diameter of the first inner space is smaller than the inner diameter of the second inner space.
The illumination lamp according to claim 5 , wherein an end of the sealing member on the first internal space side is in contact with the receiving portion.
前記圧力弁と、当該圧力弁と対向する前記筐体部の内面との間には、前記圧力弁の開放を妨げない間隙を有する
ことを特徴とする請求項1〜請求項のいずれか一項に記載の照明ランプ。
And the pressure valve, between the inner surface of the casing to face the pressure valve is any one of claims 1 to 8, characterized in that a gap which does not interfere with the opening of the pressure valve The illumination lamp according to item.
前記電解コンデンサは、前記筐体部の内部空間の前記口金側に内包される
ことを特徴とする請求項1〜請求項のいずれか一項に記載の照明ランプ。
The illumination lamp according to any one of claims 1 to 9 , wherein the electrolytic capacitor is included in the base side of the internal space of the casing.
請求項1〜請求項10のいずれか一項に記載の照明ランプを備えた照明装置。 The illuminating device provided with the illumination lamp as described in any one of Claims 1-10 . 光源と、
前記光源の出射側を覆い、前記光源から出射される光を透過させる透光性のグローブと、
少なくとも電解コンデンサが実装され、口金を経由して供給される商用電力を、前記光源を駆動する駆動電力に変換して前記光源に供給する点灯回路と、
内部に前記点灯回路を保持し、前記グローブおよび前記口金と嵌合して内部空間を形成する筐体部と、
前記筐体部の内部空間の前記点灯回路の周囲に充填される熱伝導性の充填部材とを備える照明ランプの製造方法であって、
前記電解コンデンサに封止部材を取り付ける工程と、
前記電解コンデンサの圧力弁を除く外面の少なくとも一部と前記筐体部の内面とで、前記封止部材を保持し、前記封止部材を境界として、前記筐体部の内部空間を前記電解コンデンサの圧力弁が内包される第一内部空間と第二内部空間とに分ける工程と、
前記第二内部空間に、前記充填部材を充填する工程とを有する
ことを特徴とする照明ランプの製造方法。
A light source;
A light-transmitting glove that covers an emission side of the light source and transmits light emitted from the light source;
A lighting circuit in which at least an electrolytic capacitor is mounted and commercial power supplied via a base is converted into driving power for driving the light source and supplied to the light source, and
A housing portion that holds the lighting circuit inside and fits with the globe and the base to form an internal space;
A heat conductive filling member filled around the lighting circuit in the internal space of the housing part,
Attaching a sealing member to the electrolytic capacitor;
Wherein at least a portion of the outer surface except for the pressure valve of the electrolytic capacitor and the inner surface of the casing, the sealing member holding, the sealing member as a boundary, the electrolytic capacitor of the internal space of the housing portion Dividing the first internal space into which the pressure valve is enclosed and the second internal space;
Filling the second internal space with the filling member. A method of manufacturing an illumination lamp, comprising:
前記圧力弁と、当該圧力弁と対向する前記筐体部の内面との間に、前記圧力弁の開放を妨げない間隙を設けて、前記点灯回路を前記筐体部の内部に配設する工程を有する
ことを特徴とする請求項12記載の照明ランプの製造方法。
A step of disposing the lighting circuit inside the casing by providing a gap between the pressure valve and the inner surface of the casing facing the pressure valve so as not to prevent the pressure valve from being opened; The manufacturing method of the illumination lamp of Claim 12 characterized by the above-mentioned.
JP2013080181A 2013-04-08 2013-04-08 LIGHTING LAMP, LIGHTING DEVICE HAVING LIGHTING LAMP, AND METHOD FOR MANUFACTURING LIGHTING LAMP Expired - Fee Related JP6288930B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2013080181A JP6288930B2 (en) 2013-04-08 2013-04-08 LIGHTING LAMP, LIGHTING DEVICE HAVING LIGHTING LAMP, AND METHOD FOR MANUFACTURING LIGHTING LAMP

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2013080181A JP6288930B2 (en) 2013-04-08 2013-04-08 LIGHTING LAMP, LIGHTING DEVICE HAVING LIGHTING LAMP, AND METHOD FOR MANUFACTURING LIGHTING LAMP

Publications (2)

Publication Number Publication Date
JP2014203727A JP2014203727A (en) 2014-10-27
JP6288930B2 true JP6288930B2 (en) 2018-03-07

Family

ID=52353975

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2013080181A Expired - Fee Related JP6288930B2 (en) 2013-04-08 2013-04-08 LIGHTING LAMP, LIGHTING DEVICE HAVING LIGHTING LAMP, AND METHOD FOR MANUFACTURING LIGHTING LAMP

Country Status (1)

Country Link
JP (1) JP6288930B2 (en)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP7029662B2 (en) * 2018-01-29 2022-03-04 パナソニックIpマネジメント株式会社 lighting equipment
JP7496487B2 (en) * 2019-10-08 2024-06-07 パナソニックIpマネジメント株式会社 Lighting equipment

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP4421177B2 (en) * 2001-12-27 2010-02-24 東芝ライテック株式会社 Light bulb-type fluorescent lamp and lighting fixture
JP2012146574A (en) * 2011-01-13 2012-08-02 Sharp Corp Lighting system
JP5743191B2 (en) * 2011-03-02 2015-07-01 東芝ライテック株式会社 Lighting device and lighting fixture

Also Published As

Publication number Publication date
JP2014203727A (en) 2014-10-27

Similar Documents

Publication Publication Date Title
US8678618B2 (en) Self-ballasted lamp having a light-transmissive member in contact with light emitting elements and lighting equipment incorporating the same
JP6286480B2 (en) lamp
WO2013069446A1 (en) Lamp
JP4914511B2 (en) Lighting device
WO2011155432A1 (en) Led lamp
JP5681530B2 (en) Emergency lighting equipment
JP2011090843A (en) Lighting apparatus and lighting fixture
JP6288930B2 (en) LIGHTING LAMP, LIGHTING DEVICE HAVING LIGHTING LAMP, AND METHOD FOR MANUFACTURING LIGHTING LAMP
JP5752336B1 (en) LED lamp
JP5534215B2 (en) Lamp device and lighting device
JP6405607B2 (en) Lighting lamp and lighting device
JP2012234628A (en) Led module and lighting system
JP6304946B2 (en) LIGHTING LAMP, LIGHTING DEVICE, AND LIGHTING LAMP MANUFACTURING METHOD
KR20160055467A (en) Liquid cooling type illumination lamp
JP2013093286A (en) Lighting device
JP5679111B2 (en) Lamp apparatus and lighting apparatus
JP6288955B2 (en) Lighting circuit unit, illumination lamp, and illumination device
JP4637268B1 (en) Light bulb lamp
JP7496487B2 (en) Lighting equipment
JP5283765B2 (en) Lighting device
JP2013235741A (en) Bulb type lamp and lighting fixture
JP5132824B2 (en) Lighting device
JP5743062B2 (en) Lamp apparatus and lighting apparatus
JP5660410B2 (en) Lamp device and lighting device
JP5501430B2 (en) Lighting device

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20160322

A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20170123

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20170131

A521 Written amendment

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20170329

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20170815

A521 Written amendment

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20171013

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20180109

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20180206

R150 Certificate of patent or registration of utility model

Ref document number: 6288930

Country of ref document: JP

Free format text: JAPANESE INTERMEDIATE CODE: R150

LAPS Cancellation because of no payment of annual fees