JP6275284B2 - 分子量が制御されたアクリル系接着剤組成物 - Google Patents
分子量が制御されたアクリル系接着剤組成物 Download PDFInfo
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- JP6275284B2 JP6275284B2 JP2016569936A JP2016569936A JP6275284B2 JP 6275284 B2 JP6275284 B2 JP 6275284B2 JP 2016569936 A JP2016569936 A JP 2016569936A JP 2016569936 A JP2016569936 A JP 2016569936A JP 6275284 B2 JP6275284 B2 JP 6275284B2
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- meth
- copolymer
- acrylate
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- monomer
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
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Description
本出願は、2014年5月29日に出願された米国特許仮出願第62/004257号の利益を主張するものであり、その出願の開示内容の全ては、参照により本明細書に組み込まれる。
感圧テープは、家庭及び職場の実質上至る所に存在する。その最も簡単な構成においては、感圧テープは接着剤と裏材とを備え、その全体的な構造は使用温度で粘着性を有し、適度な圧力のみによって各種の基材に接着して結合を形成する。この様式において、感圧テープは、完全で自己完結的な結合システムを構成する。
本開示は、高分子量(メタ)アクリルコポリマー、低分子量(メタ)アクリルコポリマー、架橋した(メタ)アクリルコポリマーの混合物を含む新規接着剤組成物を提供する。
本開示は、低MW溶質コポリマー、高MW溶質コポリマー、モノマー混合物及び架橋剤を含むシロップポリマー組成物を含む、プレ接着剤組成物を提供する。プレ接着剤は、架橋されて感圧性接着剤が形成され得る。
(a)反応率0.1〜25%まで(メタ)アクリレートモノマー混合物を部分的に重合させ、300,000〜3,000,000のMWを有する高MW溶質コポリマー、及び未反応溶媒モノマーを含む、第1シロップコポリマーを生成する工程、
(b)第1シロップに連鎖移動剤及び反応開始剤を添加し、反応率5〜40%まで部分的に重合し、高MW溶質コポリマー、300〜300,000のMWを有する低MW溶質コポリマー、及び未反応溶媒モノマーを含む、第2シロップポリマーを生成する工程、
(c)連鎖移動剤をクエンチし、化合物、架橋剤、光開始剤及び任意で粘着付与剤を第2シロップコポリマーに添加して、プレ接着剤組成物を生成する工程、及び
(d)混合物を光重合して、架橋した接着剤コポリマーを生成する工程、によって調製され得る。
本方法の第1の重合工程では、開始剤がモノマー混合物に付加され、0.1〜25%の反応率まで重合されて、300,000〜3,000,000のMW、好ましくは1,000,000〜2,000,000のMWを有するコポリマーが生成される。反応率とは、モノマーが重合される重量%を指す。モノマー混合物のシロップポリマーへの反応率は、重合媒体の屈折率を測定することによって照射中にモニタすることができる。
上述の過硫酸塩の反応生成物などの酸化還元反応開始剤、及びメタ重亜硫酸ナトリウム及び重亜硫酸ナトリウムからなる群から選択されるような還元剤;並びに4,4’−アゾビス(4−シアノペンタン酸)及びその可溶性塩(例えば、ナトリウム、カリウム)が挙げられるが、これらに限定されない。好ましい水溶性反応開始剤は、過硫酸カリウムである。好適な油溶性反応開始剤としては、VAZO(商標)64(2,2’−アゾビス(イソブチロニトリル))及びVAZO(商標)52(2,2’−アゾビス(2,4−ジメチルペンタンニトリル)(双方ともE.I.du Pont de Nemours Co.から入手可能)などのアゾ化合物、過酸化ベンゾイル及び過酸化ラウロイルなどの過酸化物、並びにこれらの混合物からなる群から選択されるものが挙げられるが、これらに限定されない。好ましい油溶性熱反応開始剤は、(2,2’−アゾビス(イソブチロニトリル))である。
本方法の第2重合工程において、低MWコポリマーを有するシロップポリマー組成物が提供される。工程(a)の第1シロップは、連鎖移動剤及び反応開始剤とともに提供され、重合されて、低MW溶質コポリマー、工程(a)の高MW溶質コポリマー及び未反応モノマーを含む第2のシロップポリマー組成物が生成される。開始剤は、工程(a)に記載される通り、熱又は光開始剤であってよく、光重合と比較して反応後の残渣CTAを低下させるため、熱反応開始剤が好ましい。
アクリレートコポリマー:−CX2−トリアジン−CX2−アクリレートコポリマー(式中、以下で記載されるように、Xはハロゲンである。)を有する架橋したアクリレートコポリマーが生じ得る。
(式中、
Aは、モノ−、ジ−、又はトリハロメチルであって、好ましくはトリクロロメチルであり、
BはA、−N(R1)2、−OR1、R1、L−R増感剤又は−L−RPIであり、ここでR1はH、又は好ましくはアルキル又はアリールであり、
Zは共役発色団、L−R増感剤又は−L−RPIであり、
Lは、共有結合、又は(ヘテロ)ヒドロカルビル基である。)を有する。好ましくは、A及びBはトリハロメチルであり、より好ましくはトリクロロメチルである。
(式中、各R8は、独立して、水素、アルキル、又はアリールであり;R8基の1〜3個は水素である。)のものである。好ましくは、アルキル基及びアルコキシ基は、12個以下の炭素原子を有し、しばしば4個以下の炭素原子を有する。好ましくは、反応時間を短くする傾向があるため、メタ−及び/又はパラ−R8基のうちの1個又は2個はアルコキシである。隣り合ったアルコキシ置換基は、相互接続されて環が形成されもよい。トリアジン成分は、Bull.Chem.Soc.Japan,(42巻,2924頁(1969年))に記載される通り、HClガス、及びAlCl3、AlBr3などのルイス酸の存在下で、トリクロロアセトニトリルとのアリールニトリルの共三量化によって調製され得る。
(式中、各R9は、独立して、水素、アルキル、又はアリールである。)のものである。この式では、R9基は、どちらの縮合環であってもよいことを意味する。好ましくは、光学活性s−トリアジンの成分の任意のアルキル基又はアルコキシ基は、12個以下の炭素原子を有し、2個以下のアルキル基及びアルコキシ基は、6個を超える炭素原子を有する。特定の実施形態では、これらは、4個以下の炭素原子を有し、アルキルは、多くの場合メチル又はエチルであり、アルコキシは、多くの場合メトキシ又はエトキシである。隣り合ったアルコキシ置換基は、相互接続されて環が形成されもよい。トリアジン成分は、Bull.Chem.Soc.Japan,(42巻,2924〜2930頁(1969年))に記載される通り、HClガス、及びAlCl3、AlBr3などのルイス酸の存在下で、トリクロロアセトニトリルとの多核ニトリルの共三量化によって調製され得る。
(式中、
Wは、−O−、−NH−、又は−S−であり、
Zは、(ヘテロ)ヒドロカルビル有機スペーサー基を表し、好ましくは、アルキル、アリール、アラルキル、ヘテロアリールからなる群から選択され、所望により、エステル、アミド、ウレタン、及びウレア官能基を含有し、
xは、少なくとも2、好ましくは2〜6であり、
各R1は、独立して、C1〜C12アルキル、C1〜C12アルキルオキシ、C1〜C12アルキルチオ、アリール、アリールオキシ、アリールチオ、ニトリル及びハライドから選択され、
nは、0〜4である。)の多官能性ベンゾフェノンであり得る。1つの実施形態では、Wは−O−であり、Zは−(CH2)2〜12−であり、nは2である。
(式中、R1は、独立して、C1〜C12アルキル、C1〜C12アルキルオキシ、C1〜C12アルキルチオ、アリール、アリールオキシ、アリールチオ、ニトリル及びハライドから選択される。)のモノベンゾフェノンである。
(式中、各R1は、独立して、C1〜C12アルキル、C1〜C12アルキルオキシ、C1〜C12アルキルチオ、アリール、アリールオキシ、アリールチオ、ニトリル及びハライドから選択され、nは0〜4である。)のものである。
(式中、R1は、独立して、C1〜C12アルキル、C1〜C12アルキルオキシ、C1〜C12アルキルチオ、アリール、アリールオキシ、アリールチオ、ニトリル及びハライドから選択され、nは0〜4である。)のものである。
式中、
X1は、−O−又は−NR3−であり、
R3は、独立して、H又はC1〜C4アルキルであり、
R6は、アクリレート基をPI基と連結する二価結合基であり、及び
PIは以下の構造で表される光開始剤である。
式中、R7は、H又はC1〜C4アルキル基であり、
各R9は、独立して、ヒドロキシル基、フェニル基、C1〜C6アルキル基、又はアルコキシ基である。)このような光開始剤モノマーは、例えば、米国特許第5,902,836号(Babuら)及び同第5,506,279号(Babuら)に記載されている。結合基R6に関する更なる詳細は、本明細書の光開始剤グラフトモノマーの調製方法に関して、及び引用文献において見出され得る。
X1は、O又はNHであり、
pは0又は1であり、
oは0又は1〜5の整数であり、
a、b、及びcは、独立して0又は1であり、
M1は、CH2又はSi(R1)2であり、
M2は、C(R1)2又はSi(R1)2であり、
M3は、−O−、−NH−、−C(O)−、−C(O)O−、−C(O)NH−、又は−OC(O)NH−であり、
各R1は、独立して、H又はC1〜C4アルキル基であり、
Gは、共有結合、−(CH2)d−、又は−(CH2)dO−であり、ここで、dは1〜4、好ましくは1〜2の整数であり、
PI1は、以下の一般式を有する放射線感受性水素引き抜き基である:
[式中、Arは6〜12個の炭素原子を有する置換アレーン、好ましくはベンゼントリイル基であり、
R12は、水素、C1〜C12アルキル基、C1〜C12アルコキシ基、又はフェニル基であり、
R13は、C1〜C6アルキル基、3〜14個の炭素原子を有するシクロアルキル基、又は
分子量測定
ポリマーの重量平均分子量及び分子量分布を、従来のゲル透過クロマトグラフィー(GPC)を使用して測定した。Waters Corporation(Milford,MA)から入手したGPC装置(Alliance System 2695)は、高圧液体クロマトグラフィーポンプ(モデル1515HPLC)、オートサンプラー(モデル717)、UV検出器(モデル2487)、及び屈折率検出器(モデル2414)を備えるものであった。クロマトグラフは、3個のカラム:PLGEL 10μm MIXED−B(300mm×7.5mm X 2ea)、PLGEL 5μm MIXED−D(300mm×7.5mm)、及びPLGEL 10μm guard(50mm×7.5mm)からなるカラムセットを備えるものであった(Varian Inc.(Palo Alto,CA)から入手可能)。
180°の剥離角度における接着剤の剥離接着力試験を、ASTM国際規格D3330−04(2010)、方法Aに記載の手順に概ね従って実施した。
第1重合工程:高MW(「HMW」)プレポリマーシロップの生成
第1工程において、HMWプレポリマーシロップを作製するために、IOA:AA(90:10)又はIOA:CHA:AA(65:30:5)のいずれかの混合物を、米国特許第4,619,979号及び同第4,843,134号(Kotnourら)に概ね記載される連続フリーラジカル重合法に従って、表2で要約される成分(phr=アクリルモノマーの総重量に対する100重量部あたりの部数)を使用して、部分的に重合させた。
第2重合工程において、第1工程の高分子量プレポリマーシロップを、EHMP(連鎖移動剤)と混合し、更にIRG561開始剤と混合した後、米国特許第5,637,646号(Ellis)に概ね記載される通り、バッチ反応器を使用する断熱的な重合法に従って、表3に要約される通りの成分を使用してUV重合させた。
1.
(a)反応率0.1〜25%まで(メタ)アクリレートモノマー混合物を部分的に重合させ、300,000〜3,000,000のMwを有する高Mwの溶質コポリマー及び未反応溶媒モノマーを含む、第1シロップコポリマーを生成する工程と、
(b)第1シロップに連鎖移動剤及び反応開始剤を添加し、部分的に重合させ、前記高Mwの溶質コポリマー、300〜300,000のMwを有する低Mwの溶質コポリマー、及び未反応溶媒モノマーを含む、第2シロップポリマーを生成する工程と、
(c)前記連鎖移動剤をクエンチし、架橋剤、光開始剤及び任意で粘着付与剤を添加し、混合物を光重合して接着剤コポリマーを生成する工程と、を含む、アクリル系接着剤コポリマーの調製方法。
2.工程(a)が、1〜10%の反応率まで部分的に重合する工程を含む、実施形態1に記載の方法。
3.工程(b)が、5〜40%の反応率まで部分的に重合する工程を含む、実施形態1及び2のいずれか一つに記載の方法。
4.工程(b)の前記開始剤が熱開始剤である、実施形態3に記載の方法。
5.工程(b)の前記開始剤が光開始剤である、実施形態3に記載の方法。
6.前記架橋剤が多官能性アクリレートである実施形態1〜5のいずれか一つに記載の方法。
7.前記架橋剤がハロトリアジンである、実施形態1〜5のいずれか一つに記載の方法。
8.前記(メタ)アクリレートモノマー混合物が、
(a)50〜99.9重量部の(メタ)アクリレートエステルモノマーと、
(b)0.1〜15重量部のアクリル酸モノマーと、
(c)0〜50重量部の(他の)極性モノマーと、
を含む、実施形態1〜7のいずれか一つに記載の方法。
9.前記架橋剤が、未反応モノマー100重量部に対して0.05〜1重量部の量である、実施形態1〜8のいずれか一つに記載の方法。
10.工程(c)の前記接着剤コポリマーが、高Mwコポリマー、低Mwコポリマー、及び架橋したアクリレートコポリマーを含む、実施形態1〜9のいずれか一つに記載の方法。
11.工程(a)の部分的な重合が熱重合である、実施形態1に記載の方法。
12.工程(a)の部分的な重合が光重合である、実施形態1に記載の方法。
13.前記架橋剤が水素引き抜き型架橋剤である、実施形態1〜12のいずれか一つに記載の方法。
14.工程(c)の前記接着剤コポリマー生成物が、5〜20重量%の高Mwコポリマー、5〜30重量%の低Mwコポリマー、及び50〜90重量%の架橋したアクリレートコポリマーを含む、実施形態1〜13のいずれか一つに記載の方法。
15.重合工程(b)が断熱的な重合である、実施形態1〜14のいずれか一つに記載の方法。
16.前記架橋剤は重合性水素引き抜き型架橋剤を含む、実施形態1〜15のいずれか一つに記載の方法。
17.実施形態1〜16のいずれか一つに記載の方法によって調製される接着剤組成物。
18.裏材上の、実施形態17に記載の接着剤組成物層を含む接着剤物品。
Claims (13)
- (a)反応率0.1〜25%まで(メタ)アクリレートモノマー混合物を部分的に重合させ、300,000〜3,000,000のMwを有する高Mw溶質コポリマー及び未反応溶媒モノマーを含む、第1シロップコポリマーを生成する工程と、
(b)第1シロップに連鎖移動剤及び反応開始剤を添加し、部分的に重合させ、前記高Mw溶質コポリマー、300〜300,000のMwを有する低Mw溶質コポリマー及び未反応溶媒モノマーを含む、第2シロップポリマーを生成する工程と、
(c)前記連鎖移動剤を不活性化し、架橋剤、光開始剤及び任意で粘着付与剤を添加し、混合物を光重合して接着剤コポリマーを生成する工程と、
を含み、前記(メタ)アクリレートモノマー混合物は、ガラス転移温度が0℃未満である低Tg(メタ)アクリレートモノマーと、酸官能性モノマーを含む、アクリル系接着剤コポリマーの調製方法。 - 前記(メタ)アクリレートモノマー混合物が、さらにガラス転移温度が少なくとも25℃である高Tg(メタ)アクリレートモノマーを含む、請求項1に記載の方法。
- 前記低Tg(メタ)アクリレートモノマー及び前記高Tg(メタ)アクリレートモノマーが、炭素原子を1〜14個含有する非3級アルコールの単量体(メタ)アクリル酸エステルである、請求項1又は2に記載の方法。
- 前記(メタ)アクリレートモノマー混合物が、酸官能性モノマーを、100重量部の総モノマーを基準として0.1〜15重量部の量で含む、請求項1〜3のいずれか一項に記載の方法。
- 前記(メタ)アクリレートモノマー混合物が、前記(メタ)アクリレートモノマーを、100重量部の総モノマーを基準として50〜99.9重量部の量で含む、請求項1〜4のいずれか一項に記載の方法。
- 前記架橋剤が多官能性アクリレートである、請求項1〜5のいずれか一項に記載の方法。
- 前記架橋剤がハロトリアジンである、請求項1〜5のいずれか一項に記載の方法。
- 前記(メタ)アクリレートモノマー混合物が、
(a)50〜99.9重量部の(メタ)アクリレートエステルモノマーと、
(b)0.1〜15重量部のアクリル酸モノマーと、
(c)0〜50重量部の非酸官能性極性モノマーと、を含む、請求項1〜7のいずれか一項に記載の方法。 - 工程(c)の前記接着剤コポリマーが、高Mwコポリマー、低Mwコポリマー及び架橋したアクリレートコポリマーを含む、請求項1〜8のいずれか一項に記載の方法。
- 前記架橋剤が水素引き抜き型架橋剤である、請求項1〜9のいずれか一項に記載の方法。
- 工程(c)の接着剤コポリマー生成物が、5〜20重量%の高Mwコポリマー、5〜30重量%の低Mwコポリマー、及び50〜90重量%の架橋したアクリレートコポリマーを含む、請求項1〜10のいずれか一項に記載の方法。
- 重合工程(b)が断熱的な重合である、請求項1〜11のいずれか一項に記載の方法。
- 前記架橋剤は重合性水素引き抜き型光架橋剤を含む、請求項1〜12のいずれか一項に記載の方法。
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