JP6200955B2 - タービン部品の製造方法 - Google Patents
タービン部品の製造方法 Download PDFInfo
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- JP6200955B2 JP6200955B2 JP2015524280A JP2015524280A JP6200955B2 JP 6200955 B2 JP6200955 B2 JP 6200955B2 JP 2015524280 A JP2015524280 A JP 2015524280A JP 2015524280 A JP2015524280 A JP 2015524280A JP 6200955 B2 JP6200955 B2 JP 6200955B2
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- metal
- base metal
- filling
- region
- metal filler
- Prior art date
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- 238000004519 manufacturing process Methods 0.000 title claims description 12
- 229910052751 metal Inorganic materials 0.000 claims description 39
- 239000002184 metal Substances 0.000 claims description 39
- 239000010953 base metal Substances 0.000 claims description 35
- 239000000945 filler Substances 0.000 claims description 33
- 238000000034 method Methods 0.000 claims description 31
- 238000002485 combustion reaction Methods 0.000 claims description 15
- 239000000463 material Substances 0.000 claims description 14
- 238000003466 welding Methods 0.000 claims description 12
- 229910052721 tungsten Inorganic materials 0.000 claims description 8
- 239000000446 fuel Substances 0.000 claims description 7
- 229910052742 iron Inorganic materials 0.000 claims description 7
- 229910052799 carbon Inorganic materials 0.000 claims description 6
- 229910052804 chromium Inorganic materials 0.000 claims description 6
- 229910052750 molybdenum Inorganic materials 0.000 claims description 6
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 claims description 6
- 239000010937 tungsten Substances 0.000 claims description 6
- 238000005553 drilling Methods 0.000 claims description 5
- 239000000203 mixture Substances 0.000 claims description 4
- 229910052710 silicon Inorganic materials 0.000 claims description 4
- 229910052717 sulfur Inorganic materials 0.000 claims description 4
- 239000012535 impurity Substances 0.000 claims description 3
- 229910052748 manganese Inorganic materials 0.000 claims description 3
- 229910052698 phosphorus Inorganic materials 0.000 claims description 3
- 230000007704 transition Effects 0.000 claims description 3
- 229910052720 vanadium Inorganic materials 0.000 claims description 2
- 238000009412 basement excavation Methods 0.000 claims 2
- 238000010025 steaming Methods 0.000 claims 2
- 206010026749 Mania Diseases 0.000 claims 1
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 11
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 11
- 239000011651 chromium Substances 0.000 description 5
- 239000010941 cobalt Substances 0.000 description 5
- 229910017052 cobalt Inorganic materials 0.000 description 5
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 5
- 229910052759 nickel Inorganic materials 0.000 description 5
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 4
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 4
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 4
- WPBNNNQJVZRUHP-UHFFFAOYSA-L manganese(2+);methyl n-[[2-(methoxycarbonylcarbamothioylamino)phenyl]carbamothioyl]carbamate;n-[2-(sulfidocarbothioylamino)ethyl]carbamodithioate Chemical compound [Mn+2].[S-]C(=S)NCCNC([S-])=S.COC(=O)NC(=S)NC1=CC=CC=C1NC(=S)NC(=O)OC WPBNNNQJVZRUHP-UHFFFAOYSA-L 0.000 description 4
- 239000011733 molybdenum Substances 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 239000010703 silicon Substances 0.000 description 3
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 description 2
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 2
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 229910052796 boron Inorganic materials 0.000 description 2
- 239000011572 manganese Substances 0.000 description 2
- 239000011593 sulfur Substances 0.000 description 2
- 239000010936 titanium Substances 0.000 description 2
- 229910052719 titanium Inorganic materials 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- 238000002679 ablation Methods 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 229910052797 bismuth Inorganic materials 0.000 description 1
- JCXGWMGPZLAOME-UHFFFAOYSA-N bismuth atom Chemical compound [Bi] JCXGWMGPZLAOME-UHFFFAOYSA-N 0.000 description 1
- 238000005219 brazing Methods 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000009760 electrical discharge machining Methods 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 230000000977 initiatory effect Effects 0.000 description 1
- 229910052746 lanthanum Inorganic materials 0.000 description 1
- FZLIPJUXYLNCLC-UHFFFAOYSA-N lanthanum atom Chemical compound [La] FZLIPJUXYLNCLC-UHFFFAOYSA-N 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000002905 metal composite material Substances 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
- B23K35/22—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
- B23K35/24—Selection of soldering or welding materials proper
- B23K35/30—Selection of soldering or welding materials proper with the principal constituent melting at less than 1550 degrees C
- B23K35/3033—Ni as the principal constituent
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K1/00—Soldering, e.g. brazing, or unsoldering
- B23K1/0008—Soldering, e.g. brazing, or unsoldering specially adapted for particular articles or work
- B23K1/0018—Brazing of turbine parts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
- B23K35/22—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
- B23K35/24—Selection of soldering or welding materials proper
- B23K35/30—Selection of soldering or welding materials proper with the principal constituent melting at less than 1550 degrees C
- B23K35/3033—Ni as the principal constituent
- B23K35/304—Ni as the principal constituent with Cr as the next major constituent
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/23—Arc welding or cutting taking account of the properties of the materials to be welded
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/235—Preliminary treatment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P6/00—Restoring or reconditioning objects
- B23P6/002—Repairing turbine components, e.g. moving or stationary blades, rotors
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C19/00—Alloys based on nickel or cobalt
- C22C19/03—Alloys based on nickel or cobalt based on nickel
- C22C19/05—Alloys based on nickel or cobalt based on nickel with chromium
- C22C19/051—Alloys based on nickel or cobalt based on nickel with chromium and Mo or W
- C22C19/056—Alloys based on nickel or cobalt based on nickel with chromium and Mo or W with the maximum Cr content being at least 10% but less than 20%
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M61/00—Fuel-injectors not provided for in groups F02M39/00 - F02M57/00 or F02M67/00
- F02M61/16—Details not provided for in, or of interest apart from, the apparatus of groups F02M61/02 - F02M61/14
- F02M61/18—Injection nozzles, e.g. having valve seats; Details of valve member seated ends, not otherwise provided for
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/001—Turbines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P2700/00—Indexing scheme relating to the articles being treated, e.g. manufactured, repaired, assembled, connected or other operations covered in the subgroups
- B23P2700/13—Parts of turbine combustion chambers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P6/00—Restoring or reconditioning objects
- B23P6/002—Repairing turbine components, e.g. moving or stationary blades, rotors
- B23P6/007—Repairing turbine components, e.g. moving or stationary blades, rotors using only additive methods, e.g. build-up welding
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/12—All metal or with adjacent metals
- Y10T428/12493—Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.]
- Y10T428/12986—Adjacent functionally defined components
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Physics & Mathematics (AREA)
- Plasma & Fusion (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Combustion & Propulsion (AREA)
- General Engineering & Computer Science (AREA)
- Turbine Rotor Nozzle Sealing (AREA)
- Laminated Bodies (AREA)
Description
10 母材金属
101 タービン部品
103 母材金属
104 ステップ
105 充填領域
107 金属充填材
109 ディフューザ
111 燃焼ゾーン
113 疲労特徴部
301 第1の温度に耐性の領域
303 第2の温度に耐性の領域
305 中間温度耐性領域
Claims (14)
- 燃料ノズルチップ、燃焼キャップ組立体及びトランジションピースからなる群から選択される部品の製造方法であって、
部品の母材金属を掘削して充填領域を形成するステップであって、充填領域が燃焼ゾーンと1以上のディフューザとを囲むステップと、
充填領域を金属充填材で充填するステップと
を含んでおり、
金属充填材が、母材金属の母材金属伸び率よりも25%以上大きい金属充填材伸び率を有しており、
金属充填材が、質量で、0.005%のC、0.150%のMn、0.005%のP、0.002%のS、0.03%のSi、15.50%のCr、16.0%のMo、3.50%のW、0.15%のV、0.10%のCo、6.00%のFe、残部のNi及び不可避不純物という組成を有する、方法。 - 充填が溶接による、請求項1記載の方法。
- 溶接がガスタングステンアーク溶接である、請求項2記載の方法。
- 溶接がMIG溶接である、請求項2記載の方法。
- 溶接が摩擦溶接である、請求項2記載の方法。
- 金属充填材が、溶体化焼鈍ミクロ組織を有する、請求項1乃至請求項5のいずれか1項記載の方法。
- 金属充填材伸び率が、2インチ(5.1cm)当たり35%超である、請求項1乃至請求項6のいずれか1項記載の方法。
- 充填領域が、1以上のディフューザを囲む第1のゾーンと燃焼ゾーンを囲む第2のゾーンとの間にあり、第1のゾーンが700〜900°F(371〜482℃)の温度に耐性であり、第2のゾーンが1300〜1500°F(704〜816℃)の温度に耐性である、請求項1乃至請求項7のいずれか1項記載の方法。
- 母材金属の掘削によって除去される領域が健全な材料である、請求項1乃至請求項8のいずれか1項記載の方法。
- 補修領域が母材金属の掘削によって除去され、補修領域が1以上の疲労特徴部を有する、請求項1乃至請求項8のいずれか1項記載の方法。
- 母材金属が鋳造金属又は熱間圧延金属である、請求項1乃至請求項10のいずれか1項記載の方法。
- 部品が燃料ノズルチップであり、充填領域が、燃焼ゾーンを囲むとともに、1以上のディフューザを囲むように部品の表面に沿って複数の方向に延在する、請求項1乃至請求項11のいずれか1項記載の方法。
- 燃料ノズルチップ、燃焼キャップ組立体及びトランジションピースからなる群から選択される部品の製造方法であって、
部品の母材金属を掘削して充填領域を形成するステップであって、充填領域が燃焼ゾーンと1以上のディフューザとを囲むステップと、
充填領域を金属充填材で充填するステップと
を含んでおり、金属充填材が、母材金属の母材金属伸び率よりも25%以上大きい金属充填材伸び率を有しており、金属充填材伸び率が、2インチ(5.1cm)当たり35%超である、方法。 - 部品が燃料ノズルチップであり、充填領域が、燃焼ゾーンを囲むとともに、1以上のディフューザを囲むように部品の表面に沿って複数の方向に延在する、請求項13記載の方法。
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US13/556,681 US9174309B2 (en) | 2012-07-24 | 2012-07-24 | Turbine component and a process of fabricating a turbine component |
US13/556,681 | 2012-07-24 | ||
PCT/US2013/046499 WO2014018192A1 (en) | 2012-07-24 | 2013-06-19 | Turbine component and a process of fabricating a turbine component |
Publications (3)
Publication Number | Publication Date |
---|---|
JP2015524747A JP2015524747A (ja) | 2015-08-27 |
JP2015524747A5 JP2015524747A5 (ja) | 2016-07-28 |
JP6200955B2 true JP6200955B2 (ja) | 2017-09-20 |
Family
ID=48747745
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2015524280A Active JP6200955B2 (ja) | 2012-07-24 | 2013-06-19 | タービン部品の製造方法 |
Country Status (5)
Country | Link |
---|---|
US (1) | US9174309B2 (ja) |
JP (1) | JP6200955B2 (ja) |
DE (1) | DE112013003648T5 (ja) |
GB (1) | GB2520194B (ja) |
WO (1) | WO2014018192A1 (ja) |
Families Citing this family (4)
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US9719420B2 (en) * | 2014-06-02 | 2017-08-01 | General Electric Company | Gas turbine component and process for producing gas turbine component |
CN105945449B (zh) * | 2016-05-25 | 2019-04-26 | 厦门大学 | 镍锰基无硼钎料及其制备方法 |
WO2018162937A1 (en) | 2017-03-07 | 2018-09-13 | Arcelormittal | Resistance spot welding method for joining zinc coated steel sheets |
CN107457478B (zh) * | 2017-09-18 | 2020-04-10 | 上海航天精密机械研究所 | 一种铣槽壁板结构胀焊复合固相扩散连接方法 |
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-
2012
- 2012-07-24 US US13/556,681 patent/US9174309B2/en active Active
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2013
- 2013-06-19 GB GB1500510.1A patent/GB2520194B/en not_active Expired - Fee Related
- 2013-06-19 WO PCT/US2013/046499 patent/WO2014018192A1/en active Application Filing
- 2013-06-19 DE DE201311003648 patent/DE112013003648T5/de active Pending
- 2013-06-19 JP JP2015524280A patent/JP6200955B2/ja active Active
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GB201500510D0 (en) | 2015-02-25 |
GB2520194A (en) | 2015-05-13 |
WO2014018192A1 (en) | 2014-01-30 |
DE112013003648T5 (de) | 2015-04-23 |
GB2520194B (en) | 2018-11-14 |
US20140030548A1 (en) | 2014-01-30 |
US9174309B2 (en) | 2015-11-03 |
JP2015524747A (ja) | 2015-08-27 |
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