JP6192305B2 - Permanent magnet type electromagnetic drive - Google Patents

Permanent magnet type electromagnetic drive Download PDF

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JP6192305B2
JP6192305B2 JP2013020260A JP2013020260A JP6192305B2 JP 6192305 B2 JP6192305 B2 JP 6192305B2 JP 2013020260 A JP2013020260 A JP 2013020260A JP 2013020260 A JP2013020260 A JP 2013020260A JP 6192305 B2 JP6192305 B2 JP 6192305B2
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movable
permanent magnet
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magnetic pole
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JP2014155241A (en
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成浩 山中
成浩 山中
三男 平井
三男 平井
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Sun S Co Ltd
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本発明は、永久磁石を用いた電磁駆動装置に関し、材料試験機、疲労試験機、振動試験機、起振機等における振動発生源としての使用に適した電磁駆動装置に関する。   The present invention relates to an electromagnetic drive device using a permanent magnet, and more particularly to an electromagnetic drive device suitable for use as a vibration generation source in a material tester, a fatigue tester, a vibration tester, a vibration generator, and the like.

材料試験機、疲労試験機、振動試験機、起振機等における振動発生源として、ピストンとシリンダーによる油圧サーボ方式を採用したものが知られている。通常、油圧サーボ方式による材料試験機、疲労試験機等は、構成要素として本体のピストン、シリンダーのほか、電動機を含む油圧ポンプ、油圧タンク等で構成される油圧源、作動油を冷却する為の冷却塔等の冷却装置が必須である。従って、油圧サーボ方式を採用する場合には、ある程度大型の装置でないと設置自体が現実的でなく、小型の装置でも必要以上に大掛かりな装置になりがちである。また、作動油の品質維持を始めとして保守管理面でも大きな負担となる。   As a vibration generation source in a material testing machine, a fatigue testing machine, a vibration testing machine, an exciter, etc., those using a hydraulic servo system using a piston and a cylinder are known. In general, hydraulic servo type material testing machines, fatigue testing machines, etc. are used to cool the hydraulic oil and hydraulic oil consisting of hydraulic pumps, hydraulic tanks, etc., as well as pistons and cylinders of the main body as components. A cooling device such as a cooling tower is essential. Therefore, when the hydraulic servo system is adopted, the installation itself is not realistic unless the device is large to some extent, and even a small device tends to be larger than necessary. Moreover, it becomes a big burden also in terms of maintenance management including the maintenance of the quality of hydraulic oil.

一方、中大型の振動試験機では円形の電磁石型磁気回路を用いた電磁方式が採用されている。円形の電磁石型磁気回路を用いた振動試験機では、磁気を発生させる為、励磁コイルに電流を流す必要がある。その為、電磁石型磁気回路では励磁用電源が必要であり、更に常時冷却が必要である。従って短時間の運転、小パワーの運転においても大風量の冷却用ブロワーを必要とし、冷却用ブロワーの騒音対策も不可避であり、そのための電力消費も無視できない。   On the other hand, medium and large vibration testing machines employ an electromagnetic system using a circular electromagnet magnetic circuit. In a vibration testing machine using a circular electromagnet magnetic circuit, it is necessary to pass a current through an exciting coil in order to generate magnetism. For this reason, an electromagnet magnetic circuit requires an excitation power source and further requires constant cooling. Therefore, a cooling blower with a large air flow is required even for short-time operation and low-power operation, and noise countermeasures for the cooling blower are inevitable, and power consumption for that purpose cannot be ignored.

そこで、本発明の課題は、より推力が大きく且つ出力される加速度波形あるいは変位波形の再現精度の高い永久磁石型電磁駆動装置を提供しようとするものである。   SUMMARY OF THE INVENTION An object of the present invention is to provide a permanent magnet type electromagnetic drive device having a larger thrust and a high reproduction accuracy of an output acceleration waveform or displacement waveform.

本発明の具体的な課題は、漏洩磁束を最小限にする効率的な閉鎖型磁気回路と、最大エネルギー積の高い希土類磁石であるネオジュウム磁石の採用により、従来の永久磁石型電磁駆動装置では実現困難であった長ストローク、且つ大推力の得られる永久磁石型電磁駆動装置を提供しようとするものである。   The specific problem of the present invention is realized in a conventional permanent magnet type electromagnetic drive device by adopting an efficient closed magnetic circuit that minimizes leakage magnetic flux and a neodymium magnet that is a rare earth magnet having a high maximum energy product. It is an object of the present invention to provide a permanent magnet type electromagnetic drive device which can obtain a long stroke and a large thrust which have been difficult.

本発明の態様によれば、磁性体板の片面にブロック状のネオジュウム磁石を複数個整列配置して固定してなり、前記ネオジュウム磁石の磁極面が対向するように組み立てられた一対の永久磁石体と、一対の前記磁性体板の両端の間に介在するように設けられた一対の継鉄と、整列配置された前記複数個のネオジュウム磁石のすべての磁極面を覆うように取り付けられた一対の整磁板と、互いに対向しあう前記一対の永久磁石体における前記複数個のネオジュウム磁石の磁極面の間に介在するように前記一対の継鉄の間に掛け渡された磁性体材料による中心磁極体と、を含む固定部と、前記中心磁極体を内包するように組み立てられた可動線輪を有し、該可動線輪に流れる電流と前記一対の永久磁石体による磁束との相互作用により往復振動するように前記固定部に組み合わされた可動部と、を備えることを特徴とする永久磁石型電磁駆動装置が提供される。   According to an aspect of the present invention, a pair of permanent magnet bodies are assembled such that a plurality of block-shaped neodymium magnets are arranged and fixed on one side of a magnetic plate, and the magnetic pole surfaces of the neodymium magnets are opposed to each other. A pair of yokes provided so as to be interposed between both ends of the pair of magnetic plates, and a pair of poles attached so as to cover all the magnetic pole surfaces of the plurality of neodymium magnets arranged in alignment A magnetic pole material and a central magnetic pole made of a magnetic material spanned between the pair of yokes so as to be interposed between the magnetic pole surfaces of the plurality of neodymium magnets in the pair of permanent magnet bodies facing each other And a fixed part including the movable body, and a movable wire ring assembled so as to contain the central magnetic pole body, and reciprocating due to an interaction between a current flowing through the movable wire ring and a magnetic flux generated by the pair of permanent magnet bodies. Vibrate Wherein a fixing portion combined movable portion, a permanent magnet-type electromagnetic drive device, characterized in that it comprises a are provided so.

上記永久磁石型電磁駆動装置においては、前記一対の永久磁石体の一方において前記ネオジュウム磁石-ギャップ-前記中心磁極体-前記一対の継鉄-一方の前記磁性体板-前記ネオジュウム磁石という一方の磁気回路を形成すると共に、前記一対の永久磁石体の他方においても前記ネオジュウム磁石-ギャップ-前記中心磁極体-前記一対の継鉄-他方の前記磁性体板-前記ネオジュウム磁石という他方の磁気回路を形成し、前記一方の磁気回路の前記ギャップ及び前記他方の磁気回路の前記ギャップ中に挿入された前記可動線輪に内包されている前記中心磁極体の外周全面を電気抵抗の低い金属板で被うことにより、電気的な短絡回路を付加した磁気回路を用いることが望ましい。   In the permanent magnet type electromagnetic drive device, one of the pair of permanent magnet bodies includes one of the neodymium magnet, the gap, the central magnetic pole body, the pair of yokes, the one magnetic plate, and the neodymium magnet. In addition to forming a circuit, the other magnetic circuit of the neodymium magnet, the gap, the central magnetic pole body, the pair of yokes, the other magnetic plate, and the neodymium magnet is formed on the other of the pair of permanent magnet bodies. And covering the entire outer circumference of the central magnetic pole body contained in the movable wire inserted in the gap of the one magnetic circuit and the gap of the other magnetic circuit with a metal plate having a low electrical resistance. Therefore, it is desirable to use a magnetic circuit to which an electrical short circuit is added.

上記永久磁石型電磁駆動装置においてはまた、前記一対の継鉄にそれぞれコラムを取り付け、該一対のコラムの間に前記往復振動方向と同じ方向に延びる案内軸を掛け渡し、該案内軸を前記可動部に設けた軸受で支持することにより前記可動部のガイド機構を構成することが望ましい。   In the permanent magnet type electromagnetic drive device, a column is attached to each of the pair of yokes, a guide shaft extending in the same direction as the reciprocating vibration direction is spanned between the pair of columns, and the guide shaft is moved to the movable portion. It is desirable to constitute the guide mechanism of the movable part by supporting it with a bearing provided in the part.

上記永久磁石型電磁駆動装置においては更に、前記可動線輪に電流を導く為の可動導線として、屈曲性に優れた極細撚り線の樹脂被覆線を適度なピッチでジグザグ状に折り畳み可能に成型し、該折り畳み可能な前記可動導線を、相互摩擦の少ない樹脂で製作した箱状のガイド内に収納した可動導線案内機構を備えることが望ましい。   In the above permanent magnet type electromagnetic drive device, as a movable conducting wire for guiding an electric current to the movable wire ring, a resin coated wire of a very fine stranded wire excellent in flexibility is molded so as to be folded in a zigzag shape at an appropriate pitch. It is desirable to provide a movable lead guide mechanism in which the foldable movable lead is housed in a box-shaped guide made of a resin having little mutual friction.

上記永久磁石型電磁駆動装置においては更に、前記固定部の前部及び後部よりそれぞれ前記可動部を紐状の弾性ゴムで引っ張る構造とすることにより、前記可動部の機械的な零点位置を保持するための中心保持機構を備えることが望ましい。   In the permanent magnet type electromagnetic drive device, the mechanical zero point position of the movable part is maintained by a structure in which the movable part is pulled by a string-like elastic rubber from the front part and the rear part of the fixed part. It is desirable to provide a center holding mechanism for the purpose.

本発明によれば、漏洩磁束を最小限にする効率的な閉鎖型磁気回路と、最大エネルギー積の高い希土類磁石であるネオジュウム磁石の採用により、従来の永久磁石型電磁駆動装置では実現困難であった長ストローク、且つ大推力を発生可能な永久磁石型電磁駆動装置を提供することができる。   According to the present invention, the adoption of an efficient closed magnetic circuit that minimizes leakage magnetic flux and a neodymium magnet, which is a rare earth magnet having a high maximum energy product, is difficult to achieve with a conventional permanent magnet electromagnetic drive device. It is possible to provide a permanent magnet type electromagnetic drive device capable of generating a long stroke and a large thrust.

本発明の実施形態に係る永久磁石型電磁駆動装置の主要部を示した斜視図である。It is the perspective view which showed the principal part of the permanent magnet type electromagnetic drive device which concerns on embodiment of this invention. 図1に示された永久磁石型電磁駆動装置の主要部を、その一部の構成要素を除いて示した斜視図である。It is the perspective view which showed the principal part of the permanent magnet type electromagnetic drive device shown by FIG. 1 except the one part component. 図1に示された永久磁石型電磁駆動装置における可動部を示した斜視図である。It is the perspective view which showed the movable part in the permanent magnet type electromagnetic drive device shown by FIG. 図1に示された永久磁石型電磁駆動装置において固定部となる磁気回路部を示した斜視図である。It is the perspective view which showed the magnetic circuit part used as a fixing | fixed part in the permanent magnet type electromagnetic drive device shown by FIG. 図4に示された磁気回路部を分解して示した斜視図である。FIG. 5 is an exploded perspective view of the magnetic circuit unit shown in FIG. 4. 図4に示された磁気回路部の正面図(図a)、縦断面図(図b)、横断面図(図c)、及び図(c)のD部を拡大して示した図(図d)である。FIG. 4 is a front view (FIG. A), a longitudinal sectional view (FIG. B), a transverse sectional view (FIG. C), and an enlarged view of a D portion of FIG. d). 本発明の実施形態に係る永久磁石型電磁駆動装置の外観図である。1 is an external view of a permanent magnet type electromagnetic drive device according to an embodiment of the present invention.

(発明の概念)
本発明の実施形態を説明する前に、本発明の概念を説明する。
(Concept of invention)
Before describing embodiments of the present invention, the concept of the present invention will be described.

本発明による永久磁石型電磁駆動装置は、閉鎖型磁気回路による固定部と可動線輪による可動部とを含む。特に、永久磁石型電磁駆動装置は、閉鎖型磁気回路を構成するための永久磁石として最大エネルギー積の高い希土類磁石であるネオジュウム磁石を使用することを前提としている。ネオジュウム磁石を採用するに当たり、大型ネオジュウム磁石の製造は技術的に困難である。従って、中型又は大型磁気回路を製作する場合、複数個の小型磁石を並列に並べて固定する事により、中型又は大型の磁石として使用する必要がある。小型磁石を複数個並べて磁気回路を構成した場合、磁石相互の接合部が増え、その接合部に磁束分布の不整脈が現れる。この不整脈は永久磁石型電磁駆動装置の運転時、出力される加速度波形あるいは変位波形の再現精度等に悪影響を及ぼし更には漏洩磁束の増加をもたらす。   The permanent magnet type electromagnetic drive device according to the present invention includes a fixed portion by a closed magnetic circuit and a movable portion by a movable wire ring. In particular, the permanent magnet type electromagnetic drive device is premised on the use of a neodymium magnet, which is a rare earth magnet having a high maximum energy product, as a permanent magnet for constituting a closed magnetic circuit. In adopting a neodymium magnet, it is technically difficult to manufacture a large neodymium magnet. Therefore, when manufacturing a medium-sized or large-sized magnetic circuit, it is necessary to use it as a medium-sized or large-sized magnet by arranging a plurality of small magnets in parallel and fixing them. When a magnetic circuit is configured by arranging a plurality of small magnets, the number of joints between the magnets increases, and an arrhythmia of magnetic flux distribution appears at the joints. The arrhythmia adversely affects the reproduction accuracy of the output acceleration waveform or displacement waveform during operation of the permanent magnet type electromagnetic drive device, and further increases the leakage magnetic flux.

このような不整脈の対策として、1枚の適度な厚さの磁性体板を整磁板として複数の小型磁石の磁極面全体に固定することで不整脈を取り除くようにしている。複数の小型磁石の磁極面全体に固定された整磁板はまた、衝撃及び腐食等に弱いネオジュウム磁石の表面を保護する為にも非常に有効である。   As a countermeasure against such an arrhythmia, the arrhythmia is removed by fixing a magnetic plate having an appropriate thickness as a magnetic shunt plate to the entire magnetic pole surface of a plurality of small magnets. The magnetic shunt plate fixed to the entire magnetic pole face of a plurality of small magnets is also very effective for protecting the surface of a neodymium magnet that is vulnerable to impact and corrosion.

次に、閉鎖型磁気回路における永久磁石の磁極を良導電体の薄板で被覆する事により可動線輪の巻線方向と同方向の短絡回路を形成させ、可動線輪に流れる電流による誘導電流をこの短絡回路に流す事により可動線輪の交流抵抗の一部を打ち消し、駆動電源の負担を低減させる。   Next, a short circuit in the same direction as the winding direction of the movable wire ring is formed by covering the magnetic pole of the permanent magnet in the closed magnetic circuit with a thin plate of a good conductor, and the induced current due to the current flowing in the movable wire ring is reduced. By flowing through this short circuit, a part of the AC resistance of the movable wire ring is canceled, and the burden on the drive power supply is reduced.

本発明による永久磁石型電磁駆動装置の特徴である長ストロークでの運転時、長ストロークで往復運動をする可動線輪に電流を流すに当たり可動導線が必要となる。この可動導線は可動部の動きを妨げる事無く且つ駆動装置内にコンパクトに収納される事が望ましい。本発明による永久磁石型電磁駆動装置では、可動導線として、ナイロン等の樹脂被覆電線で且つ繰返し曲げ応力に強い極細の編素線ケーブルを適度なピッチでジグザグ状に折り畳み可能に加熱成型したケーブルを使用する。特に、この可動導線の設置場所として、固定部の左右両側の少なくとも一方に可動導線の収容場所を確保し、この収容場所には、可動導線の上部側、下部側に対応する箇所にそれぞれ、摩擦の少ない樹脂製の矩形状ポケットのガイドを設置することにより、可動導線がそのガイド内でスムースに伸縮して往復運動可能な可動導線案内機構を構成している。   When operating with a long stroke, which is a feature of the permanent magnet type electromagnetic drive device according to the present invention, a movable conductor is required to pass a current through a movable wire wheel that reciprocates with a long stroke. It is desirable that the movable conductor is housed compactly in the driving device without obstructing the movement of the movable portion. In the permanent magnet type electromagnetic drive device according to the present invention, a cable formed by heat-molding a resin-coated electric wire such as nylon and a very fine braided wire cable resistant to repeated bending stress in a zigzag manner at an appropriate pitch is used as a movable lead. use. In particular, as a place for installing the movable lead, an accommodation place for the movable lead is secured on at least one of the left and right sides of the fixed portion, and the place corresponding to the upper side and the lower side of the movable lead is provided with friction. By installing a guide with a rectangular pocket made of resin with a small amount of resin, a movable lead guide mechanism is constructed that can reciprocate by moving the movable lead smoothly in the guide.

本発明による永久磁石型電磁駆動装置においては、可動部が往復運動を行なうに際し、往復運動のストロークを最大限に発揮させる為、可動部に取付けた変位計の変位信号を可動線輪への入力信号に負帰還させ、閉サーボループ制御系により可動部の機械的中心位置(零点位置)を保持するようにしている。なお、閉サーボループ制御系は本発明の要旨ではないので、図示、説明は省略する。   In the permanent magnet type electromagnetic drive device according to the present invention, when the movable part reciprocates, the displacement signal of the displacement meter attached to the movable part is input to the movable wire wheel in order to maximize the reciprocating stroke. The signal is negatively fed back, and the mechanical center position (zero position) of the movable part is held by a closed servo loop control system. Since the closed servo loop control system is not the gist of the present invention, illustration and description thereof are omitted.

本発明による永久磁石型電磁駆動装置では更に、安全性を確保する為、固定部における前後の固定端を基準点として複数の紐状の弾性ゴムで可動部を引っ張る構成とする事により概略の機械的な中心点(零点)を保持する中心保持機構を採用している。この弾性ゴムの収容場所も、上記可動導線の収容場所と同じ固定部の左右両側に確保している。この事によって停電又はサーボループ内の断線等不測の事態の際も慣性力で可動部が固定部に激突することによる装置又は試料に損傷を与える危険を防止する事ができる。この種の危険防止手段として、従来はストッパー用緩衝ゴム等で衝突エネルギーを吸収する方式が採用されているが、このような方式を本発明による方式と併用する事でより安全な運用が可能となる。   In the permanent magnet type electromagnetic drive device according to the present invention, in order to ensure safety, a general machine is constructed by pulling the movable part with a plurality of string-like elastic rubbers using the fixed ends of the fixed part as front and rear fixed points. A center holding mechanism that holds a typical center point (zero point) is employed. The elastic rubber is accommodated on the left and right sides of the same fixed portion as the movable conductive wire. In this way, it is possible to prevent the risk of damaging the device or the sample due to the movable part colliding with the fixed part due to the inertial force even in the event of an unforeseen situation such as a power failure or disconnection in the servo loop. As this kind of danger prevention means, conventionally, a method of absorbing collision energy with a buffer rubber for a stopper, etc. has been adopted, but by using such a method together with the method according to the present invention, safer operation is possible. Become.

(発明の実施形態)
図1〜図6を参照して、本発明の実施形態に係る永久磁石型電磁駆動装置について説明する。
(Embodiment of the Invention)
With reference to FIGS. 1-6, the permanent magnet type electromagnetic drive device which concerns on embodiment of this invention is demonstrated.

図1は、本発明の実施形態に係る永久磁石型電磁駆動装置を、その外側カバーを取り除いた状態で示している。固定部は、閉鎖型磁気回路10と、その長手方向の両端に固定された前コラム21及び後コラム22と、前コラム21と後コラム22の間に架け渡された案内軸23と、を含む。案内軸23は、後述する可動部の振動に伴う往復動作を案内するためのものであり、図示されている場所と反対側の前コラム21と後コラム22の間にも設けられる。以下では、閉鎖型磁気回路10の長手方向を前後方向、長手方向の両側を前後と呼び、この前後方向と直角な横方向を左右方向、左右方向の両側を左右と呼び、前後方向及び左右方向と直角な方向を上下方向と呼ぶ。   FIG. 1 shows a permanent magnet type electromagnetic drive device according to an embodiment of the present invention with its outer cover removed. The fixing portion includes a closed magnetic circuit 10, front columns 21 and rear columns 22 fixed to both ends in the longitudinal direction, and a guide shaft 23 spanned between the front columns 21 and the rear columns 22. . The guide shaft 23 is used to guide a reciprocating operation associated with vibration of the movable part described later, and is also provided between the front column 21 and the rear column 22 on the opposite side to the illustrated location. Hereinafter, the longitudinal direction of the closed magnetic circuit 10 is referred to as the front-rear direction, both sides of the longitudinal direction are referred to as front-rear, the lateral direction perpendicular to the front-rear direction is referred to as the left-right direction, and both sides in the left-right direction are referred to as left-right. The direction perpendicular to is called the up-down direction.

図2は、図1に示された永久磁石型電磁駆動装置をより理解し易くするために、図1における永久磁石型電磁駆動装置から可動導線31や弾性ゴム32a、32b等の構成要素を取り除いた状態にて示している。   2 removes components such as the movable lead 31 and the elastic rubbers 32a and 32b from the permanent magnet type electromagnetic drive device shown in FIG. 1 in order to facilitate understanding of the permanent magnet type electromagnetic drive device shown in FIG. It shows in the state.

図1、図2を参照して、永久磁石型電磁駆動装置は、上述した固定部と可動部とを含む。可動部は、振動を取り出すための作動片40の両側に脚部41−1、41−2をボルト等で取り付けてなるコ字形状のフレーム41と、このフレーム41の2本の脚部41−1、41−2の開放端側に巻回した可動線輪42と、を含む。脚部41−1、41−2にはそれぞれ、可動線輪42の巻回部を間にした2箇所に、外方に突出した突出部を有し、これら2つの突出部には、案内軸23用の軸受43a、43bを装着している。2つの突出部の近傍にはそれぞれ、それらの上下にピン44a、44bが設けられている。また、前コラム21、後コラム22の左右両側端の上下にもそれぞれ、ピン44a、44bと同様のピン21a、22aが設けられている。前コラム21の上側のピン21aと後コラム22に近い方の上側のピン44bとの間、及び後コラム22の下側のピン22aと前コラム21に近い方の下側のピン44aとの間にはそれぞれ、リング状の弾性ゴム32a、32bを伸ばした状態、つまり引張り力を付与した状態で掛け渡している。   1 and 2, the permanent magnet type electromagnetic drive device includes the above-described fixed portion and movable portion. The movable portion includes a U-shaped frame 41 in which legs 41-1 and 41-2 are attached to both sides of an operating piece 40 for extracting vibrations with bolts and the like, and two legs 41- of the frame 41. 1 and 41-2 and the movable wire ring 42 wound around the open end side. Each of the leg portions 41-1 and 41-2 has projecting portions projecting outward at two places with the winding portion of the movable wire ring 42 therebetween, and these two projecting portions include a guide shaft. 23 bearings 43a and 43b are mounted. In the vicinity of the two protrusions, pins 44a and 44b are respectively provided above and below them. Also, pins 21a and 22a similar to the pins 44a and 44b are provided on the upper and lower sides of the left and right side ends of the front column 21 and the rear column 22, respectively. Between the upper pin 21a of the front column 21 and the upper pin 44b closer to the rear column 22, and between the lower pin 22a of the rear column 22 and the lower pin 44a closer to the front column 21 Each is stretched in a state where the ring-shaped elastic rubbers 32a and 32b are stretched, that is, in a state where a tensile force is applied.

以上の軸受43a、43bや、弾性ゴム32a、32bは、閉鎖型磁気回路10の左右両側、つまり図示されている場所と反対側の前コラム21と後コラム22の間にも設けられる。   The bearings 43a and 43b and the elastic rubbers 32a and 32b are also provided on the left and right sides of the closed magnetic circuit 10, that is, between the front column 21 and the rear column 22 on the opposite side of the illustrated location.

可動線輪42に電力を供給するために、後コラム22から可動線輪42に向けて可動導線31が設けられ、可動線輪42の巻線の始端に接続されている。特に、可動導線31は、可動部の前後方向の振動に伴う往復運動を妨げることなく、かつ可動部の長ストロークを保証しつつ可動線輪42に電力を供給するために、ナイロン等の樹脂被覆電線で且つ繰返し曲げ応力に強い極細の編素線ケーブルを適度なピッチでジグザグ状に折り畳み可能に加熱成型したケーブルを使用するようにしている。   In order to supply electric power to the movable wire ring 42, the movable conductive wire 31 is provided from the rear column 22 toward the movable wire ring 42, and is connected to the starting end of the winding of the movable wire ring 42. In particular, the movable conducting wire 31 is made of a resin coating such as nylon in order to supply electric power to the movable wire ring 42 without interfering with the reciprocating motion associated with the vibration in the front-rear direction of the movable portion and ensuring a long stroke of the movable portion. An extremely fine braided wire cable that is an electric wire and is resistant to repeated bending stress is heat-molded so that it can be folded in a zigzag shape at an appropriate pitch.

また、可動導線31の設置場所には、可動導線31の上部側、下部側に対応する箇所にそれぞれ、摩擦の少ない樹脂製の矩形状ポケットを長手方向に持つガイド45a、45bを設置することにより、可動導線31がガイド45a、45b内でスムースに伸縮して往復運動可能な可動導線案内機構を構成している。   In addition, by installing guides 45a and 45b having rectangular pockets made of resin with little friction in the longitudinal direction at locations corresponding to the upper side and the lower side of the movable lead 31 at the place where the movable lead 31 is installed, respectively. The movable conducting wire 31 constitutes a movable conducting guide mechanism capable of reciprocating by smoothly expanding and contracting in the guides 45a and 45b.

可動線輪42の終端に接続した可動導線は、図示されている可動導線31と並行するように可動導線31と同じ側に設置されても良いが、可動部の振動に伴う往復運動のバランスを考慮すると、軸受や弾性ゴムと同様、閉鎖型磁気回路10の左右両側、つまり図示されている場所と反対側に設けられるのが好ましい。   The movable lead wire connected to the end of the movable wire ring 42 may be installed on the same side as the movable lead wire 31 so as to be parallel to the illustrated movable lead wire 31, but the balance of the reciprocating motion accompanying the vibration of the movable part is balanced. In consideration, like the bearing and the elastic rubber, it is preferably provided on the left and right sides of the closed magnetic circuit 10, that is, on the opposite side to the illustrated location.

図3は、図2に示されている永久磁石型電磁駆動装置における可動部を取外して示している。   FIG. 3 shows the movable part removed from the permanent magnet type electromagnetic drive shown in FIG.

図4は、図2に示されている永久磁石型電磁駆動装置における固定部のうち、閉鎖型磁気回路10を取外して示した図であり、図5は閉鎖型磁気回路10の分解斜視図である。更に、図6(a)は閉鎖型磁気回路10の正面図、図6(b)は図6(a)のA-A'断面矢視図、図6(c)は図6(a)のB-B'断面矢視図、図6(d)は図6(b)のD部を拡大して示した図である。なお、図6(a)のC-C'断面矢視は、B-B'断面矢視と実質的に同じとなるので図示は省略する。   FIG. 4 is a view showing the closed magnetic circuit 10 removed from the fixed portion in the permanent magnet type electromagnetic drive device shown in FIG. 2, and FIG. 5 is an exploded perspective view of the closed magnetic circuit 10. is there. 6 (a) is a front view of the closed magnetic circuit 10, FIG. 6 (b) is a cross-sectional view taken along the line AA 'of FIG. 6 (a), and FIG. 6 (c) is a diagram of FIG. 6 (a). FIG. 6 (d) is an enlarged view of a portion D in FIG. 6 (b). 6A is substantially the same as the arrow along the BB ′ section, and is not shown.

図4〜図6を参照して、閉鎖型磁気回路10は、上磁極板11、下磁極板12、これらの上磁極板11と下磁極板12の前端、後端にそれぞれ介在するように設けられた継鉄13、14、継鉄13、14の間に掛け渡された中心磁極体15、上磁極板11の下面に前後左右に並ぶように設けられたブロック状の複数のネオジュウム磁石16a、下磁極板12の上面に、ネオジュウム磁石16aと同じ配列パターンで前後左右に並ぶように設けられたブロック状の複数のネオジュウム磁石16bを含む。上磁極板11、下磁極板12、継鉄13、14、中心磁極体15は、いずれも磁性体材料で作られる。ネオジュウム磁石16a、16bはそれぞれ、N極が中心磁極体15に対して所定のギャップをおいて対向するように配置される。ネオジュウム磁石16a、16bの磁極端面にはそれぞれ整磁板17a、17bが取り付けられている。一方、中心磁極体15の周囲には、その上下左右の4つの面を被覆するように、電気抵抗の小さな良導体によるショートリング18が巻かれている。その結果、閉鎖型磁気回路10には、図6(a)に矢印で示す磁束流による、ネオジュウム磁石16a-中心磁極体15-継鉄14及び15-上磁極板11-ネオジュウム磁石16aの磁気回路と、ネオジュウム磁石16b-中心磁極体15-継鉄14及び15-下磁極板12-ネオジュウム磁石16bの磁気回路と、が形成される。なお、ネオジュウム磁石16a、16bと中心磁極体15との間のギャップは、ネオジュウム磁石16a、16bの磁極端面と中心磁極体15の端面との間の距離から、整磁板17a(17b)とショートリング18の厚さを差し引いた値で規定される。   4 to 6, the closed magnetic circuit 10 is provided so as to be interposed between the upper magnetic pole plate 11, the lower magnetic pole plate 12, and the front and rear ends of the upper magnetic pole plate 11 and the lower magnetic pole plate 12, respectively. A plurality of block-shaped neodymium magnets 16a provided on the lower surface of the upper magnetic pole plate 11 so as to be lined up in the front-rear and left-right directions, The lower magnetic pole plate 12 includes a plurality of block-like neodymium magnets 16b provided on the upper surface of the lower magnetic pole plate 12 so as to be arranged in the front-rear and left-right directions in the same arrangement pattern as the neodymium magnets 16a. The upper magnetic pole plate 11, the lower magnetic pole plate 12, the yokes 13 and 14, and the central magnetic pole body 15 are all made of a magnetic material. The neodymium magnets 16 a and 16 b are arranged so that the N pole faces the central magnetic pole body 15 with a predetermined gap. Magnetic shunt plates 17a and 17b are attached to the magnetic pole end faces of the neodymium magnets 16a and 16b, respectively. On the other hand, a short ring 18 made of a good conductor having a small electric resistance is wound around the central magnetic pole body 15 so as to cover the four surfaces of the upper, lower, left and right sides. As a result, the closed magnetic circuit 10 includes a neodymium magnet 16a-central magnetic pole body 15- yoke 14 and 15-upper magnetic pole plate 11-neodium magnet 16a magnetic circuit by a magnetic flux flow indicated by an arrow in FIG. And a neodymium magnet 16b-a central magnetic pole body 15-a yoke 14 and a 15-lower magnetic pole plate 12-a neodymium magnet 16b magnetic circuit. The gap between the neodymium magnets 16a and 16b and the central magnetic pole body 15 is short-circuited with the magnetic shunt plate 17a (17b) from the distance between the magnetic pole end face of the neodymium magnets 16a and 16b and the end face of the central magnetic pole body 15. It is defined by a value obtained by subtracting the thickness of the ring 18.

上磁極板11、下磁極板12、継鉄13、14、中心磁極体15の組立てにはボルトが用いられ、ネオジュウム磁石16a、16bの取付けには接着剤が用いられる。   Bolts are used to assemble the upper magnetic pole plate 11, the lower magnetic pole plate 12, the yokes 13 and 14, and the central magnetic pole body 15, and an adhesive is used to attach the neodymium magnets 16a and 16b.

図1、図2に戻って、永久磁石型電磁駆動装置の可動部は、可動線輪42の線輪内空間を閉鎖型磁気回路10の中心磁極体15が挿通するように固定部に装着される。その結果、ネオジュウム磁石16a、16bと中心磁極体15との間のギャップには、可動線輪42が介在することになる。   Returning to FIGS. 1 and 2, the movable part of the permanent magnet type electromagnetic drive device is mounted on the fixed part so that the central magnetic pole body 15 of the closed magnetic circuit 10 is inserted through the space inside the wire ring of the movable wire ring 42. The As a result, the movable wire ring 42 is interposed in the gap between the neodymium magnets 16 a and 16 b and the central magnetic pole body 15.

以下に、可動部と固定部の組立て作業の一例を説明する。   Below, an example of the assembly operation | work of a movable part and a fixed part is demonstrated.

(1)図3に示す可動部と図4に示す閉鎖型磁気回路を用意する。図3には説明を理解し易くするために案内軸23が示されているが、案内軸23は本組立て作業の後に取り付けられる。   (1) A movable part shown in FIG. 3 and a closed magnetic circuit shown in FIG. 4 are prepared. Although a guide shaft 23 is shown in FIG. 3 for easy understanding of the explanation, the guide shaft 23 is attached after the main assembly operation.

(2)可動線輪42内にショートリング18を巻回した中心磁極体15を通すために、継鉄13を上磁極板11、下磁極板12から取外す。この時、上磁極板11、下磁極板12はそれぞれ、図4に示す間隔を維持できるように保持治具で保持されている。また継鉄13の取外しに際しては、上磁極板11、下磁極板12に取り付けられたネオジュウム磁石16a、16bによる大きな吸引力が作用しているので、この吸引力を上回る引抜き力を持つ治具で継鉄13の引抜きが行われる。継鉄13を取外した後は、上磁極板11と下磁極板12の前端間に作用している大きな吸引力で上磁極板11と下磁極板12の間の間隔が狭くならないように上記保持治具による保持が維持されている。取外された継鉄13は一時、別場所に置かれる。   (2) The yoke 13 is removed from the upper magnetic pole plate 11 and the lower magnetic pole plate 12 so that the central magnetic pole body 15 around which the short ring 18 is wound is passed through the movable wire ring 42. At this time, the upper magnetic pole plate 11 and the lower magnetic pole plate 12 are each held by a holding jig so that the interval shown in FIG. 4 can be maintained. Further, when removing the yoke 13, a large attractive force is exerted by the neodymium magnets 16a and 16b attached to the upper magnetic pole plate 11 and the lower magnetic pole plate 12, so a jig having a pulling force exceeding the attractive force is used. The yoke 13 is pulled out. After the yoke 13 is removed, the holding is performed so that the space between the upper magnetic pole plate 11 and the lower magnetic pole plate 12 is not narrowed by a large attractive force acting between the front ends of the upper magnetic pole plate 11 and the lower magnetic pole plate 12. Holding by the jig is maintained. The removed yoke 13 is temporarily placed in another place.

(3)可動線輪42内を中心磁極体15が通るように可動部を固定部に組み合わせる。   (3) The movable part is combined with the fixed part so that the central magnetic pole body 15 passes through the movable wire ring 42.

(4)作動片40をフレーム41から取り外し、これによってできる2本の脚部41−1、41−2の間のスペースを利用して継鉄13を上磁極板11と下磁極板12との間の元の位置に戻す。続いて、作動片40をフレーム41に戻して、図2に示される状態にする。図2でも説明を理解し易くするために案内軸23が示されているが、案内軸23は本組立て作業の後に取り付けられる。   (4) The operating piece 40 is removed from the frame 41, and the yoke 13 is connected to the upper magnetic pole plate 11 and the lower magnetic pole plate 12 by utilizing the space between the two leg portions 41-1 and 41-2. Return to the original position in between. Subsequently, the operating piece 40 is returned to the frame 41 to be in the state shown in FIG. Although the guide shaft 23 is shown in FIG. 2 for easy understanding of the explanation, the guide shaft 23 is attached after the main assembly operation.

(5)上磁極板11及び下磁極板12の前端、上磁極板11及び下磁極板12の後端にそれぞれ、前コラム21、後コラム22を取り付ける。この取付けもボルトで行われるが、図示は省略している。図1から明らかなように、前コラム21には、可動部のフレーム41における作動片40を外方に突出させるための開口21−1が設けられている。前コラム21、後コラム22の取り付けの際に、軸受43a、43bを通して案内軸23も装着される。この案内軸23により、閉鎖型磁気回路10で発生する磁力と可動線輪42に流す電流の相互作用によって発生する力はその力の発生方向、つまり案内軸23の延在方向に規制される事となる。   (5) A front column 21 and a rear column 22 are attached to the front ends of the upper magnetic pole plate 11 and the lower magnetic pole plate 12, and to the rear ends of the upper magnetic pole plate 11 and the lower magnetic pole plate 12, respectively. Although this attachment is also performed with bolts, illustration is omitted. As is clear from FIG. 1, the front column 21 is provided with an opening 21-1 for projecting the operating piece 40 in the frame 41 of the movable portion outward. When the front column 21 and the rear column 22 are attached, the guide shaft 23 is also mounted through the bearings 43a and 43b. By this guide shaft 23, the force generated by the interaction between the magnetic force generated in the closed magnetic circuit 10 and the current flowing through the movable wire ring 42 is regulated in the direction in which the force is generated, that is, the extending direction of the guide shaft 23. It becomes.

(6)可動導線31、中心保持機構を構成するための弾性ゴム32a、32bを実装し、可動部が静止状態で振動範囲の中間位置にあるように弾性ゴム312a、32bの引張り力と可動部の位置関係を調整する。   (6) The movable conducting wire 31 and the elastic rubbers 32a and 32b for constituting the center holding mechanism are mounted, and the tensile force of the elastic rubbers 312a and 32b and the movable part so that the movable part is at a middle position in the vibration range in a stationary state. Adjust the positional relationship.

すなわち、可動部に設けたピン44a、44bと、固定部に設けたピン21a、22aとの間に掛け渡した複数の弾性ゴム32a、32bによって、磁気回路端部における前コラム21、後コラム22を基準点にして互いに反対方向に引張り力を付与することにより、前後方向に変位可能な状態で可動部の移動中心を所望の位置(機械的な零点位置)に保持できるようにしている。   That is, the front column 21 and the rear column 22 at the end of the magnetic circuit are provided by a plurality of elastic rubbers 32a and 32b spanned between the pins 44a and 44b provided on the movable portion and the pins 21a and 22a provided on the fixed portion. By applying a tensile force in opposite directions with respect to the reference point, the moving center of the movable part can be held at a desired position (mechanical zero point position) while being displaceable in the front-rear direction.

(7)可動導線31を収容するように、上下にそれぞれガイド45a、45bを取り付け、前コラム21と後コラム22の間の外面を覆うように外側カバー(図示省略)を装着する。   (7) The guides 45a and 45b are respectively attached to the upper and lower sides so as to accommodate the movable conducting wire 31, and an outer cover (not shown) is attached so as to cover the outer surface between the front column 21 and the rear column 22.

図7は、図1の構成に外側カバーを取り付けた外観を示す。図1の構成の少なくとも両側、すなわち案内軸23によるガイド機構や、可動導線31等を収容している部分を外側カバー50−1、50−2でカバーするようにしている。前コラム21から突出している作動片40は、振動試験機や起振機に用いる場合には被駆動部に連結され、材料試験機や疲労試験機に用いる場合には試料を載せる載置台が設けられる。   FIG. 7 shows the appearance of the outer cover attached to the configuration of FIG. The outer cover 50-1, 50-2 covers at least both sides of the configuration shown in FIG. The working piece 40 protruding from the front column 21 is connected to a driven part when used in a vibration testing machine or a vibration generator, and provided with a mounting table on which a sample is placed when used in a material testing machine or a fatigue testing machine. It is done.

以上のようにして組み立てられた永久磁石型電磁駆動装置は、可動導線31を通して可動線輪42に電流を流すことにより、その電流値と複数のネオジュウム磁石16a、16bによる磁界との相互作用により、可動線輪42を通してフレーム41、つまり可動部には前後方向に振動する力が作用する。これにより、作動片40を通して振動力を取り出すことができる。このような振動形態そのものは周知であるので、詳しい説明は省略する。また、可動線輪42に流す電流は、交流成分のみ、(直流成分+交流成分)の場合のほか、直流成分のみの場合もある。直流成分のみの場合は一方向への作動力を得る電磁駆動装置として利用される。   The permanent magnet type electromagnetic drive device assembled as described above causes a current to flow to the movable wire ring 42 through the movable conducting wire 31, thereby causing an interaction between the current value and the magnetic field by the plurality of neodymium magnets 16 a and 16 b. A force that vibrates in the front-rear direction acts on the frame 41, that is, the movable portion, through the movable wire ring 42. Thereby, the vibration force can be taken out through the operating piece 40. Since such a vibration mode itself is well-known, detailed description is abbreviate | omitted. Further, the current flowing through the movable wire ring 42 may be only an alternating current component, (DC component + alternating current component), or only a direct current component. In the case of only the DC component, it is used as an electromagnetic drive device that obtains an operating force in one direction.

(実施形態の効果)
以上の説明のように、本発明の実施形態による永久磁石型電磁駆動装置は、ネオジュウム磁石を使用した閉鎖型磁気回路の高性能化により、小型で且つ高性能な永久磁石型電磁駆動装置はもとより、従来永久磁石では困難であった大推力且つ大ストロークの大型永久磁石型電磁駆動装置の製作が可能となり、電磁石式電磁駆動装置あるいは油圧式駆動装置の分野での永久磁石型電磁駆動装置の採用により、省エネルギー化はもとより、省スペース化、低騒音化、メンテナンスの省力化等多大の効果が得られる。
(Effect of embodiment)
As described above, the permanent magnet type electromagnetic driving device according to the embodiment of the present invention is not only a small and high performance permanent magnet type electromagnetic driving device but also a high performance of a closed type magnetic circuit using a neodymium magnet. The large-thrust and large-stroke permanent magnet type electromagnetic drive device, which was difficult with conventional permanent magnets, can be manufactured, and the permanent magnet type electromagnetic drive device is used in the field of electromagnet type electromagnetic drive device or hydraulic drive device. Thus, not only energy saving but also great effects such as space saving, noise reduction, and labor saving of maintenance can be obtained.

本発明による永久磁石型電磁駆動装置は、材料試験機、疲労試験機、振動試験機、起振機等への振動発生源としての適用に適している。   The permanent magnet type electromagnetic drive device according to the present invention is suitable for application as a vibration generation source to a material testing machine, a fatigue testing machine, a vibration testing machine, a vibrator, and the like.

10 閉鎖型磁気回路
11 上磁極板
12 下磁極板
13、14 継鉄
15 中心磁極体
16a、16b ネオジュウム磁石
17a、17b 整磁板
18 ショートリング
21 前コラム
22 後コラム
23 案内軸
31 可動導線
32a、32b 弾性ゴム
40 作動片
41 フレーム
41−1、41−2 脚部
42 可動線輪
43a、43b 軸受
45a、45b ガイド
50−1、50−2 外側カバー
10 closed magnetic circuit 11 upper magnetic pole plate 12 lower magnetic pole plate 13, 14 yoke 15 central magnetic pole body 16a, 16b neodymium magnet 17a, 17b magnetic shunt plate 18 short ring 21 front column 22 rear column 23 guide shaft 31 movable conductor 32a, 32b Elastic rubber 40 Actuating piece 41 Frame 41-1, 41-2 Leg part 42 Movable wire ring 43a, 43b Bearing 45a, 45b Guide 50-1, 50-2 Outer cover

Claims (2)

磁性体板の片面にブロック状のネオジュウム磁石を複数個整列配置して固定してなり、前記ネオジュウム磁石の磁極面が対向するように組み立てられた一対の永久磁石体と、
一対の前記磁性体板の両端の間に介在するように設けられた一対の継鉄と、
整列配置された前記複数個のネオジュウム磁石のすべての磁極面を覆うように取り付けられて前記ネオジュウム磁石の境界面で生ずる磁束分布の不整脈を低減すると共に前記ネオジュウム磁石の表面を保護する一対の整磁板と、
互いに対向しあう前記一対の永久磁石体における前記複数個のネオジュウム磁石の磁極面の間に介在するように前記一対の継鉄の間に掛け渡された磁性体材料による中心磁極体と、を含む固定部と、
前記中心磁極体を内包するように組み立てられた可動線輪を有し、該可動線輪に流れる電流と前記一対の永久磁石体による磁束との相互作用により振動発生源として往復振動するように前記固定部に組み合わされた可動部と、
を備え、
前記一対の永久磁石体の一方において前記ネオジュウム磁石-ギャップ-前記中心磁極体-前記一対の継鉄-一方の前記磁性体板-前記ネオジュウム磁石という一方の磁気回路が形成されると共に、前記一対の永久磁石体の他方においても前記ネオジュウム磁石-ギャップ-前記中心磁極体-前記一対の継鉄-他方の前記磁性体板-前記ネオジュウム磁石という他方の磁気回路が形成され、
前記一方の磁気回路の前記ギャップ及び前記他方の磁気回路の前記ギャップ中に挿入された前記可動線輪に内包される前記中心磁極体の外周全面を直接、電気抵抗の低い金属板で被うことにより、前記可動線輪の交流抵抗の一部を打ち消して前記可動線輪の駆動電源の負担を低減する電気的な短絡回路を付加し
更に、前記可動線輪に電流を導く為の可動導線として、屈曲性に優れた極細撚り線の樹脂被覆線をジグザグ状に折り畳み可能に成型し、該折り畳み可能な前記可動導線を、その上部側、下部側において相互摩擦の少ない樹脂製の矩形状ポケットのガイド内に収納した可動導線案内機構と、
前記固定部の前部及び後部よりそれぞれ前記可動部を紐状の弾性ゴムで引っ張る構造とすることにより、停電や前記可動導線の断線の際に慣性力で前記可動部が前記固定部に衝突することを防止し、前記可動部の機械的な零点位置を保持する中心保持機構と、を備えたことを特徴とする永久磁石型電磁駆動装置。
A pair of permanent magnet bodies assembled such that a plurality of block-shaped neodymium magnets are arranged and fixed on one side of the magnetic plate, and the magnetic pole surfaces of the neodymium magnets are opposed to each other,
A pair of yokes provided so as to be interposed between both ends of the pair of magnetic plates;
A pair of magnetic shunts that are attached so as to cover all the magnetic pole faces of the plurality of neodymium magnets arranged in alignment and reduce the arrhythmia of the magnetic flux distribution generated at the boundary surface of the neodymium magnets and protect the surface of the neodymium magnets The board,
A central magnetic pole body made of a magnetic material spanned between the pair of yokes so as to be interposed between the magnetic pole faces of the plurality of neodymium magnets in the pair of permanent magnet bodies facing each other. A fixed part;
A movable wire ring assembled so as to contain the central magnetic pole body, and reciprocally vibrate as a vibration generation source due to an interaction between a current flowing through the movable wire ring and a magnetic flux generated by the pair of permanent magnet bodies. A movable part combined with a fixed part;
With
In one of the pair of permanent magnet bodies, one magnetic circuit of the neodymium magnet-gap-the central magnetic pole body-the pair of yokes-one of the magnetic plates-the neodymium magnet is formed, and the pair of permanent magnet bodies The other magnetic circuit of the neodymium magnet-gap-the central magnetic pole body-the pair of yokes-the other magnetic body plate-the neodymium magnet is formed in the other permanent magnet body,
Covering the entire outer surface of the central magnetic pole body included in the movable wire ring inserted in the gap of the one magnetic circuit and the gap of the other magnetic circuit directly with a metal plate having low electrical resistance. By adding an electrical short circuit that cancels part of the AC resistance of the movable wire ring and reduces the load on the drive power source of the movable wire wheel ,
Furthermore, as a movable conducting wire for guiding current to the movable wire ring, a resin-coated wire of a very fine stranded wire excellent in flexibility is molded so as to be foldable in a zigzag shape, and the foldable movable conducting wire is arranged on its upper side. A movable lead guide mechanism housed in a resin rectangular pocket guide with little friction on the lower side;
The movable part collides with the fixed part due to inertial force in the event of a power failure or disconnection of the movable lead wire by adopting a structure in which the movable part is pulled by a string-like elastic rubber from the front part and the rear part of the fixed part. And a center holding mechanism that holds the mechanical zero point position of the movable part .
請求項1に記載の永久磁石型電磁駆動装置において、
前記一対の継鉄にそれぞれコラムを取り付け、該一対のコラムの間に前記往復振動方向と同じ方向に延びる案内軸を掛け渡し、該案内軸を前記可動部に設けた軸受で支持することにより前記可動部のガイド機構を構成したことを特徴とする永久磁石型電磁駆動装置。
The permanent magnet electromagnetic drive device according to claim 1,
A column is attached to each of the pair of yokes, a guide shaft extending in the same direction as the reciprocating vibration direction is spanned between the pair of columns, and the guide shaft is supported by a bearing provided in the movable portion. A permanent magnet type electromagnetic drive device characterized in that a guide mechanism of a movable part is configured.
JP2013020260A 2013-02-05 2013-02-05 Permanent magnet type electromagnetic drive Expired - Fee Related JP6192305B2 (en)

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