JP6096840B2 - Sand laver production apparatus and method - Google Patents

Description

  TECHNICAL FIELD The present invention relates to an apparatus and a method for producing a sand nori composed of sandwiched pulverized material such as peanuts and powdery bodies such as sesame between nori and nori.

  A snack-shaped seaweed (hereinafter referred to as “sand seaweed”) in which pulverized material such as peanuts and powdered grains such as sesame are sandwiched between seaweed and seaweed has been proposed. Sand laver is coated with sesame oil or soy sauce on one side of the seaweed, sprinkled with powder, and the other laver is also coated with sesame oil or soy sauce on the opposite side. Manufactured by pressing and drying.

  When it is going to manufacture sand laver with an apparatus, sesame oil etc. are apply | coated to two laver (all type laver) from the upper surface, respectively, and a granular material is scattered on one laver. And it is necessary to invert the other nori and put it on the nori in which the granular material is scattered. In order to cover the seaweed on the seaweed, it is conceivable to run the seaweed on a conveyor that operates intermittently.

  In the above device, it is necessary to apply sesame oil etc. to the laver one by one, and that the granular material needs to be evenly dispersed in the laver, and when the other laver is covered, positioning of the laver The problem is difficult.

  If sesame oil is surely applied to the entire surface of the seaweed and the powder particles are evenly dispersed, the sesame oil and powder particles will fall out from the edges of the seaweed. This is not only a loss of material, but also a failure of the device and a sanitary problem. In addition, the sesame oil application means and the powder particle dispersion means must be configured to be turned on and off each time laver passes, making control complicated, shortening the life of the equipment, and requiring frequent maintenance. It becomes.

  Further, when the seaweeds are misaligned, on the one hand, the granular material is exposed, and on the other hand, there is only one laver, and there is a problem that the yield decreases. For this reason, laver is required to have positioning accuracy in the running direction and the width direction, which causes complication of the apparatus and control.

  Furthermore, since laver needs to run on a conveyor that is intermittently operated at predetermined intervals, it is difficult to improve manufacturing efficiency.

  The objective of this invention is providing the apparatus and method which can manufacture a sand nori efficiently.

Sand laver production apparatus according to the present invention,
A device for producing a sand nori sandwiched between a first nori and a second nori,
A first seaweed sending section for sending out a long first seaweed wound around a roll;
A powder feeder part for placing powder on the one surface of the first seaweed delivered from the first seaweed delivery part;
A second seaweed sending section for sending out a long second seaweed wound around a roll;
The one surface of the first nori is placed on the one surface of the first nori on which the powder or granule is placed, and the granule is sandwiched between the first nori and the second nori. A covering part for sending out the sand nori;
With

  The manufacturing apparatus includes a first application unit that applies a liquid to one surface of the first nori between the first nori delivery unit and the granular material feeder unit.

  The manufacturing apparatus includes a second application unit that applies a liquid to one surface of the second nori between the second nori delivery unit and the covering portion.

  The manufacturing apparatus includes a cutting unit that cuts the sand laver sent from the covering portion.

  The manufacturing apparatus includes a drying unit that dries the sand nori delivered from the covered part.

In addition, the method for producing the sand nori according to the present invention,
A method for producing a sand nori sandwiched between a first nori and a second nori,
Sending out the first long laver,
Placing a granular material on the one side of the first seaweed,
Sending out the long second seaweed,
The one surface of the first nori is placed on the one surface of the first nori on which the powder or granule is placed, and the granule is sandwiched between the first nori and the second nori. Sending sand nori,
Is included.

  The manufacturing method includes a step of applying a liquid to one surface of the fed first nori after the step of feeding the first nori.

The manufacturing method includes a step of applying a liquid to one surface of the sent second nori after the step of feeding the second nori.

  According to the sand laver production apparatus and method of the present invention, the seaweed used for sand laver production is a continuous long laver. Then, the laver wound in a roll shape is continuously drawn out, and a liquid is applied to each laver, the powder is placed on one laver (first laver), and the other laver (second laver) is covered. By going, sand laver can be produced continuously. Therefore, the production efficiency of sand laver can be increased as much as possible.

  Since the first seaweed and the second seaweed are long, no liquid or powder is spilled in the running direction of the seaweed. For this reason, waste of a liquid and a granular material is suppressed, and it is hygienic and is excellent in maintainability.

  Further, the first laver and the second laver need only be positioned in the width direction, and positioning in the running direction is not required, as in the case where all types of laver are stacked one by one. Therefore, the yield can be improved.

FIG. 1 is a schematic diagram of a sand laver manufacturing apparatus according to an embodiment of the present invention.

  The present invention will be described below with reference to the drawings.

  FIG. 1 is an apparatus 10 for producing a sand nori 70 according to an embodiment of the present invention. As shown in the figure, in the production apparatus 10 of the present invention, the laver is the connected laver 20, 30 wound around the rolls 21, 31. The articulated seaweed is, for example, seaweed obtained by bonding the ends of all types of seaweed with water or the like and processing them into a long shape.

  The first seaweed 20 is drawn out from the roll 21 serving as the first seaweed delivery section, guided by the guide roller 23, and travels on the conveyor belt 42 of the conveyor 40. And it passes the 1st application part 25 provided in the downstream of the guide roller 23. FIG. In addition, in order to suppress the deviation in the width direction of the first nori 20 and the deviation in the width direction of the second nori 30 covering the first nori 20, a guide plate along the running direction is arranged on the conveyor 40. Is desirable. This guide plate also serves to prevent lateral leakage of the liquid applied to the laver 20, 30 and the granular material 52 scattered in the first laver 20.

  The 1st application part 25 is an apparatus which apply | coats a liquid to one side of the 1st seaweed 20, the upper surface in illustration. Examples of the liquid include sesame oil, salad oil, soy sauce, sauce and water. The first application unit 25 includes a roller 26 having a sponge shape or a groove on the peripheral surface, and the roller 26 can apply a liquid to the first seaweed 20. The first application unit 25 may be a means for spraying or dropping a liquid, or an application means such as a brush.

  The first seaweed 20 with the liquid applied to the upper surface is transported to the granular material feeder unit 50 provided on the downstream side of the first application unit 25. The granular material feeder unit 50 is a device that disperses the granular material 52 substantially uniformly on the upper surface of the first seaweed 20 to which the liquid is applied. More specifically, the granular material feeder unit 50 is a supply device that continuously drops the granular material 52 onto the first laver 20. The granular material 52 is a granular or powdery food, and examples thereof include pulverized products of beans such as peanuts, seeds such as sesame, or pulverized products thereof, and pulverized products of seafood such as dried salmon and octopus. Needless to say, the powder body 52 is not limited to the pulverized product, and may be the same as long as it is a food having a small particle size or size.

  Since the liquid is applied to the upper surface of the first nori 20, the powder particles 52 that have fallen due to the stickiness adhere to the first nori 20.

  Then, the first seaweed 20 is conveyed to the cover portion 60 on the downstream side.

  The second seaweed 30 is drawn out from the roll 31 serving as the second seaweed delivery section, passes through the second application section 35, is guided by the guide roller 33, and is carried to the covering section 60.

  The 2nd application part 35 can be set as the structure similar to the 1st application part 25, and can also employ | adopt the same thing as the liquid to apply | coat. The second laver 30 applies liquid to the surface facing the first laver 20, that is, the lower surface of the covered portion 60. In the illustrated embodiment, the second laver 30 is configured such that the lower surface of the covered portion 60 becomes the upper surface when pulled out from the roll 31. Then, after the liquid is applied by the second application part 35, the liquid is guided by the guide roller 33 so that the application surface becomes the lower surface, and reaches the covered part 60. Thereby, application | coating of the liquid to the 2nd nori 30 can be performed easily.

  The first seaweed 20 in which the liquid is applied on the upper surface and the powder particles 52 are scattered on the upper surface and the second seaweed 30 in which the liquid is applied on the lower surface are joined at the covering portion 60.

  As shown in the figure, the covering portion 60 can be upper and lower rollers 61 and 62 disposed on the lower surface side of the first nori 20 and the upper surface side of the second nori 30. The rollers 61 and 62 are biased in the direction in which the nori 20 and 30 are pressed against each other, and press the nori 20 and 30 to join the nori 20 and 30 with the granular material 52 sandwiched therebetween. Since the liquid is applied to the opposite surfaces of the nori 20, 30, the nori 20, 30 is joined with the powder body 52 sandwiched therebetween to form the sand nori 70.

  The rollers 61 and 62 may be configured to rotate so as to send the sand nori 70 toward the downstream side. Further, a heater or the like may be incorporated in the rollers 61 and 62, and drying may be performed together with the joining.

  By the covering portion 60, the first laver 20, the granular material 52, and the second laver 30 are laminated in this order, and the joined sand laver 70 can be obtained.

  It is desirable to arrange a cutting part 64 having a cutting blade 65 on the downstream side of the covering part 60 and cut the long sand nori 70 into a desired size.

  Then, the cut sand nori 72 is sent to a drying unit 66 having a heater or the like as necessary, and dried.

  The cut and dried sand nori 72 can be sequentially accommodated in the accommodating portion 68 provided downstream of the conveyor 40.

  As mentioned above, according to the manufacturing apparatus 10 and the manufacturing method of the sand nori 70 of this invention, the sand nori 70 can be manufactured continuously by using the long 1st nori 20 and the 2nd nori 30. The production efficiency can be increased as much as possible.

  Further, by using the long first laver 20 and the second laver 30, it is possible to suppress the waste of the applied liquid and the granular material 52, and it is hygienic and has excellent maintainability.

  Further, the first nori 20 and the second nori 30 need only be positioned in the width direction, and positioning in the running direction is not required as in the case where all types of nori are stacked one by one. Therefore, the yield can be improved.

  The above description of the embodiments is for explaining the present invention and should not be construed as limiting the invention described in the claims or reducing the scope thereof. Moreover, each part structure of this invention is not restricted to the said one Embodiment, Of course, a various deformation | transformation is possible within the technical scope as described in a claim.

  For example, in the said embodiment, although the liquid is apply | coated to both the 1st seaweed 20 and the 2nd seaweed 30, you may make it apply | coat only to one side. Moreover, even if it does not apply | coat a liquid specially, if the 1st nori 20 and the 2nd nori 30 can be joined, application | coating of a liquid can be abbreviate | omitted.

  Moreover, in the said embodiment, although the liquid was apply | coated to the 1st nori 20 and the step which applies the liquid to the 2nd nori 30 after the step which mounts the granular material 52 was demonstrated, these steps were parallel. It will be readily understood that what can be done.

DESCRIPTION OF SYMBOLS 10 Sand nori production apparatus 20 1st nori 25 1st application part 30 2nd nori 35 2nd application part 50 Powder body feeder part 60 Covering part

Claims (4)

A device for producing a sand nori sandwiched between a first nori and a second nori,
A first seaweed sending section for sending out a long first seaweed wound around a roll;
A first application unit disposed on the downstream side of the first seaweed delivery unit and applying a liquid to one surface of the first seaweed;
A powder feeder part that is arranged on the downstream side of the first application part and places the powder on the one surface of the first seaweed sent from the first seaweed sending part,
A second seaweed sending section for sending out a long second seaweed wound around a roll;
A second application part for applying a liquid to one surface of the second nori between the second nori delivery part and the covering part;
The one surface of the first nori is placed on the one surface of the first nori on which the powder or granule is placed, and the granule is sandwiched between the first nori and the second nori. A covering part for sending out the sand nori;
The ingredients example,
The second laver delivery unit draws the second laver from the roll so that a surface of the covered portion facing the first laver is an upper surface, and the second application unit is Apply liquid to the top of the seaweed,
Sand laver production equipment. Comprising a cutting part for cutting the sand laver sent from the covering part,
The apparatus for producing sand laver according to claim 1 . Comprising a drying section for drying the sand laver sent from the covering section,
The sand laver manufacturing apparatus according to claim 1 or 2 . A method for producing a sand nori sandwiched between a first nori and a second nori,
And exits feeding a first laver long, applying a liquid to one side of the sent first laver,
Placing a granular material on the one side of the first seaweed,
A step of drawing out the long second seaweed wound around the roll so that the surface facing the first seaweed becomes the upper surface in the subsequent step, and applying a liquid to the upper surface of the second seaweed drawn out ,
The one surface of the first nori is placed on the one surface of the first nori on which the powder or granule is placed, and the granule is sandwiched between the first nori and the second nori. Sending sand nori,
Including,
A method for producing sand laver.

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