JP2004141076A - Apparatus and method for producing sheet laver provided with furikake food attached on its surface - Google Patents
Apparatus and method for producing sheet laver provided with furikake food attached on its surface Download PDFInfo
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- 235000013305 food Nutrition 0.000 title claims abstract description 85
- 238000004519 manufacturing process Methods 0.000 title claims description 11
- 230000001070 adhesive effect Effects 0.000 claims abstract description 116
- 239000000853 adhesive Substances 0.000 claims abstract description 115
- 239000007788 liquid Substances 0.000 claims abstract description 110
- 238000001035 drying Methods 0.000 claims abstract description 24
- 238000005507 spraying Methods 0.000 claims abstract description 22
- 238000005520 cutting process Methods 0.000 claims abstract description 21
- 238000010438 heat treatment Methods 0.000 claims abstract description 8
- 241001474374 Blennius Species 0.000 claims description 44
- 239000007921 spray Substances 0.000 claims description 8
- 238000011144 upstream manufacturing Methods 0.000 claims description 7
- 238000000034 method Methods 0.000 claims description 4
- 241000207961 Sesamum Species 0.000 description 11
- 235000003434 Sesamum indicum Nutrition 0.000 description 11
- 230000005484 gravity Effects 0.000 description 6
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- 238000003825 pressing Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 238000009736 wetting Methods 0.000 description 2
- 235000002566 Capsicum Nutrition 0.000 description 1
- 241000238557 Decapoda Species 0.000 description 1
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- YBHQCJILTOVLHD-YVMONPNESA-N Mirin Chemical compound S1C(N)=NC(=O)\C1=C\C1=CC=C(O)C=C1 YBHQCJILTOVLHD-YVMONPNESA-N 0.000 description 1
- 239000006002 Pepper Substances 0.000 description 1
- 235000016761 Piper aduncum Nutrition 0.000 description 1
- 235000017804 Piper guineense Nutrition 0.000 description 1
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L17/00—Food-from-the-sea products; Fish products; Fish meal; Fish-egg substitutes; Preparation or treatment thereof
- A23L17/60—Edible seaweed
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2002/00—Food compositions, function of food ingredients or processes for food or foodstuffs
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2200/00—Function of food ingredients
- A23V2200/20—Ingredients acting on or related to the structure
- A23V2200/21—Binding agent
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- Marine Sciences & Fisheries (AREA)
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- Health & Medical Sciences (AREA)
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- Polymers & Plastics (AREA)
- Edible Seaweed (AREA)
Abstract
Description
【０００１】
【発明の属する分野】
本発明は、シート状海苔の表面に振掛け食品を振り掛けて、海苔に定着させる装置及び方法に関するものである。
【０００２】
【従来の技術及び発明が解決しようとする課題】
フィルム包装したシート状海苔にておにぎりを包んだ包装おにぎりが販売されている。
包装おにぎりは、フィルムによって海苔とおにぎりは隔絶しているが、食する際にフィルムだけを剥ぎ取って、海苔を直接におにぎりに被せることができる。
おにぎりは、中身の具によって異なる味を楽しむことが出来たが、海苔自体の味に変化を与える発想はなかった。
【０００３】
出願人は、以前に味付けしたシート状海苔の間にゴマを挟んだスナック食品の製造装置を案出した（特許文献２）。
上記装置は、味付け液を染み込ませた挟みローラの間に、海苔を２列の状態で通して味付けを行い、一方の海苔の接着液塗布面にゴマを振り掛けた後、列違いに隣合う他方の海苔をゴマの上から被せるのである。
上記装置では、海苔を１枚づつ挟みローラに通し、更に、味付けした海苔の１枚づつにゴマを振らねばならず生産能率が悪い。
【０００４】
又、出願人は、以前に定形海苔を帯状に連接する装置を案出した（特許文献１）。
上記装置は、定形海苔を搬送しつつ、海苔の端部を液で濡らすと共に、該濡れた部分に隣合う海苔の端部を重ねて加熱し、海苔を順に連接する。
【０００５】
出願人は、上記海苔連接装置と、スナック食品製造装置のゴマ振りまでの構成と、帯状海苔を所定の大きさに切断する装置を組み合わせた味付け海苔の製造装置を試作した。
海苔１枚１枚に味付けをしたり、ゴマ振りをする従前の装置に較べて、生産能率は向上したが、海苔に対するゴマの定着が悪く、ゴマが剥離し易い問題のあることが分かった。ゴマ以外の振掛け食品でも同様であった。
従前のスナック食品の場合、内面に接着液を塗布した２枚のシート状海苔でゴマの層を挟む構成であるから、ゴマの剥離は殆ど生じなかったのである。
【０００６】
又、２種類以上の比重の異なる振掛け食品を混ぜて振り掛ける場合、振掛け食品を収容しておく容器内で食品が均一に混ざらず、帯状海苔に振り掛けた際に、比重の異なる食品の分布が不均一になる。
本発明は、シート状海苔の表面に振掛け食品をほぼ均一分布して定着させる装置及び方法を明らかにするものである。
【０００７】
【特許文献１】
特公平１−４９４７５号公報
【特許文献２】
実公平６−１６５４９号公報
【０００８】
【課題を解決する手段】
本発明に係る表面に振掛け食品を定着させるシート状海苔の製造装置は、
帯状海苔Ｓの表面に連続的に接着液を塗布する接着液塗布装置（２）と、
接着液塗布装置（２）の下流側に配備され、帯状海苔Ｓの接着液塗布面に振掛けけ食品Ｆを振り掛ける振掛け装置（３）と、
振掛け装置（３）の下流側に配備され、振り掛けた食品の上から接着液を噴霧する接着液噴霧装置（４）と、
接着液噴霧装置（４）の下流側に配備され、接着液を乾燥させて帯状海苔Ｓに振掛け食品Ｆを定着させる乾燥装置（５）と、
乾燥装置（５）の下流側に配備され、帯状海苔Ｓを所定の長さに切断する切断装置（６）
とによって構成される。
【０００９】
本発明に係る表面に振掛け食品を定着させた帯状海苔Ｓの製造方法は、
帯状海苔Ｓの表面に接着液を連続的に塗布する接着液塗布工程と、
帯状海苔Ｓに塗布した接着液が乾燥しない内に、接着液塗布面に振掛け食品Ｆを振り掛ける振掛け工程と、
振掛けた食品の上から接着液を噴霧する接着液噴霧工程と、
帯状海苔Ｓ上の接着液を乾燥させて海苔に振掛け食品を定着させる乾燥工程と、
表面に振掛け食品を定着させた帯状海苔Ｓを所定の大きさに切断する切断工程とを含む。
【００１０】
【作用及び効果】
帯状海苔Ｓの接着液塗布面に振掛け食品Ｆを振り掛け、更に振掛け食品の上から接着液Ｒ２を噴霧すると、後から噴霧された接着液Ｒ２は振掛け食品Ｆの表面から縁に回りこんで、帯状海苔Ｓの表面に最初に塗布した接着液Ｒ１の層に繋がる。この状態で接着液Ｒ１、Ｒ２を乾燥させると、接着液が乾燥固化して強い接着作用を発揮し、振掛け食品は帯状海苔Ｓ上に定着する。
帯状海苔Ｓに塗布した接着液Ｒ１だけで振掛け食品Ｆを帯状海苔Ｓに定着させる場合に較べて、本発明では、振掛け食品Ｆの上から接着液Ｒ２を噴霧することにより、該接着液Ｒ２が振掛け食品Ｆを包み、帯状海苔Ｓに塗布されている接着液Ｒ１の層に繋がるから、帯状海苔Ｓに対する振掛け食品の定着力は強く、振掛け食品が帯状海苔Ｓから剥離することを防止する効果は大きい。
【００１１】
帯状海苔Ｓに対して、接着液の塗布、振掛け食品の振り掛け、接着液の噴霧、乾燥及び帯状海苔Ｓの切断を一連の工程で行うから、定形海苔Ｓ１の１枚づつに上記の接着液の塗布を行ってから乾燥させることに較べて、生産能率が遙かに向上する。又、海苔が連続しているから、接着液の塗布や噴霧の際、及び振掛け食品の振り掛けの際に、海苔と海苔の隙間から接着液や振掛け食品が零れ落ちる無駄を排除できる。
【００１２】
【発明の実施の形態】
図１は、本発明の表面に振掛け食品を定着させたシート状海苔の製造装置のレイアウトを示している。
上流側から下流側へ順に、海苔連接装置（１）、接着液塗布装置（２）、振掛け食品振掛け装置（３）、接着液噴霧装置（４）、乾燥装置（５）、切断装置（６）を配置している。
【００１３】
海苔連接装置（１）は、図３に示す如く、矩形の定形海苔Ｓ１を長尺帯状に連接するものであって、本願出願人が以前に案出した公知のものである。
図２に示す如く、海苔連接装置（１）は、ストッカ（１１）に積み重ねて収容した定形海苔の束から最下部の海苔を１枚づつ取り出す定形海苔供給手段（１２）と、供給された海苔を等間隔に搬送する第１搬送手段（１３）と、第１搬送手段（１３）の下流側に配備され第１搬送手段（１３）よりも搬送速度の遅い第２搬送手段（１４）とを具えている。
図４に示す如く、第１搬送手段（１３）と第２搬送手段（１４）の間に、搬送途上のシート状海苔の上流端を濡らすための液塗布手段（１５）が配備され、第２搬送手段（１４）の入り口上方に押圧ローラ（１６）が配備される。
【００１４】
前記液塗布手段（１５）によって上流端が濡れた定形海苔Ｓ１が、第１搬送手段（１３）と第２搬送手段（１４）の搬送速度の違いによって、第２搬送手段（１４）の上で、後続する定形海苔の下流側端部と重なり合い、押圧ローラ（１６）が該重なり部を加熱しつつ押圧して、定形海苔Ｓ１を搬送順に連接し、帯状海苔Ｓとして接着液塗布装置（２）に連続的に供給する。
定尺海苔Ｓ１を繋ぐために該海苔の端部を濡らす液は、実施例ではアルコール分を多く含む液、具体的には日本酒が用いられる。
【００１５】
接着液塗布装置（２）は、本願出願人が実公平６−１６５４９号公報で明らかにした公知の装置であって、図６に示す如く、外周面をスポンジ等の弾性部材にて形成した塗布ロール（２１）と、塗布ロール（２１）の上方に塗布ロール（２１）に接して配備した付けロール（２２）と、付けロール（２２）に接着液を供給する接着液供給手段（２３）と、塗布ロール（２１）の下方にて該ロール（２１）に接触して配備された硬質の受けロール（２４）とによって構成され、塗布ロール（２１）と受けロール（２４）は、両ロール間に供給される帯状海苔Ｓを下流側に引き込む方向に強制回転駆動される。
実施例では、塗布ロール（２１）、受けロール（２４）及び付けロール（２２）は、帯状海苔Ｓの搬送方向に夫々２個づつ配備されている。
【００１６】
海苔連接装置（１）から接着液塗布装置（２）へ帯状海苔Ｓが供給されると、受けロール（２４）と塗布ロール（２１）が、帯状海苔Ｓを引き込む方向に回転し、両ロールの間に帯状海苔Ｓが引き込まれる。
接着液供給装置（２）から供給された接着液によって表面を濡らした塗布ロール（２１）に海苔が接触して、該海苔に接着液が塗布される。
接着液は、澱粉質の液に、みりん、砂糖、醤油等で味付けが成されており、水より粘度が高い。
接着液は、海苔に振掛け食品を定着させる働きをするのは勿論、海苔に味付けする役割をなす。
【００１７】
振掛け食品振掛け装置（３）は、図７に示す如く、底面が斜めに開口した容器（３１）の該開口底面に振動シュート（３２）を配備し、該振動シュート（３２）の底面にバイブレータ（３３）を連繋して構成される。振動シュート（３２）の下端は帯状海苔Ｓの移行路より少し高位置で該移行路の真上にあり、振動シュート（３２）の下端幅は帯状海苔Ｓの幅長さに対応している。
容器（３１）内に、唐辛子、ゴマ、シラス、乾燥小海老、乾燥させた野沢菜漬を細かく刻んだもの等の粉状、粒状或いは小片状の振掛け食品Ｆを収容しておく。
【００１８】
バイブレータ（３３）によって振動シュート（３２）を振動させ、容器（３１）の底面開口と振動シュート（３２）の僅かな隙間（３４）から、容器（３２）内の振掛け食品Ｆを振動シュート（３２）の下端側へ送り出し、前記接着液塗布装置（２）によって上面に接着液を塗布された帯状海苔Ｓに、振動シュート（３２）の下端から振掛け食品Ｆを振り掛ける。
振動シュート（３２）の傾斜角度、振動シュート（３２）と容器（３１）下面との間の隙間幅、バイブレータ（３２）の振動数は調整可能であり、振掛け食品の粒度、振掛け食品の振動シュート（３２）上での滑り特性に応じてそれらを調整して、帯状海苔Ｓに単位長さ当たりの振掛け食品の振掛け量を略一定にし、且つ略均一分布に振り掛けることができる。
【００１９】
実施例では、振掛け食品振掛け装置（３）は、帯状海苔Ｓの搬送方向に２基並べて配備され、夫々の振掛け装置（３）（３）の容器（３１）は、比重の異なる振掛け食品を収容している。
比重の異なる食品を１つの容器（３１）に収容すると、振動シュート（３２）の振動が容器（３１）に伝わり、容器内で比重の大きい食品が下部に、比重の小さい食品が上部になる様に分離してしまい、均一に混ざった状態で帯状海苔Ｓに振り掛けることは出来ない。実施例の様に、比重の異なる振掛け食品を別個の容器（３１）（３１）に収容して、別個に振り出せば、夫々の振掛け食品を帯状海苔Ｓに略均一に振り掛けることができる。
【００２０】
後段配置の接着液噴霧装置（４）は、帯状海苔Ｓの上面に振り掛けた食品Ｆの上から、噴霧ノズル（４１）によって接着液を噴霧するものであり、振掛け食品を帯状海苔Ｓに接着する効果を有するものであれば、接着液は前記接着液塗布装置（２）によって塗布する接着液と同じものでも可いし、別のものでも可い。
噴霧ノズル（４１）は、接着液飛散防止カバー（４２）内に収容されている。
帯状海苔Ｓ上の振掛け食品Ｆは、帯状海苔Ｓに塗布した接着液が乾かない内に、該接着液塗布面に振り掛けられており、接着液によって海苔に引っ付いた状態である。
従って、噴霧ノズル（４１）の噴霧圧を最適に設定することにより、振掛け食品を吹き飛ばすことなく、振掛け食品の上から接着液を均等に噴霧できる。
図１０に示す如く、噴霧された接着液Ｒ２は、振掛け食品Ｆの表面から縁に回りこんで、海苔表面に最初に塗布した接着液Ｒ１の層に繋がる。
【００２１】
前記接着液塗布装置（２）、振掛け食品振掛け装置（３）及び接着液噴霧装置（４）は、共通の基台（７）に配備され、接着液塗布装置（２）の排出側から接着液噴霧装置（４）の下流側までは、帯状海苔Ｓは共通のコンベア（４３）によって下流側に案内される。
【００２２】
乾燥装置（５）は、実施例では加熱によって上記接着液を乾燥させる装置である。図８に示す如く、帯状海苔Ｓの搬送方向に長い筺体（５１）の上流側端に進入口（５２）、下流端に排出口（５３）を開口し、筺体（５１）内には、両端が進入口（５２）と排出口（５３）から少しはみ出してコンベア（５３）が配備され、該コンベア（５３）に沿ってヒータ列（５５）を配備している。
乾燥装置（５）は、前記接着液噴霧装置（４）によって接着液が噴霧された帯状海苔Ｓを進入口（５２）から侵入させ、接着液、及び接着液で濡れた海苔と振掛け食品を乾燥させ、排出口（５３）から排出する。
接着液及び振掛け食品を含む海苔全体が加熱乾燥されることにより、海苔の風味が増し、又、味付け接着剤が香ばしく臭い、海苔全体の美味しさが増す。
【００２３】
切断装置（６）は、乾燥装置（５）の排出口（５３）の近傍に配備され、表面に振掛け食品を定着させた帯状海苔Ｓを、固定刃体（６１）と回転刃体（６２）の協同により所定の長さに切断するものである。
固定刃体（６２）は、帯状海苔Ｓの移行路の下方に移行路に面して移行路と直交する方向に配備され、回転刃体（６２）は回転軸（６４）上の２つの円板（６３）（６３）に跨って少し捻って取り付けられ、円板（６４）（６４）間には複数本、実施例では４本の回転刃体が等間隔に取り付けられている。
帯状海苔Ｓが切断長さに対応する分だけ移動するタイミングと、回転刃体（６２）の回転軸が９０゜回転するタイミングが一致しており、帯状海苔Ｓを単位長さに切断するのである。
実施例では、帯状海苔Ｓに繋ぐ前の元の定形海苔Ｓ１の大きさに切断する。
【００２４】
表面に振掛け食品を定着させ定形に切断されたシート状海苔Ｓ２を、更に半分に切断し、これをフィルム包装してから、おにぎりの包装に用いる。
おにぎり飯に具を入れなくても、海苔、振掛け食品及び味付き乾燥接着剤によって、美味しく味付けがなされる。
【００２５】
切断装置（６）に隣接して該装置の上流側に、帯状海苔を幅方向に２分する切断刃（図示せず）を配備しておけば、切断装置（６）によって帯状海苔を定形長さに切断した後で、半分に切断する手間を省くことができる。
【００２６】
上記の如く、帯状海苔Ｓの接着液塗布面に振掛け食品Ｆを振り掛け、更に振掛け食品の上から接着液を噴霧してから加熱乾燥させると、接着液が乾燥固化して海苔の表面に振掛け食品が定着する。
振掛け食品Ｆの上から噴霧した接着液Ｒ２は、振掛け食品Ｆの表面から縁に回り込んで、海苔表面に最初に塗布した接着液Ｒ１の層に繋がって振掛け食品Ｆをシート状海苔Ｓに定着させる効果が高まる。
【００２７】
定形海苔Ｓ１を帯状に連接し、この帯状海苔Ｓに対して接着液の塗布、振掛け食品の振り掛け、接着液の噴霧、帯状海苔の加熱乾燥及び所定長さの切断を、帯状海苔の搬送を停止することなく行うため、定形海苔Ｓ１の１枚づつに上記接着液塗布から加熱乾燥までの一連の工程を行うことに較べて、生産能率が遙かに向上する。又、海苔が帯状に連続しているから、接着液の塗布や噴霧の際、及び振掛け食品の振り掛けの際に、海苔と海苔の隙間から接着液や振掛け食品が零れ落ちる無駄を排除できる。
【００２８】
上記実施例の説明は、本発明を説明するためのものであって、特許請求の範囲に記載の発明を限定し、或は範囲を減縮する様に解すべきではない。又、本発明の各部構成は上記実施例に限らず、特許請求の範囲に記載の技術的範囲内で種々の変形が可能であることは勿論である。
【００２９】
例えば、実施例では接着液塗布装置（２）の上流側に海苔連接装置（１）を配備したが、予め帯状に形成した海苔を巻取りドラム（図示せず）に巻き取っておき、該ドラムから帯状海苔を接着液塗布装置（２）に連続的に供給することが出来るのは勿論である。
【図面の簡単な説明】
【図１】装置のレイアウト図である。
【図２】海苔連接装置の正面図である。
【図３】定形海苔を帯状海苔に接続する説明図である。
【図４】海苔連接装置の要部斜面図である。
【図５】共通の基台に接着液塗布装置、振掛け装置、接着液噴霧装置を配備した正面図である。
【図６】接着液塗布装置の斜面図である。
【図７】振掛け食品振掛け装置の斜面図である。
【図８】乾燥装置の正面図である。
【図９】切断装置の斜面図で有る。
【図１０】振掛け食品を定着させた海苔の断面図である。
【符号の説明】
（１） 海苔連接装置
（２） 接着液塗布装置
（３） 振掛け食品振掛け装置
（４） 接着液噴霧装置
（５） 加熱乾燥装置
（６） 切断装置[0001]
[Field of the Invention]
TECHNICAL FIELD The present invention relates to an apparatus and a method for sprinkling food on a surface of a sheet of seaweed and fixing the sprinkled food to the seaweed.
[0002]
Problems to be solved by the prior art and the invention
Onigiri is a wrapped rice ball that is wrapped in a sheet of seaweed wrapped in film.
The packaged rice ball has a film that separates the laver and the rice ball, but when eating, the film can be stripped off and the laver can be covered directly with the laver.
Onigiri enjoyed different flavors depending on the ingredients, but there was no idea to change the taste of the laver itself.
[0003]
The applicant has devised an apparatus for producing a snack food in which sesame is sandwiched between previously seasoned sheet laver (Patent Document 2).
The above-described apparatus is characterized in that seasoning is performed by passing laver in two rows between sandwiching rollers impregnated with the flavoring liquid, sprinkling sesame on the adhesive liquid application surface of one laver, and then adjoining another row. Nori is put on top of sesame seeds.
In the above apparatus, the seaweed must be passed one by one through a roller, and sesame must be sprinkled on each of the seasoned seaweed, which is inefficient in production.
[0004]
In addition, the applicant has previously devised a device for connecting fixed-sized laver in a belt shape (Patent Document 1).
The apparatus wets the end of the laver with a liquid while transporting the fixed laver, overlaps the end of the laver adjacent to the wet portion, and heats the laver in order.
[0005]
The applicant has experimentally produced a seasoned laver production apparatus that combines the laver connection apparatus, a configuration of a snack food production apparatus up to sesame shake, and an apparatus for cutting a strip of laver into a predetermined size.
Although the production efficiency was improved as compared with the conventional apparatus for seasoning and laminating each laver, it was found that there was a problem that the sesame was not easily fixed to the laver and the sesame was easily peeled. The same was true for sprinkled foods other than sesame.
In the case of conventional snack foods, the sesame layer was sandwiched between two sheets of seaweed with an adhesive liquid applied to the inner surface, and sesame peeling hardly occurred.
[0006]
Also, when sprinkling two or more types of sprinkled foods with different specific gravities, the foods do not mix evenly in the container that holds the sprinkled foods. The distribution becomes uneven.
The present invention is to clarify an apparatus and a method for sprinkling food on a surface of a sheet-shaped laver so that the food is almost uniformly distributed and fixed.
[0007]
[Patent Document 1]
Japanese Patent Publication No. 1-49475 [Patent Document 2]
Japanese Utility Model Publication No. 6-16549
[Means to solve the problem]
Apparatus for producing sheet-like laver for fixing food sprinkled on the surface according to the present invention,
An adhesive liquid application device (2) for continuously applying an adhesive liquid to the surface of the belt-shaped laver S;
A sprinkling device (3) that is disposed downstream of the adhesive liquid application device (2) and sprinkles the food F on the adhesive liquid application surface of the belt-shaped laver S;
An adhesive liquid spraying device (4) disposed downstream of the sprinkling device (3) and spraying the adhesive liquid on the sprinkled food;
A drying device (5) provided downstream of the adhesive liquid spraying device (4), for drying the adhesive liquid and sprinkling it on the band-shaped laver S to fix the food F;
A cutting device (6) that is provided downstream of the drying device (5) and that cuts the band-shaped laver S into a predetermined length.
It is constituted by and.
[0009]
The production method of the band-shaped laver S having the food sprinkled on the surface according to the present invention,
An adhesive liquid application step of continuously applying an adhesive liquid to the surface of the belt-shaped laver S;
A sprinkling step of sprinkling food F on the adhesive liquid application surface while the adhesive liquid applied to the zonal laver S is not dried;
An adhesive spraying step of spraying the adhesive from the sprinkled food,
A drying step of drying the adhesive liquid on the zonal laver S and sprinkling the laver on the laver to fix the food;
Cutting the band-shaped laver S having the food sprinkled on the surface into a predetermined size.
[0010]
[Action and effect]
When the sprinkled food F is sprinkled on the adhesive liquid application surface of the belt-shaped laver S, and the adhesive liquid R2 is further sprayed on the sprinkled food, the adhesive liquid R2 sprayed later turns around from the surface of the sprinkled food F to the edge. Thus, it is connected to the layer of the adhesive liquid R1 applied first to the surface of the band-shaped laver S. When the adhesive liquids R1 and R2 are dried in this state, the adhesive liquid is dried and solidified to exert a strong adhesive action, and the sprinkled food is fixed on the band-shaped laver S.
Compared with the case where the sprinkled food F is fixed to the banded seaweed S only by the adhesive liquid R1 applied to the banded seaweed S, the present invention sprays the adhesive liquid R2 from above the sprinkled seaweed S, thereby obtaining the adhesive liquid R2. Since R2 wraps the sprinkled food F and is connected to the layer of the adhesive liquid R1 applied to the band-shaped seaweed S, the sprinkled food has a strong fixing power to the band-shaped seaweed S, and the sprinkled food is peeled from the band-shaped seaweed S. The effect of preventing is great.
[0011]
Since the application of the adhesive liquid, the sprinkling of the sprinkled food, the spraying of the adhesive liquid, the drying and the cutting of the belt-like laver S are performed in a series of steps, the above-mentioned adhesive liquid is applied to each of the standard laver S1. The production efficiency is much improved as compared with the case where the coating is performed and then dried. Further, since the seaweed is continuous, it is possible to eliminate waste of the adhesive seaweed and the sprinkled food falling from the gap between the seaweed when applying and spraying the adhesive liquid and sprinkling the sprinkled food.
[0012]
BEST MODE FOR CARRYING OUT THE INVENTION
FIG. 1 shows a layout of a sheet-like laver manufacturing apparatus in which sprinkled food is fixed on the surface of the present invention.
In order from the upstream side to the downstream side, the laver connection device (1), the adhesive liquid application device (2), the sprinkling food sprinkling device (3), the adhesive liquid spraying device (4), the drying device (5), and the cutting device ( 6) is arranged.
[0013]
As shown in FIG. 3, the seaweed connecting device (1) connects a rectangular shaped seaweed S1 in a long strip shape, and is a known device devised before by the present applicant.
As shown in FIG. 2, the seaweed connecting device (1) includes a fixed seaweed supply unit (12) for extracting the bottom seaweed one by one from a bundle of seaweed stacked and stored in a stocker (11), and a supplied seaweed. Transport means (13) for transporting the same at equal intervals, and a second transport means (14) provided downstream of the first transport means (13) and having a slower transport speed than the first transport means (13). I have it.
As shown in FIG. 4, between the first transport means (13) and the second transport means (14), a liquid application means (15) for wetting the upstream end of the sheet laver being transported is provided. A pressing roller (16) is provided above the entrance of the conveying means (14).
[0014]
The fixed-sized laver S1 whose upstream end is wet by the liquid applying means (15) is placed on the second conveying means (14) by a difference in conveying speed between the first conveying means (13) and the second conveying means (14). And the downstream side end portion of the subsequent fixed laver, and the pressing roller (16) presses the overlapping portion while heating, thereby connecting the fixed laver S1 in the transport order, and forming an adhesive liquid applying device (2) as a band-shaped laver S. Continuously.
In the embodiment, a liquid containing a large amount of alcohol, specifically, sake is used as a liquid for wetting the end of the seaweed to connect the fixed-size seaweed S1.
[0015]
The adhesive liquid application device (2) is a known device disclosed by the present applicant in Japanese Utility Model Publication No. 6-16549, and has an outer peripheral surface formed of an elastic member such as a sponge as shown in FIG. A roll (21), an application roll (22) provided above and in contact with the application roll (21), and an adhesive liquid supply unit (23) for supplying an adhesive liquid to the application roll (22). And a hard receiving roll (24) provided below and in contact with the application roll (21), and the application roll (21) and the receiving roll (24) are located between the two rolls. Is forcedly driven in a direction to draw the belt-like laver S supplied to the downstream side.
In the embodiment, two application rolls (21), two receiving rolls (24), and two application rolls (22) are provided in the conveying direction of the laver S.
[0016]
When the laver S is supplied from the laver connection device (1) to the adhesive liquid application device (2), the receiving roll (24) and the application roll (21) rotate in a direction to draw the laver S, and both rolls are rotated. The belt-like laver S is drawn in between.
Nori comes into contact with the application roll (21) whose surface has been wetted by the adhesive liquid supplied from the adhesive liquid supply device (2), and the adhesive liquid is applied to the nori.
The adhesive liquid is formed by seasoning starchy liquid with mirin, sugar, soy sauce, or the like, and has a higher viscosity than water.
The adhesive liquid not only functions to sprinkle the seaweed on the seaweed but also fixes the seaweed to the seaweed.
[0017]
As shown in FIG. 7, the sprinkling food sprinkling device (3) is provided with a vibrating chute (32) on a bottom surface of a container (31) having a diagonally opened bottom surface, and a vibrating chute (32) on the bottom surface of the vibrating chute (32). It is configured by connecting a vibrator (33). The lower end of the vibrating chute (32) is slightly higher than the transition path of the laver S and is directly above the transition lane, and the lower end width of the vibrating chute (32) corresponds to the width of the laver S.
In the container (31), powdery, granular or small pieces of sprinkled food F, such as pepper, sesame, shirasu, dried shrimp, and dried Nozawanazuke, which are finely chopped, are stored.
[0018]
The vibrating chute (32) is vibrated by the vibrator (33), and the sprinkled food F in the container (32) is shaken by the vibrating chute (34) from the small opening (34) between the bottom opening of the container (31) and the vibrating chute (32). 32), the food F is sprinkled from the lower end of the vibrating chute (32) onto the belt-like laver S on which the adhesive liquid is applied on the upper surface by the adhesive liquid applying device (2).
The inclination angle of the vibrating chute (32), the gap width between the vibrating chute (32) and the lower surface of the container (31), and the vibration frequency of the vibrator (32) can be adjusted. By adjusting them according to the sliding characteristics on the vibrating chute (32), the sprinkling amount of the sprinkled food per unit length on the belt-like laver S can be made substantially constant and can be sprinkled with a substantially uniform distribution. .
[0019]
In the embodiment, two sprinkling food sprinkling devices (3) are arranged side by side in the conveying direction of the band-shaped laver S, and the containers (31) of the respective sprinkling devices (3) and (3) have different specific gravities. Houses hung food.
When foods having different specific gravities are accommodated in one container (31), the vibration of the vibrating chute (32) is transmitted to the container (31), so that foods having a high specific gravity are at the bottom and foods having a low specific gravity are at the top in the container. And cannot be sprinkled on the zonal laver S in a uniformly mixed state. As in the embodiment, the sprinkled foods having different specific gravities are stored in separate containers (31) and (31) and sprinkled separately, so that each sprinkled food can be sprinkled on the belt-like laver S substantially uniformly. it can.
[0020]
The adhesive liquid spraying device (4) arranged in the latter stage sprays the adhesive liquid from the food F sprinkled on the upper surface of the belt-like laver S by a spray nozzle (41), and adheres the sprinkled food to the belt-like laver S. The adhesive liquid may be the same as the adhesive liquid applied by the adhesive liquid application device (2) or a different adhesive liquid as long as the adhesive liquid is applied.
The spray nozzle (41) is accommodated in the adhesive liquid scattering prevention cover (42).
The sprinkled food F on the laver S is sprinkled on the adhesive liquid application surface before the adhesive applied to the laver S does not dry, and is in a state of being stuck to the laver by the adhesive.
Therefore, by setting the spray pressure of the spray nozzle (41) optimally, the adhesive liquid can be sprayed evenly on the sprinkled food without blowing the sprinkled food.
As shown in FIG. 10, the sprayed adhesive liquid R2 wraps around from the surface of the sprinkled food F to the edge, and is connected to the layer of the adhesive liquid R1 applied first on the nori surface.
[0021]
The adhesive liquid applying device (2), the sprinkling food sprinkling device (3) and the adhesive liquid spraying device (4) are provided on a common base (7), and are arranged from the discharge side of the adhesive liquid applying device (2). Up to the downstream side of the adhesive spraying device (4), the belt-like laver S is guided downstream by a common conveyor (43).
[0022]
The drying device (5) is a device for drying the adhesive liquid by heating in the embodiment. As shown in FIG. 8, an entrance (52) is opened at an upstream end of a housing (51) that is long in the transport direction of the band-shaped laver S, and an outlet (53) is opened at a downstream end. Is slightly protruded from the entrance (52) and the discharge port (53), a conveyor (53) is provided, and a heater row (55) is provided along the conveyor (53).
The drying device (5) causes the band-shaped seaweed S sprayed with the adhesive liquid by the adhesive liquid spraying device (4) to enter from the entrance (52), and the adhesive liquid, the seaweed wet with the adhesive liquid, and the sprinkled food are sprinkled. It is dried and discharged from a discharge port (53).
By heating and drying the entire laver including the adhesive liquid and the sprinkled food, the flavor of the laver is increased, and the flavoring adhesive is fragrant and smells, and the overall taste of the laver is increased.
[0023]
The cutting device (6) is provided near the outlet (53) of the drying device (5), and removes the band-shaped seaweed S having the food sprinkled on the surface thereof into a fixed blade (61) and a rotary blade (62). The cutting is performed to a predetermined length by the cooperation of (2).
The fixed blade body (62) is provided below the transition path of the strip laver S in a direction facing the transition path and orthogonal to the transition path, and the rotary blade body (62) is provided with two circles on the rotation axis (64). A plurality of rotary blades, in this embodiment, four rotary blades are mounted at equal intervals between the disks (64) and (64).
The timing at which the belt-shaped laver S moves by an amount corresponding to the cutting length coincides with the timing at which the rotation axis of the rotary blade (62) rotates 90 °, and the belt-shaped laver S is cut into unit lengths. .
In the embodiment, the sheet is cut to the size of the original fixed form seaweed S1 before being connected to the belt-shaped seaweed S.
[0024]
The sheet-shaped laver S2 cut into a fixed form with the sprinkled food fixed on the surface is further cut in half, and this is packaged in a film and then used for packaging rice balls.
Even if no ingredients are added to the rice ball, the seaweed, sprinkled food and the seasoned dry adhesive can be seasoned deliciously.
[0025]
If a cutting blade (not shown) that divides the band-shaped laver into two in the width direction is provided adjacent to the cutting device (6) and on the upstream side of the device, the band-shaped laver is formed into a fixed length by the cutting device (6). After cutting into pieces, the labor for cutting in half can be saved.
[0026]
As described above, the sprinkled food F is sprinkled on the adhesive liquid application surface of the band-shaped laver S, and the adhesive liquid is further sprayed on the sprinkled food and then dried by heating. Sprinkled foods take root.
The adhesive liquid R2 sprayed from above the sprinkled food F wraps around from the surface of the sprinkled food F to the edge, and is connected to the layer of the adhesive liquid R1 first applied to the surface of the seaweed, and the sprinkled food F is applied to the sheet seaweed. The effect of fixing to S increases.
[0027]
The fixed laver S1 is connected in a strip shape, and the adhesive liquid is applied to the strip laver S, the sprinkle of the food is sprinkled, the adhesive liquid is sprayed, the belt laver is dried by heating and cut to a predetermined length, and the transport of the belt laver is performed. Since the process is performed without stopping, the production efficiency is greatly improved as compared with the case where the series of steps from the application of the adhesive solution to the heating and drying is performed on each sheet of the fixed size seaweed S1. In addition, since the laver is continuous in a strip shape, when applying or spraying the adhesive liquid, and when sprinkling the sprinkled food, it is possible to eliminate waste of the adhesive liquid and the sprinkled food falling from the gap between the laver and the seaweed. .
[0028]
The description of the above embodiments is intended to explain the present invention, and should not be construed as limiting the invention described in the claims or reducing the scope thereof. Further, the configuration of each part of the present invention is not limited to the above-described embodiment, and it is needless to say that various modifications can be made within the technical scope described in the claims.
[0029]
For example, in the embodiment, the seaweed connecting device (1) is provided on the upstream side of the adhesive liquid application device (2). However, the seaweed formed in a belt shape in advance is wound on a winding drum (not shown), and the seaweed is formed from the drum. Of course, the seaweed can be continuously supplied to the adhesive liquid application device (2).
[Brief description of the drawings]
FIG. 1 is a layout diagram of an apparatus.
FIG. 2 is a front view of the laver connection device.
FIG. 3 is an explanatory diagram for connecting a fixed laver to a strip laver.
FIG. 4 is a perspective view of a main part of the laver connection device.
FIG. 5 is a front view in which an adhesive liquid application device, a sprinkling device, and an adhesive liquid spray device are arranged on a common base.
FIG. 6 is a perspective view of the adhesive liquid application device.
FIG. 7 is a perspective view of a sprinkling food sprinkling device.
FIG. 8 is a front view of the drying device.
FIG. 9 is a perspective view of the cutting device.
FIG. 10 is a cross-sectional view of laver on which sprinkled food is fixed.
[Explanation of symbols]
(1) Nori connecting device (2) Adhesive liquid application device (3) Sprinkling food sprinkling device (4) Adhesive liquid spraying device (5) Heat drying device (6) Cutting device
Claims (5)
接着液塗布装置（２）の下流側に配備され、帯状海苔Ｓの接着液塗布面に振掛け食品Ｆを振り掛ける振掛け装置（３）と、
振掛け装置（３）の下流側に配備され、振り掛けた食品Ｆの上から接着液を噴霧する接着液噴霧装置（４）と、
接着液噴霧装置（４）の下流側に配備され、接着液を乾燥させて食品Ｆを帯状海苔Ｓに定着させる乾燥装置（５）と、
乾燥装置（５）の下流側に配備され、表面に振掛け食品Ｆを定着させた帯状海苔Ｓを所定の大きさに切断する切断装置（６）
とによって構成される、表面に振掛け食品を定着させたシート状海苔の製造装置。An adhesive liquid application device (2) for continuously applying an adhesive liquid to the surface of the belt-shaped laver S;
A sprinkling device (3) that is provided downstream of the adhesive liquid application device (2) and sprinkles the food F on the adhesive liquid application surface of the belt-shaped laver S;
An adhesive liquid spraying device (4) that is provided downstream of the sprinkling device (3) and sprays the adhesive liquid on the sprinkled food F;
A drying device (5) disposed downstream of the adhesive liquid spraying device (4), for drying the adhesive liquid and fixing the food F to the belt-shaped laver S;
A cutting device (6) that is disposed downstream of the drying device (5) and that cuts the band-shaped seaweed S having the food F sprinkled on the surface into a predetermined size.
And a sheet-like laver manufacturing apparatus having sprinkled food fixed on the surface.
帯状海苔Ｓに塗布した接着液が乾燥しない内に、接着液塗布面に振掛け食品Ｆを振り掛ける振掛け工程と、
振掛けた食品Ｆの上から接着液を噴霧する接着液噴霧工程と、
接着液を乾燥させて帯状海苔Ｓ上に振掛け食品を定着させる乾燥工程と、
表面に振掛け食品を定着させた帯状海苔Ｓを所定の大きさに切断する切断工程とを含む、表面に振掛け食品を定着させたシート状海苔の製造方法。An adhesive liquid application step of continuously applying an adhesive liquid to the surface of the belt-shaped laver S;
A sprinkling step of sprinkling food F on the adhesive liquid application surface while the adhesive liquid applied to the zonal laver S is not dried;
An adhesive spraying step of spraying the adhesive over the sprinkled food F;
A drying step of drying the adhesive liquid and sprinkling on the laver S to fix the food;
A cutting step of cutting the band-shaped seaweed S having the sprinkled food on the surface into a predetermined size, the method comprising the steps of:
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2002310379A JP2004141076A (en) | 2002-10-25 | 2002-10-25 | Apparatus and method for producing sheet laver provided with furikake food attached on its surface |
| KR1020030016279A KR20040036516A (en) | 2002-10-25 | 2003-03-15 | Apparatus and method for manufacturing a laver sheet fixed with food sprinkled in surface |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2002310379A JP2004141076A (en) | 2002-10-25 | 2002-10-25 | Apparatus and method for producing sheet laver provided with furikake food attached on its surface |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JP2004141076A true JP2004141076A (en) | 2004-05-20 |
Family
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2002310379A Pending JP2004141076A (en) | 2002-10-25 | 2002-10-25 | Apparatus and method for producing sheet laver provided with furikake food attached on its surface |
Country Status (2)
| Country | Link |
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| JP (1) | JP2004141076A (en) |
| KR (1) | KR20040036516A (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2009039018A (en) * | 2007-08-08 | 2009-02-26 | Makoto Suzuki | Apparatus and method for connecting laver |
| JP2009296960A (en) * | 2008-06-16 | 2009-12-24 | Makoto Suzuki | Method for connecting laver, and apparatus for the same |
| JP2010029082A (en) * | 2008-07-28 | 2010-02-12 | Takuro Hayashi | Seasoned laver |
| KR20170002254A (en) | 2015-06-29 | 2017-01-06 | 가부시키가이샤 더 스즈키 | Apparatus for manufacturing sandwich with dried lavers and method for manufacturing the same |
| CN110122800A (en) * | 2019-06-21 | 2019-08-16 | 昆山亨少食品机械有限公司 | A kind of full-automatic sea sedge volume machine |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR102322087B1 (en) * | 2021-01-08 | 2021-11-04 | 세화씨푸드(주) | Cereal sheet forming apparatus |
| KR102358578B1 (en) * | 2021-06-29 | 2022-02-08 | 주식회사 하늘바이오 농업회사법인 | The Continuous manufacturing method of fried laver and apparatus for manufacturing fried laver |
-
2002
- 2002-10-25 JP JP2002310379A patent/JP2004141076A/en active Pending
-
2003
- 2003-03-15 KR KR1020030016279A patent/KR20040036516A/en active IP Right Grant
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2009039018A (en) * | 2007-08-08 | 2009-02-26 | Makoto Suzuki | Apparatus and method for connecting laver |
| JP2009296960A (en) * | 2008-06-16 | 2009-12-24 | Makoto Suzuki | Method for connecting laver, and apparatus for the same |
| JP2010029082A (en) * | 2008-07-28 | 2010-02-12 | Takuro Hayashi | Seasoned laver |
| KR20170002254A (en) | 2015-06-29 | 2017-01-06 | 가부시키가이샤 더 스즈키 | Apparatus for manufacturing sandwich with dried lavers and method for manufacturing the same |
| JP2017012031A (en) * | 2015-06-29 | 2017-01-19 | 株式会社ザ鈴木 | Production device and production method for sandwiching laver |
| CN110122800A (en) * | 2019-06-21 | 2019-08-16 | 昆山亨少食品机械有限公司 | A kind of full-automatic sea sedge volume machine |
Also Published As
| Publication number | Publication date |
|---|---|
| KR20040036516A (en) | 2004-04-30 |
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