JP6067910B1 - Electrolytic copper foil and lithium ion secondary battery using the electrolytic copper foil - Google Patents

Electrolytic copper foil and lithium ion secondary battery using the electrolytic copper foil Download PDF

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JP6067910B1
JP6067910B1 JP2016096699A JP2016096699A JP6067910B1 JP 6067910 B1 JP6067910 B1 JP 6067910B1 JP 2016096699 A JP2016096699 A JP 2016096699A JP 2016096699 A JP2016096699 A JP 2016096699A JP 6067910 B1 JP6067910 B1 JP 6067910B1
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copper foil
electrolytic copper
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tensile
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JP2017088997A (en
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篠崎 淳
淳 篠崎
政登 胡木
政登 胡木
季実子 藤澤
季実子 藤澤
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THE FURUKAW ELECTRIC CO., LTD.
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Priority to PCT/JP2016/082761 priority patent/WO2017078125A1/en
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    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D1/00Electroforming
    • C25D1/04Wires; Strips; Foils
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/05Accumulators with non-aqueous electrolyte
    • H01M10/052Li-accumulators
    • H01M10/0525Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/13Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulators; Processes of manufacture thereof
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/64Carriers or collectors
    • H01M4/66Selection of materials
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/64Carriers or collectors
    • H01M4/66Selection of materials
    • H01M4/661Metal or alloys, e.g. alloy coatings
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

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  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
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  • Organic Chemistry (AREA)
  • Manufacturing & Machinery (AREA)
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Abstract

【課題】リチウムイオン二次電池のように充放電に伴う応力に対する耐久性が高く、良好な電池特性が要求されるリチウムイオン二次電池用銅箔に適した電解銅箔を提供することを目的とする。【解決手段】引張速度50mm/minの条件における常態での引張強度(Ts(50))が450MPa以上であり、引張速度0.1mm/minの条件における常態での引張強度(Ts(0.1))が400MPa以上であり、かつ両者の比 Ts(0.1)/Ts(50)が0.70以上であることを特徴とする電解銅箔が提供される。【選択図】図1An object of the present invention is to provide an electrolytic copper foil suitable for a copper foil for a lithium ion secondary battery, which has high durability against stress associated with charge / discharge, such as a lithium ion secondary battery, and which requires good battery characteristics. And A tensile strength (Ts (50)) in a normal state at a tensile speed of 50 mm / min is 450 MPa or more, and a tensile strength (Ts (0.1 in a normal state in a condition of a tensile speed of 0.1 mm / min). )) Is 400 MPa or more, and the ratio Ts (0.1) / Ts (50) between the two is 0.70 or more. [Selection] Figure 1

Description

本発明は、リチウム(Li)イオン二次電池負極集電体用の電解銅箔および該電解銅箔を用いたリチウムイオン二次電池に関するもので、より詳しくはリチウムイオン二次電池の製造時のハンドリング性および電池充放電時における膨張収縮の応力に対する耐久性を高めた、リチウムイオン二次電池に適用して好適な電解銅箔およびリチウムイオン二次電池に関するものである。   The present invention relates to an electrolytic copper foil for a negative electrode current collector of a lithium (Li) ion secondary battery and a lithium ion secondary battery using the electrolytic copper foil, and more particularly, at the time of manufacturing a lithium ion secondary battery. The present invention relates to an electrolytic copper foil and a lithium ion secondary battery suitable for a lithium ion secondary battery having improved handling properties and durability against expansion and contraction stress during battery charging / discharging.

リチウムイオン二次電池は、例えば、正極と、負極集電体の表面に負極活物質層が形成された負極と、非水電解質とで構成されており、主に携帯電話やノートタイプパソコン等に使用されており、近年は自動車用途にも使用されることが多くなってきている。
リチウムイオン二次電池の負極集電体には一般的に銅箔が使用されている。銅箔には電解銅箔が用いられることが多い。これは電解銅箔が圧延銅箔に比べて、薄箔化が低コストで可能な点、導電率と強度の両立がしやすい点などの利点があるためである。
銅箔の表面に負極活物質層としてカーボン粒子等を塗布、乾燥し、さらにプレスして形成し電極が製造される。このとき、活物質層の塗布条件やプレスの条件によって銅箔にシワや亀裂などの破壊が起こり電池のサイクル特性が低下する場合がある。また銅箔の破断が起こり、電池の製造自体に問題が生ずる場合がある。そこで、銅箔の引張強度を所定値以上とする、あるいは銅箔の伸びを所定値以上として物理特性を向上させることが報告されている。
A lithium ion secondary battery is composed of, for example, a positive electrode, a negative electrode having a negative electrode active material layer formed on the surface of a negative electrode current collector, and a non-aqueous electrolyte. In recent years, it has been increasingly used for automobile applications.
A copper foil is generally used for the negative electrode current collector of a lithium ion secondary battery. In many cases, an electrolytic copper foil is used as the copper foil. This is because the electrolytic copper foil has advantages such as the ability to reduce the thickness of the copper foil at a low cost and the easy compatibility between the electrical conductivity and the strength.
An electrode is manufactured by applying carbon particles or the like as a negative electrode active material layer on the surface of the copper foil, drying, and further pressing. At this time, depending on the application conditions of the active material layer and the pressing conditions, the copper foil may be broken, such as wrinkles and cracks, and the cycle characteristics of the battery may deteriorate. In addition, the copper foil may be broken, which may cause a problem in battery manufacture. Thus, it has been reported that the tensile strength of the copper foil is set to a predetermined value or higher, or the physical properties are improved by setting the elongation of the copper foil to a predetermined value or higher.

また、リチウムイオン二次電池の充放電の際には活物質層が膨張収縮し、銅箔に代表される部材にその応力が負荷される。これにより銅箔からの活物質層の剥離や、銅箔にシワや破断などの破壊が起こり、電池のサイクル特性の低下やセパレータ等の他の部材を破壊することによる短絡、発火といった多くの問題を引き起こす場合がある。これに対しても、銅箔の引張強度を所定値以上とする、あるいは銅箔の伸びを所定値以上として物理特性を向上させることが報告されている(例えば特許文献1〜5参照)。   In addition, when the lithium ion secondary battery is charged and discharged, the active material layer expands and contracts, and the stress is applied to a member typified by a copper foil. As a result, peeling of the active material layer from the copper foil, destruction of the copper foil such as wrinkles and breakage, many problems such as short circuit and ignition due to deterioration of the cycle characteristics of the battery and destruction of other members such as the separator May cause. Against this, it is reported that the tensile strength of the copper foil is set to a predetermined value or more, or the physical properties are improved by setting the elongation of the copper foil to a predetermined value or more (for example, see Patent Documents 1 to 5).

特開2005−135856号JP-A-2005-135856 特許第5588607号Japanese Patent No. 5588607 特許第5074611号Japanese Patent No. 5074611 特許第4465084号Japanese Patent No. 4465084 特開平04−088185号公報Japanese Patent Laid-Open No. 04-088185

しかしながら、電池の製造時に銅箔に負荷される応力は早い速度で急速に負荷される一方、電池の充放電時に銅箔に負荷される応力は極めて遅い速度で徐々に負荷される。一般的な引張強度および伸びのような銅箔の特性と、電池の製造性および電池のサイクル特性との相関のみでは評価が不十分であり、これらを制御しても十分に電池の製造性および電池のサイクル特性を向上させることができない場合があった。
また、近年の電池の高容量化および軽量化に伴い、電池の製造時および電池の充放電時に銅箔に負荷される応力はより大きくなる一方で、銅箔はより薄い箔厚で機械的特性を満たすことが要求されている。
本発明は上記事情に鑑みてなされたものであり、電池の製造時のような急速に負荷された応力および電池の充放電時のような徐々に負荷された応力の両方に対して耐久性に優れる電解銅箔を提供することを目的とする。
However, the stress applied to the copper foil during battery manufacture is rapidly applied at a high speed, while the stress applied to the copper foil during battery charge / discharge is gradually applied at a very low speed. The correlation between copper foil characteristics such as general tensile strength and elongation, battery manufacturability and battery cycle characteristics alone is insufficient for evaluation, and even if these are controlled, battery manufacturability and In some cases, the cycle characteristics of the battery could not be improved.
In addition, with the increase in capacity and weight of batteries in recent years, the stress applied to the copper foil during battery manufacturing and battery charging / discharging becomes larger, while the copper foil has a thinner foil thickness and mechanical characteristics. It is required to satisfy.
The present invention has been made in view of the above circumstances, and is durable against both a rapidly applied stress such as during battery manufacture and a gradually applied stress such as when charging and discharging a battery. The object is to provide an excellent electrolytic copper foil.

上記課題を解決するために、本発明者は、電解銅箔製造時の電流密度分布を適正な範囲に設定して電解銅箔を製造したところ、従来銅箔に比べて、引張試験の引張速度が速いときに高強度であり、引張速度が遅いときにも比較的高い強度を保つ箔が得られた。こうした特性を示す銅箔を使用することで、電池の製造性およびサイクル特性が向上することを見出した。   In order to solve the above problems, the present inventor made an electrolytic copper foil by setting the current density distribution during the production of the electrolytic copper foil to an appropriate range, and compared with the conventional copper foil, the tensile rate of the tensile test. A foil having a high strength when the tension was high and a relatively high strength even when the tensile speed was slow was obtained. It has been found that by using a copper foil exhibiting such characteristics, battery manufacturability and cycle characteristics are improved.

かかる知見を基礎として得られた本発明は、引張速度50mm/minの条件における常態での引張強度(Ts(50))が450MPa以上であり、引張速度0.1mm/minの条件における常態での引張強度(Ts(0.1))が400MPa以上であり、かつ両者の比 Ts(0.1)/Ts(50)が0.70以上であることを特徴とする電解銅箔である。
なお、本明細書における常態とは、銅箔が熱処理等の熱履歴を受けずに室温(=およそ25℃)に置かれた状態のことを意味する。
The present invention obtained on the basis of this finding has a normal tensile strength (Ts (50)) of 450 MPa or more under the condition of a tensile speed of 50 mm / min and a normal condition under the condition of a tensile speed of 0.1 mm / min. The electrolytic copper foil is characterized in that the tensile strength (Ts (0.1)) is 400 MPa or more and the ratio Ts (0.1) / Ts (50) of both is 0.70 or more.
The normal state in this specification means a state in which the copper foil is placed at room temperature (= about 25 ° C.) without receiving a thermal history such as heat treatment.

本発明に係る電解銅箔は一実施態様において、180℃、1時間にて加熱した後に室温で測定した引張速度0.1mm/minの条件における引張強度(Ts_HT(0.1))が350MPa以上であることを特徴とする。   In one embodiment, the electrolytic copper foil according to the present invention has a tensile strength (Ts_HT (0.1)) of 350 MPa or more at a tensile rate of 0.1 mm / min measured at room temperature after heating at 180 ° C. for 1 hour. It is characterized by being.

本発明に係る電解銅箔はさらに別の一実施態様において、引張速度0.1mm/minの条件における常態での伸び(El(0.1))が4.0%以上であることを特徴とする。   In still another embodiment, the electrolytic copper foil according to the present invention is characterized in that a normal elongation (El (0.1)) under a condition of a tensile speed of 0.1 mm / min is 4.0% or more. To do.

本発明に係る電解銅箔はさらに別の一実施態様において、厚さが4〜12μmであることを特徴とする。   In still another embodiment, the electrolytic copper foil according to the present invention has a thickness of 4 to 12 μm.

本発明に係る電解銅箔は一側面において、リチウムイオン二次電池負極集電体用銅箔である。   In one aspect, the electrolytic copper foil according to the present invention is a copper foil for a lithium ion secondary battery negative electrode current collector.

本発明は一側面において、本発明に係る電解銅箔を用いたリチウムイオン二次電池である。   In one aspect, the present invention is a lithium ion secondary battery using the electrolytic copper foil according to the present invention.

本発明によれば、電池の製造時に急速に負荷された応力および電池の充放電時に徐々に負荷された応力の両方に対して耐久性に優れる電解銅箔を提供できる。また、この電解銅箔を用いることにより、充放電サイクル特性に優れたリチウムイオン二次電池用負極を提供できる。さらに、この負極を用いることにより、充放電サイクル特性に優れたリチウムイオン二次電池を提供できる。   ADVANTAGE OF THE INVENTION According to this invention, the electrolytic copper foil which is excellent in durability with respect to both the stress loaded rapidly at the time of manufacture of a battery and the stress gradually loaded at the time of charging / discharging of a battery can be provided. Moreover, the negative electrode for lithium ion secondary batteries excellent in charging / discharging cycling characteristics can be provided by using this electrolytic copper foil. Furthermore, by using this negative electrode, a lithium ion secondary battery excellent in charge / discharge cycle characteristics can be provided.

図1は、実施例にかかる電解銅箔のTs(0.1)/Ts(50)と比較例にかかる電解銅箔のTs(0.1)/Ts(50)をプロットしたグラフである。FIG. 1 is a graph plotting Ts (0.1) / Ts (50) of the electrolytic copper foil according to the example and Ts (0.1) / Ts (50) of the electrolytic copper foil according to the comparative example. 図2は、本実施形態にかかる電解銅箔を製造するための装置の模式図を示している。FIG. 2 shows a schematic diagram of an apparatus for producing the electrolytic copper foil according to the present embodiment. 図3は、従来の電解銅箔の電流密度分布を示している。FIG. 3 shows the current density distribution of a conventional electrolytic copper foil. 図4は、2種類の電流密度分布(A及びB)を示すグラフである。FIG. 4 is a graph showing two types of current density distributions (A and B). 図5は、実施例1−1および比較例1−1の、引張速度50mm/minまたは0.1mm/minのときの応力―歪み曲線を示す図である。FIG. 5 is a diagram showing stress-strain curves of Example 1-1 and Comparative Example 1-1 when the tensile speed is 50 mm / min or 0.1 mm / min.

以下、本発明の実施の形態について、詳細に説明する。   Hereinafter, embodiments of the present invention will be described in detail.

本実施形態の銅箔は2つの異なる引張速度における引張強度の値とそれらの比に大きな特徴がある。
一般的に銅箔の引張試験を行う際には、引張速度は10〜50mm/min程度で行われる。IPC−TM−650においても、室温下での銅箔の引張試験速度は2inch/min(50.8mm/min)と定められている。こうした比較的速い速度で応力が負荷されて、強度が測定される。電池の製造時に負荷される応力は速い速度で負荷されるため、50mm/minの速い引張速度で引張試験をすることで、電池の製造時における耐久性を評価できることを見出した。Ts(50)が450MPaより低いと、電池製造時の応力に耐えられずシワや破断が起こる。
一方、リチウムイオン二次電池内での充放電に伴う応力が銅箔に負荷されることを考えると、その速度は比較的遅い速度である。このとき、0.1mm/minの遅い引張速度で引張試験をすることで、電池の充放電時における耐久性を評価できることを見出した。Ts(0.1)が400MPaより低いと、電池の充放電時に伴う応力により銅箔のシワや活物質層の剥離が起こる。
更に、Ts(0.1)/Ts(50)で表される、2つの異なる引張速度における引張強度の比が電池のサイクル特性とよく相関を示すことを見出した。すなわち、Ts(0.1)/Ts(50)が小さい銅箔は、速い速度で応力を負荷したときには強度が高いが、遅い速度で応力を負荷したときに低い強度で破断に至る銅箔であり、電池の充放電時に伴う応力により銅箔のシワや破断が発生し、サイクル特性が悪化する。
The copper foil of this embodiment is greatly characterized in the values of tensile strength and the ratio thereof at two different tensile speeds.
Generally, when performing a tensile test of a copper foil, the tensile speed is about 10 to 50 mm / min. Also in IPC-TM-650, the tensile test speed of the copper foil at room temperature is defined as 2 inches / min (50.8 mm / min). Stress is applied at such a relatively fast rate and the strength is measured. Since the stress applied at the time of manufacturing the battery is applied at a high speed, it was found that the durability at the time of manufacturing the battery can be evaluated by conducting a tensile test at a high tensile speed of 50 mm / min. When Ts (50) is lower than 450 MPa, the stress during battery production cannot be withstood, and wrinkles and fractures occur.
On the other hand, considering that stress accompanying charging / discharging in the lithium ion secondary battery is loaded on the copper foil, the speed is relatively slow. At this time, it discovered that the durability at the time of charging / discharging of a battery could be evaluated by performing a tensile test with a slow tensile speed of 0.1 mm / min. When Ts (0.1) is lower than 400 MPa, the wrinkles of the copper foil and the peeling of the active material layer occur due to the stress accompanying the charging / discharging of the battery.
Furthermore, it has been found that the ratio of the tensile strength at two different tensile speeds expressed by Ts (0.1) / Ts (50) correlates well with the cycle characteristics of the battery. That is, a copper foil having a small Ts (0.1) / Ts (50) is high in strength when stress is applied at a high speed but is low in strength when stress is applied at a low speed. There are wrinkles and breakage of the copper foil due to the stress associated with charging / discharging of the battery, and the cycle characteristics deteriorate.

一般的に純銅および銅合金はTs(0.1)/Ts(50)が1より小さい。しかしその中でも従来の電解銅箔はこのTs(0.1)/Ts(50)が比較的小さい値であり、図1の比較例に示すように具体的には0.50〜0.67程度を示す。そのため、遅い速度で応力を負荷したときに非常に低強度で破断に至る。   In general, pure copper and copper alloys have Ts (0.1) / Ts (50) smaller than 1. However, among these, the conventional electrolytic copper foil has a relatively small value of Ts (0.1) / Ts (50), and specifically, about 0.50 to 0.67 as shown in the comparative example of FIG. Indicates. Therefore, when stress is applied at a slow speed, it breaks at a very low strength.

これに対し、本発明の実施の形態に係る電解銅箔によれば、従来の電解銅箔とは異なり、図1の実施例に示すようにTs(0.1)/Ts(50)が0.70以上を示す。これは電池の充放電時における応力に対して高い耐久性を発揮するものであり、更にTs(50)が450MPa以上、Ts(0.1)が400MPa以上を示すことで、電池の製造時の応力と、電池の充放電時の応力の両方に高い耐久性を示し、電池の製造性とサイクル特性を大きく向上させるものである。
なお、本明細書の実施例における引張試験のチャック間距離は70mmであるため、引張速度50mm/minを歪み速度に算出しなおすと、71.43%/minになる。同様に、引張速度0.1mm/minは、歪み速度0.1429%/minになる。従って、引張速度50mm/minは、歪み速度71.43%/min(チャック間距離:70mm)に置換可能であり、引張速度0.1mm/minは、歪み速度0.1429%/min(チャック間距離:70mm)に置換可能である。
On the other hand, according to the electrolytic copper foil according to the embodiment of the present invention, unlike the conventional electrolytic copper foil, Ts (0.1) / Ts (50) is 0 as shown in the example of FIG. .70 or more. This demonstrates high durability against stress during charging / discharging of the battery, and Ts (50) is 450 MPa or more and Ts (0.1) is 400 MPa or more. It shows high durability in both stress and stress during charging / discharging of the battery, and greatly improves battery manufacturability and cycle characteristics.
In addition, since the distance between chuck | zippers of the tension test in the Example of this specification is 70 mm, if 50 mm / min of tensile speeds are recalculated to a strain speed, it will be 71.43% / min. Similarly, a tensile speed of 0.1 mm / min becomes a strain speed of 0.1429% / min. Accordingly, the tensile speed of 50 mm / min can be replaced with a strain speed of 71.43% / min (distance between chucks: 70 mm), and the tensile speed of 0.1 mm / min can be replaced with a strain speed of 0.1429% / min (between chucks). (Distance: 70 mm).

本発明の実施の形態に係る電解銅箔は、180℃、1時間にて加熱した後に室温で測定した引張速度0.1mm/minの条件における引張強度(Ts_HT(0.1))は350MPa以上である。180℃、1時間は電池実装時の代表的な加熱条件である。これにより、電池製造時の加熱における銅箔の強度低下が低減し、電池特性が向上する。   The electrolytic copper foil according to the embodiment of the present invention has a tensile strength (Ts_HT (0.1)) of 350 MPa or more at a tensile rate of 0.1 mm / min measured at room temperature after heating at 180 ° C. for 1 hour. It is. 180 ° C. and 1 hour are typical heating conditions for battery mounting. Thereby, the strength fall of the copper foil in the heating at the time of battery manufacture reduces, and a battery characteristic improves.

本発明の実施の形態に係る電解銅箔は、引張速度0.1mm/minの条件における常態での伸び(El(0.1))は4.0%以上であることが好ましい。これにより、電池の充放電時における応力に対する耐久性が更に向上する。   The electrolytic copper foil according to the embodiment of the present invention preferably has a normal elongation (El (0.1)) of 4.0% or more under the condition of a tensile speed of 0.1 mm / min. Thereby, durability with respect to the stress at the time of charging / discharging of a battery further improves.

本発明の実施の形態に係る電解銅箔は、箔厚が4〜12μmであることが好ましい。これにより、銅箔にピンホールの発生を防ぎ、かつ銅箔の重量当たりの表面積が大きいために電池特性が向上する。   The electrolytic copper foil according to the embodiment of the present invention preferably has a foil thickness of 4 to 12 μm. Thereby, the occurrence of pinholes in the copper foil is prevented, and the battery surface characteristics are improved because the surface area per weight of the copper foil is large.

本発明の実施の形態に係る電解銅箔を製造する場合は、例えば、図2にしめすような、硫酸−硫酸銅水溶液を電解液とし、白金族元素又はその酸化物元素で被覆したチタンからなる不溶性アノードと該アノードに対向させて設けられたチタン製カソードドラムとの間に該電解液を供給し、カソードドラムを一定速度で回転させながら、両極間に直流電流を通電することによりカソードドラム表面上に銅を析出させ、析出した銅をカソードドラム表面から引き剥がし、連続的に巻き取る方法により製造される。なお、この装置の例は一例である。   When the electrolytic copper foil according to the embodiment of the present invention is manufactured, for example, as shown in FIG. 2, an aqueous solution of sulfuric acid-copper sulfate is used as an electrolytic solution, and is made of titanium coated with a platinum group element or its oxide element. The electrolyte drum is supplied between an insoluble anode and a titanium cathode drum provided opposite to the anode, and a DC current is passed between both electrodes while rotating the cathode drum at a constant speed, thereby providing a cathode drum surface. Copper is deposited on the surface, and the deposited copper is peeled off from the surface of the cathode drum and continuously wound. In addition, the example of this apparatus is an example.

このとき、従来の電解銅箔では、カソードドラムの回転方向において様々な要因により電流密度の分布が生じている。例えば電解液の供給部はカソードドラムに対向するアノードに隙間があるためにその付近では電流密度が低下している。電解液の液面に近くなるほど、電解で発生した気泡が多くなるために液抵抗は増加し、また液の撹拌状態も異なるために電流密度が変化する。特に液面近傍では、電解液の流出口が有るためにカソードドラムに対向するアノードがなく、電流密度が低下する。幅方向での箔厚調整のために絶縁板を液面側から極間に差し込み電流遮蔽することで、意図的に低電流密度部を作ることも有る。アノード表面を被覆している酸化物の状態および厚みにムラが生じていることで局所的な表面抵抗が異なり、電流密度が変化することもある。なお、特別に明記しない限り本明細書中では、電流密度分布の表現はカソードドラムの幅方向ではなく回転方向の電流密度分布を指す。   At this time, in the conventional electrolytic copper foil, the current density distribution is caused by various factors in the rotation direction of the cathode drum. For example, in the electrolyte supply section, since there is a gap in the anode facing the cathode drum, the current density is reduced in the vicinity thereof. The closer to the surface of the electrolytic solution, the more bubbles are generated by electrolysis, so that the liquid resistance increases, and the current density changes because the state of stirring of the liquid is also different. Particularly in the vicinity of the liquid level, there is no anode facing the cathode drum because there is an outlet for the electrolyte, and the current density is reduced. In order to adjust the foil thickness in the width direction, an insulating plate is inserted between the electrodes from the liquid surface side to shield the current, thereby intentionally creating a low current density portion. Unevenness in the state and thickness of the oxide covering the anode surface results in a different local surface resistance, which may change the current density. Unless otherwise specified, in this specification, the expression of the current density distribution refers to the current density distribution in the rotating direction, not the width direction of the cathode drum.

こうして発生する電流密度分布は例えば以下のようにして調査できる。まず通電しない状態でアノードとカソードドラムの間に電解液を供給する。次にカソードドラムを回転させずに静止した状態で一定時間通電を行う。こうすることにより、図2のA-B間の点線で示した箇所に、その位置での電流密度に応じた厚みで銅が電着される。その後、通電を止め、速やかにカソードドラムを回転し、電着された静止電着銅箔をはぎ取る。こうして得られた静止電着銅箔のドラム回転方向の箔厚分布を測定することにより、間接的に電流密度分布を調査できる。箔厚は軟X線厚さ計により1mmピッチで測定を行う。箔厚から電流密度を算出する際には電流効率は100%とし、Cu2+ + 2e- → Cuの反応のみを考慮して算出する。具体的には以下の式(1)を用いる。(以下、本方法を静止電着法と表記する)。
i:電流密度(A/dm2)、d:箔厚(dm)、ρ:銅の密度(g/dm3)、F:ファラデー定数(C/mol)、m:銅の原子量(g/mol)、t:静止電着時間(s)
図3に従来の電解銅箔の電流密度分布を示す。平均電流密度(iave)に対して、最大電流密度(imax)および最小電流密度(imin)に着目すると、imax/iaveが1.10、imin/iaveが0.80であることから、銅箔の厚さ方向によって電流密度が0.80〜1.10倍で分布していることが分かる。また電流密度の相対標準偏差は3.84%程度で分布していることが分かる。
本例の設備によって製造される電解銅箔は、ドラムの回転に伴い厚さが増してきて製造されるものであるため、カソードドラムの回転方向の電流密度分布はすなわち銅箔の厚さ方向の電流密度分布である。つまり、銅箔の厚さ方向で電流密度が異なる条件で電解されたことになる。電流密度は銅箔の析出挙動に大きな影響を与えることが知られている。具体的には、引張強度、伸びなどの銅箔の特性や、結晶配向性、残留応力の大小などの銅箔の結晶組織に大きな影響を与える。そのため、厳密な意味で銅箔の厚さ方向で引張強度や伸びなどの特性や、結晶組織が異なる層が存在するといえる。しかし、その引張強度や伸び、結晶組織の異なる層のみの特性を測定することは、その層が非常に薄い場合が多いことや、段階的ではなく連続的に変化していることに起因して非常に困難である。
The current density distribution thus generated can be investigated as follows, for example. First, an electrolytic solution is supplied between the anode and the cathode drum without energization. Next, energization is performed for a certain period of time in a stationary state without rotating the cathode drum. By doing so, copper is electrodeposited at a position indicated by a dotted line between AB in FIG. 2 with a thickness corresponding to the current density at that position. Thereafter, the energization is stopped, the cathode drum is quickly rotated, and the electrodeposited static electrodeposited copper foil is peeled off. By measuring the foil thickness distribution in the drum rotation direction of the static electrodeposited copper foil thus obtained, the current density distribution can be indirectly investigated. The foil thickness is measured with a soft X-ray thickness gauge at a pitch of 1 mm. When calculating the current density from the foil thickness, the current efficiency is assumed to be 100%, and only the reaction of Cu2 + + 2e- → Cu is considered. Specifically, the following formula (1) is used. (Hereinafter, this method is referred to as a static electrodeposition method).
i: current density (A / dm2), d: foil thickness (dm), ρ: copper density (g / dm3), F: Faraday constant (C / mol), m: atomic weight of copper (g / mol), t: Static electrodeposition time (s)
FIG. 3 shows the current density distribution of a conventional electrolytic copper foil. Focusing on the maximum current density (imax) and the minimum current density (imin) with respect to the average current density (iave), imax / iave is 1.10 and imin / iave is 0.80. It can be seen that the current density is distributed by 0.80 to 1.10 times. It can also be seen that the relative standard deviation of the current density is distributed at about 3.84%.
Since the electrolytic copper foil manufactured by the equipment of this example is manufactured by increasing the thickness with the rotation of the drum, the current density distribution in the rotation direction of the cathode drum is that of the thickness direction of the copper foil. Current density distribution. That is, the electrolysis was performed under conditions where the current density was different in the thickness direction of the copper foil. It is known that current density has a great influence on the deposition behavior of copper foil. Specifically, it has a great influence on the copper foil characteristics such as tensile strength and elongation, crystal orientation, and residual stress. Therefore, in a strict sense, it can be said that there are layers having different characteristics such as tensile strength and elongation and crystal structure in the thickness direction of the copper foil. However, measuring the properties of only layers with different tensile strength, elongation, and crystal structure is often due to the fact that the layers are very thin and are changing continuously rather than stepwise. It is very difficult.

このような従来の電解銅箔の引張試験を行うと、通常行われる50mm/minの速い引張試験速度では、銅箔の厚さ方向に対して平均的な機械的特性が測定される。つまり、局所的な電流密度の大小による銅箔の厚さ方向の特性や組織の違いの影響は受けにくい。
一方、0.1mm/minの遅い引張試験速度では、銅箔の厚さ方向に対して強度または伸びの低い層から微小な亀裂が入る。また、銅箔の厚さ方向に対して結晶配向性や残留応力が異なるために、その差によって引張試験をした際の微小な亀裂が入りやすくなる。
そして一度亀裂が入るとその亀裂が進展し銅箔の破断に至るため、測定される強度や伸びが大きく低下する。すなわち、Ts(0.1)/Ts(50)の値が小さく、0.50〜0.67程度になる。
特許文献2、3に記載の電解銅箔、および特許文献4、5に記載の方法で製造した電解銅箔はこのような特性を示し、電池充放電に伴う応力に対する耐久性が低く、本明細書における比較例1−1に相当する銅箔であるといえる。
When such a conventional electrolytic copper foil tensile test is performed, an average mechanical property is measured in the thickness direction of the copper foil at a normal tensile test speed of 50 mm / min. In other words, it is not easily affected by differences in characteristics and structure in the thickness direction of the copper foil due to local current density.
On the other hand, at a slow tensile test speed of 0.1 mm / min, minute cracks enter from a layer having low strength or elongation in the thickness direction of the copper foil. Moreover, since crystal orientation and residual stress differ with respect to the thickness direction of copper foil, it becomes easy to enter the micro crack at the time of a tensile test by the difference.
And once a crack enters, since the crack progresses and it leads to the fracture | rupture of copper foil, the intensity | strength and elongation to be measured fall significantly. That is, the value of Ts (0.1) / Ts (50) is small and is about 0.50 to 0.67.
The electrolytic copper foils described in Patent Documents 2 and 3 and the electrolytic copper foils produced by the methods described in Patent Documents 4 and 5 exhibit such characteristics and have low durability against stress associated with battery charging / discharging. It can be said that this is a copper foil corresponding to Comparative Example 1-1.

一方、本発明の銅箔は、0.1mm/minの遅い引張試験速度で引張試験を行ったとき、測定される強度が低下しにくい。すなわち、Ts(0.1)/Ts(50)の値が0.70以上と従来の電解銅箔に比較して大きい。この特長は、銅箔の厚さ方向で均一な特性を示すことに起因する。   On the other hand, when the copper foil of the present invention is subjected to a tensile test at a slow tensile test speed of 0.1 mm / min, the measured strength is unlikely to decrease. That is, the value of Ts (0.1) / Ts (50) is 0.70 or more, which is larger than that of the conventional electrolytic copper foil. This feature is attributed to exhibiting uniform characteristics in the thickness direction of the copper foil.

本発明では、銅箔の厚さ方向に均一な電流密度分布で製箔を行うことに大きな特徴がある。その具体的な方法としては例えば以下のことが考えられる。液供給部近傍の電流密度低下を防ぐため、アノードの隙間を小さくする。また、メッシュ状のアノードを液供給部に配置する。気泡の影響を防ぐために液面近傍に近くなるほど極間の距離を狭める。幅方向での箔厚調整のため極間に差し込む絶縁板をメッシュ構造にし、急激な電流密度の低下を防ぐ。アノード表面の酸化物の状態および厚みを均一に保つ。
また、この例以外の設備においては、例えば図2の設備とは異なり、1枚の連続したアノードが使用されているためにカソードドラム直下には液供給部が無く、ある一方の液面から電解液をポンプで供給し、もう一方の液面から液が流出するような構造の設備が考えられる。だがこうした設備においても気泡の影響やアノード表面の状態の影響などにより電流密度の分布が生じており、この場合も極間距離の変更やアノード表面状態の管理、液供給部や液流出口の構造変更などにより、電流密度分布を均一にする。
本発明においては、いずれの方法を用いても良いが、銅箔の厚さ方向に対する電流密度分布を均一にする。具体的には、ドラムの回転方向に1mmピッチで計測した電流密度分布において、imax/iaveが1.05未満でかつimin/iaveが0.90より大きくなるようにする。加えて、電流密度の相対標準偏差が2.0%未満になるようにする。こうした均一な電流密度分布で製造することが、本発明の特性を有する電解銅箔を得るために好適である。
The present invention is greatly characterized in that foil production is performed with a uniform current density distribution in the thickness direction of the copper foil. For example, the following can be considered as a specific method. In order to prevent a decrease in current density in the vicinity of the liquid supply unit, the gap between the anodes is reduced. Further, a mesh-like anode is disposed in the liquid supply unit. In order to prevent the influence of bubbles, the distance between the electrodes is narrowed as the liquid level is closer. In order to adjust the foil thickness in the width direction, the insulating plate inserted between the electrodes is made into a mesh structure to prevent a sudden drop in current density. The oxide state and thickness on the anode surface are kept uniform.
Further, in the equipment other than this example, unlike the equipment of FIG. 2, for example, since one continuous anode is used, there is no liquid supply portion directly under the cathode drum, and electrolysis is performed from one liquid surface. It is conceivable to have a structure in which the liquid is supplied by a pump and the liquid flows out from the other liquid surface. However, even in such equipment, the current density distribution occurs due to the influence of air bubbles and the state of the anode surface. In this case as well, the distance between the electrodes is changed, the anode surface state is managed, and the structure of the liquid supply section and liquid outlet Make the current density distribution uniform by changing it.
In the present invention, any method may be used, but the current density distribution in the thickness direction of the copper foil is made uniform. Specifically, in the current density distribution measured at a 1 mm pitch in the drum rotation direction, imax / iave is less than 1.05 and imin / iave is greater than 0.90. In addition, the relative standard deviation of the current density should be less than 2.0%. Manufacturing with such a uniform current density distribution is suitable for obtaining an electrolytic copper foil having the characteristics of the present invention.

電解液には銅濃度:50〜100g/L、硫酸濃度:40〜120g/Lの硫酸―硫酸銅水溶液を電解液として、塩化物イオンを1〜30mg/L添加する。   To the electrolytic solution, a sulfuric acid-copper sulfate aqueous solution having a copper concentration of 50 to 100 g / L and a sulfuric acid concentration of 40 to 120 g / L is used as an electrolytic solution, and 1 to 30 mg / L of chloride ions is added.

銅箔の高強度化のため、電解液には有機または無機添加剤を少なくとも1種添加する。有機添加剤としては例えばチオ尿素(CHS)または水溶性チオ尿素誘導体や、ニカワ、ゼラチン、ポリエチレングリコール、デンプン、セルロース系水溶性高分子(カルボキシルメチルセルロース、ヒドロキシエチルセルロース等)等の高分子多糖類、ポリエチレンイミン、ポリアクリルアミドなどの水溶性高分子化合物が用いられる。無機添加剤としては塩化物イオンの供給源としてNaClやHCl、その他にもごく微量の金属元素などが用いられる。 In order to increase the strength of the copper foil, at least one organic or inorganic additive is added to the electrolytic solution. Examples of organic additives include thiourea (CH 4 N 2 S) or water-soluble thiourea derivatives, polymers such as glue, gelatin, polyethylene glycol, starch, and cellulose-based water-soluble polymers (such as carboxyl methyl cellulose and hydroxyethyl cellulose). Water-soluble polymer compounds such as polysaccharides, polyethyleneimine, and polyacrylamide are used. As an inorganic additive, NaCl, HCl, and a very small amount of metal elements are used as a source of chloride ions.

電解液の液温は40〜60℃、カソード電極面での平均電流密度は45〜60A/dm2に調節して銅箔の製造を行う。   The electrolyte temperature is adjusted to 40 to 60 ° C. and the average current density on the cathode electrode surface is adjusted to 45 to 60 A / dm 2 to produce a copper foil.

本実施形態の電解銅箔の少なくとも一方の面においては表面処理を行うことが望ましい。
銅箔の表面処理として、例えば、クロメート処理、あるいはNi又はNi合金めっき、Co又はCo合金めっき、Zn又はZn合金めっき、Sn又はSn合金めっき、上記各種めっき層上にさらにクロメート処理を施したもの等の無機防錆処理、あるいは、ベンゾトリアゾール等の有機防錆処理を施してもよい。さらに、シランカップリング剤処理等が施されてもよい。これらの表面処理は、防錆に加えて活物質との密着強度を高め、電池の充放電サイクル効率の低下を防ぐ役割を果たす。
It is desirable to perform surface treatment on at least one surface of the electrolytic copper foil of the present embodiment.
As a copper foil surface treatment, for example, chromate treatment, or Ni or Ni alloy plating, Co or Co alloy plating, Zn or Zn alloy plating, Sn or Sn alloy plating, or a further chromate treatment on the above various plating layers Inorganic rust prevention treatment such as benzotriazole or organic rust prevention treatment such as benzotriazole may be applied. Furthermore, a silane coupling agent treatment or the like may be performed. In addition to rust prevention, these surface treatments increase the adhesion strength with the active material, and play a role of preventing a decrease in charge / discharge cycle efficiency of the battery.

上記の表面処理を銅箔に施す前に、必要に応じて銅箔表面に粗化処理を行うことも可能である。粗化処理としては、例えば、めっき法、エッチング法等が好適に採用できる。   Before the surface treatment is applied to the copper foil, it is possible to perform a roughening treatment on the surface of the copper foil as necessary. As the roughening treatment, for example, a plating method or an etching method can be suitably employed.

めっき法による粗化としては、電解めっき法及び無電解めっき法を採用することができる。Cu、CoおよびNiの内、1種のめっきまたは2種類以上の合金めっきにより粗化粒子を形成する。   As roughening by the plating method, an electrolytic plating method and an electroless plating method can be employed. Roughened particles are formed by one type of plating or two or more types of alloy plating among Cu, Co and Ni.

エッチング法による粗化としては、例えば、物理エッチングや化学エッチングによる方法が好ましい。例えば、物理エッチングにはサンドブラスト等でエッチングする方法がある。また例えば、化学エッチングには処理液等でエッチングする方法がある。処理液として、無機または有機酸と酸化剤と添加剤を含有する液が多数提案されている。   As roughening by the etching method, for example, a method by physical etching or chemical etching is preferable. For example, physical etching includes a method of etching by sandblasting or the like. For example, chemical etching includes a method of etching with a processing solution or the like. Many treatment liquids containing inorganic or organic acids, oxidizing agents, and additives have been proposed.

以下に本発明の実施例を示すが、以下の実施例に本発明が限定されることを意図するものではなく、本発明の趣旨を逸脱しない範囲で種々の形態をとることができる。   Examples of the present invention will be shown below, but the present invention is not intended to be limited to the following examples, and various forms can be taken without departing from the spirit of the present invention.

図2に示すように、白金族元素又はその酸化物元素で被覆したチタンからなる不溶性アノードと該アノードに対向させて設けられたチタン製カソードドラムとの間に電解液を供給し、カソードドラムを一定速度で回転させながら、両極間に直流電流を通電することによりカソードドラム表面上に銅を析出させることで、各実施例および各比較例の銅箔を厚さ10μmで製造した。
実施例については、銅箔を製造する前に電流密度分布が均一になるよう調整した。液供給部近傍の電流密度低下を防ぐため、液供給を妨げない範囲でアノードの隙間をなるべく小さくした。気泡の影響を防ぐため、アノード/カソード間の距離を液供給部近傍では13mm、液面部近傍では10mmになるよう連続的に変化させた。液面部近傍の電流密度低下を防ぐため、電解液の流出口にメッシュ状のアノードを配置した。このときの電流密度分布を、静止電着法により調査した結果が図4の電流密度分布Aである。imax/iaveが1.04、imin/iaveが0.90であり、電流密度の相対標準偏差が1.97%と均一な電流密度分布となっていることを確かめた。この電流密度分布において銅箔の製造を行った。
比較例1−1および1−2については、特に電流密度分布に注目せず、従来の設備状態で製造を行った。このときの電流密度分布を、静止電着法により調査した結果が図4の電流密度分布Bである。imax/iaveが1.10、imin/iaveが0.80であり、電流密度の相対標準偏差が3.84%を示す電流密度分布において銅箔の製造を行った。
比較例2−1については、電流密度分布Aにおいて銅箔の製造を行った。
As shown in FIG. 2, an electrolyte is supplied between an insoluble anode made of titanium coated with a platinum group element or an oxide element thereof and a titanium cathode drum provided to face the anode, While rotating at a constant speed, a direct current was passed between both electrodes to deposit copper on the surface of the cathode drum, whereby the copper foils of each Example and each Comparative Example were produced with a thickness of 10 μm.
About the Example, it adjusted so that electric current density distribution might become uniform before manufacturing copper foil. In order to prevent a decrease in current density in the vicinity of the liquid supply unit, the gap between the anodes was made as small as possible without impeding liquid supply. In order to prevent the influence of bubbles, the distance between the anode and the cathode was continuously changed to be 13 mm near the liquid supply part and 10 mm near the liquid surface part. In order to prevent a decrease in current density in the vicinity of the liquid surface, a mesh anode was disposed at the outlet of the electrolyte. The result of investigating the current density distribution at this time by the static electrodeposition method is the current density distribution A in FIG. imax / iave was 1.04, imin / iave was 0.90, and it was confirmed that the current standard had a uniform current density distribution with a relative standard deviation of 1.97%. The copper foil was manufactured in this current density distribution.
About Comparative Examples 1-1 and 1-2, it manufactured in the conventional equipment state, without paying particular attention to the current density distribution. The result of investigating the current density distribution at this time by the static electrodeposition method is the current density distribution B in FIG. Copper foil was manufactured in a current density distribution in which imax / iave was 1.10, imin / iave was 0.80, and the relative standard deviation of current density was 3.84%.
About Comparative Example 2-1, copper foil was manufactured in the current density distribution A.

実施例および比較例について、電解液は銅濃度を80g/L、硫酸濃度を80g/L、塩化物イオン濃度を10mg/Lに調製した硫酸-硫酸銅系電解液を用いた。電解液の温度は50℃、平均電流密度は40A/dm2、液流速は1.0m/sの条件で製造を行った。電解液に添加した添加剤の種類と添加濃度は表1および表2に示す。
For the examples and comparative examples, a sulfuric acid-copper sulfate electrolytic solution prepared with a copper concentration of 80 g / L, a sulfuric acid concentration of 80 g / L, and a chloride ion concentration of 10 mg / L was used. The electrolyte was manufactured under the conditions of a temperature of 50 ° C., an average current density of 40 A / dm 2, and a liquid flow rate of 1.0 m / s. Tables 1 and 2 show the types and concentrations of additives added to the electrolyte.

各実施例、各比較例の銅箔はいずれも製箔直後にクロメート処理を行った。45℃の7g/L無水クロム酸水溶液に銅箔を5秒浸漬した後に液切り、空気乾燥を行った。   The copper foils of the examples and the comparative examples were all subjected to chromate treatment immediately after the foil production. The copper foil was dipped in a 7 g / L chromic anhydride aqueous solution at 45 ° C. for 5 seconds, then drained and air-dried.

各実施例、各比較例の銅箔を以下の項目において評価した。   The copper foil of each Example and each comparative example was evaluated in the following items.

(1)引張試験
インストロン社製、引張試験機1122型を使用した。サンプルは0.5inch×6inchのサイズに切断し、チャック間距離は70mmで測定を行った。引張速度50mm/min、または0.1mm/minの2条件でそれぞれ常態における引張強度および伸び率を測定した。その他の条件については、IPC−TM−650に基づいて測定を行った。なお、伸び率は引張試験において試験片が破断した際の伸び率を示す。加えて0.1mm/minの条件においては、銅箔を180℃、1時間加熱処理した後の引張強度および伸び率を測定した。測定はいずれも室温で行った。結果を表1および表2に記載した。
(1) Tensile test A tensile tester type 1122 manufactured by Instron was used. The sample was cut into a size of 0.5 inch × 6 inch, and the distance between chucks was 70 mm. The tensile strength and elongation in the normal state were measured under two conditions of a tensile speed of 50 mm / min or 0.1 mm / min, respectively. About other conditions, it measured based on IPC-TM-650. In addition, elongation rate shows the elongation rate when a test piece fractures in a tensile test. In addition, under the condition of 0.1 mm / min, the tensile strength and elongation after the copper foil was heat-treated at 180 ° C. for 1 hour were measured. All measurements were performed at room temperature. The results are shown in Tables 1 and 2.

(4)電池特性の評価
(4−1)正極の製造
LiCoO粉末90mass%、黒鉛粉末7mass%、ポリフッ化ビニリデン粉末3mass%を混合してN-メチルピロリドンとエタノールを溶剤として添加し、混練し、正極剤ペーストを調整した。この正極剤ペーストを厚み15μmのアルミニウム箔に均一に塗着した。塗着後のアルミニウム箔を窒素雰囲気中で乾燥して上記溶剤を揮散させ、次いでロール圧延を行って、全体の厚みが150μmであるシートを作製した。このシートを巾43mm、長さ290mmに切断した後、その一端にアルミ箔のリード端子を超音波溶接で取り付け、正極とした。
(4) Evaluation of battery characteristics (4-1) Production of positive electrode 90 mass% of LiCoO 2 powder, 7 mass% of graphite powder and 3 mass% of polyvinylidene fluoride powder are mixed, and N-methylpyrrolidone and ethanol are added as solvents and kneaded. The positive electrode paste was prepared. This positive electrode agent paste was uniformly applied to an aluminum foil having a thickness of 15 μm. The coated aluminum foil was dried in a nitrogen atmosphere to volatilize the solvent, and then roll-rolled to produce a sheet having a total thickness of 150 μm. The sheet was cut into a width of 43 mm and a length of 290 mm, and then an aluminum foil lead terminal was attached to one end thereof by ultrasonic welding to form a positive electrode.

(4−2)負極の製造および製造性の評価
負極に用いる銅箔は、常態における実施例及び比較例の銅箔を用いた。
天然黒鉛粉末(平均粒径10μm)90mass%、ポリフッ化ビニリデン粉末10mass%を混合し、N-メチルピロリドンとエタノールを溶剤として添加し、混練し、負極剤ペーストを作成した。ついで、この負極剤ペーストを銅箔の両面に塗着した。塗着後の銅箔を窒素雰囲気中で乾燥して上記溶剤を揮散させ、次いで、ロール圧延して全体の厚みが150μmであるシートに成型した。このシートを巾43mm、長さ285mmに切断した後、その一端にニッケル箔のリード端子を超音波溶接で取り付け、負極とした。
この時点で、銅箔または活物質層にシワ、破断などの異常が見られるかどうかを目視で確認し、電池の製造性として評価した。シワまたは破断が発生しない場合を「良」、シワまたは破断が発生した場合を「不可」として評価した。評価が「良」の銅箔は本用途に適している銅箔であることを示し、評価が「不可」の銅箔は適さない銅箔であることを示す。
(4-2) Manufacture of negative electrode and evaluation of manufacturability The copper foil used for the negative electrode was the copper foil of Examples and Comparative Examples in a normal state.
A natural graphite powder (average particle size 10 μm) 90 mass% and a polyvinylidene fluoride powder 10 mass% were mixed, N-methylpyrrolidone and ethanol were added as solvents and kneaded to prepare a negative electrode agent paste. Subsequently, this negative electrode agent paste was applied to both sides of the copper foil. The coated copper foil was dried in a nitrogen atmosphere to volatilize the solvent, and then roll-rolled to form a sheet having an overall thickness of 150 μm. The sheet was cut to a width of 43 mm and a length of 285 mm, and then a nickel foil lead terminal was attached to one end thereof by ultrasonic welding to form a negative electrode.
At this point, whether or not abnormalities such as wrinkles and fractures were observed in the copper foil or the active material layer was visually confirmed and evaluated as battery manufacturability. The case where no wrinkles or breakage occurred was evaluated as “good”, and the case where wrinkles or breakage occurred was evaluated as “impossible”. A copper foil with an evaluation of “good” indicates that the copper foil is suitable for this application, and a copper foil with an evaluation of “impossible” indicates that the copper foil is not suitable.

(4−3)電池の作製
(4−1)正極の製造および(4−2)負極の製造のようにして製造した正極と負極の間に、厚み25μmのポリプロピレン製のセパレータを挟んで全体を巻き、これを軟鋼表面にニッケルめっきした電池缶に収容して、負極のリード端子を缶底にスポット溶接した。ついで、絶縁材の上蓋を置き、ガスケットを挿入後正極のリード端子とアルミ製安全弁とを超音波溶接して接続し、炭酸プロピレンと炭酸ジエチルと炭酸エチレンからなる非水電解液を電池缶の中に注入した後、前記安全弁に蓋を取り付け、外形14mm、高さ50mmの密閉構造型リチウムイオン二次電池を組み立てた。
(4-3) Production of Battery (4-1) Production of Positive Electrode and (4-2) Production of Negative Electrode A polypropylene separator having a thickness of 25 μm is sandwiched between the positive electrode and the negative electrode produced as a whole. This was wound, accommodated in a nickel-plated battery can, and the negative lead terminal was spot welded to the bottom of the can. Next, place the top cover of the insulating material, insert the gasket, and connect the lead terminal of the positive electrode and the aluminum safety valve by ultrasonic welding to connect the non-aqueous electrolyte consisting of propylene carbonate, diethyl carbonate and ethylene carbonate in the battery can. Then, a lid was attached to the safety valve, and a sealed structure type lithium ion secondary battery having an outer shape of 14 mm and a height of 50 mm was assembled.

(4−4)電池特性の測定
(4−3)の電池を、充電電流100mAで4.3Vになるまで充電し、充電電流100mAで2.5Vになるまで放電するサイクルを1サイクルとする充放電サイクル試験を行った。そのときの電池の放電容量が800mAhを割り込んだときのサイクル数をサイクル寿命として、電池特性の優劣を評価する項目とした。結果を表1および表2に示す。
サイクル寿命は、500回以上を「優」、400回以上500回未満を「良」、400回未満を「不可」として評価した。評価が「不可」の銅箔は、本用途に適さない銅箔であることを示す。「良」は適している銅箔であることを示し、中でも「優」はより電池特性が良好である銅箔であることを示す。
(4-4) Measurement of battery characteristics The battery of (4-3) is charged to 4.3 V at a charging current of 100 mA and discharged to 2.5 V at a charging current of 100 mA. A discharge cycle test was conducted. The number of cycles when the discharge capacity of the battery at that time fell below 800 mAh was defined as an item for evaluating the superiority or inferiority of the battery characteristics. The results are shown in Tables 1 and 2.
The cycle life was evaluated as “excellent” for 500 times or more, “good” for 400 times or more and less than 500 times, and “impossible” for less than 400 times. A copper foil whose evaluation is “impossible” indicates that the copper foil is not suitable for this application. “Good” indicates that the copper foil is suitable, and among them, “Excellent” indicates that the copper foil has better battery characteristics.

実施例1−1と比較例1−1は、電解液組成は同じであり電流密度分布のみ異なる条件で銅箔を製造した。添加剤には高分子化合物であるニカワを使用した。Ts(50)は両者で同程度であるが、Ts(0.1)/Ts(50)は実施例1−1が0.82と大きく、比較例1−1が0.62と小さい。これは、実施例1−1の電流密度分布Aは比較的均一であり、厚さ方向に均一な特性を示している一方で、比較例1−1の電流密度分布Bが比較的不均一であるために銅箔の厚さ方向で引張特性の異なる層が存在することに起因する。またこれにより、実施例1−1の銅箔を使った電池はサイクル特性が良好であり、比較例1−1の銅箔を使った電池はサイクル特性が悪い。実施例1−1および比較例1−1の、引張速度50mm/minまたは0.1mm/minのときの応力―歪み曲線を図5に示す。実施例1−1は引張速度を遅くしたときの強度低下分が小さいが、比較例1−1は強度低下分が大きいことが分かる。   In Example 1-1 and Comparative Example 1-1, the electrolytic solution compositions were the same, and copper foils were manufactured under conditions that differ only in the current density distribution. As the additive, Nika, a polymer compound, was used. Although Ts (50) is comparable in both cases, Ts (0.1) / Ts (50) is as large as 0.82 in Example 1-1 and as small as 0.62 in Comparative Example 1-1. This is because the current density distribution A of Example 1-1 is relatively uniform and shows uniform characteristics in the thickness direction, while the current density distribution B of Comparative Example 1-1 is relatively non-uniform. For this reason, there are layers having different tensile properties in the thickness direction of the copper foil. Thereby, the battery using the copper foil of Example 1-1 has good cycle characteristics, and the battery using the copper foil of Comparative Example 1-1 has poor cycle characteristics. FIG. 5 shows stress-strain curves of Example 1-1 and Comparative Example 1-1 when the tensile speed is 50 mm / min or 0.1 mm / min. It can be seen that Example 1-1 has a small decrease in strength when the tensile speed is slowed, but Comparative Example 1-1 has a large decrease in strength.

実施例1−2と比較例1−2は、同じく電解液組成は同じであり電流密度分布のみ異なる条件で銅箔を製造した。添加剤には単分子化合物であるチオ尿素を使用した。こちらもTs(50)は両者で同程度であるが、Ts(0.1)/Ts(50)は実施例1−2が0.87と大きく、比較例1−2が0.63と小さい。またこれにより、実施例1−2の銅箔を使った電池はサイクル特性が良好であり、比較例1−2の銅箔を使った電池はサイクル特性が悪い。このように、添加剤の種類を大きく変更しても電流密度分布が不均一であるとTs(0.1)/Ts(50)は小さくなり、その銅箔を使った電池はサイクル特性が悪いという傾向は変わらない。   In Example 1-2 and Comparative Example 1-2, the same electrolytic solution composition was used, and copper foils were produced under different conditions only in the current density distribution. As the additive, thiourea, which is a monomolecular compound, was used. Here, Ts (50) is similar in both cases, but Ts (0.1) / Ts (50) is as small as 0.87 in Example 1-2 and as small as 0.63 in Comparative Example 1-2. . Thereby, the battery using the copper foil of Example 1-2 has good cycle characteristics, and the battery using the copper foil of Comparative Example 1-2 has poor cycle characteristics. In this way, even if the type of additive is greatly changed, if the current density distribution is not uniform, Ts (0.1) / Ts (50) becomes small, and the battery using the copper foil has poor cycle characteristics. The trend is unchanged.

実施例2−1〜2−4は、Ts(50)を変更するために添加剤の添加濃度を変更して銅箔を製造した。いずれも電流密度分布がAで均一なために、Ts(0.1)/Ts(50)は比較的大きく、サイクル特性は良好である。
比較例2−1は、電流密度分布はAで均一であり、Ts(0.1)/Ts(50)が比較的大きいが、高強度化が不十分でありTs(50)が380MPaおよびTs(0.1)が311MPaと小さい。このため、電池の製造時にシワが一部発生し、サイクル特性が悪い。
In Examples 2-1 to 2-4, in order to change Ts (50), the additive concentration of the additive was changed to produce a copper foil. In any case, since the current density distribution is uniform at A, Ts (0.1) / Ts (50) is relatively large and the cycle characteristics are good.
In Comparative Example 2-1, the current density distribution is A and uniform, and Ts (0.1) / Ts (50) is relatively large, but the increase in strength is insufficient, and Ts (50) is 380 MPa and Ts. (0.1) is as small as 311 MPa. For this reason, some wrinkles are generated during the manufacture of the battery, resulting in poor cycle characteristics.

Claims (7)

引張速度50mm/minの条件における常態での引張強度(Ts(50))が450MPa以上であり、引張速度0.1mm/minの条件における常態での引張強度(Ts(0.1))が400MPa以上であり、かつ両者の比 Ts(0.1)/Ts(50)が0.70以上であることを特徴とする電解銅箔。   The tensile strength (Ts (50)) in the normal state under the condition of the tensile speed of 50 mm / min is 450 MPa or more, and the tensile strength (Ts (0.1)) in the normal state under the condition of the tensile speed of 0.1 mm / min is 400 MPa. The electrolytic copper foil is characterized in that the ratio Ts (0.1) / Ts (50) is 0.70 or more. 180℃、1時間の条件にて加熱した後に室温で測定した引張速度0.1mm/minの条件における引張強度(Ts_HT(0.1))が350MPa以上であることを特徴とする、請求項1に記載の電解銅箔。   The tensile strength (Ts_HT (0.1)) at a tensile rate of 0.1 mm / min measured at room temperature after heating at 180 ° C. for 1 hour is 350 MPa or more. The electrolytic copper foil of description. 引張速度0.1mm/minの条件における常態での伸び(El(0.1))が4.0%以上であることを特徴とする、請求項1または2に記載の電解銅箔。   The electrolytic copper foil according to claim 1 or 2, wherein an elongation (El (0.1)) in a normal state under a condition of a tensile speed of 0.1 mm / min is 4.0% or more. 前記電解銅箔の厚さが4〜12μmであることを特徴とする、請求項1〜3のいずれかに記載の電解銅箔。   The thickness of the said electrolytic copper foil is 4-12 micrometers, The electrolytic copper foil in any one of Claims 1-3 characterized by the above-mentioned. 前記銅箔がリチウムイオン二次電池負極集電体用銅箔である、請求項1〜4のいずれかに記載の電解銅箔。   The electrolytic copper foil in any one of Claims 1-4 whose said copper foil is a copper foil for lithium ion secondary battery negative electrode collectors. 請求項5に記載の電解銅箔を用いた、リチウムイオン二次電池用負極。   The negative electrode for lithium ion secondary batteries using the electrolytic copper foil of Claim 5. 請求項6に記載のリチウムイオン二次電池用負極を用いた、リチウムイオン二次電池。   The lithium ion secondary battery using the negative electrode for lithium ion secondary batteries of Claim 6.
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