JP5941480B2 - 高分子量モリブデンスクシンイミド錯体を調製するための改良型プロセス - Google Patents
高分子量モリブデンスクシンイミド錯体を調製するための改良型プロセス Download PDFInfo
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- JP5941480B2 JP5941480B2 JP2013550493A JP2013550493A JP5941480B2 JP 5941480 B2 JP5941480 B2 JP 5941480B2 JP 2013550493 A JP2013550493 A JP 2013550493A JP 2013550493 A JP2013550493 A JP 2013550493A JP 5941480 B2 JP5941480 B2 JP 5941480B2
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- Prior art keywords
- succinimide
- formula
- acid
- alkyl
- mixture
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- 238000000034 method Methods 0.000 title claims description 71
- 230000008569 process Effects 0.000 title claims description 40
- BRESEFMHKFGSDY-UHFFFAOYSA-N molybdenum;pyrrolidine-2,5-dione Chemical class [Mo].O=C1CCC(=O)N1 BRESEFMHKFGSDY-UHFFFAOYSA-N 0.000 title description 15
- 238000002360 preparation method Methods 0.000 title description 6
- KZNICNPSHKQLFF-UHFFFAOYSA-N succinimide Chemical compound O=C1CCC(=O)N1 KZNICNPSHKQLFF-UHFFFAOYSA-N 0.000 claims description 163
- 229960002317 succinimide Drugs 0.000 claims description 104
- 239000000203 mixture Substances 0.000 claims description 103
- -1 hydrogen sodium molybdate Chemical class 0.000 claims description 97
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 40
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 claims description 39
- 238000006243 chemical reaction Methods 0.000 claims description 29
- 229920000768 polyamine Polymers 0.000 claims description 26
- 239000005078 molybdenum compound Substances 0.000 claims description 22
- 150000002752 molybdenum compounds Chemical class 0.000 claims description 22
- 239000007788 liquid Substances 0.000 claims description 21
- 125000004432 carbon atom Chemical group C* 0.000 claims description 20
- 125000000217 alkyl group Chemical group 0.000 claims description 17
- JKQOBWVOAYFWKG-UHFFFAOYSA-N molybdenum trioxide Chemical compound O=[Mo](=O)=O JKQOBWVOAYFWKG-UHFFFAOYSA-N 0.000 claims description 16
- 230000002378 acidificating effect Effects 0.000 claims description 14
- 125000003342 alkenyl group Chemical group 0.000 claims description 11
- 125000002947 alkylene group Chemical group 0.000 claims description 7
- 150000002763 monocarboxylic acids Chemical class 0.000 claims description 6
- APUPEJJSWDHEBO-UHFFFAOYSA-P ammonium molybdate Chemical compound [NH4+].[NH4+].[O-][Mo]([O-])(=O)=O APUPEJJSWDHEBO-UHFFFAOYSA-P 0.000 claims description 5
- 239000011609 ammonium molybdate Substances 0.000 claims description 5
- 235000018660 ammonium molybdate Nutrition 0.000 claims description 5
- 229940010552 ammonium molybdate Drugs 0.000 claims description 5
- 239000001257 hydrogen Substances 0.000 claims description 5
- 229910052739 hydrogen Inorganic materials 0.000 claims description 5
- VLAPMBHFAWRUQP-UHFFFAOYSA-L molybdic acid Chemical compound O[Mo](O)(=O)=O VLAPMBHFAWRUQP-UHFFFAOYSA-L 0.000 claims description 4
- 239000011684 sodium molybdate Substances 0.000 claims description 4
- 235000015393 sodium molybdate Nutrition 0.000 claims description 4
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 claims description 3
- MEFBJEMVZONFCJ-UHFFFAOYSA-N molybdate Chemical compound [O-][Mo]([O-])(=O)=O MEFBJEMVZONFCJ-UHFFFAOYSA-N 0.000 claims description 3
- 239000011591 potassium Substances 0.000 claims description 3
- 229910052700 potassium Inorganic materials 0.000 claims description 3
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 claims description 2
- 235000007686 potassium Nutrition 0.000 claims description 2
- TVXXNOYZHKPKGW-UHFFFAOYSA-N sodium molybdate (anhydrous) Chemical compound [Na+].[Na+].[O-][Mo]([O-])(=O)=O TVXXNOYZHKPKGW-UHFFFAOYSA-N 0.000 claims description 2
- 239000010687 lubricating oil Substances 0.000 description 55
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- 239000000047 product Substances 0.000 description 27
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- 150000003839 salts Chemical class 0.000 description 19
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- 150000001412 amines Chemical group 0.000 description 17
- 229910052751 metal Inorganic materials 0.000 description 17
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- ISWSIDIOOBJBQZ-UHFFFAOYSA-N phenol group Chemical class C1(=CC=CC=C1)O ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 15
- 239000002612 dispersion medium Substances 0.000 description 13
- FAGUFWYHJQFNRV-UHFFFAOYSA-N tetraethylenepentamine Chemical compound NCCNCCNCCNCCN FAGUFWYHJQFNRV-UHFFFAOYSA-N 0.000 description 13
- 239000003513 alkali Substances 0.000 description 12
- 150000008064 anhydrides Chemical class 0.000 description 12
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- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 11
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 11
- 239000003795 chemical substances by application Substances 0.000 description 11
- 150000001875 compounds Chemical class 0.000 description 11
- 239000011593 sulfur Substances 0.000 description 11
- 229910052717 sulfur Inorganic materials 0.000 description 11
- 229910052757 nitrogen Inorganic materials 0.000 description 10
- KDYFGRWQOYBRFD-UHFFFAOYSA-N Succinic acid Natural products OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 description 9
- 150000007513 acids Chemical class 0.000 description 9
- 235000014113 dietary fatty acids Nutrition 0.000 description 9
- 239000000194 fatty acid Substances 0.000 description 9
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- 235000011044 succinic acid Nutrition 0.000 description 8
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- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 7
- 229910052791 calcium Inorganic materials 0.000 description 7
- 239000003085 diluting agent Substances 0.000 description 7
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 7
- 238000012360 testing method Methods 0.000 description 7
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 6
- 239000004215 Carbon black (E152) Substances 0.000 description 6
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 6
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 6
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 6
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- 150000007942 carboxylates Chemical class 0.000 description 6
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- 239000003112 inhibitor Substances 0.000 description 6
- 150000002989 phenols Chemical class 0.000 description 6
- 239000011541 reaction mixture Substances 0.000 description 6
- 239000010689 synthetic lubricating oil Substances 0.000 description 6
- 150000001408 amides Chemical class 0.000 description 5
- 238000005260 corrosion Methods 0.000 description 5
- 230000007797 corrosion Effects 0.000 description 5
- 150000005165 hydroxybenzoic acids Chemical class 0.000 description 5
- 239000004615 ingredient Substances 0.000 description 5
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- 239000003607 modifier Substances 0.000 description 5
- 239000010705 motor oil Substances 0.000 description 5
- 238000006116 polymerization reaction Methods 0.000 description 5
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 5
- 125000001424 substituent group Chemical group 0.000 description 5
- 125000001273 sulfonato group Chemical class [O-]S(*)(=O)=O 0.000 description 5
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 4
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 4
- UFWIBTONFRDIAS-UHFFFAOYSA-N Naphthalene Chemical compound C1=CC=CC2=CC=CC=C21 UFWIBTONFRDIAS-UHFFFAOYSA-N 0.000 description 4
- 239000004698 Polyethylene Substances 0.000 description 4
- 239000003963 antioxidant agent Substances 0.000 description 4
- ODINCKMPIJJUCX-UHFFFAOYSA-N calcium oxide Inorganic materials [Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 description 4
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 4
- USIUVYZYUHIAEV-UHFFFAOYSA-N diphenyl ether Chemical class C=1C=CC=CC=1OC1=CC=CC=C1 USIUVYZYUHIAEV-UHFFFAOYSA-N 0.000 description 4
- DMBHHRLKUKUOEG-UHFFFAOYSA-N diphenylamine Chemical compound C=1C=CC=CC=1NC1=CC=CC=C1 DMBHHRLKUKUOEG-UHFFFAOYSA-N 0.000 description 4
- 238000004821 distillation Methods 0.000 description 4
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 4
- 230000001050 lubricating effect Effects 0.000 description 4
- 239000011777 magnesium Substances 0.000 description 4
- 229910052749 magnesium Inorganic materials 0.000 description 4
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 4
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- 229920013639 polyalphaolefin Polymers 0.000 description 4
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- 229920000573 polyethylene Polymers 0.000 description 4
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- CXMXRPHRNRROMY-UHFFFAOYSA-N sebacic acid Chemical compound OC(=O)CCCCCCCCC(O)=O CXMXRPHRNRROMY-UHFFFAOYSA-N 0.000 description 4
- 239000002904 solvent Substances 0.000 description 4
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- 239000001384 succinic acid Substances 0.000 description 4
- 229940014800 succinic anhydride Drugs 0.000 description 4
- AFFLGGQVNFXPEV-UHFFFAOYSA-N 1-decene Chemical class CCCCCCCCC=C AFFLGGQVNFXPEV-UHFFFAOYSA-N 0.000 description 3
- FALRKNHUBBKYCC-UHFFFAOYSA-N 2-(chloromethyl)pyridine-3-carbonitrile Chemical compound ClCC1=NC=CC=C1C#N FALRKNHUBBKYCC-UHFFFAOYSA-N 0.000 description 3
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 description 3
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 3
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 3
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 3
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 3
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- 150000001298 alcohols Chemical class 0.000 description 3
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- 150000003505 terpenes Chemical class 0.000 description 1
- 235000007586 terpenes Nutrition 0.000 description 1
- 150000001911 terphenyls Chemical class 0.000 description 1
- JZALLXAUNPOCEU-UHFFFAOYSA-N tetradecylbenzene Chemical class CCCCCCCCCCCCCCC1=CC=CC=C1 JZALLXAUNPOCEU-UHFFFAOYSA-N 0.000 description 1
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 1
- MQHSFMJHURNQIE-UHFFFAOYSA-N tetrakis(2-ethylhexyl) silicate Chemical compound CCCCC(CC)CO[Si](OCC(CC)CCCC)(OCC(CC)CCCC)OCC(CC)CCCC MQHSFMJHURNQIE-UHFFFAOYSA-N 0.000 description 1
- ZUEKXCXHTXJYAR-UHFFFAOYSA-N tetrapropan-2-yl silicate Chemical compound CC(C)O[Si](OC(C)C)(OC(C)C)OC(C)C ZUEKXCXHTXJYAR-UHFFFAOYSA-N 0.000 description 1
- 150000003568 thioethers Chemical class 0.000 description 1
- 239000013638 trimer Substances 0.000 description 1
- WMYJOZQKDZZHAC-UHFFFAOYSA-H trizinc;dioxido-sulfanylidene-sulfido-$l^{5}-phosphane Chemical compound [Zn+2].[Zn+2].[Zn+2].[O-]P([O-])([S-])=S.[O-]P([O-])([S-])=S WMYJOZQKDZZHAC-UHFFFAOYSA-H 0.000 description 1
- 235000015112 vegetable and seed oil Nutrition 0.000 description 1
- 239000008158 vegetable oil Substances 0.000 description 1
- 239000012991 xanthate Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07D—HETEROCYCLIC COMPOUNDS
- C07D403/00—Heterocyclic compounds containing two or more hetero rings, having nitrogen atoms as the only ring hetero atoms, not provided for by group C07D401/00
- C07D403/02—Heterocyclic compounds containing two or more hetero rings, having nitrogen atoms as the only ring hetero atoms, not provided for by group C07D401/00 containing two hetero rings
- C07D403/12—Heterocyclic compounds containing two or more hetero rings, having nitrogen atoms as the only ring hetero atoms, not provided for by group C07D401/00 containing two hetero rings linked by a chain containing hetero atoms as chain links
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M159/00—Lubricating compositions characterised by the additive being of unknown or incompletely defined constitution
- C10M159/12—Reaction products
- C10M159/18—Complexes with metals
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2201/00—Inorganic compounds or elements as ingredients in lubricant compositions
- C10M2201/06—Metal compounds
- C10M2201/062—Oxides; Hydroxides; Carbonates or bicarbonates
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2201/00—Inorganic compounds or elements as ingredients in lubricant compositions
- C10M2201/08—Inorganic acids or salts thereof
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2201/00—Inorganic compounds or elements as ingredients in lubricant compositions
- C10M2201/08—Inorganic acids or salts thereof
- C10M2201/081—Inorganic acids or salts thereof containing halogen
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2215/00—Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant compositions
- C10M2215/28—Amides; Imides
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2227/00—Organic non-macromolecular compounds containing atoms of elements not provided for in groups C10M2203/00, C10M2207/00, C10M2211/00, C10M2215/00, C10M2219/00 or C10M2223/00 as ingredients in lubricant compositions
- C10M2227/09—Complexes with metals
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2010/00—Metal present as such or in compounds
- C10N2010/12—Groups 6 or 16
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2070/00—Specific manufacturing methods for lubricant compositions
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- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Lubricants (AREA)
- Pyrrole Compounds (AREA)
Description
(a)式Iもしくは式II:
(式中、Rは、数平均分子量が約500〜約5,000のアルキル基またはアルケニル基であり、R’は炭素原子数が2〜3の直鎖もしくは分岐鎖アルキレン基であり、xは1〜11、かつyは1〜10)のポリアミンのアルキル系またはアルケニル系のモノ−スクシンイミドもしくはビス−スクシンイミドまたはこれらの混合物をα,β−不飽和モノカルボン酸もしくはカルボン酸エステルと反応させるプロセスであって、式Iもしくは式IIのスクシンイミドまたはこれらの混合物に対するα,β−不飽和モノカルボン酸またはカルボン酸エステルのチャージモル比(charge mole ratio)が1.05超:1〜約6:1であり、かつ反応温度が80℃超〜約150℃以下の範囲であるプロセスと、
(b)プロセス(a)のスクシンイミド生成物を酸性モリブデン化合物と反応させて、室温で液体であるモリブデン化スクシンイミド錯体を生成するプロセスと
を含む。
(a)式Iもしくは式II:
(式中、Rは、数平均分子量が約500〜約5,000のアルキル基またはアルケニル基であり、R’は炭素原子数が2〜3の直鎖もしくは分岐鎖アルキレン基であり、xは1〜11、かつyは1〜10)のポリアミンのアルキル系またはアルケニル系のモノ−スクシンイミドもしくはビス−スクシンイミドまたはこれらの混合物をα,β−不飽和モノカルボン酸もしくはカルボン酸エステルと反応させるプロセスであって、式Iもしくは式IIのスクシンイミドまたはこれらの混合物に対するα,β−不飽和モノカルボン酸またはカルボン酸エステルのチャージモル比が1.05超:1〜約6:1であり、かつ反応温度が80℃超〜約150℃以下の範囲であるプロセスと、
(b)プロセス(a)のスクシンイミド生成物を酸性モリブデン化合物と反応させて、室温で液体であるモリブデン化スクシンイミド錯体を生成するプロセスと
を含む。
(式中、R、R’、xおよびyの意味は上記の通りである。)のスクシンイミドまたはこれらの混合物を、アクリル酸などの、α,β−不飽和モノカルボン酸またはカルボン酸エステルと反応させる。式Iもしくは式IIの開始スクシンイミドは、式III:
(式中、Rの意味は上記の通りである。)の無水物をポリアミンと反応させることによって得ることができる。式IIIの無水物は、例えば、Chevron Oronite Company LLCなどの供給元から市販されているか、または当分野において周知の何らかの方法で調製できる。一実施形態において、式IIIの無水物に対するポリアミンのチャージモル比は0.5:1〜1:1である。別の実施形態において、ポリアミンの式IIIの無水物のチャージモル比は0.8:1〜1:1である。別の実施形態において、式IIIの無水物に対するポリアミンのチャージモル比は0.9:1である。
本発明の潤滑油組成物に用いられる潤滑粘度の基油は、典型的には、主要量で(例えば組成物の総重量を基準として50重量%超、好ましくは約70重量%超、より好ましくは約80〜約99.5重量%、最も好ましくは約85〜約98重量%)存在する。本明細書で用いられる「基油」という表現は、単一の製造業者が(原材料供給地または製造地を問わず)同じ仕様に準拠して製造する潤滑油成分であり、同じ製造業者の仕様に適合し、かつ固有の処方、製品識別番号またはその両方で識別される、基材または基材の調合物を意味するものと理解すべきである。本明細書中で使用される基油は、現在公知であってもよいし、または今後発見される基油であってもよい。この潤滑粘度の基油は、機関油、船舶用シリンダ油、機能性液体(例えば、油圧油、ギア油、変速機液など)において潤滑油組成物の処方に用いられる。加えて、本明細書中で使用される基油は、粘度指数改良剤、例えば、ポリマーのアルキルメタクリレート、オレフィン共重合体(例えば、エチレン−プロピレン共重合体またはスチレン−ブタジエン共重合体)などや、これらの混合物を任意で包含し得る。
本発明のプロセスで調製される、モリブデン化スクシンイミド錯体を含有する潤滑油組成物は、補助機能を与えるために従来の添加剤を配合することを含み、それにより、これらの添加剤が分散または溶解している最終的な潤滑油組成物を得ることもできる。例えば、潤滑油組成物は、酸化防止剤、摩耗防止剤、無灰分散剤、清浄剤、防錆剤、曇り止め剤、抗乳化剤、金属不活性化剤、摩擦調整剤、消泡剤、流動点降下剤、補助溶剤、パッケージ相溶化剤、腐食防止剤、染料、極圧剤など、ならびにこれらの混合物と混合することができる。市販されている公知の添加剤には様々なものがある。これらの添加剤またはその類似化合物は、一般的な配合方法によって、本発明の潤滑油組成物の調製に用いることができる。
式中、各R3は、独立して、ポリオレフィンから誘導される基などのヒドロカルビル基である。典型的にはヒドロカルビル基は、ポリイソブテニル基などのアルケニル基である。代替の表現では、R3基は、約40〜約500個の炭素原子を含むことができ、これらの原子は、脂肪族の形態で存在し得る。R4はアルキレン基、一般的にはエチレン(C2H4)基であり;zは1〜11である。スクシンイミド分散媒の例としては、例えば、米国特許第3,172,892号明細書、同第4,234,435号明細書、および同第6,165,235号明細書に記述されているものが挙げられる。
[実施例1]
低温でアクリル酸から作製されたモリブデンの後処理済み高分子量スクシンイミド錯体(スクシンイミドに対するアクリル酸のCMR=2:1)
Mo=4.758重量%
全塩基価=35.9mg KOH/g
[実施例2]
低温でアクリル酸から作製されたモリブデンの後処理済み高分子量スクシンイミド錯体(スクシンイミドに対するアクリル酸のCMR=6:1)
Mo=4.575重量%
全塩基価=44.9mg KOH/g
[実施例3]
低温でアクリル酸から作製されたモリブデンの後処理済み高分子量ビス−スクシンイミド錯体(スクシンイミドに対するアクリル酸のCMR=2:1)
Mo=2.680重量%
全塩基価=25.7mg KOH/g
[実施例4]
低温でアクリル酸から作製されたモリブデンの後処理済み高分子量ビス−スクシンイミド錯体(スクシンイミドに対するアクリル酸のCMR=6:1)
Mo=2.509重量%
全塩基価=25.3mg KOH/g
[比較例A]
低温でアクリル酸から作製されたモリブデンの後処理済み高分子量スクシンイミド錯体(スクシンイミドに対するアクリル酸のCMR=1:1)
Mo=4.740重量%
全塩基価=79.9mg KOH/g
[比較例B]
低温でアクリル酸から作製されたモリブデンの後処理済み高分子量ビス−スクシンイミド錯体(スクシンイミドに対するアクリル酸のCMR=1:1)
Mo=2.755重量%
全塩基価=27.5mg KOH/g
実施例1の潤滑油添加剤1重量%をCHEVRON100中性油に加えて、潤滑油組成物を形成した。
実施例2の潤滑油添加剤1重量%をCHEVRON100中性油に加えて、潤滑油組成物を形成した。
実施例3の潤滑油添加剤1重量%をCHEVRON100中性油に加えて、潤滑油組成物を生じた。
実施例4の潤滑油添加剤1重量%をCHEVRON100中性油に加えて、潤滑油組成物を生じた。
比較例Aの潤滑油添加剤1重量%をCHEVRON100中性油に加えて、潤滑油組成物を生じた。
比較例Bの潤滑油添加剤1重量%をCHEVRON100中性油に加えて、潤滑油組成物を生じた。
[実施例9]
摩耗性能
ミニ−トラクションマシン(MTM)評価
5重量%のスクシンイミド分散剤、3重量%のホウ素化スクシンイミド分散剤、過塩基度が低い(4mM/kgの)カルシウムスルホネート、(58mM/kgの)カルボキシレート系清浄剤、(8mモル/kgの)亜鉛ジチオホスフェート、0.5重量%のジフェニルアミン酸化防止剤、0.5重量%のヒンダードフェノール酸化防止剤、0.3重量%の流動点降下剤、9.85重量%のオレフィン共重合体粘度指数向上剤、および消泡剤5ppmをグループIIの基油中に含む、ベースライン潤滑油処方物を作製した。
実施例10と同じ添加剤、基油、およびトリートレートを含んだベースライン潤滑油処方物を作製した。全Mo含量が500ppmとなるように、このベースライン潤滑油に実施例1の潤滑油添加剤を配合した。
[比較例E]
80℃でアクリル酸から作製されたモリブデンの後処理済み高分子量スクシンイミド錯体(スクシンイミドに対するアクリル酸のCMR=2:1)
Mo=4.914重量%
全塩基価=56.95mg KOH/g
実施例10と同じ添加剤、基油、およびトリートレートを含んだベースライン潤滑油処方物を作製した。処方物中の全Mo含量が500ppmとなるように、このベースライン潤滑油に比較例Eの潤滑油添加剤を配合した。
[実施例12]
摩擦性能
高周波往復リグ(HFRR)評価
Claims (10)
- (a)式Iもしくは式II:
(式中、Rは、数平均分子量が500〜5,000のアルキル基またはアルケニル基であり、R’は炭素原子数が2〜3の直鎖もしくは分岐鎖アルキレン基であり、xは2〜11、かつyは1〜10)のポリアミンのアルキル系またはアルケニル系のモノ−スクシンイミドもしくはビス−スクシンイミドまたはこれらの混合物を、アクリル酸、メタクリル酸、またはこれらの混合物からなる群から選択されるα,β−不飽和モノカルボン酸と反応させるプロセスであって、式Iもしくは式IIの前記スクシンイミドまたはこれらの混合物に対する前記α,β−不飽和モノカルボン酸のモル比が1.05超〜6であり、かつ反応温度が80℃超〜150℃以下の範囲であるステップと、
(b)ステップ(a)の前記スクシンイミド生成物を酸性モリブデン化合物と反応させて、室温で液体であるモリブデン化スクシンイミド錯体を生成するステップと
を含む、モリブデン化スクシンイミド錯体を調製するための方法。 - 前記酸性モリブデン化合物がモリブデン酸、アンモニウムモリブデート、ナトリウムモリブデート、カリウムモリブデート、ハイドロジェンナトリウムモリブデート、MoOCl4、MoO2Br2、Mo2O3Cl6、モリブデントリオキシド、ならびにこれらの混合物からなる群から選択される、請求項1に記載の方法。
- 前記α,β−不飽和モノカルボン酸がアクリル酸であり、前記酸性モリブデン化合物がモリブデントリオキシドである、請求項1に記載の方法。
- 式Iもしくは式IIの前記スクシンイミドまたはこれらの混合物に対するα,β−不飽和モノカルボン酸の前記モル比が1.5〜6である、請求項1に記載の方法。
- ステップ(a)の前記スクシンイミド生成物に対する前記モリブデン化合物のモル比が0.1〜2である、請求項1に記載の方法。
- 前記ステップ(a)のアルキルスクシンイミドまたはアルケニルスクシンイミドが式Iおよび式IIの前記スクシンイミドの混合物である、請求項1に記載の方法。
- 前記スクシンイミド混合物において、式IIの前記スクシンイミドに対する式Iの前記スクシンイミドの比が1〜10である、請求項6に記載の方法。
- ステップ(a)の前記反応温度が少なくとも90℃である、請求項1に記載の方法。
- ステップ(a)の前記反応温度が少なくとも100℃である、請求項1に記載の方法。
- ステップ(a)の前記反応温度が140℃以下である、請求項1に記載の方法。
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PCT/US2012/020614 WO2012099736A2 (en) | 2011-01-21 | 2012-01-09 | Improved process for preparation of high molecular weight molybdenum succinimide complexes |
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US10399073B2 (en) | 2015-11-19 | 2019-09-03 | Indian Oil Corporation Limited | Hydrocarbon soluble metal composition and a method of making it thereof |
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WO2012099736A2 (en) | 2012-07-26 |
CN103249717A (zh) | 2013-08-14 |
EP2665718B1 (en) | 2015-06-03 |
US8426608B2 (en) | 2013-04-23 |
CA2818196C (en) | 2019-02-05 |
CA2818196A1 (en) | 2012-07-26 |
EP2665718A4 (en) | 2013-11-27 |
CN103249717B (zh) | 2016-08-17 |
SG190888A1 (en) | 2013-07-31 |
WO2012099736A3 (en) | 2012-09-20 |
US20120190864A1 (en) | 2012-07-26 |
JP2014504599A (ja) | 2014-02-24 |
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