JP5924549B2 - 太陽電池モジュールを製造するための方法及び装置並びに太陽電池モジュール - Google Patents
太陽電池モジュールを製造するための方法及び装置並びに太陽電池モジュール Download PDFInfo
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- JP5924549B2 JP5924549B2 JP2013513683A JP2013513683A JP5924549B2 JP 5924549 B2 JP5924549 B2 JP 5924549B2 JP 2013513683 A JP2013513683 A JP 2013513683A JP 2013513683 A JP2013513683 A JP 2013513683A JP 5924549 B2 JP5924549 B2 JP 5924549B2
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Description
a)連続的なループで移動されるベルトの形態の代理基板に剥離層を形成する材料を蒸着するステップと、
b)前記剥離層に太陽電池フィルムを形成する層を蒸着するステップと、
c)前記太陽電池フィルムに第1の保護プラスチック層を適用するステップと、
d)少なくとも前記太陽電池フィルムと、前記太陽電池フィルムに取り付けられた前記プラスチック層とを含むフィルムを前記ベルトから分離するステップと、
e)前記第1の保護プラスチック層の反対側に分離された前記フィルムの側面に第2の保護プラスチック層を適用するステップとを含み、
ステップd)が、ステップc)の後に又はステップc)と関連して実施されるこのような方法を提供することによって達成される。
Claims (12)
- 少なくとも1つの太陽電池モジュールの連続フィルムを製造するための方法であって、
以下の順序で実施される次のステップ、すなわち、
a)連続的なループで移動されるベルト(1)の形態の代理基板に光透過性の剥離層(9)を形成する材料を蒸着するステップと、
b)前記剥離層に太陽電池フィルムを形成する層(13、15、16、19)を蒸着するステップと、
c)前記太陽電池フィルムに第1の保護プラスチック層(26)を適用するステップと、
d)少なくとも、前記剥離層(9)と、前記太陽電池フィルムと、前記太陽電池フィルムに取り付けられた前記第1の保護プラスチック層とを含むフィルムを前記ベルトから分離するステップと、
e)前記第1の保護プラスチック層の反対側に分離された前記フィルムの側面に第2の保護プラスチック層(35)を適用するステップとを含み、
ステップd)が、ステップc)の後に又はステップc)と関連して実施される方法。 - ステップa)で、前記剥離層(9)が、≦0.2μmの平均表面粗さを有する鋼製ベルトのようなベルト(1)に蒸着されることを特徴とする、請求項1に記載の方法。
- 前記ベルト(1)が、再び代理基板として作用するために、前記分離ステップd)を通過して、ステップa)を実施するために前記ループに沿ってスタートの位置に戻る時に洗浄されることを特徴とする、請求項1又は2に記載の方法。
- ステップa)で、ステップd)のフィルムの前記分離を容易にするために適した剥離層材料が前記ベルトに蒸着されることを特徴とする、請求項1〜3のいずれか一項に記載の方法。
- ステップa)で、SiO2が前記ベルトに蒸着され、前記剥離層(9)の構造をガラス状に変換する程度に十分な500℃〜700℃のような温度に加熱されることを特徴とする、請求項4に記載の方法。
- ステップb)で前記太陽電池フィルムの活性層(15)として蒸着されるものが、CIGS(銅インジウムガリウムセレン)又はSiであることを特徴とする、請求項1〜5のいずれか一項に記載の方法。
- ステップb)で、背部接点用の層又は前記太陽電池フィルムの前部接点用の層が前記剥離層に蒸着されることを特徴とする、請求項1〜6のいずれか一項に記載の方法。
- ステップb)において実施されるステップf)複数の太陽電池を形成するために前記太陽電池フィルムをパターン化するステップを含むことを特徴とする、請求項1〜7のいずれか一項に記載の方法。
- ステップb)の後、かつ、ステップc)の前に実施される、別のステップg)前記太陽電池フィルムを相互に分離された太陽電池モジュール(24)に分離するステップを含むことを特徴とする、請求項8に記載の方法。
- ステップc)で、前記第1の保護プラスチック層(26)が、前記第1の保護プラスチック層を前記太陽電池フィルムに接着させるために、プラスチックフォイルを前記フィルムにプレスする及び/又は前記プラスチックフォイルを加熱する及び/又は接着剤を前記プラスチックフォイルに適用することによって前記太陽電池フィルムに適用されることを特徴とする、請求項1〜9のいずれか一項に記載の方法。
- ステップd)で、前記フィルムが圧力及び/又は圧縮空気及び/又は熱を受け、及び/又は前記分離を達成するために前記ベルトの前記ループが方向転換されることを特徴とする、請求項1〜10のいずれか一項に記載の方法。
- ステップe)の後に実施されるステップh)少なくとも1つの太陽電池モジュールの前記フィルムをローラのようなキャリア(40)に巻き取るステップを含むことを特徴とする、請求項1〜11のいずれか一項に記載の方法。
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EP10165532.2A EP2395567B1 (en) | 2010-06-10 | 2010-06-10 | A method for producing a solar cell module |
EP10165532.2 | 2010-06-10 | ||
PCT/EP2011/059550 WO2011154472A1 (en) | 2010-06-10 | 2011-06-09 | A method and an apparatus for producing a solar cell module and a solar cell module |
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EP2855180A1 (de) * | 2012-06-05 | 2015-04-08 | Saint-Gobain Glass France | Dachscheibe mit einem integrierten photovoltaik-modul |
DE102014202985B4 (de) * | 2014-02-19 | 2018-07-12 | 4Jet Microtech Gmbh & Co. Kg | Herstellung von elektronischen Bauteilen auf einem Substrat |
TWI558835B (zh) * | 2014-02-26 | 2016-11-21 | qing-feng Chen | Continuous physical vacuum coating equipment |
KR102271227B1 (ko) * | 2015-10-02 | 2021-06-29 | 어플라이드 머티어리얼스, 인코포레이티드 | 가요성 층 스택을 제조하기 위한 방법 및 장치, 및 가요성 층 스택 |
US10290763B2 (en) | 2016-05-13 | 2019-05-14 | Sunpower Corporation | Roll-to-roll metallization of solar cells |
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US4410558A (en) * | 1980-05-19 | 1983-10-18 | Energy Conversion Devices, Inc. | Continuous amorphous solar cell production system |
US4419178A (en) * | 1981-06-19 | 1983-12-06 | Rode Daniel L | Continuous ribbon epitaxy |
US4663828A (en) | 1985-10-11 | 1987-05-12 | Energy Conversion Devices, Inc. | Process and apparatus for continuous production of lightweight arrays of photovoltaic cells |
US4663829A (en) * | 1985-10-11 | 1987-05-12 | Energy Conversion Devices, Inc. | Process and apparatus for continuous production of lightweight arrays of photovoltaic cells |
JP2783918B2 (ja) * | 1991-03-28 | 1998-08-06 | 三洋電機株式会社 | 光起電力装置の製造方法 |
DE69410301T2 (de) * | 1993-01-29 | 1998-09-24 | Canon Kk | Verfahren zur Herstellung funktioneller niedergeschlagener Schichten |
JP3360919B2 (ja) * | 1993-06-11 | 2003-01-07 | 三菱電機株式会社 | 薄膜太陽電池の製造方法,及び薄膜太陽電池 |
US5674325A (en) * | 1995-06-07 | 1997-10-07 | Photon Energy, Inc. | Thin film photovoltaic device and process of manufacture |
US6136141A (en) * | 1998-06-10 | 2000-10-24 | Sky Solar L.L.C. | Method and apparatus for the fabrication of lightweight semiconductor devices |
WO2004073024A2 (en) | 2003-02-06 | 2004-08-26 | Brown University | Method and apparatus for making continuous films ofa single crystal material |
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US20090159119A1 (en) * | 2007-03-28 | 2009-06-25 | Basol Bulent M | Technique and apparatus for manufacturing flexible and moisture resistive photovoltaic modules |
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