JP5893703B2 - Side groove reclaim structure - Google Patents
Side groove reclaim structure Download PDFInfo
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- JP5893703B2 JP5893703B2 JP2014204119A JP2014204119A JP5893703B2 JP 5893703 B2 JP5893703 B2 JP 5893703B2 JP 2014204119 A JP2014204119 A JP 2014204119A JP 2014204119 A JP2014204119 A JP 2014204119A JP 5893703 B2 JP5893703 B2 JP 5893703B2
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- side groove
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- adjustment
- lid member
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- 238000009434 installation Methods 0.000 claims description 44
- 238000002347 injection Methods 0.000 claims description 36
- 239000007924 injection Substances 0.000 claims description 36
- 230000001172 regenerating effect Effects 0.000 claims description 31
- 239000000463 material Substances 0.000 claims description 22
- 238000005520 cutting process Methods 0.000 claims description 16
- 230000000149 penetrating effect Effects 0.000 claims description 7
- 230000000630 rising effect Effects 0.000 claims 1
- 238000000034 method Methods 0.000 description 25
- 238000011069 regeneration method Methods 0.000 description 17
- 230000008929 regeneration Effects 0.000 description 12
- 238000010276 construction Methods 0.000 description 11
- 238000007790 scraping Methods 0.000 description 8
- 239000000725 suspension Substances 0.000 description 8
- 239000004570 mortar (masonry) Substances 0.000 description 7
- 238000005516 engineering process Methods 0.000 description 5
- 239000000428 dust Substances 0.000 description 4
- 238000011900 installation process Methods 0.000 description 4
- 239000002184 metal Substances 0.000 description 4
- 210000004283 incisor Anatomy 0.000 description 3
- 230000003014 reinforcing effect Effects 0.000 description 3
- 230000006866 deterioration Effects 0.000 description 2
- 238000003780 insertion Methods 0.000 description 2
- 230000037431 insertion Effects 0.000 description 2
- 230000002035 prolonged effect Effects 0.000 description 2
- 238000009418 renovation Methods 0.000 description 2
- 238000006748 scratching Methods 0.000 description 2
- 230000002393 scratching effect Effects 0.000 description 2
- 238000004904 shortening Methods 0.000 description 2
- 241000220317 Rosa Species 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000009499 grossing Methods 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000009419 refurbishment Methods 0.000 description 1
- 230000029058 respiratory gaseous exchange Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Description
本発明は、既設の現場打ちされたコンクリート製U字型側溝の上部領域を切断若しくはハツリ(例えば、削り取ったり、そぎ落とす作業)により除去し、そこに側溝再生用構造体を設置することで、当該側溝を新設同様に再生する技術に関する。 The present invention removes the upper region of the existing U-shaped side gutter made of concrete by cutting or scraping (for example, scraping or scraping), and installing the side gutter regeneration structure there, The present invention relates to a technology for regenerating the side groove in the same manner as newly established.
従来、既設のコンクリート製U字型側溝において、その経年変化に伴う老朽化(劣化)が進んだ場合には、既設のU字型側溝全体を掘り出して除去した後、新たなU字型側溝ブロックに取り替えるといった改修工法が採用されている。しかし、かかる改修工法では、その工事期間中、バイパス路(迂回路)を設けて、その改修箇所における側溝機能を確保しなければならず、そのための手間や時間がかかるため、工事期間の短縮化や工事費用の低コスト化には一定の限界があった。 Conventionally, when the existing U-shaped side gutter made of concrete has deteriorated due to aging, the entire existing U-shaped side gutter is dug and removed, and then a new U-shaped side gutter block is removed. The renovation method is used. However, in such a renovation method, it is necessary to provide a bypass (detour) during the construction period to ensure the function of the gutter at the refurbishment point, and it takes time and labor to do so, shortening the construction period. There were certain limits to lowering construction costs.
ところで、コンクリート製U字型側溝のうち、老朽化(劣化)が進み易い箇所について考察すると、それは、車両通行時の負荷並びに振動による影響、或いは、風雨に直接さらされることによる風化などの影響を直接受け易い箇所、即ち、当該U字型側溝の上部領域である。 By the way, when considering the places where deterioration (deterioration) tends to progress among concrete U-shaped side grooves, it is affected by the load and vibration when passing through the vehicle, or the influence of weathering due to direct exposure to wind and rain. It is a portion that is easily received directly, that is, an upper region of the U-shaped side groove.
そこで、現在、コンクリート製U字型側溝の改修方法として、既存の蓋部材(上蓋、側溝蓋)の撤去と共に、老朽化(劣化)した既設のU字型側溝の上部領域のみを切断若しくはハツリにより除去し、その除去後に残存した既設側溝の切断面(ハツリ面)上に、グレーチング蓋(例えば、鋼材を格子状に組んだ溝蓋)やコンクリート蓋などの各種の蓋部材を設置可能な側溝再生用構造体(特許文献1では、コンクリート蓋体と称する)を新設する技術が提案されている(特許文献1参照)。 Therefore, as a method of repairing the concrete U-shaped side groove, the existing lid member (upper cover, side groove cover) is removed and only the upper region of the existing U-shaped side groove that has been aged (deteriorated) is cut or scraped. Side groove regeneration that can be installed with various lid members such as grating lids (for example, groove lids in which steel materials are assembled in a lattice pattern) and concrete lids on the cut surfaces (chip surfaces) of existing side grooves that remain after removal A technique for newly providing a structural body (referred to as a concrete lid in Patent Document 1) has been proposed (see Patent Document 1).
ところで、上記した特許文献1の技術では、バイパス路(迂回路)を不要とすることはできるものの、老朽化(劣化)した既設のU字型側溝の上部領域を切断若しくはハツリにより除去する際、その切断面(ハツリ面)の平滑度について、高い均し精度が要求されるため、そのための手間や時間がかかり、その分だけ、当該切断作業(ハツリ作業)に要するコストが上昇し、その結果、側溝再生工事全体のコストが上昇してしまう。このとき、当該切断作業(ハツリ作業)が長引けば、その分だけ、周辺環境に対する騒音・振動・粉塵などの影響も大きくなってしまう。 By the way, in the technique of the above-mentioned Patent Document 1, although the bypass path (detour) can be made unnecessary, when the upper region of the existing U-shaped side groove that has been aged (deteriorated) is removed by cutting or chipping, As the smoothness of the cut surface (scratch surface) requires high leveling accuracy, it takes time and effort for that purpose, and the cost required for the cutting operation (scratching operation) increases accordingly. As a result, the cost of the gutter regeneration work will increase. At this time, if the cutting operation (scratching operation) is prolonged, the influence of noise, vibration, dust, etc. on the surrounding environment is increased accordingly.
また、上記した特許文献1の技術では、側溝再生用構造体と、切断(ハツリ)が施されたU字型側溝の上部領域との一体化を図るために、差し筋(鉄筋)を別途用意しなければならないと共に、これを、コンクリートを打ち継ぐ箇所に予め施工する必要がある。このとき、かかる一体化処理に際し、挟まれ事故の防止を図るために、安全装置も別途用意しなければならないと共に、これを、側溝再生用構造体と、切断(ハツリ)が施されたU字型側溝の上部領域との間に予め配置する必要もある。そうなると、これら差し筋(鉄筋)及び安全装置の数量だけ部品点数、並びに、作業工数が増加するため、その分だけ、側溝再生用構造体その物のコスト、並びに、側溝再生作業全体のコストが上昇してしまう。 Moreover, in the technique of the above-mentioned Patent Document 1, a reinforcing bar (rebar) is separately prepared in order to integrate the side groove regenerating structure and the upper region of the U-shaped side groove that has been cut (chipped). This must be done in advance and must be pre-constructed at the location where the concrete is to be handed over. At this time, in order to prevent an accident caused by being caught during such an integration process, a safety device must be separately prepared, and this is divided into a structure for regenerating a side groove and a U-shaped cut (chipped). It is also necessary to arrange in advance between the upper region of the mold side grooves. As a result, the number of parts and the number of work man-hours increase by the quantity of these reinforcing bars (rebars) and safety devices, and the cost of the structure for reclaiming the side groove and the cost of the entire side groove regenerating work increase accordingly. Resulting in.
更に、上記した特許文献1の技術では、側溝再生用構造体の高さ及び姿勢(傾斜)を調整する場合、高さ・姿勢調整機構を、側溝再生用構造体と切断(ハツリ)が施されたU字型側溝の上部領域との間に構成された隙間に予め介在させた後、作業員がU字型側溝内に潜り込むような状態で高さ・姿勢調整機構を操作し、これにより、切断(ハツリ)が施されたU字型側溝の上部領域に対する側溝再生用構造体の高さ及び姿勢(傾斜)の調整が行われている。そうなると、かかる高さ・姿勢調整は、ある程度の熟練を要するだけでなく、作業員に対して常に窮屈な作業を強いることとなり、その結果、高さ・姿勢調整作業を短時間で正確に行うことができず、工事期間の長期化を招いてしまう。 Furthermore, in the technique of Patent Document 1 described above, when adjusting the height and posture (inclination) of the side groove regenerating structure, the height / posture adjusting mechanism is cut (cut) from the side groove regenerating structure. After interposing in advance in the gap formed between the upper region of the U-shaped side groove, the operator operates the height / posture adjustment mechanism in a state in which the worker enters the U-shaped side groove, Adjustment of the height and posture (tilt) of the structure for reclamation of the side groove with respect to the upper region of the U-shaped side groove that has been cut (chipped) is performed. In such a case, the height / posture adjustment requires not only a certain level of skill, but also forces the operator to be always cramped, and as a result, the height / posture adjustment work must be performed accurately in a short time. This can lead to a prolonged construction period.
本発明は、かかる問題を解決するためになされており、その目的は、切断(ハツリ)が施されたU字型側溝の上部領域に側溝再生用構造体を設置することで新設同様に再生する技術において、切断面の平滑度の程度を問わず、切断面に対する側溝再生用構造体の高さ・姿勢調整を誰でも簡単に短時間で正確にできると同時に、差し筋及び安全装置としての機能を発揮させることで、工事期間の短縮化や工事費用の低コスト化を図ることが可能な環境に優しい技術を提供することにある。 The present invention has been made to solve such a problem, and its purpose is to reproduce the same as a new construction by installing a structure for reclamation of the side groove in the upper region of the U-shaped side groove that has been cut (chipped). In technology, regardless of the degree of smoothness of the cut surface, anyone can easily and accurately adjust the height and posture of the structure for reclamation of the side groove with respect to the cut surface, and at the same time, it functions as an incisor and safety device It is to provide an environmentally friendly technology that can shorten the construction period and reduce the construction cost.
このような目的を達成するために、本発明は、既設側溝の上部領域が切断されて除去された切断面上に設置され、前記切断面との間に形成された注入空間に連結材料が注入されて一体的に連結した状態とすることで、当該側溝を新設同様に再生するための側溝再生用構造体であって、既設側溝の切断面上に設置可能な形状を成す枠本体と、前記枠本体に一体的に構成され、前記既設側溝の切断面に対する高さ及び姿勢を調整する高さ・姿勢調整機構とを具備し、前記高さ・姿勢調整機構は、既設側溝の切断面に向けて、枠本体の表面からその裏面に亘って貫通し、かつ、その内周に第1ネジ部が構成された調整孔と、前記調整孔に挿入され、第1ネジ部に螺合する第2ネジ部が構成された調整ボルトとを備えており、前記枠本体には、内面の相対向する面部に左右の蓋部材設置面がそれぞれ一体に突出してなり、前記蓋部材設置面には、切欠部が備えられるとともに、切欠部の内底面には枠本体の裏面に貫通し、前記注入空間に連結材料が注入される注入孔を形成してなり、前記切欠き部は、前記注入孔から溢れ出て盛り上がった連結材料を、蓋部材が設置される蓋部材設置面の設置平面上に突出させないように収容する領域であることを特徴とする側溝再生用構造体としたことである。
In order to achieve such an object, the present invention is arranged on a cut surface where an upper region of an existing side groove is cut and removed, and a connecting material is injected into an injection space formed between the cut surfaces. has been by a state of being integrally connected to a gutter reproducing structure for reproducing the groove established Similarly, the frame body constituting a locatable shape on the cut surface of the existing gutter, the And a height / posture adjustment mechanism that is configured integrally with the frame body and adjusts the height and posture of the existing side groove with respect to the cut surface, and the height / posture adjustment mechanism is directed toward the cut surface of the existing side groove. An adjustment hole having a first screw portion formed on the inner periphery thereof, and a second screw inserted into the adjustment hole and screwed into the first screw portion. An adjustment bolt having a threaded portion, and the frame body has an inner surface The left and right lid member installation surfaces protrude integrally with the opposing surface portions, and the lid member installation surface is provided with a notch portion, and the inner bottom surface of the notch portion penetrates the back surface of the frame body, and the injection An injection hole into which a connecting material is injected is formed in the space, and the cutout portion is formed on the installation plane of the lid member installation surface on which the lid member is installed. This is a side groove reproduction structure characterized in that it is a region that is accommodated so as not to protrude.
本発明によれば、切断(ハツリ)が施されたU字型側溝の上部領域に側溝再生用構造体を設置することで新設同様に再生する技術において、切断面の平滑度の程度を問わず、切断面に対する側溝再生用構造体の高さ・姿勢調整を誰でも簡単に短時間で正確にできると同時に、差し筋及び安全装置としての機能を発揮させることで、工事期間の短縮化や工事費用の低コスト化を図ることが可能な環境に優しい技術を実現することができる。 According to the present invention, regardless of the degree of smoothness of the cut surface, in the technology of regenerating in the same manner as the new structure by installing the structure for regenerating the side groove in the upper region of the U-shaped side groove that has been cut (chipped). In addition, anyone can easily and accurately adjust the height and posture of the structure for reclamation of the side groove with respect to the cut surface, while at the same time shortening the construction period and performing the work by demonstrating the functions of the incisor and safety device It is possible to realize an environmentally friendly technology capable of reducing the cost.
以下、本発明の一実施形態に係る側溝再生用構造体及び側溝再生方法について、添付図面を参照して説明する。
本実施形態では、既設の現場打ちされたコンクリート製U字型側溝(以下、既設側溝という)の上部領域を切断若しくはハツリ(例えば、削り取ったり、そぎ落とす作業)により除去した後、その切断面(ハツリ面)上に設置することで、当該側溝を新設同様に再生するための側溝再生用構造体、及び、当該側溝再生用構造体を用いた側溝再生方法を想定する。
Hereinafter, a side groove regenerating structure and a side groove regenerating method according to an embodiment of the present invention will be described with reference to the accompanying drawings.
In this embodiment, after removing the upper region of the existing U-shaped side groove (hereinafter referred to as an existing side groove) made by concrete by cutting or cutting (for example, scraping or scraping), the cut surface ( It is assumed that a side groove regenerating structure for regenerating the side groove in the same manner as newly installed and a side groove regenerating method using the side groove regenerating structure.
『側溝再生用構造体』
図1(a),(b)及び図2(a)〜(c)に示すように、本実施形態に係る側溝再生用構造体2は、既設側溝の切断面(ハツリ面)4上に設置可能な形状を成す枠本体6と、枠本体6に一体的に構成され、既設側溝の切断面(ハツリ面)4に対する高さ及び姿勢を調整する高さ・姿勢調整機構8とを具備している。
"Surface reclaim structure"
As shown in FIGS. 1 (a), 1 (b) and FIGS. 2 (a) to 2 (c), the side groove regenerating structure 2 according to the present embodiment is installed on the cut surface (chip surface) 4 of the existing side groove. A frame main body 6 having a possible shape, and a height / posture adjusting mechanism 8 that is formed integrally with the frame main body 6 and adjusts the height and posture of the existing side groove with respect to the cut surface (chip surface) 4. Yes.
ここで「一体的」とは、高さ・姿勢調整機構8が枠本体6に組み込み可能であること、高さ・姿勢調整機構8が枠本体6と共に搬送可能であること、そして、その搬送先で当該枠本体6を既設側溝の切断面(ハツリ面)4上に設置した状態で即座に、当該切断面(ハツリ面)4に対する枠本体6の高さ及び姿勢の調整が可能であること、などの総称を意図したものである。従来では、別体として取り扱われていた高さ・姿勢調整機構を、本願発明において、これを枠本体6と共に取扱い可能とすることで、従来では出来なかったような仕様(例えば、後述する段落「0028」,「0036」参照)が実現可能となる。 Here, “integral” means that the height / posture adjustment mechanism 8 can be incorporated into the frame body 6, the height / posture adjustment mechanism 8 can be transported together with the frame body 6, and its transport destination. The height and posture of the frame body 6 with respect to the cut surface (chip surface) 4 can be immediately adjusted in a state where the frame body 6 is installed on the cut surface (chip surface) 4 of the existing side groove. Is intended to be a generic term. In the present invention, the height / posture adjustment mechanism that has been conventionally handled as a separate body can be handled together with the frame body 6 in the present invention. 0028 "and" 0036 ") can be realized.
<枠本体6について>
枠本体6の形状や大きさについては、例えば、既設側溝(上部領域)の形状や大きさ、或いは、側溝再生用構造体2の使用目的や使用環境に応じて設定されるため、ここでは特に限定しない。図面には一例として、全体が直方体形状を成すと共に、その中央6p(刳り貫き部とも言う)が矩形に刳り貫かれた中空の枠形状を成す枠本体6が示されており、当該枠本体6の表面6aと裏面6bとは互いに平行に構成されている。
<About the frame body 6>
The shape and size of the frame body 6 are set according to, for example, the shape and size of the existing side groove (upper region), or the purpose and environment of use of the side groove reproduction structure 2. Not limited. As an example, the drawing shows a frame body 6 having a rectangular parallelepiped shape as a whole and a hollow frame shape in which a center 6p (also referred to as a piercing portion) is pierced into a rectangle. The front surface 6a and the back surface 6b are configured in parallel to each other.
かかる枠本体6には、その中央(刳り貫き部)6pを一部切り欠いて(例えば、突出させ、或いは、窪ませて)、グレーチング蓋やコンクリート蓋などの各種の蓋部材を設置可能な蓋部材設置面10が形成されており、蓋部材設置面10は、枠本体6の中央(刳り貫き部)6pにおいて互いに平行な位置関係で対向した部位を、それぞれ一部突出させて構成されている。なお、図1(a)には、互いに平行に対向した一方の蓋部材設置面10のみが示されている。 The frame main body 6 is a lid in which various centers such as a grating lid and a concrete lid can be installed by partially cutting out (for example, projecting or recessing) a center (penetrating portion) 6p. A member installation surface 10 is formed, and the lid member installation surface 10 is configured by partially projecting portions opposed to each other in a parallel positional relationship at the center (bending portion) 6p of the frame body 6. . In FIG. 1A, only one lid member installation surface 10 facing in parallel with each other is shown.
具体的に説明すると、枠本体6の中央(刳り貫き部)6pには、その枠本体6の裏面6b寄りの部位を他の部位よりも突出させた段差部6cが、当該枠本体6に沿って互いに平行な位置関係で対向して延在されており、これら段差部6cの上面(枠本体6の裏面6bとは反対側の面)に、それぞれ、上記した蓋部材設置面10が構成されている。なお、このような段差部6cの他の形成方法としては、枠本体6の中央(刳り貫き部)6pにおいて、その枠本体6の表面6a寄りの部位(換言すると、その枠本体6の表面6aから所定深さに亘る部位)を他の部位よりも窪ませることで、枠本体6の裏面6b寄りの部位に段差部6cを残留させて形成するようにしてもよい。 More specifically, a stepped portion 6c is formed along the frame main body 6 at the center (penetrating portion) 6p of the frame main body 6 so that a portion near the back surface 6b of the frame main body 6 protrudes from other portions. The above-described lid member installation surfaces 10 are respectively formed on the upper surfaces of the step portions 6c (surfaces opposite to the back surface 6b of the frame body 6). ing. In addition, as another method for forming such a stepped portion 6c, a portion (in other words, a surface 6a of the frame main body 6) near the surface 6a of the frame main body 6 at the center (penetrating portion) 6p of the frame main body 6 is used. The step portion 6c may be formed in a portion near the back surface 6b of the frame body 6 by recessing the portion extending from the other portion to a predetermined depth.
この場合、それぞれの蓋部材設置面10の位置(即ち、枠本体6の表面6aからの深さ位置、換言すると、枠本体6の裏面6bからの高さ位置)は、当該蓋部材設置面10上に設置される各種の蓋部材の厚さ(高さ)に応じて設定されるため、ここでは特に数値限定しない。また、それぞれの蓋部材設置面10は、蓋部材を設置可能であれば、その形状について特に限定されるものではないが、図面には一例として、枠本体6の表面6a及び裏面6bと平行に延在する設置平面10aと、設置平面10aから下り勾配を成して連続した設置傾斜面10bとを有した蓋部材設置面10が示されている。 In this case, the position of each lid member installation surface 10 (that is, the depth position from the front surface 6 a of the frame body 6, in other words, the height position from the back surface 6 b of the frame body 6) is the same. Since it is set according to the thickness (height) of various lid members installed on the upper side, the numerical value is not particularly limited here. Further, the shape of each lid member installation surface 10 is not particularly limited as long as the lid member can be installed. However, as an example, the drawing is parallel to the front surface 6a and the back surface 6b of the frame body 6. A cover member installation surface 10 having an installation plane 10a that extends and an installation inclined surface 10b that is continuous downwardly from the installation plane 10a is shown.
なお、図7には、このような蓋部材設置面10(設置平面10a、設置傾斜面10b)上に設置される蓋部材32の一例が示されており、かかる蓋部材32の下面(即ち、蓋部材設置面10に対向する面)には、当該蓋部材32を蓋部材設置面10上に設置した状態において、設置平面10aに対向する第1平面32aと、設置傾斜面10bに対向する第2斜面32bとが設けられている。これによれば、第1平面32aが設置平面10aに当接(或いは、対面)すると共に、第2斜面32bが設置傾斜面10bに当接(或いは、対面)することで、蓋部材32を、一定の姿勢で安定してズレ無く蓋部材設置面10上に設置させることができる。なお、蓋部材設置面10上に蓋部材32を設置させた状態において、設置平面10aと第1平面32a、及び、設置傾斜面10bと第2斜面32bを、互いに密着させるか否かについては、側溝再生用構造体2の使用目的や使用環境に応じて設定されるため、ここでは特に限定しない。 FIG. 7 shows an example of the lid member 32 installed on such a lid member installation surface 10 (installation plane 10a, installation inclined surface 10b). In the state where the lid member 32 is installed on the lid member installation surface 10, the first plane 32a facing the installation plane 10a and the installation inclined surface 10b are arranged on the surface facing the lid member installation surface 10). Two slopes 32b are provided. According to this, the first plane 32a abuts (or faces) the installation plane 10a, and the second inclined surface 32b abuts (or faces) the installation inclined surface 10b. It can be installed on the lid member installation surface 10 with a certain posture and without any deviation. Whether or not the installation plane 10a and the first plane 32a, and the installation inclined surface 10b and the second inclined plane 32b are in close contact with each other in the state where the lid member 32 is installed on the lid member installation surface 10, Since it is set according to the use purpose and use environment of the structure 2 for regenerating a side groove, it is not particularly limited here.
更に、枠本体6には、蓋部材設置面10から枠本体6の裏面6bに亘って貫通し、枠本体6の裏面6bと既設側溝の切断面(ハツリ面)4との間に連結材料30(図6参照)を注入するための注入孔12が形成されている。ここで、連結材料としては、例えば、セメントと特殊混和材を重量比1対1の割合で混合したものに水を混ぜて作られた材料であって、かつ、ブリージングを発生しない無収縮モルタルを用いることが好ましい。 Further, the frame body 6 penetrates from the lid member installation surface 10 to the back surface 6b of the frame body 6, and the connecting material 30 is provided between the back surface 6b of the frame body 6 and the cut surface (scratch surface) 4 of the existing side groove. An injection hole 12 for injecting (see FIG. 6) is formed. Here, as the connecting material, for example, a non-shrinking mortar that is made by mixing water with a mixture of cement and a special admixture at a weight ratio of 1: 1 and that does not generate breathing. It is preferable to use it.
また、注入孔12の大きさや形状、或いは、個数については、例えば、枠本体6(蓋部材設置面10)の形状や大きさ、或いは、側溝再生用構造体2の使用目的や使用環境に応じて設定されるため、ここでは特に限定しない。図面では一例として、各蓋部材設置面10を所定間隔で一部切り欠いた切欠部10pを2箇所形成し、各切欠部10pにおいて、当該蓋部材設置面10から枠本体6の裏面6bに亘って貫通させた注入孔12が1個ずつ形成されている。 The size, shape, or number of the injection holes 12 depends on, for example, the shape and size of the frame body 6 (the lid member installation surface 10), or the purpose of use and the usage environment of the side groove regeneration structure 2. Therefore, there is no particular limitation here. In the drawing, as an example, two notch portions 10p in which each lid member installation surface 10 is partially cut out at a predetermined interval are formed, and each lid member installation surface 10 extends from the lid member installation surface 10 to the back surface 6b of the frame body 6. One injection hole 12 penetrating each other is formed.
<高さ・姿勢調整機構8について>
高さ・姿勢調整機構8は、既設側溝の切断面(ハツリ面)4に向けて、枠本体6の表面6aからその裏面6bに亘って貫通し、かつ、その内周に第1ネジ部S1が構成された調整孔8hと、調整孔8hに挿入され、第1ネジ部S1に螺合する第2ネジ部S2が構成された調整ボルト8tとを備えている。
<About the height / posture adjustment mechanism 8>
The height / posture adjusting mechanism 8 penetrates from the front surface 6a of the frame body 6 to the rear surface 6b toward the cut surface (scratch surface) 4 of the existing side groove, and the first screw portion S1 is formed on the inner periphery thereof. And an adjusting bolt 8t having a second screw portion S2 inserted into the adjusting hole 8h and screwed into the first screw portion S1.
なお、調整孔8hの個数や配置位置については、例えば、枠本体6の形状や大きさ、或いは、側溝再生用構造体2の使用目的や使用環境に応じて設定されるため、ここでは特に限定しない。図面には一例として、枠本体6の四隅(具体的には、枠本体6の中央(刳り貫き部)6pを回避した部位)に1つずつ合計4個の調整孔8hが配置された枠本体6が示されている。 Note that the number and arrangement positions of the adjustment holes 8h are set according to, for example, the shape and size of the frame body 6 or the usage purpose and usage environment of the side groove reproducing structure 2, and therefore are particularly limited here. do not do. In the drawing, as an example, a frame main body in which a total of four adjustment holes 8h are arranged one by one at the four corners of the frame main body 6 (specifically, the part avoiding the center of the frame main body 6 (the punched-through portion) 6p). 6 is shown.
また、一例として、調整孔8hの第1ネジ部S1は、この調整孔8hに埋設された金属製ナット14の雌ネジによって構成されていると共に、調整ボルト8tの第2ネジ部S2は、雌ネジに螺合可能な雄ネジによって構成されている。この場合、調整ボルト8tとしては、例えば、外周に雄ネジが形成された円柱形状の第2ネジ部S2と、当該調整ボルト8t(第2ネジ部S2)の基端8a側に設けられた六角形状の頭部8fとを有する既存の六角ボルトを適用することができる。 As an example, the first screw portion S1 of the adjustment hole 8h is constituted by a female screw of a metal nut 14 embedded in the adjustment hole 8h, and the second screw portion S2 of the adjustment bolt 8t is a female screw. It is comprised by the external thread which can be screwed together. In this case, as the adjustment bolt 8t, for example, a cylindrical second screw portion S2 having a male screw formed on the outer periphery, and a hexagon provided on the base end 8a side of the adjustment bolt 8t (second screw portion S2). An existing hexagon bolt having a shaped head 8f can be applied.
なお、調整ボルト8t(即ち、六角ボルト)の仕様、例えば、第2ネジ部S2のネジピッチや太さ(呼び径)、頭部8fの高さ(厚さ、幅)などについては、例えば、調整孔8hの種類や大きさ(孔径)、或いは、側溝再生用構造体2の使用目的や使用環境に応じて設定されるため、ここでは特に限定しない。 Note that the specifications of the adjustment bolt 8t (that is, the hexagon bolt), for example, the screw pitch and thickness (nominal diameter) of the second screw portion S2, the height (thickness, width) of the head 8f, etc. are adjusted, for example. Since it is set according to the type and size (hole diameter) of the hole 8h or the use purpose and use environment of the side groove regeneration structure 2, there is no particular limitation here.
この場合、調整ボルト8tの他の仕様として、調整ボルト8tを操作し、その先端8b(頭部8fが設けられた基端8a側とは反対側の部分)を枠本体6の裏面6bと同一位置(図1(b)参照)、或いは、裏面6bよりも内側に没入させた状態において、調整ボルト8tの基端8aから先端8bに亘る全長が、枠本体6の表面6aから裏面6bに亘る調整孔8hの範囲内となるように設定してもよい。これにより、枠本体6の表面6a及び裏面6bが凹凸の無い平坦面となることで、高さ・姿勢調整機構8が組み込まれたままで(一体的に構成された状態で)、複数の枠本体6を、その表面6aと裏面6bとが重なるように積層させることが可能になる(図3参照)。 In this case, as another specification of the adjusting bolt 8t, the adjusting bolt 8t is operated, and the tip 8b (the portion opposite to the base end 8a side where the head 8f is provided) is the same as the back surface 6b of the frame body 6. In the position (see FIG. 1 (b)) or in a state of being immersed inside the back surface 6b, the total length from the base end 8a to the front end 8b of the adjustment bolt 8t extends from the front surface 6a to the back surface 6b of the frame body 6. You may set so that it may become in the range of the adjustment hole 8h. As a result, the front surface 6a and the back surface 6b of the frame main body 6 become flat surfaces without irregularities, so that the height / posture adjustment mechanism 8 remains incorporated (in an integrally configured state), and a plurality of frame main bodies are incorporated. 6 can be stacked such that the front surface 6a and the back surface 6b overlap (see FIG. 3).
また、調整孔8hは、枠本体6を既設側溝の切断面(ハツリ面)4上に設置した状態において、その表面6a側から調整ボルト8tを直接操作するために、枠本体6の表面6a側に、当該調整孔8hの一部を拡大させて構成された操作用拡大孔8sを有している。例えば、その全体が円筒形状を成す調整孔8hを想定すると、操作用拡大孔8sは、調整孔8hのうち、金属製ナット14が埋設された位置よりも枠本体6の表面6a側の部分を、他の部分(即ち、金属製ナット14を含めた枠本体6の裏面6b側の部分)よりも拡大、即ち、拡径(円筒形状の孔の直径を拡大)させて構成されている。 In addition, the adjustment hole 8h is provided on the surface 6a side of the frame body 6 in order to directly operate the adjustment bolt 8t from the surface 6a side in a state where the frame body 6 is installed on the cut surface (chip surface) 4 of the existing side groove. In addition, an operation expansion hole 8s configured by enlarging a part of the adjustment hole 8h is provided. For example, assuming an adjustment hole 8h that has a cylindrical shape as a whole, the operation expansion hole 8s is a portion of the adjustment hole 8h that is closer to the surface 6a side of the frame body 6 than the position where the metal nut 14 is embedded. The other part (that is, the part on the back surface 6b side of the frame body 6 including the metal nut 14) is expanded, that is, the diameter is increased (the diameter of the cylindrical hole is increased).
この場合、操作用拡大孔8sにおいて、その枠本体6の表面6aからの深さHは、調整ボルト8tの先端8bを枠本体6の裏面6bから突没させる際の突没量に基づいて設定されている。この場合、操作用拡大孔8sの深さHは、調整ボルト8tの頭部8fの高さH1を考慮して設定することが好ましい。例えば、調整ボルト8tの先端8bを枠本体6の裏面6bから突没させる量(即ち、高さ・姿勢の調整代)H2を0mm〜32mmの範囲とした場合、操作用拡大孔8sの深さHは、当該高さ・姿勢の調整代H2(0mm〜32mm)と調整ボルト8tの頭部8fの高さH1とを合計した値に設定すればよい。 In this case, the depth H from the front surface 6a of the frame main body 6 in the operation expansion hole 8s is set based on the amount of protrusion when the tip 8b of the adjustment bolt 8t protrudes from the rear surface 6b of the frame main body 6. Has been. In this case, the depth H of the operation expansion hole 8s is preferably set in consideration of the height H1 of the head 8f of the adjustment bolt 8t. For example, when the amount (ie, height / posture adjustment allowance) H2 for projecting and retracting the tip 8b of the adjustment bolt 8t from the back surface 6b of the frame body 6 is in the range of 0 mm to 32 mm, the depth of the operation expansion hole 8s H may be set to a value obtained by summing the height / posture adjustment allowance H2 (0 mm to 32 mm) and the height H1 of the head 8f of the adjustment bolt 8t.
このような側溝再生用構造体2では、枠本体6を既設側溝の切断面(ハツリ面)4上に設置した状態において、枠本体6の表面6a側から調整ボルト8tを操作し、当該調整ボルト8tの先端8bを枠本体6の裏面6bから突没させることで、既設側溝の切断面(ハツリ面)4に対する枠本体6の高さ及び姿勢を調整する。これと同時に、調整ボルト8tの先端8bを枠本体6の裏面6bから突出させた状態において、その突出した調整ボルト8tの部分は、枠本体6の裏面6bと既設側溝の切断面(ハツリ面)4との間に注入される連結材料の差し筋としての機能を発揮すると共に、枠本体6の裏面6bと既設側溝の切断面(ハツリ面)4との間に挟まれるのを防止する安全装置としての機能を発揮する。 In such a side groove regenerating structure 2, the adjustment bolt 8 t is operated from the front surface 6 a side of the frame body 6 in a state where the frame body 6 is installed on the cut surface (chip surface) 4 of the existing side groove, and the adjustment bolt 8 The height and posture of the frame body 6 with respect to the cut surface (chip surface) 4 of the existing side groove are adjusted by projecting and retracting the tip 8b of 8t from the back surface 6b of the frame body 6. At the same time, in the state in which the tip 8b of the adjustment bolt 8t is protruded from the back surface 6b of the frame body 6, the protruding portion of the adjustment bolt 8t is a cut surface (chip surface) of the back surface 6b of the frame body 6 and the existing side groove. 4 is a safety device that functions as an incision bar for the connecting material injected between the frame body 6 and the rear surface 6b of the frame body 6 and the cut surface (scratch surface) 4 of the existing side groove. As a function.
以上、本実施形態の側溝再生用構造体2によれば、枠本体6を既設側溝の切断面(ハツリ面)4上に設置した後、その枠本体6の表面6a側から調整ボルト8tを操作するだけで、当該調整ボルト8tの先端8bを枠本体6の裏面6bから突没させることができるため、既設側溝の切断面(ハツリ面)4に対する枠本体6の高さ及び姿勢の調整を簡単に行うことができる。 As described above, according to the side groove regenerating structure 2 of the present embodiment, after the frame body 6 is installed on the cut surface (chip surface) 4 of the existing side groove, the adjustment bolt 8t is operated from the surface 6a side of the frame body 6 The tip 8b of the adjustment bolt 8t can be projected and retracted from the back surface 6b of the frame body 6 simply by adjusting the height and posture of the frame body 6 with respect to the cut surface (scratch surface) 4 of the existing side groove. Can be done.
ここで、四隅に調整孔8hが配置された枠本体6(図1参照)を想定すると、高さ・姿勢調整の際には、それぞれの調整孔8hに挿入された調整ボルト8tを個別に操作する必要があるが、いずれの操作も、枠本体6の表面6a側から行うことができるため、かかる高さ・姿勢調整作業は、その熟練を必要とせず、誰でも簡単に行うことができる。その結果、高さ・姿勢調整作業を短時間で正確に行うことが可能となり、その結果、工事期間の短縮化を図ることができる。 Here, assuming the frame body 6 (see FIG. 1) in which the adjustment holes 8h are arranged at the four corners, the adjustment bolts 8t inserted into the respective adjustment holes 8h are individually operated when adjusting the height and posture. However, since any operation can be performed from the front surface 6a side of the frame body 6, this height / posture adjustment operation does not require skill and can be easily performed by anyone. As a result, the height / posture adjustment work can be performed accurately in a short time, and as a result, the construction period can be shortened.
また、本実施形態の側溝再生用構造体2によれば、既設側溝の切断面(ハツリ面)4がどのような形状(例えば、凹凸面形状、傾斜面形状など)を成していても、枠本体6の裏面6bからの各調整ボルト8tの突没量H2を調整するだけで、当該枠本体6の高さ・姿勢調整を高精度に行うことができるため、切断面(ハツリ面)4の平滑度について、高い均し精度が要求されることはない。これにより、切断作業(ハツリ作業)を短時間に終わらせることができるため、側溝再生工事全体のコストの低減を図ることができると共に、切断作業(ハツリ作業)時間が短くなった分だけ、周辺環境に対する騒音・振動・粉塵などの影響を小さくすることができる。 Further, according to the side groove regenerating structure 2 of the present embodiment, no matter what shape (for example, uneven surface shape, inclined surface shape, etc.) the cut surface (chip surface) 4 of the existing side groove forms, Since the height / posture adjustment of the frame body 6 can be performed with high accuracy only by adjusting the protrusion amount H2 of each adjustment bolt 8t from the back surface 6b of the frame body 6, a cut surface (scratch surface) 4 High smoothing accuracy is not required for the smoothness. As a result, the cutting work (chipping work) can be completed in a short time, so that the cost of the gutter reclaiming work as a whole can be reduced and the cutting work (chipping work) time is shortened. The influence of noise, vibration and dust on the environment can be reduced.
更に、本実施形態の側溝再生用構造体2によれば、既設側溝の切断面(ハツリ面)4に対する枠本体6の高さ及び姿勢を調整した状態(即ち、調整ボルト8tの先端8bを枠本体6の裏面6bから突出させた状態)において、その突出した調整ボルト8tの部分を、枠本体6の裏面6bと既設側溝の切断面(ハツリ面)4との間に注入される連結材料の差し筋としての機能を発揮させることができると共に、枠本体6の裏面6bと既設側溝の切断面(ハツリ面)4との間に挟まれるのを防止する安全装置としての機能を発揮させることができる。これにより、差し筋(鉄筋)や安全装置を別途用意する必要がなくなり、その分だけ部品点数や作業工数を削減することができるため、側溝再生用構造体2その物のコストを大幅に低減させることが可能となり、その結果、側溝再生工事全体のコストの低減を図ることができる。 Furthermore, according to the side groove regenerating structure 2 of the present embodiment, the height and posture of the frame body 6 with respect to the cut surface (chip surface) 4 of the existing side groove are adjusted (that is, the tip 8b of the adjustment bolt 8t is attached to the frame). In the state of protruding from the back surface 6b of the main body 6, the protruding portion of the adjusting bolt 8t is made of the connecting material injected between the back surface 6b of the frame main body 6 and the cut surface (scratch surface) 4 of the existing side groove. The function as an incision can be exhibited, and the function as a safety device that prevents the frame main body 6 from being sandwiched between the rear surface 6b of the frame body 6 and the cut surface (scratch surface) 4 of the existing side groove can be exhibited. it can. As a result, it is not necessary to prepare a reinforcing bar or a safety device separately, and the number of parts and work man-hours can be reduced accordingly, so that the cost of the side groove regenerating structure 2 itself can be greatly reduced. As a result, it is possible to reduce the cost of the gutter reclaiming work as a whole.
また、本実施形態の側溝再生用構造体2によれば、調整ボルト8tの基端8aから先端8bに亘る全長を、枠本体6の表面6aから裏面6bに亘る調整孔8hの範囲内となるように設定することで、高さ・姿勢調整機構8が組み込まれたままで(一体的に構成された状態で)、枠本体6の表面6a及び裏面6bを凹凸の無い平坦面とすることができる。これにより、複数の枠本体6を、その表面6aと裏面6bとが重なるように積層させることができるため(図3参照)、広いスペースを確保できない狭小の側溝再生現場であっても、その限られたスペースに、大量の側溝再生用構造体を運び入れることが可能となる。例えば従来では、枠本体6と高さ・姿勢調整機構8とは、別々に集積管理されており、枠本体6用のスペースと、高さ・姿勢調整機構8用のスペースをそれぞれ確保する必要があるため、十分に広いスペースを確保できない狭小の側溝再生現場では、大量の側溝再生用構造体を運び入れることができなかったが、本実施形態の側溝再生用構造体2では、これを解消させることができるため、側溝再生作業効率を飛躍的に向上させることができる。 Further, according to the side groove reproducing structure 2 of the present embodiment, the entire length from the base end 8a to the tip end 8b of the adjustment bolt 8t is within the range of the adjustment hole 8h from the front surface 6a to the back surface 6b of the frame body 6. By setting as described above, the front surface 6a and the back surface 6b of the frame body 6 can be made flat without unevenness while the height / posture adjusting mechanism 8 is incorporated (in an integrally configured state). . As a result, a plurality of frame bodies 6 can be stacked such that the front surface 6a and the back surface 6b overlap (see FIG. 3). It becomes possible to carry a large amount of the structure for reclamation of the side groove into the created space. For example, conventionally, the frame body 6 and the height / posture adjusting mechanism 8 are separately managed and integrated, and it is necessary to secure a space for the frame main body 6 and a space for the height / posture adjusting mechanism 8 respectively. Therefore, in a narrow side groove regeneration site where a sufficiently large space cannot be secured, a large amount of the side groove regeneration structure could not be carried in, but the side groove regeneration structure 2 of the present embodiment eliminates this. Therefore, it is possible to dramatically improve the side groove regeneration work efficiency.
『側溝再生方法』
次に、上記した側溝再生用構造体2を用いた側溝再生方法について、添付図面を参照して説明する。
本実施形態の側溝再生方法では、切断(ハツリ)が施されたU字型側溝の上部領域に、上記した側溝再生用構造体2を設置することで、当該側溝を新設同様に再生する場合を想定し、かかる側溝再生に要する各工程について、その工程順に沿って説明する。
"Gutter regeneration method"
Next, a side groove regenerating method using the above-described side groove regenerating structure 2 will be described with reference to the accompanying drawings.
In the side groove regenerating method of the present embodiment, the above-described side groove regenerating structure 2 is installed in the upper region of the U-shaped side groove that has been cut (chipped), so that the side groove is regenerated in the same manner as newly installed. Assuming that each step required for the side groove regeneration is described in the order of the steps.
<切断除去工程>
図4に示すように、老朽化(劣化)した既設側溝16の上部領域を、例えばカッター等の切断装置(図示しない)を用いて、切断若しくはハツリ(例えば、削り取ったり、そぎ落とす作業)により除去する。この場合、既設側溝16の上部領域に残留した切断面(ハツリ面)4の平滑度について、高い均し精度が要求されることはないので、切断作業(ハツリ作業)を短時間で終わらせることができ、周辺環境に対する騒音・振動・粉塵などの影響を小さくすることができる。
<Cutting and removing step>
As shown in FIG. 4, the upper region of the existing side groove 16 that has been aged (deteriorated) is removed by cutting or scraping (for example, scraping or scraping work) using a cutting device (not shown) such as a cutter. To do. In this case, a high leveling accuracy is not required for the smoothness of the cut surface (chip surface) 4 remaining in the upper region of the existing side groove 16, so that the cutting operation (chipping operation) is completed in a short time. And the influence of noise, vibration and dust on the surrounding environment can be reduced.
<枠本体設置工程>
その除去後に残存した既設側溝の切断面(ハツリ面)4上に、既存の吊り下げ装置18を用いて、所定の枠本体6を設置する。この場合、枠本体6の注入孔12(後述する工程で連結材料を注入する孔)を介して、当該枠本体6に吊り下げ装置18を係止させた後、吊り下げ装置18と共に枠本体6を吊り上げた状態(換言すると、吊り下げ装置18によって枠本体6を吊り下げた状態)で搬送して、所定の切断面(ハツリ面)4上に枠本体6を設置する。
<Frame body installation process>
A predetermined frame main body 6 is installed on the cut surface (scratch surface) 4 of the existing side groove remaining after the removal using the existing suspension device 18. In this case, after the suspension device 18 is locked to the frame body 6 through the injection hole 12 of the frame body 6 (a hole for injecting a connecting material in a process described later), the frame body 6 together with the suspension device 18. The frame main body 6 is placed on a predetermined cut surface (chip surface) 4 in a state where the frame main body 6 is suspended (in other words, the frame main body 6 is suspended by the suspension device 18).
吊り下げ装置18は、枠本体6の中央(刳り貫き部)6pにおいて互いに平行な位置関係で対向した一対の注入孔12に挿入され、かつ、互いに平行に対向配置された一対の連結シャフト20と、連結シャフト20相互の幅間隔を調整する幅間隔調整機構22とを備えている。なお、各連結シャフト20の長さや太さ、形状については、一対の注入孔12に挿入可能であれば特に限定されることはない。図面には一例として、円柱形状を成す連結シャフト20が示されている。 The suspending device 18 is inserted into a pair of injection holes 12 facing each other in a parallel positional relationship at the center (penetrating portion) 6p of the frame body 6, and a pair of connecting shafts 20 disposed facing each other in parallel. A width interval adjusting mechanism 22 that adjusts the width interval between the connecting shafts 20 is provided. The length, thickness, and shape of each connecting shaft 20 are not particularly limited as long as they can be inserted into the pair of injection holes 12. As an example, the drawing shows a connecting shaft 20 having a cylindrical shape.
一対の連結シャフト20の下端側(即ち、挿入先端側)には、それぞれ、当該各連結シャフト20を横断する方向に貫通した貫通孔20hと、この貫通孔20hに差し込み可能で、かつ、注入孔12の直径を越えた長さの抜け止め部材24とが構成されている。この場合、当該各連結シャフト20を各注入孔12に挿入し、その挿入先端側を枠本体6の裏面6bから一部突出させた状態で、各貫通孔20hに各抜け止め部材24を差し込むことで、各連結シャフト20は、各注入孔12から抜け止めされた状態となり、この状態において、吊り下げ装置18と共に枠本体6を吊り上げること(換言すると、吊り下げ装置18によって枠本体6を吊り下げること)が可能となる。 On the lower end side (that is, the insertion tip side) of the pair of connecting shafts 20, a through hole 20 h that penetrates the connecting shaft 20 in a direction crossing the connecting shaft 20, and can be inserted into the through hole 20 h. A retaining member 24 having a length exceeding 12 diameters is formed. In this case, each connecting shaft 20 is inserted into each injection hole 12, and each retaining member 24 is inserted into each through-hole 20 h with the insertion tip side partially protruding from the back surface 6 b of the frame body 6. Thus, each connecting shaft 20 is prevented from being detached from each injection hole 12, and in this state, the frame body 6 is lifted together with the suspension device 18 (in other words, the frame body 6 is suspended by the suspension device 18). Possible).
幅間隔調整機構22には、いわゆるターンバックル機構が適用されており、その両側に逆ネジ(一方が右ネジ、他方が左ネジ:いずれも図示しない)が対向して構成された調整本体22mと、右ネジに螺合した状態で一方の連結シャフト20に固定された一方の軸部材22aと、左ネジに螺合した状態で他方の連結シャフト20に固定された他方の軸部材22bとが設けられている。この場合、調整本体22mを回転させることで、双方の軸部材22a,22bを同時に、当該調整本体22mから突出させたり、或いは、没入させたりすることができる。 A so-called turnbuckle mechanism is applied to the width interval adjustment mechanism 22, and an adjustment body 22 m configured so that a reverse screw (one is a right screw and the other is a left screw: neither is shown) is opposed to both sides thereof. One shaft member 22a fixed to one connection shaft 20 while being screwed to the right screw, and the other shaft member 22b fixed to the other connection shaft 20 while being screwed to the left screw are provided. It has been. In this case, by rotating the adjustment main body 22m, both the shaft members 22a and 22b can be protruded from the adjustment main body 22m at the same time or can be immersed.
この場合、調整本体22mからの各軸部材22a,22bの突出量、或いは、没入量に応じて、一対の連結シャフト20相互の幅間隔が調整され、これにより、一対の注入孔12相互の幅間隔に一致させて、一対の連結シャフト20相互の幅間隔を調整することができる。このとき、各軸部材22a,22bに螺合されている固定ナット26を調整本体22mに向けて移動させ、当該調整本体22mの両側に当接させることで、一対の連結シャフト20相互の幅間隔が設定(固定)される。 In this case, the width interval between the pair of connecting shafts 20 is adjusted according to the protruding amount or the immersing amount of each shaft member 22a, 22b from the adjusting body 22m, whereby the width between the pair of injection holes 12 is adjusted. The width interval between the pair of connecting shafts 20 can be adjusted in accordance with the interval. At this time, the fixing nut 26 screwed into the shaft members 22a and 22b is moved toward the adjustment main body 22m and brought into contact with both sides of the adjustment main body 22m, whereby the width interval between the pair of connecting shafts 20 is determined. Is set (fixed).
なお、一対の連結シャフト20の上端には、それぞれ、吊り下げワイヤ(図示しない)が掛け渡されるリング状の係止部28が設けられており、当該各係止部28にワイヤを掛け渡した状態で、当該ワイヤを例えばクレーンのフック(図示しない)に掛けることで、吊り下げ装置18と共に枠本体6を吊り上げた状態(換言すると、吊り下げ装置18によって枠本体6を吊り下げた状態)で搬送して、既設側溝16の切断面(ハツリ面)4上に枠本体6を設置することができる(図5参照)。 Note that ring-shaped locking portions 28 around which hanging wires (not shown) are stretched are provided at the upper ends of the pair of connecting shafts 20, and the wires are stretched over the respective locking portions 28. In this state, the wire body is hung on a crane hook (not shown), for example, and the frame body 6 is lifted together with the suspension device 18 (in other words, the frame body 6 is suspended by the suspension device 18). It can convey and the frame main body 6 can be installed on the cut surface (chip surface) 4 of the existing side groove | channel 16 (refer FIG. 5).
<高さ・姿勢調整工程、連結材料注入空間構成工程>
図5に示すように、枠本体6を既設側溝16の切断面(ハツリ面)4上に設置した状態において、枠本体6の表面6a側から調整ボルト8tを操作し、当該調整ボルト8tの先端8b(図1(b))を枠本体6の裏面6bから突没させることで、既設側溝16の切断面(ハツリ面)4に対する枠本体6の高さ及び姿勢を調整して、枠本体6の裏面6bと既設側溝16の切断面(ハツリ面)4との間に所定の連結材料を注入可能な注入空間Gを構成する。なお、注入空間Gの広さ(高さ)については、例えば、既設側溝16の切断面(ハツリ面)4の状態(平坦、傾斜)に応じて設定されるため、ここでは特に限定しない。
<Height / posture adjustment process, connecting material injection space configuration process>
As shown in FIG. 5, in a state where the frame main body 6 is installed on the cut surface (scratch surface) 4 of the existing side groove 16, the adjustment bolt 8t is operated from the surface 6a side of the frame main body 6, and the tip of the adjustment bolt 8t By projecting and retracting 8b (FIG. 1B) from the back surface 6b of the frame body 6, the height and posture of the frame body 6 with respect to the cut surface (scratch surface) 4 of the existing side groove 16 are adjusted. An injection space G in which a predetermined connecting material can be injected is formed between the back surface 6b of the metal and the cut surface (scratch surface) 4 of the existing side groove 16. The width (height) of the injection space G is not particularly limited here because it is set according to the state (flat, inclined) of the cut surface (scratch surface) 4 of the existing side groove 16, for example.
<型枠で覆われた注入空間に連結材料を注入する工程>
図6に示すように、吊り下げ装置18を枠本体6から取り外した後、所定の型枠(図示しない)によって注入空間Gを覆うことで、当該注入空間Gの内部を密封し、その状態において、各種の蓋部材32(図7参照)を設置可能な蓋部材設置面10から枠本体6の裏面6bに亘って貫通した注入孔12を介して、枠本体6の裏面6bと既設側溝16の切断面(ハツリ面)4との間に構成された注入空間Gに、所定の連結材料(無収縮モルタル)30を注入する。
<Process of injecting the connecting material into the injection space covered with the mold>
As shown in FIG. 6, after the suspending device 18 is removed from the frame body 6, the interior of the injection space G is sealed by covering the injection space G with a predetermined mold (not shown). The back surface 6b of the frame body 6 and the existing side grooves 16 are formed through the injection holes 12 penetrating from the cover member installation surface 10 on which various lid members 32 (see FIG. 7) can be installed to the back surface 6b of the frame body 6. A predetermined connecting material (non-shrinking mortar) 30 is injected into an injection space G formed between the cut surface (chip surface) 4.
このとき、高さ・姿勢調整後の各調整孔8hにも、同様の連結材料(無収縮モルタル)30を注入することが好ましい。これにより、各枠本体6の表面6aを平坦面とすることができるため、見映えが良くなると共に、通行の障害となり得る凹凸の存在を完全に無くすることができる。なお、型枠によって注入空間Gを覆って内部を密封する工法については、既存のものが多数知られており、これを利用すれば足りるため、型枠の構成について特に図示は省略する。 At this time, it is preferable to inject the same connecting material (non-shrinking mortar) 30 into each adjustment hole 8h after height / posture adjustment. Thereby, since the surface 6a of each frame main body 6 can be made into a flat surface, it can improve appearance and can completely eliminate the presence of irregularities that can hinder traffic. In addition, many existing methods are known for covering the injection space G with the mold and sealing the inside, and since it is sufficient to use this, the illustration of the configuration of the mold is omitted.
また、注入空間Gへの連結材料(無収縮モルタル)30の注入では、注入孔12内に、当該連結材料(無収縮モルタル)30が少し盛り上がってきたことを確認した段階で、その注入作業を終了すればよい。かかる段階で注入作業を終了することで、連結材料(無収縮モルタル)30を注入空間Gに隙間無く充填させることができる。 Moreover, in the injection | pouring of the connection material (non-shrinking mortar) 30 to the injection | pouring space G, the injection | pouring operation | work is performed in the stage which confirmed that the said connection material (non-shrinking mortar) 30 rose a little in the injection hole 12. Just finish. By completing the injection operation at this stage, the connecting material (non-shrink mortar) 30 can be filled in the injection space G without any gap.
<蓋部材設置工程>
図7に示すように、枠本体6の蓋部材設置面10上に所定の蓋部材32を設置することで、上記した注入孔12(図6参照)が外部に露呈しないように、既設側溝16の内部を隠蔽する。この場合、蓋部材32を蓋部材設置面10上に設置した状態において、上記した第1平面32aが設置平面10aに当接すると共に、上記した第2斜面32bが設置傾斜面10bに当接することで、蓋部材32を、一定の姿勢で安定してズレ無く蓋部材設置面10上に設置させることができる。
<Lid member installation process>
As shown in FIG. 7, by installing a predetermined lid member 32 on the lid member installation surface 10 of the frame body 6, the existing side groove 16 is prevented so that the above-described injection hole 12 (see FIG. 6) is not exposed to the outside. Conceal the inside. In this case, in the state where the lid member 32 is installed on the lid member installation surface 10, the first flat surface 32a contacts the installation flat surface 10a, and the second inclined surface 32b contacts the installation inclined surface 10b. The lid member 32 can be installed on the lid member installation surface 10 with a certain posture and without any deviation.
以上、本実施形態において、上記した効果を奏する側溝再生用構造体2を用いた側溝再生方法によれば、切断(ハツリ)が施されたU字型側溝16の上部領域に側溝再生用構造体2を設置することで新設同様に再生する場合において、切断面(ハツリ面)4の平滑度の程度を問わず、当該切断面(ハツリ面)4に対する側溝再生用構造体2の高さ・姿勢調整を誰でも簡単に短時間で正確にできると同時に、高さ・姿勢調整をした後に枠本体6の裏面6bから突出した調整ボルト8tの部分を、差し筋及び安全装置としての機能させることができる。 As described above, in the present embodiment, according to the side groove regenerating method using the side groove regenerating structure 2 having the above-described effects, the side groove regenerating structure is formed in the upper region of the U-shaped side groove 16 that has been cut (chipped). In the case of reproducing the same as the new installation by installing 2, the height / posture of the structure for reclamation of the side groove 2 with respect to the cut surface (chip surface) 4 regardless of the degree of smoothness of the cut surface (chip surface) 4 Anyone can easily and accurately make adjustments in a short time, and at the same time, the adjustment bolt 8t protruding from the rear surface 6b of the frame body 6 after height / posture adjustment can function as an incisor and safety device. it can.
この場合、工事期間の短縮化や工事費用の低コスト化を図ることができるだけでなく、特に、切断面(ハツリ面)4の平滑度が要求されないことで、切断作業(ハツリ作業)に要する時間を短くすることが可能となり、これにより、周辺環境に対する騒音・振動・粉塵などの影響を小さくすることが可能な環境に優しい側溝再生方法を実現することができる。 In this case, not only can the construction period be shortened and the construction cost can be reduced, but in particular, the smoothness of the cut surface (scratch surface) 4 is not required, so that the time required for the cutting work (scratch work) is reduced. Thus, it is possible to realize an environment-friendly side groove reclamation method that can reduce the influence of noise, vibration, dust, and the like on the surrounding environment.
なお、上記した実施形態では、吊り下げ装置18の一対の連結シャフト20を、各注入孔12に挿入することで、枠本体6を吊り上げて搬送する場合を想定して説明したが、これに代えて、例えば、枠本体6の対角線上の両隅に雌ネジ(図示しない)を予め構成すると共に、当該各雌ネジにリング状の係止部(図示しない)を螺合し、これにワイヤを掛け渡した後、当該ワイヤを例えばクレーンのフック(図示しない)に掛けることで、枠本体6を吊り上げて搬送するようにしてもよい。 In the above-described embodiment, the case where the pair of connecting shafts 20 of the suspending device 18 are inserted into the respective injection holes 12 to lift and convey the frame body 6 has been described. Thus, for example, female screws (not shown) are configured in advance on both diagonal corners of the frame body 6, and ring-shaped locking portions (not shown) are screwed to the female screws, and wires are connected thereto. After the hang-up, the frame main body 6 may be lifted and conveyed by hanging the wire on a hook (not shown) of a crane, for example.
2 側溝再生用構造体
4 切断面(ハツリ面)
6 枠本体
6a 枠本体の表面
6b 枠本体の裏面
8 高さ・姿勢調整機構
8h 調整孔
8t 調整ボルト
8a 調整ボルトの基端
8b 調整ボルトの先端
10 蓋部材設置面
12 連結材料(無収縮モルタル)を注入するための注入孔
2 Side groove reclaim structure 4 Cut surface (scratch surface)
6 Frame body 6a Frame body surface 6b Frame body back surface 8 Height / posture adjustment mechanism 8h Adjustment hole 8t Adjustment bolt 8a Adjustment bolt base 8b Adjustment bolt tip 10 Lid member installation surface 12 Connecting material (non-shrink mortar) Injection hole for injecting
Claims (1)
既設側溝の切断面上に設置可能な形状を成す枠本体と、
前記枠本体に一体的に構成され、前記既設側溝の切断面に対する高さ及び姿勢を調整する高さ・姿勢調整機構とを具備し、
前記高さ・姿勢調整機構は、
既設側溝の切断面に向けて、枠本体の表面からその裏面に亘って貫通し、かつ、その内周に第1ネジ部が構成された調整孔と、
前記調整孔に挿入され、第1ネジ部に螺合する第2ネジ部が構成された調整ボルトとを備えており、
前記枠本体には、内面の相対向する面部に左右の蓋部材設置面がそれぞれ一体に突出してなり、
前記蓋部材設置面には、切欠部が備えられるとともに、切欠部の内底面には枠本体の裏面に貫通し、前記注入空間に連結材料が注入される注入孔を形成してなり、前記切欠き部は、前記注入孔から溢れ出て盛り上がった連結材料を、蓋部材が設置される蓋部材設置面の設置平面上に突出させないように収容する領域であることを特徴とする側溝再生用構造体。 The upper region of the existing side groove is installed on the cut surface removed by cutting, and the connecting material is injected into the injection space formed between the cut surface and integrally connected, A side groove regenerating structure for regenerating a side groove in the same manner as newly installed,
A frame body having a shape that can be installed on the cut surface of the existing side groove;
A height / posture adjusting mechanism that is configured integrally with the frame body and that adjusts the height and posture of the existing side groove with respect to the cut surface;
The height / posture adjustment mechanism is:
An adjustment hole that penetrates from the front surface of the frame main body to the rear surface thereof toward the cut surface of the existing side groove, and in which the first screw portion is configured on the inner periphery thereof;
An adjustment bolt inserted into the adjustment hole and configured with a second screw portion screwed into the first screw portion;
In the frame body, left and right lid member installation surfaces are integrally projected on opposite surface portions of the inner surface,
The lid member installation surface is provided with a notch, and an inner bottom surface of the notch is formed with an injection hole penetrating the back surface of the frame body and injecting a connecting material into the injection space. The notch portion is a region for regenerating a side groove, characterized in that it is a region that accommodates the connecting material overflowing and rising from the injection hole so as not to protrude onto the installation plane of the lid member installation surface on which the lid member is installed. body.
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