JP5887533B2 - Recessed lighting fixture - Google Patents

Recessed lighting fixture Download PDF

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JP5887533B2
JP5887533B2 JP2012000651A JP2012000651A JP5887533B2 JP 5887533 B2 JP5887533 B2 JP 5887533B2 JP 2012000651 A JP2012000651 A JP 2012000651A JP 2012000651 A JP2012000651 A JP 2012000651A JP 5887533 B2 JP5887533 B2 JP 5887533B2
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heat
lighting fixture
embedded
ceiling
light source
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JP2013140730A (en
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齋見 元洋
元洋 齋見
真一 阿南
真一 阿南
喜之 三宅
喜之 三宅
佳代 野尻
佳代 野尻
雄治 杉山
雄治 杉山
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Panasonic Intellectual Property Management Co Ltd
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Description

本発明は、天井材の埋込穴に埋め込み配置される埋込型照明器具に関する。   The present invention relates to an embedded lighting fixture that is embedded in an embedded hole of a ceiling material.

従来より、天井材の埋込穴に照明器具本体が埋め込み配置されたダウンライトなどの埋込型照明器具が用いられている。埋込型照明器具は、たとえば、照明器具本体を天井に埋め込み配置した場合、天井下から蛍光ランプや白熱灯などの光源の交換作業を行うことが難しい場合がある。そのため、蛍光ランプや白熱灯の代わりに低消費電力・長寿命などの特性を備えた半導体発光素子であるLED(LightEmitting Diode)などを光源として埋込型照明器具に用いることが考えられる。   2. Description of the Related Art Conventionally, an embedded luminaire such as a downlight in which a luminaire body is embedded in an embedded hole in a ceiling material has been used. For example, when an embedded lighting fixture is embedded in a ceiling, it may be difficult to replace a light source such as a fluorescent lamp or an incandescent lamp from below the ceiling. Therefore, it is conceivable to use a light emitting diode (LED), which is a semiconductor light emitting element having characteristics such as low power consumption and long life, instead of a fluorescent lamp or an incandescent lamp as a light source for an embedded lighting fixture.

ここで、LEDは、点灯に伴う自己発熱により昇温し、半導体のpn接合部が許容される動作温度の最大定格(たとえば、120℃程度)を超えると熱劣化により寿命が短くなる特性を備えている。また、LEDは、高温になるにつれ発光効率が低下する特性を備えている。そのため、LEDを光源として用いた埋込型照明器具では、蛍光ランプや白熱灯を光源とするものと比較して、光源の放熱性を確保することがより重要となる。   Here, the LED has a characteristic that the temperature rises due to self-heating due to lighting, and the lifetime is shortened due to thermal deterioration when the semiconductor pn junction exceeds the maximum operating temperature rating (for example, about 120 ° C.). ing. Further, the LED has a characteristic that the light emission efficiency decreases as the temperature rises. Therefore, it is more important to ensure the heat dissipation of the light source in the embedded lighting fixture using the LED as the light source, as compared with the one using a fluorescent lamp or an incandescent lamp as the light source.

LEDを光源として用いた埋込型照明器具としては、たとえば、内部にLEDを収納する照明器具本体と、LEDからの熱を外部に放熱する放熱フィンとを備えた構造とすることが考えられる。埋込型照明器具は、照明器具本体の放熱フィンから天井裏面側に放熱することができる。   As an embedded luminaire using an LED as a light source, for example, it is conceivable to have a structure including a luminaire main body that houses an LED therein and a heat radiation fin that radiates heat from the LED to the outside. The embedded luminaire can radiate heat from the radiating fins of the luminaire main body to the back side of the ceiling.

また、システム天井に埋込配設される照明器具であるが、発光ダイオードを照明器具本体と熱的に結合するとともに照明器具本体の側板をそれぞれ天井バーの当接部と密着させることで照明器具本体と天井バーとを熱的に結合したものも知られている(たとえば、特許文献1。)。   The lighting fixture is embedded in the ceiling of the system. The light fixture is thermally coupled to the lighting fixture body, and the side plate of the lighting fixture main body is brought into close contact with the abutting portion of the ceiling bar. A device in which the main body and the ceiling bar are thermally coupled is also known (for example, Patent Document 1).

特許文献1の照明器具では、発光ダイオードで発する熱を照明器具本体から天井バーに伝導して放熱性を高めることができる、としている。また、照明器具は、照明器具本体を天井に埋込配設するための天井バーから放熱しているので、照明器具本体に大型の放熱フィンを設けたり、あるいは小型の放熱フィンを照明器具本体に多数設ける必要がない、としている。   In the lighting fixture of patent document 1, it is supposed that the heat emitted from a light emitting diode can be conducted from the lighting fixture body to the ceiling bar to improve heat dissipation. In addition, since the luminaire radiates heat from the ceiling bar for embedding and arranging the luminaire main body in the ceiling, a large radiating fin is provided on the luminaire main body, or a small radiating fin is provided on the luminaire main body. There is no need to provide many.

しかしながら、特許文献1の照明器具は、天井バーを備えたシステム天井を利用するものであり、たとえば、一般住宅などの建物における天井材の埋込穴に埋め込み設置される埋込型照明器具ではない。   However, the luminaire of Patent Document 1 uses a system ceiling including a ceiling bar, and is not an embedded luminaire that is embedded and installed in an embedding hole of a ceiling material in a building such as a general house. .

特開2010−118189号公報JP 2010-118189 A

ところで、近年の建物では、高気密・高断熱化を図り建物内部の暖気や冷気を外部に放出することを抑制するため、天井裏面側に断熱材を敷いた断熱構造のものが増えてきている。埋込型照明器具は、断熱構造の建物における天井材の埋込穴に埋め込み配置される場合、天井裏面側に設けられた断熱材が照明器具本体を覆った状態で配置される。埋込型照明器具では、照明器具本体から放熱された熱が断熱材により遮蔽され、放熱性を確保することが難しいという問題がある。   By the way, in recent buildings, in order to achieve high airtightness and high heat insulation, and to suppress the release of warm air and cold air inside the building to the outside, those with a heat insulating structure with a heat insulating material on the back side of the ceiling are increasing. . When the embedded luminaire is embedded in a ceiling material embedding hole in a building having a heat insulating structure, the heat insulating material provided on the back side of the ceiling covers the luminaire main body. The embedded luminaire has a problem that heat radiated from the luminaire main body is shielded by a heat insulating material and it is difficult to ensure heat dissipation.

本発明は上記事由に鑑みてなされたものであり、その目的は、断熱構造の建物に設置する場合でも、より高い放熱性を確保することが可能な埋込型照明器具を提供することにある。   The present invention has been made in view of the above reasons, and an object of the present invention is to provide an embedded lighting apparatus capable of ensuring higher heat dissipation even when installed in a building having a heat insulating structure. .

本発明の埋込型照明器具は、天井材の埋込穴に埋め込み配置される照明器具本体と、該照明器具本体に設けられ半導体発光素子を備えた光源部と、上記照明器具本体と別体に設けられ上記天井材の天井裏面側と該天井裏面側に設けられる断熱材との間に配置可能な放熱部材と、上記照明器具本体側と上記放熱部材とを接続し上記光源部の熱を上記放熱部材に熱伝達する伝熱材とを有し、上記放熱部材は、上記天井材と接触して上記放熱部材の熱を放熱可能な放熱シートを備えていることを特徴とする。 An embedded luminaire of the present invention includes a luminaire main body embedded in an embedding hole of a ceiling material, a light source unit provided in the luminaire main body and provided with a semiconductor light emitting element, and a separate body from the luminaire main body. A heat dissipating member that can be disposed between a ceiling back surface side of the ceiling material and a heat insulating material provided on the ceiling back surface side, and connecting the luminaire main body side and the heat dissipating member to heat the light source unit. A heat transfer material that transfers heat to the heat radiating member, and the heat radiating member includes a heat radiating sheet that is in contact with the ceiling material and can radiate the heat of the heat radiating member .

この埋込型照明器具において、上記伝熱材は、可撓性を有することが好ましい。   In the embedded lighting fixture, the heat transfer material preferably has flexibility.

本発明の埋込型照明器具は、断熱構造の建物に設置する場合でも、より高い放熱性を確保することが可能になるという効果がある。   The embedded luminaire of the present invention has an effect that it is possible to ensure higher heat dissipation even when installed in a building having a heat insulating structure.

実施形態1の埋込型照明器具を説明する部分断面説明図である。FIG. 3 is a partial cross-sectional explanatory view illustrating the embedded lighting fixture of the first embodiment. 実施形態1の埋込型照明器具の使用状態を示す略平面図である。FIG. 3 is a schematic plan view showing a usage state of the embedded lighting fixture of the first embodiment. 実施形態1の埋込型照明器具における放熱部材の表面積に対する光源部の温度を示すグラフである。6 is a graph showing the temperature of the light source unit with respect to the surface area of the heat dissipation member in the embedded lighting fixture of Embodiment 1. 比較例の埋込型照明器具を説明する部分断面説明図である。It is a fragmentary sectional explanatory view explaining the embedded lighting fixture of a comparative example. 実施形態2の埋込型照明器具を説明する部分断面説明図である。It is a partial cross-sectional explanatory drawing explaining the embedded type lighting fixture of Embodiment 2. FIG. 実施形態3の埋込型照明器具を説明する部分断面説明図である。It is a partial cross-sectional explanatory drawing explaining the embedded type lighting fixture of Embodiment 3. FIG.

(実施形態1)
本実施形態の埋込型照明器具10を、図1ないし図3を用いて説明する。本実施形態の埋込型照明器具10は、図1を用いて、埋込型照明器具10の構成を説明し、図2を用いて、天井裏面c2側から見た埋込型照明器具10を説明する。また、本実施形態の埋込型照明器具10の要部の特性について図3を用いて説明する。なお、図中において、同一の構成要素は、同一の符号を付している。また、図2では、図1の断熱材Iを省略している。
(Embodiment 1)
The embedded lighting fixture 10 of this embodiment is demonstrated using FIG. 1 thru | or FIG. The embedded lighting fixture 10 of this embodiment will be described with reference to FIG. 1, and the configuration of the embedded lighting fixture 10 will be described. With reference to FIG. 2, the embedded lighting fixture 10 viewed from the ceiling back surface c <b> 2 side. explain. Moreover, the characteristic of the principal part of the embedded lighting fixture 10 of this embodiment is demonstrated using FIG. In addition, in the figure, the same code | symbol is attached | subjected to the same component. Moreover, in FIG. 2, the heat insulating material I of FIG. 1 is omitted.

本実施形態の埋込型照明器具10は、図1および図2に示すように、天井材Cの埋込穴c1に埋め込み配置される照明器具本体2と、照明器具本体2に設けられ半導体発光素子を備えた光源部1とを有している。特に、本実施形態の埋込型照明器具10は、照明器具本体2と別体に設けられ天井材Cの天井裏面c2側と天井裏面c2側に設けられる断熱材Iとの間に配置可能な放熱部材3と、照明器具本体2側と放熱部材3とを接続し光源部1の熱を放熱部材3に熱伝達する伝熱材4とを有している。   As shown in FIGS. 1 and 2, the embedded lighting fixture 10 of the present embodiment includes a lighting fixture main body 2 that is embedded in an embedding hole c <b> 1 of the ceiling material C, and a semiconductor light emitting device provided in the lighting fixture main body 2. And a light source unit 1 including an element. In particular, the embedded lighting device 10 of the present embodiment can be disposed between the ceiling back surface c2 side of the ceiling material C and the heat insulating material I provided on the ceiling back surface c2 side separately from the lighting device body 2. The heat radiating member 3, the luminaire main body 2 side, and the heat radiating member 3 are connected to each other, and the heat transfer material 4 that transfers heat of the light source unit 1 to the heat radiating member 3 is provided.

これにより、本実施形態の埋込型照明器具10は、断熱構造の建物に設置する場合でも、より高い放熱性を確保することが可能となる。   Thereby, the embedded lighting fixture 10 of this embodiment can ensure higher heat dissipation even when it is installed in a building having a heat insulating structure.

より具体的には、本実施形態の埋込型照明器具10は、外形形状が有底円筒状の照明器具本体2を備えている。照明器具本体2は、有底の円筒部2aと、円筒部2aの開口端から外方へ突出する鍔部2bとを備えている。照明器具本体2は、天井材Cに貫設された埋込穴c1に円筒部2aを埋め込み、鍔部2bと天井材Cとを当接させている。なお、照明器具本体2は、照明器具本体2に設けた取り付け用板ばね(図示していない)と鍔部2bとで、天井材Cを挟持して天井材C側に埋め込み配置してもよいし、固定螺子などを用いて天井材C側に埋め込み配置してもよい。   More specifically, the embedded lighting fixture 10 of the present embodiment includes a lighting fixture body 2 whose outer shape is a bottomed cylindrical shape. The luminaire body 2 includes a bottomed cylindrical portion 2a and a flange portion 2b that protrudes outward from the opening end of the cylindrical portion 2a. The luminaire main body 2 has a cylindrical portion 2a embedded in an embedded hole c1 penetrating the ceiling material C, and the flange 2b and the ceiling material C are brought into contact with each other. The luminaire main body 2 may be embedded and arranged on the ceiling material C side with the ceiling material C sandwiched between a mounting leaf spring (not shown) provided on the luminaire main body 2 and the flange portion 2b. However, it may be embedded in the ceiling material C using a fixing screw or the like.

また、照明器具本体2は、円筒部2aの内底面に、外形形状が円盤状の光源部1を配置している。光源部1は、熱伝導性に優れた材料(たとえば、アルミニウム、銅やステンレスなど)により形成された有底円筒状の外殻部1bと、外殻部1bの中央部に設けられた透光性のカバー部1aとを備えている。光源部1は、外殻部1bとカバー部1aとに囲まれた内部に半導体発光素子であるLED(図示していない)を複数個備えている。カバー部1aは、LEDを覆うように外殻部1bに取り付けられている。カバー部1aは、光源部1に備えられLEDから照射された光を外部に出射することができる。光源部1は、図示していない組立螺子により、光源部1の外殻部1bを照明器具本体2側に固定している。   Moreover, the lighting fixture main body 2 arrange | positions the light source part 1 whose outer shape is a disk shape on the inner bottom face of the cylindrical part 2a. The light source unit 1 includes a bottomed cylindrical outer shell portion 1b formed of a material having excellent thermal conductivity (for example, aluminum, copper, stainless steel, etc.) and a translucent light provided at the center of the outer shell portion 1b. The cover part 1a is provided. The light source unit 1 includes a plurality of LEDs (not shown) that are semiconductor light emitting elements inside the outer shell 1b and the cover 1a. The cover part 1a is attached to the outer shell part 1b so as to cover the LED. The cover unit 1a is provided in the light source unit 1 and can emit light emitted from the LEDs to the outside. The light source unit 1 fixes the outer shell 1b of the light source unit 1 to the luminaire main body 2 side by an assembly screw (not shown).

なお、光源部1は、LEDと電気的に接続された一対の電線(図示していない)を外殻部1bの周部から導出させている。電線は、照明器具本体2に貫設させた貫設孔(図示していない)を通して外部と電気的に接続可能に構成している。   In addition, the light source part 1 has led out a pair of electric wire (not shown) electrically connected with LED from the surrounding part of the outer shell part 1b. The electric wire is configured to be electrically connectable to the outside through a through hole (not shown) formed through the lighting fixture body 2.

埋込型照明器具10は、外部から供給される電力を制御して光源部1に供給するため、点灯制御部(図示していない)を好適に備えている。点灯制御部は、たとえば、外部の商用交流電源から供給される交流電流をLEDの点灯に適したものになるように、AC−DCコンバータや電流制限抵抗などを用いて適宜に構成すればよい。   The embedded luminaire 10 suitably includes a lighting control unit (not shown) in order to control the power supplied from the outside and supply it to the light source unit 1. What is necessary is just to comprise a lighting control part suitably using an AC-DC converter, a current limiting resistor, etc., for example so that the alternating current supplied from an external commercial alternating current power supply may become a thing suitable for lighting of LED.

本実施形態の埋込型照明器具10は、照明器具本体2の上部(図1の紙面の上)側であって、光源部1に対応する照明器具本体2の外部に光源部1で生じた熱を伝熱する伝熱板6を好適に設けている。伝熱板6は、平面視が矩形状の平板に形成している(図2を参照)。伝熱板6は、熱伝導性に優れた材料(たとえば、アルミニウム、銅やステンレスなど)を用いている。また、本実施形態の埋込型照明器具10は、照明器具本体2と別体に、平面視が矩形状の放熱部材3を備えている。放熱部材3は、熱伝導性に優れた材料(たとえば、アルミニウム、銅やステンレスなど)を用いている。放熱部材3は、天井材Cの天井裏面c2側と天井裏面c2側に設けられる断熱材Iとの間に挿入し易いように平板状に形成している。また、平板状の放熱部材3は、より高い放熱性を確保しつつ天井材Cの埋込穴c1に挿入し易いように、天井材Cの直径よりも小さい幅で長さが長い長尺状としている。本実施形態の埋込型照明器具10では、照明器具本体2が埋め込み配置された天井材Cの埋込穴c1の近傍で埋込穴c1から離れた天井裏面c2に放熱部材3を接触配置している。   The embedded luminaire 10 of the present embodiment is generated at the light source unit 1 outside the luminaire main body 2 corresponding to the light source unit 1 on the upper side (on the paper surface of FIG. 1) of the luminaire main body 2. A heat transfer plate 6 for transferring heat is suitably provided. The heat transfer plate 6 is formed in a flat plate having a rectangular shape in plan view (see FIG. 2). The heat transfer plate 6 is made of a material having excellent thermal conductivity (for example, aluminum, copper, stainless steel, etc.). Moreover, the embedded lighting fixture 10 of this embodiment is provided with the heat radiating member 3 having a rectangular shape in plan view separately from the lighting fixture body 2. The heat radiating member 3 is made of a material having excellent thermal conductivity (for example, aluminum, copper, stainless steel, etc.). The heat radiating member 3 is formed in a flat plate shape so as to be easily inserted between the ceiling back surface c2 side of the ceiling material C and the heat insulating material I provided on the ceiling back surface c2 side. Further, the flat plate-like heat radiating member 3 is long and has a width smaller than the diameter of the ceiling material C so as to be easily inserted into the embedding hole c1 of the ceiling material C while ensuring higher heat dissipation. It is said. In the embedded lighting fixture 10 of the present embodiment, the heat dissipating member 3 is disposed in contact with the ceiling back surface c2 that is separated from the embedding hole c1 in the vicinity of the embedding hole c1 of the ceiling material C in which the lighting fixture body 2 is embedded. ing.

本実施形態の埋込型照明器具10は、光源部1からの熱が伝熱される伝熱板6と、放熱部材3とを伝熱材4たるヒートパイプで熱接続している。伝熱材4は、たとえば、外径が6mmの丸型ヒートパイプで構成しており、伝熱板6と放熱部材3とを熱接続させて光源部1で生じた熱を放熱部材3側に熱伝導する。これにより、埋込型照明器具10は、照明器具本体2、伝熱板6、伝熱材4、放熱部材3および天井材Cを順に介して光源部1の熱を放熱することが可能となる(図1の一点鎖線の矢印を参照)。   The embedded luminaire 10 of the present embodiment thermally connects the heat transfer plate 6 to which heat from the light source unit 1 is transferred and the heat radiating member 3 with a heat pipe as a heat transfer material 4. The heat transfer material 4 is composed of, for example, a round heat pipe having an outer diameter of 6 mm. The heat transfer plate 6 and the heat radiating member 3 are thermally connected to cause the heat generated in the light source unit 1 to the heat radiating member 3 side. Conducts heat. Thereby, the embedded lighting fixture 10 can radiate the heat of the light source unit 1 through the lighting fixture body 2, the heat transfer plate 6, the heat transfer material 4, the heat radiating member 3, and the ceiling material C in order. (See the dashed line arrow in FIG. 1).

ここで、本実施形態の埋込型照明器具10と、図4に示す比較例の埋込型照明器具11とを比較して説明する。   Here, the embedded lighting fixture 10 of this embodiment and the embedded lighting fixture 11 of the comparative example shown in FIG. 4 will be compared and described.

比較例の埋込型照明器具11は、本実施形態の埋込型照明器具10と略同様の構成をしており、伝熱板6、伝熱材4、放熱部材3を備える代わりに、放熱部2eを照明器具本体2と一体に設けている。放熱部2eは、図示していない平面視において、複数枚の金属板からなる放熱フィン2e1を放射状に配置させた形状としている。埋込型照明器具11は、光源部1で生じた熱を放熱部2eの放熱フィン2e1を介して外部に放熱することが可能に構成している。   The embedded lighting device 11 of the comparative example has substantially the same configuration as the embedded lighting device 10 of the present embodiment, and instead of including the heat transfer plate 6, the heat transfer material 4, and the heat dissipation member 3, heat dissipation. The portion 2e is provided integrally with the lighting fixture body 2. The heat dissipating part 2e has a shape in which heat dissipating fins 2e1 made of a plurality of metal plates are radially arranged in a plan view (not shown). The embedded luminaire 11 is configured to be able to radiate heat generated in the light source unit 1 to the outside through the radiating fins 2e1 of the radiating unit 2e.

しかしながら、比較例の埋込型照明器具11は、断熱材Iが照明器具本体2を覆う状態の場合、照明器具本体2の周辺の空気が天井材Cと断熱材Iとの間に閉じ込められる。そのため、比較例の埋込型照明器具11は、放熱フィン2e1からの熱を天井材C側に放射するにしかすぎない。埋込型照明器具11は、埋込穴c1の大きさ寸法も限られているため、照明器具本体2の放熱性を確保するために照明器具本体2の高さ寸法を大きくして天井材Cと断熱材Iとの間の隙間Bを大きくして放熱させる空間の容積を確保せざるを得ない。そのため、埋込型照明器具11は、照明器具本体2の高さ寸法を大きく埋込型照明器具11全体が大型化する傾向にある。また、埋込型照明器具11は、アルミダイキャストなどで形成させた放熱部2eの放熱フィン2e1から光源部1の熱を放熱させるため、照明器具本体2が大型化した場合、重量も重く照明器具本体2の埋め込み設置が難くなるという弊害もある。さらに、比較例の埋込型照明器具11では、放熱フィン2e1からの放熱が不十分な場合、断熱材Iを切り欠くなどの対応を施す必要が生ずる場合もある。 However, in the embedded luminaire 11 of the comparative example, when the heat insulating material I covers the luminaire main body 2, the air around the luminaire main body 2 is trapped between the ceiling material C and the heat insulating material I. Therefore, the embedded luminaire 11 of the comparative example only radiates the heat from the radiation fins 2e1 to the ceiling material C side. Implantable luminaire 11, because they are also limited size dimension of the embedding hole c1, by increasing the height of the luminaire body 2 heat dissipation of the illuminating tool body 2 in order to ensure the ceiling The space B between the material C and the heat insulating material I must be enlarged to secure the volume of the space for heat dissipation. Therefore, the embedded luminaire 11 tends to have a large height of the luminaire main body 2 and the entire embedded luminaire 11 becomes larger. In addition, the embedded illumination fixture 11 radiates heat from the light source part 1 from the radiation fins 2e1 of the radiation part 2e formed by aluminum die casting or the like. There is also an adverse effect that it becomes difficult to embed the instrument body 2. Furthermore, in the embedded lighting fixture 11 of the comparative example, when heat radiation from the heat radiation fins 2e1 is insufficient, it may be necessary to take measures such as cutting out the heat insulating material I.

ところで、天井材Cに施工される断熱材Iは、たとえば、ガラス繊維、木質繊維や鉱物を繊維状に加工した繊維系の断熱材や発泡プラスチック系の断熱材など種類も種々多様にある。比較例の埋込型照明器具11では、埋込型照明器具11全体の高さが高くなっている。そのため、埋込型照明器具11は、放熱部2eを備えた照明器具本体2の天井材Cの埋込穴c1への埋め込みに際し、天井裏面c2側に予め設けられた断熱材Iに損傷を与える可能性がある。断熱材Iは、断熱材Iが破れたり破損した場合、建物の断熱効果が低下する恐れもある。   By the way, there are various types of heat insulating materials I applied to the ceiling material C, such as fiber heat insulating materials obtained by processing glass fibers, wood fibers and minerals into fibers, and foamed plastic heat insulating materials. In the embedded lighting device 11 of the comparative example, the overall height of the embedded lighting device 11 is high. Therefore, the embedded lighting fixture 11 damages the heat insulating material I provided in advance on the ceiling back surface c2 side when the lighting fixture body 2 including the heat radiating portion 2e is embedded in the embedding hole c1 of the ceiling material C. there is a possibility. When the heat insulating material I is torn or damaged, the heat insulating effect of the building may be lowered.

これに対し、本実施形態の埋込型照明器具10は、照明器具本体2と別体に設けられた放熱部材3を有しているので、図4に示す埋込型照明器具11と比較して、照明器具本体2全体の高さを低く薄型化することが可能となる。 Comparative In contrast, implantable luminaire 10 of the present embodiment, since it has a luminaire body 2 a heat radiating member 3 which is disposed separately, implantable luminaire 11 shown in FIG. 4 Thus, the overall height of the lighting fixture body 2 can be reduced and made thinner.

本実施形態の埋込型照明器具10は、断熱材Iが天井材Cの天井裏面c2側に配置された断熱構造の建物に設置する場合でも、比較例の埋込型照明器具11を設置する場合と比較して、天井材Cと断熱材Iとの間の隙間Aを比較例の隙間Bと比較して小さくさせることができる。そのため、埋込型照明器具10は、断熱材Iの損傷を抑制することができる。本実施形態の埋込型照明器具10では、放熱性を確保するために照明器具本体2を覆う断熱材Iの部分を切り欠くなどの対応を施す必要もない。したがって、本実施形態の埋込型照明器具10では、建物の高気密・高断熱化を阻害することもなく、断熱構造の建物に設置する場合でも、より高い放熱性を確保することが可能となる。   The embedded luminaire 10 of the present embodiment installs the embedded luminaire 11 of the comparative example even when the heat insulating material I is installed in a building having a heat insulating structure arranged on the ceiling back surface c2 side of the ceiling material C. Compared to the case, the gap A between the ceiling material C and the heat insulating material I can be made smaller than the gap B of the comparative example. Therefore, the embedded luminaire 10 can suppress damage to the heat insulating material I. In the embedded lighting fixture 10 of the present embodiment, it is not necessary to take measures such as cutting out the portion of the heat insulating material I covering the lighting fixture body 2 in order to ensure heat dissipation. Therefore, in the embedded lighting fixture 10 of the present embodiment, it is possible to ensure higher heat dissipation even when installed in a building with a heat insulating structure without hindering high airtightness and high heat insulation of the building. Become.

次に、本実施形態の埋込型照明器具10において、照明器具本体2の上面に断熱材Iを覆った状態で、放熱部材3が天井材Cと接触する放熱部材3の表面積(S)に対する光源部1の温度(Tc)を図3に示す。なお、埋込型照明器具10は、直径がφ150mmの照明器具本体2を用いて、光源部1への投入電力を7Wとしている。   Next, in the embedded lighting fixture 10 of the present embodiment, with respect to the surface area (S) of the heat radiating member 3 in which the heat radiating member 3 is in contact with the ceiling material C with the heat insulating material I covered on the upper surface of the luminaire main body 2. The temperature (Tc) of the light source unit 1 is shown in FIG. The embedded lighting fixture 10 uses a lighting fixture body 2 having a diameter of 150 mm, and the input power to the light source unit 1 is 7W.

本実施形態の埋込型照明器具10は、光源部1で生じた熱を伝熱板6、伝熱材4を介して放熱部材3から天井材C側に放熱する。図3では、天井裏面c2と接触させる放熱部材3を設けていない埋込型照明器具、表面積が異なる3種類の放熱部材3を天井裏面c2と接触させた埋込型照明器具10を示している。なお、天井裏面c2と接触する表面積が最も大きい放熱部材3は、19,600mm(たとえば、縦140mm×横140mm)としている。図3からわかるように、埋込型照明器具は、放熱部材3を設けてない場合、室温(25℃)の状況下で光源部1の温度が約60℃となっている。本実施形態の埋込型照明器具10では、表面積が最も大きい放熱部材3の場合、光源部1の温度が52.6℃となっている。すなわち、本実施形態の埋込型照明器具10は、天井裏面c2と接触させる放熱部材3を設けていない埋込型照明器具と比較して、約7.4℃の温度を低下させることが可能となる。 The embedded lighting fixture 10 of this embodiment radiates the heat generated in the light source unit 1 from the heat radiating member 3 to the ceiling material C via the heat transfer plate 6 and the heat transfer material 4. FIG. 3 shows an embedded luminaire 10 in which the heat radiating member 3 to be brought into contact with the ceiling back surface c2 is not provided and an embedded luminaire 10 in which three types of heat radiating members 3 having different surface areas are brought into contact with the ceiling back surface c2. . In addition, the thermal radiation member 3 with the largest surface area which contacts the ceiling back surface c2 is 19,600 mm < 2 > (for example, 140 mm long x 140 mm wide). As can be seen from FIG. 3, in the embedded lighting fixture, when the heat radiating member 3 is not provided, the temperature of the light source unit 1 is about 60 ° C. under the condition of room temperature (25 ° C.). In the embedded lighting fixture 10 of this embodiment, in the case of the heat radiating member 3 having the largest surface area, the temperature of the light source unit 1 is 52.6 ° C. That is, the embedded lighting fixture 10 of this embodiment can reduce the temperature of about 7.4 ° C. as compared with the embedded lighting fixture that does not have the heat radiating member 3 that is in contact with the ceiling back surface c2. It becomes.

以下、本実施形態の埋込型照明器具10の各構成について説明する。   Hereinafter, each structure of the embedded lighting fixture 10 of this embodiment is demonstrated.

光源部1は、外部の商用交流電源などからの電力により照明光を照射可能なものである。光源部1は、たとえば、プリント配線板を用いた実装基板上の配線パターン(図示していない)と電気的に接続させ実装させた複数個の半導体発光素子たるLEDを備えたものを用いることができる。   The light source unit 1 can irradiate illumination light with electric power from an external commercial AC power source or the like. As the light source unit 1, for example, one having a plurality of LEDs, which are semiconductor light-emitting elements that are electrically connected and mounted on a wiring pattern (not shown) on a mounting board using a printed wiring board, is used. it can.

光源部1は、熱伝導性に優れた材料により形成された外殻部1bと、外殻部1bの中央部に設けられた透光性のカバー部1aとを備えて構成することができる。   The light source unit 1 can be configured by including an outer shell portion 1b formed of a material having excellent thermal conductivity and a translucent cover portion 1a provided at the center of the outer shell portion 1b.

カバー部1aは、LEDからの光を出射する部位を凸レンズ形状、プリズム形状や平凸レンズ形状など適宜の形状に形成して、LEDからの光を所定の配光にするレンズ効果を持たせてもよいし、平板状に形成したものでもよい。カバー部1aを構成する材料は、LEDから照射された光を外部に出射可能な透光性の材料として、アクリル樹脂やシリコーン樹脂などの透光性の樹脂材料やガラスを用いることができる。   Even if the cover part 1a forms the site | part which radiate | emits the light from LED in appropriate shapes, such as a convex lens shape, a prism shape, and a plano-convex lens shape, it may have the lens effect which makes the light from LED predetermined light distribution. It may be a flat plate. As a material constituting the cover portion 1a, a translucent resin material such as acrylic resin or silicone resin or glass can be used as a translucent material capable of emitting light emitted from the LED to the outside.

外殻部1bは、たとえば、LEDが実装された実装基板を内部に収容するアルミダイキャスト製の構成とすることができる。なお、外殻部1bは、樹脂に比べて熱伝導性の高い材料として、アルミニウムだけに限らず、たとえば、銅やステンレスなどの金属により形成してもよい。本実施形態の埋込型照明器具10では、LEDで生じた熱を放熱する放熱部材3と光源部1とを別体に構成している。そのため、光源部1は、必ずしもアルミダイキャスト製の外殻部1bを用いる必要もなく、外殻部1bの一部を樹脂の成形により形成させてもよい。また、光源部1は、熱伝導性に優れ配線パターンなどが形成可能な板状の実装基板自体にLEDを実装させたものだけを用いてもよい。   The outer shell portion 1b can be made of, for example, an aluminum die cast structure that accommodates a mounting substrate on which LEDs are mounted. The outer shell portion 1b is not limited to aluminum but may be formed of a metal such as copper or stainless steel as a material having higher thermal conductivity than the resin. In the embedded lighting fixture 10 of the present embodiment, the heat radiating member 3 that radiates heat generated by the LEDs and the light source unit 1 are configured separately. Therefore, the light source part 1 does not necessarily need to use the outer shell part 1b made of aluminum die cast, and a part of the outer shell part 1b may be formed by molding a resin. Further, the light source unit 1 may use only a plate-shaped mounting board itself that has excellent thermal conductivity and can form a wiring pattern or the like, on which LEDs are mounted.

本実施形態の埋込型照明器具10では、光源部1の平面視の形状を円形状としているが、これに限らず、たとえば、多角形状であってもよいし、楕円形状であってもよい。   In the embedded lighting device 10 of the present embodiment, the shape of the light source unit 1 in plan view is circular, but is not limited thereto, and may be, for example, a polygonal shape or an elliptical shape. .

光源部1は、照明器具本体2に備えた点灯制御部と、図示しない電線などを用いて電気的に接続させてもよい。なお、点灯制御部は、照明器具本体2に対して、螺子(図示しない)などにより適宜に機械的に固定することができる。   The light source unit 1 may be electrically connected to a lighting control unit provided in the luminaire body 2 using an electric wire (not shown). Note that the lighting control unit can be appropriately mechanically fixed to the luminaire body 2 by a screw (not shown) or the like.

光源部1は、図示していないが、外部から各LEDに給電して発光可能なように、LEDと電気的に接続される一対の電線を備えている。複数個のLEDは、実装基板の一表面側で配線パターン(図示していない)などによりそれぞれ電気的に直列接続されている。なお、複数個のLEDは、電気的に直列接続させたものだけでなく、並列接続させたものでもよいし、直並列接続させたものでもよい。実装基板の一表面側における複数個のLEDは、平面視において、マトリックス状や千鳥状など適宜に配置させることができる。   Although not shown, the light source unit 1 includes a pair of electric wires that are electrically connected to the LEDs so that the LEDs can be externally fed to emit light. The plurality of LEDs are electrically connected in series by a wiring pattern (not shown) or the like on one surface side of the mounting substrate. The plurality of LEDs are not limited to those connected in series electrically, but may be connected in parallel or may be connected in series-parallel. The plurality of LEDs on the one surface side of the mounting substrate can be appropriately arranged in a matrix shape or a staggered shape in plan view.

なお、実装基板は、たとえば、セラミック基板を用いた場合、LEDで生じた熱をセラミック基板を介して熱拡散させることも可能となる。半導体発光素子は、たとえば、LEDチップやLD(Laser Diode)素子などを利用してもよい。光源部1は、複数個の半導体発光素子を備えて構成するだけでなく、一個の半導体発光素子で構成させることもできる。同様に、光源部1は、一種類の半導体発光素子だけでなく、異なる種類の半導体発光素子を備えた構成としてもよい。   For example, when a ceramic substrate is used as the mounting substrate, it is possible to thermally diffuse the heat generated by the LED through the ceramic substrate. For example, an LED chip or an LD (Laser Diode) element may be used as the semiconductor light emitting element. The light source unit 1 can be configured not only with a plurality of semiconductor light emitting elements, but also with a single semiconductor light emitting element. Similarly, the light source unit 1 may be configured to include not only one type of semiconductor light emitting device but also different types of semiconductor light emitting devices.

また、光源部1として、たとえば、青色光や紫外線を発するLEDチップと、LEDチップから放射された光エネルギーにより励起されて、より長波長の光を放射する粒子状の蛍光体(たとえば、青色光により励起され発光波長域がブロードな黄色系の光を放射する蛍光体や、紫外線により励起され青色、緑色および赤色をそれぞれ発光可能な3種類の蛍光体など)が含有された色変換部材とを備えたLEDを用いることができる。これにより、光源部1は、白色光などの混色光を照射させることができる。   Further, as the light source unit 1, for example, an LED chip that emits blue light or ultraviolet light, and a particulate phosphor that emits light having a longer wavelength when excited by light energy emitted from the LED chip (for example, blue light) A phosphor that emits yellow light having a broad emission wavelength range excited by UV, and three types of phosphors that can emit blue, green, and red when excited by ultraviolet light). The provided LED can be used. Thereby, the light source part 1 can irradiate mixed color light, such as white light.

LEDの構造は、図示しないが、たとえば、パッケージ基板の表面側に実装されたLEDチップと、上記表面側においてLEDチップを囲むドーム状の透光性材料(たとえば、シリコーン樹脂、エポキシ樹脂やガラスなど)からなる殻部と、殻部の内部においてLEDチップを封止する透光性の封止部と、パッケージ基板の上記表面側から殻部を覆う形で配設されLEDチップから放射されて殻部を透過した光によって励起されLEDチップとは異なる色の光を放射する蛍光体が含有されたドーム状の色変換部材とを備えたものを用いることができる。なお、LEDは、色変換部材と殻部との間に空気層を備えて形成することもできる。   Although the structure of the LED is not shown, for example, an LED chip mounted on the surface side of the package substrate, and a dome-shaped translucent material (for example, silicone resin, epoxy resin, glass, etc.) surrounding the LED chip on the surface side ), A translucent sealing portion that seals the LED chip inside the shell portion, and a shell that covers the shell portion from the front surface side of the package substrate and is emitted from the LED chip to the shell. It is possible to use one provided with a dome-shaped color conversion member containing a phosphor that is excited by light transmitted through the portion and emits light of a color different from that of the LED chip. The LED can also be formed with an air layer between the color conversion member and the shell.

ここで、LEDは、たとえば、青色光を放射するLEDチップと、青色光を吸収して補色となる黄色光などを放射する蛍光体が透光性材料中に含有された色変換部材とを用いることで白色光を得ることができる。LEDチップは、たとえば、pn接合を有し、青色光など所望の光を放出可能なInGaNなどの窒化ガリウム系化合物半導体を発光層に用いたものが挙げられる。蛍光体は、たとえば、Euで付活された(Sr,Ba)SiOなどの希土類でドープされた珪酸塩系の蛍光体、Ceで付活されたYAl12やCeで付活されたTbAl12などの希土類でドープされたアルミネート系の蛍光体などが挙げられる。LEDは、色変換部材を用いる代わりに蛍光体を含有しない透光性部材で、赤色光を発光する赤色LEDチップ、緑色光を発光する緑色LEDチップおよび青色光を発光する青色LEDチップを覆った構成として、白色光を発光させる構成とすることもできる。 Here, the LED uses, for example, an LED chip that emits blue light and a color conversion member in which a fluorescent material that absorbs blue light and emits yellow light that is complementary color is contained in a translucent material. Thus, white light can be obtained. As the LED chip, for example, a light emitting layer using a gallium nitride compound semiconductor such as InGaN that has a pn junction and can emit desired light such as blue light can be used. The phosphor is, for example, a silicate-based phosphor doped with rare earth such as (Sr, Ba) 2 SiO 4 activated with Eu, Y 3 Al 5 O 12 activated with Ce, or Ce. Examples thereof include aluminate-based phosphors doped with rare earth such as activated Tb 3 Al 5 O 12 . The LED is a translucent member that does not contain a phosphor instead of using a color conversion member, and covers a red LED chip that emits red light, a green LED chip that emits green light, and a blue LED chip that emits blue light. As a structure, it can also be set as the structure which light-emits white light.

照明器具本体2は、光源部1を内部に収容し、天井材Cの埋込穴c1に埋め込み配置可能なものである。本実施形態の埋込型照明器具10に用いられる照明器具本体2は、放熱性を確保するため、図4に示す比較例の埋込型照明器具11の如く、放熱部2eを備えた大型なアルミダイキャストにより形成させる必要もない。また、本実施形態の埋込型照明器具10は、光源部1で生じた熱を伝熱板6、伝熱材4を介して放熱部材3から天井材C側に放熱するため、必ずしも照明器具本体2全体を放熱性に優れた材料で形成する必要もない。したがって、本実施形態の埋込型照明器具10は、照明器具本体2の一部として、たとえば、樹脂材料により形成させた成形品を用いることで、照明器具本体2の形成を容易とし製造コストの低減を図ることも可能となる。なお、照明器具本体2は、外形形状が円盤状の光源部1を収納保持できるように、有底円筒状に形成しているが、有底円筒状の形状だけに限られず、所望に応じて適宜の形状とすればよい。   The luminaire main body 2 accommodates the light source unit 1 therein and can be embedded in the embedded hole c1 of the ceiling material C. In order to ensure heat dissipation, the luminaire main body 2 used in the embedded luminaire 10 of the present embodiment is a large-sized radiant part 2e, as in the embedded luminaire 11 of the comparative example shown in FIG. There is no need to form by aluminum die casting. Moreover, since the embedded lighting fixture 10 of this embodiment dissipates the heat which generate | occur | produced in the light source part 1 from the heat radiating member 3 to the ceiling material C side via the heat-transfer plate 6 and the heat-transfer material 4, it is not necessarily a lighting fixture. It is not necessary to form the entire main body 2 with a material excellent in heat dissipation. Accordingly, the embedded lighting fixture 10 of the present embodiment uses a molded product formed of a resin material as a part of the lighting fixture body 2, for example, so that the lighting fixture body 2 can be easily formed and the manufacturing cost can be reduced. Reduction can also be achieved. The lighting fixture body 2 is formed in a bottomed cylindrical shape so that the outer shape of the light source unit 1 having a disk shape can be stored and held, but is not limited to the shape of a bottomed cylindrical shape, and can be used as desired. An appropriate shape may be used.

次に、放熱部材3は、照明器具本体2と別体に設けられ、伝熱材4などを介して熱伝達された光源部1からの熱を放熱可能なものである。言い換えれば、本実施形態の埋込型照明器具10は、照明器具本体2が光源部1を収納する機能と、光源部1で生じた熱を放熱する機能とを機能分離させ、照明器具本体2と空間的に分離した放熱部材3に主として光源部1の熱を放熱させる機能を持たせた構造としている。これにより、本実施形態の埋込型照明器具10は、伝熱材4などを介して、光源部1からの熱を天井材C側に効率よく熱伝熱させることができる。また、本実施形態の埋込型照明器具10は、照明器具本体2と別体に設けられた放熱部材3を、天井材Cと断熱材Iとの間に挿入させ易くすることも可能となる。本実施形態の埋込型照明器具10は、天井材Cに設けられた埋込穴c1から、天井材Cの天井裏面c2側に予め施工された断熱材Iと天井材Cとの間に放熱部材3を配置する。放熱部材3は、図示していないが、天井材Cの天井裏面c2側に予め施工された断熱材Iと天井材Cとの間に挿入しやすいように、先端部が尖った形状としてもよい。   Next, the heat dissipating member 3 is provided separately from the luminaire main body 2 and can dissipate heat from the light source unit 1 that is heat-transmitted through the heat transfer material 4 or the like. In other words, the embedded lighting fixture 10 of the present embodiment separates the function of the lighting fixture body 2 from housing the light source unit 1 and the function of dissipating the heat generated by the light source unit 1, and the lighting fixture body 2. The heat dissipating member 3 that is spatially separated from each other mainly has a function of dissipating heat from the light source unit 1. Thereby, the embedded lighting fixture 10 of the present embodiment can efficiently transfer heat from the light source unit 1 to the ceiling material C side via the heat transfer material 4 and the like. Moreover, the embedded lighting fixture 10 of this embodiment can also make it easy to insert the heat radiating member 3 provided separately from the lighting fixture main body 2 between the ceiling material C and the heat insulating material I. . The embedded lighting fixture 10 of the present embodiment radiates heat between the heat insulating material I and the ceiling material C, which are preliminarily constructed on the ceiling back surface c2 side of the ceiling material C, from the embedded hole c1 provided in the ceiling material C. The member 3 is disposed. Although not shown in the figure, the heat dissipating member 3 may have a pointed tip so that the heat dissipating member 3 can be easily inserted between the heat insulating material I and the ceiling material C that are preliminarily constructed on the ceiling back surface c2 side of the ceiling material C. .

放熱部材3は、放熱部材3の材料として、たとえば、アルミニウム、銅やステンレスを用いて形成することができる。放熱部材3は、平面視において、伝熱材4たるヒートパイプの長手方向に沿って長尺の矩形形状に形成させており、ヒートパイプと固定しやすくしている。なお、放熱部材3は、平面視の形状が長尺の矩形形状だけに限られず、三角形、正方形、円形や楕円形など所望の応じて種々の形状とすることもできる。   The heat radiating member 3 can be formed using, for example, aluminum, copper, or stainless steel as the material of the heat radiating member 3. The heat radiating member 3 is formed in a long rectangular shape along the longitudinal direction of the heat pipe which is the heat transfer material 4 in a plan view, and is easily fixed to the heat pipe. Note that the heat dissipation member 3 is not limited to a long rectangular shape in plan view, and may be various shapes such as a triangle, a square, a circle, and an ellipse as desired.

伝熱材4は、照明器具本体2側と、照明器具本体2と別体に設けられた放熱部材3とを熱的に接続させて、光源部1からの熱を放熱部材3へ熱伝達するものである。伝熱材4は、熱伝導性に優れた伝熱材4の材料として、アルミニウム、銅、真鍮やステンレスなどを用いることができる。伝熱材4は、たとえば、長尺状の金属材により構成することもできるが、照明器具本体2側から放熱部材3へ光源部1の熱を効率よく熱伝達するためにヒートパイプを利用することが好ましい。ヒートパイプは、内部に収納する作動液(たとえば、純水)の蒸発と凝縮との潜熱を利用し、比較的に小さな温度差でもより大きな熱を輸送することが可能な熱輸送素子である。   The heat transfer material 4 thermally transfers the heat from the light source unit 1 to the heat radiating member 3 by thermally connecting the luminaire main body 2 side and the heat radiating member 3 provided separately from the luminaire main body 2. Is. As the heat transfer material 4, aluminum, copper, brass, stainless steel, or the like can be used as the material of the heat transfer material 4 having excellent thermal conductivity. The heat transfer material 4 can be formed of, for example, a long metal material, but a heat pipe is used to efficiently transfer the heat of the light source unit 1 from the lighting fixture body 2 side to the heat radiating member 3. It is preferable. The heat pipe is a heat transport element that uses latent heat of evaporation and condensation of a working fluid (for example, pure water) accommodated therein, and can transport larger heat even with a relatively small temperature difference.

ヒートパイプは、密閉したパイプの内部に微量の作動液を真空封入し、パイプの内壁に毛細管構造を備えた構造としている。ヒートパイプは、光源部1からの熱で照明器具本体2側が加熱されると作動液が蒸発潜熱を吸収し蒸発する。ヒートパイプは、蒸発した作動液が照明器具本体2側と比較して低温な放熱部材3側に移動し、放熱部材3側で蒸発潜熱の放出により凝縮する。ヒートパイプでは、凝縮した作動液が毛細管現象により放熱部材3側から照明器具本体2側に還流する。ヒートパイプは、作動液の蒸発、移動、凝縮および還流を連続的に生じさせることにより、光源部1からの熱を放熱部材3側に熱伝達させることが可能となる。ヒートパイプは、たとえば、アルミニウムや銅を用いて構成することができる。また、作動液としては、たとえば、水、アルコールや代替フロンなどを利用することができる。   The heat pipe has a structure in which a small amount of hydraulic fluid is vacuum sealed inside a sealed pipe and a capillary structure is provided on the inner wall of the pipe. In the heat pipe, when the lighting fixture main body 2 side is heated by the heat from the light source unit 1, the working fluid absorbs the latent heat of evaporation and evaporates. In the heat pipe, the evaporated working fluid moves to the heat radiating member 3 side, which is lower in temperature than the luminaire main body 2 side, and condenses by releasing the latent heat of evaporation on the heat radiating member 3 side. In the heat pipe, the condensed working fluid flows back from the heat radiating member 3 side to the lighting fixture main body 2 side by a capillary phenomenon. The heat pipe allows heat from the light source unit 1 to be transferred to the heat radiating member 3 side by continuously evaporating, moving, condensing and refluxing the working fluid. The heat pipe can be configured using, for example, aluminum or copper. In addition, as the hydraulic fluid, for example, water, alcohol, or alternative chlorofluorocarbon can be used.

伝熱材4たるヒートパイプは、照明器具本体2に設けた伝熱板6や放熱部材3と溶接や半田付けなどにより接続させることができる。ヒートパイプは、ヒートパイプの形状を丸型のパイプを用いるものだけでなく扁平させたパイプを用いてもよい。なお、本実施形態の埋込型照明器具10は、図2に示すように、照明器具本体2に設けた長尺状の伝熱板6や長尺状の放熱部材3の長手方向に沿ってヒートパイプを配置させているが、光源部1からの熱を効率よく熱伝達できれば良くヒートパイプをつづら折り形状など種々の形状で配置することもできる。   The heat pipe which is the heat transfer material 4 can be connected to the heat transfer plate 6 and the heat radiating member 3 provided in the luminaire main body 2 by welding or soldering. As the heat pipe, not only a round pipe but also a flat pipe may be used. In addition, as shown in FIG. 2, the embedded lighting fixture 10 of this embodiment is along the longitudinal direction of the elongate heat-transfer plate 6 provided in the lighting fixture main body 2, or the elongate heat-radiating member 3. As shown in FIG. Although the heat pipe is arranged, it is sufficient if the heat from the light source unit 1 can be efficiently transferred, and the heat pipe can be arranged in various shapes such as a zigzag folded shape.

伝熱板6は、光源部1からの熱を照明器具本体2を介して伝熱材4に効率よく熱伝達するために好適に設けている。伝熱板6は、伝熱材4たるヒートパイプと溶接や半田付けなどにより接続させることができる。伝熱板6は、たとえば、熱伝導性に優れたアルミニウム、銅やステンレスなどの板材を好適に用いることができる。伝熱板6は、光源部1からの熱を伝熱材4に効率よく熱伝導できれば、必ずしも必要ではない。 The heat transfer plate 6 is preferably provided to efficiently transfer heat from the light source unit 1 to the heat transfer material 4 via the lighting fixture body 2. The heat transfer plate 6 can be connected to a heat pipe as the heat transfer material 4 by welding or soldering. As the heat transfer plate 6, for example, a plate material such as aluminum, copper or stainless steel excellent in thermal conductivity can be suitably used. Heat transfer plate 6, if efficient heat transfer heat to the heat transfer material 4 from the light source unit 1, is not necessarily required.

(実施形態2)
図5に示す本実施形態の埋込型照明器具10は、図1に示した実施形態1のように、放熱部材3を天井裏面c2に直接接触させる代わりに、放熱部材3に設けた放熱シート5を天井裏面c2に接触させる点が相違する。なお、図中において実施形態1と同じ部材に対しては、同じ番号を付して説明を省略する。
(Embodiment 2)
The embedded lighting fixture 10 of the present embodiment shown in FIG. 5 is a heat radiating sheet provided on the heat radiating member 3 instead of directly contacting the heat radiating member 3 to the ceiling back surface c2 as in the first embodiment shown in FIG. The difference is that 5 is brought into contact with the ceiling back surface c2. In the figure, the same members as those in the first embodiment are denoted by the same reference numerals and description thereof is omitted.

本実施形態の埋込型照明器具10は、天井材Cの埋込穴c1に埋め込み配置される照明器具本体2と、照明器具本体2の内部に収納されLEDを備えた光源部1とを有している。また、埋込型照明器具10は、照明器具本体2と別体に設けられ天井材Cの天井裏面c2側と天井裏面c2側に設けられる断熱材Iとの間に配置可能な放熱部材3と、照明器具本体2側と放熱部材3とを接続し光源部1の熱を放熱部材3に熱伝達する伝熱材4とを有している。さらに、本実施形態の埋込型照明器具10の放熱部材3は、天井材Cと接触して放熱部材3の熱を放熱する放熱シート5を備えている。   The embedded lighting fixture 10 of this embodiment has a lighting fixture main body 2 that is embedded in an embedding hole c1 of a ceiling material C, and a light source unit 1 that is housed in the lighting fixture main body 2 and includes an LED. doing. The embedded lighting fixture 10 is provided separately from the lighting fixture main body 2 and can be disposed between the ceiling back C2 side of the ceiling material C and the heat insulating material I provided on the ceiling back c2 side. The lighting device main body 2 side and the heat radiating member 3 are connected to each other, and a heat transfer material 4 that transfers heat of the light source unit 1 to the heat radiating member 3 is provided. Furthermore, the heat radiating member 3 of the embedded lighting fixture 10 of this embodiment includes a heat radiating sheet 5 that contacts the ceiling material C and radiates the heat of the heat radiating member 3.

本実施形態の埋込型照明器具10は、放熱部材3の天井裏面c2側に厚さ約0.5mmの放熱シート5を設けている。放熱シート5は、放熱部材3と天井材Cとの間に配置され、放熱部材3および天井材Cそれぞれに接触可能としている。放熱シート5は、放熱部材3と天井材Cとの間の密着性を向上させることができる。そのため、放熱シート5は、放熱部材3と天井材Cとの間の熱抵抗を低減する効果があり、実施形態1の埋込型照明器具10と同じ条件で光源部1の温度を測定した場合、たとえば、光源部1の温度を約1℃ないし約2℃低下させる冷却効果を得ることが可能となる。   The embedded lighting fixture 10 of this embodiment is provided with a heat dissipation sheet 5 having a thickness of about 0.5 mm on the ceiling back surface c2 side of the heat dissipation member 3. The heat radiating sheet 5 is disposed between the heat radiating member 3 and the ceiling material C, and can contact the heat radiating member 3 and the ceiling material C, respectively. The heat dissipation sheet 5 can improve the adhesion between the heat dissipation member 3 and the ceiling material C. Therefore, the heat radiating sheet 5 has an effect of reducing the thermal resistance between the heat radiating member 3 and the ceiling material C, and the temperature of the light source unit 1 is measured under the same conditions as the embedded lighting fixture 10 of the first embodiment. For example, it is possible to obtain a cooling effect that lowers the temperature of the light source unit 1 by about 1 ° C. to about 2 ° C.

放熱シート5としては、たとえば、ゲル状で架橋密度が低く軟質で弾性を有するゲル状エラストマー材料からなるシリコーン樹脂を用いたシリコーンゲルシートを好適に使用することができる。放熱シート5は、放熱シート5の材料として、シリコーンゲルだけに限らず、電気絶縁性と熱伝導性を有し軟質なエラストマー材料(たとえば、アクリル樹脂材料)を用いることもできる。これにより、放熱シート5は、金属材で形成させた放熱部材3と比較して、天井材Cとの密着性を高くし放熱部材3の熱を天井材C側に、より効率よく放熱させることが可能となる。   As the heat-dissipating sheet 5, for example, a silicone gel sheet using a silicone resin made of a gel-like elastomer material that is gel-like, has a low crosslinking density, is soft, and has elasticity can be suitably used. The heat radiating sheet 5 is not limited to the silicone gel as a material of the heat radiating sheet 5, and a soft elastomer material (for example, an acrylic resin material) having electrical insulation and thermal conductivity can also be used. Thereby, compared with the heat radiating member 3 formed with the metal material, the heat radiating sheet 5 increases the adhesiveness with the ceiling material C, and radiates the heat of the heat radiating member 3 to the ceiling material C side more efficiently. Is possible.

なお、放熱部材3は、放熱シート5が設けられる面側を凹凸形状とし放熱シート5との接触面積を大きくすることにより、放熱性をさらに向上させてもよい。また、放熱部材3は、放熱シート5が設けられる面と反対の面側を平滑形状としてもよいし、伝熱材4の外形形状に沿った溝を設け、溝内に伝熱材4を配置させることにより伝熱材4との固定を行いやすくするものでもよい。   In addition, the heat radiating member 3 may improve heat dissipation further by making the surface side in which the heat radiating sheet 5 is provided uneven | corrugated shape and making a contact area with the heat radiating sheet 5 large. Moreover, the heat radiating member 3 is good also considering the surface side opposite to the surface in which the heat radiating sheet 5 is provided as a smooth shape, providing the groove | channel along the external shape of the heat-transfer material 4, and arrange | positioning the heat-transfer material 4 in a groove | channel. It may be possible to facilitate the fixing with the heat transfer material 4.

(実施形態3)
図6の本実施形態の埋込型照明器具10は、図1の実施形態1のように、照明器具本体2の内底面側が固定された有底の円筒部2aを用いる代わりに、照明器具本体2を筒状の枠部2a1に対し、光源部1を配置する底板部2a2が開閉可能に連結した点が異なる。なお、図中において実施形態1と同じ部材に対しては、同じ番号を付して説明を省略する。
(Embodiment 3)
The embedded lighting fixture 10 of the present embodiment in FIG. 6 uses the bottomed cylindrical portion 2a to which the inner bottom surface side of the lighting fixture main body 2 is fixed as in the first embodiment of FIG. 2 is different from the cylindrical frame portion 2a1 in that a bottom plate portion 2a2 on which the light source portion 1 is arranged is connected to be openable and closable. In the figure, the same members as those in the first embodiment are denoted by the same reference numerals and description thereof is omitted.

本実施形態の埋込型照明器具10の照明器具本体2は、有底の円筒部2aが円筒状の枠部2a1と底面側を構成する円盤状の底板部2a2とを備えている。照明器具本体2は、蝶番2dにより底板部2a2の端部を枠部2a1が保持しており、枠部2a1に対して底板部2a2が開閉可能に連結している。   The lighting fixture main body 2 of the embedded lighting fixture 10 of the present embodiment includes a bottomed cylindrical portion 2a and a cylindrical frame portion 2a1 and a disc-shaped bottom plate portion 2a2 constituting the bottom surface side. In the luminaire main body 2, the frame 2a1 holds the end of the bottom plate 2a2 with a hinge 2d, and the bottom plate 2a2 is connected to the frame 2a1 so as to be openable and closable.

本実施形態の埋込型照明器具10は、埋込型照明器具10の設置にあたって、天井材Cに設けられた埋込穴c1に照明器具本体2を埋め込んで天井材C側に配置する。埋込型照明器具10は、照明器具本体2の埋め込み配置に先立て、伝熱材4や放熱部材3を埋込穴c1に挿入して所定の位置に配置している。ここで、本実施形態の埋込型照明器具10は、底板部2a2が蝶番2dにより枠部2a1に対して開閉可能としている。また、埋込型照明器具10は、可撓性の伝熱材4を使用している。そのため、埋込型照明器具10は、実施形態1の埋込型照明器具10と比較して、埋込穴c1に照明器具本体2を埋め込む際に、天井材Cの天井裏面c2側と天井裏面c2側に設けられる断熱材Iとの間へ放熱部材3を配置することが行い易くなる。 The embedded lighting fixture 10 of the present embodiment is arranged on the ceiling material C side by embedding the lighting fixture body 2 in the embedded hole c1 provided in the ceiling material C when the embedded lighting device 10 is installed. Prior to the embedded arrangement of the luminaire main body 2, the embedded luminaire 10 is disposed at a predetermined position by inserting the heat transfer material 4 and the heat radiating member 3 into the embedded hole c <b> 1. Here, in the embedded lighting device 10 of the present embodiment, the bottom plate portion 2a2 can be opened and closed with respect to the frame portion 2a1 by a hinge 2d. Further, the embedded lighting fixture 10 uses a flexible heat transfer material 4. Therefore, implantable luminaire, as compared to implantable luminaire 10 of the first embodiment, when no embed the illuminating tool body 2 in the embedding hole c1, the ceiling rear surface c2 side of the ceiling material C easily done by placing the heat radiating member 3 to between the heat insulating material I provided above the ceiling face c2 side.

なお、伝熱材4は、材質やその厚みを適宜に設定することにより可撓性を持たすことが可能となる。また、本実施形態の埋込型照明器具10は、伝熱板6が配置される底板部2a2に蝶番2dを設けているので、伝熱材4に掛かる応力を低減させながら放熱部材3の天井材C側への取り付けを行うことが可能となる。本実施形態の埋込型照明器具10は、実施形態2と同様に、放熱部材3に放熱シート5を設けてもよい。   The heat transfer material 4 can have flexibility by appropriately setting the material and the thickness thereof. Moreover, since the embedded lighting fixture 10 of this embodiment has provided the hinge 2d in the bottom plate part 2a2 on which the heat transfer plate 6 is disposed, the ceiling of the heat radiation member 3 is reduced while reducing the stress applied to the heat transfer material 4. It is possible to perform attachment to the material C side. In the embedded lighting device 10 of the present embodiment, the heat radiating sheet 5 may be provided on the heat radiating member 3 as in the second embodiment.

C 天井材
c1埋込穴
c2 天井裏面
I 断熱材
1 光源部
2 照明器具本体
3 放熱部材
4 伝熱材
5 放熱シート
10 埋込型照明器具
C ceiling material c1 embedding hole c2 ceiling back surface I heat insulating material 1 light source part 2 lighting fixture body 3 heat dissipation member 4 heat transfer material 5 heat dissipation sheet 10 embedded type lighting fixture

Claims (2)

天井材の埋込穴に埋め込み配置される照明器具本体と、該照明器具本体に設けられ半導体発光素子を備えた光源部と、前記照明器具本体と別体に設けられ前記天井材の天井裏面側と該天井裏面側に設けられる断熱材との間に配置可能な放熱部材と、前記照明器具本体側と前記放熱部材とを接続し前記光源部の熱を前記放熱部材に熱伝達する伝熱材とを有し、
前記放熱部材は、前記天井材と接触して前記放熱部材の熱を放熱可能な放熱シートを備えていることを特徴とする埋込型照明器具。
A lighting fixture body that is embedded in an embedding hole of a ceiling material, a light source unit that is provided in the lighting fixture body and includes a semiconductor light emitting element, and a ceiling back surface side of the ceiling material that is provided separately from the lighting fixture body And a heat dissipating member that can be disposed between the heat insulating material provided on the back side of the ceiling, a heat transfer material that connects the luminaire main body side and the heat dissipating member, and transfers heat of the light source unit to the heat dissipating member It has a door,
The embedded luminaire characterized in that the heat dissipating member includes a heat dissipating sheet in contact with the ceiling material and capable of dissipating heat of the heat dissipating member .
前記伝熱材は、可撓性を有することを特徴とする請求項1に記載の埋込型照明器具 The embedded light fixture according to claim 1, wherein the heat transfer material has flexibility .
JP2012000651A 2012-01-05 2012-01-05 Recessed lighting fixture Expired - Fee Related JP5887533B2 (en)

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