JP5885644B2 - Incombustible base material - Google Patents

Incombustible base material Download PDF

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JP5885644B2
JP5885644B2 JP2012264336A JP2012264336A JP5885644B2 JP 5885644 B2 JP5885644 B2 JP 5885644B2 JP 2012264336 A JP2012264336 A JP 2012264336A JP 2012264336 A JP2012264336 A JP 2012264336A JP 5885644 B2 JP5885644 B2 JP 5885644B2
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base material
sleeve plate
plate portion
combustible
attached
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JP2014109147A (en
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石田 尚也
尚也 石田
田中 俊也
俊也 田中
哲也 五十川
哲也 五十川
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Fukuvi Chemical Industry Co Ltd
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本発明は、不燃下地材、および、その不燃下地材を用いて構成した出隅の内装化粧構造に関するものである。   The present invention relates to an incombustible base material, and an interior decorative structure at a corner formed using the incombustible base material.

壁や天井の内装仕上げとしてクロス貼りを行う場合、石膏ボードを下地材として張り付け、その上に接着することでクロスを貼り付けている。この際、コーナー部については、特許文献1や特許文献2に記載のように、きれいに角が出るように樹脂製や金属製の専用のコーナー材が使用されている。   When a cloth is pasted as an interior finish of a wall or ceiling, a plaster board is pasted as a base material, and the cloth is pasted by adhering on it. At this time, as described in Patent Document 1 and Patent Document 2, for the corner portion, a dedicated corner material made of resin or metal is used so that a corner is clearly formed.

特開2003−176612号公報JP 2003-176612 A 特開平6−316999号公報JP-A-6-316999

ところで、特許文献1に記載の樹脂製のコーナー材は、加工性が良く、広く利用されているが、不燃材料ではないために、準耐火構造の住宅には使用できなかった。また、特許文献2に記載の金属製のコーナー材は、それ自体が熱伝導性が高いために、室内で火事が発生した場合、熱を壁内の下地に伝えてしまい、壁内の温度が上昇して、最悪な場合は柱などの木材が発火する等の問題を起こす可能性があった。また、金属製の場合、壁内と室内との温度差により、壁内もしくは室内に結露が発生する可能性もあった。更に、金属製の場合は、腐食の問題もあり、内装の下地材として使用するには問題があった。
また、コーナー材と石膏ボードの突き合わせ部は、段差が生じるためパテと呼ばれる下地調整材を塗布して、段差を均す必要があるが、段差が大きくパテの厚みが厚くなると、パテが内部まで乾燥しない状態でクロス貼りを行う場合、パテに含まれる水分が気泡となり、クロスが浮くという課題があった。
Incidentally, the resin corner material described in Patent Document 1 has good workability and is widely used. However, since it is not an incombustible material, it cannot be used in a semi-refractory house. Moreover, since the metal corner material described in Patent Document 2 itself has high thermal conductivity, when a fire occurs in a room, the heat is transferred to the base in the wall, and the temperature in the wall is reduced. There was a possibility that it would rise and cause problems such as the fire of wood such as pillars in the worst case. Further, in the case of metal, condensation may occur in the wall or the room due to a temperature difference between the wall and the room. Further, in the case of metal, there is a problem of corrosion, and there is a problem in using it as a base material for interior.
Also, since the step between the corner material and the gypsum board has a level difference, it is necessary to apply a ground conditioner called a putty to smooth the level difference, but if the level difference is large and the thickness of the putty increases, the putty will reach the inside. When the cloth is pasted without drying, there is a problem that the moisture contained in the putty becomes bubbles and the cloth floats.

本発明は、上述した事情に鑑みてなされたものであって、準耐火構造の住宅の内装下地材として好適に使用することのできる不燃下地材、および、その不燃下地材を用いて構成した出隅の内装化粧構造を提供することを課題とする。   The present invention has been made in view of the above-described circumstances, and is a non-combustible base material that can be suitably used as an interior base material of a semi-fireproof house, and an output composed of the non-combustible base material. It is an object to provide a corner interior makeup structure.

本発明は、上記課題を解決するために、以下の手段を採用する。
即ち、請求項1の発明の不燃下地材は、基材に対し固定手段を介して取り付けられ、表面にクロス等の内装化粧シートが貼り付けられる下地材であって、主成分として、セメント、ケイ酸質粉体、骨材、及び繊維を含む材料により、吸水性を有する不燃材として形成されていることを特徴とする。これにより、耐火性能のアップに寄与することができる。
そして、天井材の見切りの位置に配されて野縁に対し取り付けられる見切り用の下地材として構成され、前記天井材の厚さ相当の肉厚の第1の袖板部と、該第1の袖板部と肉厚を違えた第2の袖板部とを有し、前記第1の袖板部の側端面が前記天井材の側端面に対する対向面とされ、第2の袖板部の側端面が前記天井材と直交する壁材の表面に対する対向面とされ、裏面が前記野縁に接する平坦面として構成され、表面の前記第1の袖板部と第2の袖板部との境界に該両袖板部の肉厚の差に相当する段差が設けられていることを特徴とする。これにより、天井材の見切りの位置に対して内装化粧シートをきれいに貼り付けることができる。
さらに、前記不燃材の吸水率が10から50%であることが望ましい。これにより、当該不燃下地材にパテが塗布される場合このパテに含まれる水分を吸収することができる。
The present invention employs the following means in order to solve the above problems.
That is, the incombustible base material of the invention of claim 1 is a base material that is attached to a base material through a fixing means, and an interior decorative sheet such as a cloth is attached to the surface. It is characterized by being formed as a non-combustible material having water absorption by a material including acid powder, aggregate, and fiber. Thereby, it can contribute to the improvement of fireproof performance.
And it is comprised as a base material for the parting which is arranged at the parting position of the ceiling material and is attached to the field edge, and the first sleeve plate part having a thickness corresponding to the thickness of the ceiling material, the first part A sleeve plate portion and a second sleeve plate portion having a different wall thickness, wherein the side end surface of the first sleeve plate portion is a surface facing the side end surface of the ceiling material, and the second sleeve plate portion The side end surface is a surface facing the surface of the wall material orthogonal to the ceiling material, the back surface is configured as a flat surface in contact with the field edge, and the first sleeve plate portion and the second sleeve plate portion on the surface A step corresponding to a difference in thickness between the sleeve plates is provided at the boundary. Thereby, an interior decorative sheet can be affixed neatly with respect to the parting position of a ceiling material.
Furthermore, it is desirable that the non-combustible material has a water absorption rate of 10 to 50%. Thereby, when putty is apply | coated to the said noncombustible base material, the water | moisture content contained in this putty can be absorbed.

さらに、前記不燃材の表面に、前記基材に取り付けられる際に前記固定手段の頭部を収容する表面溝が設けられ、この表面溝に対向する位置の裏面に、前記基材に取り付けられる際に前記固定手段の先端部の貫通による材料の破片を封入する裏面溝が設けられていることが望ましい。これにより、不燃下地材をビス止めする際に、ビスの頭を表面溝に収容でき、また、ビスが不燃下地材を貫通する際に生じる材料の破片の行き場を裏面溝によって確保できる。
また、内装化粧シートが貼り付けられる面にエポキシ樹脂系の接着層が設けられていることが望ましい。これにより、内装化粧シートを下地材に強固に貼り付けることができる。
Further, when the surface of the non-combustible material is provided with a surface groove that accommodates the head of the fixing means when attached to the base material, and is attached to the base material on the back surface at a position facing the surface groove. It is preferable that a back surface groove for enclosing a piece of material due to penetration of the tip of the fixing means is provided. Thereby, when screwing the non-combustible base material, the head of the screw can be accommodated in the front surface groove, and the place of the debris of the material generated when the screw penetrates the non-combustible base material can be secured by the back surface groove.
Moreover, it is desirable that an epoxy resin-based adhesive layer is provided on the surface on which the interior decorative sheet is attached. Thereby, the interior decorative sheet can be firmly attached to the base material.

尚、他の形態の不燃下地材は、出隅に配置されるコーナー下地材として構成され、出隅を作る2壁面にそれぞれ配された壁板材の厚さ相当の肉厚の2つの袖板部を有し、各袖板部の側端面が前記壁板材の側端面に対する対向面とされ、前記2つの袖板部の交じわる部分の外周側が湾曲面として構成されると共に、内周側に、前記出隅の頂点との当たりを避ける凹部が設けられていることを特徴とする。これにより、出隅に対して内装化粧シートをきれいに貼り付けることができる。 In addition, the non-combustible base material of another form is configured as a corner base material disposed at the protruding corner, and the two sleeve plate portions having a thickness equivalent to the thickness of the wall plate material respectively disposed on the two wall surfaces that form the protruding corner. The side end surface of each sleeve plate portion is a surface facing the side end surface of the wall plate material, and the outer peripheral side of the intersecting portion of the two sleeve plate portions is configured as a curved surface, and on the inner peripheral side A recess is provided to avoid contact with the apex of the protruding corner. Thereby, an interior decoration sheet can be pasted neatly with respect to a corner.

また、他の不燃下地材は、入隅に配置されるコーナー下地材として構成され、入隅を作る2壁面にそれぞれ配された壁板材の厚さ相当の肉厚の2つの袖板部を有し、各袖板部の側端面が前記壁板材の側端面に対する対向面とされ、前記2つの袖板部の交じわる部分の外周側が直角に交わる交差面として構成されると共に内周側が湾曲面として形成されていることを特徴とする。これにより、入隅に対して内装化粧シートをきれいに貼り付けることができる。 In addition, the other non-combustible base material is configured as a corner base material disposed at the corner of the corner, and has two sleeve plates having a thickness corresponding to the thickness of the wall plate material respectively disposed on the two wall surfaces forming the corner. The side end surfaces of the sleeve plate portions are opposed to the side end surfaces of the wall plate material, and the outer peripheral side of the intersecting portion of the two sleeve plate portions is configured as an intersecting surface at a right angle and the inner peripheral side is curved. It is formed as a surface. Thereby, an interior decorative sheet can be affixed neatly with respect to a corner.

尚、出隅の内装化粧構造としては、不燃下地材を2つの壁面の交わる基材の出隅に配置し、該不燃下地材の2つの袖板部の側端面を、前記2つの壁面にそれぞれ張り付けた壁板材の側端面に対向させた状態で、前記不燃下地材の表面溝の内底面に前記固定手段を貫通させて該固定手段の先端部を前記基材に挿入し、それにより前記不燃下地材を前記基材に固定し、更に前記壁板材の表面から不燃下地材の表面を覆うように前記内装化粧シートを貼り付けたことを特徴とする。これにより、出隅に対して内装化粧シートをきれいに貼り付けることができる。 In addition, as the interior decoration structure of the outer corner, an incombustible base material is arranged at the outer corner of the base material where two wall surfaces intersect, and the side end surfaces of the two sleeve plates of the incombustible base material are respectively connected to the two wall surfaces. In a state of being opposed to the side end surface of the pasted wall plate material, the fixing means is passed through the inner bottom surface of the surface groove of the non-combustible base material, and the leading end portion of the fixing means is inserted into the base material. A base material is fixed to the base material, and the interior decorative sheet is attached so as to cover the surface of the non-combustible base material from the surface of the wall plate material. Thereby, an interior decoration sheet can be pasted neatly with respect to a corner.

の出隅の内装化粧構造は、前記表面溝や前記固定手段の頭部をパテで覆うことで、前記不燃下地材の表面を平坦に修正し、その上に前記内装化粧シートを貼り付けたことが望ましい。これにより、内装化粧シートをよりきれいに張り付けることができる。 Interior decorative structure of external corner This is the head of said surface groove and said fixing means by covering with putty, the flat by modifying the surface of the incombustible base material was stuck to the interior decorative sheet thereon It is desirable . Thereby, an interior decorative sheet can be stuck more beautifully.

請求項1に係る発明によれば、吸水性を有する不燃材を用いることにより、耐火性能のアップに寄与することができる。
さらに、建物の天井の見切りに対して、きれいに内装化粧シートを貼り付けることができる。
請求項2に係る発明によれば、当該不燃下地材にパテが塗布される場合にパテに含まれる水分を吸収することができ、パテが内部まで乾燥しない状態でクロス貼りを行う場合に、パテに含まれる水分が気泡となり、クロスが浮くという不具合を解消できる。
According to the invention which concerns on Claim 1, it can contribute to the improvement of fireproof performance by using the nonflammable material which has water absorption.
Furthermore, an interior decorative sheet can be affixed neatly against the ceiling of the building ceiling.
According to the second aspect of the present invention, when putty is applied to the incombustible base material, moisture contained in the putty can be absorbed, and the putty is put on when the putty is not dried to the inside. The problem that the moisture contained in the air bubbles becomes a bubble and the cloth floats can be solved.

また、表面溝があれば、表面溝に釘やビス等の固定手段の頭部を収容できるので、固定手段の頭部が突出することがなく、内装化粧シートをきれいに張り付けることができる。また、裏面溝があれば、固定手段の先端部が当該不燃下地材を貫通する際に発生する材料の破片の行き場を確保することができ、下地材をビス止めする際の浮き上がりを防止することができる。
また、内装化粧シートが貼り付けられる面にエポキシ樹脂系の接着層が設けられていれば、内装化粧シートを下地材の表面に強固に張り付けることができる。
Further, if there is a surface groove, the head of the fixing means such as a nail or a screw can be accommodated in the surface groove, so that the head of the fixing means does not protrude, and the interior decorative sheet can be adhered neatly. In addition, if there is a back surface groove, it is possible to secure a place for material fragments generated when the tip of the fixing means penetrates the incombustible base material, and to prevent lifting when screwing the base material Can do.
Further, if an epoxy resin adhesive layer is provided on the surface on which the interior decorative sheet is attached, the interior decorative sheet can be firmly attached to the surface of the base material.

他の形態によれば、建物の出隅に対して、きれいに内装化粧シートを貼り付けることができる。 According to another embodiment , the interior decorative sheet can be cleanly attached to the corner of the building.

他の形態によれば、建物の入隅に対して、きれいに内装化粧シートを貼り付けることができる。 According to another embodiment , the interior decorative sheet can be neatly attached to the corner of the building.

出隅の内装化粧構造に係る発明によれば、建物の出隅に対して、きれいに内装化粧シートを貼り付けることができる。 According to the invention relating to the interior decoration structure at the corner, the interior decoration sheet can be neatly adhered to the corner of the building.

さらに、建物の出隅に対して、更にきれいに内装化粧シートを貼り付けることができる。 Furthermore , an interior decorative sheet can be more beautifully attached to the corner of the building.

本発明の第1実施形態の不燃下地材を建物の出隅に対して使用した場合の内装化粧構造を示す斜視図である。It is a perspective view which shows the interior decoration structure at the time of using the incombustible base material of 1st Embodiment of this invention with respect to the exit corner of a building. 同不燃下地材の上から見た平面図である。It is the top view seen from the same incombustible base material. 同不燃下地材を建物の出隅に対して使用した場合の内装化粧構造を示す断面図である。It is sectional drawing which shows the interior decoration structure at the time of using the same incombustible base material with respect to the exit corner of a building. (a)は本発明の第2実施形態の不燃下地材の上から見た平面図、(b)はその使用例を示す断面図である。(A) is the top view seen from the nonflammable base material of 2nd Embodiment of this invention, (b) is sectional drawing which shows the usage example. (a)は本発明の第3実施形態の不燃下地材の上から見た平面図、(b)はその使用例を示す断面図である。(A) is the top view seen from the nonflammable base material of 3rd Embodiment of this invention, (b) is sectional drawing which shows the usage example. (a)は本発明の第4実施形態の不燃下地材の上から見た平面図、(b)はその使用例を示す断面図である。(A) is the top view seen from the nonflammable base material of 4th Embodiment of this invention, (b) is sectional drawing which shows the usage example.

以下、本発明の実施形態を図面を参照して説明する。
図1は第1実施形態の不燃下地材を建物の出隅に対して使用した場合の内装化粧構造を示す斜視図、図2は同不燃下地材の上から見た平面図、図3は同不燃下地材を建物の出隅に対して使用した場合の内装化粧構造を示す断面図である。
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
FIG. 1 is a perspective view showing an interior decorative structure when the non-combustible base material of the first embodiment is used for a corner of a building, FIG. 2 is a plan view seen from above the non-combustible base material, and FIG. It is sectional drawing which shows the interior decoration structure at the time of using a nonflammable base material with respect to the projecting corner of a building.

第1実施形態の不燃下地材10は、図1および図3に示すように、建物の出隅に配置される断面L字形のコーナー下地材として構成され、基材である柱1に対してビス8で止められることで、表面13にクロス(内装化粧シート)5が貼り付けられるものであり、主成分として、セメント、ケイ酸質粉体、骨材、繊維を含む材料により、不燃材として形成されている。
なお、この不燃材は、防火の点では、後述するように表裏方向に貫通する孔を持たない不燃無孔材とすることが好ましいが、必ずしも無孔材にする必要はなく、固定用のビスや釘を挿通させるための貫通孔が予め形成されたものであってもよい。貫通孔が予め形成されたものにおいては、貫通孔にビスや釘が挿通された際に、該貫通孔がビス等によって完全に封止されるのが好ましい。
前記セメントとしては、普通、早強、中庸熱、低熱、耐硫酸塩等の各種ポルトランドセメント、ビーライト高含有セメント、アルミナセメント、高炉セメント、フライアッシュセメント、各種混合セメント等の水硬セメントが挙げられる。
前記ケイ酸質粉体としては、けい石、けい藻土、マイクロシリカ、シリカヒューム等が挙げられ、特にけい石が好適である。
前記骨材としては、砂、フライアッシュバルーン、シラスバルーン、真珠岩バルーン、黒曜石バルーン、パーライト、バーミキュライト、カナマイト、ガラスマイクロバルーン等が挙げられる。
前記繊維としては、パルプ、故紙、ポリアミド繊維、ポリエステル繊維、ポリプロピレン繊維、ビニロン繊維等の有機繊維およびガラス繊維、炭素繊維等の無機繊維などが挙げられ、特にパルプが好適である。
また、不燃材は、吸水性を有することがパテの水分を吸水するので好適であり、その吸水率は10%〜50%である。好ましくは15%〜35%である。吸水率が50%以上では、素材が膨張してしまう恐れがあり、吸水率が5%以下では、パテの水分の吸収が少ないため、気泡発生を防止することが出来ない。なお、吸水率の測定はJIS A5430で測定した。
なお、吸水率を高めるには、パルプなどの繊維乃至パーライトなどの軽量骨材の配合率を増やせば良い
As shown in FIG. 1 and FIG. 3, the incombustible base material 10 of the first embodiment is configured as a corner base material having an L-shaped cross section disposed at a corner of a building, and is screwed with respect to the pillar 1 as a base material. By being stopped by 8, the cloth (interior decorative sheet) 5 is attached to the surface 13 and formed as a non-combustible material by using a material containing cement, siliceous powder, aggregate and fiber as main components. Has been.
In terms of fire prevention, the non-combustible material is preferably a non-combustible non-porous material that does not have a hole penetrating in the front and back directions, as will be described later. A through-hole for inserting a nail or a nail may be formed in advance. In the case where a through hole is formed in advance, it is preferable that the through hole is completely sealed with a screw or the like when a screw or a nail is inserted into the through hole.
Examples of the cement include hydraulic cements such as various portland cements such as normal, early strength, moderate heat, low heat, sulfate resistance, high belite containing cement, alumina cement, blast furnace cement, fly ash cement, and various mixed cements. It is done.
Examples of the siliceous powder include quartzite, diatomaceous earth, microsilica, silica fume and the like, and particularly preferred is quartzite.
Examples of the aggregate include sand, fly ash balloon, shirasu balloon, pearlite balloon, obsidian balloon, perlite, vermiculite, kanamite, glass microballoon and the like.
Examples of the fibers include organic fibers such as pulp, waste paper, polyamide fibers, polyester fibers, polypropylene fibers, and vinylon fibers, and inorganic fibers such as glass fibers and carbon fibers. Pulp is particularly preferable.
In addition, the non-combustible material is preferably water-absorbing because it absorbs moisture from the putty, and its water absorption is 10% to 50%. Preferably, it is 15% to 35%. If the water absorption rate is 50% or more, the material may expand. If the water absorption rate is 5% or less, the absorption of moisture in the putty is small, so that the generation of bubbles cannot be prevented. The water absorption was measured according to JIS A5430.
In order to increase the water absorption rate, the blending ratio of fibers such as pulp or lightweight aggregates such as pearlite may be increased.

図1〜図3に示すように、この不燃下地材10は、出隅を作る2壁面にそれぞれ配された平板状の石膏ボード(壁板材)2の厚さ相当の肉厚(5mm以上)の2つの袖板部11、12を有しており、各袖板部11、12の側端面11a、12aが石膏ボード2の側端面に対する対向面とされている。そして、2つの袖板部11、12の交じわる部分の外周側が湾曲面15として構成されると共に、内周側に、出隅の頂点1aとの当たりを避ける凹部16が設けられている。   As shown in FIGS. 1 to 3, the incombustible base material 10 has a thickness (5 mm or more) equivalent to the thickness of the flat plaster board (wall plate material) 2 disposed on each of the two wall surfaces that form the protruding corner. Two sleeve plates 11, 12 are provided, and the side end surfaces 11 a, 12 a of the sleeve plates 11, 12 are opposed to the side end surfaces of the gypsum board 2. And the outer peripheral side of the part which the two sleeve board parts 11 and 12 cross is comprised as the curved surface 15, and the recessed part 16 which avoids contact | abutting with the vertex 1a of a protruding corner is provided in the inner peripheral side.

また、不燃下地材10の表面13には、一方の袖板部11上に位置させて、柱1に対しビス止めした際のビス8の頭を収容する深さ1.0mm〜2.5mmの表面溝17が設けられている。この表面溝17の幅方向の中央には、ビス止めの際にビス8の先端の位置決め用の断面V型の縦筋溝17aが設けられている。また、この表面溝17に対向する位置の裏面14には、ビス止めする際のビス8の貫通による材料の破片を封入する裏面溝18が設けられている。なお、不燃下地材10の肉厚5mm以上とは、表面溝17と裏面溝18が形成された部分においての寸法をいう。   Further, the surface 13 of the incombustible base material 10 is positioned on one sleeve plate portion 11 and has a depth of 1.0 mm to 2.5 mm for accommodating the head of the screw 8 when screwed to the column 1. A surface groove 17 is provided. In the center of the surface groove 17 in the width direction, a vertical stripe groove 17a having a V-shaped cross section is provided for positioning the tip of the screw 8 when screwing. Further, a back surface groove 18 is provided on the back surface 14 at a position facing the front surface groove 17 to enclose a piece of material due to the penetration of the screw 8 when screwing. In addition, the thickness of 5 mm or more of the incombustible base material 10 refers to a dimension at a portion where the front surface groove 17 and the back surface groove 18 are formed.

また、不燃下地材10の表面13の両端付近や表面溝17の縁付近には、クロス貼りの際のパテとの密着性を良くするために、表面を波状に形成した波状表面部19〜21が設けられている。また、クロス5が貼り付けられる面にはエポキシ樹脂系の接着層(特に図示せず)が設けられている。   Further, in the vicinity of both ends of the surface 13 of the non-combustible base material 10 and the edge of the surface groove 17, the corrugated surface portions 19 to 21 having a corrugated surface are formed in order to improve the adhesiveness with the putty when the cloth is pasted. Is provided. In addition, an epoxy resin adhesive layer (not shown) is provided on the surface to which the cloth 5 is attached.

なお、不燃下地材10の材質は、いわゆるパルプ混入/セメント・けい酸カルシウム板であり、その組成(mass%)は次の通りである。
・普通ポルトランドセメント =30〜65%
・けい石(ケイ酸質粉体) =20〜40%
・パーライト(骨材) = 5〜30%
・パルプ(繊維) = 2〜10%
The material of the incombustible base material 10 is so-called pulp mixed / cement / calcium silicate board, and the composition (mass%) is as follows.
・ Normal Portland cement = 30-65%
・ Wheel (siliceous powder) = 20-40%
・ Perlite (aggregate) = 5-30%
Pulp (fiber) = 2-10%

具体例としては、次のものを挙げることができる。
・普通ポルトランドセメント =43%
・けい石 =34%
・パーライト =20%
・パルプ = 3%
Specific examples include the following.
・ Normal Portland cement = 43%
・ Meteorite = 34%
・ Perlite = 20%
・ Pulp = 3%

また、エポキシ樹脂系の接着層の組成(mass%)は次の通りである。
・体質顔料(炭酸カルシウム)=55%
・エポキシ系樹脂 =28%
・無機質顔料(酸化チタン) =17%
なお、吸水率は次の通りである。
・ 接着層無し =29%
・ 接着層有り =22%
The composition (mass%) of the epoxy resin adhesive layer is as follows.
・ External pigment (calcium carbonate) = 55%
・ Epoxy resin = 28%
・ Inorganic pigment (titanium oxide) = 17%
The water absorption rate is as follows.
・ No adhesive layer = 29%
・ With adhesive layer = 22%

この不燃下地材10を使用して出隅に対しクロス5の貼り付けを行う場合は、図1および図3に示すように、不燃下地材10を2つの壁面の交わる柱1の出隅に配置し、不燃下地材10の2つの袖板部11、12の側端面11a、12aを、2つの壁面にそれぞれ張り付けた石膏ボード(壁板材)2の側端面に対向させる。その状態で、不燃下地材10の表面溝17の内底面の縦筋溝17aにビス8を貫通させてビス8を柱1にねじ込む。それにより不燃下地材10を柱1に固定することができる。次に、石膏ボード2の表面から不燃下地材10の表面13を覆うようにクロス5を貼り付ける。その際。表面溝17やビス8の頭をパテ4で覆うことで、不燃下地材10の表面13を平坦に修正し、その上にクロス5を貼り付ける。以上により、出隅の内装化粧構造ができあがる。   When the non-combustible base material 10 is used to attach the cross 5 to the protruding corner, as shown in FIGS. 1 and 3, the non-combustible base material 10 is arranged at the protruding corner of the column 1 where two wall surfaces intersect. Then, the side end surfaces 11a and 12a of the two sleeve plates 11 and 12 of the non-combustible base material 10 are opposed to the side end surfaces of the gypsum board (wall plate material) 2 attached to the two wall surfaces, respectively. In this state, the screw 8 is threaded into the column 1 by passing the screw 8 through the vertical streak groove 17a on the inner bottom surface of the surface groove 17 of the incombustible base material 10. Thereby, the incombustible base material 10 can be fixed to the pillar 1. Next, the cloth 5 is pasted so as to cover the surface 13 of the incombustible base material 10 from the surface of the gypsum board 2. that time. By covering the heads of the surface grooves 17 and screws 8 with the putty 4, the surface 13 of the incombustible base material 10 is corrected to be flat, and the cloth 5 is pasted thereon. The interior decoration structure at the corner is completed as described above.

この不燃下地材10によれば、表裏方向に貫通した孔を持たないので、孔を通して炎や熱が基材側に侵入することがなく、耐火性能のアップに寄与することができる。また、表面溝17にビス8の頭を収容できるので、ビス8の頭が突出することがなく、クロス5を出隅においてもきれいに張り付けることができる。さらに裏面溝18を有するので、ビス止めの際に発生する材料の破片の行き場を確保することができ、不燃下地材10をビス止めする際の浮き上がりを防止することができる。   According to this incombustible base material 10, since there is no hole penetrating in the front and back direction, flames and heat do not enter the substrate side through the hole, which can contribute to an improvement in fire resistance. Further, since the head of the screw 8 can be accommodated in the surface groove 17, the head of the screw 8 does not protrude, and the cross 5 can be neatly adhered even at the protruding corner. Further, since the back surface groove 18 is provided, it is possible to secure a place for a piece of material generated at the time of screwing, and to prevent lifting when the nonflammable base material 10 is screwed.

また、吸水性を有しているので、パテの水分を吸水しパテの乾燥を早めて、クロスの浮きをなくすことができる。
また、クロス5が貼り付けられる表面13にエポキシ樹脂系の接着層が設けられているので、クロス5を不燃下地材10の表面13に簡単に剥がれないよう強固に張り付けることができる。
Further, since it has water absorption, it can absorb the moisture of the putty, accelerate the drying of the putty, and eliminate the float of the cloth.
Further, since the epoxy resin-based adhesive layer is provided on the surface 13 to which the cloth 5 is attached, the cloth 5 can be firmly attached to the surface 13 of the incombustible base material 10 so as not to be easily peeled off.

また、不燃下地材10の表面に波状表面部19〜21が設けられていることで、パテ4と不燃下地材10の密着性を良くすることができる。また、クロス5を貼り付ける接着剤として、デンプン系接着剤などの水性接着剤を用い、パテ4として、無機物と水性接着剤とからなるペースト状のものを用いることで、両者の密着性を良くすることができる。   In addition, since the corrugated surface portions 19 to 21 are provided on the surface of the incombustible base material 10, the adhesion between the putty 4 and the incombustible base material 10 can be improved. Moreover, by using a water-based adhesive such as a starch-based adhesive as an adhesive for affixing the cloth 5, and using a paste-like material made of an inorganic substance and a water-based adhesive as the putty 4, the adhesion between the two can be improved. can do.

図4は本発明の第2実施形態の説明図で、(a)は第2実施形態の不燃下地材の上から見た平面図、(b)はその使用例を示す断面図である。   4A and 4B are explanatory views of the second embodiment of the present invention, in which FIG. 4A is a plan view seen from above the incombustible base material of the second embodiment, and FIG. 4B is a sectional view showing an example of its use.

この第2実施形態の不燃下地材30は、天井材43の見切りの位置に配されて野縁(基材)42に対しビス止めされる見切り用の下地材として構成されており、天井材43の厚さ相当の肉厚を有する第1の袖板部31と、第1の袖板部31より肉薄の第2の袖板部32とを備えている。   The non-combustible base material 30 of the second embodiment is configured as a base material for parting that is arranged at the parting position of the ceiling material 43 and is screwed to the field edge (base material) 42. The first sleeve plate portion 31 having a thickness equivalent to the thickness of the first sleeve plate portion 31 and the second sleeve plate portion 32 thinner than the first sleeve plate portion 31 are provided.

第1の袖板部31と第2の袖板部32は一枚の平板状に連続して設けられており、第1の袖板部31の側端面31aは、天井材43の側端面に対する対向面とされ、第2の袖板部32の側端面32aは天井材43と直交する壁材41の表面に対する対向面とされている。そして、裏面34が野縁42に接する平坦面として構成され、表面33の第1の袖板部31と第2の袖板部32との境界に、両袖板部31、32の肉厚の差に相当する段差36が設けられている。   The first sleeve plate portion 31 and the second sleeve plate portion 32 are continuously provided in a single flat plate shape, and the side end surface 31 a of the first sleeve plate portion 31 corresponds to the side end surface of the ceiling material 43. The side end surface 32 a of the second sleeve plate portion 32 is a facing surface with respect to the surface of the wall material 41 orthogonal to the ceiling material 43. And the back surface 34 is comprised as a flat surface which contact | connects the field edge 42, and the thickness of both sleeve board parts 31 and 32 is formed in the boundary of the 1st sleeve board part 31 and the 2nd sleeve board part 32 of the surface 33. A step 36 corresponding to the difference is provided.

また、第1の袖板部31の表面33に、前述した表面溝17が設けられ、表面溝17の幅方向の中央に縦筋溝17aが設けられている。また、第1の袖板部31の裏面34に、前述した裏面溝18が設けられている。なお、第2の袖板部32の表面35は、段差36があることにより、第1の袖板部31の表面33より一段下がった面として形成されている。   Further, the surface groove 17 described above is provided on the surface 33 of the first sleeve plate portion 31, and the vertical stripe groove 17 a is provided at the center in the width direction of the surface groove 17. Further, the above-described back surface groove 18 is provided on the back surface 34 of the first sleeve plate portion 31. Note that the surface 35 of the second sleeve plate portion 32 is formed as a surface that is one step lower than the surface 33 of the first sleeve plate portion 31 due to the step 36.

この第2実施形態の不燃下地材30を用いる場合は、図4(b)に示すように、不燃下地材30の裏面34を野縁42の下面に密着させた状態で、ビス8により不燃下地材30を野縁42に固定する。そして、クロス5を壁材41および天井材43の表面に貼り付ける。その際、天井側のクロス5の端部は、不燃下地材30の第1の袖板部31の表面33を覆った上で、段差36の側面に回り込むように貼り付ける。こうすることにより、不燃目透かし見切りを構成することができ、クロス5をきれいに処理することができる。   When using the incombustible base material 30 of the second embodiment, as shown in FIG. 4B, the non-combustible base material is screwed in with the screw 8 in a state where the back surface 34 of the incombustible base material 30 is in close contact with the lower surface of the field edge 42. The material 30 is fixed to the field edge 42. Then, the cloth 5 is attached to the surfaces of the wall material 41 and the ceiling material 43. At that time, the end portion of the cross 5 on the ceiling side covers the surface 33 of the first sleeve plate portion 31 of the incombustible base material 30 and is attached so as to go around the side surface of the step 36. By doing so, it is possible to configure the non-combustion watermark parting and to cleanly process the cloth 5.

図5は本発明の第3実施形態の説明図で、(a)は第3実施形態の不燃下地材の上から見た平面図、(b)はその使用例を示す断面図である。   5A and 5B are explanatory views of a third embodiment of the present invention, in which FIG. 5A is a plan view seen from above the incombustible base material of the third embodiment, and FIG. 5B is a sectional view showing an example of its use.

この第3実施形態の不燃下地材50は、天井材43の見切りの位置に配されて野縁42に対しビス止めされる見切り用の下地材として構成されており、天井材43の厚さ相当の肉厚を有する第1の袖板部51と、第1の袖板部51より肉厚の第2の袖板部52とを備えている。   The non-combustible base material 50 of the third embodiment is configured as a base material for parting that is arranged at the parting position of the ceiling material 43 and is screwed to the field edge 42, and corresponds to the thickness of the ceiling material 43. A first sleeve plate portion 51 having a thickness of 2 mm and a second sleeve plate portion 52 having a thickness greater than that of the first sleeve plate portion 51.

第1の袖板部51と第2の袖板部52は一枚の平板状に連続して設けられており、第1の袖板部51の側端面51aは、天井材43の側端面に対する対向面とされ、第2の袖板部52の側端面52aは天井材43と直交する壁材41の表面に対する対向面とされている。そして、裏面54が野縁42に接する平坦面として構成され、表面53の第1の袖板部51と第2の袖板部52との境界に、両袖板部51、52の肉厚の差に相当する段差56が設けられている。なお、第2の袖板部52の表面は、第1の袖板部31の表面33より一段せり出したせり出し面55となっている。   The first sleeve plate portion 51 and the second sleeve plate portion 52 are continuously provided in a single flat plate shape, and the side end surface 51 a of the first sleeve plate portion 51 corresponds to the side end surface of the ceiling material 43. A side end surface 52 a of the second sleeve plate portion 52 is a facing surface with respect to the surface of the wall material 41 orthogonal to the ceiling material 43. And the back surface 54 is comprised as a flat surface which contact | connects the field edge 42, and the thickness of both sleeve board parts 51 and 52 is formed in the boundary of the 1st sleeve board part 51 and the 2nd sleeve board part 52 of the surface 53. A step 56 corresponding to the difference is provided. Note that the surface of the second sleeve plate portion 52 is a protruding surface 55 that protrudes one step from the surface 33 of the first sleeve plate portion 31.

また、第1の袖板部51の表面53に、前述した表面溝17が設けられ、表面溝17の幅方向の中央に縦筋溝17aが設けられている。また、第1の袖板部51の裏面54に、前述した裏面溝18が設けられている。   Further, the surface groove 17 described above is provided on the surface 53 of the first sleeve plate portion 51, and the vertical stripe groove 17 a is provided at the center in the width direction of the surface groove 17. Further, the above-described back surface groove 18 is provided on the back surface 54 of the first sleeve plate portion 51.

この第3実施形態の不燃下地材50を用いる場合は、図5(b)に示すように、不燃下地材50の裏面54を野縁42の下面に密着させた状態で、ビス8により不燃下地材50を野縁42に固定する。そして、クロス5を壁材41および天井材43の表面に貼り付ける。その際、天井側のクロス5の端部は、第1の袖板部51を覆う位置で留める。こうすることにより、せり出し面55が露出した不燃見切りを構成することができ、クロス5をきれいに処理することができる。   When the incombustible base material 50 of the third embodiment is used, as shown in FIG. 5B, the incombustible base material is fixed with the screw 8 in a state where the back surface 54 of the incombustible base material 50 is in close contact with the lower surface of the field edge 42. The material 50 is fixed to the field edge 42. Then, the cloth 5 is attached to the surfaces of the wall material 41 and the ceiling material 43. At that time, the end of the cross 5 on the ceiling side is fastened at a position covering the first sleeve plate portion 51. By doing so, a non-combustible parting with the protruding surface 55 exposed can be formed, and the cloth 5 can be treated cleanly.

図6は本発明の第4実施形態の説明図で、(a)は第4実施形態の不燃下地材の上から見た平面図、(b)はその使用例を示す断面図である。   6A and 6B are explanatory views of a fourth embodiment of the present invention, in which FIG. 6A is a plan view seen from above the noncombustible base material of the fourth embodiment, and FIG. 6B is a cross-sectional view showing an example of its use.

この第4実施形態の不燃下地材60は、柱1に固定された2つの桟木(基材)71の間の入隅に配置されるコーナー下地材として構成されており、入隅を作る2つの桟木71の2壁面にそれぞれ配された壁板材72の厚さ相当の肉厚の2つの袖板部61、62を有し、各袖板部61、62の側端面61a、62aが壁板材72の側端面に対する対向面とされ、2つの袖板部61、62の交じわる部分の外周側が直角に交わる交差面(裏面)64として構成されると共に内周側が湾曲面(表面)63として形成されている。   The non-combustible base material 60 of the fourth embodiment is configured as a corner base material disposed at a corner between two piers (base materials) 71 fixed to the pillar 1, and has two corners that make a corner. It has two sleeve plate portions 61 and 62 having a thickness corresponding to the thickness of the wall plate material 72 respectively arranged on the two wall surfaces of the pier 71, and the side end surfaces 61 a and 62 a of the sleeve plate portions 61 and 62 are the wall plate material 72. It is configured as a crossing surface (back surface) 64 where the outer peripheral side of the portion where the two sleeve plate portions 61 and 62 cross each other at right angles, and the inner peripheral side is formed as a curved surface (front surface) 63. Has been.

また、第1の袖板部61の表面(湾曲面63)に、前述した表面溝17が設けられ、表面溝17の幅方向の中央に縦筋溝17aが設けられている。また、第1の袖板部61の裏面54(交差面)に、前述した裏面溝18が設けられている。   Further, the surface groove 17 described above is provided on the surface (curved surface 63) of the first sleeve plate portion 61, and the vertical stripe groove 17 a is provided at the center in the width direction of the surface groove 17. Further, the above-described back surface groove 18 is provided on the back surface 54 (intersection surface) of the first sleeve plate portion 61.

この第4実施形態の不燃下地材60を用いる場合は、図6(b)に示すように、不燃下地材60の裏面(交差面64)を2つの桟木71の表面に密着させ、不燃下地材60の両袖板部61、62の側端面61a、62aを壁板材72の側端面に対向させた状態で、ビス8により不燃下地材60を桟木71に固定する。そして、クロス5を壁板材72の表面および下地材60の湾曲面3に貼り付ける。こうすることにより、不燃入隅を構成することができ、クロス5をきれいに処理することができる。   When using the incombustible base material 60 of the fourth embodiment, as shown in FIG. 6B, the back surface (intersection surface 64) of the incombustible base material 60 is brought into close contact with the surfaces of the two piers 71, so that the incombustible base material is used. The incombustible base material 60 is fixed to the pier 71 with screws 8 in a state where the side end surfaces 61 a and 62 a of the both sleeve plate portions 61 and 62 are opposed to the side end surfaces of the wall plate material 72. Then, the cloth 5 is attached to the surface of the wall plate material 72 and the curved surface 3 of the base material 60. By carrying out like this, a non-combustion corner can be constituted and cloth 5 can be processed neatly.

なお、本発明は、図面を参照して説明した上述の実施形態に限定されるものではなく、その技術的範囲において様々な変形例が考えられる。
例えば、クロス以外の内装化粧シートを使用してもよい。
また、前記実施形態では、不燃下地材10をビスによって基材である柱1や野縁42に取り付けているが、不燃下地材10を固定する固定手段は、ビスに限られることなく、釘やネジ釘であってもよい。
The present invention is not limited to the above-described embodiment described with reference to the drawings, and various modifications can be considered within the technical scope thereof.
For example, an interior decorative sheet other than cloth may be used.
Moreover, in the said embodiment, although the incombustible base material 10 is attached to the pillar 1 and the field edge 42 which are base materials with a screw, the fixing means which fixes the incombustible base material 10 is not restricted to a screw, a nail or It may be a screw nail.

1 柱(基材)
2 石膏ボード(壁板材)
10 不燃下地材
11 第1の袖板部
11a 側端面
12 第2の袖板部
12a 側端面
13 表面
14 裏面
15 湾曲面
16 凹部
17 表面溝
18 裏面溝
30 不燃下地材
31 第1の袖板部
31a 側端面
32 第2の袖板部
32a 側端面
33 表面
34 裏面
36 段差
41 壁板材
42 野縁(基材)
43 天井材
50 不燃下地材
51 第1の袖板部
51a 側端面
52 第2の袖板部
52a 側端面
53 表面
54 裏面
56 段差
60 不燃下地材
61 袖板部
61a 側端面
62 袖板部
62a 側端面
63 湾曲面(表面)
64 交差面(裏面)
71 桟木(基材)
72 壁板材
1 Pillar (base material)
2 Gypsum board (wall board material)
DESCRIPTION OF SYMBOLS 10 Noncombustible base material 11 1st sleeve board part 11a Side end surface 12 2nd sleeve board part 12a Side end surface 13 Surface 14 Back surface 15 Curved surface 16 Recessed part 17 Surface groove 18 Back surface groove 30 Noncombustible base material 31 1st sleeve board part 31a Side end surface 32 Second sleeve plate portion 32a Side end surface 33 Front surface 34 Back surface 36 Step 41 Wall plate material 42 Field edge (base material)
43 Ceiling material 50 Noncombustible base material 51 First sleeve plate portion 51a side end surface 52 Second sleeve plate portion 52a side end surface 53 Front surface 54 Back surface 56 Step 60 Noncombustible base material 61 Sleeve plate portion 61a Side end surface 62 Sleeve plate portion 62a side End face 63 Curved surface (surface)
64 Intersection (back)
71 pier (base material)
72 Wall board material

Claims (4)

基材に対し固定手段を介して取り付けられ、表面にクロス等の内装化粧シートが貼り付けられる下地材であって、
主成分として、セメント、ケイ酸質粉体、骨材、及び繊維を含む材料により、吸水性を有する不燃材として形成され、
天井材の見切りの位置に配されて野縁に対し取り付けられる見切り用の下地材として構成され、前記天井材の厚さ相当の肉厚の第1の袖板部と、該第1の袖板部と肉厚を違えた第2の袖板部とを有し、前記第1の袖板部の側端面が前記天井材の側端面に対する対向面とされ、第2の袖板部の側端面が前記天井材と直交する壁材の表面に対する対向面とされ、裏面が前記野縁に接する平坦面として構成され、表面の前記第1の袖板部と第2の袖板部との境界に該両袖板部の肉厚の差に相当する段差が設けられていることを特徴とする不燃下地材。
It is a base material that is attached to a base material through a fixing means, and an interior decorative sheet such as a cloth is attached to the surface,
As a main component, it is formed as a non-combustible material having water absorption by a material containing cement, siliceous powder, aggregate, and fiber,
A first sleeve plate portion that is arranged at a parting position of the ceiling material and is configured as a base material for parting that is attached to the field edge, and has a thickness equivalent to the thickness of the ceiling material, and the first sleeve plate And the second sleeve plate portion having a different thickness, the side end surface of the first sleeve plate portion being a surface facing the side end surface of the ceiling material, and the side end surface of the second sleeve plate portion Is a surface facing the surface of the wall material orthogonal to the ceiling material, and the back surface is configured as a flat surface in contact with the field edge, at the boundary between the first sleeve plate portion and the second sleeve plate portion on the surface. A non-combustible base material provided with a step corresponding to a difference in thickness between the sleeve plates .
前記不燃材の吸水率が10から50%であることを特徴とする請求項1に記載の不燃下地材。   The non-combustible base material according to claim 1, wherein the non-combustible material has a water absorption rate of 10 to 50%. 前記不燃材の表面に、前記基材に取り付けられる際に前記固定手段の頭部を収容する表面溝が設けられ、
この表面溝に対向する位置の裏面に、前記基材に取り付けられる際に前記固定手段の先端部の貫通による材料の破片を封入する裏面溝が設けられていることを特徴とする請求項1または2に記載の不燃下地材。
A surface groove is provided on the surface of the non-combustible material to accommodate the head of the fixing means when attached to the substrate.
The back surface groove which encloses the piece of material by penetration of the front-end | tip part of the said fixing means at the time of attaching to the said base material in the back surface of the position facing this surface groove | channel is characterized by the above-mentioned. 2. Incombustible base material according to 2.
前記内装化粧シートが貼り付けられる面にエポキシ樹脂系の接着層が設けられていることを特徴とする請求項1〜3のいずれか一項に記載の不燃下地材。   The incombustible base material according to any one of claims 1 to 3, wherein an epoxy resin-based adhesive layer is provided on a surface to which the interior decorative sheet is attached.
JP2012264336A 2012-12-03 2012-12-03 Incombustible base material Expired - Fee Related JP5885644B2 (en)

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