JP4409393B2 - Base material for construction of base material and method for manufacturing the same - Google Patents

Base material for construction of base material and method for manufacturing the same Download PDF

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JP4409393B2
JP4409393B2 JP2004271637A JP2004271637A JP4409393B2 JP 4409393 B2 JP4409393 B2 JP 4409393B2 JP 2004271637 A JP2004271637 A JP 2004271637A JP 2004271637 A JP2004271637 A JP 2004271637A JP 4409393 B2 JP4409393 B2 JP 4409393B2
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base material
adhesive
thin plate
release sheet
punching
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JP2006083655A (en
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祥孝 水野
茂之 野嶋
忠洋 藤沢
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Fukuvi Chemical Industry Co Ltd
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Description

本発明は、建物の壁面などに配設され、かつ表面に下地調整材(以下、パテという。)が施工される下地調整材施工用下地材(以下、下地材という。)およびその製造方法に関する。   The present invention relates to a base material for base material preparation (hereinafter referred to as a base material), which is disposed on a wall surface of a building and the like and on which a base material is applied (hereinafter referred to as a putty), and a manufacturing method thereof. .

建物の壁面や天井などにパテを施工する場合、施工後の仕上げ面を平滑にするために、樹脂を薄板状に成形した下地材で石膏ボードなどの壁材を覆い、その上からパテを施工する方法がある(例えば特許文献1および2)。下地材の使用は、壁面や天井などの平面部の他、角部、すなわち壁面同士または壁面と天井面との出隅部や入隅部などを平滑に仕上げるために有効である。
このような下地材としては、例えば図4に示すものがある。この下地材40は、長尺な薄板41の片面に、この下地材40を対象箇所に貼り付けるための両面テープ42が積層された後、パンチング加工により複数の貫通する孔部45が穿孔されたものである。このように複数の孔部45が形成してあると、パテが孔部45に入り込むため、パテと下地材40とが剥離し難くなる。また、ここで使用されている両面テープ42は、接着層43とこれを覆う離型シート44からなり、この下地材40の使用時には離型シート44が剥がされ、対象箇所に貼着される。
特開平10−140780号公報 特許第2882751号公報
When putting putty on the wall or ceiling of a building, in order to smooth the finished surface after construction, cover the wall material such as gypsum board with a base material made of thin resin, and put the putty on it. (For example, Patent Documents 1 and 2). The use of the base material is effective for smoothly finishing the corners, that is, the protruding corners and the entering corners between the wall surfaces or between the wall surfaces and the ceiling surface, in addition to the flat surfaces such as the wall surfaces and the ceiling.
An example of such a base material is shown in FIG. In the base material 40, a double-sided tape 42 for attaching the base material 40 to a target portion is laminated on one surface of a long thin plate 41, and then a plurality of through holes 45 are punched by punching. Is. When the plurality of hole portions 45 are formed in this manner, the putty enters the hole portion 45, and thus the putty and the base material 40 are difficult to peel off. The double-sided tape 42 used here includes an adhesive layer 43 and a release sheet 44 covering the adhesive layer 43. When the base material 40 is used, the release sheet 44 is peeled off and attached to a target location.
Japanese Patent Laid-Open No. 10-140780 Japanese Patent No. 2882751

しかしながら、このような下地材は、離型シートと接着層からなる両面テープを薄板に貼着した後に、パンチング加工することにより製造されている。そのため、このようなパンチング加工により生じたパンチングロス(打ち抜き廃材)は、樹脂からなる廃材に接着層と離型シートとが付着したものとなり、樹脂として容易にはリサイクルできないという問題があった。
このような問題を解決するためには、両面テープを備えない下地材とし、下地材の施工時に接着剤を使用して、これを対象箇所に貼り付ける方法もある。ところが、このような方法では、施工現場において手間がかかる。
However, such a base material is manufactured by sticking a double-sided tape composed of a release sheet and an adhesive layer to a thin plate and then punching it. For this reason, the punching loss (punching waste material) generated by such punching processing has a problem that the adhesive layer and the release sheet adhere to the waste material made of resin, and cannot be easily recycled as resin.
In order to solve such a problem, there is a method in which a base material without a double-sided tape is used, and an adhesive is used at the time of applying the base material, and this is attached to a target portion. However, such a method takes time and labor at the construction site.

本発明は上記事情に鑑みてなされたもので、パンチングロスなどの廃材を容易に樹脂としてリサイクルできるとともに、施工現場で簡単に対象箇所に貼り付けることができる下地材と、該下地材の効率的な製造方法を提供することを課題とする。   The present invention has been made in view of the above circumstances, and a waste material such as punching loss can be easily recycled as a resin, and a base material that can be easily attached to a target location at a construction site, and the efficiency of the base material It is an object to provide a simple manufacturing method.

本発明の製造方法は、建物に下地調整材を施工する際に使用される下地調整材施工用下地材の製造方法であって、押出成形により長尺な薄板を成形する押出成形工程と、パンチングプレス機により、薄板に該薄板の長手方向に沿う複数の孔部を連続的に穿孔するパンチング工程と、前記薄板の片面の前記孔部以外の少なくとも一部に接着剤を前記長手方向に沿うライン状に付着させる接着剤付着工程と、前記接着剤上に離型シートを配置する離型シート配置工程とを有することを特徴とする。
本発明の下地調整材施工用下地材は、前記方法で製造されたことを特徴とする。
The production method of the present invention is a method for producing a base material for construction of a base material to be used when constructing a base material in a building, and includes an extrusion process for forming a long thin plate by extrusion molding, and punching line along the press, and punching step for continuously perforating a plurality of holes along the longitudinal direction of the thin plate sheet, an adhesive in the longitudinal direction on at least a part other than the hole portion of one surface of the thin It has the adhesive adhesion process made to adhere in a shape, and the release sheet arrangement | positioning process which arrange | positions a release sheet on the said adhesive agent, It is characterized by the above-mentioned.
The base material for construction of a base material according to the present invention is manufactured by the above method.

本発明によれば、パンチングロスなどの廃材を容易に樹脂としてリサイクルできるとともに、施工現場で簡単に対象箇所に貼り付けることができる下地材と、該下地材の効率的な製造方法を提供できる。   ADVANTAGE OF THE INVENTION According to this invention, while being able to recycle waste materials, such as punching loss, easily as resin, the base material which can be easily affixed on an object location at a construction site, and the efficient manufacturing method of this base material can be provided.

以下、本発明について図面を用いて詳細に説明する。
図1は、本発明の一実施形態例を示すものであって、建物の壁面同士または壁面と天井面等の出隅部に配設される下地材10である。図2は、出隅部Dに、図1の下地材10が配設された状態を示すものであって、図2中符号Kは石膏ボードなどの壁材、符号Cはクロスなどの壁装材である。
Hereinafter, the present invention will be described in detail with reference to the drawings.
FIG. 1 shows an example of an embodiment of the present invention, which is a base material 10 disposed at the corners of a building or between corners of a building, such as a wall surface and a ceiling surface. FIG. 2 shows a state in which the base material 10 of FIG. 1 is disposed at the protruding corner portion D. In FIG. 2, symbol K is a wall material such as a plaster board, and symbol C is a wall material such as a cloth. It is a material.

この例の下地材10は、樹脂からなる長尺の薄板11と、この薄板11の片面に付着した接着剤12と、この接着剤12を覆う2枚の離型シート13とから構成されている。
薄板11の幅方向の中央部には、接着剤12が設けられていない側の面が突き出すように、長手方向に沿ってヒンジ部11aが形成されていて、この下地材10を図2のように配設する際には、このヒンジ部11aを折り曲げて出隅部Dに沿わせるようになっている。また、このヒンジ部11aの両側方には、一方の面から他方の面に貫通する多数の孔部11bが2列ずつ形成されていて、この下地材10の配設後パテを施工する際に、パテがこれらの孔部11bに入り込んで、下地材10とパテとが剥離し難いようにされている。薄板11の厚みは、通常0.5〜1.0mmである。
The base material 10 in this example is composed of a long thin plate 11 made of resin, an adhesive 12 attached to one surface of the thin plate 11, and two release sheets 13 covering the adhesive 12. .
A hinge portion 11a is formed along the longitudinal direction so that the surface on the side where the adhesive 12 is not provided protrudes from the central portion of the thin plate 11 in the width direction. When it is disposed, the hinge portion 11a is bent so as to follow the protruding corner portion D. Further, on both sides of the hinge portion 11a, a large number of holes 11b penetrating from one surface to the other surface are formed in two rows, and when the putty is placed after the base material 10 is disposed, The putty enters these hole portions 11b so that the base material 10 and the putty are difficult to peel off. The thickness of the thin plate 11 is usually 0.5 to 1.0 mm.

接着剤12は、この下地材10を出隅部Dに貼り付けるためのものであって、薄板11の片面において孔部11b以外の部分に付着している。この例においては、孔部11bの列と互い違いになるように、ヒンジ部11aの両側方に3列ずつ、厚さ70〜120μm程度のライン状に付着している。
離型シート13は、下地材10の使用時には剥がされるものであって、この例では、ヒンジ部11aを避けるように、その両側方に1枚ずつ配置され、1枚の離型シートが3列に形成された接着剤12をまとめて覆う形態となっている。
The adhesive 12 is for attaching the base material 10 to the protruding corner portion D, and is attached to a portion other than the hole portion 11b on one side of the thin plate 11. In this example, three rows are attached to each side of the hinge portion 11a in a line shape with a thickness of about 70 to 120 μm so as to alternate with the rows of the hole portions 11b.
The release sheets 13 are peeled off when the base material 10 is used. In this example, one release sheet 13 is arranged on both sides of the release sheet 13 so as to avoid the hinge portion 11a. It is the form which covers collectively the adhesive agent 12 formed in this.

図1の下地材10において、薄板の厚み=0.75mm、薄板の幅W=53mm、孔部11bの孔径=4mmである。また、ライン状の接着剤12の幅W=4mm、W=4.5mm、W=4mm、接着剤同士の間隔S=5mm、各離型シート13の幅W=24mmである。また、その他の各部分の長さは、図1中、L=7mm、L=9.5mm、L=10mm、L=3.5mmである。 In the base material 10 of FIG. 1, the thickness of the thin plate = 0.75 mm, the width W 1 of the thin plate = 53 mm, and the hole diameter of the hole portion 11b = 4 mm. Moreover, the width W 2 = 4 mm, W 3 = 4.5 mm, W 4 = 4 mm, the distance S between adhesives S = 5 mm, and the width W 5 of each release sheet 13 = 24 mm. Further, the length of each of the other parts of, in FIG. 1, a L 1 = 7mm, L 2 = 9.5mm, L 3 = 10mm, L 4 = 3.5mm.

このような下地材10は、樹脂の押出成形により薄板11を成形する押出成形工程と、薄板11に孔部11bを穿孔するパンチング工程と、薄板11の片面に接着剤12を付着させる接着剤付着工程と、接着剤12上に離型シート13を配置して、接着剤12を覆う離型シート配置工程とにより製造できる。
具体的には、図3に示すように、ヒンジ部11aを備えた樹脂製の薄板11を、押出成形機20により押出成形する(押出成形工程)。ついで、この薄板11を、パンチングプレス機21に連続的に搬送して、ヒンジ部11aの両側方に、孔部11bを2列ずつ形成していく(パンチング工程)。孔部11bが形成された薄板11は、ついでロールコータなどの塗布機22へと搬送され、ここで接着剤12が、ヒンジ部11aの両側方に3列ずつ、孔部11bの列と互い違いになるようにライン状に塗布される(接着剤付着工程)。ついで、薄板11に付着した接着剤12の上に、ヒンジ部11aを避けるように2枚の離型シート13が供給ロール23より供給、配置されることにより(離型シート配置工程)、図1の下地材10が製造される。
Such a base material 10 includes an extrusion process for forming the thin plate 11 by extrusion molding of a resin, a punching process for punching the hole 11b in the thin plate 11, and an adhesive attachment for attaching the adhesive 12 to one surface of the thin plate 11. It can be manufactured by a process and a release sheet arrangement process in which the release sheet 13 is arranged on the adhesive 12 and covers the adhesive 12.
Specifically, as shown in FIG. 3, the resin thin plate 11 provided with the hinge portion 11a is extruded by an extrusion molding machine 20 (extrusion molding process). Next, the thin plate 11 is continuously conveyed to the punching press 21 to form two rows of holes 11b on both sides of the hinge portion 11a (punching process). The thin plate 11 in which the holes 11b are formed is then transported to a coating machine 22 such as a roll coater, where the adhesive 12 is alternately arranged in three rows on both sides of the hinge portion 11a and with the rows of the holes 11b. It is applied in a line shape (adhesive adhesion process). Then, two release sheets 13 are supplied and arranged from the supply roll 23 on the adhesive 12 attached to the thin plate 11 so as to avoid the hinge portion 11a (release sheet arrangement step), and FIG. The base material 10 is manufactured.

こうして製造された下地材10は、通常、適当な長さに切断され、あるいは巻物状で、使用者に提供される。
使用者は施工現場において離型シート13を剥がし、図2に示すように、ヒンジ部11aが壁材Kの出隅部Dに一致するように下地材10を貼り付け、その後、クロスなどの壁装材Cを施工することにより、平滑な仕上面を形成できる。
The base material 10 manufactured in this way is usually cut into an appropriate length or is provided in a roll shape to the user.
The user peels off the release sheet 13 at the construction site, and attaches the base material 10 so that the hinge portion 11a coincides with the protruding corner portion D of the wall material K as shown in FIG. By applying the material C, a smooth finished surface can be formed.

このような方法によれば、パンチング工程により生じたパンチングロスは、薄板11を形成している樹脂のみからなっていて、他の材料が付着していない。そのため、これを樹脂としてそのままリサイクル使用でき、下地材10を低コストで製造できる。また、押出成形工程、パンチング工程、接着剤付着工程および離型シート配置工程を、連続ラインで製造することもでき、効率的である。
また、このような下地材10によれば、施工現場で離型シート13を剥がすだけで、すぐに対象箇所に貼り付けられるので、手間がかからず作業が簡単である。
According to such a method, the punching loss caused by the punching process is made of only the resin forming the thin plate 11, and no other material is adhered thereto. Therefore, it can be recycled as a resin as it is, and the base material 10 can be manufactured at low cost. In addition, the extrusion process, punching process, adhesive attaching process, and release sheet arranging process can be manufactured in a continuous line, which is efficient.
Moreover, according to such a base material 10, since it is affixed to an object location immediately by peeling off the release sheet 13 at a construction site, it does not take time and is easy to work.

さらに、この例のように、2枚の離型シート13がヒンジ部11aを避けるように配置されていると、離型シート13の剥離性に優れ、現場での作業効率が向上する。すなわち、1枚の離型シートで6列の接着剤12を一括に覆う形態であってもよいが、その場合には、この下地材10を運搬するなどの取扱い時に、薄板11がヒンジ部11aで屈曲するのに追従して離型シート13も屈曲してしまい、その結果、離型シート13が接着剤12から剥離し難くなる。また、この例のように、2枚の離型シート13が接着剤12よりも幅方向に若干延出し、いわゆる耳のある状態で設けられていると、この延出部分を摘んで容易に離型シート13を剥がすことができる。   Furthermore, when the two release sheets 13 are arranged so as to avoid the hinge portion 11a as in this example, the release sheet 13 is excellent in peelability, and the work efficiency at the site is improved. That is, it may be a form in which six rows of adhesives 12 are collectively covered with one release sheet. In this case, the thin plate 11 is attached to the hinge portion 11a during handling such as transporting the base material 10. Accordingly, the release sheet 13 is also bent following the bending, and as a result, the release sheet 13 is hardly peeled off from the adhesive 12. Further, as in this example, if the two release sheets 13 extend slightly in the width direction from the adhesive 12 and are provided with so-called ears, the extended portions can be easily picked and released. The mold sheet 13 can be peeled off.

また、上述の製造方法においては、パンチング工程の後に、接着剤付着工程を行う方法について例示したが、接着剤付着工程の後にパンチング工程を行ってもよい。その場合、薄板11における接着剤12が付着した部分には、孔部11bが形成されないように、パンチングプレス機21と塗布機22とをあらかじめ調整し、接着剤12の塗布位置と孔部11bの形成位置とを制御することが必要である。このような製造方法で生じたパンチングロスも、薄板11を形成している樹脂のみからなっているため、同様にリサイクル使用できる。   Moreover, in the above-mentioned manufacturing method, although illustrated about the method of performing an adhesive agent adhesion process after a punching process, you may perform a punching process after an adhesive agent adhesion process. In that case, the punching press 21 and the applicator 22 are adjusted in advance so that the hole 11b is not formed in the portion of the thin plate 11 where the adhesive 12 is adhered, and the application position of the adhesive 12 and the hole 11b are adjusted. It is necessary to control the formation position. The punching loss caused by such a manufacturing method is also composed of only the resin forming the thin plate 11, and can be recycled in the same manner.

下地材10の薄板11を形成する樹脂としては特に制限はなく、例えばPET、PVC、ABS、PP、PEなどの樹脂を使用できる。
また、接着剤12としては、下地材10を対象箇所に貼り付けられるものであれば制限はないが、有機溶剤を含まない接着剤12を使用すれば、この下地材10が建物内に施工された場合であっても、建物の完成後に有機溶剤が室内に揮散する可能性がなく、環境面から好ましい。さらに、接着剤12が、ホットメルト系、エマルション系、UV硬化系などの無溶剤型粘着剤であれば、環境面に優れるうえ、通常の両面テープに比べて密着性が良好で、特に低温での密着性に優れる。よって、冬場などの低温時にも、下地材10を確実に対象箇所に貼り付けることができる。なお、使用する接着剤12の種類によっては、必要に応じて、接着剤付着工程と離型シート配置工程との間に、接着剤12を乾燥する工程や、接着剤12にUV照射する工程などの後処理工程を適宜行う。
離型シート13としては、接着剤12から容易に剥離するものであればよく、離型剤がコーティングされた紙や樹脂フィルムなどを使用できる。
There is no restriction | limiting in particular as resin which forms the thin plate 11 of the base material 10, For example, resin, such as PET, PVC, ABS, PP, PE, can be used.
In addition, the adhesive 12 is not limited as long as the base material 10 can be attached to the target location, but if the adhesive 12 that does not contain an organic solvent is used, the base material 10 is applied in the building. Even if it is a case, there is no possibility that an organic solvent will volatilize indoors after completion of a building, and it is preferable from an environmental viewpoint. Furthermore, if the adhesive 12 is a solvent-free pressure-sensitive adhesive such as a hot melt system, an emulsion system, or a UV curable system, the adhesive 12 is excellent in environmental aspects and has good adhesion compared to a normal double-sided tape, particularly at low temperatures. Excellent adhesion. Therefore, the base material 10 can be reliably attached to the target portion even at low temperatures such as in winter. Depending on the type of the adhesive 12 to be used, a step of drying the adhesive 12 or a step of irradiating the adhesive 12 with UV between the adhesive attaching step and the release sheet arranging step, as necessary. The post-treatment process is appropriately performed.
The release sheet 13 may be any sheet that can be easily peeled off from the adhesive 12, and paper or resin film coated with the release agent can be used.

また、例示した下地材10では、円形の孔部11bがヒンジ部11aの両側方に2列ずつ形成され、さらにこれらの列と互い違いになるように接着剤12がライン状に形成されているが、孔部11bが複数形成されるとともに、孔部11b以外の部分の少なくとも一部に、下地材10を確実に対象箇所に貼着できるだけの接着剤12が付着している限りは、このような形態に限定されない。例えば、孔部11bは、円形以外の多角形などでもよいし、ヒンジ部11aの両側方に1列、あるいは3列以上に形成されていてもよい。さらに、孔部11bは整列していなくてもよく、薄板11にランダムに形成されていてもよい。また、接着剤12も下地材10を対象箇所に固定できればよく、図示例のように3列ずつ付着した形態に限らず2列以下でもよいし、ライン状ではなく孔部11bを避けるように点状などに付着していてもよい。   In the illustrated base material 10, the circular holes 11 b are formed in two rows on both sides of the hinge portion 11 a, and the adhesive 12 is formed in a line so as to alternate with these rows. As long as a plurality of the holes 11b are formed and at least a part of the portion other than the holes 11b is adhered with an adhesive 12 that can reliably adhere the base material 10 to the target location, The form is not limited. For example, the hole 11b may be a polygon other than a circle, or may be formed in one row or three or more rows on both sides of the hinge portion 11a. Further, the holes 11b may not be aligned, and may be randomly formed in the thin plate 11. Further, the adhesive 12 is not limited to the form in which the base material 10 can be fixed to the target portion, and is not limited to the form in which three rows are attached as in the illustrated example, but may be two rows or less. It may be attached to the shape.

また、以上の説明では下地材10として、特に建物の出隅部Dに配設されるものを例示したが、入隅部や、壁面や天井などの平面部に配設するものであってもよい。入隅部用の場合には、ヒンジ部11aを、図1の場合とは反対に、接着剤12が設けられている側の面が突き出すように形成すればよいし、平面部用の場合には、ヒンジ部11aを形成しなくてもよい。   In the above description, the base material 10 has been illustrated as being particularly disposed at the corner D of the building. However, the base material 10 may be disposed at a corner or a flat surface such as a wall surface or ceiling. Good. In the case of the corner portion, the hinge portion 11a may be formed so that the surface on the side on which the adhesive 12 is provided, as opposed to the case of FIG. May not form the hinge part 11a.

本発明の下地材の一例を示す(a)平面図と、(b)(a)のA−A’線に沿う断面図である。It is sectional drawing which follows an (a) top view which shows an example of the base material of this invention, and the A-A 'line of (b) and (a). 図1の下地材を、出隅部Dに配置した状態を示す斜視図である。FIG. 2 is a perspective view showing a state in which the base material of FIG. 図1の下地材の製造方法を説明する説明図である。It is explanatory drawing explaining the manufacturing method of the base material of FIG. 従来の下地材を示す断面図である。It is sectional drawing which shows the conventional base material.

符号の説明Explanation of symbols

10 下地材
11 薄板
11a ヒンジ部
11b 孔部
12 接着剤
13 離型シート
DESCRIPTION OF SYMBOLS 10 Base material 11 Thin plate 11a Hinge part 11b Hole part 12 Adhesive 13 Release sheet

Claims (2)

建物に下地調整材を施工する際に使用される下地調整材施工用下地材の製造方法であって、
押出成形により長尺な薄板を成形する押出成形工程と、
パンチングプレス機により、薄板に該薄板の長手方向に沿う複数の孔部を連続的に穿孔するパンチング工程と、
前記薄板の片面の前記孔部以外の少なくとも一部に接着剤を前記長手方向に沿うライン状に付着させる接着剤付着工程と、
前記接着剤上に離型シートを配置する離型シート配置工程とを有することを特徴とする下地調整材施工用下地材の製造方法。
A method for manufacturing a base material for base material construction used when constructing a base material in a building,
An extrusion process for forming a long thin plate by extrusion,
A punching step of continuously punching a plurality of holes along the longitudinal direction of the thin plate with a punching press machine ;
An adhesive attaching step of attaching an adhesive in a line shape along the longitudinal direction to at least a part other than the hole on one side of the thin plate;
And a release sheet arranging step of arranging a release sheet on the adhesive.
請求項1に記載された方法で製造されたことを特徴とする下地調整材施工用下地材。A base material for base material construction, which is manufactured by the method according to claim 1.
JP2004271637A 2004-09-17 2004-09-17 Base material for construction of base material and method for manufacturing the same Expired - Fee Related JP4409393B2 (en)

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JP2008063830A (en) * 2006-09-07 2008-03-21 Inax Corp Outside angle corner material and outside angle structure
JP5965689B2 (en) * 2012-03-26 2016-08-10 橋本 忠 Wall covering corner material and molding method thereof
JP5885644B2 (en) * 2012-12-03 2016-03-15 フクビ化学工業株式会社 Incombustible base material
JP6227281B2 (en) * 2013-05-24 2017-11-08 キョーセー株式会社 Base material for wall corner
JP6472212B2 (en) * 2014-11-06 2019-02-20 フクビ化学工業株式会社 Corner material for building
JP6472222B2 (en) * 2014-11-19 2019-02-20 フクビ化学工業株式会社 Corner material for building
JP6033359B2 (en) * 2015-04-24 2016-11-30 フクビ化学工業株式会社 Non-combustible base material and interior decorative structure
JP2017002572A (en) * 2015-06-11 2017-01-05 フクビ化学工業株式会社 Cloth-stretched structure of inner wall corner part, corner material for construction and cloth-stretched construction method of inner wall corner part

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