JP5829945B2 - Battery equipment for construction machinery - Google Patents

Description

  The present invention relates to a battery device for a construction machine including a battery for storing electric power.

  Some construction machines are equipped with a battery for the purpose of storing and supplying electric power. In recent years, a hybrid construction machine is also known in which a generator is operated by a driving force of an engine to charge a battery, and the charged electric power is used to assist the power of an engine, an actuator, and the like.

  In construction machines, a battery is housed in a battery chamber to prevent the influence of dust, and heat generated from the battery by charging and discharging is cooled by a cooling fan or the like (see Patent Document 1).

JP 2011-149157 A

  The prior art discloses a construction machine in which a battery chamber (case) in which a battery is accommodated is provided with an intake port and an exhaust port, and the battery is cooled by a cooling fan.

  In such a structure, when the size and number of batteries to be accommodated increase, the cooling air for the batteries accommodated in the case may vary, and it may be difficult to properly cool the batteries. If the battery is not properly cooled, the battery life and charge / discharge performance may be reduced.

  This invention is made | formed in view of such a problem, and it aims at providing the battery apparatus of the construction machine which can cool a battery appropriately and can maintain the performance of a battery.

The present invention is a battery device of a construction machine that is mounted on a construction machine driven by a driving force source and stores the electric power generated by the driving force source, and an intake port through which air introduced from the outside passes, A case having a plurality of exhaust ports for discharging air introduced from the intake port to the outside, and a battery which is accommodated in the case and has a plurality of gaps through which air passes from the intake port to the exhaust port. A fan that is provided at the exhaust port and discharges air introduced from the intake port to the outside of the case, a control device that controls the operation of the fan, and a temperature detection unit that detects the temperature of the battery. battery comprising, the controller may store the maximum temperature, the temperature of the battery detected by the temperature detection section, if the upper limit temperature or higher, and starts the operation of the fan, which is detected by the temperature detecting unit If the temperature of the battery detected by the temperature detector is higher than the upper limit temperature after a predetermined time has elapsed since the start of fan operation when the temperature is higher than the upper limit temperature, an alarm is given to the driver's cab where the driver is boarding And the storage of power to the battery is stopped .

  In the present invention, the case that accommodates the battery has an air inlet and a plurality of air outlets, and the battery has a plurality of gaps. Therefore, air introduced from the air inlet passes through the gaps of the battery. It is discharged to multiple exhaust ports. With such a configuration, air can sufficiently pass through and around the battery, so that the battery can be appropriately cooled.

It is explanatory drawing of the construction machine of embodiment of this invention. It is a perspective view of the case of the battery apparatus of embodiment of this invention. It is a perspective view of the state where the battery is accommodated in the case of the battery device of the embodiment of the present invention. It is a flowchart of operation | movement of the control apparatus of embodiment of this invention.

  Embodiments of the present invention will be described below with reference to the drawings.

  FIG. 1 is an explanatory diagram of a construction machine 10 according to an embodiment of the present invention.

  The construction machine 10 is provided at a boom 13 that is rotatably attached to the vehicle body 12, an arm 14 that is rotatably attached to the boom 13, and a tip of the arm 14. And a bucket 15 that is rotatably attached to the arm 14 and a crawler 16 that moves the vehicle body 12 forward and backward.

  The boom 13, the arm 14 and the bucket 15 are driven by actuators 21, 22 and 23, respectively. The actuator 21 moves the boom 13 up and down. The actuator 22 moves the arm 14 back and forth. The actuator 23 rotates the bucket 15. These actuators 21, 22 and 23 are constituted by, for example, hydraulic cylinders that operate by hydraulic pressure. The control device 50 includes, for example, a hydraulic control circuit, and controls the operations of the actuators 21, 22 and 23 by controlling the hydraulic pressure supplied to the actuators 21, 22 and 23, respectively.

  The vehicle body 12 is provided with a cab 11 in which an operator (operator) rides. The cab 11 is provided with a manipulator 40, a control device 50, and an air conditioner 60 that an operator instructs the construction machine 10 to operate.

  A battery device 20 is mounted on the vehicle body 12. As will be described later with reference to FIGS. 2 and 3, the battery device 20 accommodates a battery 120 and a cooling fan 220.

  The vehicle body 12 is provided with an engine 70 as a driving force source for the construction machine 10. The operation of the engine 70 is controlled by the control device 50. The power of the engine 70 is regenerated by generating power from the generator 80, and the battery device 20 is charged by the generated power. The electric power charged in the battery device 20 can assist the power of the engine 70 and the hydraulic circuit by a driving device such as a motor.

  Next, the configuration of the battery device 20 of the present embodiment will be described.

  2 and 3 are explanatory views showing the structure of the battery device 20 of the present embodiment. FIG. 2 is a perspective view of the case 110 of the battery device 20, and FIG. 3 is a perspective view illustrating a state where the battery 120 is accommodated in the case 110. 2 and 3, the upper surface of the case 110 is omitted.

  The battery device 20 is configured by accommodating a battery 120 as shown in FIG. 3 in a box-shaped case 110 as shown in FIG. 2 in order to prevent the influence of dust and wind and rain.

  The battery device 20 includes a case 110, a battery 120 accommodated in the case 110, and a cooling fan 220 that circulates air through the battery 120.

  The case 110 is formed with one intake port 111 and two exhaust ports 112a and 112b. The air inlet 111 is formed by being slightly offset to the lower side at the center in the longitudinal direction of one wall 110a of the walls constituting the periphery of the case 110110. The exhaust port 112a and the exhaust port 112b are formed in the wall part 110b facing the wall part 110a at a distance from the center of the wall part 110b.

  An intake duct 210 is connected to the intake port 111. The intake duct 210 is connected to the cab 11 as shown in FIG. 1, and guides the air inside the cab 11 into the battery device 20 as will be described later. The intake port 111 is provided with a filter 151. The filter 151 removes dust and the like contained in the air flowing into the case 110 from the air inlet 111 through the air intake duct 210.

  The exhaust ports 112a and 112b include cooling fans 220a and 220b, respectively. The operations of the cooling fans 220a and 220b are controlled by the control device 50. When the cooling fans 220a and 220b are operated, the air inside the case 110 is discharged from the exhaust ports 112a and 112b. Thereby, the air from the inside of the cab 11 is introduced into the case 110 through the intake port 111.

  Filters 152a and 152b are provided between the cooling fans 220a and 220b and the exhaust ports 112a and 112b, respectively. The filters 152a and 152b prevent dust and the like from entering the inside of the case 110 from the exhaust ports 112a and 112b when the cooling fans 220a and 220b are stopped, for example.

  As shown in FIG. 3, a battery 120 is accommodated in the battery device 20. The battery 120 includes a plurality of battery cells 122. The battery cell 122 has a substantially flat plate shape, and as shown in FIG. 3, the plurality of battery cells 122 are arranged in the case 110 from the wall portion 110 a on the intake port 111 side to the wall portion 110 b on the exhaust port side. It arranges so that the longitudinal direction of a flat plate may orientate in the direction to go.

  In the battery 120, the battery cell 122 is accommodated at a certain distance from the wall 110a and the wall 110b. Each battery cell 122 is arranged with a certain gap from the adjacent battery cell 122, and this gap forms a slit 121 through which air flows to the battery 120. Since the slit 121 is formed in the battery 120 as described above, the air flowing in from the air inlet 111 passes through the slit 121 formed in the battery 120, and then the cooling fan 220a provided in the exhaust ports 112a and 112b. And 22b are discharged to the outside of the case 110.

  In particular, in the case 110, air introduced from the intake port 111 is directed to the exhaust ports 112 a and 112 b that exist obliquely ahead of the direction of the slit 121 formed in the battery 120. As a result, the air introduced from the intake port 111 is evenly directed to the slits 121 formed in the battery 120, so that the air uniformly passes through the battery 120. It should be noted that the shape is not limited to the straight slit 121 as shown in FIG. 3, and any shape can be used as long as a gap is formed in the battery 120 so that air flows from the intake port 111 to the exhaust ports 112a and 112b. It may be.

  The battery 120 includes a temperature sensor 130 that detects the temperature of each battery cell 122. The control device 50 is electrically connected to each battery cell 122 and acquires the temperature detected by each temperature sensor 130.

  Next, control of the battery device 20 by the control device 50 will be described.

  The control device 50 controls the operation of the cooling fan 220 based on the temperature of the battery 120.

  The battery 120 rises in temperature by performing charging and discharging. On the other hand, the battery 120 is preferably operated within a specified temperature range in order not to reduce the charge / discharge efficiency and life. When the temperature of the battery 120 approaches the upper end or the lower end of the temperature range, the control device 50 operates the cooling fan 220 to introduce air into the battery 120 from the cab 11 so that the temperature of the battery 120 is the specified temperature. Control so that it does not rise or fall beyond the region.

  The cab 11 is provided with the air conditioner 60 as described above. The air conditioner 60 controls the temperature inside the cab 11 to be an appropriate temperature (for example, 10 to 30 ° C.) at the request of the operator. The control device 50 prevents the temperature of the battery 120 from rising or falling beyond a specified temperature range by introducing the air in the cab 11 into the battery device 20.

  In the present embodiment, an example in which the specified temperature range of the battery 120 is 0 ° C. to 60 ° C. will be described.

  FIG. 4 is a flowchart showing the control executed by the control device 50.

  The control device 50 periodically executes the flowchart shown in FIG.

  First, the control device 50 acquires the temperature of the battery 120 (step S10). The control device 50 acquires the temperature detected by the temperature sensor 130 from each of the battery cells 122 of the battery 120.

  Note that the temperature acquired in step S10 may be an average value of the temperatures detected by the temperature sensors 130 of the respective battery cells 122, or the temperature detected by the temperature sensors 130 of the respective battery cells 122 of the batteries 120. Among them, the highest temperature or the lowest temperature may be acquired. Further, another temperature sensor may be provided inside the case 110, and the temperature detected from the other temperature sensor may be used.

  Next, the control device 50 determines whether or not the temperature acquired in step S10 is equal to or higher than the upper limit temperature (step S20).

  The upper limit temperature in step S20 is set in advance to a value (for example, 50 ° C.) in which 60 ° C., which is the upper value of the temperature range of the battery 120 described above, has a margin. The control device 50 stores this value in advance.

  If it is determined in step S20 that the acquired temperature is equal to or higher than the upper limit temperature, the control device 50 outputs a signal for operating the cooling fan 220 to operate the cooling fan 220 (step S30).

  If it is determined in step S20 that the acquired temperature is lower than the upper limit temperature, the control device 50 outputs a signal to stop the operation of the cooling fan 220 to stop the operation of the cooling fan 220 (step S20). S40).

  Through the control of these steps S20 to S40, the control device 50 operates the cooling fan 220 to introduce the air from the cab 11 into the battery device 20 when the acquired temperature is equal to or higher than the upper limit temperature, so that the battery 120 The temperature is controlled so as not to exceed the upper limit temperature. Since the cab 11 is controlled to an appropriate temperature (for example, 10 to 30 ° C.) by the air conditioner 60 as described above, the temperature of the battery 120 is set to the upper limit by introducing the air of the cab 11 into the battery device 20. It can be lower than the temperature. Further, when the acquired temperature becomes lower than the upper limit temperature, the operation of the cooling fan 220 is stopped so that the air from the cab 11 is not introduced into the battery device 20 so that the temperature of the battery 120 does not decrease. To do.

  After the control in step S30 or step S40, the control device 50 determines whether or not the temperature acquired in step S10 is equal to or lower than the lower limit temperature (step S50).

  Note that the lower limit temperature in step S50 is set in advance to a value (for example, 10 ° C.) obtained by adding a margin to 0 ° C., which is the lower value of the temperature range of the battery 120 described above. The control device 50 stores this value in advance.

  If it is determined in step S50 that the acquired temperature is equal to or lower than the lower limit temperature, the control device 50 outputs a signal for operating the cooling fan 220 to operate the cooling fan 220 (step S60).

  If it is determined in step S50 that the acquired temperature is higher than the lower limit temperature, the control device 50 outputs a signal for stopping the operation of the cooling fan 220 to stop the operation of the cooling fan 220 (step S70). .

  By the control of these steps S50 to S60, the control device 50 operates the cooling fan 220 to introduce the air from the cab 11 into the battery device 20 when the acquired temperature is equal to or lower than the lower limit temperature, and the battery 120 The temperature is controlled so as not to fall below the lower limit temperature. Since the cab 11 is controlled to an appropriate temperature (for example, 10 to 30 ° C.) by the air conditioner 60 as described above, the temperature of the battery 120 is set to the upper limit by introducing the air of the cab 11 into the battery device 20. It can be lower than the temperature. Further, when the acquired temperature is higher than the lower limit temperature, the operation of the cooling fan 220 is stopped so that the air from the cab 11 is not introduced into the battery device 20 so that the temperature of the battery 120 does not rise. .

  By the processing from step S10 to step S70, the control device 50 controls the cooling fan so that the temperature of the battery 120 does not rise or fall beyond the specified temperature range.

  Next, the control device 50 acquires the temperature from the temperature sensor 130 of each battery cell 122 after a fixed time has elapsed since the operation of the cooling fan 220 was started in step S30, as in step S10. And it is determined whether the acquired temperature is more than an upper limit temperature (step S80). If the acquired temperature is equal to or lower than the upper limit temperature, the process proceeds to step S90. When the acquired temperature is lower than the upper limit temperature, the process proceeds to step S100 without proceeding to step S90.

  When it is determined that the temperature after the elapse of a predetermined time after the temperature of the battery 120 becomes equal to or higher than the upper limit temperature and the operation of the cooling fan 220 starts, the control device 50 causes the battery device 20 to detect any abnormality. It is determined that there is a battery, and an operation for stopping charging / discharging of the battery is performed (step S90).

  Specifically, if the temperature of the battery 120 does not decrease after the predetermined time has elapsed after the cooling fan 220 is operated after the temperature of the battery 120 exceeds the upper limit temperature, the following problem occurs. It is determined that That is, there are problems with the battery device 20 such that the temperature of the battery 120 is going to rise beyond the temperature range, the cooling fan 220 is not operating normally, or the intake duct 210 is clogged. There is a possibility. Therefore, the control device 50 outputs an alarm indicating that an abnormality has occurred in the battery device 20 to the cab 11 to notify the operator. Further, the control device 50 stops charging / discharging the battery device 20.

  Further, the control device 50 acquires the temperature from the temperature sensor 130 of each battery cell 122 after a certain time has elapsed since the operation of the cooling fan 220 was started in step S60, similarly to step S10. And it is determined whether the acquired temperature is below a minimum temperature (step S100). When it is below the lower limit temperature, the process proceeds to step S110. When the temperature is higher than the lower limit temperature, the process exits the flowchart without proceeding to step S110.

  When it is determined that the temperature after the elapse of a certain time after the temperature of the battery 120 becomes equal to or lower than the lower limit temperature and the operation of the cooling fan 220 starts, the air from the cab 11 is discharged into the battery device 20. It is determined that the temperature of the battery device 20 cannot be increased by circulating the battery. Therefore, the control device 50 stops the operation of the cooling fan 220 (step S110).

  In the control of step S110, the temperature of the battery 120 further falls from the lower limit temperature due to the operation of the cooling fan 220. Specifically, a case where the temperature inside the cab 11 is lower than the lower limit temperature and the temperature of the battery 120 further decreases by introducing a low temperature from the cab 11 into the battery device 20 can be considered. In such a situation, rather than introducing air by the cooling fan 220, it is more efficient to increase the temperature of the battery 120 by leaving the heat generated by charging and discharging the battery 120. Therefore, when it is determined that the temperature after the elapse of a predetermined time after starting the operation of the cooling fan 220 is equal to or lower than the lower limit temperature, the control device 50 stops the operation of the cooling fan 220.

  After the process of step S100 or step S110, the control device 50 completes the flowchart shown in FIG. 4 and executes another process.

  With the control illustrated in FIG. 4, the control device 50 can perform control so that the battery 120 of the battery device 20 does not exceed a predetermined temperature range.

  As described above, the battery device 20 according to the embodiment of the present invention is a battery device 20 for a construction machine that stores electric power generated by the engine 70 and the generator 80 as driving force sources, and is introduced from the outside. A case 110 having an intake port 111 through which air passes and a plurality of exhaust ports 112a and 112b for discharging air introduced from the intake port 111 to the outside, a battery 120 accommodated in the case 110, and an intake port 111 And a battery 120 having a plurality of slits 121 through which air passes to the exhaust ports 112a and 112b.

  In the embodiment of the present invention, with such a configuration, air introduced from the air intake port 111 flows through the periphery of the battery 120 and the slit 121 to the plurality of air exhaust ports 112a and 112b. Air can be sufficiently passed around the battery 120 and the slit 121, and the battery 120 can be suppressed to an appropriate temperature.

  In addition, an intake duct 210 communicating with the cab 11 is connected to the intake port 111, and air in the cab 11 passes through the intake port 111 and is introduced into the case 110. By introducing the air in the cab 11 adjusted to be into the battery device 20, it is possible to suppress the temperature of the battery 120 from rising or falling beyond a specified temperature range. Further, since the cab 11 is sealed and has less dust than the outside of the construction machine 10, the dust introduced into the air introduced into the battery device 20 can be prevented and the malfunction of the battery 120 can be prevented. Can be prevented.

  Further, the control device 50 detects the temperature from the temperature sensor 130 provided in each battery cell 122 of the battery 120, and operates the cooling fan 220 when the detected temperature is equal to or higher than the upper limit temperature or lower than the lower limit temperature. The temperature of the battery 120 can be in the range of these upper limit temperature and lower limit temperature.

  Furthermore, the control device 50 determines that an abnormality has occurred in the battery 120 when the temperature measured after a predetermined time has elapsed since the start of the operation of the cooling fan 220 is still equal to or higher than the upper limit temperature, While notifying the cab 11 of an alarm, the battery 120 is stopped from being charged. Thereby, the operation of the battery 120 can be safely stopped when an abnormality occurs in the battery 120.

  It goes without saying that the present invention is not limited to the above-described embodiments, and includes various modifications and improvements that can be made within the scope of the technical idea.

DESCRIPTION OF SYMBOLS 10 Construction machine 11 Driver's cab 12 Car body 20 Battery apparatus 50 Control apparatus 60 Air conditioner 110 Case 111 Inlet 112a, 112b Exhaust 120 120 Battery 121 Slit 122 Battery cell 210 Intake duct 220a, 220b Cooling fan

Claims (4)

A battery device for a construction machine that is mounted on a construction machine driven by a driving force source and stores electric power generated by the driving force source,
A case having an intake port through which air introduced from the outside passes, and a plurality of exhaust ports for discharging the air introduced from the intake port to the outside;
A battery that is housed in the case and has a plurality of gaps through which air passes from the intake port to the exhaust port;
A fan that is provided at the exhaust port and exhausts air introduced from the intake port to the outside of the case from the exhaust port;
A control device for controlling the operation of the fan;
A temperature detector for detecting the temperature of the battery;
Equipped with a,
The control device includes:
Remembers the maximum temperature,
When the temperature of the battery detected by the temperature detection unit is equal to or higher than the upper limit temperature, the fan starts operating.
The temperature of the battery detected by the temperature detector after the predetermined time has elapsed after the temperature of the battery detected by the temperature detector becomes equal to or higher than the upper limit temperature and the operation of the fan is started. A battery device for a construction machine , wherein when the temperature is equal to or higher than the temperature, a warning is sent to a driver's cab where the operator is boarded, and power storage in the battery is stopped . The construction machine battery according to claim 1, wherein an air intake duct communicating with the cab is connected to the air intake, and air in the cab is introduced into the case from the air intake. apparatus. When the temperature of the battery detected by the temperature detector rises or falls beyond a preset temperature range, the control device starts the operation of the fan and is sucked from the intake port The battery device for a construction machine according to claim 1 or 2, wherein air is discharged from the exhaust port to the outside of the case. The controller is
Storing a lower limit temperature lower than the upper limit temperature ,
4. The construction machine according to claim 1 , wherein the operation of the fan is started when a temperature of the battery detected by the temperature detection unit is equal to or lower than the lower limit temperature. 5. Battery device.

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