JP5821540B2 - 尿素scr触媒の製造方法 - Google Patents
尿素scr触媒の製造方法 Download PDFInfo
- Publication number
- JP5821540B2 JP5821540B2 JP2011243348A JP2011243348A JP5821540B2 JP 5821540 B2 JP5821540 B2 JP 5821540B2 JP 2011243348 A JP2011243348 A JP 2011243348A JP 2011243348 A JP2011243348 A JP 2011243348A JP 5821540 B2 JP5821540 B2 JP 5821540B2
- Authority
- JP
- Japan
- Prior art keywords
- iron silicate
- catalyst
- scr catalyst
- nox
- urea scr
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 239000003054 catalyst Substances 0.000 title claims description 59
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 title claims description 18
- 239000004202 carbamide Substances 0.000 title claims description 18
- 238000004519 manufacturing process Methods 0.000 title claims description 11
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 116
- 229910052742 iron Inorganic materials 0.000 claims description 60
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 claims description 32
- -1 iron silicate Chemical class 0.000 claims description 18
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 claims description 17
- 229910021536 Zeolite Inorganic materials 0.000 claims description 13
- 239000010457 zeolite Substances 0.000 claims description 13
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 11
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 claims description 10
- 239000012153 distilled water Substances 0.000 claims description 8
- 150000002500 ions Chemical class 0.000 claims description 7
- 229910004298 SiO 2 Inorganic materials 0.000 claims description 6
- 229910021529 ammonia Inorganic materials 0.000 claims description 5
- 238000010992 reflux Methods 0.000 claims description 5
- BNGXYYYYKUGPPF-UHFFFAOYSA-M (3-methylphenyl)methyl-triphenylphosphanium;chloride Chemical compound [Cl-].CC1=CC=CC(C[P+](C=2C=CC=CC=2)(C=2C=CC=CC=2)C=2C=CC=CC=2)=C1 BNGXYYYYKUGPPF-UHFFFAOYSA-M 0.000 claims description 4
- 238000000034 method Methods 0.000 claims description 4
- 229910018072 Al 2 O 3 Inorganic materials 0.000 claims description 3
- 239000011148 porous material Substances 0.000 claims description 3
- 239000000843 powder Substances 0.000 claims description 3
- 238000002156 mixing Methods 0.000 claims description 2
- 238000001354 calcination Methods 0.000 claims 1
- 238000001816 cooling Methods 0.000 claims 1
- 238000001914 filtration Methods 0.000 claims 1
- 238000000926 separation method Methods 0.000 claims 1
- MWUXSHHQAYIFBG-UHFFFAOYSA-N Nitric oxide Chemical compound O=[N] MWUXSHHQAYIFBG-UHFFFAOYSA-N 0.000 description 174
- 238000000746 purification Methods 0.000 description 26
- 238000001179 sorption measurement Methods 0.000 description 19
- 239000007789 gas Substances 0.000 description 16
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 7
- 230000000694 effects Effects 0.000 description 7
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- 229910000323 aluminium silicate Inorganic materials 0.000 description 4
- 230000006866 deterioration Effects 0.000 description 4
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 239000002253 acid Substances 0.000 description 3
- 230000000977 initiatory effect Effects 0.000 description 3
- 238000006467 substitution reaction Methods 0.000 description 3
- WTHDKMILWLGDKL-UHFFFAOYSA-N urea;hydrate Chemical compound O.NC(N)=O WTHDKMILWLGDKL-UHFFFAOYSA-N 0.000 description 3
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 2
- 229910052783 alkali metal Inorganic materials 0.000 description 2
- 150000001340 alkali metals Chemical class 0.000 description 2
- 239000007864 aqueous solution Substances 0.000 description 2
- 229910002091 carbon monoxide Inorganic materials 0.000 description 2
- 238000003795 desorption Methods 0.000 description 2
- 230000007062 hydrolysis Effects 0.000 description 2
- 238000006460 hydrolysis reaction Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- 230000003647 oxidation Effects 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- 239000013618 particulate matter Substances 0.000 description 2
- 239000000377 silicon dioxide Substances 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 229940073455 tetraethylammonium hydroxide Drugs 0.000 description 2
- LRGJRHZIDJQFCL-UHFFFAOYSA-M tetraethylazanium;hydroxide Chemical compound [OH-].CC[N+](CC)(CC)CC LRGJRHZIDJQFCL-UHFFFAOYSA-M 0.000 description 2
- XNDZQQSKSQTQQD-UHFFFAOYSA-N 3-methylcyclohex-2-en-1-ol Chemical compound CC1=CC(O)CCC1 XNDZQQSKSQTQQD-UHFFFAOYSA-N 0.000 description 1
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 1
- 230000004913 activation Effects 0.000 description 1
- 239000003463 adsorbent Substances 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 238000010531 catalytic reduction reaction Methods 0.000 description 1
- 150000001768 cations Chemical class 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 239000008119 colloidal silica Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 230000008030 elimination Effects 0.000 description 1
- 238000003379 elimination reaction Methods 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 229910021485 fumed silica Inorganic materials 0.000 description 1
- 238000001027 hydrothermal synthesis Methods 0.000 description 1
- 238000010335 hydrothermal treatment Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-M hydroxide Chemical compound [OH-] XLYOFNOQVPJJNP-UHFFFAOYSA-M 0.000 description 1
- 238000005342 ion exchange Methods 0.000 description 1
- 150000002505 iron Chemical class 0.000 description 1
- FBAFATDZDUQKNH-UHFFFAOYSA-M iron chloride Chemical compound [Cl-].[Fe] FBAFATDZDUQKNH-UHFFFAOYSA-M 0.000 description 1
- 229910000358 iron sulfate Inorganic materials 0.000 description 1
- BAUYGSIQEAFULO-UHFFFAOYSA-L iron(2+) sulfate (anhydrous) Chemical compound [Fe+2].[O-]S([O-])(=O)=O BAUYGSIQEAFULO-UHFFFAOYSA-L 0.000 description 1
- MVFCKEFYUDZOCX-UHFFFAOYSA-N iron(2+);dinitrate Chemical compound [Fe+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O MVFCKEFYUDZOCX-UHFFFAOYSA-N 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 239000011591 potassium Substances 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- SCPYDCQAZCOKTP-UHFFFAOYSA-N silanol Chemical compound [SiH3]O SCPYDCQAZCOKTP-UHFFFAOYSA-N 0.000 description 1
- 150000004760 silicates Chemical class 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/10—Internal combustion engine [ICE] based vehicles
- Y02T10/12—Improving ICE efficiencies
Landscapes
- Exhaust Gas Treatment By Means Of Catalyst (AREA)
- Silicates, Zeolites, And Molecular Sieves (AREA)
- Catalysts (AREA)
- Exhaust Gas After Treatment (AREA)
Description
鉄シリケートは、コロイダルシリカ、シリコンアルキシド、ヒュームドシリカ等のシリカ源と、テトラエチルアンモニウムヒドロキシド(TEAOH)水溶液等のベータ構造を与える構造規制有機物質(SDA)水溶液と、水酸化ナトリウム、水酸化カリウム等のアルカリ金属源、硝酸鉄、硫酸鉄、塩化鉄等の鉄源と、蒸留水とから合成する。
鉄シリケートのAl同型置換は、以下のように実施した。
13 SCR反応器
14 尿素水
Claims (3)
- 排ガス中のNOxをアンモニアで還元するための尿素SCR触媒の製造方法において、鉄シリケートベータゼオライトと硝酸アルミニウムと蒸留水を混ぜ、これを還流して鉄シリケート骨格内からFeを一部離脱させると共にFeの離脱によって生じた空孔にAlイオンを導入してAl同型置換鉄シリケートとし、Al同型置換鉄シリケートを焼成することを特徴とする尿素SCR触媒の製造方法。
- 鉄シリケートのSiO2/Fe2O3のモル比が15〜25であり、Alイオンを導入してSiO2/Al2O3のモル比を200以下とした請求項1記載の尿素SCR触媒の製造方法。
- 鉄シリケートベータゼオライトと硝酸アルミニウムと蒸留水を混ぜて80℃で還流し、還流後に冷却、ろ過して得られた褐色粉末を500℃以上で焼成してAl同型置換鉄シリケートとした請求項1記載の尿素SCR触媒の製造方法。
Priority Applications (1)
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---|---|---|---|
JP2011243348A JP5821540B2 (ja) | 2011-11-07 | 2011-11-07 | 尿素scr触媒の製造方法 |
Applications Claiming Priority (1)
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---|---|---|---|
JP2011243348A JP5821540B2 (ja) | 2011-11-07 | 2011-11-07 | 尿素scr触媒の製造方法 |
Publications (2)
Publication Number | Publication Date |
---|---|
JP2013094770A JP2013094770A (ja) | 2013-05-20 |
JP5821540B2 true JP5821540B2 (ja) | 2015-11-24 |
Family
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Family Applications (1)
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JP2011243348A Expired - Fee Related JP5821540B2 (ja) | 2011-11-07 | 2011-11-07 | 尿素scr触媒の製造方法 |
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JP (1) | JP5821540B2 (ja) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
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JP5970927B2 (ja) * | 2012-04-05 | 2016-08-17 | いすゞ自動車株式会社 | 尿素scr触媒の製造方法 |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP6176891B2 (ja) * | 2007-08-13 | 2017-08-09 | ピーキュー コーポレイション | 新規鉄含有アルミノケイ酸塩ゼオライト、ならびにその作製方法および使用方法 |
CN101462054A (zh) * | 2007-12-18 | 2009-06-24 | 东曹株式会社 | 氮氧化物净化催化剂及氮氧化物净化方法 |
JP2011152496A (ja) * | 2010-01-26 | 2011-08-11 | Isuzu Motors Ltd | ディーゼルエンジン排気ガス中のnoxの脱硝方法 |
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2011
- 2011-11-07 JP JP2011243348A patent/JP5821540B2/ja not_active Expired - Fee Related
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JP2013094770A (ja) | 2013-05-20 |
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