JP5808248B2 - ハニカム基板における細孔径分布の管理 - Google Patents

ハニカム基板における細孔径分布の管理 Download PDF

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Publication number
JP5808248B2
JP5808248B2 JP2011525002A JP2011525002A JP5808248B2 JP 5808248 B2 JP5808248 B2 JP 5808248B2 JP 2011525002 A JP2011525002 A JP 2011525002A JP 2011525002 A JP2011525002 A JP 2011525002A JP 5808248 B2 JP5808248 B2 JP 5808248B2
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Prior art keywords
pore
size distribution
forming
mixture
pore size
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JP2011525002A
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Japanese (ja)
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JP2012501288A (ja
JP2012501288A5 (enExample
Inventor
エイ スペッツェリス，マーク
エイ スペッツェリス，マーク
ヴィー スワルナマニ，バラジ
ヴィー スワルナマニ，バラジ
ジェイ ウォルシュ，コナー
ジェイ ウォルシュ，コナー
エヌ ユアキーヴィッツ，ゴレゴリー
エヌ ユアキーヴィッツ，ゴレゴリー
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Corning Inc
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Corning Inc
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/24—Particle separators, e.g. dust precipitators, using rigid hollow filter bodies
    • B01D46/2403—Particle separators, e.g. dust precipitators, using rigid hollow filter bodies characterised by the physical shape or structure of the filtering element
    • B01D46/2418—Honeycomb filters
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/01—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
    • C04B35/16—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on silicates other than clay
    • C04B35/18—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on silicates other than clay rich in aluminium oxide
    • C04B35/185—Mullite 3Al2O3-2SiO2
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/01—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
    • C04B35/16—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on silicates other than clay
    • C04B35/18—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on silicates other than clay rich in aluminium oxide
    • C04B35/195—Alkaline earth aluminosilicates, e.g. cordierite or anorthite
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/01—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
    • C04B35/46—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on titanium oxides or titanates
    • C04B35/462—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on titanium oxides or titanates based on titanates
    • C04B35/478—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on titanium oxides or titanates based on titanates based on aluminium titanates
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/63—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B using additives specially adapted for forming the products, e.g.. binder binders
    • C04B35/632—Organic additives
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B38/00—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof
    • C04B38/0006—Honeycomb structures
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B38/00—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof
    • C04B38/06—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof by burning-out added substances by burning natural expanding materials or by sublimating or melting out added substances
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/24—Particle separators, e.g. dust precipitators, using rigid hollow filter bodies
    • B01D46/2403—Particle separators, e.g. dust precipitators, using rigid hollow filter bodies characterised by the physical shape or structure of the filtering element
    • B01D46/2418—Honeycomb filters
    • B01D46/2425—Honeycomb filters characterized by parameters related to the physical properties of the honeycomb structure material
    • B01D46/2429—Honeycomb filters characterized by parameters related to the physical properties of the honeycomb structure material of the honeycomb walls or cells
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/24—Particle separators, e.g. dust precipitators, using rigid hollow filter bodies
    • B01D46/2403—Particle separators, e.g. dust precipitators, using rigid hollow filter bodies characterised by the physical shape or structure of the filtering element
    • B01D46/2418—Honeycomb filters
    • B01D46/2425—Honeycomb filters characterized by parameters related to the physical properties of the honeycomb structure material
    • B01D46/24493—Modulus of rupture
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/24—Particle separators, e.g. dust precipitators, using rigid hollow filter bodies
    • B01D46/2403—Particle separators, e.g. dust precipitators, using rigid hollow filter bodies characterised by the physical shape or structure of the filtering element
    • B01D46/2418—Honeycomb filters
    • B01D46/2425—Honeycomb filters characterized by parameters related to the physical properties of the honeycomb structure material
    • B01D46/24494—Thermal expansion coefficient, heat capacity or thermal conductivity
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/24—Particle separators, e.g. dust precipitators, using rigid hollow filter bodies
    • B01D46/2403—Particle separators, e.g. dust precipitators, using rigid hollow filter bodies characterised by the physical shape or structure of the filtering element
    • B01D46/2418—Honeycomb filters
    • B01D46/2425—Honeycomb filters characterized by parameters related to the physical properties of the honeycomb structure material
    • B01D46/24495—Young's modulus
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
    • B28B3/20—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein the material is extruded
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00474—Uses not provided for elsewhere in C04B2111/00
    • C04B2111/00793—Uses not provided for elsewhere in C04B2111/00 as filters or diaphragms
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00474—Uses not provided for elsewhere in C04B2111/00
    • C04B2111/0081—Uses not provided for elsewhere in C04B2111/00 as catalysts or catalyst carriers
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/70—Aspects relating to sintered or melt-casted ceramic products
    • C04B2235/96—Properties of ceramic products, e.g. mechanical properties such as strength, toughness, wear resistance

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Inorganic Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Geometry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Filtering Materials (AREA)
  • Catalysts (AREA)
  • Porous Artificial Stone Or Porous Ceramic Products (AREA)
JP2011525002A 2008-08-28 2009-08-27 ハニカム基板における細孔径分布の管理 Expired - Fee Related JP5808248B2 (ja)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
US9251808P 2008-08-28 2008-08-28
US61/092,518 2008-08-28
PCT/US2009/004889 WO2010024915A2 (en) 2008-08-28 2009-08-27 Managed pore size distribution in honeycomb substrates

Publications (3)

Publication Number Publication Date
JP2012501288A JP2012501288A (ja) 2012-01-19
JP2012501288A5 JP2012501288A5 (enExample) 2012-10-11
JP5808248B2 true JP5808248B2 (ja) 2015-11-10

Family

ID=41664728

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2011525002A Expired - Fee Related JP5808248B2 (ja) 2008-08-28 2009-08-27 ハニカム基板における細孔径分布の管理

Country Status (5)

Country Link
US (1) US8926875B2 (enExample)
EP (2) EP2337659A2 (enExample)
JP (1) JP5808248B2 (enExample)
CN (1) CN102171164B (enExample)
WO (1) WO2010024915A2 (enExample)

Families Citing this family (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US9795910B2 (en) * 2012-03-30 2017-10-24 Ibiden Co., Ltd. Honeycomb filter and production method for honeycomb filter
JP6021100B2 (ja) * 2012-04-04 2016-11-02 富士電機株式会社 ハニカム構造体、それを利用したガスセンサ、及びそれらの製造方法
JP6502165B2 (ja) * 2015-05-12 2019-04-17 三井金属鉱業株式会社 セラミックス板状体及びその製造方法
EP3386607A1 (en) * 2015-12-09 2018-10-17 Corning Incorporated Porous ceramic composition, filter, and articles
EP3717442B1 (en) * 2017-11-30 2021-12-22 Corning Incorporated Ceramic articles with bleed-through barrier and methods of manufacture thereof
CN108128801B (zh) * 2017-12-29 2020-03-20 陕西瑞科新材料股份有限公司 一种多孔钛酸铝载体的制备方法
US11505504B2 (en) 2019-05-10 2022-11-22 Corning Incorporated Non-oxide inorganic pore-formers for cordierite ceramic articles

Family Cites Families (30)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3885977A (en) 1973-11-05 1975-05-27 Corning Glass Works Anisotropic cordierite monolith
US4483944A (en) 1983-07-27 1984-11-20 Corning Glass Works Aluminum titanate-mullite ceramic articles
US4855265A (en) 1988-04-04 1989-08-08 Corning Incorporated High temperature low thermal expansion ceramic
US4950628A (en) 1989-04-19 1990-08-21 Corning Incorporated Material and process to produce low thermal expansion cordierite structures
US5258150A (en) 1991-12-06 1993-11-02 Corning Incorporated Fabrication of low thermal expansion, high porosity cordierite body
US5183608A (en) 1992-01-03 1993-02-02 Corning Incorporated Method of making diesel particulate filters
US5290739A (en) 1992-09-22 1994-03-01 Corning Incorporated High temperature stabilized mullite-aluminum titanate
CN1210835A (zh) 1997-07-28 1999-03-17 康宁股份有限公司 烧成时间显著缩短的堇青石物体的制备方法
KR100521120B1 (ko) * 1998-02-13 2005-10-12 가부시끼가이샤 히다치 세이사꾸쇼 반도체소자의 표면처리방법 및 장치
US6241940B1 (en) 1998-06-06 2001-06-05 Corning Incorporated Method for producing ceramic bodies
US6238618B1 (en) 1998-10-01 2001-05-29 Corning Incorporated Production of porous mullite bodies
EP1133457B1 (en) 1998-11-20 2016-04-06 Corning Incorporated Fabrication of low thermal expansion, high strength porous cordierite structures
MXPA01012816A (es) 1999-06-11 2002-07-22 Corning Inc Cuerpo de cordierita de baja expansion, de alta porosidad, de alta resistencia y metodo.
ATE516065T1 (de) 2000-06-01 2011-07-15 Corning Inc Formkörper aus cordierit
JP2003040687A (ja) * 2000-06-30 2003-02-13 Ngk Insulators Ltd ハニカムセラミックス構造体とその製造方法
US7429351B2 (en) 2002-01-21 2008-09-30 Ngk Insulators, Ltd. Method for manufacturing a porous ceramic structure
US6620751B1 (en) 2002-03-14 2003-09-16 Corning Incorporated Strontium feldspar aluminum titanate for high temperature applications
EP1515787A4 (en) 2002-06-26 2006-11-29 Corning Inc ALUMINUM AND MAGNESIUM SILICATE TYPE STRUCTURES FOR DPF APPLICATIONS
KR100960769B1 (ko) 2002-07-31 2010-06-01 코닝 인코포레이티드 알루미늄 티타네이트-계 세라믹 제품
US6849181B2 (en) 2002-07-31 2005-02-01 Corning Incorporated Mullite-aluminum titanate diesel exhaust filter
US6864198B2 (en) 2003-01-30 2005-03-08 Corning Incorporated Cordierite ceramic body and method
US7179316B2 (en) 2003-06-25 2007-02-20 Corning Incorporated Cordierite filters with reduced pressure drop
US6942713B2 (en) 2003-11-04 2005-09-13 Corning Incorporated Ceramic body based on aluminum titanate
KR100670724B1 (ko) * 2003-12-26 2007-01-19 니뽄 가이시 가부시키가이샤 허니컴 구조체의 제조 방법
US7259120B2 (en) 2004-04-21 2007-08-21 Corning Incorporated Aluminum titanate ceramic articles and methods of making same
US20060021308A1 (en) 2004-07-29 2006-02-02 Merkel Gregory A Mullite-aluminum titanate body and method for making same
US7976768B2 (en) * 2005-05-31 2011-07-12 Corning Incorporated Aluminum titanate ceramic forming batch mixtures and green bodies including pore former combinations and methods of manufacturing and firing same
US7520911B2 (en) * 2005-11-30 2009-04-21 Corning Incorporated Porous cordierite ceramic honeycomb article with improved strength and method of manufacturing same
US7927682B2 (en) * 2006-06-30 2011-04-19 Corning Incorporated Low-microcracked, porous ceramic honeycombs and methods of manufacturing same
JP2010512302A (ja) * 2006-12-11 2010-04-22 コーニング インコーポレイテッド アルファアルミナ無機膜支持体およびその製造方法

Also Published As

Publication number Publication date
WO2010024915A3 (en) 2010-08-12
JP2012501288A (ja) 2012-01-19
CN102171164A (zh) 2011-08-31
EP2337659A2 (en) 2011-06-29
WO2010024915A2 (en) 2010-03-04
CN102171164B (zh) 2014-11-12
US20110147971A1 (en) 2011-06-23
US8926875B2 (en) 2015-01-06
EP2915795A1 (en) 2015-09-09

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