JP5760304B2 - 水性複合樹脂組成物及びコーティング剤 - Google Patents
水性複合樹脂組成物及びコーティング剤 Download PDFInfo
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- JP5760304B2 JP5760304B2 JP2009227041A JP2009227041A JP5760304B2 JP 5760304 B2 JP5760304 B2 JP 5760304B2 JP 2009227041 A JP2009227041 A JP 2009227041A JP 2009227041 A JP2009227041 A JP 2009227041A JP 5760304 B2 JP5760304 B2 JP 5760304B2
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- 125000003548 sec-pentyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 1
- 125000000467 secondary amino group Chemical group [H]N([*:1])[*:2] 0.000 description 1
- 229910052814 silicon oxide Inorganic materials 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- CHQMHPLRPQMAMX-UHFFFAOYSA-L sodium persulfate Substances [Na+].[Na+].[O-]S(=O)(=O)OOS([O-])(=O)=O CHQMHPLRPQMAMX-UHFFFAOYSA-L 0.000 description 1
- WSFQLUVWDKCYSW-UHFFFAOYSA-M sodium;2-hydroxy-3-morpholin-4-ylpropane-1-sulfonate Chemical compound [Na+].[O-]S(=O)(=O)CC(O)CN1CCOCC1 WSFQLUVWDKCYSW-UHFFFAOYSA-M 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000000600 sorbitol Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 150000003460 sulfonic acids Chemical class 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 238000009864 tensile test Methods 0.000 description 1
- CIHOLLKRGTVIJN-UHFFFAOYSA-N tert‐butyl hydroperoxide Chemical compound CC(C)(C)OO CIHOLLKRGTVIJN-UHFFFAOYSA-N 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 1
- VXUYXOFXAQZZMF-UHFFFAOYSA-N tetraisopropyl titanate Substances CC(C)O[Ti](OC(C)C)(OC(C)C)OC(C)C VXUYXOFXAQZZMF-UHFFFAOYSA-N 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 229920002803 thermoplastic polyurethane Polymers 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- GYZQBXUDWTVJDF-UHFFFAOYSA-N tributoxy(methyl)silane Chemical compound CCCCO[Si](C)(OCCCC)OCCCC GYZQBXUDWTVJDF-UHFFFAOYSA-N 0.000 description 1
- GQIUQDDJKHLHTB-UHFFFAOYSA-N trichloro(ethenyl)silane Chemical compound Cl[Si](Cl)(Cl)C=C GQIUQDDJKHLHTB-UHFFFAOYSA-N 0.000 description 1
- ZOYFEXPFPVDYIS-UHFFFAOYSA-N trichloro(ethyl)silane Chemical compound CC[Si](Cl)(Cl)Cl ZOYFEXPFPVDYIS-UHFFFAOYSA-N 0.000 description 1
- ORVMIVQULIKXCP-UHFFFAOYSA-N trichloro(phenyl)silane Chemical compound Cl[Si](Cl)(Cl)C1=CC=CC=C1 ORVMIVQULIKXCP-UHFFFAOYSA-N 0.000 description 1
- YNJBWRMUSHSURL-UHFFFAOYSA-N trichloroacetic acid Chemical compound OC(=O)C(Cl)(Cl)Cl YNJBWRMUSHSURL-UHFFFAOYSA-N 0.000 description 1
- CPUDPFPXCZDNGI-UHFFFAOYSA-N triethoxy(methyl)silane Chemical compound CCO[Si](C)(OCC)OCC CPUDPFPXCZDNGI-UHFFFAOYSA-N 0.000 description 1
- JCVQKRGIASEUKR-UHFFFAOYSA-N triethoxy(phenyl)silane Chemical compound CCO[Si](OCC)(OCC)C1=CC=CC=C1 JCVQKRGIASEUKR-UHFFFAOYSA-N 0.000 description 1
- JXUKBNICSRJFAP-UHFFFAOYSA-N triethoxy-[3-(oxiran-2-ylmethoxy)propyl]silane Chemical compound CCO[Si](OCC)(OCC)CCCOCC1CO1 JXUKBNICSRJFAP-UHFFFAOYSA-N 0.000 description 1
- XYJRNCYWTVGEEG-UHFFFAOYSA-N trimethoxy(2-methylpropyl)silane Chemical compound CO[Si](OC)(OC)CC(C)C XYJRNCYWTVGEEG-UHFFFAOYSA-N 0.000 description 1
- HQYALQRYBUJWDH-UHFFFAOYSA-N trimethoxy(propyl)silane Chemical compound CCC[Si](OC)(OC)OC HQYALQRYBUJWDH-UHFFFAOYSA-N 0.000 description 1
- DQZNLOXENNXVAD-UHFFFAOYSA-N trimethoxy-[2-(7-oxabicyclo[4.1.0]heptan-4-yl)ethyl]silane Chemical compound C1C(CC[Si](OC)(OC)OC)CCC2OC21 DQZNLOXENNXVAD-UHFFFAOYSA-N 0.000 description 1
- BPSIOYPQMFLKFR-UHFFFAOYSA-N trimethoxy-[3-(oxiran-2-ylmethoxy)propyl]silane Chemical compound CO[Si](OC)(OC)CCCOCC1CO1 BPSIOYPQMFLKFR-UHFFFAOYSA-N 0.000 description 1
- QXJQHYBHAIHNGG-UHFFFAOYSA-N trimethylolethane Chemical compound OCC(C)(CO)CO QXJQHYBHAIHNGG-UHFFFAOYSA-N 0.000 description 1
- 229910001930 tungsten oxide Inorganic materials 0.000 description 1
- 238000007039 two-step reaction Methods 0.000 description 1
- 229910001935 vanadium oxide Inorganic materials 0.000 description 1
- 229920001567 vinyl ester resin Polymers 0.000 description 1
- 239000005050 vinyl trichlorosilane Substances 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 239000001993 wax Substances 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
- CHJMFFKHPHCQIJ-UHFFFAOYSA-L zinc;octanoate Chemical compound [Zn+2].CCCCCCCC([O-])=O.CCCCCCCC([O-])=O CHJMFFKHPHCQIJ-UHFFFAOYSA-L 0.000 description 1
- 229910001928 zirconium oxide Inorganic materials 0.000 description 1
- 239000004711 α-olefin Substances 0.000 description 1
- PAPBSGBWRJIAAV-UHFFFAOYSA-N ε-Caprolactone Chemical compound O=C1CCCCCO1 PAPBSGBWRJIAAV-UHFFFAOYSA-N 0.000 description 1
Landscapes
- Compositions Of Macromolecular Compounds (AREA)
- Paints Or Removers (AREA)
- Silicon Polymers (AREA)
Description
前記3級アミノ基の一部又は全てを中和する際に使用することができる酸としては、例えば、酢酸、プロピオン酸、乳酸、マレイン酸などの有機酸類や、スルホン酸、メタンスルホン酸等の有機スルホン酸類、及び、塩酸、硫酸、オルトリン酸、オルト亜リン酸等の無機酸等を単独または2種以上を組み合わせて使用してもよい。
前記ビニル重合体(a2)は、後述するポリシロキサン(a3)を介して前記親水性基含有ポリウレタン(a1)と結合しうるものである。
前記ポリシロキサン(a3)は、前記親水性基含有ポリウレタン(a1)と前記ビニル重合体(a2)との連結部分を構成するものである。
攪拌機、温度計、滴下ロート、冷却管及び窒素ガス導入口を備えた反応容器に、メチルトリメトキシシラン(MTMS)1421質量部を仕込んで、60℃まで昇温した。
攪拌機、温度計、滴下ロート、冷却管及び窒素ガス導入口を備えた反応容器に、エチルトリメトキシシラン(ETMS)1296質量部を仕込んで、60℃まで昇温した。
「MTMS」 :メチルトリメトキシシラン
「ETMS」 :エチルトリメトキシシラン
攪拌機、温度計、滴下ロート、冷却管及び窒素ガス導入口を備えた反応容器に、プロピレングリコールモノプロピルエーテル(PnP)125質量部、フェニルトリメトキシシラン(PTMS)168質量部及びジメチルジメトキシシラン(DMDMS)102質量部を仕込んで、80℃まで昇温した。
攪拌機、温度計、滴下ロート、冷却管及び窒素ガス導入口を備えた反応容器に、、PnP 121質量部、PTMS 267質量部及びDMDMS 162質量部を仕込んで、80℃まで昇温した。
メチルトリメトキシシランの縮合物(a3’−1)291質量部の代わりにエチルトリメトキシシランの縮合物(a3’−2)291質量部を使用した以外は、合成例3と同様の方法で、前記含有液(C’−1)中の複合樹脂中間体とエチルトリメトキシシランの縮合物(a3’−2)とが結合した複合樹脂中間体含有液(C−3)1000質量部を得た。
攪拌機、温度計、滴下ロート、冷却管及び窒素ガス導入口を備えた反応容器に、、PnP 129質量部、PTMS 283質量部及びDMDMS 171質量部を仕込んで、80℃まで昇温した。
攪拌機、温度計、滴下ロート、冷却管及び窒素ガス導入口を備えた反応容器に、数平均分子量2000のポリテトラメチレングリコール(三菱化学(株)製PTMG−2000) 158質量部、イソホロンジイソシアネート(IPDI)66質量部を仕込んで100℃まで昇温し、同温度で1時間反応させた。
攪拌機、温度計、滴下ロート、冷却管及び窒素ガス導入口を備えた反応容器に、数平均分子量2000のポリテトラメチレングリコール(三菱化学(株)製PTMG−2000) 142質量部、IPDI 60質量部を仕込んで100℃まで昇温し、同温度で1時間反応させた。
複合樹脂中間体(C−1)209質量部の代わりに複合樹脂中間体(C−2)216質量部を使用し、かつTEA13質量部の代わりにTEA7質量部を使用した以外は実施例2と同様の方法で不揮発分が35.1質量%の複合樹脂水分散体(III)1000質量部を得た。
攪拌機、温度計、滴下ロート、冷却管及び窒素ガス導入口を備えた反応容器に、数平均分子量2000のポリテトラメチレングリコール(三菱化学(株)製PTMG−2000) 122質量部、IPDI 51質量部を仕込んで100℃まで昇温し、同温度で1時間反応させた。
攪拌機、温度計、滴下ロート、冷却管及び窒素ガス導入口を備えた反応容器に、1,6−ヘキサンジオール骨格を有する数平均分子量2000のポリカーボネートポリオール(宇部興産(株)製 UH−200) 123質量部、IPDI 50質量部を仕込んで100℃まで昇温し、同温度で1時間反応させた。
攪拌機、温度計、滴下ロート、冷却管及び窒素ガス導入口を備えた反応容器に、ポリエステルポリオール 123質量部(「ネオペンチルグリコールと1,6−ヘキサンジオールとアジピン酸とを反応させて得られたポリエステルポリオール」水酸基当量1000g/当量)、IPDI 50質量部を仕込んで100℃まで昇温し、同温度で1時間反応させた。
複合樹脂中間体含有液(C−1)279質量部の代わりに複合樹脂中間体含有液(C−2)288質量部を使用し、TEA14質量部の代わりにTEA6質量部を使用した以外は実施例4と同様にして、不揮発分が35.1質量%の複合樹脂水分散体(VII)1000質量部を得た。
複合樹脂中間体(C−1)279質量部の代わりに複合樹脂中間体(C−3)279質量部を使用した以外は実施例4と同様にして不揮発分が35.1質量%の複合樹脂水分散体(VIII)1000質量部を得た。
攪拌機、温度計、滴下ロート、冷却管及び窒素ガス導入口を備えた反応容器に、数平均分子量2000のポリテトラメチレングリコール(三菱化学(株)製PTMG−2000) 61質量部、IPDI 26質量部を仕込んで100℃まで昇温し、同温度で1時間反応させた。
攪拌機、温度計、滴下ロート、冷却管及び窒素ガス導入口を備えた反応容器に、数平均分子量2000のポリテトラメチレングリコール(三菱化学(株)製PTMG−2000) 77質量部、IPDI 32質量部を仕込んで100℃まで昇温し、同温度で1時間反応させた。
攪拌機、温度計、滴下ロート、冷却管及び窒素ガス導入口を備えた反応容器に、PnP 60質量部、MTMS 365質量部及びDMDMS 32質量部を仕込んで、80℃まで昇温した。
攪拌機、温度計、滴下ロート、冷却管及び窒素ガス導入口を備えた反応容器に、PnP 36質量部、IPA 80質量部、PTMS 32質量部、及びDMDMS 19質量部を仕込んで、80℃まで昇温した。
攪拌機、温度計、滴下ロート、冷却管及び窒素ガス導入口を備えた反応容器に、数平均分子量2000のポリテトラメチレングリコール(三菱化学(株)製PTMG−2000) 171質量部及びIPDI 72質量部を仕込んで100℃まで昇温し、同温度で1時間反応させた。
次いで、前記ポリウレタンの有機溶剤溶液(xiii)の全量と複合樹脂中間体の含有液(C−1)112質量部とを混合し、攪拌下80℃で1時間加水分解縮合反応させることで、前記有機溶剤溶液(xiii)中のポリウレタンと前記含有液(C−1)中の複合樹脂中間体とが結合した比較用複合樹脂の含有液(XIII’)を得た。
攪拌機、温度計、滴下ロート、冷却管及び窒素ガス導入口を備えた反応容器に、数平均分子量2000のポリテトラメチレングリコール(三菱化学(株)製PTMG−2000) 187質量部、IPDI 78質量部を仕込んで100℃まで昇温し、同温度で1時間反応させた。
次いで、前記ポリウレタンの有機溶剤溶液(xiv)の全量と複合樹脂中間体含有液(C−1)56質量部とを混合し、攪拌下80℃で1時間加水分解縮合反応させることで、前記有機溶剤溶液(xiv)中のポリウレタンと前記含有液(C−1)中の複合樹脂中間体とが結合した比較用複合樹脂の含有液(XIV’)を得た。
攪拌機、温度計、滴下ロート、冷却管及び窒素ガス導入口を備えた反応容器に、数平均分子量2000のポリテトラメチレングリコール(三菱化学(株)製PTMG−2000) 27質量部、IPDI 11質量部を仕込んで100℃まで昇温し、同温度で1時間反応させた。
次いで、前記ポリウレタンの有機溶剤溶液(xv)の全量と複合樹脂中間体含有液(C−1)676質量部とを混合し、攪拌下80℃で1時間加水分解縮合反応させることで、前記有機溶剤溶液(xiv)中のポリウレタンと前記含有液(C−1)中の複合樹脂中間体とが結合した比較用複合樹脂の含有液(XV’)を得た。
合成例1と同様の反応容器に、PnP 150質量部を仕込んで80℃まで昇温した。
塗膜の基材追従性は、耐クラック性及び塗膜の伸度に基づいて評価した。
水性複合樹脂組成物を、波形スレート板(縦10cm、横10cm)上に塗膜の膜厚が10μmとなるように塗装し、80℃の環境下で5分間乾燥させた後、140℃の環境下で10分間乾燥させて塗膜を得た。塗膜形成直後の外観(クラックの有無)を下記評価基準に従って目視で評価した。
△:塗膜表面のごく一部に若干のクラックの発生がみられる。
×:塗膜表面全体、特に波型スレート板の凹部にクラックの発生がみられる。
ポリプロピレンフィルムからなる基材上に前記水性複合樹脂組成物を、膜厚が200μmとなるように塗装し、140℃の環境下で5分間乾燥させた後、更に25℃の環境下で24時間乾燥させ、該基材から剥離したものを試験塗膜(10mm×70mm)とした。
(株)エンジニアリングテストサービス社製のクロメート処理されたアルミ板上に、前記水性複合樹脂組成物を膜厚が10μmとなるように塗装し、80℃の環境下で5分間乾燥させた後、更に140℃の環境下で10分間乾燥させることによって試験塗膜を得た。
△:ラビング前後で若干の軟化又は光沢低下が認められる。
×:ラビング前後で著しい軟化又は光沢低下が認められる。
(株)エンジニアリングテストサービス社製のクロメート処理されたアルミ板上に、前記水性複合樹脂組成物を膜厚が10μmとなるように塗装し、80℃の環境下で5分間乾燥させた後、更に140℃の環境下で10分間乾燥させることによって試験塗膜を得た。
△:若干エッチング跡あり。
×:エッチング著しい。
(株)エンジニアリングテストサービス社製のクロメート処理されたアルミ板上に、前記水性複合樹脂組成物を膜厚が10μmとなるように塗装し、80℃の環境下で5分間乾燥させた後、更に140℃の環境下で10分間乾燥させることによって試験塗膜を得た。
(株)エンジニアリングテストサービス社製のクロメート処理されたアルミ板上に、前記水性複合樹脂組成物を膜厚が10μmとなるように塗装し、80℃の環境下で5分間乾燥させた後、更に140℃の環境下で10分間乾燥させることによって試験塗膜を得た。
JIS K−5400 碁盤目試験法に基づいて測定した。評価基準は下記の通りである。
△:はがれの面積は、全碁盤目面積の1〜64%。
×:はがれの面積は、全碁盤目面積の65%以上。
「TKS−203」;テイカ(株)製の酸化チタンの水性分散体(酸化チタン含有率20%)
「GPTMS」;3−グリシドキシプロピルトリメトキシシラン
「MS−51」;三菱化学(株)製「MKCシリケートMS−51」(縮合度2〜9のポリメトキシシロキサン)
「EX−614B」;ナガセケムテックス(株)製「デナコールEX−614B」(エポキシ当量が173g/eqのエポキシ化合物)
「WS−500」;日本触媒(株)製「エポクロスWS−500」(オキサゾリン基の当量が220g/eqの1,3−オキサゾリン基含有水溶性樹脂の水溶液、不揮発分40質量%)
「V−02」;日清紡績(株)製「カルボジライトV−02」(カルボジイミド基の当量が600g/eqのカルボジイミド基含有水溶性樹脂の水溶液、不揮発分40質量%)
Claims (11)
- 親水性基含有ポリウレタン(a1)とビニル重合体(a2)とがポリシロキサン(a3)を介して結合した複合樹脂(A)、光触媒性酸化物(B)、及び、水系媒体(C)を含有してなり、前記親水性基含有ポリウレタン(a1)と前記ポリシロキサン(a3)との結合が、前記親水性基含有ポリウレタン(a1)の有する加水分解性シリル基及び/またはシラノール基と前記ポリシロキサン(a3)の有する加水分解性シリル基及び/またはシラノール基との反応によって形成されるものであり、かつ前記ビニル重合体(a2)と前記ポリシロキサン(a3)との結合が、前記ビニル重合体(a2)の有する加水分解性シリル基及び/またはシラノール基と前記ポリシロキサン(a3)の有する加水分解性シリル基及び/またはシラノール基との反応によって形成されるものであり、かつ、前記ポリシロキサン(a3)由来の構造が、複合樹脂(A)全体に対して15〜55質量%の範囲で含まれることを特徴とする水性複合樹脂組成物。
- 前記親水性基含有ポリウレタン(a1)と前記ビニル重合体(a2)との質量割合[(a2)/(a1)]が、20/1〜1/20の範囲である、請求項1に記載の水性複合樹脂組成物。
- 前記親水性基含有ポリウレタン(a1)が、ポリエーテルポリオール、ポリカーボネートポリオール及びポリエステルポリオールからなる群より選ばれる1種以上と親水性基含有ポリオールとポリイソシアネートとを反応させて得られるものである、請求項1に記載の水性複合樹脂組成物。
- 前記ビニル重合体(a2)が、加水分解性シリル基含有ビニル単量体及びシラノール基含有ビニル単量体からなる群より選ばれる1種以上を含むビニル単量体を重合して得られるものである、請求項1に記載の水性複合樹脂組成物。
- 前記ポリシロキサン(a3)が、ケイ素原子に結合した芳香族環式構造、ケイ素原子に結合した炭素原子数1〜3個を有するアルキル基、及びケイ素原子に結合した炭素原子数1〜3個を有するアルコキシ基からなる群より選ばれる1種以上を有する、請求項1に記載の水性複合樹脂組成物。
- 前記光触媒性酸化物(B)が、酸化チタン及び酸化亜鉛からなる群より選ばれる一種以上である、請求項1に記載の水性複合樹脂組成物。
- 前記複合樹脂(A)全体に対する光触媒性酸化物(B)の質量割合が0.01〜20質量%である、請求項1に記載の水性複合樹脂組成物。
- 請求項1〜8のいずれかに記載の水性複合樹脂組成物を含んでなるコーティング剤。
- 請求項1〜8のいずれかに記載の水性複合樹脂組成物を含んでなる金属用又は無機建材用コーティング剤。
- 請求項1〜8のいずれかに記載の水性複合樹脂組成物を含んでなる、表面が凹凸形状の基材用コーティング剤。
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