JP5686052B2 - Coke production method - Google Patents

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JP5686052B2
JP5686052B2 JP2011136518A JP2011136518A JP5686052B2 JP 5686052 B2 JP5686052 B2 JP 5686052B2 JP 2011136518 A JP2011136518 A JP 2011136518A JP 2011136518 A JP2011136518 A JP 2011136518A JP 5686052 B2 JP5686052 B2 JP 5686052B2
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重人 宮下
重人 宮下
上坊 和弥
和弥 上坊
裕介 林
裕介 林
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Nippon Steel Corp
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Description

本発明は、コークスの製造方法に関し、具体的には、製鉄原料用コークスの製造方法に関する。   The present invention relates to a method for producing coke, and specifically to a method for producing coke for iron making raw materials.

製鉄原料として用いられるコークスは、高炉内で細かい粉が多くなると、高炉操業において重要な通気性が悪化して、コークス使用量が増加する。そこで、高炉内へは一定粒径以上のコークス(塊コークス)を装入して、装入した塊コークスの高炉内での粉化を抑制することが求められる。   When coke used as a raw material for iron making increases in fine powder in the blast furnace, the air permeability important in blast furnace operation deteriorates and the amount of coke used increases. Therefore, it is required to charge coke having a certain particle diameter or more into the blast furnace (block coke) to suppress pulverization of the charged block coke in the blast furnace.

すなわち、高強度なコークスは、塊コークスの生産歩留を向上するとともに、高炉でのコークス使用量を低減することとなり、望ましい。また、二酸化炭素の排出問題を背景に、高炉での炭素使用量の削減が求められており、その面からも要求されるコークスの品質レベルは高まっている。高強度のコークスを製造するためには、高品質な石炭をより多く使用する方法が簡便であるが、製造コストの増大や高品質な石炭の枯渇等の問題を生じるため、この方法によってはコークスの強度の向上に限界がある。このため、良質な石炭に頼らずに高品位のコークスを製造する方法を確立することが重要である。   That is, high-strength coke is desirable because it improves the yield of mass coke production and reduces the amount of coke used in the blast furnace. In addition, against the background of carbon dioxide emissions, there is a need to reduce the amount of carbon used in the blast furnace, and the coke quality level required from that aspect is also increasing. In order to produce high-strength coke, a method that uses more high-quality coal is simple, but this causes problems such as increased production costs and depletion of high-quality coal. There is a limit to the improvement of strength. For this reason, it is important to establish a method for producing high quality coke without relying on good quality coal.

また、良質な石炭に頼らずに高品位なコークスを製造でき、その品位が高炉での要求品位を満足すれば、その分だけコストの安い劣質な石炭を配合して用いることが可能になるため、上述の良質な石炭の枯渇や寡占化に伴う価格高騰による製造コストの上昇にも対処できる。このように、コークスの製造コストの抑制の観点からも、良質な石炭に頼らずに高品位のコークスを製造する方法の確立が望まれている。   In addition, high-quality coke can be manufactured without relying on good quality coal, and if the quality satisfies the required quality in the blast furnace, it is possible to mix and use inferior quality coal with lower cost. It is also possible to cope with an increase in manufacturing cost due to the price increase accompanying the depletion and oligopolization of the above-mentioned good quality coal. Thus, also from the viewpoint of suppressing the production cost of coke, establishment of a method for producing high-grade coke without relying on good quality coal is desired.

コークスの製造原料として用いる石炭は、粒度調整、混合、湿分調整等の事前処理工程を経て、コークス炉へと装入されて乾留される。このうち粒度調整においては、一般に石炭をコークス炉へ装入した際の充填密度(通常乾炭基準で示す。以後、「嵩密度」という)が一定であれば、同一配合においても細かく石炭を粉砕するほど均質性が増加し、乾留して得られるコークスの強度が高まると言われている。したがって、この方法を用いることができれば、高品質な石炭を多量に用いることなく、高強度のコークスを製造することが可能になる。   Coal used as a raw material for producing coke is charged into a coke oven through a pretreatment process such as particle size adjustment, mixing, and moisture adjustment, and dry-distilled. Of these, in the particle size adjustment, if the packing density (usually indicated on a dry coal basis, hereinafter referred to as “bulk density”) when charging coal into a coke oven is constant, the coal is finely pulverized even in the same composition. It is said that the homogeneity increases and the strength of coke obtained by dry distillation increases. Therefore, if this method can be used, high-strength coke can be produced without using a large amount of high-quality coal.

しかし、過度に石炭を粉砕すると、石炭の嵩密度の低下によるコークスの強度の低下、搬送や装入時の発塵量の増大、さらには微粉の増加に伴うコークス炉内の付着カーボンの増加に起因したコークスの押出性の悪化等といった、コークス炉の操業に対する悪影響が生じることとなる。このため、コークス炉へ装入される石炭は、一般に3mm以下の粒子割合が70〜90%程度となるように、粉砕される。   However, excessively pulverizing coal causes a decrease in coke strength due to a decrease in coal bulk density, an increase in dust generation during transportation and charging, and an increase in carbon adhering to the coke oven due to an increase in fines. There will be adverse effects on the coke oven operation, such as the resulting deterioration in coke extrudability. For this reason, the coal charged into the coke oven is generally pulverized so that the particle ratio of 3 mm or less is about 70 to 90%.

また、配合される石炭銘柄によって細粒化時のコークスの強度の向上効果が異なるため、コークス炉へ供する石炭を一律に強化して粉砕してしまうと、コークスの望まれる強度向上を得られないばかりか、上述のコークス炉の操業に対する悪影響を被ることになる。   Also, since the effect of improving the strength of coke at the time of fine granulation differs depending on the coal brand to be blended, if the coal supplied to the coke oven is uniformly strengthened and pulverized, the desired strength improvement of coke cannot be obtained. In addition, the above-mentioned coke oven operation is adversely affected.

石炭の粉砕粒度は、得られるコークスの品質に影響を及ぼす非常に重要な管理因子であり、コークス品質の改善を意図した石炭の粉砕方法やコークスの製造方法がこれまでにも提案されている。   Coal pulverization particle size is a very important control factor affecting the quality of coke obtained, and coal pulverization methods and coke production methods intended to improve coke quality have been proposed.

特許文献1には、2種類以上の石炭をそれぞれの石炭性状に応じて別々に粉砕して、石炭性状毎に粒度分布を調整する冶金用コークスの製造方法が開示されている。特許文献1により開示された方法によれば、石炭が軟化溶融した後の固化時の気孔を制御することが可能になると解される。しかし、この方法によっても、コークスの強度により強く影響する、固化後の収縮現象に伴って発生する亀裂を抑制することは難しいため、粉砕による粒度調整によって高強度のコークスを製造することは困難である。   Patent Document 1 discloses a method for producing metallurgical coke, in which two or more types of coal are separately pulverized according to each coal property, and the particle size distribution is adjusted for each coal property. According to the method disclosed in Patent Document 1, it is understood that the pores during solidification after the coal is softened and melted can be controlled. However, even with this method, it is difficult to suppress cracks that occur due to the shrinkage phenomenon after solidification, which strongly affects the strength of coke, so it is difficult to produce high-strength coke by adjusting the particle size by crushing. is there.

特許文献2には、2種類以上の石炭を配合する際に、石炭中の絶対最大長さが1.0mm以上の粗大イナート組織を基準値以上含む石炭を配合炭全体より細かく粉砕し、基準値未満の石炭を配合炭全体より粗く粉砕することによって、高強度のコークスを製造する方法が開示され、また、特許文献3には、2種類以上の石炭を配合する際に、存在する無機成分の存在割合が高い石炭の粉砕粒度が無機成分の存在割合の低い石炭の粉砕粒度よりも細かくなるように2種類以上の石炭を粉砕し、無機成分の存在割合が高い石炭粒子と無機成分の存在割合が低い石炭粒子とを混合してコークス炉へ装入して乾留することによって、高強度のコークスを製造する方法が開示されている。   In Patent Document 2, when two or more types of coal are blended, coal containing a coarse inert structure having an absolute maximum length of 1.0 mm or more in the coal exceeding the reference value is finely pulverized from the entire blended coal, and the reference value A method of producing high strength coke by coarsely pulverizing less coal than the entire blended coal is disclosed, and Patent Document 3 discloses the presence of inorganic components present when blending two or more types of coal. Two or more types of coal are pulverized so that the pulverized particle size of coal with a high proportion is smaller than the pulverized particle size of coal with a low proportion of inorganic components, and the proportion of coal particles and inorganic components with a high proportion of inorganic components. Discloses a method for producing high-strength coke by mixing low-coal coal particles, charging into a coke oven, and dry distillation.

特開平11−181441公報JP 11-181441 A 特開2004−83849号公報JP 2004-83849 A 特開2008−133384公報JP 2008-133384 A

特許文献2、3により開示された方法は、いずれも、特許文献1により開示された方法をより細分化もしくは複雑化したものであるため、必ずしも期待される強度向上効果を得られない可能性がある。また、石炭を分類するための指標そのものを求めることに非常に手間がかかるため、これらの方法は現実的な方法であるとは言い難い。   Since the methods disclosed in Patent Documents 2 and 3 are all further subdivided or complicated from the method disclosed in Patent Document 1, there is a possibility that the expected strength improvement effect cannot always be obtained. is there. Moreover, since it takes a lot of time and effort to obtain an index for classifying coal, it is difficult to say that these methods are realistic methods.

このように従来の技術では、コークスの品質に対して必ずしも期待される改善効果を得られない可能性があり、また選択して粉砕する石炭銘柄の指標を定量的に把握することに非常な手間を要するため、多大な時間と費用が必要になる。   As described above, the conventional technology may not necessarily obtain the expected improvement effect on the quality of coke, and it is very troublesome to quantitatively grasp the index of the coal brand to be selected and pulverized. Requires a lot of time and money.

本発明は、従来の技術が有するこのような課題に鑑みてなされたものであり、複数種の石炭を粉砕および混合して配合炭とし、この配合炭をコークス炉へ装入してコークスを製造する際に、粉砕する石炭の粒度を調整して高強度のコークスを製造すること、具体的には、粉砕の程度を強化することによってコークスの強度を高めることができる石炭を容易かつ簡便に峻別または選択でき、これにより、高強度のコークスを大幅なコスト増加なく製造する方法を提供することを目的とする。   The present invention has been made in view of such problems of the prior art, and a plurality of types of coal are pulverized and mixed to form blended coal, and the blended coal is charged into a coke oven to produce coke. In order to produce high-strength coke by adjusting the particle size of the coal to be crushed, specifically, the coal that can increase the strength of the coke by strengthening the degree of pulverization is easily and easily distinguished. Alternatively, the object is to provide a method for producing high-strength coke without significant cost increase.

なお、本明細書において「コークスの強度」とは、JIS K 2151に規定されるドラム法による回転強度指数であって、現状、最も普通に使用される150回転後の15mm以上の存在率(DI150 15と略称される)を意味する。本発明が目的とする強度は、配合炭の粒度が3mm以下の粒子割合で70%超85%未満である場合に83.5DI150 15以上であることが例示される。コークスの強度をDI150 15で1ポイント上昇させると、高炉用となる製品コークスの割合も同程度上昇するため、粗鋼日産1万トンクラスの大型製鉄所においては、日産100トン程度のコークス増産効果に繋がると言える。 In the present specification, “coke strength” is a rotational strength index according to the drum method specified in JIS K 2151, and is an abundance ratio (DI of 15 mm or more after 150 rotations, which is most commonly used at present). 150 abbreviated to 15 ). The strength intended by the present invention is exemplified to be 83.5 DI 150 15 or more when the particle size of the blended coal is more than 70% and less than 85% at a particle ratio of 3 mm or less. Increasing the strength of coke by 1 point at DI 150 15 also increases the proportion of product coke used for blast furnaces to the same extent. It can be said that it leads to.

本発明は、複数種の石炭を複数の系列に分け、各系列に属する石炭を各系列毎に粉砕した後に、粉砕した各系列の石炭を混合することによって配合炭とし、この配合炭をコークス炉へ装入してコークスを製造する方法において、複数の系列のうち、灰分が9.0%以上(本明細書において特に断りがない限り「%」は「質量%」を意味する)である石炭の存在割合が、配合炭における灰分が9.0質量%以上である石炭の存在割合以上である系列の少なくとも一つの系列である第1の系列の石炭を、配合炭の粒度よりも細かく粉砕すること、複数の系列のうち、灰分が9.0%以上である石炭の存在割合が、配合炭における灰分が9.0%以上である石炭の存在割合未満である系列の少なくとも一つの系列である第2の系列の石炭を、配合炭の粒度よりも粗く粉砕すること、および、配合炭は、3mm以下の粒子割合が70%超85%未満となる粒度を有することを特徴とするコークスの製造方法である。 The present invention divides a plurality of types of coal into a plurality of series, pulverizes the coals belonging to each series for each series, and then mixes the pulverized coals into a blended coal. In the method for producing coke by charging, coal having an ash content of 9.0% or more (“%” means “mass%” unless otherwise specified) in a plurality of series The coal of the first series which is at least one of the series in which the abundance ratio of the coal is equal to or greater than the abundance ratio of the coal having an ash content of 9.0% by mass or more in the blended coal is pulverized finer than the particle size of the blended coal. it, among a plurality of streams, the presence proportion of the coal ash is 9.0% or more, the ash in the coal blend is at least one of the sequences of sequence is less than the presence ratio of the coal is 9.0% or more coal second series, coal blends Grinding coarser than the particle size, and, blended coal is a coke manufacturing method characterized by having a particle size of particles in the following proportions 3mm is 70 percent less than 85%.

本発明において「灰分」とは、JIS M 8812に規定される条件で石炭の試料1gを空気中で815℃に加熱して灰化した場合に残留する灰の量の試料に対する百分率を意味する。   In the present invention, “ash” means the percentage of the amount of ash remaining when 1 g of a sample of coal is ashed by heating to 815 ° C. in air under the conditions specified in JIS M 8812.

この場合、複数の系列のうち、灰分が9.0%以上の石炭の存在割合が配合炭における灰分が9.0%以上の石炭の存在割合以上である系列であって、かつ第1の系列を除いた第3の系列の石炭を、配合炭の粒度と同じに、またはこの配合炭の粒度よりも細かく、粉砕すること、および、複数の系列のうち、灰分が9.0%以上の石炭の存在割合が配合炭における灰分が9.0%以上の石炭の存在割合未満である系列であって、かつ第2の系列を除いた第4の系列の石炭を、配合炭の粒度と同じに、または配合炭の粒度よりも粗く、粉砕することがさらに好ましい。   In this case, among the plurality of series, the coal having an ash content of 9.0% or more is a series in which the ash content in the blended coal is equal to or more than the coal having an ash content of 9.0% or more, and the first series. And pulverizing the third series of coals excluding the same or smaller than the grain size of the blended coal, and coal having an ash content of 9.0% or more in the plurality of series The fourth class coal excluding the second series is the same as the grain size of the blended coal in which the existing ratio is less than the existing ratio of coal having an ash content of 9.0% or more in the blended coal. Further, it is more preferable that the pulverization is coarser than the particle size of the blended coal.

本発明により、複数種の石炭を複数の系列に分け、各系列に属する石炭を各系列毎に粉砕した後に、粉砕した各系列の石炭を混合することによって配合炭とし、この配合炭をコークス炉へ装入してコークスを製造する際に、粉砕する石炭の粒度を調整して高強度のコークスを製造すること、具体的には、粉砕の程度を強化することによってコークスの強度を高めることができる石炭を容易かつ簡便に峻別して選択することができるので、高強度のコークスを大幅なコスト増加なく製造することが可能になる。   According to the present invention, a plurality of types of coal are divided into a plurality of series, and coal belonging to each series is pulverized for each series, and then mixed with each series of pulverized coal. When producing coke by charging, the strength of the coke can be increased by adjusting the particle size of the coal to be crushed to produce high-strength coke. Since the coal that can be produced can be easily and easily distinguished and selected, high-strength coke can be produced without a significant increase in cost.

図1は、石炭の灰分とΔDIの関係との関係を示すグラフである。FIG. 1 is a graph showing the relationship between the ash content of coal and the relationship of ΔDI. 図2は、各水準のコークスの強度を比較して示すグラフである。FIG. 2 is a graph comparing the strength of coke at each level. 図3は、各水準のコークスの強度を比較して示すグラフである。FIG. 3 is a graph comparing the strength of coke at each level. 図4は、各水準のコークスの強度を比較して示すグラフである。FIG. 4 is a graph comparing the strength of coke at each level.

添付図面を参照しながら、本発明を実施するための形態を説明する。
多孔質脆性材料であるコークスの強度に影響する因子として、乾留時の石炭の嵩密度と、石炭の基質部分の強度と、基質に囲まれた空間部分である気孔の体積割合である気孔率とが挙げられる。
DESCRIPTION OF EMBODIMENTS Embodiments for carrying out the present invention will be described with reference to the accompanying drawings.
Factors affecting the strength of coke, which is a porous brittle material, include the bulk density of coal during dry distillation, the strength of the coal substrate part, and the porosity, which is the volume fraction of the pores that are the space part surrounded by the substrate. Is mentioned.

一般に、乾留時の石炭の嵩密度が高いほど、得られるコークスの強度も高い。また、基質部分の強度に関しては、通常、高炉へと装入されるコークスでは大きな差異はなく、得られるコークスの強度の支配因子ではないと言われている。   Generally, the higher the bulk density of coal during dry distillation, the higher the strength of the resulting coke. Further, regarding the strength of the substrate portion, there is usually no significant difference in coke charged to the blast furnace, and it is said that it is not a controlling factor for the strength of the obtained coke.

これに対して、石炭の気孔率は、球形の気孔から亀裂のような材料欠陥までを含んで算出されるものであり、配合炭の揮発分率等に影響される。コークスの強度に関しては、気孔のうち、亀裂のような材料欠陥の支配的影響を受けると考えられる。   On the other hand, the porosity of coal is calculated including spherical pores and material defects such as cracks, and is affected by the volatile content of the blended coal and the like. Regarding the strength of coke, it is considered that among the pores, it is influenced by material defects such as cracks.

本発明者らは、コークスの強度の向上に関してこれまでにも多く検討されている石炭性状ではなく、新たな視点として石炭質でない灰分に着目して、コークスの強度との関係を詳細に検討した。灰分とは、上述したように、石炭を加熱して灰化した際に残留する物質である。   The present inventors examined in detail the relationship with the strength of coke, focusing on non-coal ash as a new point of view, rather than the coal properties that have been extensively studied so far for improving the strength of coke. . As described above, ash is a substance that remains when coal is ashed by heating.

石炭は、通常、乾留されて温度が上昇すると、ガスを発生しながら軟化溶融現象を示し、石炭粒子同士が融着しあってアメーバ状にネットワークを形成し、さらなる温度上昇に伴って固化することにより収縮現象を示す。   Coal usually shows softening and melting phenomenon while generating gas when it is carbonized and the temperature rises, coal particles coalesce to form an amoeba-like network and solidify as the temperature rises further Shows shrinkage phenomenon.

本発明者らが着目した灰分は、石炭質ではないため、こういった軟化溶融や固化現象を示さない。灰分は、石炭中に単独で存在するのではなく、石炭質に分散して取り込まれており、石炭のコークス化を阻害する。   Since the ash which the present inventors paid attention to is not coaly, it does not show such softening and melting phenomenon. The ash is not present alone in the coal, but is dispersed and incorporated in the coal and inhibits coking of the coal.

そのため、灰分の高い銘柄は、乾留過程において周囲に存在する灰分の低い銘柄の石炭粒子との収縮率に差を生じるため、石炭粒子の界面に収縮率の差に起因した亀裂を発生し、コークスの強度の低下をもたらす、と考えた。   For this reason, a brand with a high ash content has a difference in shrinkage with coal particles of a brand with a low ash content present in the surroundings during the carbonization process. Thought to bring about a decrease in strength.

こういった収縮率の差に起因して発生する亀裂を抑制するには、この石炭粒子の粒子径をより細かく調整することが有効である。粒子径の低減によって、収縮率の差は変わらないものの、収縮の絶対量を小さく抑制することができるため、亀裂の要因となる応力を緩和でき、これにより亀裂の発生を抑制できるからである。   It is effective to finely adjust the particle diameter of the coal particles in order to suppress cracks caused by the difference in shrinkage rate. This is because, although the difference in shrinkage rate does not change by reducing the particle diameter, the absolute amount of shrinkage can be suppressed to be small, so that the stress that causes cracks can be relieved, thereby suppressing the occurrence of cracks.

つまり、コークスの製造過程における石炭の粉砕工程において石炭をより細かく粉砕することにより、石炭粒子の収縮率の差に起因する亀裂の発生を抑制でき、これによりコークスの強度を高めることが可能になる。   That is, by finely pulverizing the coal in the coal pulverization process in the coke production process, it is possible to suppress the occurrence of cracks due to the difference in the shrinkage rate of the coal particles, thereby increasing the strength of the coke. .

しかし、コークスの原料として用いる複数種の石炭全てを細かく粉砕してしまうと、上述したように、発塵性の増大や、コークス炉の装入時における石炭の嵩密度の低下に起因したコークスの強度の低下といった問題を生じる。   However, if all of the multiple types of coal used as the raw material for coke are finely crushed, as described above, the increase in dust generation and the reduction in the bulk density of coal during charging of the coke oven This causes problems such as a decrease in strength.

そこで、本発明者らは検討を重ねた結果、灰分の高い石炭銘柄を細かく粉砕することで、高いコークス強度向上効果が得られることを、実験的に検証するに至った。
本発明者らは、14種の石炭1〜14を対象とし、3mm以下の粒子割合が75%、85%となるように粒度を変更して石炭1〜14をそれぞれ粉砕し、それぞれを別々に配合炭へ20%添加することによって配合炭とした。そして、これらの配合炭をコークス炉へ装入してコークスを製造し、得られたコークスの強度を測定した。
Therefore, as a result of repeated studies, the present inventors have experimentally verified that a high coke strength improvement effect can be obtained by finely pulverizing a coal brand having a high ash content.
The present inventors targeted 14 types of coal 1-14, changed the particle size so that the particle ratio of 3 mm or less would be 75% and 85%, and pulverized coals 1-14, respectively, A blended coal was obtained by adding 20% to the blended coal. Then, these blended coals were charged into a coke oven to produce coke, and the strength of the obtained coke was measured.

この際の石炭の嵩密度は760kg/mで一定とした。石炭1〜14の粒度が細かくなる方向のコークスの強度指数差分をΔDIとし、細粒化時の効果指標とした。用いた石炭の性状として、灰分、JIS M 8801に規定される流動性試験法により求まる石炭の最高流動度の対数値であるMF、JIS M 8816に規定される石炭組織の反射率測定方法にて求まる平均最大反射率であるRo、および、得られた強度指数差分ΔDIを表1にまとめて示す。 At this time, the bulk density of the coal was kept constant at 760 kg / m 3 . The difference in strength index of coke in the direction in which the particle sizes of coals 1 to 14 become finer was ΔDI, and was used as an effect index at the time of refining. As the properties of the coal used, ash, MF, which is a logarithmic value of the maximum fluidity of coal determined by the fluidity test method specified in JIS M 8801, and the reflectance measurement method of coal structure specified in JIS M 8816 Table 1 summarizes the obtained average maximum reflectance Ro and the obtained intensity index difference ΔDI.

Figure 0005686052
Figure 0005686052

また、用いた石炭1〜14の灰分を横軸に、強度指数差分ΔDIを縦軸にプロットした結果を図1にグラフで示す。
図1および表1に示す結果から、灰分が9.0%を超える石炭を細かく粉砕することによって、コークスの強度改善効果が高いことがわかる。
Moreover, the result of plotting the ash content of the used coals 1 to 14 on the horizontal axis and the strength index difference ΔDI on the vertical axis is shown in a graph in FIG.
From the results shown in FIG. 1 and Table 1, it can be seen that the effect of improving the strength of coke is high by finely pulverizing coal having an ash content exceeding 9.0%.

本発明は、上述した知見を、石炭の粉砕方法として現在の主流の一つである、複数種の石炭を複数の系列に分けて系列毎に混合した後に粉砕し、最終的に全ての系列を混合して配合炭とする方法へ適用するものである。   The present invention is based on the knowledge described above, which is one of the current mainstream coal pulverization methods, and is divided into a plurality of types of coal and mixed for each series, and finally pulverized. This method is applied to a method of blending coal.

すなわち、本発明は、複数種の石炭を複数の系列に分け、各系列に属する石炭を各系列毎に粉砕した後に、粉砕した各系列の石炭を混合することによって所定の粒度を有する配合炭とし、この配合炭をコークス炉へ装入してコークスを製造することを前提とする。   That is, the present invention provides a blended coal having a predetermined particle size by dividing a plurality of types of coal into a plurality of series, pulverizing coal belonging to each series for each series, and then mixing the pulverized coals of each series. It is assumed that this blended coal is charged into a coke oven to produce coke.

この前提のもとで、本発明は、広義には、灰分が高い石炭を選択的に強く粉砕し、それとは逆に、灰分が低い石炭を弱く粉砕すること、具体的には、複数の系列のうち、灰分が9.0%以上である石炭の存在割合が、配合炭における灰分が9.0%以上である石炭の存在割合以上である系列に属する石炭を、配合炭の粒度よりも細かく粉砕すること、複数の系列のうち、灰分が9.0%未満である石炭の存在割合が、配合炭における灰分が9.0%以上である石炭の存在割合以上である系列に属する石炭を、配合炭の粒度よりも粗く粉砕することによって、発塵性の増大や、コークス炉の装入時における石炭の嵩密度の低下に起因したコークスの強度の低下等といった、上述した石炭の粉砕強化によるデメリットを抑制しながら、高強度のコークスを製造できるというものである。   Under this premise, the present invention broadly means that the coal with high ash content is selectively crushed strongly, and conversely, the coal with low ash content is crushed weakly, specifically, a plurality of series. Of these, coals belonging to a series in which the abundance of coal with an ash content of 9.0% or more is equal to or greater than the abundance of coal with an ash content of 9.0% or more in the coal blend is finer than the particle size of the coal blend Pulverizing, among a plurality of series, coal belonging to a series in which the abundance ratio of coal having an ash content of less than 9.0% is equal to or greater than the abundance ratio of coal having an ash content in blended coal of 9.0% or more, By crushing coarser than the particle size of the blended coal, due to the above-mentioned coal pulverization and strengthening, such as increased dust generation and reduced coke strength due to a decrease in the coal bulk density at the time of charging the coke oven High-strength co It is that possible to manufacture the box.

ここで、複数の系列のうち灰分が9.0%以上の石炭の存在割合が配合炭における灰分が9.0%以上の石炭の存在割合以上である系列の石炭を、配合炭の粒度よりも粗く粉砕することは、コークスの強度が低下することになるため、好ましくない。さらに、複数の系列のうち灰分が9.0%以上の石炭の存在割合が配合炭における灰分が9.0%以上の石炭の存在割合未満である系列の石炭を、配合炭の粒度よりも細かく粉砕することもまた、コークスの強度向上には繋がらないばかりか、粉砕動力の損失になるため、好ましくない。   Here, coal of a series in which the abundance ratio of coal with an ash content of 9.0% or more among the plurality of series is equal to or greater than the abundance ratio of coal with an ash content of 9.0% or more in the blended coal is more than the grain size of the blended coal. Rough grinding is not preferable because the strength of coke is reduced. Further, among a plurality of series, coal of a series having an ash content of 9.0% or more and a coal content with an ash content of 9.0% or more being less than the coal content is smaller than the blended coal particle size. Crushing is not preferable because it does not lead to an improvement in the strength of coke but also causes a loss of grinding power.

このため、複数の系列のうち灰分が9.0%以上の石炭の存在割合が配合炭における灰分が9.0%以上の石炭の存在割合以上である系列の少なくとも一つの系列である第1の系列の石炭を、配合炭の粒度よりも細かく粉砕すること、および、複数の系列のうち灰分が9.0%以上の石炭の存在割合が配合炭における灰分が9.0%以上の石炭の存在割合未満である系列の少なくとも一つの系列である第2の系列の石炭を、配合炭の粒度よりも粗く粉砕することが、コークスの強度向上効果をより効率的に享受可能であるために、好ましい。   For this reason, the first ratio which is at least one of the series in which the abundance ratio of coal having an ash content of 9.0% or more among the plurality of series is equal to or greater than the abundance ratio of coal having an ash content in the blended coal of 9.0% or more. Grinding coal of the series finer than the grain size of the blended coal, and the presence of coal with an ash content of 9.0% or more among the multiple coals in the blended coal, the presence of coal with an ash content of 9.0% or more It is preferable to pulverize the second series of coal, which is at least one of the series of less than the proportion, coarsely than the particle size of the blended coal, so that the effect of improving the strength of coke can be enjoyed more efficiently. .

さらに好ましくは、複数の系列のうち灰分が9.0%以上の石炭の存在割合が配合炭における灰分が9.0%以上の石炭の存在割合以上である系列の中でも、灰分が9%以上の石炭銘柄の存在割合がより高い系列の粉砕粒度を細かくすることである。ただし、必ずしもこの系列の中で灰分が9%以上の石炭の存在割合が最も高い系列を細かく粉砕する対象としなくとも、強度向上効果を得ることは可能である。   More preferably, among the plurality of series, the ash content of 9.0% or more of the coal is higher than the presence ratio of coal having the ash content of 9.0% or more in the blended coal. It is to refine the pulverization particle size of the series with a higher proportion of coal brands. However, it is not always necessary to finely pulverize the series having the highest abundance of coal having an ash content of 9% or more in this series, and the effect of improving the strength can be obtained.

また、複数の系列のうち灰分が9.0%以上の石炭の存在割合が配合炭における灰分が9.0%以上の石炭の存在割合未満である系列の中でも、灰分が9%以上の石炭銘柄の存在割合がより低い系列の粉砕粒度を粗くすることが、コークスの強度向上を図るとともに粉砕動力の損失を図るために有効である。   In addition, among the series of coals with an ash content of 9.0% or more, the coal brands with an ash content of 9% or more among the series with coal containing less than 9.0% or more of coal with an ash content of 9.0% or more. It is effective to increase the coke strength and to reduce the pulverization power by coarsening the pulverization particle size of the series having a lower abundance ratio.

このため、複数の系列のうち灰分が9.0%以上の石炭の存在割合が配合炭における灰分が9.0%以上の石炭の存在割合以上である系列であって、かつ第1の系列を除いた第3の系列の石炭を、配合炭の粒度と同じに、または配合炭の粒度よりも細かく、粉砕すること、および、複数の系列のうち灰分が9.0%以上の石炭の存在割合が配合炭における灰分が9.0%以上の石炭の存在割合未満である系列であって、かつ第2の系列を除いた第4の系列の石炭を、配合炭の粒度と同じに、または配合炭の粒度よりも粗く、粉砕することが好ましい。   For this reason, among the plurality of series, a coal having an ash content of 9.0% or more is a series in which the ash content in the blended coal is equal to or more than a coal having a ash content of 9.0% or more, and the first series is The removed third series of coal is pulverized to be the same as the grain size of the blended coal or finer than the grain size of the blended coal, and the abundance of coal having an ash content of 9.0% or more in the plurality of series Is a series in which the ash content in the blended coal is less than the abundance of coal of 9.0% or more, and the fourth series coal excluding the second series is the same as or blended with the grain size of the blended coal It is preferably coarser than the particle size of charcoal and pulverized.

さらに考慮すべきは、粉砕によって石炭粒子を細かくした場合、コークス炉へ石炭を装入した際の嵩密度が低下してコークスの強度が低下するため、混合する全ての石炭を細かく粉砕してコークスを製造することは、場合によってコークスの強度の低下を招く恐れがある。加えて、一般にコークスの製造のための石炭の粉砕に用いられている粉砕機の能力上過負荷となって操業継続が困難となる可能性があること、細かく粉砕することで微粉が多く発生して発塵が起こり易くなり、作業環境上望ましくないことから、石炭を過剰に細かくすべきでない。   In addition, when coal particles are made fine by pulverization, the bulk density when the coal is charged into the coke oven decreases and the strength of the coke decreases. In some cases, the strength of coke may be reduced. In addition, it may be difficult to continue operation due to overloading of the pulverizer used to pulverize coal for the production of coke, and fine pulverization occurs due to fine pulverization. The coal should not be overly fine because it tends to generate dust and is undesirable in the working environment.

また、通常コークスを製造する際には複数種の石炭を配合するので、配合する石炭を粗く粉砕し過ぎると、得られるコークスの均質性が損なわれ、コークスの強度が低下する恐れがある。   In addition, since a plurality of types of coal are usually blended when producing coke, if the coal to be blended is coarsely pulverized, the homogeneity of the obtained coke may be impaired, and the strength of the coke may be reduced.

以上の理由により、配合炭が通常用いられる粒度指標である3mm以下の粒子割合が70%超85%未満の粒度を有するように、複数の各系列の石炭の粒度を調整することが好ましい。   For the above reasons, it is preferable to adjust the particle size of the coals in each of the plurality of coals so that the particle ratio of 3 mm or less, which is a particle size index for which coal blend is normally used, has a particle size of more than 70% and less than 85%.

表2に示す石炭性状(灰分、MF、Ro、およびJIS M 8816に規定される石炭の微細組織成分測定方法にて求まるイナーチニットの微細組織成分群に含まれる微細組織成分の割合のうち、セミフジニットの存在割合の1/3を除いたものに、鉱物質の存在割合を加えた値で表されるトータルイナートであるTI)を有する4銘柄の石炭A、B、C、Dを用いて粉砕条件を種々変更してコークスを製造した。製造に当っての石炭の事前処理として、4銘柄の石炭A〜Dを2銘柄ずつ別々の粉砕系列で粉砕した後、混合した。混合後の石炭粒度を測定し、事前に求めた粒度と嵩密度の関係に基づいて、石炭を充填する嵩密度を決定した。   Of the properties of coal shown in Table 2 (of ash, MF, Ro, and the fine structure components included in the fine structure component group of inertite determined by the method of measuring the fine structure components of coal defined in JIS M 8816, The pulverization conditions were determined using four brands of coal A, B, C and D having TI, which is a total inert expressed by adding 1/3 of the abundance to the abundance of minerals. Coke was produced with various changes. As a pretreatment of coal in production, four brands of coals A to D were pulverized in two pulverization systems separately and then mixed. The coal particle size after mixing was measured, and the bulk density for filling the coal was determined based on the relationship between the particle size and the bulk density obtained in advance.

Figure 0005686052
Figure 0005686052

乾留には50kg規模の試験乾留炉を用い、所定の嵩密度で鉄製の乾留容器に充填した石炭を試験乾留炉内に装入して、1080℃で18時間乾留した。コークスを赤熱状態のまま排出した後に窒素雰囲気下で冷却し、JIS K 2151に規定された方法に基づいて、コークスの回転強度指数を求めた。   A 50 kg scale test carbonization furnace was used for carbonization, and coal filled in an iron carbonization container with a predetermined bulk density was charged into the test carbonization furnace and carbonized at 1080 ° C. for 18 hours. The coke was discharged in a red hot state and then cooled in a nitrogen atmosphere, and the rotational strength index of the coke was determined based on the method defined in JIS K 2151.

本実施例では、灰分が9%以上の石炭A、Bをそれぞれ30%、20%配合するとともに、灰分が9%未満の石炭C、Dをそれぞれ30%、20%配合し、灰分が9%以上の石炭A、Bが全体の50%を占める配合構成として、コークスを製造した。   In this example, 30% and 20% of coal A and B having an ash content of 9% or more are blended, respectively, and 30% and 20% of coal C and D having an ash content of less than 9% are blended, respectively, and the ash content is 9%. Coke was produced as a blended composition in which the above coals A and B account for 50% of the total.

表3には、試験毎の、各石炭A〜Dの配合割合、灰分9%以上の石炭A、Bの配合炭全体に対する存在比率、一緒に粉砕した系列1、2内における石炭A、Bの存在比率、系列1、2の粉砕粒度、配合炭全体の粒度、石炭充填時の嵩密度、および得られたコークスの強度をまとめて示す。   Table 3 shows the blending ratio of coals A to D for each test, the abundance ratio of coals A and B with an ash content of 9% or more with respect to the total blended coal, and the coals A and B in series 1 and 2 pulverized together. The abundance ratio, the pulverized particle size of series 1 and 2, the particle size of the entire blended coal, the bulk density at the time of coal filling, and the strength of the obtained coke are shown together.

また、図2には、本発明の範囲を満足する本発明例1〜4、および本発明の範囲を満足しない比較例1〜3により得られたコークスの強度をグラフで示す。   Moreover, in FIG. 2, the intensity | strength of the coke obtained by this invention examples 1-4 which satisfy | fill the range of this invention, and the comparative examples 1-3 which do not satisfy the range of this invention is shown with a graph.

Figure 0005686052
Figure 0005686052

表3および図2における本発明例1〜4、および比較例1〜3を簡単に説明する。   Inventive Examples 1 to 4 and Comparative Examples 1 to 3 in Table 3 and FIG. 2 will be briefly described.

(本発明例1)
本発明例1は、灰分が9%以上の石炭A、Bを同一の系列で3mm以下の割合が85%となるように粉砕するとともに、灰分が9%未満の石炭C、Dを同一の系列で3mm以下の割合が75%となるように粉砕し、その後両系列の石炭を混合した配合炭の全体の粒度が3mm以下の割合で80%、嵩密度が760kg/mの条件で充填して乾留した。
(Invention Example 1)
Invention Example 1 pulverizes coals A and B having an ash content of 9% or more so that the ratio of 3 mm or less is 85% in the same series, and coals C and D having an ash content of less than 9% in the same series. And then pulverized so that the ratio of 3 mm or less becomes 75%, and after that, the blended coal obtained by mixing both series of coals is packed under the condition that the total particle size is 80% at a ratio of 3 mm or less and the bulk density is 760 kg / m 3. And carbonized.

つまり、本発明例1は、石炭A、Bを粉砕した系列を系列1とするとともに石炭C、Dを粉砕した系列を系列2とすると、配合炭全体に対する灰分が9%以上の石炭A、Bの割合である50%に対して、灰分が9%以上の石炭A、Bがその系列内において100%と高い系列1を配合炭の粒度より細かく粉砕するとともに、灰分が9%以上の石炭A、Bがその系列内において0%と低い系列2を配合炭の粒度より粗く粉砕して、乾留した本発明例である。   That is, in Example 1 of the present invention, when the series obtained by pulverizing the coals A and B is set as the series 1 and the series obtained by pulverizing the coals C and D is set as the series 2, the coal A and B having an ash content of 9% or more with respect to the entire blended coal. The coal A and B having an ash content of 9% or higher with respect to 50%, which is higher than 100% in the series, is pulverized more finely than the grain size of the blended coal, and the coal A having an ash content of 9% or higher. , B is an example of the present invention in which series 2 having a low 0% in the series is pulverized coarsely than the grain size of the blended coal and dry-distilled.

(本発明例2)
本発明例2は、灰分が9%以上の石炭A、Bを同一の系列で3mm以下の割合が76%となるように粉砕するとともに、灰分が9%未満の石炭C、Dを同一の系列で3mm以下の割合が66%となるように粉砕し、その後両系列の石炭を混合した配合炭の全体の粒度が3mm以下の割合で71%、嵩密度が776kg/mの条件で充填して乾留した。
(Invention Example 2)
Invention Example 2 pulverizes coals A and B having an ash content of 9% or more so that the ratio of 3 mm or less is 76% in the same series, and coals C and D having an ash content of less than 9% in the same series. Then, the mixture is pulverized so that the ratio of 3 mm or less is 66%, and then the blended coal obtained by mixing both series of coals is packed under the condition that the total particle size is 3 mm or less and the bulk density is 71% and the bulk density is 776 kg / m 3. And carbonized.

つまり、本発明例2は、石炭A、Bを粉砕した系列を系列1とするとともに石炭C,Dを粉砕した系列を系列2とすると、配合炭全体に対する灰分が9%以上の石炭A、Bの割合である50%に対して、灰分が9%以上の石炭A、Bが系列内において100%と高い系列1を配合炭の粒度より細かく粉砕するとともに、灰分が9%以上の石炭A、Bがその系列内において0%と低い系列2を配合炭の粒度より粗く粉砕して、乾留した本発明例である。   That is, in Example 2 of the present invention, when the series obtained by pulverizing the coals A and B is set as the series 1 and the series obtained by pulverizing the coals C and D is set as the series 2, the coal A and B having an ash content of 9% or more with respect to the entire blended coal. The coal A, B having an ash content of 9% or more is pulverized more finely than the particle size of the blended coal, and the coal A having an ash content of 9% or more. This is an example of the present invention in which series 2 having B as low as 0% in the series is pulverized coarsely than the particle size of the blended coal and dry-distilled.

(本発明例3)
本発明例3は、灰分が9%以上の石炭A、Bを同一の系列で3mm以下の割合が88%となるように粉砕するとともに灰分が9%未満の石炭C、Dを同一の系列で3mm以下の割合が80%となるように粉砕し、その後両系列の石炭を混合した配合炭の全体の粒度が3mm以下の割合で84%、嵩密度が751kg/mの条件で充填して乾留した。
(Invention Example 3)
Invention Example 3 pulverizes coals A and B having an ash content of 9% or more in the same series so that the ratio of 3 mm or less is 88% and coals C and D having an ash content of less than 9% in the same series. The mixture is pulverized so that the ratio of 3 mm or less is 80%, and then, the total particle size of the blended coal obtained by mixing both series of coals is 3% or less at a ratio of 84% and the bulk density is 751 kg / m 3. Carbonized.

つまり、本発明例3は、石炭A、Bを粉砕した系列を系列1とするとともに石炭C、Dを粉砕した系列を系列2とすると、配合炭全体に対する灰分が9%以上の石炭A、Bの割合である50%に対して、灰分が9%以上の石炭A、Bが系列内において100%と高い系列1を配合炭の粒度より細かく粉砕するとともに、灰分が9%以上の石炭A、Bがその系列内において0%と低い系列2を配合炭の粒度より粗く粉砕して、乾留した本発明例である。   In other words, in Example 3 of the present invention, when the series obtained by pulverizing the coals A and B is set as the series 1 and the series obtained by pulverizing the coals C and D is set as the series 2, the coal A and B having an ash content of 9% or more with respect to the entire blended coal. The coal A, B having an ash content of 9% or more is pulverized more finely than the particle size of the blended coal, and the coal A having an ash content of 9% or more. This is an example of the present invention in which series 2 having B as low as 0% in the series is pulverized coarsely than the particle size of the blended coal and dry-distilled.

(本発明例4)
本発明例4は、灰分が9%以上の石炭Aと灰分が9%未満の石炭Dを同一の系列で3mm以下の割合が85%となるよう粉砕するとともに灰分が9%以上の石炭Bと灰分が9%未満の石炭Cを同一の系列で3mm以下の割合が75%となるように粉砕し、その後両系列の石炭を混合した配合炭の全体の粒度が3mm以下の割合で80%、嵩密度が760kg/mの条件で充填して乾留した。
(Invention Example 4)
Invention Example 4 pulverizes coal A having an ash content of 9% or more and coal D having an ash content of less than 9% so that the ratio of 3 mm or less is 85% in the same series and coal B having an ash content of 9% or more. Coal C with an ash content of less than 9% is pulverized so that the ratio of 3 mm or less in the same series is 75%, and then the total particle size of the blended coal obtained by mixing both series of coal is 80% in a ratio of 3 mm or less. The bulk density was 760 kg / m 3 and the mixture was dry-distilled.

つまり、本発明例4は、石炭A、Dを粉砕した系列を系列1とするとともに石炭B、Cを粉砕した系列を系列2とすると、配合炭全体に対する灰分が9%以上の石炭A、Bの割合である50%に対して、灰分が9%以上の石炭Aが系列内において60%と高い系列1を配合炭の粒度より細かく粉砕するとともに、灰分が9%以上の石炭Bがその系列内において40%と低い系列2を配合炭の粒度より粗く粉砕して、乾留した本発明例である。   That is, in Example 4 of the present invention, when the series obtained by pulverizing the coals A and D is set as the series 1 and the series obtained by pulverizing the coals B and C is set as the series 2, the coal A and B having an ash content of 9% or more with respect to the entire blended coal. The coal A having an ash content of 9% or more is pulverized more finely than the grain size of the blended coal, and the coal B having an ash content of 9% or more is the series. This is an example of the present invention in which series 2 as low as 40% is coarsely pulverized from the particle size of the blended coal and dry-distilled.

(比較例1)
比較例1は、石炭A、Bと石炭C、Dをそれぞれ別々の系列で粉砕したが、粉砕後の粒度は両系列とも3mm以下の割合が80%と同一となるように粉砕し、その後両系列の石炭を混合した配合炭の全体の粒度も3mm以下の割合で80%、嵩密度が760kg/mの条件で充填して乾留した。
(Comparative Example 1)
In Comparative Example 1, coals A and B and coals C and D were pulverized in separate series, but the particle size after pulverization was pulverized so that the ratio of 3 mm or less in both series was equal to 80%, and then both The total particle size of the blended coal mixed with the coal of the series was 80% at a ratio of 3 mm or less and the bulk density was dry-distilled under conditions of 760 kg / m 3 .

つまり、比較例1は、石炭A、Bを粉砕した系列を系列1とするとともに石炭C、Dを粉砕した系列を系列2とすると、配合炭全体に対する灰分が9%以上の石炭A、Bの割合である50%に対して、灰分が9%以上の石炭A、Bが系列内において100%と高い系列1も、灰分が9%以上の石炭A、Bがその系列内において0%と低い系列2も、配合炭と同じ粒度となるように粉砕して、乾留した比較例である。   That is, in Comparative Example 1, assuming that a series obtained by pulverizing coals A and B is set as series 1 and a series obtained by pulverizing coals C and D is set as series 2, coals A and B having an ash content of 9% or more with respect to the entire blended coal. Compared to 50%, coal A and B with ash content of 9% or higher is 100% within the series, and coal A and B with ash content of 9% or higher is low with 0% within the series. Series 2 is also a comparative example that is pulverized to the same particle size as the blended coal and dry-distilled.

(比較例2)
比較例2は、石炭A、Bと石炭C、Dをそれぞれ別々の系列で粉砕したが、粉砕後の粒度は両系列とも3mm以下の割合が71%と同一となるように粉砕し、その後両系列の石炭を混合した配合炭の全体の粒度も3mm以下の割合で71%、嵩密度が776kg/mの条件で充填して乾留した。
(Comparative Example 2)
In Comparative Example 2, coals A and B and coals C and D were pulverized in separate series, but the pulverized grain size was pulverized so that the ratio of 3 mm or less in both series was equal to 71%, and then both The total particle size of the blended coal mixed with the coal of the series was also filled at a rate of 3 mm or less at 71% and the bulk density of 776 kg / m 3 and dry-distilled.

つまり、比較例2は、石炭A、Bを粉砕した系列を系列1とするとともに石炭C、Dを粉砕した系列を系列2とすると、配合炭全体に対する灰分が9%以上の石炭A、Bの割合である50%に対して、灰分が9%以上の石炭A、Bが系列内において100%と高い系列1も、灰分が9%以上の石炭A、Bがその系列内において0%と低い系列2も、配合炭と同じ粒度となるように粉砕して、乾留した比較例である。   That is, in Comparative Example 2, assuming that the series obtained by pulverizing coals A and B is set as series 1 and the series obtained by pulverizing coals C and D is set as series 2, coal ash having an ash content of 9% or more with respect to the entire blended coal is obtained. Compared to 50%, coal A and B with ash content of 9% or higher is 100% within the series, and coal A and B with ash content of 9% or higher is low with 0% within the series. Series 2 is also a comparative example that is pulverized to the same particle size as the blended coal and dry-distilled.

(比較例3)
比較例3は、石炭A、Bと石炭C、Dをそれぞれ別々の系列で粉砕したが、粉砕後の粒度は両系列とも3mm以下の割合が84%と同一となるように粉砕し、その後両系列の石炭を混合した配合炭の全体の粒度も3mm以下の割合で84%、嵩密度が751kg/mの条件で充填して乾留した。
(Comparative Example 3)
In Comparative Example 3, coals A and B and coals C and D were pulverized in separate series, but the pulverized particle size was pulverized so that the ratio of 3 mm or less in both series was equal to 84%, and then both The total particle size of the blended coal in which the coals of the series were mixed was also filled at a ratio of 3 mm or less at 84% and the bulk density was 751 kg / m 3 and dry-distilled.

つまり、比較例3は、石炭A、Bを粉砕した系列を系列1とするとともに石炭C、Dを粉砕した系列を系列2とすると、配合炭全体に対する灰分が9%以上の石炭A、Bの割合である50%に対して、灰分が9%以上の石炭A、Bが系列内において100%と高い系列1も、灰分が9%以上の石炭A、Bがその系列内において0%と低い系列2も、配合炭と同じ粒度となるよう粉砕して、乾留した比較例である。   That is, in Comparative Example 3, assuming that the series obtained by pulverizing coals A and B is set as series 1 and the series obtained by pulverizing coals C and D is set as series 2, coal ash with an ash content of 9% or more of the entire blended coal is obtained. Compared to 50%, coal A and B with ash content of 9% or higher is 100% within the series, and coal A and B with ash content of 9% or higher is low with 0% within the series. Series 2 is also a comparative example that was pulverized to the same particle size as the blended coal and dry-distilled.

図2にグラフで示すように、配合炭の粒度が同じである、本発明例2と比較例2、本発明例1、4と比較例1、本発明例3と比較例3のいずれの粒度においても、本発明例のコークスの強度が比較例のコークスの強度を0.2〜1.2ポイント上回っていることから、本発明によって明確な効果があることが確認された。   As shown in the graph of FIG. 2, any particle size of Invention Example 2 and Comparative Example 2, Invention Examples 1 and 4 and Comparative Example 1, Invention Example 3 and Comparative Example 3 are the same. However, since the strength of the coke of the example of the present invention exceeded the strength of the coke of the comparative example by 0.2 to 1.2 points, it was confirmed that the present invention has a clear effect.

実施例1と同様にして、灰分が9%以上の石炭AおよびBと、灰分が9%未満の石炭CおよびDとを、灰分が9%以上の石炭AおよびBが全体の55%を占めるように配合して配合炭として、コークスを製造した。   In the same manner as in Example 1, coals A and B having an ash content of 9% or more, coals C and D having an ash content of less than 9%, and coals A and B having an ash content of 9% or more occupy 55% of the total. Thus, coke was produced as a blended coal.

表4には、試験毎の、各銘柄の石炭A〜Dの配合割合、灰分が9%以上の石炭A、Bの配合炭全体に対する存在比率、一緒に粉砕した系列1、2における石炭の存在比率、各系列1、2の粉砕粒度、配合炭全体の粒度、石炭充填時の嵩密度、および得られたコークスの強度を、まとめて示す。   Table 4 shows the blending ratio of each brand of coals A to D, the abundance ratio of coals A and B with an ash content of 9% or more, and the presence of coal in series 1 and 2 pulverized together. A ratio, the grinding | pulverization particle size of each series 1 and 2, the particle size of the whole blended coal, the bulk density at the time of coal filling, and the intensity | strength of the obtained coke are shown collectively.

また、図3には、本発明の範囲を満足する本発明例5、6、および本発明の範囲を満足しない比較例4、5で得られたコークスの強度を示す。   FIG. 3 shows the strength of coke obtained in Invention Examples 5 and 6 that satisfy the scope of the present invention and Comparative Examples 4 and 5 that do not satisfy the scope of the present invention.

Figure 0005686052
Figure 0005686052

以下に、表4および図3における本発明例5、6、および比較例4、5を簡単に説明する。   The invention examples 5 and 6 and the comparative examples 4 and 5 in Table 4 and FIG. 3 will be briefly described below.

(本発明例5)
本発明例5は、灰分が9%以上の石炭A、Bを同一の系列で3mm以下の割合が85%となるように粉砕するとともに灰分が9%未満の石炭C、Dを同一の系列で3mm以下の割合が74%となるように粉砕し、その後両系列の石炭を混合した配合炭の全体の粒度が3mm以下の割合で80%、嵩密度が760kg/mの条件で充填して乾留した。
(Invention Example 5)
Invention Example 5 pulverizes coals A and B having an ash content of 9% or more in the same series so that the ratio of 3 mm or less is 85% and coals C and D having an ash content of less than 9% in the same series. The mixture is pulverized so that the ratio of 3 mm or less becomes 74%, and then the blended coal obtained by mixing both series coals is filled at a ratio of 80% and a bulk density of 760 kg / m 3 in a ratio of 3 mm or less. Carbonized.

つまり、本発明例5は、石炭A、Bを粉砕した系列を系列1とするとともに石炭C、Dを粉砕した系列を系列2とすると、配合炭全体に対する灰分が9%以上の石炭A、Bの割合である55%に対して、灰分が9%以上の石炭A、Bが系列内において100%と高い系列1を配合炭の粒度より細かく粉砕するとともに、灰分が9%以上の石炭A、Bがその系列内において0%と低い系列2を配合炭の粒度より粗く粉砕して、乾留した本発明例である。   That is, in Example 5 of the present invention, when the series obtained by pulverizing coals A and B is set as series 1, and the series obtained by pulverizing coals C and D is set as series 2, coals A and B having an ash content of 9% or more with respect to the entire blended coal. The coal A, B having an ash content of 9% or more is pulverized more finely than the particle size of the blended coal, and the coal A having an ash content of 9% or more. This is an example of the present invention in which series 2 having B as low as 0% in the series is pulverized coarsely than the particle size of the blended coal and dry-distilled.

(本発明例6)
本発明例6では、灰分が9%以上の石炭Aと灰分が9%未満の石炭Dを同一の系列で3mm以下の割合が85%となるように粉砕するとともに灰分が9%以上の石炭Bと灰分が9%未満の石炭Cを同一の系列で3mm以下の割合が76%となるように粉砕し、その後両系列の石炭を混合した配合炭の全体の粒度が3mm以下の割合で80%、嵩密度が760kg/mの条件で充填して乾留した。
(Invention Example 6)
In Example 6 of the present invention, coal A having an ash content of 9% or more and coal D having an ash content of less than 9% are pulverized in the same series so that the ratio of 3 mm or less is 85%, and coal B having an ash content of 9% or more. And coal C with an ash content of less than 9% is pulverized so that the ratio of 3 mm or less in the same series is 76%, and then the total particle size of the blended coal in which both series of coal is mixed is 80% in a ratio of 3 mm or less. Then, it was filled and dry-distilled under the condition that the bulk density was 760 kg / m 3 .

つまり、本発明例6は、石炭A、Dを粉砕した系列を系列1とするとともに石炭B、Cを粉砕した系列を系列2とすると、配合炭全体に対する灰分が9%以上の石炭A、Bの割合である55%に対して、灰分が9%以上の石炭Aが系列内において77.8%と高い系列1を配合炭の粒度より細かく粉砕するとともに、灰分が9%以上の石炭Bがその系列内において36.4%と低い系列2を配合炭の粒度より粗く粉砕して、乾留した本発明例である。   That is, in Example 6 of the present invention, when the series obtained by pulverizing coals A and D is set as series 1 and the series obtained by pulverizing coals B and C is set as series 2, coal A, B having an ash content of 9% or more with respect to the entire blended coal. The coal A having an ash content of 9% or more is pulverized more finely than the particle size of the blended coal, and the coal B having an ash content of 9% or more. This is an example of the present invention in which series 2 having a low 36.4% in the series is pulverized coarsely than the particle size of the blended coal and dry-distilled.

(比較例4)
比較例4は、石炭A、Bと石炭C、Dをそれぞれ別々の系列で粉砕したが、粉砕後の粒度は両系列と3mm以下の割合が80%と同一となるように粉砕し、その後両系列の石炭を混合した配合炭の全体の粒度も3mm以下の割合で80%、嵩密度が760kg/mの条件で充填して乾留した。
(Comparative Example 4)
In Comparative Example 4, coals A and B and coals C and D were pulverized in separate series, but the pulverized particle size was pulverized so that the ratio of 3 mm or less was equal to 80% in both series. The total particle size of the blended coal mixed with the coal of the series was 80% at a ratio of 3 mm or less and the bulk density was dry-distilled under conditions of 760 kg / m 3 .

つまり、比較例4は、石炭A、Bを粉砕した系列を系列1とするとともに石炭C、Dを粉砕した系列を系列2とすると、配合炭全体に対する灰分が9%以上の石炭A、Bの割合である55%に対して、灰分が9%以上の石炭A、Bが系列内において100%と高い系列1も、灰分が9%以上の石炭A、Bがその系列内において0%と低い系列2も、配合炭と同じ粒度となるように粉砕して、乾留した比較例である。   That is, in Comparative Example 4, when the series in which coals A and B are pulverized is set as series 1 and the series in which coals C and D are pulverized is set as series 2, coal ash with an ash content of 9% or more for the entire blended coal Coal A and B with an ash content of 9% or higher and 100% in the series, which is higher than 55%, which is a proportion of 55%, Coal A and B with an ash content of 9% or higher are as low as 0% in the series. Series 2 is also a comparative example that is pulverized to the same particle size as the blended coal and dry-distilled.

(比較例5)
比較例5は、灰分が9%以上の石炭Aと灰分が9%未満の石炭Dを同一の系列で3mm以下の割合が74%となるように粉砕し、灰分が9%以上の石炭Bと灰分が9%未満の石炭Cを同一の系列で3mm以下の割合が85%となるように粉砕し、その後両系列の石炭を混合した配合炭の全体の粒度が3mm以下の割合で80%、嵩密度が760kg/mの条件で充填して乾留した。
(Comparative Example 5)
In Comparative Example 5, coal A having an ash content of 9% or more and coal D having an ash content of less than 9% are pulverized so that the ratio of 3 mm or less is 74% in the same series, and coal B having an ash content of 9% or more Coal C with an ash content of less than 9% is ground in the same series so that the ratio of 3 mm or less is 85%, and then the total particle size of the blended coal obtained by mixing both series of coal is 80% in a ratio of 3 mm or less. The bulk density was 760 kg / m 3 and the mixture was dry-distilled.

つまり、比較例5は、石炭A、Dを粉砕した系列を系列1とするとともに石炭B、Cを粉砕した系列を系列2とすると、配合炭全体に対する灰分が9%以上の石炭A、Bの割合である55%に対して、灰分が9%以上の石炭Aが系列内において77.8%と高い系列1を配合炭の粒度より粗く粉砕するとともに、灰分が9%以上の石炭Bがその系列内において36.4%と低い系列2を配合炭の粒度より細かく粉砕して、乾留した比較例である。   That is, in Comparative Example 5, when the series in which coals A and D are pulverized is set as series 1 and the series in which coals B and C are pulverized is set as series 2, the ash content of the coal blend as a whole is 9% or more. Coal A with an ash content of 9% or more, compared to 55%, which is a ratio, pulverizes the series 1 which is as high as 77.8% within the series coarsely than the particle size of the blended coal, and coal B with an ash content of 9% or more This is a comparative example in which Series 2 having a low 36.4% in the series was pulverized finer than the coal blend particle size and dry-distilled.

図3にグラフで示すように、配合炭の粒度が同じである本発明例5、6および比較例4、5において、本発明例のコークスの強度が比較例のコークス強度0.3〜1.4ポイント上回っていることから、本発明によって明確な効果があることが確認された。   As shown in the graph of FIG. 3, in the inventive examples 5 and 6 and the comparative examples 4 and 5 in which the particle sizes of the blended coals are the same, the strength of the coke of the inventive example is 0.3 to 1. Since it exceeded 4 points, it was confirmed that the present invention has a clear effect.

実施例1、2と同様にして、灰分が9%以上の石炭A、Bをそれぞれ25%、15%配合するとともに、灰分が9%未満の石炭C、Dをそれぞれ35%、25%配合し、灰分が9%以上の石炭が全体の40%を占める配合構成で、コークスを製造した。   In the same manner as in Examples 1 and 2, 25% and 15% of coals A and B having an ash content of 9% or more were blended, respectively, and 35% and 25% of coals C and D having an ash content of less than 9% were blended, respectively. In addition, coke was produced with a composition in which coal with an ash content of 9% or more accounted for 40% of the total.

表5には、試験毎の、各石炭A〜Dの配合割合、灰分が9%以上の石炭A、Bの配合炭全体に対する存在比率、一緒に粉砕した系列1、2内における石炭A、Bの存在比率、各系列1、2の粉砕粒度、配合炭全体の粒度、石炭充填時の嵩密度、および得られたコークスの強度をまとめて示す。   Table 5 shows, for each test, the blending ratio of each coal A to D, the abundance ratio of coal A and B with an ash content of 9% or more to the entire blended coal, coal A and B in series 1 and 2 pulverized together The abundance ratio, the pulverization particle size of each series 1 and 2, the particle size of the entire blended coal, the bulk density at the time of coal filling, and the strength of the obtained coke are shown together.

また、図4には、本発明の範囲を満足する本発明例7、8および本発明の範囲を満足しない比較例6、7で得られたコークスの強度を、グラフで示す。   FIG. 4 is a graph showing the strength of coke obtained in Examples 7 and 8 of the present invention that satisfy the scope of the present invention and Comparative Examples 6 and 7 that do not satisfy the scope of the present invention.

Figure 0005686052
Figure 0005686052

以下に、表5および図4における本発明例7、8および比較例6、7を簡単に説明する。   The invention examples 7 and 8 and comparative examples 6 and 7 in Table 5 and FIG. 4 will be briefly described below.

(本発明例7)
本発明例7は、灰分が9%以上の石炭A、Bを同一の系列で3mm以下の割合が85%となるように粉砕するとともに灰分が9%未満の石炭C、Dを同一の系列で3mm以下の割合が77%となるように粉砕し、その後両系列の石炭を混合した配合炭の全体の粒度が3mm以下の割合で80%、嵩密度が760kg/mの条件で充填して乾留した。
(Invention Example 7)
Invention Example 7 pulverizes coals A and B having an ash content of 9% or more in the same series so that the ratio of 3 mm or less is 85% and coals C and D having an ash content of less than 9% in the same series. The mixture is pulverized so that the ratio of 3 mm or less becomes 77%, and then the blended coal obtained by mixing both series of coals is packed under the condition that the total particle size is 80% and the bulk density is 760 kg / m 3 at a ratio of 3 mm or less. Carbonized.

つまり、本発明例7は、石炭A、Bを粉砕した系列を系列1とするとともに石炭C、Dを粉砕した系列を系列2とすると、配合炭全体に対する灰分が9%以上の石炭A、Bの割合である40%に対して、灰分が9%以上の石炭Aが系列内において100%と高い系列1を配合炭の粒度より細かく粉砕するとともに、灰分が9%以上の石炭Bがその系列内において0%と低い系列2を配合炭の粒度より粗く粉砕して、乾留した本発明例である。   That is, in Example 7 of the present invention, when the series obtained by pulverizing coals A and B is set as series 1, and the series obtained by pulverizing coals C and D is set as series 2, coals A and B having an ash content of 9% or more with respect to the entire blended coal. The coal A having an ash content of 9% or more is pulverized more finely than the grain size of the blended coal, and the coal B having an ash content of 9% or more is the series. This is an example of the present invention in which series 2 having a low value of 0% is pulverized coarsely than the particle size of the blended coal and dry-distilled.

(本発明例8)
本発明例8は、灰分が9%以上の石炭Aと灰分が9%未満の石炭Dを同一の系列で3mm以下の割合が85%となるように粉砕するとともに灰分が9%以上の石炭Bと灰分が9%未満の石炭Cを同一の系列で3mm以下の割合が75%となるように粉砕し、その後両系列の石炭を混合した配合炭の全体の粒度が3mm以下の割合で80%、嵩密度が760kg/mの条件で充填して乾留した。
(Invention Example 8)
Invention Example 8 pulverizes coal A having an ash content of 9% or more and coal D having an ash content of less than 9% so that the ratio of 3 mm or less is 85% and coal B having an ash content of 9% or more. And coal C with an ash content of less than 9% is pulverized so that the ratio of 3 mm or less in the same series is 75%, and then the total particle size of the blended coal obtained by mixing both series of coal is 80% in a ratio of 3 mm or less. Then, it was filled and dry-distilled under the condition that the bulk density was 760 kg / m 3 .

つまり、本発明例8は、石炭A、Dを粉砕した系列を系列1とするとともに石炭B、Cを粉砕した系列を系列2とすると、配合炭全体に対する灰分が9%以上の石炭A、Bの割合である55%に対して、灰分が9%以上の石炭Aが系列内において50%と高い系列1を配合炭の粒度より細かく粉砕するとともに、灰分が9%以上の石炭Bがその系列内において30%と低い系列2を配合炭の粒度より粗く粉砕して、乾留した本発明例である。   That is, in Example 8 of the present invention, when the series obtained by pulverizing the coals A and D is set as the series 1 and the series obtained by pulverizing the coals B and C is set as the series 2, the coal A and B having an ash content of 9% or more with respect to the entire blended coal. The coal A having an ash content of 9% or more is pulverized more finely than the grain size of the blended coal, and the coal B having an ash content of 9% or more is the series. This is an example of the present invention in which the series 2 as low as 30% is pulverized coarsely than the particle size of the blended coal and dry-distilled.

(比較例6)
比較例6は、石炭A、Bと石炭C、Dをそれぞれ別々の系列で粉砕したが、粉砕後の粒度は両系列と3mm以下の割合が80%と同一となるように粉砕し、その後両系列の石炭を混合した配合炭の全体の粒度も3mm以下の割合で80%、嵩密度が760kg/mの条件で充填して乾留した。
(Comparative Example 6)
In Comparative Example 6, coals A and B and coals C and D were pulverized in separate series, but the pulverized particle size was pulverized so that the ratio of 3 mm or less was 80%, and then both pulverized. The total particle size of the blended coal mixed with the coal of the series was 80% at a ratio of 3 mm or less and the bulk density was dry-distilled under conditions of 760 kg / m 3 .

つまり、比較例6は、石炭A、Bを粉砕した系列を系列1とするとともに石炭C、Dを粉砕した系列を系列2とすると、配合炭全体に対する灰分が9%以上の石炭A、Bの割合である40%に対して、灰分が9%以上の石炭A、Bが系列内において100%と高い系列1も、灰分が9%以上の石炭A、Bがその系列内において0%と低い系列2も、配合炭と同じ粒度となるように粉砕して、乾留した比較例である。   That is, in Comparative Example 6, assuming that a series obtained by pulverizing coals A and B is set as series 1 and a series obtained by pulverizing coals C and D is set as series 2, coal ash having an ash content of 9% or more with respect to the entire blended coal is obtained. Compared to 40%, coal A and B with an ash content of 9% or higher is 100% in the series, while coal 1 and coal A and B with an ash content of 9% or higher are as low as 0% in the series. Series 2 is also a comparative example that is pulverized to the same particle size as the blended coal and dry-distilled.

(比較例7)
比較例7では、灰分が9%以上の石炭Aと灰分が9%未満の石炭Dを同一の系列で3mm以下の割合が75%となるように粉砕するとともに灰分が9%以上の石炭Bと灰分が9%未満の石炭Cを同一の系列で3mm以下の割合が85%となるように粉砕し、その後両系列の石炭を混合した配合炭の全体の粒度が3mm以下の割合で80%、嵩密度が760kg/mの条件で充填して乾留した。
(Comparative Example 7)
In Comparative Example 7, coal A having an ash content of 9% or more and coal D having an ash content of less than 9% are pulverized so that the ratio of 3 mm or less is 75% in the same series and coal B having an ash content of 9% or more Coal C with an ash content of less than 9% is ground in the same series so that the ratio of 3 mm or less is 85%, and then the total particle size of the blended coal obtained by mixing both series of coal is 80% in a ratio of 3 mm or less. The bulk density was 760 kg / m 3 and the mixture was dry-distilled.

つまり、比較例7は、石炭A、Dを粉砕した系列を系列1とするとともに石炭B、Cを粉砕した系列を系列2とすると、配合炭全体に対する灰分が9%以上の石炭A、Bの割合である40%に対して、灰分が9%以上の石炭Aが系列内において50%と高い系列1を配合炭の粒度より細かく粉砕するとともに、灰分が9%以上の石炭Bがその系列内において30%と低い系列2を配合炭の粒度より粗く粉砕して、乾留した比較例である。   That is, in Comparative Example 7, when the series in which coals A and D are pulverized is set as series 1 and the series in which coals B and C are pulverized is set as series 2, the ash content of the blended coal as a whole is 9% or more. Compared to 40%, coal A with an ash content of 9% or more pulverizes the series 1 which is 50% high in the series, finer than the particle size of the blended coal, and coal B with an ash content of 9% or more in the series This is a comparative example in which series 2 as low as 30% was coarsely pulverized from the particle size of the blended coal and dry-distilled.

図4にグラフで示すように、配合炭の粒度が同じである実施例7、8および比較例6、7においても、本発明例のコークスの強度が比較例のコークスの強度を0.2〜0.9ポイント上回っていることから、本発明によって明確な効果があることが確認された。   As shown in the graph of FIG. 4, in Examples 7 and 8 and Comparative Examples 6 and 7 in which the particle sizes of the blended coals are the same, the strength of the coke of the present invention example is 0.2 to Since it exceeded 0.9 points, it was confirmed that the present invention has a clear effect.

Claims (2)

複数種の石炭を複数の系列に分け、各系列に属する石炭を各石炭毎に粉砕した後に、粉砕した各系列の石炭を混合することによって配合炭とし、該配合炭をコークス炉へ装入してコークスを製造する方法において、
前記複数の系列のうち、JIS M 8812に限定される条件で石炭の試料1gを空気中で815℃に加熱して灰化した場合に残留する灰の量の試料に対する百分率として規定される灰分が9.0質量%以上である石炭の存在割合が、前記配合炭における前記灰分が9.0質量%以上である石炭の存在割合以上である系列の少なくとも一つの系列である第1の系列の石炭を、前記配合炭の粒度よりも細かく粉砕すること
前記複数の系列のうち、前記灰分が9.0質量%以上である石炭の存在割合が、前記配合炭における前記灰分が9.0質量%以上である石炭の存在割合未満である系列の少なくとも一つの系列である第2の系列の石炭を、前記配合炭の粒度よりも粗く粉砕すること、および
前記配合炭は、3mm以下の粒子割合が70質量%超85質量未満となる粒度を有すること
を特徴とするコークスの製造方法。
Divide multiple types of coal into multiple series, pulverize the coal belonging to each series for each coal, then mix the pulverized coals into blended coal, and charge the blended coal into the coke oven In the method for producing coke,
Among the above-mentioned series, the ash content defined as a percentage of the amount of ash remaining when 1 g of a coal sample is heated to 815 ° C. in air under the conditions limited to JIS M 8812 and incinerated. Coal of the first series that is at least one of the series in which the abundance ratio of coal of 9.0% by mass or more is equal to or greater than the abundance ratio of coal in which the ash content in the blended coal is 9.0% by mass or more Pulverizing finer than the particle size of the blended coal ,
Among the plurality of series, at least one of the series in which the coal having an ash content of 9.0% by mass or more is less than the coal having an ash content of 9.0% by mass or more in the blended coal. Crushing a second series of coal, which is one series, coarser than the grain size of the blended coal ; and
The method for producing coke, wherein the blended coal has a particle size such that a particle ratio of 3 mm or less is more than 70% by mass and less than 85% by mass .
前記複数の系列のうち、前記灰分が9.0質量%以上の石炭の存在割合が前記配合炭における前記灰分が9.0質量%以上の石炭の存在割合以上である系列であって、かつ前記第1の系列を除いた第3の系列の石炭を、前記配合炭の粒度と同じに、または該配合炭の粒度よりも細かく、粉砕すること、および
前記複数の系列のうち、前記灰分が9.0質量%以上の石炭の存在割合が前記配合炭における前記灰分が9.0質量%以上の石炭の存在割合未満である系列であって、かつ前記第2の系列を除いた第4の系列の石炭を、前記配合炭の粒度の同じに、または該配合炭の粒度よりも粗く、粉砕すること
を特徴とする請求項に記載されたコークスの製造方法。
Among the plurality of series, the abundance ratio of the coal having an ash content of 9.0% by mass or more is a series in which the ash content in the blended coal is equal to or greater than the abundance ratio of the coal having a mass ratio of 9.0% by mass and more. Crushing the third series of coals excluding the first series to be the same as the grain size of the blended coal or finer than the grain size of the blended coal, and among the plurality of series, the ash content is 9 A fourth series excluding the second series, wherein the coal is present at a mass ratio of 0.0 mass% or more and the ash content in the blended coal is less than the mass ratio of coal at 9.0 mass% or more. the coal, in the same particle size of the coal blend or coarser than the particle size of the coal blend, process for the preparation of coke claim 1, characterized in that the grinding.
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