JP5674592B2 - Multi-component base coat paint, toning method and repair coating method - Google Patents
Multi-component base coat paint, toning method and repair coating method Download PDFInfo
- Publication number
- JP5674592B2 JP5674592B2 JP2011178896A JP2011178896A JP5674592B2 JP 5674592 B2 JP5674592 B2 JP 5674592B2 JP 2011178896 A JP2011178896 A JP 2011178896A JP 2011178896 A JP2011178896 A JP 2011178896A JP 5674592 B2 JP5674592 B2 JP 5674592B2
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- Prior art keywords
- composition
- thickener
- paint
- base coat
- coating
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000000576 coating method Methods 0.000 title claims description 85
- 238000000034 method Methods 0.000 title claims description 8
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Description
塗装作業性が良好で、ムラの発生がなく、既存の塗膜と色一致性のある補修塗膜を形成可能な多成分系のベースコート塗料、該ベースコート塗料を用いた調色方法及び補修塗装方法に関する。 Multi-component base coat paint with good coating workability, no occurrence of unevenness, and capable of forming a repair paint film having color matching with existing paint film, toning method and repair paint method using the base coat paint About.
近年、自動車等の車両の補修塗装に際し、光輝顔料を含むメタリックベース塗料及びクリヤー塗料を塗り重ねるメタリック仕上げが主流になっており、そのベースコートとしてラッカータイプの塗料が用いられる場合には、該ベースコートの乾燥性の点からポリエステル樹脂とセルロースアセテートブチレート(CABと略することがある)をブレンドしたもの、アクリル樹脂にポリエステル樹脂とCABをブレンドしたもの等を膜形成成分とした塗料が採用されてきた。 In recent years, in the repair painting of vehicles such as automobiles, metallic base paints containing glitter pigments and metallic finishes that are repeatedly applied with clear paints have become mainstream, and when a lacquer type paint is used as the base coat, From the viewpoint of drying properties, paints using a film-forming component such as a blend of polyester resin and cellulose acetate butyrate (may be abbreviated as CAB), a blend of polyester resin and CAB in acrylic resin, etc. have been adopted. .
例えば特許文献1及び2にはCABのグラフト共重合体、ポリエステル樹脂及びアクリル樹脂を特定割合で使用してなる塗料組成物が記載されている。該組成物によれば、これら各成分の相溶性が向上し、メタリック塗装においてメタリックベース塗料を塗装した時に生じるムラ(所謂、フキムラ)、メタリックベース塗膜上にクリヤー塗料を塗り重ねたときに生じるムラ(所謂、モドリムラ)が生じることなく、良好な仕上がり性を有する塗膜を形成し得るものであるが、塗料中及び塗料粘度を調整するための希釈シンナー中にトルエン、キシレン等の有機溶剤を多量に配合するものであった。 For example, Patent Documents 1 and 2 describe coating compositions using CAB graft copolymers, polyester resins, and acrylic resins in specific ratios. According to the composition, the compatibility of each of these components is improved, and unevenness (so-called fukimura) that occurs when a metallic base coating is applied in metallic coating, occurs when a clear coating is applied over the metallic base coating. It is possible to form a coating film having good finish without causing unevenness (so-called "modular unevenness"). However, an organic solvent such as toluene or xylene is added to the paint and diluted thinner for adjusting the viscosity of the paint. A large amount was blended.
一般に塗料製造者によって調整された塗料は高粘度であるなどによりそのままでは塗装に供せられず、塗料製造者は希釈シンナーとともに塗料販売業者に出荷する。塗装業者は塗料販売業者からその両製品を購入して、目的に応じた粘度や塗装作業性に調整するために、塗料と希釈シンナーを配合して塗装に供する。 Generally, a paint prepared by a paint manufacturer is not used as it is because of its high viscosity, and the paint manufacturer ships to a paint distributor together with a diluted thinner. The painter purchases both products from paint distributors and mixes the paint and dilution thinner for use in painting in order to adjust the viscosity and paint workability according to the purpose.
近年、揮発性有機化合物(VOC)の環境に与える影響が問題となっており、塗料の低VOC化に伴うハイソリッド化が求められていることは勿論、従来塗料分野において通常に配合されてきたトルエン、キシレン等の有機溶剤は環境汚染物質として規制対象物質、例えば、環境汚染物質排出移動登録(POLLUTANT RELEASE AND TRANSFER REGISTER(以下、PRTRと略記することがある。))とされ、塗料及び希釈シンナーともにこれら有機溶剤を削減或いは実質的に含まないことが求められている。 In recent years, the impact of volatile organic compounds (VOC) on the environment has become a problem, and of course, high solidification is required in accordance with the low VOC of paints, and it has been usually blended in the past in the paint field. Organic solvents such as toluene and xylene are designated as environmental pollutants, for example, environmental pollutant release transfer registration (POLLUTANT RELEASE AND TRANSFER REGISTER (hereinafter, abbreviated as PRTR)), paints and diluted thinners. Both are required to reduce or substantially not contain these organic solvents.
こうした問題に対する方策として特許文献3には、セルロース誘導体(A)、アクリル樹脂(B)、ポリエステル樹脂(C)並びにエステル系有機溶剤及びケトン系有機溶剤から選ばれる少なくとも1種の有機溶剤(D)を含んでなるベース塗料と、脂肪族炭化水素系有機溶剤(E)を含む希釈剤(II)とからなるメタリックベース塗料が記載されている。かかる組成物によれば、環境等に配慮され、フキムラやモドリムラなどの現象の生じない仕上がり性に優れた塗膜を形成できるものであるが、塗色や塗装環境によっては不十分な面もあり、未だ改善の余地がある。 As a measure against such a problem, Patent Document 3 discloses cellulose derivative (A), acrylic resin (B), polyester resin (C), and at least one organic solvent (D) selected from ester organic solvents and ketone organic solvents. There is described a metallic base paint comprising a base paint comprising a diluent and a diluent (II) containing an aliphatic hydrocarbon organic solvent (E). According to such a composition, it is possible to form a coating film that is environmentally friendly and has an excellent finish that does not cause a phenomenon such as flaky unevenness or mottled unevenness, but it may be insufficient depending on the coating color and coating environment. There is still room for improvement.
一方で特許文献4にはアクリルポリオール、セルロース樹脂、ポリエステルポリオール及び顔料を含むトナーベース、トナーベースに含まれる樹脂と相溶性のある樹脂を少なくとも1つ含むコネクターベース及び希釈剤を含む溶剤系コーティングが記載されている。かかるコーティングによれば、良好な仕上がり性を有するものである上に、トナーベースに組み合わせるコネクターベースの組成や種類によってコーティング組成物の適用範囲を広げることができるものである。 On the other hand, Patent Document 4 discloses a toner base containing an acrylic polyol, a cellulose resin, a polyester polyol and a pigment, a connector base containing at least one resin compatible with the resin contained in the toner base, and a solvent-based coating containing a diluent. Have been described. According to such a coating, not only has a good finish, but also the application range of the coating composition can be expanded depending on the composition and type of the connector base combined with the toner base.
しかしながら特許文献4に記載のコーティングはキシレン等の規制対象である有機溶剤を含むものであり、このものを近年の環境に対応した組成物に適用すべく、規制対象物質である有機溶剤を他の有機溶剤に置き換えたり、コーティング中のVOCを低減してハイソリッド化をすると、例えばガンメタリック色(銃のような光沢を持つ黒鉄色)などの塗色によってはムラの抑制が極めて困難であること、また、このムラを消すために塗り重ね回数が多く必要になり、作業効率が悪くなるといった問題点も生じてきている。 However, the coating described in Patent Document 4 contains an organic solvent that is a regulated object such as xylene, and in order to apply this to a composition corresponding to the recent environment, the organic solvent that is a regulated substance is changed to other substances. When replacing with organic solvents or reducing the VOC in the coating to make it highly solid, it is extremely difficult to suppress unevenness depending on the paint color such as gun metallic color (black iron color with gun-like luster). In addition, in order to eliminate this unevenness, a large number of times of coating is required, resulting in a problem that work efficiency is deteriorated.
本発明の目的は、塗装作業性が良好で、ムラの発生がなく、既存の塗膜と色一致性のある補修塗膜を形成可能な多成分系のベースコート塗料、該ベースコート塗料を用いた調色方法及び補修塗装方法を提供することにある。 An object of the present invention is to provide a multi-component base coat paint that can form a repair coating film having good coating workability, no unevenness, and color matching with an existing coating film, and a preparation using the base coat paint. It is to provide a color method and a repair coating method.
本発明者らは、上記問題を解決すべく鋭意検討した結果、ベースコート塗料をメタリック塗料組成物と、特定の増粘剤を含む増粘剤組成物とで分割して構成することによって、塗装作業性が良好であり、フキムラやモドリムラなどの現象の生じない、仕上がり性に優れたベース塗膜を形成できることを見出し、本発明に到達した。
即ち本発明は、
1.
少なくとも1種のメタリック塗料組成物(I)及び増粘剤組成物(II)を組み合わせてなる多成分系のベースコート塗料であって、
メタリック塗料組成物(I)が、セルロース誘導体(A1)、アクリル樹脂(B1)、ポリエステル樹脂(C1)及び光輝性顔料(D1)を含むものであり、
増粘剤組成物(II)が、セルロース誘導体(A2)、アクリル樹脂(B2)、ポリエステル樹脂(C2)及び増粘剤(E)を含むものであり、増粘剤組成物(II)中の増粘剤(E)が、その成分の一部としてアミド系増粘剤(E1)及びエチレン酢酸ビニル共重合体であるオレフィン系増粘剤(E2)を含むことを特徴とする多成分系のベースコート塗料、
2.
メタリック塗料組成物(I)に含まれるセルロース誘導体(A1)が、その成分の一部として、セルロースアセテートブチレート及びセルロースアセテートブチレート変性アクリル樹脂を含む1項記載の多成分系のベースコート塗料、
3.
増粘剤組成物(II)に含まれるセルロース誘導体(A2)が、その成分の一部として、セルロースアセテートブチレート及びセルロースアセテートブチレート変性アクリル樹脂を含む1項または2項記載の多成分系のベースコート塗料、
4.
アミド系増粘剤(E1)及びオレフィン系増粘剤(E2)の使用割合がアミド系増粘剤(E1)/オレフィン系増粘剤(E2)有効成分質量比で95/5〜5/95の範囲内にある1項ないし3項のいずれか1項に記載の多成分系のベースコート塗料、
5.
増粘剤組成物(II)に含まれるセルロース誘導体(A2)、アクリル樹脂(B2)、ポリエステル樹脂(C2)の使用割合が、(A2)、(B2)及び(C2)合計固形分を基準として(A2)が5〜75質量%、(B2)が5〜90質量%、(C2)が5〜40質量%の範囲内にある1項ないし4項のいずれか1項に記載の多成分系のベースコート塗料、
6.
メタリック塗料組成物(I)及び増粘剤組成物(II)の使用割合が、メタリック塗料組成物(I)100質量部に対して、増粘剤組成物(II)が5〜95質量部の範囲内にある1項ないし5項のいずれか1項に記載の多成分系のベースコート塗料、
7.
メタリック塗料組成物(I)及び増粘剤組成物(II)に加えて少なくとも1種の着色塗料組成物(III)をさらに組み合わせてなる1項ないし6項のいずれか1項に記載の多成分系のベースコート塗料、
8.
メタリック塗料組成物(I)、増粘剤組成物(II)及び着色塗料組成物(III)の使用割合が、メタリック塗料組成物(I)及び着色塗料組成物(III)により調製された調色塗料組成物100質量部に対して、増粘剤組成物(II)が5〜95質量部の範囲内にある7項に記載の多成分系のベースコート塗料、
9.
1項ないし8項のいずれか1項に記載のベースコート塗料を用いて、所望の色に塗色を調整する調色方法、
10.
1項ないし8項のいずれか1項に記載のベースコート塗料を用いて補修塗装をすることを特徴とする補修塗装方法、に関する。
As a result of intensive studies to solve the above problems, the present inventors have divided the base coat paint into a metallic paint composition and a thickener composition containing a specific thickener, thereby providing a painting operation. The present inventors have found that it is possible to form a base coating film having excellent finishing properties and having excellent finishing properties that do not cause phenomena such as unevenness and modulation.
That is, the present invention
1.
A multi-component base coat paint comprising a combination of at least one metallic paint composition (I) and a thickener composition (II),
The metallic coating composition (I) contains a cellulose derivative (A1), an acrylic resin (B1), a polyester resin (C1), and a glitter pigment (D1).
The thickener composition (II) contains the cellulose derivative (A2), the acrylic resin (B2), the polyester resin (C2) and the thickener (E), and the thickener composition (II) in the thickener composition (II) Thickener (E) contains amide-based thickener (E1) and ethylene-vinyl acetate copolymer olefin-based thickener (E2) as a part of its components. Base coat paint,
2.
2. The multi-component base coat paint according to 1, wherein the cellulose derivative (A1) contained in the metallic paint composition (I) contains cellulose acetate butyrate and cellulose acetate butyrate-modified acrylic resin as a part of its components,
3.
The multi-component system according to claim 1 or 2, wherein the cellulose derivative (A2) contained in the thickener composition (II) contains cellulose acetate butyrate and cellulose acetate butyrate-modified acrylic resin as a part of the components. Base coat paint,
4).
The ratio of the amide-based thickener (E1) and the olefin-based thickener (E2) used is 95/5 to 5/95 in terms of the active ingredient mass ratio of the amide-based thickener (E1) / olefin-based thickener (E2). The multi-component base coat paint according to any one of items 1 to 3 within the range of
5.
The proportion of cellulose derivative (A2), acrylic resin (B2), and polyester resin (C2) used in the thickener composition (II) is based on the total solid content of (A2), (B2) and (C2). The multicomponent system according to any one of items 1 to 4, wherein (A2) is in the range of 5 to 75% by mass, (B2) is in the range of 5 to 90% by mass, and (C2) is in the range of 5 to 40% by mass. Base coat paint,
6).
The proportion of the metallic paint composition (I) and the thickener composition (II) used is 5 to 95 parts by weight of the thickener composition (II) with respect to 100 parts by weight of the metallic paint composition (I). The multi-component base coat paint according to any one of claims 1 to 5 ,
7).
7. The multi-component according to any one of 1 to 6 , further comprising at least one colored coating composition (III) in addition to the metallic coating composition (I) and the thickener composition (II). Base coat paint,
8).
Toning ratios of the metallic paint composition (I), the thickener composition (II) and the colored paint composition (III) to be prepared by the metallic paint composition (I) and the colored paint composition (III) The multi-component base coat paint according to 7 , wherein the thickener composition (II) is in the range of 5 to 95 parts by mass with respect to 100 parts by mass of the coating composition.
9.
A toning method for adjusting a coating color to a desired color using the base coat paint according to any one of items 1 to 8 ;
10.
The present invention relates to a repair coating method, characterized in that repair coating is performed using the base coat paint according to any one of items 1 to 8 .
本発明に用いられる増粘剤組成物を用いて調製されたベースコート塗料は、塗装作業性と仕上がり性が極めて良好であり、例えばガンメタリック色などのムラの抑制が極めて困難な塗色を塗装した場合であってもムラの少ない塗膜を形成することができるので、既存の塗膜との色一致性が良好な補修塗膜を容易に形成することができる。また、ベースコート塗料をメタリック塗料組成物と増粘剤組成物で構成することで、塗装環境や塗色などに応じた適切な塗料を必要に応じて調製することができ、塗装現場に保管する塗料品数を少なくすることもできる。 The base coat paint prepared by using the thickener composition used in the present invention has a very good painting workability and finish, and is coated with a paint color that is extremely difficult to suppress unevenness such as a gun metallic color. Even in this case, a coating film with little unevenness can be formed, so that a repair coating film having good color matching with an existing coating film can be easily formed. In addition, by configuring the base coat paint with a metallic paint composition and a thickener composition, it is possible to prepare an appropriate paint according to the coating environment, paint color, etc., as required, and to store at the painting site. The number of items can also be reduced.
本発明は、少なくとも1種のメタリック塗料組成物(I)及び増粘剤組成物(II)を組み合わせてなる多成分系のベースコート塗料である。
≪メタリック塗料組成物(I)≫
本発明においてメタリック塗料組成物は、セルロース誘導体(A1)、アクリル樹脂(B1)、ポリエステル樹脂(C1)及び光輝性顔料(D1)を含む。
The present invention is a multi-component base coat paint comprising a combination of at least one metallic paint composition (I) and a thickener composition (II).
≪Metallic paint composition (I) ≫
In the present invention, the metallic coating composition contains a cellulose derivative (A1), an acrylic resin (B1), a polyester resin (C1), and a glitter pigment (D1).
<セルロース誘導体(A1)>
本発明においてセルロース誘導体(A1)は、本発明のベースコート塗料により形成される塗膜の乾燥性、付着性、光輝性顔料の配向性を向上させるために使用されるものであり、セルロースを構成単位として含有する化合物である。例えば、セルロースの水酸基が脂肪酸や硝酸等の酸によりエステル化したセルロースのエステル化物、該セルロースのエステル化物に重合性不飽和基を導入して得られる重合性不飽和基含有セルロースエステル化物を重合性不飽和モノマーと反応してなる変性セルロースエステル化物等を挙げることができる。
<Cellulose derivative (A1)>
In the present invention, the cellulose derivative (A1) is used to improve the drying property, adhesion property, and orientation of the glitter pigment of the coating film formed by the base coat paint of the present invention. Is contained as a compound. For example, a cellulose esterified product in which a hydroxyl group of cellulose is esterified with an acid such as fatty acid or nitric acid, and a polymerizable unsaturated group-containing cellulose esterified product obtained by introducing a polymerizable unsaturated group into the esterified product of cellulose. Examples thereof include modified cellulose esterified products obtained by reacting with unsaturated monomers.
セルロースのエステル化物としては例えば、ニトロセルロース、セルロースアセテートブチレート、セルロースアセテート、セルロースアセテートプロピオネートなどが挙げられる。これらのうちセルロースアセテートブチレートが好適に使用できる。 Examples of the esterified product of cellulose include nitrocellulose, cellulose acetate butyrate, cellulose acetate, and cellulose acetate propionate. Of these, cellulose acetate butyrate can be suitably used.
セルロースアセテートブチレートは、セルロースの部分アセチル化物をさらにブチルエステル化して得られるものであり、好ましくはアセチル基含有量が一般に1〜30重量%で、ブチル基含有量が一般に16〜60重量%である。具体的には、例えば「CAB−381−0.5」、「CAB−381−0.1」、「CAB−381−2.0」、「CAB−551−0.2」、「CAB−551−0.01」、「CAB−553−0.4」、「CAB−531−1」、「CAB−500−5」、「CAB−321−0.1」(以上、米国イーストマン ケミカル社製、商品名)などが例示できる。 Cellulose acetate butyrate is obtained by further butyl esterifying a partially acetylated product of cellulose. Preferably, the acetyl group content is generally 1 to 30% by weight and the butyl group content is generally 16 to 60% by weight. is there. Specifically, for example, “CAB-381-0.5”, “CAB-381-0.1”, “CAB-381-2.0”, “CAB-551-0.2”, “CAB-551”. -0.01 "," CAB-553-0.4 "," CAB-531-1 "," CAB-500-5 "," CAB-321-0.1 "(above, manufactured by Eastman Chemical Company, USA) , Product name).
上記セルロースアセテートブチレートの数平均分子量としては、15,000〜100,000、特に20,000〜35,000の範囲であることが好ましい。この範囲内であると、アクリル樹脂又はポリエステル樹脂との相溶性を維持しながら本発明のベースコート塗料組成物を塗装した際におけるフキムラ、モドリムラ現象を抑制させ、良好な仕上がり性の塗膜を形成させることができる。 The number average molecular weight of the cellulose acetate butyrate is preferably in the range of 15,000 to 100,000, particularly 20,000 to 35,000. Within this range, while maintaining compatibility with the acrylic resin or the polyester resin, the uneven coating phenomenon and the uneven modulation phenomenon when the base coat coating composition of the present invention is applied are suppressed, and a coating film having a good finish is formed. be able to.
本明細書において、数平均分子量は、ゲルパーミエーションクロマトグラフ(東ソー(株)社製、商品名、「HLC8120GPC」)で測定した数平均分子量をポリスチレンの数平均分子量を基準にして換算した値である。カラムは、「TSKgel G−4000H×L」、「TSKgel G−3000H×L」、「TSKgel G−2500H×L」、「TSKgel G−2000H×L」(いずれも東ソー(株)社製、商品名)の4本を用い、移動相;テトラヒドロフラン、測定温度;40℃、流速;1ml/分、検出器;RIの条件で行ったものである。 In this specification, the number average molecular weight is a value obtained by converting the number average molecular weight measured with a gel permeation chromatograph (trade name, “HLC8120GPC” manufactured by Tosoh Corporation) based on the number average molecular weight of polystyrene. is there. Columns are “TSKgel G-4000H × L”, “TSKgel G-3000H × L”, “TSKgel G-2500H × L”, “TSKgel G-2000H × L” (both manufactured by Tosoh Corporation, trade names) ), Mobile phase: tetrahydrofuran, measurement temperature: 40 ° C., flow rate: 1 ml / min, detector: RI.
本発明において上記セルロース誘導体(A1)としては、セルロースアセテートブチレート及び/又は該セルロースアセテートブチレートに重合性不飽和基を導入して得られる重合性不飽和基含有セルロースアセテートブチレートと重合性不飽和モノマーを反応してなる変性セルロースアセテートブチレートを使用することが望ましく、特に両者を併用することが望ましい。これらを併用することで、メタリック塗料組成物(I)中に含まれる各樹脂同士ならびに後述の増粘剤組成物(II)の相溶性を向上させ、ベースコート塗料により形成される塗膜の仕上がり性を向上させることができる。 In the present invention, the cellulose derivative (A1) includes cellulose acetate butyrate and / or a polymerizable unsaturated group-containing cellulose acetate butyrate obtained by introducing a polymerizable unsaturated group into the cellulose acetate butyrate and a polymerizable non-polymerizable group. It is desirable to use a modified cellulose acetate butyrate obtained by reacting a saturated monomer, and it is particularly desirable to use both in combination. By using these in combination, the compatibility of each resin contained in the metallic paint composition (I) and the thickener composition (II) described later is improved, and the finish of the coating film formed by the base coat paint is improved. Can be improved.
上記変性セルロースアセテートブチレートとしては、例えば、セルロースアセテートブチレートとイソシアネート基含有重合性不飽和モノマーを反応させて得られる重合性不飽和基含有セルロースアセテートブチレートと重合性不飽和モノマーを共重合することにより製造することができる。 Examples of the modified cellulose acetate butyrate include copolymerization of a polymerizable unsaturated group-containing cellulose acetate butyrate obtained by reacting cellulose acetate butyrate with an isocyanate group-containing polymerizable unsaturated monomer. Can be manufactured.
上記重合性不飽和モノマーとしては、エチレン性不飽和結合を有する全ての重合可能なモノマーが使用でき、例えば、メチル(メタ)アクリレート、エチル(メタ)アクリレート、n−プロピル(メタ)アクリレート、i−プロピル(メタ)アクリレート、n−ブチル(メタ)アクリレート、i−ブチル(メタ)アクリレート、tert−ブチル(メタ)アクリレート、n−ヘキシル(メタ)アクリレート、オクチル(メタ)アクリレート、2−エチルヘキシル(メタ)アクリレート、ノニル(メタ)アクリレート、トリデシル(メタ)アクリレート、ラウリル(メタ)アクリレート、ステアリル(メタ)アクリレート、「イソステアリルアクリレート」(大阪有機化学社製)等の炭素数が1〜18の直鎖状もしくは分岐状の炭化水素基を含有する重合性不飽和モノマー;シクロヘキシル(メタ)アクリレート、メチルシクロヘキシル(メタ)アクリレート、t−ブチルシクロヘキシル(メタ)アクリレート、シクロドデシル(メタ)アクリレート等のシクロアルキル基を有する重合性不飽和モノマー;イソボルニル(メタ)アクリレート等のイソボルニル基を有する重合性不飽和モノマー;アダマンチル(メタ)アクリレート等のアダマンチル基を有する重合性不飽和モノマー;スチレン、α−メチルスチレン、ビニルトルエンなどの芳香族ビニルモノマー;(2−アクリロイルオキシエチル)アシッドホスフェート、(2−メタクリロイルオキシエチル)アシッドホスフェート、(2−アクリロイルオキシプロピル)アシッドホスフェート、(2−メタクリロイルオキシプロピル)アシッドホスフェート等のリン酸基含有重合性不飽和モノマー;2−ヒドロキシエチル(メタ)アクリレ−ト、2−ヒドロキシプロピル(メタ)アクリレ−ト、3−ヒドロキシプロピル(メタ)アクリレート、ヒドロキシブチル(メタ)アクリレートなどのC2〜C8ヒドロキシアルキル(メタ)アクリレート、アリルアルコ−ル、上記C2〜C8ヒドロキシアルキル(メタ)アクリレートのε−カプロラクトン変性体などの水酸基を有する(メタ)アクリレート;分子末端が水酸基であるポリオキシエチレン鎖を有する(メタ)アクリレート等の水酸基含有重合性不飽和モノマー;(メタ)アクリル酸、マレイン酸、クロトン酸、β−カルボキシエチルアクリレート等のカルボキシル基含有重合性不飽和モノマー;ビニルトリメトキシシラン、ビニルトリエトキシシラン、ビニルトリス(2−メトキシエトキシ)シラン、γ−(メタ)アクリロイルオキシプロピルトリメトキシシラン、γ−(メタ)アクリロイルオキシプロピルトリエトキシシランなどのアルコキシシリル基含有重合性不飽和モノマー;パーフルオロブチルエチル(メタ)アクリレート、パーフルオロオクチルエチル(メタ)アクリレート等のパーフルオロアルキル(メタ)アクリレート;フルオロオレフィン等のフッ素化アルキル基を有する重合性不飽和モノマー;グリシジル(メタ)アクリレート、β−メチルグリシジル(メタ)アクリレート、3,4−エポキシシクロヘキシルメチル(メタ)アクリレート、3,4−エポキシシクロヘキシルエチル(メタ)アクリレート、3,4−エポキシシクロヘキシルプロピル(メタ)アクリレート、アリルグリシジルエーテル等のエポキシ基含有重合性不飽和モノマー;マレイミド基等の光重合性官能基を有する重合性不飽和モノマー;1,2,2,6,6−ペンタメチルピペリジル(メタ)アクリレート、2,2,2,6,6−テトラメチルピペリジニル(メタ)アクリレート等;N−ビニルピロリドン、エチレン、ブタジエン、クロロプレン、プロピオン酸ビニル、酢酸ビニル等のビニル化合物;(メタ)アクリロニトリル等;(メタ)アクリルアミド、ジメチルアミノプロピル(メタ)アクリルアミド等のアミド基含有重合性不飽和モノマー;N,N−ジメチルアミノエチル(メタ)アクリレート、N,N−ジエチルアミノエチル(メタ)アクリレート、N−t−ブチルアミノエチル(メタ)アクリレート、グリシジル(メタ)アクリレートとアミン類との付加物等のアミノ基含有重合性不飽和モノマー;2−(メタクリロイルオキシ)エチルトリメチルアンモニウムクロライド、2−(メタクリロイルオキシ)エチルトリメチルアンモニウムブロマイド、メタクリロイルアミノプロピルトリメチルアンモニウムクロライド、メタクリロイルアミノプロピルトリメチルアンモニウムブロマイド、テトラブチルアンモニウム(メタ)アクリレート、テトラメチルアンモニウム(メタ)アクリレート、トリメチルベンジルアンモニウム(メタ)アクリレート、2−(メタクリロイルオキシ)エチルトリメチルアンモニウムジメチルホスフェート等の4級アンモニウム塩基含有重合性不飽和モノマー;分子末端がアルコキシ基であるポリオキシアルキレン鎖を有する(メタ)アクリレート;2−アクリルアミド−2−メチルプロパンスルホン酸、アリルスルホン酸、スチレンスルホン酸ナトリウム塩、スルホエチルメタクリレート及びそのナトリウム塩やアンモニウム塩等のスルホン酸基を有する重合性不飽和モノマー;アクロレイン、ダイアセトンアクリルアミド、ダイアセトンメタクリルアミド、アセトアセトキシエチルメタクリレート、ホルミルスチロール、4〜7個の炭素原子を有するビニルアルキルケトン(例えば、ビニルメチルケトン、ビニルエチルケトン、ビニルブチルケトン)等のカルボニル基含有重合性不飽和モノマー等が挙げられ、これらは単独でまたは2種以上組み合わせて使用することができる。 As the polymerizable unsaturated monomer, any polymerizable monomer having an ethylenically unsaturated bond can be used. For example, methyl (meth) acrylate, ethyl (meth) acrylate, n-propyl (meth) acrylate, i- Propyl (meth) acrylate, n-butyl (meth) acrylate, i-butyl (meth) acrylate, tert-butyl (meth) acrylate, n-hexyl (meth) acrylate, octyl (meth) acrylate, 2-ethylhexyl (meth) Straight chain having 1 to 18 carbon atoms such as acrylate, nonyl (meth) acrylate, tridecyl (meth) acrylate, lauryl (meth) acrylate, stearyl (meth) acrylate, “isostearyl acrylate” (manufactured by Osaka Organic Chemical Co., Ltd.) Or containing branched hydrocarbon groups Polymerizable unsaturated monomer to be polymerized; polymerizable unsaturated monomer having a cycloalkyl group such as cyclohexyl (meth) acrylate, methylcyclohexyl (meth) acrylate, t-butylcyclohexyl (meth) acrylate, cyclododecyl (meth) acrylate; isobornyl ( Polymerizable unsaturated monomers having an isobornyl group such as meth) acrylate; polymerizable unsaturated monomers having an adamantyl group such as adamantyl (meth) acrylate; aromatic vinyl monomers such as styrene, α-methylstyrene and vinyltoluene; -Acryloyloxyethyl) acid phosphate, (2-methacryloyloxyethyl) acid phosphate, (2-acryloyloxypropyl) acid phosphate, (2-methacryloyloxypropyl) ) Phosphoric acid group-containing polymerizable unsaturated monomers such as acid phosphate; 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, 3-hydroxypropyl (meth) acrylate, hydroxybutyl (meta ) C2-C8 hydroxyalkyl (meth) acrylate such as acrylate, allyl alcohol, (meth) acrylate having hydroxyl group such as ε-caprolactone modified form of the above C2-C8 hydroxyalkyl (meth) acrylate; molecular terminal is hydroxyl group Hydroxyl group-containing polymerizable unsaturated monomers such as (meth) acrylate having a polyoxyethylene chain; carboxyl group-containing polymerizable unsaturated monomers such as (meth) acrylic acid, maleic acid, crotonic acid, and β-carboxyethyl acrylate; Methoxysila Alkoxysilyl group-containing polymerizable unsaturated monomers such as vinyl triethoxysilane, vinyltris (2-methoxyethoxy) silane, γ- (meth) acryloyloxypropyltrimethoxysilane, γ- (meth) acryloyloxypropyltriethoxysilane Perfluoroalkyl (meth) acrylates such as perfluorobutylethyl (meth) acrylate and perfluorooctylethyl (meth) acrylate; polymerizable unsaturated monomers having a fluorinated alkyl group such as fluoroolefin; glycidyl (meth) acrylate; β-methylglycidyl (meth) acrylate, 3,4-epoxycyclohexylmethyl (meth) acrylate, 3,4-epoxycyclohexylethyl (meth) acrylate, 3,4-epoxycyclohexyl Epoxy group-containing polymerizable unsaturated monomers such as pill (meth) acrylate and allyl glycidyl ether; polymerizable unsaturated monomers having a photopolymerizable functional group such as maleimide group; 1,2,2,6,6-pentamethylpiperidyl (Meth) acrylate, 2,2,2,6,6-tetramethylpiperidinyl (meth) acrylate, etc .; vinyl compounds such as N-vinylpyrrolidone, ethylene, butadiene, chloroprene, vinyl propionate, vinyl acetate; ) Acrylonitrile and the like; Amide group-containing polymerizable unsaturated monomers such as (meth) acrylamide and dimethylaminopropyl (meth) acrylamide; N, N-dimethylaminoethyl (meth) acrylate, N, N-diethylaminoethyl (meth) acrylate, Nt-butylaminoethyl (meth) acrylate Amino group-containing polymerizable unsaturated monomers such as adducts of glycidyl (meth) acrylate and amines; 2- (methacryloyloxy) ethyltrimethylammonium chloride, 2- (methacryloyloxy) ethyltrimethylammonium bromide, methacryloylaminopropyl Quaternary grades such as trimethylammonium chloride, methacryloylaminopropyltrimethylammonium bromide, tetrabutylammonium (meth) acrylate, tetramethylammonium (meth) acrylate, trimethylbenzylammonium (meth) acrylate, 2- (methacryloyloxy) ethyltrimethylammonium dimethyl phosphate Ammonium base-containing polymerizable unsaturated monomer; polyoxyalkyl having a molecular terminal alkoxy group (Meth) acrylate having a ren chain; 2-acrylamido-2-methylpropane sulfonic acid, allyl sulfonic acid, sodium styrene sulfonate, sulfoethyl methacrylate and its polymerizable salt having a sulfonic acid group such as sodium salt or ammonium salt thereof Saturated monomer: acrolein, diacetone acrylamide, diacetone methacrylamide, acetoacetoxyethyl methacrylate, formylstyrene, vinyl alkyl ketone having 4 to 7 carbon atoms (for example, vinyl methyl ketone, vinyl ethyl ketone, vinyl butyl ketone), etc. These carbonyl group-containing polymerizable unsaturated monomers can be used, and these can be used alone or in combination of two or more.
また、セルロースアセテートブチレートに重合性不飽和基を導入させるためのイソシアネート基含有重合性不飽和モノマーとしては、例えば、イソシアナトエチルアクリレート、m−イソプロペニル−α,α−ジメチルベンジルイソシアネート等のイソシアナト基含有ビニルモノマー、あるいはジイソシアネートと上記水酸基含有重合性不飽和モノマーを付加反応して得られた生成物等が使用できる。 Examples of isocyanate group-containing polymerizable unsaturated monomers for introducing polymerizable unsaturated groups into cellulose acetate butyrate include isocyanato such as isocyanatoethyl acrylate and m-isopropenyl-α, α-dimethylbenzyl isocyanate. A group-containing vinyl monomer or a product obtained by addition reaction of a diisocyanate and the above-mentioned hydroxyl group-containing polymerizable unsaturated monomer can be used.
上記重合性不飽和モノマーと重合性不飽和基含有セルロースアセテートブチレートとの共重合反応は、有機過酸化物等のラジカル重合開始剤の存在下に、溶液重合法等によって行うことができる。 The copolymerization reaction of the polymerizable unsaturated monomer and the polymerizable unsaturated group-containing cellulose acetate butyrate can be performed by a solution polymerization method or the like in the presence of a radical polymerization initiator such as an organic peroxide.
上記変性セルロースアセテートブチレートにおいて、重合性不飽和モノマー/セルロースアセテートブチレートの使用割合としては5/95〜95/5、好ましくは10/90〜90/10の範囲内であることが好適である。 In the modified cellulose acetate butyrate, the use ratio of the polymerizable unsaturated monomer / cellulose acetate butyrate is preferably within the range of 5/95 to 95/5, preferably 10/90 to 90/10. .
また、セルロースアセテートブチレートと変性セルロースアセテートブチレートを併用する場合におけるその使用割合は、セルロースアセテートブチレート/該変性セルロースアセテートブチレート固形分質量比で1/99〜99/1好ましくは30/70〜70/30の範囲内にあることが好ましい。 In the case where cellulose acetate butyrate and modified cellulose acetate butyrate are used in combination, the ratio of cellulose acetate butyrate used is 1/99 to 99/1, preferably 30/70, in terms of cellulose acetate butyrate / modified cellulose acetate butyrate solids mass ratio. It is preferable to be within the range of ~ 70/30.
本明細書で固形分とは試料中の不揮発成分を意味するものであり、固形分濃度は、試料3グラムを105℃の乾燥機中に3時間静置して乾燥させて得られる残分の質量分率であることができる。 In this specification, solid content means a non-volatile component in a sample, and the solid content concentration is a residue obtained by leaving 3 grams of a sample in a dryer at 105 ° C. for 3 hours to dry. It can be a mass fraction.
<アクリル樹脂(B1)>
本発明において、アクリル樹脂(B1)は、主として被膜形成成分として、またメタリック顔料の顔料分散樹脂としても用いることができる成分であり、重合性不飽和モノマーを有機溶剤の存在下、重合開始剤を用いて共重合することにより得られる樹脂を挙げることができる。
<Acrylic resin (B1)>
In the present invention, the acrylic resin (B1) is a component that can be used mainly as a film-forming component and also as a pigment-dispersed resin for metallic pigments. A polymerizable unsaturated monomer is used as a polymerization initiator in the presence of an organic solvent. Examples thereof include resins obtained by copolymerization.
かかる重合性不飽和モノマーとしては、上記セルロース誘導体(A1)の説明で列記したモノマーの中から適宜選択して使用することができる。 As such a polymerizable unsaturated monomer, it can be used by appropriately selecting from the monomers listed in the description of the cellulose derivative (A1).
本発明において上記アクリル樹脂(B1)の製造に使用される重合開始剤としては、溶液重合法で使用される従来公知のものが制限なく使用でき、例えばベンゾイルパーオキシド、オクタノイルパーオキシド、ラウロイルパーオキシド、ステアロイルパーオキシド等の有機過酸化物;アゾビスイソブチロニトリル、アゾビス(2,4−ジメチルバレロニトリル)等のアゾ化合物等を挙げることができる。これらは単独で又は2種以上組み合わせて使用することができる。 As the polymerization initiator used in the production of the acrylic resin (B1) in the present invention, conventionally known polymerization initiators used in the solution polymerization method can be used without limitation. For example, benzoyl peroxide, octanoyl peroxide, lauroyl peroxide can be used. Examples thereof include organic peroxides such as oxide and stearoyl peroxide; azo compounds such as azobisisobutyronitrile and azobis (2,4-dimethylvaleronitrile). These can be used alone or in combination of two or more.
上記の通り得られるアクリル樹脂(B1)は、形成塗膜の付着性、顔料分散性の点から、重量平均分子量が5,000〜80,000、好ましくは6,000〜70,000の範囲内、固形分水酸基価が150mgKOH/g以下、好ましくは50〜120mgKOHの範囲内にあるものであることが適している。 The acrylic resin (B1) obtained as described above has a weight average molecular weight in the range of 5,000 to 80,000, preferably 6,000 to 70,000, from the viewpoints of adhesion of the formed coating film and pigment dispersibility. The solid content hydroxyl value is 150 mgKOH / g or less, preferably 50 to 120 mgKOH.
本明細書において、重量平均分子量は、ゲルパーミエーションクロマトグラフ(東ソー(株)社製、「HLC8120GPC」)で測定した重量平均分子量をポリスチレンの重量平均分子量を基準にして換算した値である。カラムは、「TSKgel G−4000H×L」、「TSKgel G−3000H×L」、「TSKgel G−2500H×L」、「TSKgel G−2000H×L」(いずれも東ソー(株)社製、商品名)の4本を用い、移動相;テトラヒドロフラン、測定温度;40℃、流速;1ml/分、検出器;RIの条件で行ったものである。 In this specification, the weight average molecular weight is a value obtained by converting the weight average molecular weight measured by gel permeation chromatograph (“HLC8120GPC” manufactured by Tosoh Corporation) based on the weight average molecular weight of polystyrene. Columns are “TSKgel G-4000H × L”, “TSKgel G-3000H × L”, “TSKgel G-2500H × L”, “TSKgel G-2000H × L” (both manufactured by Tosoh Corporation, trade names) ), Mobile phase: tetrahydrofuran, measurement temperature: 40 ° C., flow rate: 1 ml / min, detector: RI.
<ポリエステル樹脂(C1)>
本発明においてポリエステル樹脂(C1)は、多塩基酸と多価アルコールとを主成分として常法に従って共重合することにより得ることができる樹脂を挙げることができる。多塩基酸としては、例えばアジピン酸、コハク酸、イソフタル酸、テレフタル酸、無水フタル酸、無水マレイン酸、トリメリット酸、ヘキサヒドロ無水フタル酸、5−スルホイソフタル酸ナトリウムなどが挙げられ、多価アルコールとしては、例えばエチレングリコール、プロピレングリコール、グリセリン、トリメチロールプロパン、ネオペンチルグリコール、1,6−ヘキサンジオール、ペンタエリスリトール、ソルビトールなどが挙げられる。さらに必要に応じて、脱水ひまし油脂肪酸、アマニ油脂肪酸、大豆油脂肪酸、ト−ル油脂肪酸などの脂肪酸や安息香酸などの一塩基酸、油脂類を共重合成分として使用することができる。
<Polyester resin (C1)>
In the present invention, examples of the polyester resin (C1) include resins that can be obtained by copolymerizing a polybasic acid and a polyhydric alcohol as main components according to a conventional method. Examples of the polybasic acid include adipic acid, succinic acid, isophthalic acid, terephthalic acid, phthalic anhydride, maleic anhydride, trimellitic acid, hexahydrophthalic anhydride, sodium 5-sulfoisophthalate, and the like. Examples thereof include ethylene glycol, propylene glycol, glycerin, trimethylolpropane, neopentyl glycol, 1,6-hexanediol, pentaerythritol, and sorbitol. Furthermore, monobasic acids such as dehydrated castor oil fatty acid, linseed oil fatty acid, soybean oil fatty acid and tol oil fatty acid, benzoic acid, and fats and oils can be used as a copolymerization component.
本発明のベースコート塗料によれば上記ポリエステル樹脂(C1)を含有することにより、本発明のベースコート塗料を塗装して形成される塗膜の付着性、特に硬化剤を含有するクリヤー塗料からの硬化剤成分の染み込みを促進することができ、クリヤー塗膜との付着性を向上させることができる。 According to the base coat paint of the present invention, by containing the polyester resin (C1), the adhesion of the coating film formed by applying the base coat paint of the present invention, in particular, a curing agent from a clear paint containing a curing agent. The penetration of the components can be promoted, and the adhesion with the clear coating film can be improved.
上記ポリエステル樹脂(C1)としては、形成塗膜の付着性の点から、重量平均分子量が5,000〜100,000、好ましくは10,000〜70,000の範囲内、水酸基価が5〜150mgKOH/g、好ましくは10〜130mgKOH/gの範囲内であることが好適である。 The polyester resin (C1) has a weight average molecular weight in the range of 5,000 to 100,000, preferably 10,000 to 70,000, and a hydroxyl value of 5 to 150 mgKOH from the viewpoint of adhesion of the formed coating film. / G, preferably in the range of 10 to 130 mg KOH / g.
<光輝性顔料(D1)>
本発明において、光輝性顔料(D1)としては、受けた光を反射して塗膜に光沢を与える顔料であり、塗料分野で公知のものを制限なく使用できるが、例えば、アルミニウム粉、銅、亜鉛、真ちゅうなどの金属粉、ステンレス鋼フレークなどの金属フレーク、雲母、マイカシャスアイアンオキサイド(MIO、鱗片状酸化鉄)、ガラスフレーク、酸化チタンや酸化鉄で被覆された酸化アルミニウム、酸化チタンや酸化鉄で被覆された雲母等の群から選ばれる1種又は2種以上を挙げることができる。
<Darkness pigment (D1)>
In the present invention, the glitter pigment (D1) is a pigment that reflects received light and gives gloss to the coating film, and any pigment known in the paint field can be used without limitation. For example, aluminum powder, copper, Metal powders such as zinc and brass, metal flakes such as stainless steel flakes, mica, micacious iron oxide (MIO, flaky iron oxide), glass flakes, aluminum oxide coated with titanium oxide and iron oxide, titanium oxide and oxide One type or two or more types selected from the group such as mica coated with iron can be mentioned.
<メタリック塗料組成物(I)の製造>
本発明において、メタリック塗料組成物(I)に含まれるセルロース誘導体(A1)、アクリル樹脂(B1)、ポリエステル樹脂(C1)の割合が、(A1)、(B1)及び(C1)合計固形分を基準として
(A1)が5〜75質量%、好ましくは10〜60質量%、
(B1)が5〜90質量%、好ましくは10〜60質量%、
(C1)が5〜40質量%、好ましくは5〜30質量%の範囲内にある
ことが、最終的に得られるベース塗膜の硬度及び付着性の観点から好ましい。
<Manufacture of metallic paint composition (I)>
In the present invention, the ratio of the cellulose derivative (A1), the acrylic resin (B1), and the polyester resin (C1) contained in the metallic coating composition (I) is the total solid content of (A1), (B1), and (C1). As a reference, (A1) is 5 to 75% by mass, preferably 10 to 60% by mass,
(B1) is 5 to 90% by mass, preferably 10 to 60% by mass,
It is preferable that (C1) is in the range of 5 to 40% by mass, preferably 5 to 30% by mass, from the viewpoint of the hardness and adhesion of the finally obtained base coating film.
また、光輝性顔料(D1)の配合量としてはメタリック塗料組成物(I)中の樹脂固形分質量を基準にして、1〜60質量%、好ましくは2〜55質量%の範囲内にあることが好ましい。 Further, the blending amount of the glitter pigment (D1) is in the range of 1 to 60% by mass, preferably 2 to 55% by mass, based on the resin solid mass in the metallic paint composition (I). Is preferred.
上記メタリック塗料組成物(I)には、さらに必要に応じて、有機溶剤、光輝性顔料以外の顔料、紫外線吸収剤、光安定剤、酸化防止剤、表面調整剤、顔料分散剤、増粘剤、硬化触媒などの塗料用添加剤を配合することができる。 The metallic coating composition (I) may further include an organic solvent, a pigment other than the bright pigment, an ultraviolet absorber, a light stabilizer, an antioxidant, a surface conditioner, a pigment dispersant, and a thickener as necessary. , Paint additives such as curing catalysts can be blended.
これらのうち有機溶剤としては、例えば分子量が58〜220、特に72〜200の範囲内にある有機化合物を挙げることができ、塗料分野で公知のものを制限なく使用することができるが、組成物(I)中に含まれる樹脂、特にセルロース誘導体(A1)を溶解させ、且つ各樹脂同士を相溶させることが可能な有機溶剤が好適であり、具体的にはエステル系有機溶剤及びケトン系有機溶剤から選ばれる少なくとも1種の有機溶剤を使用することが望ましい。 Among these, examples of the organic solvent include organic compounds having a molecular weight in the range of 58 to 220, particularly 72 to 200, and those known in the paint field can be used without limitation. An organic solvent capable of dissolving the resin contained in (I), in particular the cellulose derivative (A1), and compatibilizing each resin, is preferred. Specifically, an ester organic solvent and a ketone organic It is desirable to use at least one organic solvent selected from solvents.
かかるエステル系有機溶剤としては、例えば酢酸エチル、酢酸ブチル、酢酸イソブチル、酢酸2エチルヘキシル、酢酸シクロヘキシル、3−メトキシブチルアセテート、プロピレングリコールモノメチルエーテルアセテート、ジプロピレングリコールモノメチルエーテルアセテート、エチレングリコールモノエチルエーテルアセテート、ジエチレングリコールモノエチルエーテルアセテートなどが挙げられ、ケトン系有機溶剤としては、アセトン、メチルエチルケトン、メチルイソブチルケトン、シクロヘキサノン、エチルイソアミルケトン、ジイソブイチルケトン、メチルヘキシルケトン、イソホロンなどを挙げることができ、これらは単独でまたは2種以上組み合わせて使用することができる。 Examples of such ester organic solvents include ethyl acetate, butyl acetate, isobutyl acetate, 2-ethylhexyl acetate, cyclohexyl acetate, 3-methoxybutyl acetate, propylene glycol monomethyl ether acetate, dipropylene glycol monomethyl ether acetate, ethylene glycol monoethyl ether acetate. , Diethylene glycol monoethyl ether acetate and the like, and examples of ketone organic solvents include acetone, methyl ethyl ketone, methyl isobutyl ketone, cyclohexanone, ethyl isoamyl ketone, diisobutyl ketone, methyl hexyl ketone, and isophorone. It can be used alone or in combination of two or more.
該エステル系有機溶剤及びケトン系有機溶剤から選ばれる少なくとも1種の有機溶剤の使用量としては、メタリック塗料組成物(I)に含まれる全有機溶剤中5質量%以上、特に20質量%以上にあることが望ましい。 The use amount of at least one organic solvent selected from the ester organic solvent and the ketone organic solvent is 5% by mass or more, particularly 20% by mass or more in the total organic solvent contained in the metallic coating composition (I). It is desirable to be.
本発明において上記エステル系有機溶剤及びケトン系有機溶剤以外のその他の有機溶剤としては、n−ブタン、n−ヘキサン、n−ヘプタン、n−ペンタン、n−オクタン、n−ノナン、n−デカン、n−ウンデカン、n−ドデカン、n−トリデカン、n−テトラデカン、n−ペンタデカン、n−ヘキサデカン、n−ヘプタデカン等の直鎖状アルカン;2−メチルブタン、2,2−ジメチルプロパン、2−メチルペンタン、3−メチルペンタン、2,2−ジメチルブタン、2,3−ジメチルブタン、2−メチルヘキサン、3−メチルヘキサン、2,3−ジメチルペンタン、2,4−ジメチルペンタン、2,2,3−トリメチルペンタン、2,2,4−トリメチルペンタン、3,4−ジエチルヘキサン、2,6−ジメチルオクタン、3,3−ジメチルオクタン、3,5−ジメチルオクタン、4,4−ジメチルオクタン、3−エチル−3−メチルヘプタン、2−メチルノナン、3−メチルノナン、4−メチルノナン、5−メチルノナン、2−メチルウンデカン、3−メチルウンデカン、2,2,4,6,6−ペンタメチルヘプタン等の分岐状アルカン;シクロペンタン、t−デカリン、シクロヘキサン、メチルシクロヘキサン、エチルシクロヘキサン、1,2−ジメチルシクロヘキサン、1,3−ジメチルシクロヘキサン、1,4−ジメチルシクロヘキサン、プロピルシクロヘキサン、イソプロピルシクロヘキサン、1,2−メチルエチルシクロヘキサン、1,3−メチルエチルシクロヘキサン、1,4−メチルエチルシクロヘキサン、1,2,3−トリメチルシクロヘキサン、1,2,4−トリメチルシクロヘキサンおよび1,3,5−トリメチルシクロヘキサン等の環状アルカン等の脂肪族炭化水素系有機溶剤;トルエン、キシレン等の芳香族系炭化水素系有機溶剤;ジオキサン、テトラヒドロフラン、エチレングリコールモノメチルエーテル、エチレングリコールモノエチルエーテル、エチレングリコールモノn−プロピルエーテル、エチレングリコールモノイソプロピルエーテル、エチレングリコールモノn−ブチルエーテル、エチレングリコールモノイソブチルエーテル、エチレングリコールモノtert−ブチルエーテル、ジエチレングリコールモノメチルエーテル、ジエチレングリコールモノエチルエーテル、ジエチレングリコールモノn−プロピルエーテル、ジエチレングリコールモノイソプロピルエーテル、ジエチレングリコールモノn−ブチルエーテル、ジエチレングリコールモノイソブチルエーテル、ジエチレングリコールモノtert−ブチルエーテル、プロピレングリコールモノメチルエーテル、プロピレングリコールモノエチルエーテル、プロピレングリコールモノn−プロピルエーテル、プロピレングリコールモノイソプロピルエーテル、ジプロピレングリコールモノメチルエーテル、ジプロピレングリコールモノエチルエーテル、ジプロピレングリコールモノn−プロピルエーテル、ジプロピレングリコールモノイソプロピルエーテル等のエーテル系有機溶剤、メタノール、イソプロパノール、tert−ブタノール、セカンダリーブタノール、イソブタノール、n−ブタノール、2−エチルヘキサノール、n−オクタノール、ベンジルアルコール等のアルコール系有機溶剤を挙げることができ、塗装環境と本発明のベースコート塗料を用いて形成される塗膜の性能を損なわない範囲で使用することができる。 In the present invention, other organic solvents other than the ester organic solvents and ketone organic solvents include n-butane, n-hexane, n-heptane, n-pentane, n-octane, n-nonane, n-decane, linear alkanes such as n-undecane, n-dodecane, n-tridecane, n-tetradecane, n-pentadecane, n-hexadecane, n-heptadecane; 2-methylbutane, 2,2-dimethylpropane, 2-methylpentane, 3-methylpentane, 2,2-dimethylbutane, 2,3-dimethylbutane, 2-methylhexane, 3-methylhexane, 2,3-dimethylpentane, 2,4-dimethylpentane, 2,2,3-trimethyl Pentane, 2,2,4-trimethylpentane, 3,4-diethylhexane, 2,6-dimethyloctane, 3,3-di Tyloctane, 3,5-dimethyloctane, 4,4-dimethyloctane, 3-ethyl-3-methylheptane, 2-methylnonane, 3-methylnonane, 4-methylnonane, 5-methylnonane, 2-methylundecane, 3-methylundecane Branched alkanes such as 2,2,4,6,6-pentamethylheptane; cyclopentane, t-decalin, cyclohexane, methylcyclohexane, ethylcyclohexane, 1,2-dimethylcyclohexane, 1,3-dimethylcyclohexane, 1 , 4-dimethylcyclohexane, propylcyclohexane, isopropylcyclohexane, 1,2-methylethylcyclohexane, 1,3-methylethylcyclohexane, 1,4-methylethylcyclohexane, 1,2,3-trimethylcyclohexane, 1,2 Aliphatic hydrocarbon organic solvents such as cyclic alkanes such as 4-trimethylcyclohexane and 1,3,5-trimethylcyclohexane; aromatic hydrocarbon organic solvents such as toluene and xylene; dioxane, tetrahydrofuran, ethylene glycol monomethyl ether, Ethylene glycol monoethyl ether, ethylene glycol mono n-propyl ether, ethylene glycol monoisopropyl ether, ethylene glycol mono n-butyl ether, ethylene glycol monoisobutyl ether, ethylene glycol mono tert-butyl ether, diethylene glycol monomethyl ether, diethylene glycol monoethyl ether, diethylene glycol Mono n-propyl ether, diethylene glycol monoisopropyl ether, Diethylene glycol mono n-butyl ether, diethylene glycol monoisobutyl ether, diethylene glycol mono tert-butyl ether, propylene glycol monomethyl ether, propylene glycol monoethyl ether, propylene glycol mono n-propyl ether, propylene glycol monoisopropyl ether, dipropylene glycol monomethyl ether, dipropylene Ether organic solvents such as glycol monoethyl ether, dipropylene glycol mono n-propyl ether, dipropylene glycol monoisopropyl ether, methanol, isopropanol, tert-butanol, secondary butanol, isobutanol, n-butanol, 2-ethylhexanol, n-Octanol, Ben Can be exemplified an alcohol-based organic solvents such as alcohol, it may be used within a range that does not impair the performance of the coating film formed of the coating environment and the base coat paint of the present invention.
本発明ではトルエン及びキシレンを含む組成物は排除されるものではないが、環境への配慮からメタリック塗料組成物(I)におけるトルエン及びキシレンの合計含有量が1質量%未満に抑えることが望ましい。 In the present invention, a composition containing toluene and xylene is not excluded, but it is desirable to keep the total content of toluene and xylene in the metallic coating composition (I) below 1% by mass in consideration of the environment.
また、必要に応じて配合される光輝性顔料(D1)以外の顔料としては、通常塗料分野で用いられる着色顔料、体質顔料等の顔料を挙げることができる。着色顔料として具体的には、酸化チタン等の白色顔料;カーボンブラック、アセチレンブラック、ランプブラック、ボーンブラック、黒鉛、鉄黒、アニリンブラックなどの黒色顔料;黄色酸化鉄、チタンイエロー、モノアゾイエロー、縮合アゾイエロー、アゾメチンイエロー、ビスマスバナデート、ベンズイミダゾロン、イソインドリノン、イソインドリン、キノフタロン、ベンジジンイエロー、パーマネントイエロー等の黄色顔料;パーマネントオレンジ等の橙色顔料;赤色酸化鉄、ナフトールAS系アゾレッド、アンサンスロン、アンスラキノニルレッド、ペリレンマルーン、キナクリドン系赤顔料、ジケトピロロピロール、ウォッチングレッド、パーマネントレッド等の赤色顔料;コバルト紫、キナクリドンバイオレット、ジオキサジンバイオレット等の紫色顔料;コバルトブルー、フタロシアニンブルー、スレンブルーなどの青色顔料;フタロシアニングリーンなどの緑色顔料;等をあげることができ、体質顔料としては、亜鉛粉、バリタ粉、沈降性硫酸バリウム、炭酸バリウム、炭酸カルシム、石膏、クレー、シリカ、ホワイトカーボン、珪藻土、タルク、炭酸マグネシウム、アルミナホワイト、グロスホワイト、マイカ粉などを挙げることができる。 Examples of pigments other than the glitter pigment (D1) blended as necessary include pigments such as colored pigments and extender pigments that are usually used in the paint field. Specific examples of coloring pigments include white pigments such as titanium oxide; black pigments such as carbon black, acetylene black, lamp black, bone black, graphite, iron black, and aniline black; yellow iron oxide, titanium yellow, monoazo yellow, and condensation Yellow pigments such as azo yellow, azomethine yellow, bismuth vanadate, benzimidazolone, isoindolinone, isoindoline, quinophthalone, benzidine yellow, permanent yellow; orange pigments such as permanent orange; red iron oxide, naphthol AS azo red, ansan Red pigments such as throne, anthraquinonyl red, perylene maroon, quinacridone red pigment, diketopyrrolopyrrole, watching red, permanent red; cobalt purple, quinacridone violet, dioxadi Purple pigments such as violet; blue pigments such as cobalt blue, phthalocyanine blue, and selenium blue; green pigments such as phthalocyanine green; and the like as extender pigments such as zinc powder, barita powder, precipitated barium sulfate, and carbonic acid Examples thereof include barium, calcium carbonate, gypsum, clay, silica, white carbon, diatomaceous earth, talc, magnesium carbonate, alumina white, gloss white, mica powder, and the like.
また、メタリック塗料組成物(I)には、貯蔵段階での顔料沈降を抑制させ、安定した塗装作業性を得るために増粘剤を含ませることもできる。 Further, the metallic paint composition (I) may contain a thickener in order to suppress pigment sedimentation in the storage stage and to obtain stable coating workability.
かかる増粘剤としては塗料分野で公知の増粘剤を使用でき、後述の増粘剤(E)と同様のものも使用可能である。メタリック塗料組成物(I)に含まれる増粘剤の含有量としては一般にメタリック塗料組成物(I)に含まれる樹脂固形分を基準にして増粘剤の有効成分の量が30質量%以下、好ましくは0.5〜10質量%の範囲内が適している。 As the thickener, a thickener known in the paint field can be used, and the same thickener as described later (E) can also be used. As the content of the thickener contained in the metallic paint composition (I), the amount of the active ingredient of the thickener is generally 30% by mass or less based on the resin solid content contained in the metallic paint composition (I). A range of 0.5 to 10% by mass is preferable.
上記メタリック塗料組成物(I)の貯蔵状態における好ましい固形分濃度としては、一般には80質量%以下、好ましくは1〜50質量%の範囲内である。 A preferable solid content concentration in the storage state of the metallic coating composition (I) is generally 80% by mass or less, preferably 1 to 50% by mass.
<増粘剤組成物(II)>
本発明において、増粘剤組成物(II)は、本発明のベースコート塗料の塗装作業性を向上させ、フキムラ、モドリムラなどの影響の少ない良好な仕上がり性の塗膜を形成させるために上記メタリック塗料組成物(I)に対して配合されるものである。
<Thickener composition (II)>
In the present invention, the thickener composition (II) is used to improve the coating workability of the base coat paint of the present invention, and to form a coating film having a good finish with little influence of fukimura, modrimura, etc. It is blended with respect to the composition (I).
上記増粘剤組成物(II)は、セルロース誘導体(A2)、アクリル樹脂(B2)、ポリエステル樹脂(C2)及び増粘剤(E)を含む成分である。 The said thickener composition (II) is a component containing a cellulose derivative (A2), an acrylic resin (B2), a polyester resin (C2), and a thickener (E).
<セルロース誘導体(A2)>
上記セルロース誘導体(A2)はメタリック塗料組成物(I)におけるセルロース誘導体(A1)の項で説明した化合物の中から適宜選んで使用することができる。
<Cellulose derivative (A2)>
The cellulose derivative (A2) can be appropriately selected from the compounds described in the section of the cellulose derivative (A1) in the metallic coating composition (I).
また、増粘剤組成物(II)に含まれるセルロース誘導体(A2)が、その成分の一部として、セルロースアセテートブチレート及び/又はセルロースアセテートブチレート変性アクリル樹脂を、好ましくは両者を併用して含むことが最終的に形成される塗膜のメタリックムラが抑制され、適している。 In addition, the cellulose derivative (A2) contained in the thickener composition (II) contains cellulose acetate butyrate and / or cellulose acetate butyrate-modified acrylic resin as a part of its components, preferably using both in combination. Containing it suppresses metallic unevenness of the finally formed coating film, which is suitable.
かかるセルロースアセテートブチレートとしては、メタリック塗料組成物(I)におけるセルロースアセテートブチレートの項で説明した化合物の中から適宜選んで使用することができ、数平均分子量としては、メタリック塗料組成物(I)に含まれるセルロースアセテートブチレートよりも低いことが適しており、5,000〜100,000、特に15,000〜30,000の範囲内にあることが好ましい。この範囲内であると、本発明のベースコート塗料組成物の粘度が上がり過ぎることなくムラの少ない良好な仕上がり性の塗膜を形成させることができ、好適である。 Such cellulose acetate butyrate can be appropriately selected from the compounds described in the section of cellulose acetate butyrate in the metallic paint composition (I), and the number average molecular weight is as follows. It is preferably lower than the cellulose acetate butyrate contained in), and is preferably in the range of 5,000 to 100,000, particularly 15,000 to 30,000. Within this range, it is possible to form a coating film with good finish with little unevenness without excessively increasing the viscosity of the base coat coating composition of the present invention.
本発明において、増粘剤組成物(II)がセルロースアセテートブチレート及びセルロースアセテートブチレート変性アクリル樹脂を含む場合、両者の使用割合が、セルロースアセテートブチレート/セルロースアセテートブチレート変性アクリル樹脂固形分質量比で、1/99〜99/1、好ましくは30/70〜70/30の範囲内にあることが、ベースコート塗料の粘度が上がり過ぎることなく、且つムラの発生が抑制され、好ましい。 In the present invention, when the thickener composition (II) contains cellulose acetate butyrate and cellulose acetate butyrate-modified acrylic resin, the proportion of both used is cellulose acetate butyrate / cellulose acetate butyrate-modified acrylic resin solid mass It is preferable that the ratio is in the range of 1/99 to 99/1, preferably 30/70 to 70/30, since the viscosity of the base coat paint does not increase excessively and the occurrence of unevenness is suppressed.
<アクリル樹脂(B2)>
上記増粘剤組成物(II)に含まれるアクリル樹脂(B2)はメタリック塗料組成物(I)におけるアクリル樹脂(B1)の項で説明した樹脂の中から適宜選んで使用することができる。
<Acrylic resin (B2)>
The acrylic resin (B2) contained in the thickener composition (II) can be used by appropriately selecting from the resins described in the section of the acrylic resin (B1) in the metallic coating composition (I).
特に増粘剤組成物(II)に含まれるアクリル樹脂(B2)の重量平均分子量としては、メタリック塗料組成物(I)に含まれるアクリル樹脂(B1)よりも低いことが適しており、5,000〜20,000、好ましくは6,000〜10,000の範囲内にあることが、好ましい。この範囲内であると、本発明のベースコート塗料組成物の粘度が上がり過ぎることなくムラの少ない良好な仕上がり性の塗膜を形成させることができ、好適である。 In particular, the weight average molecular weight of the acrylic resin (B2) contained in the thickener composition (II) is suitably lower than that of the acrylic resin (B1) contained in the metallic paint composition (I). It is preferable to be in the range of 000 to 20,000, preferably 6,000 to 10,000. Within this range, it is possible to form a coating film with good finish with little unevenness without excessively increasing the viscosity of the base coat coating composition of the present invention.
また、アクリル樹脂(B2)の固形分水酸基価としては120mgKOH/g以下、好ましくは50〜100mgKOH/gの範囲内にあることがベースコート塗膜の付着性などの観点から適している。 The acrylic resin (B2) has a solid content hydroxyl value of 120 mgKOH / g or less, preferably 50 to 100 mgKOH / g, from the viewpoint of adhesion of the base coat film.
<ポリエステル樹脂(C2)>
上記増粘剤組成物(II)に含まれるポリエステル樹脂(C2)はメタリック塗料組成物(I)におけるポリエステル樹脂(C1)の項で説明した樹脂の中から適宜選んで使用することができる。
<Polyester resin (C2)>
The polyester resin (C2) contained in the thickener composition (II) can be used by appropriately selecting from the resins described in the section of the polyester resin (C1) in the metallic paint composition (I).
<増粘剤(E)>
本発明においてメタリック塗料組成物(I)と混合される増粘剤組成物(II)が増粘剤(E)を含むことにより、せん断速度が低い時に効果的に塗料粘度を上昇せしめ、ベース塗膜の塗りムラの改善に作用することができるものであり、その成分の一部としてアミド系増粘剤(E1)を含むことを特徴とする。
<Thickener (E)>
In the present invention, the thickener composition (II) mixed with the metallic paint composition (I) contains the thickener (E), so that the viscosity of the paint can be effectively increased when the shear rate is low. It can act on the improvement of uneven coating of the film, and is characterized by containing an amide-based thickener (E1) as a part of its components.
かかるアミド系増粘剤としては、塗料分野で従来公知のものを制限なく使用することができ、合成方法、使用材料などは特に制限されるものではなく、また、市販品を使用することもできる。 As such an amide-based thickener, those conventionally known in the paint field can be used without limitation, and the synthesis method, materials used, etc. are not particularly limited, and commercially available products can also be used. .
具体的には脂肪酸アンモニウム塩の脱水又は油脂(エステル)の加アンモニア分解により合成される脂肪酸モノアミド;脂肪酸アミドとホルムアルデヒドとの縮合反応、モノカルボン酸とジアミンとの加熱縮合反応又は二塩基酸とモノアミンとの加熱縮合反応によって合成される脂肪酸ジアミド(ビスアミド);二塩基酸とジアミンの重縮合、ジアミン誘導体と二塩基酸の重縮合、ジアミンと二塩基酸誘導体若しくは不飽和脂肪酸の二量化して得られるダイマー酸の重縮合、或いはラクタムの開環重合によって得られる脂肪酸ポリアミド類、などが挙げられる。 Specifically, fatty acid monoamides synthesized by dehydration of fatty acid ammonium salts or ammonolysis of fats and oils (esters); condensation reaction of fatty acid amide and formaldehyde, heat condensation reaction of monocarboxylic acid and diamine, or dibasic acid and monoamine Fatty acid diamide (bisamide) synthesized by heat condensation reaction with diamine; obtained by polycondensation of dibasic acid and diamine, polycondensation of diamine derivative and dibasic acid, dimerization of diamine and dibasic acid derivative or unsaturated fatty acid And fatty acid polyamides obtained by polycondensation of dimer acid or ring-opening polymerization of lactam.
かかるアミド系増粘剤は有機溶剤等の希釈媒体で希釈されたものであってもよく、上記アミド系増粘剤(E1)の有効成分(希釈媒体以外の成分)の含有量としては、増粘剤組成物(II)に含まれる成分(A2)、(B2)及び(C2)の合計固形分を基準にして0.1〜15質量%、好ましくは0.1〜5質量%の範囲内にあることが望ましい。 Such an amide thickener may be diluted with a diluent medium such as an organic solvent, and the content of the active ingredient (component other than the diluent medium) of the amide thickener (E1) is increased. 0.1 to 15% by mass, preferably 0.1 to 5% by mass, based on the total solid content of components (A2), (B2) and (C2) contained in the adhesive composition (II) It is desirable to be in
また、増粘剤組成物(II)に含まれる増粘剤(E)としては、アミド系増粘剤(E1)に加えてオレフィン系増粘剤(E2)を含むことが光輝性顔料の配向性を整えるとともに本発明塗料の塗装作業性を向上させることができ、適している。 Further, as the thickener (E) contained in the thickener composition (II), in addition to the amide thickener (E1), an olefin thickener (E2) may be included in the orientation of the glitter pigment. It is suitable because it can improve the workability and improve the coating workability of the paint of the present invention.
該オレフィン系増粘剤(E2)としては、上記アミド系増粘剤以外であって、ポリオレフィンの単独重合体又は共重合体、例えばポリエチレン、酸変性ポリエチレン、ポリプロピレン、エチレン・α−オレフィン共重合体、エチレン・α−オレフィン・非共役ジエン共重合体、エチレン・非共役ジエン共重合体、エチレン−アクリル酸エステル共重合体、エチレン−メタアクリル酸エステル共重合体、エチレン−酢酸ビニル共重合体、エチレン−マレイン酸共重合体、プロピレン−ブテン共重合体等が挙げられる。 The olefin-based thickener (E2) is other than the amide-based thickener, and is a polyolefin homopolymer or copolymer, such as polyethylene, acid-modified polyethylene, polypropylene, ethylene / α-olefin copolymer. , Ethylene / α-olefin / non-conjugated diene copolymer, ethylene / non-conjugated diene copolymer, ethylene / acrylic acid ester copolymer, ethylene / methacrylic acid ester copolymer, ethylene / vinyl acetate copolymer, An ethylene-maleic acid copolymer, a propylene-butene copolymer, etc. are mentioned.
上記オレフィン系増粘剤(E2)は有機溶剤等の希釈媒体で希釈されたものであってもよく、有効成分(希釈媒体以外の成分)の含有量としては、増粘剤組成物(II)に含まれる成分(A2)、(B2)及び(C2)の合計固形分を基準にして20質量%以下、好ましくは10質量%以下の範囲内が適している。 The olefin-based thickener (E2) may be diluted with a diluent medium such as an organic solvent, and the content of the active ingredient (component other than the diluent medium) may be the thickener composition (II). In the range of 20% by mass or less, preferably 10% by mass or less, based on the total solid content of the components (A2), (B2) and (C2) contained in
上記増粘剤(E)におけるアミド系増粘剤(E1)及びオレフィン系増粘剤(E2)の使用割合としてはアミド系増粘剤(E1)/オレフィン系増粘剤(E2)有効成分質量比で95/5〜5/95、好ましくは70/30〜30/70の範囲内にあることがベースコート塗料の粘度を適度にすることができ、望ましい。
<増粘剤組成物(II)>
本発明において、増粘剤組成物(II)に含まれるセルロース誘導体(A2)、アクリル樹脂(B2)、ポリエステル樹脂(C2)の使用割合としては、適宜調整できるものであり特に制限されるものではないが、(A2)、(B2)及び(C2)合計固形分を基準として一般には
(A2)が5〜75質量%、好ましくは10〜60質量%
(B2)が5〜90質量%、好ましくは10〜60質量%
(C2)が5〜40質量%、好ましくは5〜30質量%の範囲内にあることが適している。
The use ratio of the amide-based thickener (E1) and the olefin-based thickener (E2) in the thickener (E) is amide-based thickener (E1) / olefin-based thickener (E2) active ingredient mass. A ratio of 95/5 to 5/95, preferably 70/30 to 30/70, is desirable because the viscosity of the base coat paint can be moderated.
<Thickener composition (II)>
In the present invention, the use ratio of the cellulose derivative (A2), the acrylic resin (B2), and the polyester resin (C2) contained in the thickener composition (II) can be appropriately adjusted and is not particularly limited. In general, (A2), (B2) and (C2) are generally 5 to 75% by weight, preferably 10 to 60% by weight, based on the total solid content.
(B2) is 5 to 90% by mass, preferably 10 to 60% by mass.
It is suitable that (C2) is in the range of 5 to 40% by mass, preferably 5 to 30% by mass.
増粘剤組成物(II)における(A2)の量が多すぎると、ベースコート塗料の粘度が上がりすぎてしまい、逆に少なすぎるとベースコート塗膜にムラが出やすくなってしまうことがある。
(B2)の量が多すぎるとベースコート塗膜にムラが出やすくなってしまうことがあり、逆に少なすぎるとベースコート塗料の粘度が上がりすぎてしまうことがある。
(C2)の量が多すぎると、モドリムラ現象が出やすくなってしまうことがあり、逆に少なすぎると水浸漬後の付着性などの塗膜性能が不十分になることがある。
If the amount of (A2) in the thickener composition (II) is too large, the viscosity of the base coat paint will increase too much, and conversely if it is too small, the base coat coating film tends to become uneven.
If the amount of (B2) is too large, unevenness of the base coat film tends to occur, and conversely if too small, the viscosity of the base coat paint may increase too much.
If the amount of (C2) is too large, the mottling phenomenon may be likely to occur. Conversely, if the amount is too small, the coating performance such as adhesion after water immersion may be insufficient.
本発明において上記増粘剤組成物(II)には、さらに必要に応じて、有機溶剤、顔料、紫外線吸収剤、光安定剤、酸化防止剤、表面調整剤、顔料分散剤、硬化触媒などの塗料用添加剤を配合することができる。 In the present invention, the thickener composition (II) further includes an organic solvent, a pigment, an ultraviolet absorber, a light stabilizer, an antioxidant, a surface conditioner, a pigment dispersant, a curing catalyst, and the like, if necessary. Paint additives can be blended.
これらのうち有機溶剤としては、上記メタリック塗料組成物(I)の項に例示の有機溶剤の中から適宜選択して使用することができる。 Among these, the organic solvent can be appropriately selected from the organic solvents exemplified in the section of the metallic coating composition (I).
増粘剤組成物(II)におけるエステル系有機溶剤及びケトン系有機溶剤の合計使用量としては、増粘剤組成物(II)に含まれる全有機溶剤中5質量%以上、特に20質量%以上にあることが望ましく、増粘剤組成物(II)におけるトルエン及びキシレンの合計含有量が増粘剤組成物(II)中1質量%未満であることが望ましい。 The total amount of the ester organic solvent and the ketone organic solvent used in the thickener composition (II) is 5% by mass or more, particularly 20% by mass or more, based on the total organic solvent contained in the thickener composition (II). It is desirable that the total content of toluene and xylene in the thickener composition (II) is less than 1% by mass in the thickener composition (II).
また、増粘剤組成物(II)が光輝性顔料を含む場合、その含有量はメタリック塗料組成物(I)より低いか、好ましくは顔料を実質的に含まないクリヤー組成物であることが望ましく、具体的な光輝性顔料の含有量としては増粘剤組成物(II)に含まれる樹脂固形分を基準にして2質量%未満、好ましくは1質量%未満である。 Further, when the thickener composition (II) contains a glitter pigment, the content thereof is lower than that of the metallic paint composition (I), preferably a clear composition which is substantially free of pigment. The specific bright pigment content is less than 2% by mass, preferably less than 1% by mass, based on the solid content of the resin contained in the thickener composition (II).
上記の通り得られる増粘剤組成物(II)の貯蔵状態における好ましい固形分濃度としては、一般に10〜80質量%、好ましくは10〜50質量%である。 The preferable solid content concentration in the storage state of the thickener composition (II) obtained as described above is generally 10 to 80% by mass, preferably 10 to 50% by mass.
<ベースコート塗料>
本発明では少なくとも1種のメタリック塗料組成物(I)と増粘剤組成物(II)は別々に貯蔵され、塗装直前に両者を混合してベースコート塗料を製造し、塗装する。
<Base coat paint>
In the present invention, at least one metallic paint composition (I) and thickener composition (II) are stored separately, and both are mixed immediately before painting to produce a base coat paint and then applied.
尚、本明細書において、塗装直前とは、例えば、塗装を行う3時間前までの間を挙げることができる。 In the present specification, the term “immediately before painting” may include, for example, up to 3 hours before painting.
このときのメタリック塗料組成物(I)及び増粘剤組成物(II)の使用割合としては、塗装環境や目的とする外観によって異なるが一般にはメタリック塗料組成物(I)100質量部に対して、増粘剤組成物(II)が5〜95質量部、好ましくは5〜50質量部の範囲内にあることができる。 The ratio of the metallic paint composition (I) and the thickener composition (II) used at this time varies depending on the coating environment and the desired appearance, but is generally based on 100 parts by weight of the metallic paint composition (I). The thickener composition (II) can be in the range of 5 to 95 parts by mass, preferably 5 to 50 parts by mass.
また、本発明では、メタリック塗料組成物(I)及び増粘剤組成物(II)に加えて、少なくとも1種の着色塗料組成物(III)をさらに組み合わせてなる多成分系のベースコート塗料も提供することができる。 The present invention also provides a multi-component base coat paint obtained by further combining at least one colored paint composition (III) in addition to the metallic paint composition (I) and the thickener composition (II). can do.
すなわち本発明おける増粘剤組成物(II)は、メタリック塗料組成物(I)単独と混合するのみならず、少なくとも1種のメタリック塗料組成物(I)及び少なくとも1種の着色塗料組成物(III)を混合してベースコート塗料を得ることができ、塗りムラのおき易い塗色に調色された調色塗料に対しても極めて効果的である。 That is, the thickener composition (II) in the present invention is not only mixed with the metallic coating composition (I) alone, but also at least one metallic coating composition (I) and at least one colored coating composition ( III) can be mixed to obtain a base coat paint, which is also extremely effective for a toning paint that is toned with a paint color that tends to cause uneven coating.
ここでいう着色塗料組成物(III)とは、顔料として着色顔料を主成分とする塗料であり、着色顔料としてはメタリック塗料組成物(I)の項で説明したものの中から適宜選んで使用でき、必要に応じて体質顔料を併用してもよい。 The colored paint composition (III) here is a paint mainly composed of a colored pigment as a pigment, and the colored pigment can be appropriately selected from those described in the section of the metallic paint composition (I). If necessary, extender pigments may be used in combination.
この場合におけるメタリック塗料組成物(I)、増粘剤組成物(II)及び着色塗料組成物(III)の使用割合としては、メタリック塗料組成物(I)及び着色塗料組成物(III)により調製された調色塗料組成物100質量部に対して、増粘剤組成物(II)が5〜95質量部、好ましくは5〜50質量部の範囲内にあることができる。 In this case, the metallic paint composition (I), the thickener composition (II), and the colored paint composition (III) are used according to the metallic paint composition (I) and the colored paint composition (III). The thickener composition (II) can be in the range of 5 to 95 parts by weight, preferably 5 to 50 parts by weight, with respect to 100 parts by weight of the toned coating composition.
また、本発明のベースコート塗料は、必要に応じて、さらにポリイソシアネート硬化剤、ブロックイソシアネート硬化剤、メラミン硬化剤等の硬化剤を含んでいてもよく、塗料組成物が上記硬化剤を含んでなる場合においては、硬化剤の種類に応じて成分(I)、成分(II)又は成分(III)のいずれかに含ませるか、或いは硬化剤成分として別個に設定することも可能である。 The base coat paint of the present invention may further contain a curing agent such as a polyisocyanate curing agent, a blocked isocyanate curing agent, or a melamine curing agent, if necessary, and the coating composition contains the above curing agent. In some cases, depending on the type of curing agent, it can be included in any of component (I), component (II) or component (III), or can be set separately as a curing agent component.
<塗装>
本発明のベースコート塗料は、必要に応じて希釈シンナーで塗装に適した粘度に調整してスプレー塗装、静電塗装、ハケ塗装、ローラー塗装等公知の塗装手段で塗装することができるが、塗膜の仕上がり外観の点からスプレー塗装を行うことが好ましい。
<Paint>
The base coat paint of the present invention can be applied by a known coating means such as spray coating, electrostatic coating, brush coating, roller coating after adjusting to a viscosity suitable for coating with dilution thinner as required. It is preferable to perform spray coating in view of the finished appearance.
塗装を複数回行う場合は必要に応じて各塗装の間にフラッシュオフ(塗装後塗膜を常温で静置)、エアーブローや予備加熱などの工程を設けてもよい。 When coating is performed a plurality of times, steps such as flash-off (after coating is allowed to stand at room temperature), air blow, preheating, etc. may be provided between the coatings as necessary.
ベースコート塗料の塗装が終了した後の乾燥は、特に制限されるものではないし、後述のトップクリヤーを塗り重ねる場合は未乾燥の状態であってもよい。補修塗装用途で乾燥させる場合は例えば20〜100℃の温度条件で、5〜60分間乾燥させることが好ましい。膜厚は、被塗面の状態に応じて適宜調整できるが、一般には乾燥膜厚として、5〜100μm、特に10〜60μmの範囲内が適している。 Drying after the application of the base coat paint is completed is not particularly limited, and may be in an undried state when a top clear described later is applied. When drying for repair coating applications, it is preferable to dry for 5 to 60 minutes at a temperature of 20 to 100 ° C., for example. The film thickness can be appropriately adjusted according to the state of the surface to be coated, but generally a dry film thickness of 5 to 100 μm, particularly 10 to 60 μm is suitable.
適用される被塗面としては従来公知の基材面や該基材に設けられた塗膜面を例示することができ、該基材としては、特に制限されるものではないが、例えば、鉄、アルミニウム等の金属;プラスチック等の有機基材;コンクリート、木材等の無機質基材等が挙げられ、また該基材に設けられる塗膜としては特に制限はないが、例えば自動車車体などに設けられている着色ベース塗料によるベース塗膜及びトップクリヤー塗膜から形成されてなる複層塗膜を挙げることができ、該ベース塗膜の下層にプライマー塗膜、電着塗膜、中塗り塗膜等の塗膜が適宜設けられたものであってもよい。 As the coated surface to be applied, a conventionally known substrate surface and a coating surface provided on the substrate can be exemplified, and the substrate is not particularly limited. Metals such as aluminum; Organic base materials such as plastics; Inorganic base materials such as concrete and wood; and the coating film provided on the base material is not particularly limited. A multilayer coating film formed from a base coating film and a top clear coating film formed from a colored base coating, and a primer coating film, an electrodeposition coating film, an intermediate coating film, etc. under the base coating film These coatings may be provided as appropriate.
また、本発明のベースコート塗料は光輝性顔料の配向を調整でき、目的とする塗色に対する色一致性に優れているので、上記被塗面にすでに形成されている塗膜に対する補修用塗料として用いることが好適である。この場合、予めパテやプライマーサーフェーサー等で被塗面を予め処理をすることができる。また、上記ベースコート塗料を塗装した後、該塗膜上にトップクリヤー塗料を塗装してもよい。 Further, since the base coat paint of the present invention can adjust the orientation of the glitter pigment and has excellent color matching with the target paint color, it is used as a repair paint for the coating film already formed on the coated surface. Is preferred. In this case, the surface to be coated can be previously treated with a putty, a primer surfacer or the like. Further, after the base coat paint is applied, a top clear paint may be applied on the paint film.
かかるトップクリヤー塗料としては、従来公知のものが特に制限なく使用でき、例えば水酸基などの架橋性官能基を含有するアクリル樹脂やフッ素樹脂を主剤とし、ブロックポリイソシアネート、ポリイソシアネートやメラミン樹脂などを硬化剤として含有する硬化型塗料、あるいはセルロースアセテートブチレート変性のアクリル樹脂を主成分とするラッカー塗料などが好適に使用でき、さらに必要に応じて顔料類、繊維素誘導体類、添加樹脂、紫外線吸収剤、光安定剤、表面調整剤、硬化触媒などの塗料用添加剤を含有することができる。 As such a top clear coating, conventionally known ones can be used without any particular limitation. For example, acrylic resins or fluororesins containing a crosslinkable functional group such as a hydroxyl group are used as the main ingredients, and block polyisocyanates, polyisocyanates, melamine resins, etc. are cured. A curable paint contained as an agent or a lacquer paint mainly composed of cellulose acetate butyrate-modified acrylic resin can be suitably used. Further, if necessary, pigments, fiber derivatives, additive resins, UV absorbers Further, paint additives such as a light stabilizer, a surface conditioner, and a curing catalyst can be contained.
クリヤー塗料の乾燥は例えば20〜100℃、好ましくは40〜100℃の温度条件で、5〜60分間乾燥させることが好ましい。膜厚は、被塗面の状態に応じて適宜調整できるが、一般には乾燥膜厚として、5〜100μm、特に10〜60μmの範囲内が適している。 The clear paint is preferably dried at a temperature of 20 to 100 ° C., preferably 40 to 100 ° C., for 5 to 60 minutes. The film thickness can be appropriately adjusted according to the state of the surface to be coated, but generally a dry film thickness of 5 to 100 μm, particularly 10 to 60 μm is suitable.
以下、本発明を実施例によりさらに具体的に説明するが、本発明はこれらの実施例のみに限定されるものではない。なお、下記例中の「部」及び「%」はそれぞれ「質量部」及び「質量%」を意味する。 EXAMPLES Hereinafter, the present invention will be described more specifically with reference to examples, but the present invention is not limited to only these examples. In the following examples, “part” and “%” mean “part by mass” and “% by mass”, respectively.
<ポリエステル樹脂溶液の製造>
製造例1
加熱装置、温度計、攪拌機、精留塔及び水分離器の付属した還流冷却器を備えた容量4リットルの反応器に下記成分を仕込み、160℃に加熱し、3時間かけて160℃から230℃まで昇温させた。
ヘキサヒドロ無水フタル酸 29.7部
アジピン酸 25.4部
ネオペンチルグリコール 5.3部
1,6−ヘキサンジオール 39.6部
これを230℃で1時間保ち、生成した縮合水(7.4部)を精留塔を用いて留去させた。次いでキシレンを5部加え、キシレンと縮合水を還流させ水分離器を用いて水を取り除いた。キシレン添加の2時間後から、酸価を測定し始め、酸価が2mgKOH/g以下になったところで減圧し、キシレンをほぼ完全に留去させた。その後、120℃まで冷却して、酢酸ブチルで固形分70%となるよう希釈し、重量平均分子量は20,000、樹脂水酸基価は32mgKOH/gのポリエステル樹脂の酢酸ブチル溶液を得た。
<Production of polyester resin solution>
Production Example 1
The following components were charged into a 4 liter reactor equipped with a reflux condenser equipped with a heating device, a thermometer, a stirrer, a rectifying column and a water separator, heated to 160 ° C., and heated from 160 ° C. to 230 ° C. over 3 hours. The temperature was raised to ° C.
Hexahydrophthalic anhydride 29.7 parts Adipic acid 25.4 parts Neopentyl glycol 5.3 parts 1,6-hexanediol 39.6 parts This was kept at 230 ° C. for 1 hour to produce condensed water (7.4 parts) Was distilled off using a rectification column. Subsequently, 5 parts of xylene was added, xylene and condensed water were refluxed, and water was removed using a water separator. Two hours after the addition of xylene, the acid value was measured, and when the acid value became 2 mgKOH / g or less, the pressure was reduced and xylene was distilled off almost completely. Thereafter, the mixture was cooled to 120 ° C. and diluted with butyl acetate to a solid content of 70% to obtain a butyl acetate solution of a polyester resin having a weight average molecular weight of 20,000 and a resin hydroxyl value of 32 mgKOH / g.
<アクリル樹脂溶液の製造>
製造例2
温度計、攪拌機、還流冷却器及び滴下用ポンプを備えた容量4リットルの反応器に、酢酸ブチル68部を仕込み、攪拌しながら110℃まで昇温し、下記モノマー混合物と重合開始剤の混合液を、110℃で約3時間かけて一定速度で滴下した。
イソブチルメタクリレート 59.75部
メチルメタクリレート 10部
「イソステアリルアクリレート」(大阪有機化学社製) 10部
2−ヒドロキシエチルアクリレート 19部
ジメチルアミノエチルメタクリレート 1部
メタクリル酸 0.25部
アゾビス(2,4−ジメチルバレロニトリル) 0.2部
滴下終了後1時間110℃に保ち、攪拌を続けた。その後、追加触媒としてアゾビスジメチルバレロニトリル0.5部を酢酸ブチル14部に溶解させたものを1時間かけて一定速度で滴下した。そして、滴下終了後1時間110℃に保ち、反応を終了し、酢酸ブチルで希釈して、固形分49%、重量平均分子量は50,000、樹脂水酸基価が92mgKOH/gのアクリル樹脂溶液(A−1)を得た。
<Manufacture of acrylic resin solution>
Production Example 2
A reactor having a capacity of 4 liters equipped with a thermometer, a stirrer, a reflux condenser and a dropping pump was charged with 68 parts of butyl acetate, heated to 110 ° C. with stirring, and mixed with the following monomer mixture and polymerization initiator: Was added dropwise at a constant rate at 110 ° C. over about 3 hours.
Isobutyl methacrylate 59.75 parts Methyl methacrylate 10 parts “Isostearyl acrylate” (manufactured by Osaka Organic Chemical Co., Ltd.) 10 parts 2-hydroxyethyl acrylate 19 parts dimethylaminoethyl methacrylate 1 part methacrylic acid 0.25 parts Azobis (2,4-dimethyl) Valeronitrile) After completion of 0.2 part dropping, the temperature was kept at 110 ° C. for 1 hour and stirring was continued. Then, 0.5 parts of azobisdimethylvaleronitrile dissolved in 14 parts of butyl acetate as an additional catalyst was added dropwise at a constant rate over 1 hour. After completion of the dropwise addition, the reaction was terminated by maintaining at 110 ° C. for 1 hour, diluted with butyl acetate, an acrylic resin solution (A with a solid content of 49%, a weight average molecular weight of 50,000, and a resin hydroxyl value of 92 mgKOH / g) -1) was obtained.
製造例3
温度計、攪拌機、還流冷却器及び滴下用ポンプを備えた容量4リットルの反応器に、酢酸ブチル68部を仕込み、攪拌しながら110℃まで昇温し、下記モノマー混合物と重合開始剤の混合液を、110℃で約3時間かけて一定速度で滴下した。
イソブチルメタクリレート 59.75部
メチルメタクリレート 10部
「イソステアリルアクリレート」(大阪有機化学社製) 10部
2−ヒドロキシエチルアクリレート 19部
ジメチルアミノエチルメタクリレート 1部
メタクリル酸 0.25部
アゾビス(2,4−ジメチルバレロニトリル) 4.8部
滴下終了後1時間110℃に保ち、攪拌を続けた。その後、追加触媒としてアゾビスジメチルバレロニトリル0.5部を酢酸ブチル14部に溶解させたものを1時間かけて一定速度で滴下した。そして、滴下終了後1時間110℃に保ち、反応を終了し、酢酸ブチルで希釈して固形分60.0%、重量平均分子量は9,100、樹脂水酸基価は92mgKOH/gのアクリル樹脂溶液(A−2)を得た。
Production Example 3
A reactor having a capacity of 4 liters equipped with a thermometer, a stirrer, a reflux condenser and a dropping pump was charged with 68 parts of butyl acetate, heated to 110 ° C. with stirring, and mixed with the following monomer mixture and polymerization initiator: Was added dropwise at a constant rate at 110 ° C. over about 3 hours.
Isobutyl methacrylate 59.75 parts Methyl methacrylate 10 parts “Isostearyl acrylate” (manufactured by Osaka Organic Chemical Co., Ltd.) 10 parts 2-hydroxyethyl acrylate 19 parts dimethylaminoethyl methacrylate 1 part methacrylic acid 0.25 parts Azobis (2,4-dimethyl) 4.8 parts of valeronitrile) After completion of dropping, the mixture was kept at 110 ° C. for 1 hour and stirring was continued. Then, 0.5 parts of azobisdimethylvaleronitrile dissolved in 14 parts of butyl acetate as an additional catalyst was added dropwise at a constant rate over 1 hour. Then, after completion of the dropwise addition, the reaction was terminated by maintaining at 110 ° C. for 1 hour and diluted with butyl acetate to obtain an acrylic resin solution having a solid content of 60.0%, a weight average molecular weight of 9,100, and a resin hydroxyl value of 92 mgKOH / g. A-2) was obtained.
<顔料分散用アクリル樹脂溶液の製造>
製造例4
温度計、攪拌機、還流冷却器及び滴下用ポンプを備えた反応器に、酢酸ブチル68部を仕込み、攪拌しながら110℃まで昇温し、下記モノマー混合物と重合開始剤の混合液を、110℃で約3時間かけて一定速度で滴下した。
イソブチルメタクリレート 59.75部
メチルメタクリレート 10部
n−ブチルアクリレート 10部
ジメチルアミノエチルメタクリレート 1部
2−ヒドロキシエチルメタクリレート 19部
メタクリル酸 0.25部
t−ブチルパーオキシ−2−エチルヘキサノエート 2.5部
滴下終了後1時間110℃に保ち、攪拌を続けた。その後、追加触媒としてアゾビスジメチルバレロニトリル0.5部を酢酸ブチル14部に溶解させたものを1時間かけて一定速度で滴下した。そして、滴下終了後1時間110℃に保ち、反応を終了し、酢酸ブチルで希釈して、固形分60.0%、重量平均分子量は18,000、樹脂水酸基価は92mgKOH/gのアクリル樹脂溶液(A−3)を得た。
<Manufacture of acrylic resin solution for pigment dispersion>
Production Example 4
A reactor equipped with a thermometer, a stirrer, a reflux condenser and a dropping pump was charged with 68 parts of butyl acetate, heated to 110 ° C. while stirring, and a mixture of the following monomer mixture and polymerization initiator was added at 110 ° C. At a constant rate over about 3 hours.
Isobutyl methacrylate 59.75 parts Methyl methacrylate 10 parts n-Butyl acrylate 10 parts Dimethylaminoethyl methacrylate 1 part 2-Hydroxyethyl methacrylate 19 parts Methacrylic acid 0.25 part t-Butylperoxy-2-ethylhexanoate 2.5 After completion of the dropwise addition, the temperature was kept at 110 ° C. for 1 hour and stirring was continued. Then, 0.5 parts of azobisdimethylvaleronitrile dissolved in 14 parts of butyl acetate as an additional catalyst was added dropwise at a constant rate over 1 hour. And after completion | finish of dripping, it hold | maintains at 110 degreeC for 1 hour, complete | finishes reaction, It dilutes with butyl acetate, Acrylic resin solution whose solid content is 60.0%, weight average molecular weight is 18,000, and resin hydroxyl value is 92 mgKOH / g (A-3) was obtained.
<CABグラフトアクリル樹脂溶液の製造>
製造例5
温度計、攪拌機、還流冷却器及び滴下ロートを備えた容量4リットルの反応器に下記成分を仕込み、窒素ガス雰囲気下で加熱し、約4時間かけて110℃まで昇温した。
酢酸ブチル 600部
「CAB−381−0.5」(注1) 200部
110℃に昇温後、「CAB−381−0.5」(注1)が完全に溶解したことを確認した後、加熱を停止し、減圧下で酢酸ブチル133部を留去させた。反応器内の温度は87℃であった。この温度を維持しながらイソホロンジイソシアネートと2−ヒドロキシエチルアクリレートとの等モル付加反応物の90%酢酸ブチル溶液を11.1部、重合禁止剤としてp−t−ブチルカテコール0.02部、およびウレタン化触媒としてジブチルスズジラウレート0.02部を反応器に投入し、87℃で7時間、乾燥空気下で熟成させて、不飽和基含有セルロースアセテートブチレート溶液を得た。次いで反応温度を115℃に昇温し、窒素雰囲気下で下記の重合性不飽和モノマーと重合開始剤の混合溶液を2時間にわたって滴下した。
酢酸ブチル 130部
メチルメタクリレート 58.2部
t−ブチルパーオキシ−2−エチルヘキサノエート 2部
滴下終了後、t−ブチルパーオキシ−2−エチルヘキサノエートを0.5部、酢酸ブチル20部の混合溶液を1時間かけて滴下し、窒素雰囲気下で115℃1時間熟成した。固形分30%のCABグラフトアクリル樹脂溶液を得た。
(注1)「CAB−381−0.5」:商品名、イーストマン ケミカル社製、セルロースアセテートブチレート、ブチル基含有量38%、数平均分子量30,000。
<メタリックベース塗料の作成>
製造例6
表1の配合組成で、反応容器に「アルミペースト96−0636」(商品名、東洋アルミ社製、アルミ含有量70%)及び製造例2で得られた49%アクリル樹脂溶液を入れ攪拌分散し、40%「CAB551−0.2」溶液(注2)、製造例1で得られた70%ポリエステル樹脂溶液及び製造例5で得られた30%CABグラフトアクリル樹脂溶液を各々配合し、さらに、酢酸ブチルを同表に示す配合で加え、ディスパーで約20分間撹拌し、メタリックベース塗料(I−1)を作成した。
<Production of CAB graft acrylic resin solution>
Production Example 5
The following components were charged into a 4 liter reactor equipped with a thermometer, a stirrer, a reflux condenser and a dropping funnel, heated in a nitrogen gas atmosphere, and heated to 110 ° C. over about 4 hours.
Butyl acetate 600 parts “CAB-381-0.5” (Note 1) 200 parts After heating to 110 ° C., after confirming that “CAB-381-0.5” (Note 1) was completely dissolved, Heating was stopped and 133 parts of butyl acetate were distilled off under reduced pressure. The temperature in the reactor was 87 ° C. While maintaining this temperature, 11.1 parts of a 90% butyl acetate solution of an equimolar addition reaction product of isophorone diisocyanate and 2-hydroxyethyl acrylate, 0.02 part of pt-butylcatechol as a polymerization inhibitor, and urethane Dibutyltin dilaurate (0.02 part) was added to the reactor as a catalyst, and aged at 87 ° C. for 7 hours under dry air to obtain an unsaturated group-containing cellulose acetate butyrate solution. Next, the reaction temperature was raised to 115 ° C., and a mixed solution of the following polymerizable unsaturated monomer and polymerization initiator was added dropwise over 2 hours under a nitrogen atmosphere.
Butyl acetate 130 parts Methyl methacrylate 58.2 parts t-Butylperoxy-2-ethylhexanoate 2 parts After completion of dropwise addition, 0.5 part t-butylperoxy-2-ethylhexanoate, 20 parts butyl acetate Was added dropwise over 1 hour and aged at 115 ° C. for 1 hour in a nitrogen atmosphere. A CAB graft acrylic resin solution having a solid content of 30% was obtained.
(Note 1) “CAB-381-0.5”: trade name, manufactured by Eastman Chemical Co., Ltd., cellulose acetate butyrate, butyl group content 38%, number average molecular weight 30,000.
<Creation of metallic base paint>
Production Example 6
In the composition shown in Table 1, “Aluminum paste 96-0636” (trade name, manufactured by Toyo Aluminum Co., Ltd., aluminum content 70%) and the 49% acrylic resin solution obtained in Production Example 2 were added to the reaction vessel and dispersed with stirring. 40% “CAB551-0.2” solution (Note 2), 70% polyester resin solution obtained in Production Example 1 and 30% CAB graft acrylic resin solution obtained in Production Example 5, respectively, Butyl acetate was added in the formulation shown in the same table and stirred with a disper for about 20 minutes to prepare a metallic base paint (I-1).
製造例7〜8
上記製造例6において、配合組成を表1とする以外は製造例6と同様にしてメタリックべース塗料(I−2)〜(I−3)を得た。
Production Examples 7-8
Metallic base paints (I-2) to (I-3) were obtained in the same manner as in Production Example 6 except that the formulation composition in Table 1 was changed to Table 1.
(注2)25%「CAB551−0.2」溶液:「CAB551−0.2」(商品名、イーストマン ケミカル社製、セルロースアセテートブチレート、ブチル基含有量55%、数平均分子量30,000)を酢酸ブチルで固形分25%溶液に調整した。
<カラーベース塗料の製造>
製造例9
製造例6において、配合組成を表2に示す通りとする以外は製造例6と同様にして黒のカラーベース塗料(II−1)を得た。
(Note 2) 25% “CAB551-0.2” solution: “CAB551-0.2” (trade name, manufactured by Eastman Chemical Co., Ltd., cellulose acetate butyrate, butyl group content 55%, number average molecular weight 30,000) ) Was adjusted to a 25% solids solution with butyl acetate.
<Manufacture of color base paint>
Production Example 9
In Production Example 6, a black color base paint (II-1) was obtained in the same manner as in Production Example 6 except that the composition was as shown in Table 2.
<顔料分散ペーストの製造>
製造例10
製造例4で得た60%アクリル樹脂溶液(A−3)を下記表3に示す配合量で配合し、さらに「R5000U−3」(注4)、「BYK−161」(注5)、酢酸ブチルを表3に示す配合で加え、ディスパーで約20分間攪拌した後、サンドミルで分散し、38%の顔料分散ペーストを得た。
<Manufacture of pigment dispersion paste>
Production Example 10
The 60% acrylic resin solution (A-3) obtained in Production Example 4 was blended in the blending amounts shown in Table 3 below, and “R5000U-3” (Note 4), “BYK-161” (Note 5), acetic acid Butyl was added in the formulation shown in Table 3, stirred for about 20 minutes with a disper, and then dispersed with a sand mill to obtain a 38% pigment dispersion paste.
(注4)「R5000U−3」:商品名、チバ・スペシャル・ケミカルズ社製、カーボンブラック、
(注5)「BYK−161」:商品名、BYK−chemie社製、顔料分散剤、有効成分30%。
(Note 4) “R5000U-3”: trade name, manufactured by Ciba Special Chemicals, carbon black,
(Note 5) “BYK-161”: trade name, manufactured by BYK-chemie, pigment dispersant, active ingredient 30%.
<増粘剤組成物の作成>
製造例11〜22
反応容器に表4記載の配合組成で各成分を配合し、ディスパーで約20分間撹拌し、レオコンクリヤー(IV−1)〜(IV−12)を作成した。
<Creation of thickener composition>
Production Examples 11 to 22
Each component was mix | blended with the mixing | blending composition of Table 4 at reaction container, and it stirred for about 20 minutes with the disper, and created the rheocon clears (IV-1)-(IV-12).
(注6)40%「CAB551−0.01」溶液:「CAB551−0.01」(商品名、イーストマン ケミカル社製、セルロースアセテートブチレート、ブチル基含有量55%、数平均分子量16,000)を酢酸ブチルで固形分40%溶液に調整した。
(注7)「HPA−202N」:商品名、長瀬産業社製、脂肪酸アミド、有効成分20%、
(注8)「ディスパロン6900−20X」商品名、楠本化成社製、脂肪酸ポリアミド、有効成分20%、
(注9)「CERATIX・8466」:商品名、BYK−chemie社製、エチレン酢酸ビニル共重合体、有効成分6%、
(注10)「ディスパロン4200−10」:商品名、楠本化成社製、ポリエチレンワックス、有効成分10%、
(注11)「BYK−410」:商品名、BYK−chemie社製、ウレア・ウレタン系化合物、有効成分52%。
(Note 6) 40% “CAB551-0.01” solution: “CAB551-0.01” (trade name, manufactured by Eastman Chemical Co., Ltd., cellulose acetate butyrate, 55% butyl group content, number average molecular weight 16,000 ) Was adjusted to a 40% solids solution with butyl acetate.
(Note 7) “HPA-202N”: trade name, manufactured by Nagase Sangyo Co., Ltd., fatty acid amide, 20% active ingredient,
(Note 8) “Disparon 6900-20X” trade name, manufactured by Enomoto Kasei Co., Ltd., fatty acid polyamide, 20% active ingredient,
(Note 9) “CERATIX 8466”: trade name, manufactured by BYK-chemie, ethylene vinyl acetate copolymer, active ingredient 6%,
(Note 10) “Disparon 4200-10”: trade name, manufactured by Enomoto Kasei Co., Ltd., polyethylene wax, 10% active ingredient,
(Note 11) “BYK-410”: trade name, manufactured by BYK-chemie, urea / urethane compound, active ingredient 52%.
<ベースコート塗料組成物の製造>
実施例1
メタリックベース塗料(I−1)50質量部、カラーベース塗料(II−1)50質量部により調製されたガンメタリック色の調色塗料100質量部に対し、レオコンクリヤー(IV−1)30質量部を混合撹拌し、塗料組成物を得た。
<Manufacture of base coat paint composition>
Example 1
30 parts by mass of Rheo Conc Clear (IV-1) with respect to 100 parts by mass of the metallic metallic toning paint prepared by 50 parts by mass of the metallic base paint (I-1) and 50 parts by mass of the color base paint (II-1) Were mixed and stirred to obtain a coating composition.
実施例2〜14及び比較例1〜10
上記実施例1において、配合組成を表5に示す通りとする以外は実施例1と同様にして塗料組成物を得た。尚、実施例3ではカラーベース塗料を配合しない、シルバー塗色である。
Examples 2-14 and Comparative Examples 1-10
A coating composition was obtained in the same manner as in Example 1 except that the blending composition was as shown in Table 5 in Example 1. In Example 3, it is a silver paint color that does not contain a color base paint.
<塗装>
ブリキ板上に、「レタンPGハイブリッド エコフィラー」(商品名、関西ペイント、ウレタン系プラサフ)を乾燥膜厚が40μmとなるように塗装し、60℃にて30分間乾燥後に#400耐水研磨紙で研磨した。この上に上記実施例及び比較例で粘調した各塗料組成物を乾燥膜厚が30μmになるようにスプレー塗装し、20℃で10分乾燥後、該塗膜面にクリヤー塗料(注12)を乾燥膜厚で40μmになるようにスプレー塗装し、温度60℃で20分乾燥させて、試験塗板を得た。クリヤー塗料を塗装する前後の試験塗板について下記性能試験を行った。結果を表4に示す。
(注12)クリヤー塗料:「レタンPGマルチクリヤーHX(Q)ベース」(関西ペイント社製、水酸基含有アクリル樹脂含有クリヤー塗料)100重量部に対して「レタンPGマルチクリヤーHXスタンダード硬化剤」(関西ペイント社製、(ヘキサメチレンジイソシアネート系硬化剤)50重量部を添加してなるものを「PGハイブリッドシンナー」で13〜14秒(フォードカップ#4/25℃)に希釈、粘調した。
(*1)吹きムラ
クリヤー塗料(注12)を塗装する前の試験塗板の塗膜中における顔料の配向状態を目視で観察した。結果を下記のとおり評価した。
◎:ムラなし、
○:ムラ僅かにあるが実用レベル、
△:ムラ僅かにあり、
×:ムラが著しい。
(*2)モドリムラ
クリヤー塗料(注12)を塗装し、乾燥させた試験塗板の塗膜中における顔料の配向状態を目視で観察した。結果を下記のとおり評価した。
◎:ムラなし、
○:ムラわずかにあるが実用レベル、
△:ムラ僅かにあり、
×:ムラが著しい。
(*3)塗装作業性
実施例及び比較例で製造した各塗料組成物をスプレー塗装したときの被塗物に対する濡れ広がりやすさを下記基準にて評価した。
◎:スプレー直後に塗料が被塗物に均一に濡れ広がり、塗面状態が非常に良好である、
〇:スプレー直後に塗料が被塗物に均一に濡れ広がり、塗面状態が良好である、
△:スプレー直後に塗料が被塗物に若干濡れ広げ難く、塗面状態がやや不良である、
×:スプレー直後に塗料が被塗物に塗り広げ難く、塗面状態が不良である。
<Paint>
“Letan PG Hybrid Eco-Filler” (trade name, Kansai Paint, Urethane-based Plasaf) was coated on the tin plate to a dry film thickness of 40 μm, dried at 60 ° C. for 30 minutes, and then with # 400 water-resistant abrasive paper Polished. On top of this, each of the coating compositions adjusted in the above Examples and Comparative Examples was spray-coated so that the dry film thickness was 30 μm, dried at 20 ° C. for 10 minutes, and then the clear coating (Note 12) on the coating surface. Was spray-coated to a dry film thickness of 40 μm and dried at a temperature of 60 ° C. for 20 minutes to obtain a test coated plate. The following performance test was performed on the test coating plate before and after applying the clear paint. The results are shown in Table 4.
(Note 12) Clear paint: “Letane PG Multiclear HX (Q) Base” (Kansai Paint Co., Ltd., hydroxyl group-containing acrylic resin-containing clear paint) 100 parts by weight “Letane PG Multiclear HX Standard Curing Agent” (Kansai A paint product (50 parts by weight of (hexamethylene diisocyanate-based curing agent) added) was diluted with a “PG hybrid thinner” for 13 to 14 seconds (Ford Cup # 4/25 ° C.) and adjusted to viscosity.
(* 1) Blowing unevenness
The orientation state of the pigment in the coating film of the test coating plate before applying the clear paint (Note 12) was visually observed. The results were evaluated as follows.
A: No unevenness,
○: Slight unevenness but practical level,
Δ: Slightly uneven,
X: Unevenness is remarkable.
(* 2) Modimura
The orientation state of the pigment in the coating film of the test coating plate coated with the clear paint (Note 12) and dried was visually observed. The results were evaluated as follows.
A: No unevenness,
○: Slight unevenness but practical level,
Δ: Slightly uneven,
X: Unevenness is remarkable.
(* 3) Coating workability The ease with which the coating composition produced in the examples and comparative examples was spread by spraying was evaluated according to the following criteria.
A: The paint spreads evenly on the workpiece immediately after spraying, and the coating surface state is very good.
◯: Immediately after spraying, the paint spreads evenly on the object to be coated, and the coating surface state is good.
Δ: The paint is slightly difficult to spread on the workpiece immediately after spraying, and the coating surface state is slightly poor.
X: The paint is difficult to spread on the object immediately after spraying, and the coating surface state is poor.
Claims (10)
メタリック塗料組成物(I)が、セルロース誘導体(A1)、アクリル樹脂(B1)、ポリエステル樹脂(C1)及び光輝性顔料(D1)を含むものであり、
増粘剤組成物(II)が、セルロース誘導体(A2)、アクリル樹脂(B2)、ポリエステル樹脂(C2)及び増粘剤(E)を含むものであり、増粘剤組成物(II)中の増粘剤(E)が、その成分の一部としてアミド系増粘剤(E1)及びエチレン酢酸ビニル共重合体であるオレフィン系増粘剤(E2)を含むことを特徴とする多成分系のベースコート塗料。 A multi-component base coat paint comprising a combination of at least one metallic paint composition (I) and a thickener composition (II),
The metallic coating composition (I) contains a cellulose derivative (A1), an acrylic resin (B1), a polyester resin (C1), and a glitter pigment (D1).
The thickener composition (II) contains the cellulose derivative (A2), the acrylic resin (B2), the polyester resin (C2) and the thickener (E), and the thickener composition (II) in the thickener composition (II) Thickener (E) contains amide-based thickener (E1) and ethylene-vinyl acetate copolymer olefin-based thickener (E2) as a part of its components. Base coat paint.
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