JP5660048B2 - Process for producing ethylene carbonate and ethylene glycol - Google Patents
Process for producing ethylene carbonate and ethylene glycol Download PDFInfo
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- JP5660048B2 JP5660048B2 JP2011543342A JP2011543342A JP5660048B2 JP 5660048 B2 JP5660048 B2 JP 5660048B2 JP 2011543342 A JP2011543342 A JP 2011543342A JP 2011543342 A JP2011543342 A JP 2011543342A JP 5660048 B2 JP5660048 B2 JP 5660048B2
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- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 title claims description 164
- KMTRUDSVKNLOMY-UHFFFAOYSA-N Ethylene carbonate Chemical compound O=C1OCCO1 KMTRUDSVKNLOMY-UHFFFAOYSA-N 0.000 title claims description 91
- 238000000034 method Methods 0.000 title claims description 52
- 239000003054 catalyst Substances 0.000 claims description 110
- 239000007788 liquid Substances 0.000 claims description 66
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 58
- 238000006243 chemical reaction Methods 0.000 claims description 51
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 claims description 40
- 238000004519 manufacturing process Methods 0.000 claims description 39
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 claims description 36
- 239000001569 carbon dioxide Substances 0.000 claims description 20
- 229910002092 carbon dioxide Inorganic materials 0.000 claims description 20
- 239000012295 chemical reaction liquid Substances 0.000 claims description 20
- 238000002425 crystallisation Methods 0.000 claims description 18
- 238000000926 separation method Methods 0.000 claims description 15
- 238000001179 sorption measurement Methods 0.000 claims description 13
- 238000001914 filtration Methods 0.000 claims description 12
- 230000008025 crystallization Effects 0.000 claims description 9
- 239000000126 substance Substances 0.000 claims description 8
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 claims description 5
- 239000005977 Ethylene Substances 0.000 claims description 5
- CPELXLSAUQHCOX-UHFFFAOYSA-M Bromide Chemical compound [Br-] CPELXLSAUQHCOX-UHFFFAOYSA-M 0.000 claims description 4
- LSMAIBOZUPTNBR-UHFFFAOYSA-N phosphanium;iodide Chemical group [PH4+].[I-] LSMAIBOZUPTNBR-UHFFFAOYSA-N 0.000 claims description 4
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 claims 1
- 239000000243 solution Substances 0.000 description 43
- 238000006460 hydrolysis reaction Methods 0.000 description 21
- 239000013078 crystal Substances 0.000 description 18
- 239000006103 coloring component Substances 0.000 description 16
- 230000007062 hydrolysis Effects 0.000 description 15
- 238000004821 distillation Methods 0.000 description 11
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 9
- 239000002994 raw material Substances 0.000 description 9
- 239000000047 product Substances 0.000 description 7
- 238000000746 purification Methods 0.000 description 7
- 238000011084 recovery Methods 0.000 description 7
- 238000009835 boiling Methods 0.000 description 6
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 6
- 238000000605 extraction Methods 0.000 description 6
- 239000007789 gas Substances 0.000 description 6
- 238000001816 cooling Methods 0.000 description 5
- 238000001704 evaporation Methods 0.000 description 5
- 238000010521 absorption reaction Methods 0.000 description 4
- 239000007864 aqueous solution Substances 0.000 description 4
- 230000008021 deposition Effects 0.000 description 4
- 150000002009 diols Chemical class 0.000 description 4
- 239000003792 electrolyte Substances 0.000 description 4
- 230000008020 evaporation Effects 0.000 description 4
- 239000011255 nonaqueous electrolyte Substances 0.000 description 4
- 239000002904 solvent Substances 0.000 description 4
- 210000002268 wool Anatomy 0.000 description 4
- 239000003463 adsorbent Substances 0.000 description 3
- 238000004040 coloring Methods 0.000 description 3
- 230000000052 comparative effect Effects 0.000 description 3
- 230000006866 deterioration Effects 0.000 description 3
- 239000012535 impurity Substances 0.000 description 3
- 238000007254 oxidation reaction Methods 0.000 description 3
- 150000004714 phosphonium salts Chemical class 0.000 description 3
- -1 polyethylene Polymers 0.000 description 3
- NLKNQRATVPKPDG-UHFFFAOYSA-M potassium iodide Chemical compound [K+].[I-] NLKNQRATVPKPDG-UHFFFAOYSA-M 0.000 description 3
- 239000002244 precipitate Substances 0.000 description 3
- 241001550224 Apha Species 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- HBBGRARXTFLTSG-UHFFFAOYSA-N Lithium ion Chemical compound [Li+] HBBGRARXTFLTSG-UHFFFAOYSA-N 0.000 description 2
- 239000004743 Polypropylene Substances 0.000 description 2
- 229910001513 alkali metal bromide Inorganic materials 0.000 description 2
- 229910000288 alkali metal carbonate Inorganic materials 0.000 description 2
- 150000008041 alkali metal carbonates Chemical class 0.000 description 2
- 229910001516 alkali metal iodide Inorganic materials 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 229940021013 electrolyte solution Drugs 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 2
- 239000011491 glass wool Substances 0.000 description 2
- 150000004694 iodide salts Chemical class 0.000 description 2
- 229910001416 lithium ion Inorganic materials 0.000 description 2
- 239000000155 melt Substances 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 239000001301 oxygen Substances 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- 229920001155 polypropylene Polymers 0.000 description 2
- IOLCXVTUBQKXJR-UHFFFAOYSA-M potassium bromide Chemical compound [K+].[Br-] IOLCXVTUBQKXJR-UHFFFAOYSA-M 0.000 description 2
- BWHMMNNQKKPAPP-UHFFFAOYSA-L potassium carbonate Chemical compound [K+].[K+].[O-]C([O-])=O BWHMMNNQKKPAPP-UHFFFAOYSA-L 0.000 description 2
- 238000010992 reflux Methods 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- RLZMYANQLOCZOB-UHFFFAOYSA-M tributyl(methyl)phosphanium;iodide Chemical compound [I-].CCCC[P+](C)(CCCC)CCCC RLZMYANQLOCZOB-UHFFFAOYSA-M 0.000 description 2
- 239000000052 vinegar Substances 0.000 description 2
- 235000021419 vinegar Nutrition 0.000 description 2
- VCEVTCDKSHGBSX-UHFFFAOYSA-N 3,3,3-triphenylpropylphosphanium;iodide Chemical compound [I-].C=1C=CC=CC=1C(C=1C=CC=CC=1)(CC[PH3+])C1=CC=CC=C1 VCEVTCDKSHGBSX-UHFFFAOYSA-N 0.000 description 1
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 description 1
- 229920000742 Cotton Polymers 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 239000002202 Polyethylene glycol Substances 0.000 description 1
- 241000220317 Rosa Species 0.000 description 1
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 1
- 238000006887 Ullmann reaction Methods 0.000 description 1
- 229910021536 Zeolite Inorganic materials 0.000 description 1
- 238000004220 aggregation Methods 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- 229910052783 alkali metal Inorganic materials 0.000 description 1
- 150000001340 alkali metals Chemical class 0.000 description 1
- 229910001615 alkaline earth metal halide Inorganic materials 0.000 description 1
- 150000003973 alkyl amines Chemical class 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 239000003125 aqueous solvent Substances 0.000 description 1
- JOZHCQBYRBGYAJ-UHFFFAOYSA-M benzyl(triphenyl)phosphanium;iodide Chemical compound [I-].C=1C=CC=CC=1[P+](C=1C=CC=CC=1)(C=1C=CC=CC=1)CC1=CC=CC=C1 JOZHCQBYRBGYAJ-UHFFFAOYSA-M 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 239000007810 chemical reaction solvent Substances 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 230000018044 dehydration Effects 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
- 239000003085 diluting agent Substances 0.000 description 1
- 238000010790 dilution Methods 0.000 description 1
- 239000012895 dilution Substances 0.000 description 1
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000008151 electrolyte solution Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012921 fluorescence analysis Methods 0.000 description 1
- 239000004088 foaming agent Substances 0.000 description 1
- 229910052732 germanium Inorganic materials 0.000 description 1
- GNPVGFCGXDBREM-UHFFFAOYSA-N germanium atom Chemical compound [Ge] GNPVGFCGXDBREM-UHFFFAOYSA-N 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000007791 liquid phase Substances 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- VUZPPFZMUPKLLV-UHFFFAOYSA-N methane;hydrate Chemical compound C.O VUZPPFZMUPKLLV-UHFFFAOYSA-N 0.000 description 1
- 239000012452 mother liquor Substances 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- PMOIAJVKYNVHQE-UHFFFAOYSA-N phosphanium;bromide Chemical group [PH4+].[Br-] PMOIAJVKYNVHQE-UHFFFAOYSA-N 0.000 description 1
- 239000002798 polar solvent Substances 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920001223 polyethylene glycol Polymers 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- XAEFZNCEHLXOMS-UHFFFAOYSA-M potassium benzoate Chemical compound [K+].[O-]C(=O)C1=CC=CC=C1 XAEFZNCEHLXOMS-UHFFFAOYSA-M 0.000 description 1
- 229910000027 potassium carbonate Inorganic materials 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 150000003242 quaternary ammonium salts Chemical class 0.000 description 1
- 239000012495 reaction gas Substances 0.000 description 1
- 238000007670 refining Methods 0.000 description 1
- 238000007086 side reaction Methods 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 238000012916 structural analysis Methods 0.000 description 1
- 239000006228 supernatant Substances 0.000 description 1
- 150000003498 tellurium compounds Chemical class 0.000 description 1
- IZYFBZDLXRHRLF-UHFFFAOYSA-N tritylphosphane;hydroiodide Chemical compound [I-].C=1C=CC=CC=1C(C=1C=CC=CC=1)([PH3+])C1=CC=CC=C1 IZYFBZDLXRHRLF-UHFFFAOYSA-N 0.000 description 1
- 238000009834 vaporization Methods 0.000 description 1
- 230000008016 vaporization Effects 0.000 description 1
- 239000010457 zeolite Substances 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07D—HETEROCYCLIC COMPOUNDS
- C07D303/00—Compounds containing three-membered rings having one oxygen atom as the only ring hetero atom
- C07D303/02—Compounds containing oxirane rings
- C07D303/04—Compounds containing oxirane rings containing only hydrogen and carbon atoms in addition to the ring oxygen atoms
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C29/00—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring
- C07C29/09—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring by hydrolysis
- C07C29/12—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring by hydrolysis of esters of mineral acids
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07D—HETEROCYCLIC COMPOUNDS
- C07D303/00—Compounds containing three-membered rings having one oxygen atom as the only ring hetero atom
- C07D303/02—Compounds containing oxirane rings
- C07D303/04—Compounds containing oxirane rings containing only hydrogen and carbon atoms in addition to the ring oxygen atoms
- C07D303/06—Compounds containing oxirane rings containing only hydrogen and carbon atoms in addition to the ring oxygen atoms in which the oxirane rings are condensed with a carbocyclic ring system having three or more relevant rings
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07D—HETEROCYCLIC COMPOUNDS
- C07D317/00—Heterocyclic compounds containing five-membered rings having two oxygen atoms as the only ring hetero atoms
- C07D317/08—Heterocyclic compounds containing five-membered rings having two oxygen atoms as the only ring hetero atoms having the hetero atoms in positions 1 and 3
- C07D317/10—Heterocyclic compounds containing five-membered rings having two oxygen atoms as the only ring hetero atoms having the hetero atoms in positions 1 and 3 not condensed with other rings
- C07D317/32—Heterocyclic compounds containing five-membered rings having two oxygen atoms as the only ring hetero atoms having the hetero atoms in positions 1 and 3 not condensed with other rings with hetero atoms or with carbon atoms having three bonds to hetero atoms with at the most one bond to halogen, e.g. ester or nitrile radicals, directly attached to ring carbon atoms
- C07D317/34—Oxygen atoms
- C07D317/36—Alkylene carbonates; Substituted alkylene carbonates
- C07D317/38—Ethylene carbonate
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/056—Accumulators with non-aqueous electrolyte characterised by the materials used as electrolytes, e.g. mixed inorganic/organic electrolytes
- H01M10/0564—Accumulators with non-aqueous electrolyte characterised by the materials used as electrolytes, e.g. mixed inorganic/organic electrolytes the electrolyte being constituted of organic materials only
- H01M10/0566—Liquid materials
- H01M10/0569—Liquid materials characterised by the solvents
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/141—Feedstock
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/50—Improvements relating to the production of bulk chemicals
- Y02P20/52—Improvements relating to the production of bulk chemicals using catalysts, e.g. selective catalysts
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- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Electrochemistry (AREA)
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- General Physics & Mathematics (AREA)
- Inorganic Chemistry (AREA)
- Physics & Mathematics (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
- Low-Molecular Organic Synthesis Reactions Using Catalysts (AREA)
Description
本発明は、エチレンカーボネート、及び/又はエチレングリコールの製造方法に関するものである。 The present invention relates to a method for producing ethylene carbonate and / or ethylene glycol.
エチレンカーボネートは、各種高分子化合物の溶媒、各種化学反応の反応溶媒、リチウムイオン二次電池の電解液溶媒、抽剤、発泡剤及び潤滑油安定剤などとして使用されている。エチレンカーボネートは、通常、エチレンオキシドと二酸化炭素とを高温高圧で反応させることにより合成される。このため、エチレンカーボネート中には、これらの合成原料に由来するエチレングリコール及びジエチレングリコール等のジオール類が含まれている。また、エチレンカーボネート中には、上記の不純物と共に微量の水分も含まれているが、この水分がエチレンカーボネートと反応して、更にエチレングリコールを生成する。 Ethylene carbonate is used as a solvent for various polymer compounds, a reaction solvent for various chemical reactions, an electrolyte solvent for lithium ion secondary batteries, an extractant, a foaming agent, and a lubricant stabilizer. Ethylene carbonate is usually synthesized by reacting ethylene oxide and carbon dioxide at high temperature and high pressure. For this reason, ethylene carbonate contains diols such as ethylene glycol and diethylene glycol derived from these synthetic raw materials. In addition, ethylene carbonate contains a small amount of moisture together with the above impurities, but this moisture reacts with ethylene carbonate to further produce ethylene glycol.
各種溶媒として使用されるエチレンカーボネートは、不純物を極力含有していないことが好ましくエチレンカーボネートの精製方法としては、蒸留法、晶析法などの各種の方法が提案されている。
蒸留法は、工業的に最も汎用的に実施されている精製方法である。しかしながら、エチレンカーボネートは沸点が246℃(常圧)と高いため、蒸留法によりエチレンカーボネートの精製を行うと、たとえ減圧で蒸留を行っても熱劣化が起こり、エチレンカーボネートがジオールや水分と反応して高分子量化しやすい。また、本発明者らが行った検討では、高分子量化したエチレンカーボネートの一部の結合が切れて、ジオールに戻ってしまうために、蒸留を行っても、エチレンカーボネート中にジオールが約100ppm残留してしまうことがわかった。また、蒸留法は、当該物質の蒸発潜熱分のエネルギーが必要な上に、還流比も大きくしなければならない。従って、顕熱除去による冷却のみで済む晶析法と比較して、消費エネルギーが非常に大きい。Ethylene carbonate used as various solvents preferably contains as little impurities as possible, and various methods such as distillation and crystallization have been proposed as methods for purifying ethylene carbonate.
The distillation method is the most widely used purification method industrially. However, because ethylene carbonate has a high boiling point of 246 ° C. (normal pressure), when ethylene carbonate is purified by distillation, thermal degradation occurs even if distillation is performed under reduced pressure, and ethylene carbonate reacts with diol and moisture. And high molecular weight. Further, in the study conducted by the present inventors, some bonds of the high molecular weight ethylene carbonate were broken and returned to diol, so that even after distillation, about 100 ppm of diol remained in ethylene carbonate. I found out that In addition, the distillation method requires energy for the latent heat of vaporization of the substance, and the reflux ratio must be increased. Therefore, the energy consumption is very large compared to the crystallization method that only requires cooling by sensible heat removal.
晶析法は、目的成分を結晶化させる際に、その温度で結晶化しない不純物成分が結晶中には入り込まないことを利用する精製方法である。晶析法は、冷却による晶析と微加温による溶解の操作のみで精製できるため、副反応による劣化が起こりにくく、消費エネルギーが少ない。また、特許文献1には、本文献記載の晶析法を適用すると、99.999%以上の高純度エチレンカーボネートが取得できることが開示されている。 The crystallization method is a purification method that utilizes the fact that an impurity component that does not crystallize at that temperature does not enter the crystal when the target component is crystallized. Since the crystallization method can be purified only by crystallization by cooling and dissolution by slight heating, deterioration due to side reactions hardly occurs and energy consumption is low. Patent Document 1 discloses that 99.999% or more of high-purity ethylene carbonate can be obtained by applying the crystallization method described in this document.
しかしながら、エチレンカーボネートを晶析法を用いて精製した場合、精製されたエチレンカーボネートには僅かながら着色成分が存在し、特に、高純度を要求するリチウムイオン二次電池等の電解液用途の場合にはこの着色成分が問題となっていた。
これらの着色成分は、例えば触媒の回収のために、触媒を含む反応液を一部取得して、水を添加し、触媒を回収した後にプロセスへ循環させる方法(特許文献2及び3)によっては除去されず、プロセスに循環される触媒溶液に残存して連続運転をするにつれ濃縮されることが本発明者等の検討によりわかってきた。However, when ethylene carbonate is purified using a crystallization method, there is a slight coloring component in the purified ethylene carbonate, especially for electrolyte applications such as lithium ion secondary batteries that require high purity. This coloring component was a problem.
Depending on the method (Patent Documents 2 and 3) in which these coloring components are obtained, for example, in order to recover the catalyst, a part of the reaction solution containing the catalyst is obtained, water is added, and the catalyst is recovered and then recycled to the process. It has been found by the present inventors that the catalyst solution is not removed but remains in the catalyst solution circulated in the process and is concentrated as it is continuously operated.
また、エチレンオキシドと二酸化炭素とを高温高圧で反応させたエチレンカーボネート化反応液に、さらに水を添加して加水分解反応させることにより、エチレングリコールを製造する方法が知られている(特許文献4〜7)。上記プロセスは、触媒を循環使用しながら連続運転を行うと加水分解反応槽において、出口調節弁などが閉塞するという問題が生じていた。 Further, a method for producing ethylene glycol by adding water to an ethylene carbonate reaction solution obtained by reacting ethylene oxide and carbon dioxide at high temperature and high pressure to cause a hydrolysis reaction is known (Patent Documents 4 to 4). 7). When the above process is continuously operated while circulating the catalyst, there has been a problem that the outlet control valve and the like are blocked in the hydrolysis reaction tank.
本発明は、上記のエチレンカーボネートに含有される着色成分が除去されたエチレンカーボネートの製造方法の提供、及び上記エチレングリコール製造プロセスにおける閉塞を防ぎ長時間安定的に運転が可能なエチレングリコールの製造方法の提供を課題とする。 The present invention provides a method for producing ethylene carbonate from which the coloring component contained in the ethylene carbonate is removed, and a method for producing ethylene glycol that can be stably operated for a long time while preventing clogging in the ethylene glycol production process. The issue is to provide
本発明者らは、上記課題を解決するために、鋭意検討を行った結果、触媒の存在下、二酸化炭素とエチレンオキシドとを反応させてエチレンカーボネートを含む反応液を得、生成したエチレンカーボネートを晶析により精製する工程を含むプロセス(本明細書中では、これを「EC製造プロセス」と称することがある)によるエチレンカーボネート製造方法において、エチレンカーボネート化反応液(本明細書中では、これを「カーボネート化反応液」と称することがある)の一部を抜き出し、抜き出し液中に溶解している触媒に対して20重量倍以上の水を加えて不溶分を析出させ、析出した不溶分を抜き出し液から除去した後、前記プロセスに循環させることにより、着色成分が除去されたエチレンカーボネートが製造されることを見出した。さらに、本発明者らは、上記カーボネート化反応液にさらに水を添加し、エチレングリコールを生成させる(以下、「加水分解工程」と称することがある)プロセスにおいて、カーボネート化反応液の一部を抜き出し、抜き出し液中に溶解している触媒に対して20重量倍以上の水を加えて不溶分を析出させ、析出した不溶分を抜き出し液から除去した後、前記プロセスに循環することにより、1年間の連続運転によっても、加水分解工程において、反応槽の出口調節弁に閉塞が起こらないことを見出し、本発明を完成させるに至った。 As a result of intensive studies to solve the above problems, the present inventors obtained a reaction liquid containing ethylene carbonate by reacting carbon dioxide with ethylene oxide in the presence of a catalyst, and the produced ethylene carbonate was crystallized. In an ethylene carbonate production method by a process including a step of purifying by analysis (this may be referred to as “EC production process” in the present specification), an ethylene carbonate reaction solution (in this specification, “ A part of the carbonated reaction solution ”is extracted, and 20 weight times or more of water is added to the catalyst dissolved in the extracted solution to precipitate insoluble components, and the precipitated insoluble components are extracted. After removing from the liquid, it is found that ethylene carbonate from which coloring components have been removed is produced by circulating in the process. . Furthermore, the present inventors further added water to the carbonated reaction solution to produce ethylene glycol (hereinafter sometimes referred to as “hydrolysis step”). Extracting and adding 20 weight times or more of water to the catalyst dissolved in the extraction liquid to precipitate insolubles, removing the precipitated insolubles from the extraction liquid, and circulating to the process, 1 It has been found that even in the continuous operation for a year, the outlet control valve of the reaction tank does not clog in the hydrolysis step, and the present invention has been completed.
即ち、本発明は、
(1)触媒の存在下、二酸化炭素とエチレンオキシドとを反応させてエチレンカーボネートを含む反応液を得、生成したエチレンカーボネートを晶析により精製する工程を含むエチレンカーボネートの製造方法において、前記反応液から触媒を含む液を抜き出し、抜き出し液中に溶解している触媒に対して20重量倍以上の水を加えて不溶分を析出させ、析出した不溶分を除去した後、前記反応液に循環させることを特徴とする、エチレンカーボネートの製造方法、
(2)触媒を含む液が、二酸化炭素とエチレンオキシドとを反応させてエチレンカーボネートを生成させる反応器の出口液の一部であることを特徴とする上記(1)に記載の方法、
(3)触媒の存在下、二酸化炭素とエチレンオキシド、及び水とを反応させてエチレンカーボネート及びエチレングリコールを含む反応液を得、該反応液にさらに水を加えてエチレンカーボネートをエチレングリコールに変換する工程を含むエチレングリコールの製造方法において、前記反応液から触媒を含む液を抜き出し、抜き出し液に溶解している触媒に対して20重量倍以上の水を加えて不溶分を析出させ、析出した不溶分を除去した後、前記反応液に循環させることを特徴とする、エチレングリコールの製造方法、
(4)触媒を含む液が、二酸化炭素とエチレンオキシド、及び水とを反応させてエチレンカーボネート及びエチレングリコールを生成させる反応器の出口液の一部及び/または該反応液に水を加えてエチレンカーボネートをエチレングリコールに変換する反応器の出口液の一部であることを特徴とする上記(3)に記載の方法、
(5)不溶分の除去が、静置分離又はろ過分離又は吸着物質による吸着除去によることを特徴とする上記(1)〜(4)のいずれかに記載の方法、
(6)触媒が、4級ホスホニウムヨ−ダイド及び又はブロマイドであることを特徴とする上記(1)〜(5)のいずれかに記載の方法、
(7)ハーゼンナンバー色が10以下でかつ純度が99.999%以上であるエチレンカーボネート、
(8)上記(7)に記載のエチレンカーボネートを含むことを特徴とする非水系電解液、
である。That is, the present invention
(1) In the manufacturing method of ethylene carbonate including the step of reacting carbon dioxide and ethylene oxide in the presence of a catalyst to obtain a reaction solution containing ethylene carbonate, and purifying the produced ethylene carbonate by crystallization, from the reaction solution Extracting the liquid containing the catalyst, adding 20 weight times or more of water to the catalyst dissolved in the extracted liquid to precipitate insolubles, removing the precipitated insolubles, and circulating to the reaction liquid A process for producing ethylene carbonate,
(2) The method according to (1) above, wherein the liquid containing the catalyst is a part of a reactor outlet liquid that reacts carbon dioxide and ethylene oxide to produce ethylene carbonate.
(3) A step of reacting carbon dioxide, ethylene oxide, and water in the presence of a catalyst to obtain a reaction liquid containing ethylene carbonate and ethylene glycol, and further adding water to the reaction liquid to convert ethylene carbonate into ethylene glycol. In the method for producing ethylene glycol, the catalyst-containing liquid is extracted from the reaction liquid, and 20 weight times or more of water is added to the catalyst dissolved in the extracted liquid to precipitate insoluble matter. After removing the solvent, circulating in the reaction solution, ethylene glycol production method,
(4) The liquid containing the catalyst reacts with carbon dioxide, ethylene oxide, and water to produce ethylene carbonate and ethylene glycol. A part of the outlet liquid of the reactor and / or water is added to the reaction liquid to add ethylene carbonate. The method according to (3) above, which is a part of the outlet liquid of a reactor that converts ethylene to ethylene glycol,
(5) The method according to any one of (1) to (4) above, wherein the insoluble matter is removed by stationary separation, filtration separation, or adsorption removal with an adsorbing substance,
(6) The method according to any one of (1) to (5) above, wherein the catalyst is a quaternary phosphonium iodide and / or bromide,
(7) ethylene carbonate having a Hazen number color of 10 or less and a purity of 99.999% or more,
(8) A non-aqueous electrolyte containing the ethylene carbonate described in (7) above,
It is.
本発明によれば、着色成分が除去された高純度のエチレンカーボネートの製造方法が提供される。また、長期連続運転によっても閉塞することなく安定に運転が可能なエチレングリコールの製造方法が提供される。 ADVANTAGE OF THE INVENTION According to this invention, the manufacturing method of the highly purified ethylene carbonate from which the coloring component was removed is provided. Moreover, the manufacturing method of the ethylene glycol which can be drive | operated stably, without being obstruct | occluded by long-term continuous operation is provided.
(1)着色成分について
本発明のエチレングリコールの製造方法で除去しようとするエチレンカーボネート中の着色成分は、紫外線を当てると蛍光を発する物質である。触媒の存在下、二酸化炭素とエチレンオキシドとを反応させてエチレンカーボネートを生成させ、生成したエチレンカーボネートを晶析により精製する工程を含む本発明のエチレンカーボネート製造プロセスにおいて蛍光分析によりその存在の由来をたどると、原料のエチレンオキシドを製造するための酸化反応器の出口ガスのドレン中にすでに存在し、その後のエチレンオキシド吸収塔、エチレンオキシド放散塔を経由して、本発明のEC製造プロセスの原料であるエチレンオキシド中にも含まれている。また、EC製造プロセスおいては、この着色成分は触媒と共に該プロセスに循環されて濃縮される。(1) Coloring component The coloring component in ethylene carbonate to be removed by the method for producing ethylene glycol of the present invention is a substance that emits fluorescence when irradiated with ultraviolet rays. In the presence of a catalyst, carbon dioxide and ethylene oxide are reacted to form ethylene carbonate, and the origin of the presence is traced by fluorescence analysis in the ethylene carbonate production process of the present invention including the step of purifying the produced ethylene carbonate by crystallization. And already in the drain of the outlet gas of the oxidation reactor for producing the raw ethylene oxide, and then passed through the ethylene oxide absorption tower and the ethylene oxide stripping tower in the ethylene oxide that is the raw material of the EC production process of the present invention. Also included. Further, in the EC production process, the coloring component is circulated and concentrated in the process together with the catalyst.
この濃縮された着色成分は、生成したエチレンカーボネートを晶析法により高純度に回収しようとすると、製品であるエチレンカーボネートに混ざり、赤みを帯びた色になる。
この着色成分は構造解析の結果、ポリエチレングリコール、ポリエチレン、芳香族からなる成分で構成されている。また、着色成分はメタノールなどの極性溶媒に可溶であるが、水に対する溶解性が低い為、ある程度の水を添加すると、析出・除去できる物質である。This concentrated colored component is mixed with the product ethylene carbonate and becomes reddish when the produced ethylene carbonate is recovered with high purity by a crystallization method.
As a result of structural analysis, this colored component is composed of components composed of polyethylene glycol, polyethylene, and aromatics. In addition, the coloring component is soluble in a polar solvent such as methanol, but has low solubility in water. Therefore, the coloring component is a substance that can be precipitated and removed by adding a certain amount of water.
(2)エチレンカーボネート製造方法
本発明のエチレンカーボネート製造方法は、触媒の存在下、二酸化炭素とエチレンオキシドとを反応させてエチレンカーボネートを生成させ(本明細書中では、これを「カーボネート化反応」と称することがある)、生成したエチレンカーボネートを晶析により精製する工程を含むプロセスによるものである。(2) Ethylene carbonate production method The ethylene carbonate production method of the present invention comprises the production of ethylene carbonate by reacting carbon dioxide and ethylene oxide in the presence of a catalyst (in the present specification, this is referred to as "carbonation reaction"). This is due to a process including a step of purifying the produced ethylene carbonate by crystallization.
上記エチレンカーボネート化反応で用いられる触媒としては、アルカリ金属の臭化物又はヨウ化物(例えば、特公昭38年23175号公報に記載のもの)、アルカリ土類金属のハロゲン化物(例えば、米国特許2,667,497号明細書に記載のもの)、アルキルアミン、第四級ンモニウム塩(例えば、米国特許2,773,070号明細書に記載のもの)、有機スズ又はゲルマニウム若しくはテルル化合物(例えば、特開昭57−183784号公報に記載のもの)、ハロゲン化有機ホスホニウム塩(例えば、特開昭58−126884号公報に記載のもの)などの公知のものの中から適宜選択して用いればよい。
なかでも、アルカリ金属の臭化物またはヨウ化物、あるいはホスホニウム塩を用いるのが好ましい。好ましい例として、ヨウ化カリウム、臭化カリウム、4級ホスホニウムヨーダイドあるいは4級ホスホニウムブロマイド、例えば、トリフェニルメチルホスホニウムヨーダイド、トリフェニルプロピルホスホニウムヨーダイド、トリフェニルベンジルホスホニウムヨーダイド、トリブチルメチルホスホニウムヨーダイドあるいはこれらのブロマイド等が挙げられる。また、ホスホニウム塩にアルカリ金属炭酸塩を形成する化合物を併用することもできる。アルカリ金属炭酸塩はカーボネート化反応においてエチレングリコール、エチレンカーボネート以外の副生物が生成するのを抑制するので好ましい。アルカリ金属としては、溶解度の大きいカリウム塩が好ましい。触媒を併用する場合の好ましい例としては、特開2000-128814号公報に記載のとおりである。Examples of the catalyst used in the ethylene carbonate reaction include alkali metal bromides or iodides (for example, those described in JP-B No. 23175), alkaline earth metal halides (for example, US Pat. No. 2,667). , 497), alkylamines, quaternary ammonium salts (for example, those described in US Pat. No. 2,773,070), organotins or germanium or tellurium compounds (for example, JP The one described in Japanese Patent Laid-Open No. 57-183784) and halogenated organic phosphonium salts (for example, those described in Japanese Patent Laid-Open No. 58-126844) may be appropriately selected and used.
Of these, alkali metal bromides or iodides, or phosphonium salts are preferably used. Preferred examples include potassium iodide, potassium bromide, quaternary phosphonium iodide or quaternary phosphonium bromide, such as triphenylmethylphosphonium iodide, triphenylpropylphosphonium iodide, triphenylbenzylphosphonium iodide, tributylmethylphosphonium iodide. Id or bromide thereof. Moreover, the compound which forms an alkali metal carbonate can also be used together with a phosphonium salt. Alkali metal carbonates are preferred because they suppress the formation of by-products other than ethylene glycol and ethylene carbonate in the carbonation reaction. As the alkali metal, a potassium salt having high solubility is preferable. A preferable example in the case of using a catalyst together is as described in JP-A-2000-128814.
本発明のカーボネート化反応の原料として使用されるエチレンオキシドは、市販されている純度の高いエチレンオキシドを使用してもかまわないが、例えば、Ullmanns Encyclopedia of Industrial Chemistry,5thEd.,volA10,p117以下に記載されているように、原料のエチレン及び酸素並びに希釈ガスであるメタンを主成分とするガスを、銀触媒が充填された多管式の反応器に通過させることで反応を行わせ合成したものを、例えば、下述のとおり精製して用いることもできる。通常、エチレンのエチレンオキシドへの選択率は80%程度であり、残りの20%程度は完全酸化反応により炭酸ガス及び水になる。上記反応器から流出した酸化反応ガスは、生成したエチレンオキシド及び未反応エチレン、並びに炭酸ガス、酸素、希釈ガス等から構成されている。生成したエチレンオキシドは水を吸収液とする吸収塔で液相中に吸収させる。吸収液中に吸収されたエチレンオキシドは、エチレンオキシド放散塔において放散されて、塔頂から高濃度のエチレンオキシドの水溶液として回収され、さらに蒸留塔で脱水精製を行う。また、上記で塔頂から得られた高濃度のエチレンオキシドの水溶液を直接原料として用いることもできる。 Ethylene oxide used as a raw material for the carbonation reaction of the present invention may be commercially available high-purity ethylene oxide, for example, described in Ullmanns Encyclopedia of Industrial Chemistry, 5th Ed. As shown in the figure, a gas composed mainly of ethylene and oxygen as raw materials and methane as a diluent gas is passed through a multi-tubular reactor filled with a silver catalyst to perform a reaction, For example, it can be purified and used as described below. Usually, the selectivity of ethylene to ethylene oxide is about 80%, and the remaining 20% is converted to carbon dioxide and water by a complete oxidation reaction. The oxidation reaction gas flowing out of the reactor is composed of generated ethylene oxide and unreacted ethylene, carbon dioxide gas, oxygen, dilution gas, and the like. The produced ethylene oxide is absorbed in the liquid phase by an absorption tower using water as an absorption liquid. The ethylene oxide absorbed in the absorption liquid is diffused in an ethylene oxide stripping tower, recovered as a high-concentration ethylene oxide aqueous solution from the top of the tower, and further subjected to dehydration purification in a distillation tower. In addition, an aqueous solution of high-concentration ethylene oxide obtained from the top of the tower as described above can be directly used as a raw material.
カーボネート化反応は任意の装置を用いて行うことができる。一例として、途中に除熱用の熱交換器及び循環用のポンプを備えた液循環導管を有する気泡塔を用いて塔内の反応液を液循環導管を経て循環させることにより反応温度を制御し、塔底より原料のエチレンオキシド、二酸化炭素、及び触媒を連続的に供給し連続的に反応を行わせることができる。また、特開平11-269110号公報に開示されているような、エジェクター型ノズルを備えた反応器を用いるのも好ましい。反応温度は通常70〜200℃であるが、100℃〜170℃が好ましい。 The carbonation reaction can be carried out using any apparatus. As an example, the reaction temperature is controlled by circulating the reaction liquid in the tower through the liquid circulation conduit using a bubble tower having a liquid circulation conduit equipped with a heat exchanger for heat removal and a circulation pump in the middle. The raw material ethylene oxide, carbon dioxide, and catalyst can be continuously supplied from the bottom of the column to continuously react. It is also preferable to use a reactor equipped with an ejector type nozzle as disclosed in JP-A-11-269110. The reaction temperature is usually 70 to 200 ° C, preferably 100 to 170 ° C.
また、反応圧力は通常0.6〜5.0MPaで有るが、1.0〜3.0MPaが好ましい。本発明のカーボネート化反応には水を添加してもよく、水の存在下においてはエチレンオキシドはエチレンカーボネートだけでなく、エチレングリコールにも転化されるので、エチレンオキシドに対して等モル以下の二酸化炭素の供給量でも反応は容易に進行する。通常はエチレンオキシドに対する二酸化炭素の供給モル比は5以下であり、好ましくは0.5〜3.0である。 The reaction pressure is usually 0.6 to 5.0 MPa, preferably 1.0 to 3.0 MPa. Water may be added to the carbonation reaction of the present invention. In the presence of water, ethylene oxide is converted not only to ethylene carbonate but also to ethylene glycol. The reaction proceeds easily even with the supply amount. Usually, the molar ratio of carbon dioxide to ethylene oxide is 5 or less, preferably 0.5 to 3.0.
また、エチレンオキシドに対する水の供給モル比は通常は10以下であり、好ましくは0.5〜5.0である。なお、気泡塔で、エチレンオキシドを完全に反応させるのは非効率なので、気泡塔の後に、管型反応器を配し、液中のエチレンオキシドを更に反応させるのも好ましい。このとき、上記触媒の添加量は、エチレンオキシドに対してモル比で1/1000〜1/20、好ましくは1/200〜1/50である。カーボネート化反応で得られた反応液の一部は、後述するエチレンカーボネートの精製工程に送られ、残りを、好ましくは、後述する触媒回収操作を行った後、後述する着色成分除去操作を行ってカーボネート化反応器へ循環させることもできるし、触媒回収操作と着色成分除去操作は別の操作として行ってもよい。触媒の劣化を防ぐため行われる触媒回収操作は、例えば、特開2004-262767号公報、特開2004-284976号公報、あるいは特開2004-292384号公報等に記載の方法が挙げられる。 The molar ratio of water to ethylene oxide is usually 10 or less, preferably 0.5 to 5.0. In addition, since it is inefficient to completely react the ethylene oxide in the bubble column, it is also preferable to arrange a tubular reactor after the bubble column to further react the ethylene oxide in the liquid. At this time, the addition amount of the catalyst is 1/1000 to 1/20, preferably 1/200 to 1/50 in molar ratio with respect to ethylene oxide. A part of the reaction solution obtained in the carbonation reaction is sent to a purification step of ethylene carbonate described later, and the rest is preferably subjected to a coloring component removal operation described later after performing a catalyst recovery operation described later. It can also be circulated to the carbonation reactor, and the catalyst recovery operation and the color component removal operation may be performed as separate operations. Examples of the catalyst recovery operation performed to prevent the deterioration of the catalyst include the methods described in JP-A-2004-262767, JP-A-2004-284976, JP-A-2004-292384, and the like.
上記カーボネート化反応液からエチレンカーボネートを晶析により分離する方法としては、一般的にはカーボネート化反応液を冷却することにより、粗エチレンカーボネート結晶を作ればよい。冷却方法としては公知の方法により冷却することができる。具体的には、例えば、特開平7−89905号公報に記載のように、冷たい垂直間の壁に結晶を析出させた後、加温することにより、結晶の一部を融解させ、これを流下させ分離することにより純度を上げた結晶を回収する方法を用いることができる。また、連続式の晶析法としては、向流接触法も知られている(特開2007−284427号公報、及び英国特許第1086028号公報、分離技術 第35巻6号45〜49ページ(2005年)などに記載)。向流接触法はエチレンカーボネート結晶と液体が接触することによりエチレンカーボネートの純度を上げる方法である。 As a method for separating ethylene carbonate from the carbonated reaction solution by crystallization, generally, a crude ethylene carbonate crystal may be produced by cooling the carbonated reaction solution. As a cooling method, it can cool by a well-known method. Specifically, for example, as described in JP-A-7-89905, a crystal is deposited on a cold vertical wall, and then heated to melt a part of the crystal and flow down. A method of recovering crystals having a higher purity by separating them can be used. As a continuous crystallization method, a countercurrent contact method is also known (Japanese Patent Laid-Open No. 2007-284427, British Patent No. 1086028, Separation Technology Vol. 35, No. 6, pages 45 to 49 (2005). Etc.). The counter-current contact method is a method for increasing the purity of ethylene carbonate by bringing ethylene carbonate crystals into contact with a liquid.
本発明のEC製造プロセスにおいて、該反応液から触媒を含む液を抜き出し、抜き出し液中に溶解している触媒に対して20重量倍以上の水を加えて不溶分を析出させ、析出した不溶分を抜き出し液から除去することにより、着色成分の除去(本明細書中では、これを「着色成分除去操作」と称することがある)を行う。触媒を含む液を抜き出す場所は、循環される触媒を含んでいればいずれの場所でもよいが、例えば、カーボネート化反応器の出口液の一部を抜出すことが好ましい。抜き出し量は、着色成分を除去した後に、EC製造プロセスへ再循環させるため、本プロセス中で着色成分が濃縮しない程度であればよいが、カーボネート化反応器出口液の1/500〜1/5、好ましくは1/100〜1/10である。 In the EC production process of the present invention, a solution containing the catalyst is extracted from the reaction solution, and 20 wt times or more of water is added to the catalyst dissolved in the extract solution to precipitate insoluble matter. Is removed from the extracted liquid to remove the colored component (this may be referred to as “colored component removing operation” in the present specification). The place for extracting the liquid containing the catalyst may be any place as long as it contains the circulating catalyst. For example, it is preferable to extract a part of the outlet liquid of the carbonation reactor. The amount to be withdrawn can be recirculated to the EC production process after removing the colored components, so long as the colored components are not concentrated in this process, but it is 1/500 to 1/5 of the carbonated reactor outlet liquid. The ratio is preferably 1/100 to 1/10.
抜き出した触媒を含む液への水の添加量は、着色物質が析出するのに必要な量を添加する必要があり、含有される触媒に対して20重量倍以上、好ましくは50重量倍以上、最も好ましくは60重量倍以上である。また、最大量としては、プロセス中に含まれる水が多くなると最終的に水を除去するのに多大なエネルギーがかかるため、含有される触媒量に対して1000重量倍以下、好ましくは200重量倍以下が適当である。 The amount of water added to the liquid containing the extracted catalyst needs to be added in an amount necessary for the coloring substance to precipitate, and is 20 times by weight or more, preferably 50 times by weight or more, relative to the contained catalyst. Most preferably, it is 60 weight times or more. In addition, as the maximum amount, when the amount of water contained in the process increases, it takes a lot of energy to finally remove the water, so 1000 weight times or less, preferably 200 weight times the catalyst amount contained. The following are appropriate.
上記で抜き出した触媒を含む液について、上述の触媒回収操作と着色成分除去操作を続けて行うこともできる。まず、抜き出した触媒を含む液より上述のとおり触媒を回収して、回収した触媒をそのままか、あるいはエチレングリコールなどに溶解した溶液を、触媒を含む液として、これに水を添加して着色成分を除去することもできる。このときの水の添加量も、上記と同様である。 About the liquid containing the catalyst extracted above, the above-mentioned catalyst recovery operation and colored component removal operation can be performed continuously. First, the catalyst is recovered from the liquid containing the extracted catalyst as described above, and the recovered catalyst is used as it is or dissolved in ethylene glycol as a liquid containing the catalyst. Can also be removed. The amount of water added at this time is the same as above.
水を添加する方法は、触媒濃度が薄い場合は、特別な装置は必要なく、例えば、触媒を含む液と水の配管をつなげて配管中で混ぜれば良い。また、触媒濃度が例えば40重量%と高い場合は、水を添加する際、触媒が一時的に析出するので、攪拌装置つきの溶解槽で行うことが好ましい。
水を添加した後、着色成分が析出してくるので、これを適当な方法で分離除去する。具体的には、分離除去方法は、静置分離、濾過、吸着分離等のいずれの方法でもよい。静置分離の場合は、着色成分が沈澱するのに必要な時間保持する必要があり、好ましくは0.5時間以上、更に好ましくは1時間以上静置した後に、上澄みを触媒溶液として回収する。静置分離する場合の装置は、例えば、通常の容器に入り口配管と出口配管を反対の位置に設置し中での流速を小さくする装置を沈殿槽として用いればよい。In the method of adding water, when the catalyst concentration is low, no special device is necessary. For example, a solution containing the catalyst and a water pipe may be connected and mixed in the pipe. When the catalyst concentration is as high as 40% by weight, for example, the catalyst is temporarily precipitated when water is added.
After adding water, a colored component is precipitated, which is separated and removed by an appropriate method. Specifically, the separation and removal method may be any method such as stationary separation, filtration, and adsorption separation. In the case of stationary separation, it is necessary to maintain the time necessary for the coloring components to precipitate, and the supernatant is recovered as a catalyst solution after preferably standing for 0.5 hour or longer, more preferably 1 hour or longer. As an apparatus for the stationary separation, for example, an apparatus in which an inlet pipe and an outlet pipe are installed at opposite positions in a normal container to reduce the flow velocity therein may be used as a precipitation tank.
濾過分離の場合は、通常の濾過装置を使用して分離すればよいが、水を添加後、次第に着色成分が凝集し、ろ過が容易になることから、好ましくは5分以上更に好ましくは30分以上保持した後にろ過したほうが、着色成分のろ過性の点で好ましい。濾過の装置は、通常に市販されている濾過装置を用いればよい。
また、吸着分離は、通常の活性炭やゼオライトといった吸着剤を使用してもかまわないが、着色成分が容易に物理的に付着する性質を持っていることから、グラスウール、ポリプロウール、綿、金属ウール等の綿状の物が好ましい。用いる装置として、具体的には、例えば、グラスウールが充填された吸着槽に、上記の様に水を添加した触媒を含む液を通過させることにより良好に着色物の除去が出来る。In the case of filtration separation, it may be separated using a normal filtration device, but after adding water, the colored components gradually agglomerate, and filtration becomes easier, preferably 5 minutes or more, more preferably 30 minutes. Filtration after holding the above is preferable from the viewpoint of filterability of the coloring component. As a filtration device, a commercially available filtration device may be used.
In addition, adsorption separation may be performed using ordinary adsorbents such as activated carbon and zeolite, but glass wool, polypropylene wool, cotton, metal wool because the colored components easily physically adhere. A cotton-like material such as is preferable. As an apparatus to be used, specifically, for example, by passing a liquid containing a catalyst to which water has been added as described above through an adsorption tank filled with glass wool, it is possible to satisfactorily remove colored substances.
通過させる時間は、特に制限は無いが、吸着剤の密度が薄い場合には、ゆっくりと液を流す必要があるが、吸着剤が密に充填されている場合は、短時間に吸着処理することが出来る。吸着槽に供給する前に、着色成分が凝集する為の時間をとってもかまわないが、吸着槽の中で、吸着・凝集の2つを同時に行わせる為に、15分〜3時間程度の吸着時間をかけることで2つの効果が達成される。着色成分を除去した後の触媒を含む液は、これをEC製造プロセスのカーボネート化反応へ循環させる。触媒を含む液を戻す位置としては、触媒が循環されている場所なら何処でもよく、例えばカーボネート化反応器の入口、あるいはカーボネート化反応器の出口、触媒分離工程、等が挙げられる。 The passage time is not particularly limited, but when the density of the adsorbent is low, it is necessary to slowly flow the liquid. However, if the adsorbent is densely packed, the adsorption treatment should be performed in a short time. I can do it. Although it may take time for the colored components to aggregate before being supplied to the adsorption tank, the adsorption time of about 15 minutes to 3 hours is required in order to perform both adsorption and aggregation in the adsorption tank at the same time. Two effects are achieved by applying. The liquid containing the catalyst after removing the coloring components is circulated to the carbonation reaction of the EC production process. The position where the liquid containing the catalyst is returned may be anywhere as long as the catalyst is circulated, and examples thereof include an inlet of the carbonation reactor, an outlet of the carbonation reactor, a catalyst separation step, and the like.
本発明のEC製造プロセスにより製造されたエチレンカーボネートは着色がなく、かつ高純度であるので、非水系電解液等の原料として好ましく用いられる。着色が無いとは、具体的にはハーゼンナンバーが10以下であることをいう。本発明には、ハーゼンナンバーが10以下で、純度が99.999%以上であるエチレンカーボネート、及び該エチレンカーボネートを含む非水系電解液も含まれる。本発明の非水系電解液は、常用の非水系電解液と同じく、電解質及びこれを溶解する非水溶媒を含有するものであり、通常、これらを主成分として含むものであり、通常用いられる方法により製造される。 Since ethylene carbonate produced by the EC production process of the present invention is not colored and has high purity, it is preferably used as a raw material for non-aqueous electrolytes and the like. That there is no coloring specifically means that the Hazen number is 10 or less. The present invention also includes ethylene carbonate having a Hazen number of 10 or less and a purity of 99.999% or more, and a nonaqueous electrolytic solution containing the ethylene carbonate. The non-aqueous electrolyte solution of the present invention contains an electrolyte and a non-aqueous solvent that dissolves the electrolyte, as is the case with conventional non-aqueous electrolyte solutions. Manufactured by.
(3)エチレングリコール製造方法
本発明の別の態様は、触媒の存在下、二酸化炭素とエチレンオキシド、及び水とを反応させてエチレンカーボネート及びエチレングリコールを含む反応液を得、該反応液にさらに水を加えてエチレンカーボネートをエチレングリコールに変換する工程(加水分解工程)を含むプロセス(本明細書中では、これを「EG製造プロセス」と称することがある)によるエチレングリコールの製造方法において、前記反応液から触媒を含む液を抜き出し、抜き出し液に溶解している触媒に対して20重量倍以上の水を加えて不溶分を析出させ、析出した不溶分を抜き出し液から除去した後、前記プロセスに循環させることを特徴とする、エチレングリコールの製造方法である。上記エチレンカーボネートの製造方法において除去したエチレンカーボネートの着色成分は、一方で、上記エチレングリコール製造方法の加水分解工程において閉塞を生じさせる原因となっているため、これを同様の方法で除去することにより、長期安定的にエチレングリコールの製造を行うことができる。(3) Ethylene glycol production method Another aspect of the present invention is to react a carbon dioxide, ethylene oxide, and water in the presence of a catalyst to obtain a reaction liquid containing ethylene carbonate and ethylene glycol, and further add water to the reaction liquid. In the method for producing ethylene glycol by a process (in this specification, this may be referred to as “EG production process”), which includes a step (hydrolysis step) of converting ethylene carbonate to ethylene glycol by adding The liquid containing the catalyst is extracted from the liquid, and 20 weight times or more of water is added to the catalyst dissolved in the extracted liquid to precipitate the insoluble matter, and the precipitated insoluble matter is removed from the extracted liquid. A method for producing ethylene glycol, characterized by being circulated. On the other hand, the colored component of ethylene carbonate removed in the ethylene carbonate production method is a cause of clogging in the hydrolysis step of the ethylene glycol production method. In addition, ethylene glycol can be produced stably over a long period of time.
本発明のエチレングリコールの製造方法で、触媒の存在下、二酸化炭素とエチレンオキシド、及び水とを反応させてエチレンカーボネート及びエチレングリコールを生成させる工程は、上記EC製造プロセスと同様である。カーボネート化反応液は、加水分解工程に供給されるが、ここから一部エチレンカーボネートを適当な方法で分離精製することもできる。この場合のエチレンカーボネートの精製方法は、上述の晶析方法だけに限定されず、公知の蒸留方法などを用いることもできる。当然ながら上記の晶析方法により精製した場合には、着色のない高純度のエチレンカーボネートを取得することができる。 In the method for producing ethylene glycol of the present invention, the step of reacting carbon dioxide, ethylene oxide, and water in the presence of a catalyst to produce ethylene carbonate and ethylene glycol is the same as the EC production process. The carbonated reaction solution is supplied to the hydrolysis step, from which part of the ethylene carbonate can be separated and purified by an appropriate method. In this case, the purification method of ethylene carbonate is not limited to the above-described crystallization method, and a known distillation method or the like can also be used. Naturally, when purified by the above crystallization method, high-purity ethylene carbonate without coloring can be obtained.
加水分解工程では反応は高温で行うほうが反応速度の点で有利であるが、高温にし過ぎるとエチレングリコールの品質が低下する恐れがあるので通常は100〜180℃で行うのが好ましい。反応圧力は液の沸点までの範囲であれば任意であるが、通常は常圧〜2.1MPaで行うのが好ましく、また、加水分解が進行するにつれて反応温度を高くしたり、反応圧力を低くしたりして、加水分解を促進させるのも好ましい。原料及び水の添加量など具体的には、例えば、特開昭59−13741号公報、特開2000−128814号公報に記載の方法などを用いることができる。 In the hydrolysis step, it is more advantageous to carry out the reaction at a high temperature in terms of the reaction rate. However, if the temperature is too high, the quality of ethylene glycol may be deteriorated, so that the reaction is usually preferably carried out at 100 to 180 ° C. The reaction pressure is arbitrary as long as it is in the range up to the boiling point of the liquid, but it is usually preferable to carry out at normal pressure to 2.1 MPa. Also, as the hydrolysis proceeds, the reaction temperature is raised or the reaction pressure is lowered. It is also preferable to promote hydrolysis. Specifically, for example, the method described in JP-A-59-13741 and JP-A-2000-128814 can be used, such as the amount of raw material and water added.
加水分解により生成したエチレングリコールは公知の方法によりエチレングリコールを取得することができる。通常は、蒸留、好ましくは減圧蒸留して水を分離して、エチレングリコール、ジエチレングリコール、その他の高沸点成分及びカーボネート化触媒などからなる粗エチレングリコールを取得した後、触媒とエチレングリコールを分離する為に、蒸発装置に供給し、エチレングリコールの大部分と高沸点成分の一部を蒸発させて回収し、触媒及び残部のエチレングリコール、高沸点成分などからなる残留液を取得し、これを「触媒液」として上記カーボネート化反応に供給する。この、触媒回収工程も、エチレングリコール及び高沸点成分の蒸発を促進する為に、減圧下で行われる。蒸発装置としては、リボイラーを備えたものを用いて、蒸発に要するエネルギーを補給し、且つ蒸発量を制御する。 Ethylene glycol produced by hydrolysis can be obtained by a known method. Usually, after separating water by distillation, preferably distillation under reduced pressure to obtain crude ethylene glycol composed of ethylene glycol, diethylene glycol, other high-boiling components and carbonated catalyst, etc., the catalyst and ethylene glycol are separated. In addition, it is supplied to an evaporator, and a large part of ethylene glycol and a part of high-boiling components are evaporated and recovered, and a residual liquid consisting of a catalyst and the remaining ethylene glycol, high-boiling components is obtained. The liquid "is supplied to the carbonation reaction. This catalyst recovery step is also performed under reduced pressure in order to promote evaporation of ethylene glycol and high-boiling components. As an evaporation apparatus, an apparatus equipped with a reboiler is used to replenish energy required for evaporation and control the evaporation amount.
本発明のEG製造プロセスにおいても、反応液中の触媒を含む液を抜き出し、抜き出し液中に溶解している触媒に対して20重量倍以上の水を加えて不溶分を析出させ、析出した不溶分を抜き出し液から除去した後に、再び該プロセスに循環させる。ここで、触媒を含む液とは、EG製造プロセス中の触媒を含む液であれば何れのものでもよいが、好ましくは、カーボネート化反応器の出口液、加水分解工程の反応液等が好ましく用いられる。 Also in the EG production process of the present invention, the liquid containing the catalyst in the reaction liquid is extracted, and 20 wt times or more of water is added to the catalyst dissolved in the extracted liquid to precipitate insoluble matter. After the minute is removed from the extract, it is recycled to the process again. Here, the catalyst-containing liquid may be any liquid as long as it contains the catalyst in the EG production process, but preferably, the outlet liquid of the carbonation reactor, the reaction liquid of the hydrolysis step, etc. are preferably used. It is done.
また、本EG製造プロセスにおいても触媒回収工程で回収された触媒をさらに触媒の劣化を防ぐため行われる触媒回収操作を行い、回収した触媒をエチレングリコール等に溶解した溶液を、触媒を含む液として用いることもできる。また、この場合も循環液を戻す位置としては、例えばカーボネート化反応器、加水分解反応器等が挙げられる。 Also, in this EG production process, the catalyst recovered in the catalyst recovery step is further subjected to a catalyst recovery operation to prevent deterioration of the catalyst, and a solution obtained by dissolving the recovered catalyst in ethylene glycol or the like is used as a liquid containing the catalyst. It can also be used. Also in this case, examples of the position for returning the circulating liquid include a carbonation reactor and a hydrolysis reactor.
実施例1 エチレンカーボネートの製造
(1)カーボネート化反応
二酸化炭素で2.0MPaで加圧された滞留時間1時間、100℃の第1反応器にトリブチルメチルホスホニウムヨーダイド5重量部/Hr、炭酸カリウム0.8重量部/Hr、原料エチレンオキシド水溶液(60重量%)78重量部/Hrを供給することによりエチレンカーボネート及びエチレングリコール(EG)を含むカーボネート化反応液を得た。得られた反応液を3重量部/Hrで抜き出し、含有される触媒量に対し60重量倍の水を添加し、SV=1でポリプロピレン製のウール(DCM japan株式会社製)が充填された吸着槽を通過させた。通過した触媒溶液の色は薄い黄色い色であった。この液を、カーボネート化反応器に循環使用した。
(2)エチレンカーボネートの精製
上記運転を1ヶ月継続後、カーボネート化反応液からWO2007/108213号公報に記載の方法に従ってエチレンカーボネートを晶析精製した。具体的には、晶析装置として特開平6−91103号公報に記載の縦型の溶融精製装置を使用した。精製装置は攪拌装置を備え、攪拌装置についている攪拌翼として、水平の攪拌棒を有する攪拌軸を使用した。また、晶析装置の側面には結晶の堆積を確認するためのスリット状の覗き窓を設置したものを用いた。Example 1 Production of ethylene carbonate (1) Carbonation reaction Tributylmethylphosphonium iodide 5 parts by weight / hr, potassium carbonate 0.8 in a first reactor at 100 ° C. with a residence time of 1 hour pressurized with carbon dioxide at 2.0 MPa Carbonation reaction liquid containing ethylene carbonate and ethylene glycol (EG) was obtained by supplying 78 parts by weight / Hr of parts by weight / Hr and raw material ethylene oxide aqueous solution (60% by weight). The obtained reaction solution was extracted at 3 parts by weight / Hr, 60 times by weight of water was added to the amount of catalyst contained, and adsorption was performed with SV = 1 and filled with polypropylene wool (manufactured by DCM Japan). The tank was passed through. The color of the catalyst solution that passed through was a pale yellow color. This solution was recycled to the carbonation reactor.
(2) Purification of ethylene carbonate After the above operation had been continued for 1 month, ethylene carbonate was crystallized and purified from the carbonated reaction solution according to the method described in WO2007 / 108213. Specifically, a vertical melt purification apparatus described in JP-A-6-91103 was used as a crystallization apparatus. The refining apparatus was equipped with a stirrer, and a stirrer shaft having a horizontal stir bar was used as a stirring blade attached to the stirrer. In addition, the side surface of the crystallizer was provided with a slit-like viewing window for confirming crystal deposition.
カーボネート化反応で得られた反応液の一部を、特開平6−91103号公報に記載の冷却ジャケット付きの結晶化装置で17℃まで冷却し、エチレンカーボネートの結晶を含むスラリーを作り、上記晶析装置の結晶供給管から供給した。結晶は晶析装置に沈降し、過剰な母液は晶析器上部からオーバーフロー液として回収し、加水分解反応器に循環した。 A part of the reaction solution obtained by the carbonation reaction is cooled to 17 ° C. by a crystallization apparatus with a cooling jacket described in JP-A-6-91103 to form a slurry containing ethylene carbonate crystals, and the above crystals It was supplied from the crystal supply tube of the analyzing apparatus. The crystals settled in the crystallizer, and the excess mother liquor was recovered as an overflow from the top of the crystallizer and circulated to the hydrolysis reactor.
結晶が沈降し、塔底に堆積してきた結晶は加熱器で加熱して結晶を融解し、溶融液を形成した。溶融液は初め還流液として沈降してくる結晶と向流で接触しながら上昇し上部抜き出し管から抜き出され、結晶化装置を経由して、加水分解反応に戻した。
この時点では製品抜き出し管からエチレンカーボネートを抜き出さず、溶融液の上に結晶の堆積層を形成させた。そして、結晶の堆積層の厚みを覗き窓から確認し、結晶の堆積層の厚みを晶析装置の95%の高さになるように、製品抜き出し管からの抜き出し量を調整した。The crystals settled and the crystals deposited on the bottom of the tower were heated with a heater to melt the crystals to form a melt. The molten liquid first rose while coming into contact with the precipitated crystals as a reflux liquid in countercurrent, extracted from the upper extraction tube, and returned to the hydrolysis reaction via the crystallizer.
At this time, ethylene carbonate was not extracted from the product extraction tube, and a crystal deposition layer was formed on the melt. Then, the thickness of the crystal deposition layer was confirmed from the viewing window, and the extraction amount from the product extraction tube was adjusted so that the thickness of the crystal deposition layer was 95% of the crystallizer.
上記の運転を3日間継続した後、製品エチレンカーボネートの品質を、ガスクロマトグラフ、およびカールフィッシャー水分計を用いて評価したところ、製品中のエチレングリコール濃度は1ppmで、水分含有量は2ppmであった。つまり、製品エチレンカーボネートの純度は99.999%以上であった。また、色相は、ハーゼンナンバー(APHA)で10以下であった。 After the above operation was continued for 3 days, the quality of the product ethylene carbonate was evaluated using a gas chromatograph and a Karl Fischer moisture meter. The ethylene glycol concentration in the product was 1 ppm and the water content was 2 ppm. . That is, the purity of the product ethylene carbonate was 99.999% or more. The hue was 10 or less in terms of Hazen number (APHA).
比較例1
上記カーボネート化反応から得られた反応液を抜き出し、水を添加して析出物を除去する工程を行わなかったこと以外は、実施例1と同様にしてエチレンカーボネートを製造した。1年間の運転の後、得られた製品エチレンカーボネートは、エチレングリコール濃度及び水の含有量は実施例1と変わらなかったが、色相が少し赤みを帯びており、色の濃さをハーゼンナンバー(APHA)で表すと約25であった。Comparative Example 1
Ethylene carbonate was produced in the same manner as in Example 1 except that the reaction solution obtained from the carbonated reaction was taken out and the step of removing water by adding water was not performed. After one year of operation, the product ethylene carbonate obtained had the same ethylene glycol concentration and water content as in Example 1, but the hue was slightly reddish, and the color intensity was set to the Hazen number ( APHA) was about 25.
実施例2〜6
上記カーボネート化反応から得られた反応液を抜き出し、水を添加して析出物を除去する工程において、添加する水の量、及び不溶成分の除去方法を変えたこと以外は、実施例1と同様にして析出する不溶成分を除去する工程を行った。この結果を表1に示す。表1から明らかなように、触媒を含む液に添加した水の量が、触媒量に対して20重量倍である場合には、触媒を含む液から不溶成分を除去した後の液は着色は見られなかった。Examples 2-6
In the step of extracting the reaction solution obtained from the above carbonation reaction and removing the precipitate by adding water, the same as in Example 1 except that the amount of water to be added and the method for removing insoluble components were changed. The process of removing the insoluble component which precipitated was performed. The results are shown in Table 1. As is clear from Table 1, when the amount of water added to the liquid containing the catalyst is 20 times the weight of the catalyst, the liquid after removing the insoluble components from the liquid containing the catalyst is colored. I couldn't see it.
比較例2
上記カーボネート化反応から得られた反応液を抜き出し、水を添加して析出物を除去する工程において、添加する水の量を触媒量に対して10重量倍としたこと、及び不溶成分の除去方法をろ過に変えたこと以外は、実施例1と同様にして析出する不溶成分を除去する工程を行った。この結果を表1に示す。表1から明らかなように、触媒を含む液に添加した水の量が、触媒量に対して10重量倍である場合には、触媒を含む液から不溶成分を除去した後の液はろ過前と変わらず、着色成分の除去がされなかった。Comparative Example 2
In the step of extracting the reaction liquid obtained from the carbonate reaction and removing the precipitate by adding water, the amount of water to be added is 10 times the catalyst amount, and a method for removing insoluble components The step of removing the insoluble components precipitated was carried out in the same manner as in Example 1 except that was changed to filtration. The results are shown in Table 1. As is clear from Table 1, when the amount of water added to the liquid containing the catalyst is 10 times the amount of the catalyst, the liquid after removing the insoluble components from the liquid containing the catalyst is not filtered. The coloring component was not removed.
実施例7 エチレングリコールの製造方法
カーボネート化反応までは、実施例1と同様にして行い、上記カーボネート化反応液を滞留時間2時間、圧力0.5MPa、150℃の第2反応器に移して含有されるエチレンカーボネートを加水分解して、触媒を含有するエチレングリコールの水溶液66.5重量部/Hrを得た。このとき、第1反応器からカーボネート化反応液の一部を3重量部/Hrで、抜き出し、該溶液に含まれる触媒量に対し60重量倍の水を添加し、SV=1でポリプロピレン製のウール(DCM japan株式会社製)が充填された吸着槽を通過させ、通過液を、カーボネート化反応工程に循環使用した。Example 7 Production Method of Ethylene Glycol The carbonation reaction is carried out in the same manner as in Example 1, and the above carbonated reaction solution is transferred to a second reactor having a residence time of 2 hours, a pressure of 0.5 MPa, and 150 ° C. The ethylene carbonate was hydrolyzed to obtain 66.5 parts by weight of an aqueous solution of ethylene glycol / Hr containing a catalyst. At this time, a part of the carbonated reaction solution was withdrawn from the first reactor at 3 parts by weight / Hr, 60 times by weight of water was added to the amount of catalyst contained in the solution, and SV = 1. An adsorption tank filled with wool (manufactured by DCM Japan Co., Ltd.) was passed through, and the passing solution was circulated for use in the carbonation reaction step.
得られた加水分解反応の反応液を塔底140℃、80torrの減圧蒸留等により蒸留して、塔底から脱水された液を得、これを更に140℃、60torrで操作される減圧蒸発器によりエチレングリコールの大部分を蒸発させ、蒸発器底部より触媒が濃縮された触媒液を13重量部/Hrを回収した。回収した触媒液は触媒として第1反応器へ循環使用した。運転開始時に食酢の色であった触媒液は、1年間の連続運転の後、触媒液の色に大きな変化は見られなかった。また、加水分解反応器の出口の調節弁に閉塞は起こらず安定した運転を行うことができた。 The obtained reaction liquid of the hydrolysis reaction was distilled by distillation under reduced pressure at 140 ° C. and 80 torr at the bottom of the column to obtain a dehydrated liquid from the bottom of the column, which was further reduced by a vacuum evaporator operated at 140 ° C. and 60 torr. Most of the ethylene glycol was evaporated, and 13 parts by weight / hr of the catalyst solution in which the catalyst was concentrated was recovered from the bottom of the evaporator. The recovered catalyst liquid was recycled to the first reactor as a catalyst. The catalyst solution that was the color of vinegar at the start of operation did not show a significant change in the color of the catalyst solution after one year of continuous operation. In addition, the control valve at the outlet of the hydrolysis reactor was not blocked and stable operation was possible.
比較例3
カーボネート化反応液を抜き出して水を添加し、析出した不溶成分を除去した後に循環させることを行わないこと以外は実施例7と同様にして1年間運転を行った。運転開始時に食酢の色であった触媒液は、1年間の連続運転の後、触媒液の色はワインレッドに変わっていた。また、加水分解反応器の出口の調節弁に閉塞が起こり、安定した運転が困難となった。Comparative Example 3
The operation was carried out for 1 year in the same manner as in Example 7 except that the carbonated reaction solution was extracted, water was added, and the precipitated insoluble components were removed, and then the circulation was not performed. The catalyst liquid which was the color of vinegar at the start of operation changed the color of the catalyst liquid to wine red after one year of continuous operation. In addition, the control valve at the outlet of the hydrolysis reactor was clogged, making stable operation difficult.
実施例8
加水分解反応までを実施例7と同様に行い、上記加水分解反応器出口液を抜き出し、該溶液中の触媒量に対し、水60重量倍を添加した後、析出した不溶成分を5Cのろ紙で濾過したところ、濁りが除去され、着色の無い触媒溶液が回収できた。
実施例9
加水分解反応液からエチレングリコールの大部分を蒸発させ、蒸発器底部より触媒が濃縮された触媒液を13重量部/Hrを回収するまでを実施例7と同様に行い、得られた触媒液に含有される触媒量に対し、180重量倍の水を添加したところ、元々ワインレッド色であった液が、濁り、析出した不溶成分を5Cのろ紙で濾過したところ、濁りが除去され、着色の無い触媒溶液が回収できた。また、ろ紙に付着した沈殿を、水で洗浄し、その後、メタノールで洗浄したところ、メタノールは濃いワインレッドに着色し、触媒溶液に含まれていた着色成分が分離された。Example 8
The hydrolysis reaction is performed in the same manner as in Example 7. The above-mentioned hydrolysis reactor outlet liquid is taken out, 60 weight times of water is added to the amount of catalyst in the solution, and the precipitated insoluble component is filtered with 5C filter paper. As a result of filtration, the turbidity was removed and an uncolored catalyst solution could be recovered.
Example 9
The catalyst solution obtained by evaporating most of the ethylene glycol from the hydrolysis reaction solution and recovering 13 parts by weight / hr of the catalyst solution in which the catalyst was concentrated from the bottom of the evaporator was carried out in the same manner as in Example 7. When water was added in an amount of 180 times the amount of the catalyst contained, the wine-red liquid was turbid, and the precipitated insoluble components were filtered with 5C filter paper. A complete catalyst solution could be recovered. Further, the precipitate adhering to the filter paper was washed with water and then washed with methanol. As a result, methanol colored dark wine red, and the colored components contained in the catalyst solution were separated.
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