JP5614645B2 - Method for producing acidic water-soluble protein and acidic water-soluble protein - Google Patents

Method for producing acidic water-soluble protein and acidic water-soluble protein Download PDF

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JP5614645B2
JP5614645B2 JP2010237412A JP2010237412A JP5614645B2 JP 5614645 B2 JP5614645 B2 JP 5614645B2 JP 2010237412 A JP2010237412 A JP 2010237412A JP 2010237412 A JP2010237412 A JP 2010237412A JP 5614645 B2 JP5614645 B2 JP 5614645B2
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瑞夫 矢嶋
瑞夫 矢嶋
千秋 新井
千秋 新井
幹子 丹下
幹子 丹下
兼造 匂阪
兼造 匂阪
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Asama Chemical Co Ltd
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本発明は、小麦タンパク質の抽出方法に関し、詳しくは、小麦グルテンからの酸性水可溶性タンパク質の製造方法及び該酸性水可溶性タンパク質に関する。   The present invention relates to a method for extracting wheat protein, and more particularly, to a method for producing acidic water-soluble protein from wheat gluten and the acidic water-soluble protein.

小麦タンパク質であるグルテンは、50〜70容量%のエタノール水溶液によってエタノールに可溶性であるグリアジンと不溶性であるグルテニンとに分画することができる。このグリアジン及び/あるいはグルテニンの抽出は、高濃度エタノールの存在下で操作を行うために、溶媒であるエタノールの回収装置を必要とし、また、これら操作を行う機材の全てを防爆装置にしなければならない等の多くの課題があり、設備費が高くなってしまう等の問題がある。   Gluten, which is a wheat protein, can be fractionated into gliadin that is soluble in ethanol and glutenin that is insoluble, with an aqueous ethanol solution of 50 to 70% by volume. This extraction of gliadin and / or glutenin requires an apparatus for recovering ethanol as a solvent in order to perform the operation in the presence of high-concentration ethanol, and all of the equipment that performs these operations must be explosion-proof devices. There are many problems such as, and there is a problem that the equipment cost becomes high.

そのため、これらの問題を解決するためにいくつかの提案がなされており、特許第2954542号及び特許第2896422号においては、1〜20容量%の低エタノール濃度の水溶液であっても、クエン酸などの有機酸を0.01〜5.0重量/容量%を該エタノール水溶液に溶解させることによって、小麦タンパク質のグルテンからグリアジン及び/あるいはグルテニンを抽出することが可能であることが示されている(特許文献1及び2)。   Therefore, some proposals have been made to solve these problems. In Patent Nos. 2945542 and 2896422, citric acid or the like can be used even in an aqueous solution having a low ethanol concentration of 1 to 20% by volume. It is shown that gliadin and / or glutenin can be extracted from gluten of wheat protein by dissolving 0.01 to 5.0 wt / vol% of the organic acid in the ethanol aqueous solution ( Patent Documents 1 and 2).

一方、欧州特許第685164号においては、30〜70容量%濃度のエタノール水溶液、10〜20容量%濃度のイソプロピルアルコール又はn−プロパノール水溶液、若しくは20〜50容量%濃度のアセトン水溶液を使用する抽出方法によって80重量%濃度以上のグリアジンを有する画分が得られたことが示されている。さらに、5〜30容量%の濃度を有し、pH3.5〜5.5のエタノール酸性水溶液を用いることによって、50重量%濃度以上のグリアジンの分画物を得ることができると記載されている。また、この時の使用可能な酸としては、酢酸、クエン酸、リンゴ酸、乳酸、アジピン酸、フマル酸、酒石酸、グルコン酸、リン酸及びフィチン酸が示されている(特許文献3)   On the other hand, in European Patent No. 684164, an extraction method using an aqueous ethanol solution having a concentration of 30 to 70% by volume, an aqueous solution of isopropyl alcohol or n-propanol having a concentration of 10 to 20% by volume, or an aqueous acetone solution having a concentration of 20 to 50% by volume. Shows that a fraction having a gliadin concentration of 80% by weight or more was obtained. Furthermore, it is described that a fraction of gliadin having a concentration of 5 to 30% by volume and having a concentration of 50% by weight or more can be obtained by using an ethanol acidic aqueous solution having a pH of 3.5 to 5.5. . In addition, acetic acid, citric acid, malic acid, lactic acid, adipic acid, fumaric acid, tartaric acid, gluconic acid, phosphoric acid, and phytic acid are shown as usable acids at this time (Patent Document 3).

また、特許第2945279号においては、グリアジンの分画には、小麦グルテンからの抽出に用いる溶剤の種類、溶剤の除去方法や粉末化方法によって、粉体の吸水性、捏和性などの性質が大きく異なることが示され、これらがグルテン形成時の吸水速度やグルテン形成時間、ドウの物性に大きな影響を与えることがと記載されている。さらに、低濃度の酸性エタノール水溶液で抽出した場合は、高濃度のエタノール水溶液で抽出した場合と比較して、吸水性、捏和性に優れ、パン類の生地に添加しやすく膨張性を向上させることができ、さらに冷凍生地の冷凍変性を防止し、焼成品を硬くすることなく製造でき、また焼成品の老化を抑制することが示されている(特許文献4)。   In Japanese Patent No. 2945279, the fraction of gliadin has properties such as the water absorbency and mildness of the powder depending on the type of solvent used for extraction from wheat gluten, the solvent removal method and the powdering method. It is shown that they are greatly different, and it is described that these greatly affect the water absorption speed, gluten formation time, and dough physical properties during gluten formation. Furthermore, when extracted with a low-concentration aqueous ethanol solution, it is superior in water absorption and mildness compared to when extracted with a high-concentration aqueous ethanol solution. Furthermore, it has been shown that the frozen dough can be prevented from being frozen and denatured, and the fired product can be produced without hardening, and the aging of the fired product is suppressed (Patent Document 4).

前記文献における実施例では、以下の条件によってグリアジンを分画している。すなわち、粉末活性グルテン(小麦グルテン)1kgを10容量%エタノール水溶液10Lに2gのクエン酸を溶解した酸性エタノール水溶液に添加し、室温で2時間抽出を行った後、遠心分離機で分離を行い、その上澄液を噴霧乾燥機を用いて乾燥させ、グリアジン画分の乾燥粉末360gを得ている。   In the examples in the literature, gliadin is fractionated under the following conditions. That is, 1 kg of powdered active gluten (wheat gluten) was added to an acidic ethanol aqueous solution in which 2 g of citric acid was dissolved in 10 L of 10 vol% ethanol aqueous solution, extracted at room temperature for 2 hours, and then separated by a centrifuge. The supernatant is dried using a spray dryer to obtain 360 g of dry powder of the gliadin fraction.

前記の乾燥粉末の成分は、水分は4重量%、タンパク質は90重量%であり、総タンパク質に対するグリアジンの割合は80重量%である。また、1/40水溶液のpHは3.9、クエン酸量は4.5重量%であることが示されている。   The components of the dry powder are 4% by weight of moisture and 90% by weight of protein, and the ratio of gliadin to the total protein is 80% by weight. Moreover, it is shown that pH of 1/40 aqueous solution is 3.9 and the amount of citric acid is 4.5 weight%.

一方、前記文献では、粉末活性グルテン1kgを70容量%のエタノール水溶液に添加することでもグリアジン画分を分画し、得られた粗グリアジンを真空下で溶剤を除去、乾燥物とした後、これを粉砕し、粗グリアジン粉末180g(これをグリアジン1という)を得ている。さらに、該粗グリアジンを99.5容量%エタノールを用いて再度分画し、この沈殿物を回収後、70容量%のエタノール水溶液を用いて溶解させる操作を繰り返すことでグリアジンを精製し、これを前記同様に真空下で乾燥した後、60gの精製グリアジン粉末(これをグリアジン2という)を得ている。   On the other hand, in the above literature, gliadin fraction is also fractionated by adding 1 kg of powdered active gluten to a 70% by volume ethanol aqueous solution, the solvent is removed from the obtained crude gliadin under vacuum to obtain a dried product, To obtain 180 g of crude gliadin powder (referred to as gliadin 1). Further, the crude gliadin is fractionated again with 99.5% by volume ethanol, and after collecting the precipitate, gliadin is purified by repeating the operation of dissolving with 70% by volume ethanol aqueous solution. After drying under vacuum as described above, 60 g of purified gliadin powder (referred to as gliadin 2) was obtained.

これらグリアジン1及び2の成分は、グリアジン1では、水分3重量%、タンパク質90重量%であり、総タンパク質に対するグリアジンの割合は95重量%である。また、1/40水溶液のpHは6.7、酸度(塩酸による酸度滴定)0.1重量%以下である。一方、グリアジン2では、水分3重量%、タンパク質95重量%であり、総タンパク質に対するグリアジンの割合は99重量%、1/40水溶液のpHは6.8、酸度(塩酸による酸度滴定)0.1重量%以下であることが示されている。   The components of gliadin 1 and 2 are 3 wt% moisture and 90 wt% protein in gliadin 1, and the ratio of gliadin to the total protein is 95 wt%. The pH of the 1/40 aqueous solution is 6.7, and the acidity (acidity titration with hydrochloric acid) is 0.1% by weight or less. On the other hand, in gliadin 2, the water content is 3% by weight and the protein is 95% by weight, the ratio of gliadin to the total protein is 99% by weight, the pH of the 1/40 aqueous solution is 6.8, and the acidity (acidity titration with hydrochloric acid) is 0.1. It is shown that it is less than wt%.

前記文献では、クエン酸を含む酸性エタノール水溶液を用いて調製したグリアジン画分乾燥粉末について、グリアジン1及びグリアジン2を比較例とした製パン試験も検討されており、該グリアジン画分乾燥粉末がグリアジン1及び2に比べて、膨張性を向上させ、老化を抑制し、クラムが冷凍により硬くなることを抑制することを示している。   In the above-mentioned document, a bread making test using gliadin 1 and gliadin 2 as comparative examples for gliadin fraction dry powder prepared using an acidic ethanol aqueous solution containing citric acid has also been studied, and the gliadin fraction dry powder is gliadin. Compared with 1 and 2, it shows that the expansibility is improved, aging is suppressed, and crumb is hardened by freezing.

しかしながら、これらの技術では引火性であるアルコールを溶媒として使用することに変わりはなく、溶媒の回収や抽出操作に係る機材の防爆対策及び抽出された分画物の残存有機溶媒に対する問題点、例えば残存アルコール臭などが解決されていない。   However, in these techniques, there is no change in using alcohol that is flammable as a solvent, and there are problems with the explosion-proof measures of equipment related to solvent recovery and extraction operations and the remaining organic solvent of the extracted fraction, for example, Residual alcohol odor is not solved.

一方、欧州特許第685164号及び特許第4171521号において、クエン酸、乳酸、リンゴ酸、酢酸、リン酸及びそれら塩類の1種又は2種以上を0.1〜10重量/容量%含有するpH4.5以下の水溶液を使用した抽出法が開示されている(特許文献3及び5)。しかしながら、抽出条件や得られた抽出物の詳細については開示されていない。   On the other hand, in European Patent Nos. 684164 and 4171521, a pH of 0.1 to 10% by weight / volume containing one or more of citric acid, lactic acid, malic acid, acetic acid, phosphoric acid and salts thereof. Extraction methods using 5 or less aqueous solutions are disclosed (Patent Documents 3 and 5). However, details of the extraction conditions and the obtained extract are not disclosed.

なお、特許第4208712号においては、酸の存在下、水性媒体中のグルテンからグリアジンに富む画分とグルテニンに富む画分とを製造する方法が開示されている(特許文献6)。しかしながら、せん断の強さ及び/あるいは混合時間が適当でない場合、目的とする画分を得ることが出来ないとし、目的とする画分を得るためには、デカンター遠心機の設定を調整する必要があるとしている。   Patent No. 4208712 discloses a method for producing a gliadin-rich fraction and a glutenin-rich fraction from gluten in an aqueous medium in the presence of an acid (Patent Document 6). However, if the shear strength and / or mixing time is not appropriate, the desired fraction cannot be obtained. In order to obtain the desired fraction, it is necessary to adjust the setting of the decanter centrifuge. There is.

特許第2954542号Japanese Patent No. 2945542 特許第2896422号Japanese Patent No. 2896422 欧州特許出願公開第685164号明細書European Patent Application No. 685164 特許第2945279号Patent No. 2945279 特許4171521号Japanese Patent No. 4171521 特許第4208712号Japanese Patent No. 4208712

本発明の目的は、従来の引火性溶媒アルコールを使用した場合における溶媒の回収や抽出操作に係る機材の防爆対策及び抽出された分画物の残存有機溶媒に対する問題点、例えば残存アルコール臭などを解決し、せん断条件や分離装置など製造装置に限定されない、小麦グルテンを原料とする工業的な酸性水可溶性タンパク質の製造方法であって、かつ、製パン特性の優れたタンパク質を提供することにある。   The object of the present invention is to prevent the explosion of the equipment related to the recovery and extraction operation of the solvent when the conventional flammable solvent alcohol is used and the problems with the residual organic solvent of the extracted fraction, such as the residual alcohol odor. An object of the present invention is to provide an industrial acidic water-soluble protein production method using wheat gluten as a raw material, which is not limited to production equipment such as shearing conditions and separation equipment, and to provide a protein having excellent bread-making characteristics. .

本発明者等は、前記課題を解決するため鋭意研究した結果、引火性溶媒アルコールを必要とせず、特殊なせん断装置など抽出設備に限定されない、グリアジンを主成分とする製パン特性に優れた画分を工業的に容易に得ることが可能な小麦グルテンの分画方法についての最適条件を見出し、本発明を完成した。すなわち、本発明は、小麦グルテンから酸性水溶液に可溶なタンパク質を抽出する、酸性水可溶性タンパク質の製造方法であって、該酸性水溶液が、該小麦グルテン乾燥物重量に対して1.5〜3.0重量%の有機酸を含み、該有機酸が少なくとも乳酸及びリンゴ酸からなり、乳酸とリンゴ酸の重量比が乳酸/リンゴ酸=83〜18/17〜82であり、引火性溶媒を含まず、かつ、該酸性水溶液を該小麦グルテン乾燥物重量に対して8倍〜12倍量を使用し、抽出時の小麦グルテンが分散している酸性水溶液のpHが3.7〜4.3であることを特徴とする、酸性水可溶性タンパク質の製造方法及び該酸性水可溶性タンパク質を提供するものである。   As a result of diligent research to solve the above problems, the inventors of the present invention do not require a flammable solvent alcohol and are not limited to extraction equipment such as a special shearing device, and have excellent bread-making characteristics mainly composed of gliadin. The present inventors have found the optimum conditions for the wheat gluten fractionation method capable of easily obtaining the fraction industrially, and completed the present invention. That is, the present invention relates to a method for producing an acidic water-soluble protein, wherein protein soluble in an acidic aqueous solution is extracted from wheat gluten, and the acidic aqueous solution is 1.5 to 3 based on the dry weight of the wheat gluten. 0.0% by weight of an organic acid, the organic acid is composed of at least lactic acid and malic acid, the weight ratio of lactic acid to malic acid is lactic acid / malic acid = 83-18 / 17-82, and contains a flammable solvent In addition, the acidic aqueous solution is used in an amount of 8 to 12 times the dry weight of the wheat gluten, and the pH of the acidic aqueous solution in which the wheat gluten is dispersed at the time of extraction is 3.7 to 4.3. The present invention provides a method for producing an acidic water-soluble protein and the acidic water-soluble protein.

本発明に係る酸性水可溶性タンパク質の製造方法によれば、酸性水可溶性タンパク質の工業的な製造が容易となり、さらに得られる該タンパク質は、収率及び製パン特性の両方を満足することができる。すなわち、本発明によれば、従来使用していたエタノールなどの引火性溶媒を使用しないため、溶媒の回収装置や全装置を防爆装置としなければならない等の問題がなく、さらには特殊な抽出・分離装置が必要もなく、さらに該タンパク質の収率が高いことから工業的に非常に有利であり、また、本発明によって得られる該タンパク質は、製パン改良などの実用面で高い効果を発揮する。   According to the method for producing acidic water-soluble protein according to the present invention, industrial production of acidic water-soluble protein is facilitated, and the obtained protein can satisfy both yield and bread-making characteristics. That is, according to the present invention, since a flammable solvent such as ethanol that has been used conventionally is not used, there is no problem that the solvent recovery device or the entire device must be an explosion-proof device. There is no need for a separation apparatus, and the yield of the protein is high, which is very advantageous industrially. The protein obtained by the present invention exhibits a high effect in practical use such as improvement of bread making. .

以下に、本発明の実施形態について詳細に説明する。なお、本発明の酸性水可溶性タンパク質の製造に用いる小麦タンパク質は、常法によって小麦粉から分離されたグルテン(生グルテン)又はその乾燥粉末(バイタルグルテン)のいずれでもよい。   Hereinafter, embodiments of the present invention will be described in detail. The wheat protein used for the production of the acidic water-soluble protein of the present invention may be either gluten (raw gluten) separated from wheat flour by a conventional method or a dried powder (vital gluten).

本実施形態で用いる酸性水溶液は、少なくとも有機酸として乳酸及びリンゴ酸を含有し、かつ、引火性溶媒アルコールを含まない水溶液を使用する。また、該酸性水溶液には、乳酸及びリンゴ酸にクエン酸、酢酸や燐酸などの有機酸を混合した水溶液も使用することもできる。   The acidic aqueous solution used in the present embodiment uses an aqueous solution containing at least lactic acid and malic acid as organic acids and not containing a flammable solvent alcohol. Further, as the acidic aqueous solution, an aqueous solution obtained by mixing lactic acid and malic acid with an organic acid such as citric acid, acetic acid or phosphoric acid can also be used.

本実施形態において、抽出に使用する酸性水溶液は小麦グルテンの乾燥物重量に対して1.5〜3.0重量%の前記有機酸を溶解したものである。なお、有機酸濃度がこれより低いと固液分離後の上澄液中に含まれる固形分が少なくなり、酸性水可溶性タンパク質の固形分収率が低下する。一方、有機酸濃度がこれより高いと酸性水溶液に不溶性のグルテン成分、すなわち、グルテニン画分が膨潤し、固液分離能が低下する。   In this embodiment, the acidic aqueous solution used for extraction is obtained by dissolving 1.5 to 3.0% by weight of the organic acid relative to the dry weight of wheat gluten. If the organic acid concentration is lower than this, the solid content contained in the supernatant after solid-liquid separation decreases, and the solid content yield of the acidic water-soluble protein decreases. On the other hand, when the organic acid concentration is higher than this, the gluten component insoluble in the acidic aqueous solution, that is, the glutenin fraction swells, and the solid-liquid separation ability decreases.

ところで、小麦グルテンは、グリアジンとグルテニンによって構成され、グリアジンは粘性(小麦粉生地の伸展性)、グルテニンは弾性(小麦粉生地の抗張力)に寄与している。つまり、グルテンの伸展性に対して、グリアジンはプラスに、グルテニンはマイナスに作用することが知られている。   By the way, wheat gluten is composed of gliadin and glutenin. Gliadin contributes to viscosity (extensibility of flour dough) and glutenin contributes to elasticity (tensile strength of flour dough). That is, it is known that gliadin acts positively and glutenin acts negatively on gluten extensibility.

一方、乳酸は、製パン時に小麦グルテンに作用して生地の伸展性を向上させることも知られている。   On the other hand, lactic acid is also known to act on wheat gluten during bread making to improve the extensibility of the dough.

本実施形態での前記酸性水溶液による酸性水可溶性タンパク質の抽出においては、伸展性にマイナスに作用する低分子のグルテニンも僅かに抽出されてくるが、抽出に乳酸を使用することによって乳酸も同時にグルテニンに含まれるので、乳酸がグルテニンの弾性を相殺することが分かった。   In the extraction of the acidic water-soluble protein with the acidic aqueous solution in the present embodiment, a small amount of low molecular weight glutenin that negatively affects extensibility is also extracted. However, by using lactic acid for extraction, lactic acid is also glutenin simultaneously. It was found that lactic acid counteracts the elasticity of glutenin.

また、本実施形態での乳酸の使用は、小麦グルテンから酸性水可溶性画分を抽出する際、該グルテンの分散性を良好にし、酸性水可溶性画分の固形分濃度を上げる点では有利であるが、一方で不溶性のグルテニン画分を膨潤させ、遠心分離による固液分離能を低下させることも見出した。   In addition, the use of lactic acid in this embodiment is advantageous in terms of improving the dispersibility of the gluten and increasing the solid content concentration of the acidic water-soluble fraction when extracting the acidic water-soluble fraction from wheat gluten. However, it has also been found that the insoluble glutenin fraction is swollen and the solid-liquid separation ability by centrifugation is reduced.

他方、本実施形態でのリンゴ酸の使用は、小麦グルテンから酸性可溶性画分を抽出する際、不溶性のグルテニン画分の膨潤を抑制するので、固液分離が容易になり、分離後の溶液量が増加することを見出した。   On the other hand, the use of malic acid in the present embodiment suppresses swelling of the insoluble glutenin fraction when extracting the acidic soluble fraction from wheat gluten, so that solid-liquid separation becomes easy and the amount of solution after separation Found to increase.

また、リンゴ酸の使用は、溶液中の可溶性画分の溶質量を増やさないため、固形分収率が少なくなり、乾燥工程では可溶性画分の薄い溶液を多量に乾燥させなければならず、乾燥負荷を増大させることが分かった。   In addition, the use of malic acid does not increase the soluble mass of the soluble fraction in the solution, so the solids yield is reduced, and in the drying process, a thin solution of the soluble fraction must be dried in large quantities. It was found to increase the load.

そこで、本実施形態における最適な有機酸濃度と、乳酸/リンゴ酸の重量比について検討を行い、その結果を表1に示した。   Therefore, the optimum organic acid concentration and the weight ratio of lactic acid / malic acid in this embodiment were examined, and the results are shown in Table 1.

試験方法は、市販の粉末グルテン(タンパク質75重量%(乾物換算値)、水分6重量%)10gを、表1に示す濃度と乳酸/リンゴ酸比からなる有機酸を含む酸性水溶液90gに分散させ、室温(25℃)で30分間撹拌抽出した。撹拌は、撹拌翼をもったミキサーを使用し、回転速度は600r.p.m.で行った。これを遠心分離機によって遠心分離(2,700G)し、分離状態を観察することで評価した。   The test method is to disperse 10 g of commercially available powdered gluten (protein 75 wt% (dry matter equivalent value), moisture 6 wt%) in 90 g of an acidic aqueous solution containing an organic acid having the concentration and lactic acid / malic acid ratio shown in Table 1. The mixture was extracted with stirring at room temperature (25 ° C.) for 30 minutes. For the stirring, a mixer having a stirring blade was used, and the rotation speed was 600 rpm. p. m. I went there. This was centrifuged (2,700 G) with a centrifuge and evaluated by observing the separated state.

評価は、遠心分離後の分離状態を指標とし、その上澄液量が45容量%以上の場合を可(○印)、44容量%以下の場合を不可(×印)とした。また、固形分収率を遠心分離後の上澄液の固形分(Brix)から算出し、その値が45重量%以上の場合を可(○印)、44重量%以下を不可(×印)とした。   The evaluation was based on the state of separation after centrifugation as an index, and the case where the amount of the supernatant was 45% by volume or higher was allowed (◯ mark), and the case where it was 44% by volume or lower was not possible (x mark). In addition, the solid content yield is calculated from the solid content (Brix) of the supernatant after centrifugation, and the value can be 45% by weight or more (○ mark), and 44% by weight or less (× mark). It was.

Figure 0005614645
Figure 0005614645

表1で示したように、酸性水溶液に含まれる有機酸が乳酸のみの場合では、固液分離後の上澄液中に含有する固形分の収率が44重量%以下と不適であり、乳酸とリンゴ酸の2種類の有機酸が含まれる場合では、その総有機酸濃度が1.5重量%より低い場合では固形分収率が低い値を示し、一方で総有機酸濃度が3.0重量%より高いと酸性水溶液に対する不溶性のグルテン成分の膨潤性が高まり、固液分離能が低下し、分離状態が悪くなることが分かった。他方、酸性水溶液に含まれる乳酸及びリンゴ酸の割合について、乳酸/リンゴ酸の重量比が17/83の場合に固形分収率が44重量%以下となり、不適であった。   As shown in Table 1, when the organic acid contained in the acidic aqueous solution is only lactic acid, the yield of the solid content contained in the supernatant after solid-liquid separation is unsuitable with 44% by weight or less. When the total organic acid concentration is lower than 1.5% by weight, the solid content yield is low, while the total organic acid concentration is 3.0. It has been found that when the content is higher than% by weight, the swellability of the insoluble gluten component in the acidic aqueous solution is increased, the solid-liquid separation ability is lowered, and the separation state is deteriorated. On the other hand, regarding the ratio of lactic acid and malic acid contained in the acidic aqueous solution, the solid content yield was 44% by weight or less when the weight ratio of lactic acid / malic acid was 17/83, which was inappropriate.

以上の結果から、本実施形態において使用する乳酸とリンゴ酸の重量比が、乳酸/リンゴ酸=83〜18/17〜82の範囲で適しており、乳酸の重量比がこれより高い場合には固液分離状態が悪くなり、一方で低い場合には酸性水可溶性タンパク質の抽出効率が低くなり、酸性水可溶性タンパク質の収率を低下させることが分かった。   From the above results, when the weight ratio of lactic acid to malic acid used in this embodiment is suitable in the range of lactic acid / malic acid = 83 to 18/17 to 82, and the weight ratio of lactic acid is higher than this, It was found that the solid-liquid separation state deteriorates, while the extraction efficiency of the acidic water-soluble protein decreases when it is low, and the yield of the acidic water-soluble protein decreases.

表2は、抽出に用いた酸性水溶液に含有する乳酸及びリンゴ酸濃度(重量%)の組み合わせによる固液分離の評価をまとめたものである。すなわち、遠心分離後の上澄液量が45容量%以上であり、かつ、有機酸水溶液抽出による固形分収率を遠心分離後の上澄液の固形分(Brix)から算出し、その値が45重量%以上である場合を良好として○印で示した。一方、遠心分離後の上澄液量が44容量%以下、または、有機酸水溶液抽出による固形分収率を遠心分離後の上澄液の固形分(Brix)から算出し、その値が44重量%以下の場合を不適として×印で示した。なお、表2中に示されている○印及び×印の下段の数字は表1のNo.と対応している。   Table 2 summarizes the evaluation of solid-liquid separation by the combination of lactic acid and malic acid concentration (% by weight) contained in the acidic aqueous solution used for extraction. That is, the amount of the supernatant after centrifugation is 45% by volume or more, and the solid content yield by organic acid aqueous solution extraction is calculated from the solid content (Brix) of the supernatant after centrifugation, and the value is A case where it was 45% by weight or more was shown as “good” by “◯”. On the other hand, the amount of the supernatant after centrifugation is 44% by volume or less, or the solid content yield by organic acid aqueous solution extraction is calculated from the solid content (Brix) of the supernatant after centrifugation, and the value is 44 wt. % Or less is indicated as x. The numbers at the bottom of the circles and x shown in Table 2 are the numbers in Table 1. It corresponds to.

Figure 0005614645
Figure 0005614645

表2で示したように、本発明の目的に適う乳酸濃度の範囲は0.5〜2.5重量%であり、リンゴ酸濃度の範囲は0.5〜2.0重量%であることが分かった。   As shown in Table 2, the range of lactic acid concentration suitable for the purpose of the present invention is 0.5 to 2.5% by weight, and the range of malic acid concentration is 0.5 to 2.0% by weight. I understood.

本実施形態における抽出は、小麦グルテン乾燥物重量に対して1.5〜3.0重量%の有機酸水溶液に、乳酸及びリンゴ酸が乳酸/リンゴ酸=83〜18/17〜82の重量比で溶解した酸性水溶液にグルテンが分散している状態であり、その時のグルテン分散液のpHは3.7〜4.3の範囲となる。   Extraction in the present embodiment is performed by adding 1.5 to 3.0% by weight of an organic acid aqueous solution with respect to the dry weight of wheat gluten, and the weight ratio of lactic acid and malic acid to lactic acid / malic acid = 83 to 18/17 to 82. In this state, gluten is dispersed in the acidic aqueous solution dissolved in step 1. The pH of the gluten dispersion at that time is in the range of 3.7 to 4.3.

本実施形態での抽出条件としては、小麦グルテン乾燥物重量の8〜12倍量、より好ましくは9〜10倍量の該抽出溶液を用いる。なお、抽出溶液が少ない場合は、該抽出溶液の有機酸濃度が高くなり、酸性水溶液中に分散するグルテン成分のうち酸不溶性分の膨潤を高め、固液分離能が低下するために不適である。一方、抽出溶液が多い場合には、該抽出溶液の有機酸濃度が低くなるため、固液分離が容易で可溶性分、つまり固液分離後の溶液量が多くなるものの、含有する固形分濃度が低くなり、乾燥する際の乾燥負荷が大きくなってしまうなど、不適である。   As extraction conditions in this embodiment, 8 to 12 times the amount of the wheat gluten dry matter weight, more preferably 9 to 10 times the amount of the extraction solution is used. In addition, when the extract solution is small, the organic acid concentration of the extract solution is high, which is not suitable because the swelling of the acid-insoluble portion of the gluten component dispersed in the acidic aqueous solution is increased and the solid-liquid separation ability is reduced. . On the other hand, when the extraction solution is large, the organic acid concentration of the extraction solution is low, so that solid-liquid separation is easy and soluble, that is, the amount of solution after solid-liquid separation increases, It is unsuitable because it becomes low and the drying load at the time of drying increases.

酸性水溶液による酸性水可溶性タンパク質の抽出には、単に撹拌翼等の付いた抽出槽で行えばよく、その設備や撹拌時の回転数などの機械能力に限定されない。   Extraction of acidic water-soluble protein with an acidic aqueous solution may be performed simply in an extraction tank equipped with a stirring blade or the like, and is not limited to the equipment and mechanical capacity such as the number of rotations during stirring.

該抽出溶液の温度は室温とし、抽出時間は5分〜180分間行うことが好ましく、抽出工程後の固液分離は数時間から一晩静置後とすることが可能であるが、これらの条件は、特に限定されない。   The temperature of the extraction solution is room temperature, and the extraction time is preferably 5 minutes to 180 minutes. The solid-liquid separation after the extraction step can be performed after standing for several hours to overnight. Is not particularly limited.

グルテン分散液の分画は、遠心分離又は濾過等の操作によって、上澄液(酸性可溶性画分)と沈澱物(酸性水不溶性画分)とに分画することができる。   The fraction of the gluten dispersion can be fractionated into a supernatant (acid soluble fraction) and a precipitate (acid water insoluble fraction) by operations such as centrifugation or filtration.

グルテン分散液を固液分離した後に得られる上澄液量は、グルテン分散液の45〜65重量%であり、上澄液、つまり酸性水可溶性画分にはグルテン仕込量の45〜60重量%が溶解している。すなわち、酸性水可溶性タンパク質の収率は45〜60重量%となる。   The amount of the supernatant obtained after solid-liquid separation of the gluten dispersion is 45 to 65% by weight of the gluten dispersion, and the supernatant, that is, the acidic water soluble fraction, is 45 to 60% by weight of the amount of gluten charged. Is dissolved. That is, the yield of acidic water-soluble protein is 45 to 60% by weight.

固液分離によって得られた酸性水可溶性タンパク質を含む可溶性画分は、乾燥粉末化して使用することができる。なお、可溶性画分の濃縮方法としては、真空濃縮、凍結濃縮、膜濃縮及びこれらを組み合わせた方法を利用して濃縮することができる。また、乾燥は、どのような方法でも可能だが、凍結乾燥あるいは噴霧乾燥が好ましい。   The soluble fraction containing acidic water-soluble protein obtained by solid-liquid separation can be used after being dried into powder. In addition, as a concentration method of a soluble fraction, it can concentrate using vacuum concentration, freeze concentration, membrane concentration, and the method which combined these. The drying can be performed by any method, but freeze drying or spray drying is preferable.

以下に実施例を挙げて本発明を更に詳細に説明するが、本発明はこれらに限定されるものではない。   The present invention will be described in more detail with reference to the following examples, but the present invention is not limited thereto.

1.抽出に用いる酸性水溶液の有機酸濃度の検討
有機酸として乳酸とリンゴ酸を含有し、その重量比を50/50とした酸性水溶液を用いて、最適総有機酸濃度の検討を行い、その結果を表3に示した。
1. Examination of the organic acid concentration of the acidic aqueous solution used for extraction Using an acidic aqueous solution containing lactic acid and malic acid as organic acids and a weight ratio of 50/50, the optimum total organic acid concentration was examined, and the results were obtained. It is shown in Table 3.

試験方法は、市販の粉末グルテン(タンパク質75重量%(乾物換算値)、水分6重量%)30gを、グルテン乾燥物重量に対して総有機酸濃度を1.0重量%(比較例1)、1.5重量%(実施例1)、2.0重量%(実施例2)、3,0重量%(実施例3)あるいは3.5(比較例2)重量%とした酸性水溶液300gに分散させ、室温(25℃)で30分間撹拌することで抽出を行った。なお、撹拌は撹拌翼をもったミキサーを使用し、回転速度は600r.p.m.で行った。また、抽出後のグルテン分散液のpHを測定し、その値を表3に示した。   The test method was 30 g of commercially available powdered gluten (protein 75 wt% (dry matter equivalent value), moisture 6 wt%), and the total organic acid concentration was 1.0 wt% (Comparative Example 1) based on the weight of gluten dry matter. Dispersed in 300 g of an acidic aqueous solution containing 1.5 wt% (Example 1), 2.0 wt% (Example 2), 3,0 wt% (Example 3) or 3.5 (Comparative Example 2) wt% Extraction was performed by stirring at room temperature (25 ° C.) for 30 minutes. In addition, the stirring uses a mixer with a stirring blade, and the rotational speed is 600 rpm. p. m. I went there. Further, the pH of the gluten dispersion after extraction was measured, and the value is shown in Table 3.

また、上記グルテン分散液を遠心分離(2,700G)することで酸性水可溶性タンパク質を含む上澄液と沈澱物(不溶性画分)とに分画した。この遠心分離後に得られた上澄液量を求め、グルテン分散液に対する重量%として表3に示した。また、上澄液の固形分収率(重量%)は、遠心分離後の上澄液の固形分(Brix)から算出した。   The gluten dispersion was centrifuged (2,700 G) to fractionate into a supernatant containing acidic water-soluble protein and a precipitate (insoluble fraction). The amount of the supernatant obtained after this centrifugation was determined and shown in Table 3 as the weight percent with respect to the gluten dispersion. The solid content yield (% by weight) of the supernatant was calculated from the solid content (Brix) of the supernatant after centrifugation.

さらに、上記で分画した酸性水可溶性タンパク質を含む上澄液を凍結乾燥後、粉砕機により粉末化し、乾燥物を得た。   Furthermore, the supernatant containing the acidic water-soluble protein fractionated above was freeze-dried and then powdered with a pulverizer to obtain a dried product.

Figure 0005614645
Figure 0005614645

表3に示したとおり、小麦グルテン酸性水溶液可溶性画分量、すなわち、上澄液量は、実施例1〜3の全ての場合において、グルテン分散液の55〜65重量%であり、固形物収率が50〜55重量%となった。   As shown in Table 3, the wheat gluten acidic aqueous solution soluble fraction amount, that is, the amount of the supernatant was 55 to 65% by weight of the gluten dispersion in all cases of Examples 1 to 3, and the solid yield Was from 50 to 55% by weight.

一方、比較例1では、遠心分離後の上澄液中の固形分濃度が5.2重量%と低く、乾燥させる際の乾燥負荷が増加するとともに酸性水可溶性タンパク質の固形分収率が39重量%と低い値を示した。   On the other hand, in Comparative Example 1, the solid concentration in the supernatant after centrifugation was as low as 5.2% by weight, and the drying load during drying increased and the solid content yield of acidic water-soluble protein was 39% by weight. % And a low value.

他方、比較例2では、遠心分離による固液分離能が低く、上澄液量が44重量%と少なく、酸性水可溶性タンパク質の固形物収率が40重量%と低い値を示した。   On the other hand, in Comparative Example 2, the solid-liquid separation ability by centrifugation was low, the amount of the supernatant was as small as 44% by weight, and the solid yield of acidic water-soluble protein was as low as 40% by weight.

従って、抽出に用いる酸性水溶液の最適総有機酸濃度は、グルテン乾燥物重量に対して1.5〜3.0重量%であることが分かった。   Therefore, the optimum total organic acid concentration of the acidic aqueous solution used for extraction was found to be 1.5 to 3.0% by weight based on the weight of gluten dry matter.

2.抽出に用いる酸性水溶液の乳酸/リンゴ酸の重量比の検討
市販の粉末グルテン(タンパク質75重量%(乾物換算値)、水分6重量%)に対して有機酸濃度を2.0重量%とし、その水溶液の乳酸/リンゴ酸の重量比を85/15(実施例4)、50/50(実施例2)あるいは20/80(実施例5)としたものを用いて、小麦グルテンからの酸性水溶液可溶性画分の抽出を行った。なお、比較例として、乳酸/リンゴ酸の重量比が100/0(比較例3)あるいは10/90(比較例4)の水溶液を用いた。
2. Examination of the weight ratio of lactic acid / malic acid in the acidic aqueous solution used for extraction The organic acid concentration was 2.0% by weight with respect to commercially available powdered gluten (75% protein (dry matter equivalent), water 6% by weight). Acidic aqueous solubility from wheat gluten using lactic acid / malic acid weight ratio of 85/15 (Example 4), 50/50 (Example 2) or 20/80 (Example 5) in the aqueous solution Fractions were extracted. As a comparative example, an aqueous solution having a lactic acid / malic acid weight ratio of 100/0 (Comparative Example 3) or 10/90 (Comparative Example 4) was used.

試験方法は、先と同様に、粉末グルテン30gを、グルテン乾燥物重量に対して2.0重量%の有機酸(乳酸/リンゴ酸=85/15、50/50あるいは20/80)を溶解させた水溶液300gに分散させ、室温(25℃)で30分間撹拌することで抽出を行った。なお、撹拌は撹拌翼をもったミキサーを使用し、回転速度は600r.p.m.で行った。また、抽出後のグルテン分散液のpHを測定し、その値を表4に示した。   As in the test method, 30 g of powdered gluten was dissolved in 2.0% by weight of an organic acid (lactic acid / malic acid = 85/15, 50/50 or 20/80) based on the weight of the gluten dried product. Extraction was carried out by dispersing in 300 g of the aqueous solution and stirring at room temperature (25 ° C.) for 30 minutes. In addition, the stirring uses a mixer with a stirring blade, and the rotational speed is 600 rpm. p. m. I went there. Further, the pH of the gluten dispersion after extraction was measured, and the value is shown in Table 4.

また、上記グルテン分散液を遠心分離(2,700G)することで酸性水可溶性タンパク質を含む上澄液と沈澱物(不溶性画分)とに分画した。この遠心分離後に得られた上澄液量を求め、グルテン分散液に対する重量%として表4に示した。また、上澄液の固形分収率(重量%)は、遠心分離後の上澄液の固形分(Brix)から算出した。   The gluten dispersion was centrifuged (2,700 G) to fractionate into a supernatant containing acidic water-soluble protein and a precipitate (insoluble fraction). The amount of the supernatant obtained after this centrifugation was determined and shown in Table 4 as the weight percent with respect to the gluten dispersion. The solid content yield (% by weight) of the supernatant was calculated from the solid content (Brix) of the supernatant after centrifugation.

さらに、分画した酸性水可溶性タンパク質を含む上澄液を凍結乾燥後、粉砕機により粉末化し、乾燥物を得た。   Furthermore, the supernatant containing the fractionated acidic water-soluble protein was freeze-dried and then powdered by a pulverizer to obtain a dried product.

Figure 0005614645
Figure 0005614645

表4に示したとおり、小麦グルテン酸性水溶液可溶性画分量、すなわち、上澄液量は、実施例2、4及び5の全ての場合において、グルテン分散液の55〜62重量%であり、固形物収率が52〜55重量%となった。   As shown in Table 4, the wheat gluten acidic aqueous solution soluble fraction amount, that is, the amount of the supernatant was 55 to 62% by weight of the gluten dispersion in all cases of Examples 2, 4 and 5, The yield was 52 to 55% by weight.

一方、比較例3の場合は、遠心分離による固液分離能が低く、上澄液量が42重量%と少なく、酸性水可溶性タンパク質の固形物収率が39重量%と低い値を示した。また、比較例4の場合では、遠心分離後の上澄液中の固形分濃度が6.0重量%と低く、乾燥させる際の乾燥負荷が増加するとともに酸性水可溶性タンパク質の固形物収率が43重量%と低い値を示した。   On the other hand, in the case of Comparative Example 3, the solid-liquid separation ability by centrifugation was low, the amount of the supernatant was as small as 42% by weight, and the solid yield of acidic water-soluble protein was as low as 39% by weight. In the case of Comparative Example 4, the solid concentration in the supernatant after centrifugation is as low as 6.0% by weight, and the drying load during drying increases and the solids yield of acidic water-soluble protein increases. The value was as low as 43% by weight.

従って、抽出に用いる酸性水溶液の乳酸/リンゴ酸の重量比は、85〜20/15〜80が適切であることが判明した。この結果により、先述の表1の結果で示された83〜18/17〜82の数値範囲内であることが立証された。   Therefore, it was found that the appropriate ratio of lactic acid / malic acid in the acidic aqueous solution used for extraction was 85-20 / 15-80. This result proved that it was within the numerical range of 83-18 / 17-82 shown by the result of the above-mentioned Table 1.

また、実施例1〜5で得られた乾燥物は、いずれも固形物中に70容量%エタノール水溶液で分画した場合の可溶性画分に含まれる固形物の70重量%以上が含まれていた。   Moreover, as for the dried material obtained in Examples 1-5, 70 weight% or more of the solid substance contained in the soluble fraction at the time of fractionating with 70 volume% ethanol aqueous solution was contained in the solid substance in all. .

3.抽出した酸性水可溶性タンパク質に含まれる有機酸組成及び濃度
実施例1〜5で調製した酸性水可溶性タンパク質画分に含まれる乾燥物重量当たりの総有機酸量、乳酸量とリンゴ酸量及び乳酸/リンゴ酸の重量比を表5に示した。なお、比較例1〜4の場合についても示した。
3. Organic acid composition and concentration contained in extracted acidic water-soluble protein Total organic acid amount per dry matter weight contained in acidic water-soluble protein fractions prepared in Examples 1 to 5, lactic acid amount and malic acid amount, and lactic acid / The weight ratio of malic acid is shown in Table 5. In addition, it showed also about the case of Comparative Examples 1-4.

有機酸、乳酸およびリンゴ酸の分析条件は、以下のとおりである。すなわち、試料は、酸性水可溶性タンパク質の乾燥物1gに蒸留水を50ml添加し、室温で30分間撹拌した溶液をメンブランフィルター(0.45μm)で濾過したものを用いた。また、測定条件は、カラムは、TSK−Gel DEAE 2SW 4.6×250、ポンプは、LC−6A(株式会社島津製作所製)、検出器はSPD−6A(株式会社島津製作所製)を用いて波長210nmで測定した。また、移動相は、0.04Mリン酸アンモニウム/MeCN(75/25)pH6.5を使用し、流量は、1.0ml/min.分析温度は、室温とした。   Analytical conditions for organic acid, lactic acid and malic acid are as follows. That is, the sample used was a solution obtained by adding 50 ml of distilled water to 1 g of a dried product of acidic water-soluble protein and filtering the solution stirred at room temperature for 30 minutes with a membrane filter (0.45 μm). The measurement conditions were TSK-Gel DEAE 2SW 4.6 × 250 for the column, LC-6A (manufactured by Shimadzu Corporation) for the pump, and SPD-6A (manufactured by Shimadzu Corporation) for the detector. Measurement was performed at a wavelength of 210 nm. The mobile phase used was 0.04M ammonium phosphate / MeCN (75/25) pH 6.5, and the flow rate was 1.0 ml / min. The analysis temperature was room temperature.

Figure 0005614645
Figure 0005614645

実施例1〜5の酸性水可溶性タンパク質は、いずれも乳酸とリンゴ酸を合わせて1.0〜3.0重量%含み、かつ、乳酸とリンゴ酸の比率が乳酸/リンゴ酸=83〜18/17〜82であった。一方、比較例1〜4は、全てこの範囲外であった。この結果により、実施例は先述の表1および表2の結果で示された数値範囲内であることが立証された。   Each of the acidic water-soluble proteins of Examples 1 to 5 contains 1.0 to 3.0% by weight of lactic acid and malic acid, and the ratio of lactic acid to malic acid is lactic acid / malic acid = 83 to 18 / 17-82. On the other hand, Comparative Examples 1-4 were all outside this range. This result proved that the examples were within the numerical ranges shown in the results of Tables 1 and 2 above.

4.製パン試験
製パン特性を評価するために、表6に示した配合表を用いて表7に示した工程でパン生地を調合した。すなわち、実施例1〜5及び比較例4で調製した小麦グルテン由来の酸性水可溶性タンパク質を配合したパン生地を調合し、その伸展性及び焼成後のパン内相の柔らかさの評価を行った。
4). Breadmaking test In order to evaluate breadmaking characteristics, bread dough was prepared in the process shown in Table 7 using the recipe shown in Table 6. That is, the bread dough which mix | blended the acidic water soluble protein derived from wheat gluten prepared in Examples 1-5 and Comparative Example 4 was prepared, and the extensibility and the softness of the bread inner phase after baking were evaluated.

加えて、特許第2945279号に記載のクエン酸を含む酸性エタノール水溶液を用いて調製したグリアジン画分を用いて、前記同様の製パン試験を実施した(比較例5)。   In addition, a bread making test similar to the above was carried out using a gliadin fraction prepared using an acidic ethanol aqueous solution containing citric acid described in Japanese Patent No. 2945279 (Comparative Example 5).

該グリアジン画分の調製方法は、以下のとおりである。すなわち、市販の粉末グルテン(タンパク質75重量%(乾物換算値)、水分6重量%)30gを10容量%エタノール水溶液300mlに0.6gのクエン酸を溶解した酸性エタノール水溶液に添加し、室温で2時間抽出を行った後、遠心分離機で分離を行い、得られた上澄液を噴霧乾燥機を用いて乾燥させ、目的のグリアジン画分乾燥粉末11.7gを得た。なお、この乾燥粉末は、固形物中に70容量%エタノール水溶液で分画した場合の可溶性画分に含まれる固形物の70重量%以上が含まれていた。   The method for preparing the gliadin fraction is as follows. That is, 30 g of commercially available powdered gluten (protein 75 wt% (dry matter equivalent), moisture 6 wt%) was added to an acidic ethanol aqueous solution in which 0.6 g of citric acid was dissolved in 300 ml of a 10 vol% ethanol aqueous solution. After time extraction, separation was performed with a centrifuge, and the resulting supernatant was dried using a spray dryer to obtain 11.7 g of a dry powder of the desired gliadin fraction. This dry powder contained 70% by weight or more of the solid contained in the soluble fraction when fractionated with a 70% by volume ethanol aqueous solution.

Figure 0005614645
Figure 0005614645

Figure 0005614645
Figure 0005614645

パン生地の伸展性およびパン内相の柔らかさの評価は、比較例5を基準(3.0)とした5段階で行い、パネル4名の平均値を表7に示した。なお、数値が高いほどパン生地は伸展性が優れ、パン内相は柔らかいことを意味する。   The evaluation of the bread dough extensibility and the softness of the bread inner phase was carried out in 5 stages with Comparative Example 5 as the standard (3.0). The higher the value, the better the bread dough and the softer the bread inner phase.

Figure 0005614645
Figure 0005614645

表8に示したとおり、実施例1〜5を配合した試験区は、生地に添加されたグリアジン量が比較例5と同等であるにもかかわらず、いずれも基準とした比較例5配合区と比較して、パン生地の伸展性とパン内相の柔らかさが優れていた。なお、実施例1〜5の酸性水可溶性タンパク質は、いずれも0.4〜1.3重量%の乳酸を含有しており、乳酸を使用して抽出した酸性水可溶性タンパク質は、グリアジン濃度が同等でも、その伸展性が優れていることが明らかである。   As shown in Table 8, the test group in which Examples 1 to 5 were blended was the same as Comparative Example 5 in which the amount of gliadin added to the dough was equivalent to that in Comparative Example 5, In comparison, the extensibility of the bread dough and the softness of the bread inner phase were excellent. The acidic water-soluble proteins of Examples 1 to 5 all contain 0.4 to 1.3% by weight of lactic acid, and the acidic water-soluble protein extracted using lactic acid has the same gliadin concentration. However, it is clear that the extensibility is excellent.

乳酸を使用して分画した本発明の酸性水可溶性タンパク質は、グリアジンの特性を一段と引き出すとともに、コンタミネーションとして含まれるグルテニンの性質を相殺して、より伸展性が優れたものになることが明らかとなった。   It is clear that the acidic water-soluble protein of the present invention fractionated using lactic acid brings out the characteristics of gliadin more and offsets the properties of glutenin contained as a contamination, thus making it more excellent in extensibility. It became.

これに対して、比較例4は、固形分中の乳酸濃度が本発明の酸性水可溶性タンパク質より低く、比較例4を配合した区では、比較例5及び実施例1〜5と比較して、パン生地の伸展性とパン内相の柔らかさが劣っていた。   On the other hand, in Comparative Example 4, the lactic acid concentration in the solid content is lower than the acidic water-soluble protein of the present invention, and in the group where Comparative Example 4 was blended, compared with Comparative Example 5 and Examples 1 to 5, The extensibility of bread dough and the softness of the bread inner phase were inferior.

本発明の酸性水可溶性タンパク質より乳酸濃度が低い場合には、酸性水可溶性タンパク質の性質として伸展性が不足し、添加したパンの内相に柔らかさが不足することは明らかである。   When the lactic acid concentration is lower than that of the acidic water-soluble protein of the present invention, it is apparent that the extensibility is insufficient as a property of the acidic water-soluble protein, and the added bread has insufficient softness.

以上のように、本発明は、引火性溶媒を使用しないため、防爆装置を要せず、作業安定性も高い。また、抽出にせん断力を有する特殊な装置も必要なく、遠心分離による固液分離にも特殊な条件を必要としない、きわめて容易な分画方法によってグリアジンを主体とする画分である酸性水可溶性タンパク質を収率よく得ることができた。得られた酸性水可溶性タンパク質は、生地の伸展性向上効果やパン内相の柔らかさの付与など製パン性に優れていた。   As described above, since the present invention does not use a flammable solvent, it does not require an explosion-proof device and has high work stability. In addition, no special equipment with shearing force is required for extraction, and no special conditions are required for solid-liquid separation by centrifugation. Soluble in acidic water, which is a fraction mainly composed of gliadin, by a very easy fractionation method The protein could be obtained with good yield. The obtained acidic water-soluble protein was excellent in bread-making properties such as the effect of improving the stretchability of the dough and the softness of the bread inner phase.

Claims (3)

小麦グルテンから酸性水溶液に可溶なタンパク質を抽出する、酸性水可溶性タンパク質の製造方法であって、
該酸性水溶液が、
該小麦グルテン乾燥物重量に対して1.5〜3.0重量%の有機酸を含み、
該有機酸が乳酸及びリンゴ酸からなり、
乳酸とリンゴ酸の重量比が乳酸/リンゴ酸=83〜18/17〜82であり、
引火性溶媒を含まず、かつ、
該酸性水溶液を該小麦グルテン乾燥物重量に対して8倍〜12倍量を使用し、
抽出時の小麦グルテンが分散している酸性水溶液のpHが3.7〜4.3であることを特徴とする、
酸性水可溶性タンパク質の製造方法。
A method for producing acidic water-soluble protein, wherein protein soluble in acidic aqueous solution is extracted from wheat gluten,
The acidic aqueous solution is
Containing 1.5 to 3.0 wt% organic acid based on the weight of the wheat gluten dry matter,
Organic acid is from milk acid and malic acid,
The weight ratio of lactic acid to malic acid is lactic acid / malic acid = 83-18 / 17-82,
Contains no flammable solvents, and
The acidic aqueous solution is used in an amount of 8 to 12 times the weight of the wheat gluten dry matter,
The pH of the acidic aqueous solution in which wheat gluten is dispersed at the time of extraction is 3.7 to 4.3,
A method for producing acidic water-soluble protein.
請求項1に記載の酸性水可溶性タンパク質の製造方法によって得られた酸性水可溶性タンパク質。   An acidic water-soluble protein obtained by the method for producing an acidic water-soluble protein according to claim 1. 乳酸とリンゴ酸を合わせて1.0〜3.0重量%含み、その重量比が乳酸/リンゴ酸=83〜18/17〜82である、請求項2に記載の酸性水可溶性タンパク質。   The acidic water-soluble protein according to claim 2, comprising 1.0 to 3.0% by weight of lactic acid and malic acid, and the weight ratio of lactic acid / malic acid = 83 to 18/17 to 82.
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