CN100457782C - Production technology of glucomannan - Google Patents

Production technology of glucomannan Download PDF

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CN100457782C
CN100457782C CNB200610020872XA CN200610020872A CN100457782C CN 100457782 C CN100457782 C CN 100457782C CN B200610020872X A CNB200610020872X A CN B200610020872XA CN 200610020872 A CN200610020872 A CN 200610020872A CN 100457782 C CN100457782 C CN 100457782C
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konjac
solvent
glucomanna
konjac glucomanna
medicinal
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CN1869074A (en
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朱静
龙毅
余练康
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Sichuan Kechuang Pharmaceutical Co., Ltd.
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Abstract

A process for preparing the glucomannan from konjak tuber includes such steps as drying, peeling, slicing, baking, pulverizing, sieving to obtain refined starch, immersing in a solvent, stirring, separating, washing and vacuum drying.

Description

The konjac glucomanna production method
Technical field
The present invention relates to a kind of konjac glucomanna preparation technology, specifically the underground stem tuber from konjaku extracts the method that obtains konjac glucomanna, belongs to the plant extract manufacture field.
Background technology
Rhizoma amorphophalli glucomannan (Konjac Glaucomannan is abbreviated as KGM) is to pass through β-1 by D-glucose and D-mannose residue, and the 4-glycosidic bond is polymerized, and exists by β-1 side chain that the 3-glycosidic bond is formed on some saccharide residue C-3 position.The konjac glucomanna structural formula is:
Figure C20061002087200031
Konjac glucomanna is a kind of non-ionic water-soluble macromolecule polysaccharide, and molecular weight is 200000-2000000.Industrial commercial viscosimetry can reach 20000mPas, is the highest a kind of of viscosity in the water-soluble edible gum of being found at present of plant class.By the unique ingredient of konjac glucomanna and molecular structure as can be seen, its physico-chemical property: rheological, thickening property, synergy, gelling, cohesiveness, water-absorbent, film-forming properties, derivative essence intension are its hardware of using in food.Konjac glucomanna (KGM) is a kind of water-soluble dietary fibre, has the nourishing function of generally acknowledging both at home and abroad.It can be discharged heavy metal atom, radioelement, radio isotope effectively in human body, play the effect of " stomach and intestine street cleaner ".It can also effectively prevent and treat hyperlipidemia, hypercholesterolemia, coronary heart disease, obesity, tumour, constipation etc. multiple day by day " ciril disease ".From as can be seen above, Rhizoma amorphophalli glucomannan is a kind of representative high fiber, lower fat, functional foodstuff low in calories.Be with a wide range of applications at aspects such as gel soft candy, bionical meat, ocean food, cold drink food, meat product, flour products.
Except containing konjac glucomanna, also contain other materials of 20~35% in the konjaku powder, these materials are mainly: starch, fat, protein, soluble sugar, Mierocrystalline cellulose, ash content, sulfurous gas, muriate, pathogenic bacterium etc.High-purity kanjak glucomannosan, be shaped as white powder, its characteristic is much better than general konjac glucomanna product, in pharmaceutical industries, it is not only a kind of novel medicament resource, and can make pharmaceutical carrier, weighting agent, tackiness agent and can be organized the surgical dressing of absorption, especially the natural sustained release dosage of slow releasing pharmaceutical.
At present, from konjaku, extract the method for konjac glucomanna, dry method and wet method are arranged.Dry method is to utilize the konjac glucomanna cellularstructure tight, tough and tensile, shock-resistant, and konjaku time is impacted, rubs, collides through hundreds thousand of, tiny starch dust separation is fallen and is obtained konjac glucomanna.The product that this method obtains has shortcomings such as foreign matter content height, viscosity be low.Wet method pulverizing in the presence of Virahol, ethanol, acetone and other organic solvent machining medium, grinding, separation, drying usually obtains.Konjac glucomanna product alkaloid height, organic solvent consumption that this method obtains are big, the tooling cost height.CN 94107469.2 discloses the working method of Rhizoma amorphophalli powder, is in the presence of the ethanol or Virahol of the 15-60% of hydrochloric acid that contains 0.01-0.1M or acetic acid, grinds in the ultra micro machine, and whizzer separates, and drying obtains.This method is sent out the Rhizoma amorphophalli powder that obtains does not have stench flavor, but the Rhizoma amorphophalli powder starch content height that obtains, and is difficult to reach the standard of medicinal konjac glucomanna.CN 94104525.0 discloses a kind of method of processing konjaku powder, it be konjaku powder press down swollen after, carry out antioxygen with sulfur dioxide gas and handle, dry, pulverize, ethanol extracting filtration, drying obtain konjaku powder.CN 200510018584.6 discloses a kind of working method of konjak glucomannan fine powder, be through cryogrinding, it is that ethanol (the containing S-WAT) solution of 35-70% presses down the swollen look that protects that cyclonic separation obtains after the primary products through concentration again, soak, stir, wash, grind, dewater, carry out cryogrinding again, cyclonic separation obtains the finished product.Above-mentioned two method stepss are loaded down with trivial details, the tooling cost height, and the konjac glucomanna yield is not high, and technological process used reductive agent S-WAT or sulfur dioxide gas etc., is difficult to obtain medicinal konjac glucomanna.
Summary of the invention
The object of the present invention is to provide a kind of with low cost, the method for the production konjac glucomanna that medicinal konjac glucomanna yield is high.
Production technology of glucomannan provided by the invention may further comprise the steps:
A, with underground stem tuber drying, peeling, section, oven dry, the pulverizing of aroid konjaku, sieving obtains 80~120 purpose konjac meals;
B, the konjac meal solvent is soaked, wherein, add 1.5~3.0 liters of solvents in every 1kg konjac meal, behind konjac meal and the solvent thorough mixing, normal temperature stirring 2~4 hours down, stirring velocity is controlled at 60~100 rev/mins; Wherein, described solvent is that moment of dipole is 5.0~6.0 * 10 -30The polar organic solvent of c.m, it specifically consists of ethanol 90%~99%, ethyl acetate 1%~10%, glycerine 0.1%~5.0%;
C, employing centrifuging or vacuum filtration separate, absolute ethanol washing 2~4 times of gained solid, and 40~60 ℃ of drying under reduced pressure promptly get medicinal konjac glucomanna.
Described solvent is preferably alcohol 95 %: ethyl acetate 4.5%: glycerine 0.5%.
The inventive method is with low cost, does not need to purchase main equipment, and the yield of konjac glucomanna is up to more than 81%, and the product for preparing contains konjac glucomanna and reaches 75% in dextrose anhydrous, surpasses 60% national medicinal standard.Press butt and calculate, product konjac glucomanna content reaches 96%, is up to 97.09%.
Simultaneously, the inventive method has been saved and has been pressed down swollen protect look and multiple low-temperature grinding in the technology, and steps such as enzymolysis avoid using objectionable impuritiess such as reductive agent S-WAT or sulfur dioxide gas, the konjac glucomanna product that obtains meets medicinal standard, can be directly as the raw material of producing glucomannan capsule.
In addition, the present invention has used the polar organic solvent extraction, has avoided konjac glucomanna to contact with water taking place expanded, and production technique of the present invention is operated being lower than under 60 ℃ the condition, avoided the destruction of high temperature, helped keeping water-soluble, gelation of konjac glucomanna etc. the konjac glucomanna three-dimensional arrangement.
Embodiment
The embodiment of form is described in further detail foregoing of the present invention again by the following examples.But this should be interpreted as that the scope of the above-mentioned theme of the present invention only limits to following example, all technology that realizes based on foregoing of the present invention all belong to scope of the present invention.
The preparation of embodiment 1 solvent of the present invention
Monohydroxy-alcohol, ester, polyvalent alcohol are mixed in proportion, and proportioning sees Table 1:
The preparation of table 1 solvent of the present invention
The preparation of embodiment 2 konjac glucomannas
With underground stem tuber drying, peeling, section, oven dry, the pulverizing of aroid konjaku, sieving obtains 80~120 purpose konjaku powders; Konjaku powder is soaked the blended ratio with solvent: add 2.2 liters of solvents in every 1kg Rhizoma amorphophalli powder, behind konjac meal and the solvent thorough mixing, stirring at normal temperature 3 hours, stirring velocity are controlled at 60~100 rev/mins;
Centrifuging, centrifuge speed are controlled at 1500~3000 rev/mins, absolute ethanol washing 3 times (till the filtrate clarification), and 40~60 ℃ of drying under reduced pressure promptly get medicinal konjac glucomanna; The gained preparation the results are shown in Table 2:
The medicinal konjac glucomanna product of table 2 the present invention
Figure C20061002087200061
The main component of konjac glucomanna sample after table 3 konjaku powder and solvent are purified
Figure C20061002087200062
From table 2 and table 3 as can be seen, use the Ethanol Treatment konjac meal, with the Mass Calculation of quality/raw material konjac meal of extracting konjac glucomanna, the yield of konjac glucomanna only has 65.8%, contains konjac glucomanna and counts 56.3% with dextrose anhydrous; Use solvent provided by the present invention can make the yield of konjac glucomanna bring up to 81.6%, contain konjac glucomanna and reach 75% in dextrose anhydrous.Simultaneously, press butt and calculate, konjac glucomanna content surpasses 96% in the product, is up to 97.09%.
Data can show by experiment: the alcoholic acid effect outside the impurity such as alkaloid and partial protein, can also be removed part fat, solubility sugar and starch except the extracting inorganic salt, and this is as main organic solvent; Simultaneously, konjac glucomanna is insoluble to ethanol, can drop to the loss of konjac glucomanna in the purification process minimum.And ethyl acetate can improve the yield of konjac glucomanna, and the content of konjac glucomanna in the product improved also have certain effect, in the 1-5% scope, along with its content increases, the yield of konjac glucomanna increases to some extent, descends to some extent on the contrary but its content surpasses the yield of 5.0% konjac glucomanna; Too high levels; Adding very a spot of glycerine, can further remove protein and fat in the Rhizoma amorphophalli powder, improve product purity, its content in solvent should be controlled at and just have best effect about 0.5%; Three kinds of solvent coordinative roles are than being to reach best effect at 95: 4.5: 0.5 o'clock.
To sum up, the inventive method yield reaches more than 81%, konjac glucomanna reaches 75% in dextrose anhydrous, substantially exceeds 60% national medicinal standard, and the konjac glucomanna contents on dry basis surpasses 96% in the product, be up to 97.09%, and do not have starch and soluble sugar, the fat and the protein of trace is only arranged, for medicinal konjac glucomanna provides a kind of with low cost, technology is simple, the method that yield is high.

Claims (2)

1, a kind of medicinal konjac glucomanna production method may further comprise the steps:
A, with underground stem tuber drying, peeling, section, oven dry, the pulverizing of aroid konjaku, sieving obtains 80~120 purpose konjac meals;
B, the konjac meal solvent is soaked, wherein, add 1.5~3.0 liters of solvents in every 1kg konjac meal, behind konjac meal and the solvent thorough mixing, normal temperature stirring 2~4 hours down, stirring velocity is controlled at 60~100 rev/mins; Wherein, described solvent is that moment of dipole is 5.0~6.0 * 10 -30The polar organic solvent of c.m, it specifically consists of ethanol 90%~99%, ethyl acetate 1%~10%, glycerine 0.1%~5.0%;
C, employing centrifuging or vacuum filtration separate, absolute ethanol washing 2~4 times of gained solid, and 40~60 ℃ of drying under reduced pressure promptly get medicinal konjac glucomanna.
2, medicinal konjac glucomanna production method according to claim 1, it is characterized in that: described solvent is: alcohol 95 %: ethyl acetate 4.5%: glycerine 0.5%.
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Publication number Priority date Publication date Assignee Title
CN101067007B (en) * 2007-04-12 2012-01-11 四川科创制药集团有限公司 Production process of glucomannan meal
CN101735791B (en) * 2009-11-11 2013-11-20 天津大学 Konjac glucomannan water-base fracturing fluid as well as preparation method and gel breaking method thereof
CN103005328A (en) * 2013-01-21 2013-04-03 会泽县恒凯石化有限公司 Konjac powder processing method
CN103431334B (en) * 2013-08-29 2015-09-16 刘磊 A kind of preparation method of konjaku wetted surface
CN105614897B (en) * 2016-01-29 2018-07-13 福建农林大学 Konjaku glucomannan strawberry Chewable C and preparation method thereof
CN105859905A (en) * 2016-06-08 2016-08-17 务川茂源现代农业开发有限公司 Extracting method for konjac glucomannan
CN107637803A (en) * 2016-07-22 2018-01-30 阮华桂 A kind of preparation method of konjaku flour
CN112979832A (en) * 2020-12-24 2021-06-18 安徽大别山浩野魔芋科技开发有限公司 Preparation method of konjak extract

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS58213001A (en) * 1982-06-03 1983-12-10 Nippon Chemiphar Co Ltd Production of konjak glucomannan for use in electrophoretic gel matrix
CN1328062A (en) * 2001-04-28 2001-12-26 武汉大学 Process for extracting high-purity kanjak glucomannosan

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS58213001A (en) * 1982-06-03 1983-12-10 Nippon Chemiphar Co Ltd Production of konjak glucomannan for use in electrophoretic gel matrix
CN1328062A (en) * 2001-04-28 2001-12-26 武汉大学 Process for extracting high-purity kanjak glucomannosan

Non-Patent Citations (2)

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Title
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魔芋葡甘聚糖的提纯方法比较. 胡敏等.食品科技,第1期. 1999 *

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