JP5555820B1 - Sheath conduit structure - Google Patents

Sheath conduit structure Download PDF

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JP5555820B1
JP5555820B1 JP2014503350A JP2014503350A JP5555820B1 JP 5555820 B1 JP5555820 B1 JP 5555820B1 JP 2014503350 A JP2014503350 A JP 2014503350A JP 2014503350 A JP2014503350 A JP 2014503350A JP 5555820 B1 JP5555820 B1 JP 5555820B1
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sheath
joint member
grout
peripheral surface
protrusion
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JPWO2014203313A1 (en
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康博 菊森
恒博 那波
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Totaku Industries Inc
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Totaku Industries Inc
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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C5/00Reinforcing elements, e.g. for concrete; Auxiliary elements therefor
    • E04C5/08Members specially adapted to be used in prestressed constructions
    • E04C5/10Ducts

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Reinforcement Elements For Buildings (AREA)
  • Rigid Pipes And Flexible Pipes (AREA)
  • Piles And Underground Anchors (AREA)
  • Bridges Or Land Bridges (AREA)

Abstract

PC鋼材が挿通され、且つ、内部にグラウトが充填されるシース管路において、グラウトの硬化に際して管路内に生じるブリーディング水を管路外へ逃がす、または隔離して、ブリーディング水に起因するPC鋼材の腐食を抑える。
このシース管路1は、シース10の端部同士が継手部材11を介して連結固定された接続部位12を備えている。この接続部位12において、シース10の凸条15の外周面16と継手部材11の突条25の内周面26とが部分的に接触しながら、凸条15と突条25とが螺合されることで、シース10の端部に継手部材11の連結筒部21が外嵌固定されて、これらシース10の端部と継手部材11の連結筒部21との間に、グラウト4の硬化に際して管路内に生じるブリーディング水を管路外へ導くための排水路30が形成されている。
PC steel material that is caused by bleeding water in the sheath pipe line in which the PC steel material is inserted and filled with grout to escape or isolate bleeding water generated in the pipe line when the grout is hardened. Reduces corrosion.
The sheath conduit 1 includes a connection portion 12 in which ends of the sheath 10 are connected and fixed via a joint member 11. At the connection portion 12, the protrusion 15 and the protrusion 25 are screwed together while the outer peripheral surface 16 of the protrusion 15 of the sheath 10 and the inner peripheral surface 26 of the protrusion 25 of the joint member 11 are in partial contact. As a result, the connecting tube portion 21 of the joint member 11 is fitted and fixed to the end portion of the sheath 10, and the grout 4 is cured between the end portion of the sheath 10 and the connecting tube portion 21 of the joint member 11. A drainage channel 30 is formed for guiding bleeding water generated in the pipeline to the outside of the pipeline.

Description

この発明は、PC桁橋等のコンクリート構造物に埋設されて、そのコンクリート構造物にプレストレスを導入するためのPC鋼材が挿通され、且つ、内部にグラウトが充填されるシース管路の構造に関する。   The present invention relates to a structure of a sheath pipe that is embedded in a concrete structure such as a PC girder bridge, a PC steel material for introducing prestress into the concrete structure is inserted, and a grout is filled therein. .

一般に、ポストテンション工法によるPC桁橋等のプレストレストコンクリート構造物の構築に際しては、コンクリート構造物にシース管路を埋設して、この管路内に挿通させたPC鋼材を緊張させて、その反力である圧縮力(プレストレス)をコンクリート構造物に導入している。そして、PC鋼材を挿通させた管路内に、ポルトランドセメント、水、混和剤等の混合物であるグラウトを充填して硬化させることで、PC鋼材を腐食から守るようにしている。   In general, when constructing prestressed concrete structures such as PC girders by post-tension method, sheath pipe is embedded in the concrete structure, and the PC steel material inserted through this pipe is tensioned, and the reaction force The compressive force (prestress) is introduced into the concrete structure. And it fills with the grout which is a mixture of Portland cement, water, an admixture, etc. in the pipe line which let PC steel material penetrate, and is trying to protect PC steel material from corrosion.

グラウトの充填に際しては、管路内に隙間なく密に充填する必要がある。例えば、管路内にグラウト未充填部分が生じて空気が残留すると、この部分で結露が発生して、これがPC鋼材の腐食の要因となり、コンクリート構造物の強度が低下するといった不具合が生じることになる。   When filling the grout, it is necessary to fill the pipe line tightly without a gap. For example, if a grout unfilled part occurs in the pipe and air remains, condensation occurs in this part, which causes the corrosion of the PC steel material, resulting in a problem that the strength of the concrete structure is reduced. Become.

そこで、シースの端部同士を排気筒付きの継手部材を介して連結固定して、その継手部材の排気筒に接続した排気用ホースを通して、管路内の空気を管路外へ排出するものが提案されている(例えば、特許文献1参照)。また、シースの端部同士をセンサ付きの継手部材を介して連結固定して、その継手部材のセンサによって管路内のグラウトの充填状況(残留空気の有無)を確認するものも提案されている(例えば、特許文献2参照)。   Therefore, the end portions of the sheath are connected and fixed via a joint member with an exhaust tube, and the air in the pipeline is discharged outside the pipeline through the exhaust hose connected to the exhaust tube of the joint member. It has been proposed (see, for example, Patent Document 1). Further, there has also been proposed one in which the ends of the sheath are connected and fixed via a joint member with a sensor, and the grout filling state (presence of residual air) in the pipe line is confirmed by the sensor of the joint member. (For example, refer to Patent Document 2).

特開2003−321900号公報JP 2003-321900 A 特開2005−188101号公報JP-A-2005-188101

上記のように、グラウトの充填に際して管路内に残留する空気に対しては、種々の対策が施されているが、これ以外にPC鋼材の腐食の要因となるものとして、グラウトの硬化に際して管路内に生じるブリーディング水がある。すなわち、管路内に残留したブリーディング水がPC鋼材に直接接触したり、ブリーディング水の蒸発後の空隙部分で発生した結露がPC鋼材に接触することで、PC鋼材の腐食を招いて、コンクリート構造物の強度が低下するといった不具合が生じることになる。しかしながら、このようなグラウトの硬化に際して管路内に生じるブリーディング水に対しては、何ら対策が施されていないのが現状であった。   As described above, various measures have been taken against the air remaining in the pipe line when the grout is filled, but in addition to this, as a factor causing corrosion of the PC steel material, There is bleeding water generated in the road. That is, the bleeding water remaining in the pipe line is in direct contact with the PC steel material, or the condensation generated in the voids after evaporation of the bleeding water is in contact with the PC steel material. This causes a problem that the strength of the object is reduced. However, the present situation is that no countermeasure is taken against bleeding water generated in the pipe line when the grout is cured.

この発明は、上記に鑑み、グラウトの硬化に際して管路内に生じるブリーディング水を管路外へ逃がす、または隔離して、ブリーディング水に起因するPC鋼材の腐食を抑えるようにしたシース管路構造の提供を目的とする。   In view of the above, the present invention has a sheath pipe structure in which bleeding water generated in the pipe line during the hardening of the grout is escaped or isolated from the pipe line to suppress corrosion of the PC steel material caused by the bleeding water. For the purpose of provision.

この発明のシース管路構造は、コンクリート構造物2に埋設されて、そのコンクリート構造物2にプレストレスを導入するためのPC鋼材3が挿通され、且つ、内部にグラウト4が充填されるシース管路1において、シース10の端部同士が継手部材11を介して連結固定された接続部位12が設けられ、前記シース10は、径外方向に膨出した凸条15が軸方向に等ピッチで螺旋状に形成された螺旋波形管とされ、前記継手部材11は、その両端部に連結筒部21を備え、この連結筒部21には、径外方向に膨出した突条25が軸方向に等ピッチで螺旋状に形成され、前記凸条15の外周面16における軸方向の断面形状と前記突条25の内周面26における軸方向の断面形状とが異形とされていて、前記接続部位12において、前記凸条15の外周面16と前記突条25の内周面26とが部分的に接触しながら、前記凸条15と前記突条25とが螺合されることで、前記シース10の端部に前記継手部材11の連結筒部21が外嵌固定されて、これらシース10の端部と継手部材11の連結筒部21との間に、前記グラウト4の硬化に際して管路内に生じるブリーディング水を管路外へ導くための排水路30が形成されていることを特徴とする。   The sheath pipe structure of the present invention is a sheath pipe that is embedded in a concrete structure 2, is inserted with a PC steel material 3 for introducing prestress into the concrete structure 2, and is filled with a grout 4. In the path 1, a connection portion 12 is provided in which the ends of the sheath 10 are connected and fixed via a joint member 11, and the sheath 10 has convex ridges 15 bulging outward in the axial direction at an equal pitch in the axial direction. A spiral corrugated pipe formed in a spiral shape is provided, and the joint member 11 is provided with a connecting cylinder portion 21 at both ends thereof, and a protrusion 25 bulging radially outward is axially provided in the connecting cylinder portion 21. And the cross-sectional shape in the axial direction on the outer peripheral surface 16 of the ridge 15 and the cross-sectional shape in the axial direction on the inner peripheral surface 26 of the ridge 25 are different from each other, and the connection In the region 12, the ridge 5 and the inner peripheral surface 26 of the protrusion 25 are in partial contact with each other, and the protrusion 15 and the protrusion 25 are screwed together, so that the end of the sheath 10 is The connecting tube portion 21 of the joint member 11 is fitted and fixed, and bleeding water generated in the pipe line when the grout 4 is cured is piped between the end portion of the sheath 10 and the connecting tube portion 21 of the joint member 11. A drainage channel 30 is formed to guide the outside of the road.

また、この発明とは別の発明のシース管路構造は、コンクリート構造物2に埋設されて、そのコンクリート構造物2にプレストレスを導入するためのPC鋼材3が挿通され、且つ、内部にグラウト4が充填されるシース管路1において、シース10の端部同士が継手部材11を介して連結固定された接続部位12が設けられ、前記シース10は、径外方向に膨出した凸条15が軸方向に等ピッチで螺旋状に形成された螺旋波形管とされ、前記継手部材11は、その両端部に連結筒部21を備え、この連結筒部21には、径外方向に膨出した突条25が軸方向に等ピッチで螺旋状に形成され、前記凸条15の外周面16における軸方向の断面形状と前記突条25の内周面26における軸方向の断面形状とが異形とされていて、前記接続部位12において、前記凸条15の外周面16と前記突条25の内周面26とが部分的に接触しながら、前記凸条15と前記突条25とが螺合されることで、前記シース10の端部に前記継手部材11の連結筒部21が外嵌固定されて、これらシース10の端部と継手部材11の連結筒部21との間に、前記グラウト4の硬化に際して管路内に生じるブリーディング水を隔離する隔離空間31が形成されていることを特徴とする。   Further, the sheath pipe structure of the invention different from the present invention is embedded in the concrete structure 2, inserted with a PC steel material 3 for introducing prestress into the concrete structure 2, and grouted inside. 4 is provided with a connecting portion 12 in which the ends of the sheath 10 are connected and fixed via a joint member 11, and the sheath 10 is a ridge 15 bulging in the radially outward direction. Is a spiral corrugated tube formed in a spiral shape at an equal pitch in the axial direction, and the joint member 11 is provided with connecting tube portions 21 at both ends thereof, and the connecting tube portion 21 bulges radially outward. The projected ridges 25 are formed in a spiral shape at an equal pitch in the axial direction, and the axial sectional shape of the outer peripheral surface 16 of the ridge 15 and the axial sectional shape of the inner peripheral surface 26 of the ridge 25 are irregular. And said connecting part 12 In this case, the outer surface 16 of the protrusion 15 and the inner surface 26 of the protrusion 25 are in partial contact with each other, and the protrusion 15 and the protrusion 25 are screwed together, so that the sheath The connecting tube portion 21 of the joint member 11 is fitted and fixed to the end portion of the joint member 10, and the inside of the pipe line is set between the end portion of the sheath 10 and the connecting tube portion 21 of the joint member 11 when the grout 4 is cured. An isolation space 31 for isolating bleeding water generated in the above is formed.

また、前記凸条15の外周面16に、螺旋方向に沿った角隅部16cが形成されていて、前記接続部位12において、前記凸条15の角隅部16cが前記突条25の内周面26に線接触しながら、前記凸条15と前記突条25とが螺合されている。   Further, a corner 16 c along the spiral direction is formed on the outer peripheral surface 16 of the ridge 15, and the corner 16 c of the ridge 15 is an inner periphery of the ridge 25 in the connection portion 12. The protrusion 15 and the protrusion 25 are screwed together while making line contact with the surface 26.

さらに、前記シース管路1が上下方向に蛇行した状態でコンクリート構造物2に埋設され、その少なくとも頂部付近1aに前記接続部位12が設けられている。さらにまた、前記継手部材11の中間部20に、グラウト4の充填状況を確認する確認手段として、管路内の空気を管路外へ排出するための排気筒40、41、管路内の残留空気の有無を検知するためのセンサ50、管路内の状態を撮影するカメラを挿入するための挿入筒60のいずれか、又はこれらの組み合わせからなる機能部位が設けられている。   Further, the sheath pipe line 1 is embedded in the concrete structure 2 in a state of meandering in the vertical direction, and the connecting portion 12 is provided at least near the top 1a. Furthermore, as confirmation means for confirming the state of filling of the grout 4 in the intermediate portion 20 of the joint member 11, exhaust pipes 40 and 41 for discharging the air in the pipe line to the outside of the pipe line, the residual in the pipe line Either a sensor 50 for detecting the presence or absence of air, an insertion cylinder 60 for inserting a camera for photographing a state in the pipe line, or a functional part made of a combination thereof is provided.

この発明のシース管路構造によると、シースの端部同士を継手部材を介して連結固定してなる接続部位において排水路を形成しているので、グラウトの硬化に際して管路内に生じるブリーディング水を排水路を通して管路外へ逃がすことができ、ブリーディング水に起因するPC鋼材の腐食を抑えて、コンクリート構造物の強度を長期に亘って良好に維持することができる。   According to the sheath conduit structure of the present invention, since the drainage channel is formed at the connection portion formed by connecting and fixing the end portions of the sheath via the joint member, bleeding water generated in the conduit when the grout is hardened is formed. It is possible to escape to the outside of the pipe through the drainage channel, to suppress the corrosion of the PC steel material due to bleeding water, and to maintain the strength of the concrete structure well over a long period of time.

また、この発明の別の発明のシース管路構造によると、シースの端部同士を継手部材を介して連結固定してなる接続部位において隔離空間を形成しているので、グラウトの硬化に際して管路内に生じるブリーディング水が、硬化前のグラウトの圧力により管路外に向けて押し出される形で、隔離空間に位置する(流れ込む)こととなり、ブリーディング水がPC鋼材に直接接触することが抑えられ、その結果、ブリーディング水に起因するPC鋼材の腐食を抑えて、コンクリート構造物の強度を長期に亘って良好に維持することができる。   Further, according to the sheath conduit structure of another invention of the present invention, the isolation space is formed at the connection portion formed by connecting and fixing the end portions of the sheath via the joint member. The bleeding water generated inside is pushed out of the pipe line by the pressure of the grout before hardening, and is located in the isolated space (flows in), so that the bleeding water is prevented from coming into direct contact with the PC steel material, As a result, the corrosion of the PC steel caused by bleeding water can be suppressed, and the strength of the concrete structure can be maintained well over a long period of time.

しかも、排水路や隔離空間の形成に際しては、シースの端部とこれに外嵌固定する継手部材の連結筒部との間に排水路や隔離空間となるクリアランスを確保しているだけであって、特別な機構や専用部材を必要とせずに、構造の簡略化を図ることができる。   In addition, when forming the drainage channel or the isolation space, only a clearance to be a drainage channel or an isolation space is ensured between the end portion of the sheath and the connecting tube portion of the joint member that is externally fitted and fixed thereto. Further, the structure can be simplified without requiring a special mechanism or a dedicated member.

さらに、シースの端部における凸条の外周面と継手部材の連結筒部における突条の内周面とを部分的に接触させながら、これら凸条と突条とを螺合させることで、シースの端部とこれに外嵌固定する継手部材の連結筒部との間に排水路や隔離空間となるクリアランスを確保している。このため、シースの端部に継手部材の連結筒部を安定した状態で外嵌固定させながら(外嵌固定に支障をきたさないようにしながら)、排水路や隔離空間を形成することができ、しかも凸条と突条との螺合に際しての摩擦抵抗が小さくなることから、外嵌固定時の作業性を良好にして、シースの端部同士の継手部材を介しての連結固定を容易に行うことができる。   Furthermore, while the outer peripheral surface of the ridge at the end portion of the sheath and the inner peripheral surface of the ridge at the connecting tube portion of the joint member are in partial contact, the convex ridge and the ridge are screwed together, so that the sheath The clearance which becomes a drainage channel or isolation space is ensured between the edge part of this and the connection cylinder part of the coupling member externally fixed to this. For this reason, a drainage channel and an isolation space can be formed while externally fixing and fixing the connecting tube portion of the joint member to the end of the sheath in a stable manner (so as not to hinder the external fitting fixation) Moreover, since the frictional resistance at the time of screwing between the ridges and the ridges becomes small, the workability at the time of external fitting and fixing is improved, and the coupling and fixing of the end portions of the sheath via the joint member is easily performed. be able to.

また、凸条と突条との螺合に際して、凸条の角隅部を突条の内周面に線接触させることで、排水路や隔離空間を確実に形成することができるとともに、摩擦抵抗をより一層小さくして外嵌固定時の作業性を高めることができる。   In addition, when screwing between the ridges and the ridges, the corners of the ridges are brought into line contact with the inner peripheral surface of the ridges, so that a drainage channel and an isolation space can be reliably formed, and frictional resistance The workability at the time of fixing the outer fitting can be improved by further reducing the size of the lens.

さらに、上下方向に蛇行したシース管路の少なくとも頂部付近に、排水路や隔離空間を形成した接続部位を設けることで、シース管路の頂部付近に集まり易いブリーディング水を効率良く捕らえて管路外へ逃がしたり、隔離空間に位置させることができる。   Furthermore, by providing a connection part that forms a drainage channel or an isolation space at least near the top of the sheath pipeline meandering in the vertical direction, bleeding water that tends to collect near the top of the sheath pipeline can be efficiently captured, and the outside of the pipeline. Can be escaped or placed in an isolated space.

さらにまた、継手部材の中間部に各種の機能部材を設けて、管路内に残留する空気に対しても対策を施すことで、PC鋼材の腐食を確実に防止して、信頼性の向上を図ることができる。   Furthermore, by providing various functional members in the middle part of the joint member and taking measures against the air remaining in the pipe line, corrosion of the PC steel material is surely prevented and reliability is improved. Can be planned.

この発明の一実施形態に係るシース管路構造を示す縦断面図である。It is a longitudinal section showing a sheath channel structure concerning one embodiment of this invention. 接続部位の縦断面図である。It is a longitudinal cross-sectional view of a connection part. 接続部位の要部の縦断面図である。It is a longitudinal cross-sectional view of the principal part of a connection site | part. シース及び継手部材を示す正面図である。It is a front view which shows a sheath and a coupling member. 排気筒を備えた継手部材の正面図である。It is a front view of the joint member provided with the exhaust pipe. 排気筒を備えた継手部材の正面図である。It is a front view of the joint member provided with the exhaust pipe. センサを備えた継手部材の正面図である。It is a front view of the joint member provided with the sensor. 挿入筒を備えた継手部材の正面図である。It is a front view of the joint member provided with the insertion cylinder. 別の実施形態に係るシース管路構造における接続部位の要部の縦断面図である。It is a longitudinal cross-sectional view of the principal part of the connection site | part in the sheath pipe line structure which concerns on another embodiment. さらに別の実施形態に係るシース管路構造における接続部位の要部の縦断面図である。It is a longitudinal cross-sectional view of the principal part of the connection site | part in the sheath pipe line structure which concerns on another embodiment.

以下、この発明の実施形態を図面に基づいて詳細に説明する。この発明の一実施形態に係るシース管路構造は、例えばポストテンション工法によるPC桁橋等のプレストレストコンクリート構造物の構築に際して適用されるものである。   Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings. The sheath pipe line structure according to an embodiment of the present invention is applied when a prestressed concrete structure such as a PC girder bridge by a post-tension method is constructed.

シース管路1は、図1及び図2に示すように、コンクリート構造物2に埋設されて、そのコンクリート構造物2にプレストレスを導入するためのPC鋼材3が挿通され、且つ、内部にグラウト4が充填されるようになっている。なお、グラウト4としては、ポルトランドセメント、水、混和剤等の混合物からなる一般的なものが用いられている。   As shown in FIGS. 1 and 2, the sheath conduit 1 is embedded in a concrete structure 2, inserted with a PC steel material 3 for introducing prestress into the concrete structure 2, and grouted inside. 4 is filled. In addition, as grout 4, the general thing which consists of mixtures, such as Portland cement, water, an admixture, is used.

このシース管路1は、コンクリート構造物2に上下方向に蛇行した状態で埋設され、その頂部付近1aに、シース10の端部同士が継手部材11を介して連結固定された接続部位12が設けられている。そして、この接続部位12において、グラウト4の硬化に際して管路内に生じるブリーディング水を管路外へ逃がすための対策が施されている。なお、接続部位12は、シース管路1の頂部付近1aだけでなく、頂部付近1aと底部付近1cとの間の傾斜部付近1b、或いは、底部付近1cに設けるようにしても良い。   The sheath conduit 1 is embedded in a concrete structure 2 in a meandering manner in the vertical direction, and a connection portion 12 in which the ends of the sheath 10 are connected and fixed via a joint member 11 is provided in the vicinity of the top 1a. It has been. And in this connection part 12, the countermeasure for making bleeding water which arises in a pipe line in the case of hardening of grout 4 out of a pipe line is taken. The connecting portion 12 may be provided not only in the vicinity of the top 1a of the sheath conduit 1, but also in the vicinity of the inclined portion 1b between the vicinity of the top 1a and the vicinity of the bottom 1c, or in the vicinity of the bottom 1c.

シース10は、図2及び図4に示すように、径外方向に膨出した凸条15が軸方向に等ピッチで螺旋状に形成されたポリエチレン樹脂製の螺旋波形管とされている。なお、シース10の素材としては、必ずしもポリエチレン樹脂に限らず、その他の合成樹脂であっても良い。   As shown in FIGS. 2 and 4, the sheath 10 is a polyethylene resin spiral corrugated tube in which ridges 15 bulging in the radially outward direction are spirally formed in the axial direction at an equal pitch. The material of the sheath 10 is not necessarily limited to polyethylene resin, but may be other synthetic resin.

このシース10における凸条15の外周面16は、図3に示すように、軸方向に沿って平坦な幅狭の外頂面16aと、この外頂面16aの長手方向(螺旋方向)に沿った両端部分から径内方向へ向かって拡開状態で延出した一対の外側面16bとによって構成されている。軸方向に隣接する凸条15の外周面16同士は、軸方向に沿って平坦な外底面17を介して連続した状態となっている。なお、凸条15は、その軸方向の断面形状が長手方向(螺旋方向)全長に亘って均一とされている。   As shown in FIG. 3, the outer peripheral surface 16 of the ridge 15 in the sheath 10 extends along the longitudinal direction (spiral direction) of the outer top surface 16 a that is flat along the axial direction and has a narrow width. And a pair of outer side surfaces 16b extending in the radially inward direction from both end portions. The outer peripheral surfaces 16 of the ridges 15 adjacent to each other in the axial direction are continuous with each other via a flat outer bottom surface 17 along the axial direction. In addition, as for the protruding item | line 15, the cross-sectional shape of the axial direction is made uniform over a longitudinal direction (spiral direction) full length.

継手部材11は、ポリエチレン樹脂製であって、図2及び図4に示すように、その中間部20が略直筒状に形成され、両端部がシース10の端部に外嵌固定される螺旋波形状の連結筒部21とされ、中間部20と連結筒部21とがテーパー部22を介して連続されている。なお、継手部材11の素材としては、必ずしもポリエチレン樹脂に限らず、その他の合成樹脂であっても良い。   The joint member 11 is made of polyethylene resin, and as shown in FIGS. 2 and 4, the intermediate portion 20 is formed in a substantially cylindrical shape, and both end portions are helically fitted and fixed to the end portions of the sheath 10. The connecting tube portion 21 has a shape, and the intermediate portion 20 and the connecting tube portion 21 are continuous via a tapered portion 22. Note that the material of the joint member 11 is not necessarily limited to polyethylene resin, but may be other synthetic resin.

この継手部材11の連結筒部21には、径外方向に膨出した突条25が軸方向に等ピッチで螺旋状に形成されている。この連結筒部21の突条25は、シース10の凸条15と略同じピッチで、その内側への凸条15の入り込みを許容する大きさに形成されている。突条25の内周面26は、図3に示すように、軸方向に沿って平坦な幅広の内頂面26aと、この内頂面26aの長手方向(螺旋方向)に沿った両端部分から径内方向へ向かって拡開状態で延出した一対の内側面26bとによって構成されている。軸方向に隣接する突条25の内周面26同士は、径内方向に張り出すように湾曲した内底面27を介して連続した状態となっている。なお、突条25は、その軸方向の断面形状が長手方向(螺旋方向)全長に亘って均一とされている。   On the connecting cylinder portion 21 of the joint member 11, ridges 25 bulging outward are formed in a spiral shape at an equal pitch in the axial direction. The protrusions 25 of the connecting cylinder portion 21 are formed at a size that allows the protrusions 15 to enter the inside thereof at substantially the same pitch as the protrusions 15 of the sheath 10. As shown in FIG. 3, the inner peripheral surface 26 of the ridge 25 is formed from an inner top surface 26a that is flat along the axial direction and both end portions along the longitudinal direction (spiral direction) of the inner top surface 26a. It is comprised by a pair of inner surface 26b extended in the radial direction toward the radial direction. The inner peripheral surfaces 26 of the protrusions 25 adjacent in the axial direction are in a continuous state via an inner bottom surface 27 that is curved so as to protrude in the radial inner direction. In addition, as for the protrusion 25, the cross-sectional shape of the axial direction is made uniform over a longitudinal direction (spiral direction) full length.

シース10の凸条15と継手部材11の突条25とを比較すると、凸条15の外周面16における軸方向の断面形状と突条25の内周面26における軸方向の断面形状とが互いに異形とされている。具体的に、凸条15の外頂面16aが突条25の内頂面26aよりも幅狭となっていて、凸条15の外側面16bの軸方向に対する角度(約45度)が突条25の内側面26bの軸方向に対する角度(約60度)よりも小さくなっている。   When the ridge 15 of the sheath 10 and the ridge 25 of the joint member 11 are compared, the axial sectional shape of the outer peripheral surface 16 of the ridge 15 and the axial sectional shape of the inner peripheral surface 26 of the ridge 25 are mutually different. It is considered a variant. Specifically, the outer top surface 16a of the protrusion 15 is narrower than the inner top surface 26a of the protrusion 25, and the angle (about 45 degrees) with respect to the axial direction of the outer surface 16b of the protrusion 15 is the protrusion. The angle of the inner side surface 26b of 25 with respect to the axial direction (about 60 degrees) is smaller.

そして、上記の接続部位12において、図2に示すように、シース10の凸条15と継手部材11の突条25とを螺合させて、シース10の先端部分を継手部材11のテーパー部22に押し付けることで、シース10の端部に継手部材11の連結筒部21が外嵌固定されている。   Then, in the connecting portion 12, as shown in FIG. 2, the protruding strip 15 of the sheath 10 and the protruding strip 25 of the joint member 11 are screwed together, so that the distal end portion of the sheath 10 is a tapered portion 22 of the joint member 11. The connecting tube portion 21 of the joint member 11 is externally fitted and fixed to the end portion of the sheath 10.

この場合、凸条15の外周面16と突条25の内周面26とは、その軸方向の断面形状が互いに異形となっていることから、全体的に重なり合うことなく部分的に接触した状態となっている。このため、シース10の端部同士が継手部材11を介して安定した状態で連結固定されながらも、シース10の端部と継手部材11の連結筒部21との間には、螺旋方向に連続するクリアランスが確保されている。そして、この螺旋方向に連続するクリアランスが、グラウト4の硬化に際して管路内に生じるブリーディングを管路外へ導くための排水路30とされている。   In this case, the outer peripheral surface 16 of the ridge 15 and the inner peripheral surface 26 of the ridge 25 are partially in contact with each other without being entirely overlapped because their axial cross-sectional shapes are different from each other. It has become. Therefore, the end portions of the sheath 10 are connected and fixed in a stable state via the joint member 11, but the end portion of the sheath 10 and the connecting tube portion 21 of the joint member 11 are continuously connected in the spiral direction. Clearance is ensured. The clearance that is continuous in the spiral direction serves as a drainage channel 30 for guiding bleeding that occurs in the pipeline when the grout 4 is cured to the outside of the pipeline.

一般に、シース管路1へのグラウト4の充填に際しては、グラウト4をポンプ等によって加圧した状態で管路内に注入する。グラウト4の注入後は、ポンプ等による加圧を解除することになるが、管路内は加圧状態のグラウト4によって満たされて高圧(1気圧以上)に維持されることになる。グラウト4の硬化に際して、管路内にブリーディング水が生じると、このブリーディング水は、高圧に維持された管路内から排水路30を通って管路外へ導かれることになる。これにより、ブリーディング水に起因するPC鋼材3の腐食を抑えることができ、コンクリート構造物2の強度を長期に亘って良好に維持することができる。   In general, when the grout 4 is filled in the sheath conduit 1, the grout 4 is injected into the conduit while being pressurized by a pump or the like. After injection of the grout 4, pressurization by a pump or the like is released, but the inside of the pipe line is filled with the pressurized grout 4 and maintained at a high pressure (1 atm or more). When bleeding water is generated in the pipeline when the grout 4 is cured, the bleeding water is guided from the inside of the pipeline maintained at a high pressure to the outside of the pipeline through the drainage passage 30. Thereby, corrosion of the PC steel material 3 resulting from bleeding water can be suppressed, and the intensity | strength of the concrete structure 2 can be maintained favorable over a long period of time.

図5乃至図8は、継手部材11の変形例を示している。これら継手部材11は、その中間部20に、グラウト4の充填状況を確認する手段として、各種の機能部位が設けられている。なお、これらは一例であって、例えば各種の機能部位を複合的に備えた継手部材11を用いるようにしても良い。   5 to 8 show modified examples of the joint member 11. These joint members 11 are provided with various functional parts as means for confirming the filling state of the grout 4 at the intermediate portion 20 thereof. These are merely examples, and for example, a joint member 11 having various functional parts in combination may be used.

図5及び図6に示す継手部材11は、その中間部20に機能部位として排気筒40、41が突設されていて、これら排気筒40、41に接続した排気用ホースを通して、グラウト4の充填に際して管路内に残留する空気を管路外へ排出することができるようになっている。   The joint member 11 shown in FIG. 5 and FIG. 6 is provided with exhaust pipes 40 and 41 projecting from the intermediate part 20 as functional parts, and filling the grout 4 through an exhaust hose connected to the exhaust pipes 40 and 41. At this time, the air remaining in the pipe can be discharged out of the pipe.

なお、図5に示す継手部材11においては、その中間部20と連結筒部21との間に径内方向に突出した突起部42が形成されていて、シース10の端部に継手部材11の連結筒部21を外嵌固定した状態において、シース10の先端部分が継手部材11の突起部42に押し付けられるようになっている。   In the joint member 11 shown in FIG. 5, a protrusion 42 projecting in the radially inward direction is formed between the intermediate portion 20 and the connecting tube portion 21, and the joint member 11 is formed at the end of the sheath 10. In a state where the connecting tube portion 21 is externally fitted and fixed, the distal end portion of the sheath 10 is pressed against the protruding portion 42 of the joint member 11.

また、図6に示す継手部材11においては、左右の連結筒部21の口径が異なり、これらを繋ぐ中間部20がテーパー状に形成されていて、シース10の端部に継手部材11の連結筒部21を外嵌固定した状態において、シース10の先端部分が継手部材11の中間部20に押し付けられるようになっている。   Further, in the joint member 11 shown in FIG. 6, the diameters of the left and right connecting cylinder parts 21 are different, the intermediate part 20 that connects them is formed in a tapered shape, and the connecting cylinder of the joint member 11 is formed at the end of the sheath 10. In the state where the portion 21 is fitted and fixed, the distal end portion of the sheath 10 is pressed against the intermediate portion 20 of the joint member 11.

図7に示す継手部材11は、その中間部20に機能部位としてセンサ50が搭載されていて、このセンサ50によって管路内の残留空気の有無を検知することができるようになっている。   The joint member 11 shown in FIG. 7 has a sensor 50 mounted as a functional part at the intermediate portion 20, and the sensor 50 can detect the presence or absence of residual air in the pipeline.

図8に示す継手部材11は、その中間部20に機能部位として挿入筒60が突設されていて、挿入筒60にCCDカメラ等の小型カメラを挿入することで、管路内の状態を撮影することができるようになっている。なお、この継手部材11においては、その中間部20と連結筒部21との間に径内方向に突出した突起部61が形成されていて、シース10の端部に継手部材11の連結筒部21を外嵌固定した状態において、シース10の先端部分が継手部材11の突起部61に押し付けられるようになっている。   The joint member 11 shown in FIG. 8 has an insertion tube 60 protruding as a functional part at the intermediate portion 20, and a small camera such as a CCD camera is inserted into the insertion tube 60 to photograph the state in the pipeline. Can be done. In the joint member 11, a protruding portion 61 projecting in the radially inward direction is formed between the intermediate portion 20 and the connecting tube portion 21, and the connecting tube portion of the joint member 11 is formed at the end of the sheath 10. In a state where 21 is fitted and fixed, the distal end portion of the sheath 10 is pressed against the protruding portion 61 of the joint member 11.

図9は、別の実施形態に係るシース管路構造の接続部位12の要部を示している。このシース管路構造においては、継手部材11側の突条25の内周面26の形状が、上記の図3に示す実施形態のものとは異なっている。すなわち、継手部材11側の突条25の内周面26は、その軸方向の断面形状が全体的に略円弧状に形成されている。そして、シース10の端部に継手部材11の連結筒部21を外嵌固定した状態において、凸条15の角隅部16c(外周面16における外頂面16aと外側面16bとの間の境界部分)が突条25の内周面26に線接触しながら、凸条15と突条25とが螺合されて、シース10の端部と継手部材11の連結筒部21との間に、螺旋方向に連続する排水路30が形成されている。なお、その他の構成は、図3に示す実施形態のものと同様である。   FIG. 9 shows a main part of the connection portion 12 of the sheath conduit structure according to another embodiment. In this sheath conduit structure, the shape of the inner peripheral surface 26 of the protrusion 25 on the joint member 11 side is different from that of the embodiment shown in FIG. That is, the inner peripheral surface 26 of the protrusion 25 on the joint member 11 side has an overall cross-sectional shape in the axial direction that is substantially arcuate. Then, in a state where the connecting tube portion 21 of the joint member 11 is fitted and fixed to the end portion of the sheath 10, the corner portion 16 c of the ridge 15 (the boundary between the outer top surface 16 a and the outer surface 16 b on the outer peripheral surface 16). The portion 15) is in line contact with the inner peripheral surface 26 of the ridge 25, and the ridge 15 and the ridge 25 are screwed together, and between the end portion of the sheath 10 and the connecting tube portion 21 of the joint member 11, A drainage channel 30 continuous in the spiral direction is formed. Other configurations are the same as those of the embodiment shown in FIG.

図10は、さらに別の実施形態に係るシース管路構造の接続部位12の要部を示している。このシース管路構造においては、接続部材11の連結筒部21の端部において、シース10の端部と継手部材11の連結筒部21との間のクリアランス(排水路30)の開口部分をビニールテープ等の閉塞部材70で閉塞し、当該クリアランスを、ブリーディング水を移動させ、隔離するための隔離空間31として用いている点で、上記実施例のシース管路構造とは異なっている。   FIG. 10 shows a main part of the connection portion 12 of the sheath conduit structure according to still another embodiment. In this sheath conduit structure, the opening portion of the clearance (drainage channel 30) between the end of the sheath 10 and the connecting tube portion 21 of the joint member 11 is made of vinyl at the end of the connecting tube portion 21 of the connecting member 11. It is different from the sheath line structure of the above embodiment in that it is closed by a closing member 70 such as a tape and the clearance is used as an isolation space 31 for moving and isolating bleeding water.

上記隔離空間31は、管路内側に開口し、管路外側の端部を閉塞した螺旋形状の空間であるが、それ故、粘度の高いグラウト4に満たされることはなく、粘度の低いブリーディング水のみが、グラウトを加圧状態で注入したことによって高圧に維持された管路内から管路外に向けて押し出される形で、隔離空間31に位置する(流れ込む)ことになる。そのため、上記実施例と同様に、ブリーディング水に起因するPC鋼材3の腐食を抑えることができ、コンクリート構造物2の強度を長期に亘って良好に維持することができる。なお、その他の構成は、図3に示す実施形態のものと同様である。また、上記構成は、図4に示す形態のものにも適用可能であり、同様の作用効果を奏する。   The isolation space 31 is a spiral space that opens to the inside of the pipe and closes the end on the outside of the pipe. Therefore, the isolation space 31 is not filled with the grout 4 having a high viscosity, and bleeding water having a low viscosity is used. Only in the isolated space 31 (flowed in) is pushed out from the inside of the pipe line maintained at a high pressure by injecting the grout in a pressurized state. Therefore, similarly to the above-described embodiment, the corrosion of the PC steel material 3 due to bleeding water can be suppressed, and the strength of the concrete structure 2 can be well maintained over a long period of time. Other configurations are the same as those of the embodiment shown in FIG. Moreover, the said structure is applicable also to the thing shown in FIG. 4, and there exists the same effect.

この発明は、上記実施形態に限定されるものではなく、この発明の範囲内で上記実施形態に多くの修正及び変更を加え得ることは勿論である。   The present invention is not limited to the above embodiment, and it is needless to say that many modifications and changes can be made to the above embodiment within the scope of the present invention.

例えば、シース10側の凸条15の外周面16及び/又は継手部材11側の突条25の内周面26としては、凸条15の外周面16と突条25の内周面26とが互いに異形とされていて、凸条15と突条25とを螺合させたときに、凸条15の外周面16と突条25の内周面26とが部分的に接触して、シース10の端部と継手部材11の連結筒部21との間に螺旋方向に連続する排水路30や隔離空間31が形成されるのであれば、上記実施形態以外の形状であっても良い。また、上記実施例のテーパー部22は、凸条15の外周面16と突条25の内周面26とが接触するまでの間、継手部材11の回転(空回り)を許容しながらも、シース10の先端部分の継手部材11内への過度な螺入を抑制するといった役割を果たすものであるが、必ずしもテーパーでなければならないわけではなく、突起等で代用しても良い。   For example, the outer peripheral surface 16 of the ridge 15 on the sheath 10 side and / or the inner peripheral surface 26 of the ridge 25 on the joint member 11 side include the outer peripheral surface 16 of the ridge 15 and the inner peripheral surface 26 of the ridge 25. When the ridges 15 and the ridges 25 are screwed together, the outer peripheral surface 16 of the ridges 15 and the inner peripheral surface 26 of the ridges 25 are partially in contact with each other, so that the sheath 10 As long as the drainage channel 30 and the isolation space 31 that are continuous in the spiral direction are formed between the end portion of the joint member 11 and the connecting tube portion 21 of the joint member 11, the shape may be other than the above embodiment. In addition, the tapered portion 22 of the above embodiment allows the joint member 11 to rotate (idle) until the outer peripheral surface 16 of the ridge 15 and the inner peripheral surface 26 of the protrusion 25 come into contact with each other. Although it plays a role of suppressing excessive screwing of the tip portion of the joint 10 into the joint member 11, it does not necessarily have to be tapered, and a projection or the like may be substituted.

1・・シース管路、1a・・シース管路の頂部付近、2・・コンクリート構造物、3・・PC鋼材、4・・グラウト、10・・シース、11・・継手部材、12・・接続部位、15・・凸条、16・・凸条の外周面、16c・・角隅部、20・・継手部材の中間部、21・・連結筒部、25・・突条、26・・突条の内周面、30・・排水路、31・・隔離空間、40、41・・排気筒、50・・センサ、60・・挿入筒   1 ·· Sheath pipeline, 1a ·· Near the top of the sheath pipeline, 2 ·· Concrete structure, 3 · PC steel, 4 ·· Grout, 10 ·· Sheath, 11 ·· Joint member, 12 ·· Connection Part, 15 ··· ridge, 16 ·· · Outer peripheral surface of the ridge, 16c · · Corner corner, 20 · · Intermediate portion of the joint member, 21 · · Connection cylinder, 25 · · · ridge, 26 · · · Inner surface of the strip, 30 ... drainage, 31 ... isolation space, 40, 41 ... exhaust pipe, 50 ... sensor, 60 ... insertion cylinder

Claims (6)

コンクリート構造物(2)に埋設されて、そのコンクリート構造物(2)にプレストレスを導入するためのPC鋼材(3)が挿通され、且つ、内部にグラウト(4)が充填されるシース管路(1)において、シース(10)の端部同士が継手部材(11)を介して連結固定された接続部位(12)が設けられ、前記シース(10)は、径外方向に膨出した凸条(15)が軸方向に等ピッチで螺旋状に形成された螺旋波形管とされ、前記継手部材(11)は、その両端部に連結筒部(21)を備え、この連結筒部(21)には、径外方向に膨出した突条(25)が軸方向に等ピッチで螺旋状に形成され、前記凸条(15)の外周面(16)における軸方向の断面形状と前記突条(25)の内周面(26)における軸方向の断面形状とが異形とされていて、前記接続部位(12)において、前記凸条(15)の外周面(16)と前記突条(25)の内周面(26)とが部分的に接触しながら、前記凸条(15)と前記突条(25)とが螺合されることで、前記シース(10)の端部に前記継手部材(11)の連結筒部(21)が外嵌固定されて、これらシース(10)の端部と継手部材(11)の連結筒部(21)との間に、前記グラウト(4)の硬化に際して管路内に生じるブリーディング水を管路外へ導くための排水路(30)が形成されていることを特徴とするシース管路構造。 A sheath pipe that is embedded in a concrete structure (2), is inserted with a PC steel material (3) for introducing prestress into the concrete structure (2), and is filled with grout (4). In (1), a connection part (12) in which the ends of the sheath (10) are connected and fixed via a joint member (11) is provided, and the sheath (10) is a convex bulging outward in the radial direction. The strip (15) is a spiral corrugated tube formed in a spiral shape at an equal pitch in the axial direction, and the joint member (11) includes a connecting tube portion (21) at both ends thereof, and the connecting tube portion (21 ), The protrusions (25) bulging in the radially outward direction are formed in a spiral shape at an equal pitch in the axial direction, and the axial cross-sectional shape of the outer peripheral surface (16) of the protrusions (15) and the protrusions. The cross-sectional shape in the axial direction on the inner peripheral surface (26) of the strip (25) is irregular. In the connecting part (12), the outer circumferential surface (16) of the projecting strip (15) and the inner circumferential surface (26) of the projecting strip (25) are partially in contact with each other, 15) and the protrusion (25) are screwed together, and the connecting tube portion (21) of the joint member (11) is fitted and fixed to the end portion of the sheath (10). 10) between the end portion of the joint member (11) and the connecting cylinder portion (21), a drainage passage (30) for guiding bleeding water generated in the pipe line when the grout (4) is hardened. ) Is formed. コンクリート構造物(2)に埋設されて、そのコンクリート構造物(2)にプレストレスを導入するためのPC鋼材(3)が挿通され、且つ、内部にグラウト(4)が充填されるシース管路(1)において、シース(10)の端部同士が継手部材(11)を介して連結固定された接続部位(12)が設けられ、前記シース(10)は、径外方向に膨出した凸条(15)が軸方向に等ピッチで螺旋状に形成された螺旋波形管とされ、前記継手部材(11)は、その両端部に連結筒部(21)を備え、この連結筒部(21)には、径外方向に膨出した突条(25)が軸方向に等ピッチで螺旋状に形成され、前記凸条(15)の外周面(16)における軸方向の断面形状と前記突条(25)の内周面(26)における軸方向の断面形状とが異形とされていて、前記接続部位(12)において、前記凸条(15)の外周面(16)と前記突条(25)の内周面(26)とが部分的に接触しながら、前記凸条(15)と前記突条(25)とが螺合されることで、前記シース(10)の端部に前記継手部材(11)の連結筒部(21)が外嵌固定されて、これらシース(10)の端部と継手部材(11)の連結筒部(21)との間に、前記グラウト(4)の硬化に際して管路内に生じるブリーディング水を隔離する隔離空間(31)が形成されていることを特徴とするシース管路構造。 A sheath pipe that is embedded in a concrete structure (2), is inserted with a PC steel material (3) for introducing prestress into the concrete structure (2), and is filled with grout (4). In (1), a connection part (12) in which the ends of the sheath (10) are connected and fixed via a joint member (11) is provided, and the sheath (10) is a convex bulging outward in the radial direction. The strip (15) is a spiral corrugated tube formed in a spiral shape at an equal pitch in the axial direction, and the joint member (11) includes a connecting tube portion (21) at both ends thereof, and the connecting tube portion (21 ), The protrusions (25) bulging in the radially outward direction are formed in a spiral shape at an equal pitch in the axial direction, and the axial cross-sectional shape of the outer peripheral surface (16) of the protrusions (15) and the protrusions. The cross-sectional shape in the axial direction on the inner peripheral surface (26) of the strip (25) is irregular. In the connecting part (12), the outer circumferential surface (16) of the projecting strip (15) and the inner circumferential surface (26) of the projecting strip (25) are partially in contact with each other, 15) and the protrusion (25) are screwed together, and the connecting tube portion (21) of the joint member (11) is fitted and fixed to the end portion of the sheath (10). An isolation space (31) is formed between the end of 10) and the connecting cylinder (21) of the joint member (11) to isolate bleeding water generated in the pipe line when the grout (4) is hardened. A sheath conduit structure characterized by comprising: 前記凸条(15)の外周面(16)に、螺旋方向に沿った角隅部(16c)が形成されていて、前記接続部位(12)において、前記凸条(15)の角隅部(16c)が前記突条(25)の内周面(26)に線接触しながら、前記凸条(15)と前記突条(25)とが螺合されている請求項1又は2記載のシース管路構造。 A corner (16c) along the spiral direction is formed on the outer peripheral surface (16) of the ridge (15), and the corner of the ridge (15) ( The sheath according to claim 1 or 2, wherein the protrusion (15) and the protrusion (25) are screwed together while the line 16c) is in line contact with the inner peripheral surface (26) of the protrusion (25). Pipe structure. 前記シース管路(1)が上下方向に蛇行した状態でコンクリート構造物(2)に埋設され、その少なくとも頂部付近(1a)に前記接続部位(12)が設けられている請求項1乃至3のいずれかに記載のシース管路構造。 The sheath pipe (1) is embedded in a concrete structure (2) in a state of meandering in the vertical direction, and the connection site (12) is provided at least near the top (1a). The sheath conduit structure according to any one of the above. 前記継手部材(11)の中間部(20)に、グラウト(4)の充填状況を確認する確認手段が設けられている請求項1乃至4のいずれかに記載のシース管路構造。 The sheath conduit structure according to any one of claims 1 to 4, wherein a confirmation means for confirming a filling state of the grout (4) is provided at an intermediate portion (20) of the joint member (11). 上記確認手段が、管路内の空気を管路外へ排出するための排気筒(40)(41)、管路内の残留空気の有無を検知するためのセンサ(50)、管路内の状態を撮影するカメラを挿入するための挿入筒(60)のいずれか、又はこれらの組み合わせからなる請求項5記載のシース管路構造。 An exhaust pipe (40) (41) for discharging the air in the pipe line to the outside of the pipe line, a sensor (50) for detecting the presence or absence of residual air in the pipe line, The sheath conduit structure according to claim 5, comprising any one of an insertion tube (60) for inserting a camera for photographing a state, or a combination thereof.
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