JP5483260B2 - Cleaning device - Google Patents

Cleaning device Download PDF

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JP5483260B2
JP5483260B2 JP2010106910A JP2010106910A JP5483260B2 JP 5483260 B2 JP5483260 B2 JP 5483260B2 JP 2010106910 A JP2010106910 A JP 2010106910A JP 2010106910 A JP2010106910 A JP 2010106910A JP 5483260 B2 JP5483260 B2 JP 5483260B2
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liquid
cleaning
air supply
phase air
time
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JP2011235211A (en
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崇文 山崎
慎二 藤井
伸章 柳原
崇嗣 大▲崎▼
裕二 白石
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Miura Co Ltd
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Miura Co Ltd
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Priority to KR1020110027504A priority patent/KR101260351B1/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04Cleaning involving contact with liquid
    • B08B3/10Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L2/00Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor
    • A61L2/02Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor using physical phenomena
    • A61L2/04Heat
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L2/00Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor
    • A61L2/24Apparatus using programmed or automatic operation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B13/00Accessories or details of general applicability for machines or apparatus for cleaning
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04Cleaning involving contact with liquid
    • B08B3/10Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
    • B08B3/12Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations

Description

本発明は、運転日時、運転内容、洗浄結果などを履歴として残し、所望により確認することのできる洗浄管理機能を搭載した洗浄装置に関するものである。   The present invention relates to a cleaning apparatus equipped with a cleaning management function that retains operation date and time, operation details, cleaning results, etc. as a history and can be confirmed as desired.

従来、下記特許文献1や特許文献2に開示されるように、洗浄槽内に貯留した液体に被洗浄物を浸漬して、洗浄槽内を減圧したり、超音波を付与したりして、被洗浄物を洗浄する洗浄装置が知られている。また、下記特許文献3に開示されるように、洗浄装置ではないが滅菌装置については、滅菌管理装置が知られている。   Conventionally, as disclosed in Patent Document 1 and Patent Document 2 below, the object to be cleaned is immersed in the liquid stored in the cleaning tank, the pressure in the cleaning tank is reduced, or an ultrasonic wave is applied, A cleaning apparatus for cleaning an object to be cleaned is known. Further, as disclosed in Patent Document 3 below, a sterilization management device is known as a sterilization device although it is not a cleaning device.

特開平7−136604号公報JP-A-7-136604 特開昭60−225565号公報JP 60-225565 A 特許第3414291号公報Japanese Patent No. 3414291

しかしながら、洗浄装置と滅菌装置とでは、取り扱うデータが異なるため、洗浄管理装置として滅菌管理装置をそのまま用いることができない。また、出願人は、先に、設定温度までの貯留液の加温と、洗浄槽内の減圧と、液相部への給気とを繰り返す液相給気パルス制御を伴う洗浄装置(特願2010−43688)や、貯留液を沸騰させ続けるように洗浄槽内の減圧を継続中、洗浄槽内の気相部に外気を導入して、液体の沸騰が止むまで瞬時に一時的に復圧することを繰り返す気相給気パルス制御を伴う洗浄装置(特願2010−43687)を提案したが、洗浄装置に応じた洗浄管理が望ましい。   However, since the handling data differs between the cleaning device and the sterilization device, the sterilization management device cannot be used as it is as the cleaning management device. In addition, the applicant firstly applied a cleaning device with liquid phase air supply pulse control that repeats heating of the stored liquid up to a set temperature, decompression in the cleaning tank, and air supply to the liquid phase part (Japanese Patent Application No. 2010-43688) or while reducing the pressure in the washing tank so that the stored liquid continues to boil, outside air is introduced into the gas phase in the washing tank and the pressure is instantaneously restored until the liquid stops boiling. Although a cleaning apparatus (Japanese Patent Application No. 2010-43687) with vapor phase air supply pulse control that repeats this has been proposed, cleaning management according to the cleaning apparatus is desirable.

本発明が解決しようとする課題は、洗浄管理機能を搭載した洗浄装置を提供することにある。また、好ましくは、液相給気パルス制御や気相給気パルス制御を含んで被洗浄物の洗浄や濯ぎを図る洗浄装置においても、洗浄管理を可能とすることを課題とする。   The problem to be solved by the present invention is to provide a cleaning apparatus equipped with a cleaning management function. In addition, preferably, a cleaning apparatus that performs cleaning and rinsing of an object to be cleaned including liquid-phase air supply pulse control and gas-phase air supply pulse control also enables cleaning management.

本発明は、前記課題を解決するためになされたもので、請求項1に記載の発明は、運転日時、消毒効果を示すA0値、運転に要した時間としての運転時間を含む運転情報を運転ごとに記憶する運転情報記憶手段を備え、指定された運転についての運転情報を前記運転情報記憶手段から取得して、少なくとも運転日時、A0値、運転時間を出力し、洗浄槽内の液体に被洗浄物を浸漬した状態で、前記洗浄槽内の液体を設定温度まで加温後、液相給気パルス制御と気相給気パルス制御とを順に含む工程を、一回または複数回行う洗浄装置であって、前記液相給気パルス制御では、前記洗浄槽内の液体を沸騰させるかその直前まで前記洗浄槽内を減圧した状態で、前記被洗浄物よりも下方から前記洗浄槽内の液相部に外気を導入して液体を沸騰させた後、前記洗浄槽内の液体を前記設定温度まで再加温することを、所定の終了条件を満たすまで繰り返し、前記気相給気パルス制御では、前記洗浄槽内の液体を沸騰させ続けるように前記洗浄槽内の減圧を継続し、この減圧中、前記洗浄槽内の気相部に外気を導入して、液体の沸騰が止むまで瞬時に一時的に復圧することを、所定の終了条件を満たすまで繰り返し、前記工程の内、少なくとも一の工程について、前記設定温度、前記液相給気パルス制御において実行された液相部への給気回数としての液相給気パルス回数、前記気相給気パルス制御において実行された気相部への給気回数としての気相給気パルス回数も、前記運転情報として運転ごとに前記運転情報記憶手段に記憶することを特徴とする洗浄装置である。 The present invention has been made in order to solve the above-mentioned problems, and the invention according to claim 1 operates the operation information including the operation date and time, the A0 value indicating the disinfection effect, and the operation time as the time required for the operation. An operation information storage means for storing each operation, obtains the operation information about the designated operation from the operation information storage means, outputs at least the operation date and time, the A0 value, and the operation time, and covers the liquid in the cleaning tank. A cleaning device for performing a process including liquid phase air supply pulse control and gas phase air supply pulse control in order one or more times after heating the liquid in the cleaning tank to a set temperature in a state where the cleaning object is immersed In the liquid-phase air supply pulse control, the liquid in the cleaning tank is viewed from below the object to be cleaned in a state in which the liquid in the cleaning tank is boiled or the pressure in the cleaning tank is reduced to just before that. Boil the liquid by introducing outside air into the phase Thereafter, reheating the liquid in the cleaning tank to the set temperature is repeated until a predetermined end condition is satisfied, and in the gas phase air supply pulse control, the liquid in the cleaning tank is continuously boiled. The decompression in the washing tank is continued, and during this decompression, outside air is introduced into the gas phase portion in the washing tank, and the pressure is instantaneously restored until the liquid stops boiling. It repeats until it fills, and at least one of the steps, the set temperature, the number of liquid phase supply pulses as the number of times of supply to the liquid phase part executed in the liquid phase supply pulse control, the gas phase The number of gas phase supply pulses as the number of times of supply to the gas phase section executed in the supply air pulse control is also stored in the operation information storage means for each operation as the operation information. .

請求項1に記載の発明によれば、運転日時、A0値、運転時間を含む運転情報を運転ごとに記憶し、所望により出力できるので、洗浄管理が可能となる。特に、A0値も管理するので、洗浄効果の確認が可能となる。また、運転時間については、運転開始と運転終了の時刻ではなく、運転開始から運転終了までに要した時間として管理するので、運転時間の長短を直接的に知ることができ、部品の消耗などを把握しやすい。たとえば、運転内容が同等であるのに、運転時間が通常よりも長ければ、洗浄槽内の気密性を保つための部品(たとえば給気用電磁弁)の消耗などを疑うことができる。   According to the first aspect of the present invention, since the operation information including the operation date and time, the A0 value, and the operation time can be stored for each operation and can be output as desired, cleaning management can be performed. In particular, since the A0 value is also managed, the cleaning effect can be confirmed. In addition, since the operation time is managed as the time required from the start of operation to the end of operation rather than the time of operation start and operation end, it is possible to directly know the length of the operation time and reduce the consumption of parts. Easy to grasp. For example, if the operation contents are the same, but the operation time is longer than usual, it is possible to suspect the wear of components (for example, a solenoid valve for supplying air) for maintaining the airtightness in the cleaning tank.

請求項1に記載の発明によれば、液相給気パルス制御と気相給気パルス制御とを実行することができる。また、設定温度、液相給気パルス回数、気相給気パルス回数も運転情報として管理するので、より詳細に洗浄の具体的内容を管理することができる。 According to the first aspect of the present invention, the liquid phase air supply pulse control and the gas phase air supply pulse control can be executed. Further, since the set temperature, the number of liquid-phase air supply pulses, and the number of gas-phase air supply pulses are also managed as operation information, the specific contents of cleaning can be managed in more detail.

請求項2に記載の発明は、前記液相給気パルス制御と前記気相給気パルス制御とを順に含む工程を複数回行うと共に、その内の一工程は、前記設定温度を他の工程よりも高温にして前記被洗浄物の消毒を図る洗浄装置であって、この消毒を兼ねた液相給気パルス制御とその直後の気相給気パルス制御では、前記設定温度、前記液相給気パルス回数、前記気相給気パルス回数の他、前記液相給気パルス制御の実行時間としての消毒設定時間、前記液相給気パルス制御の実行による前記A0値を、前記運転情報として前記運転情報記憶手段に記憶することを特徴とする請求項1に記載の洗浄装置である。 According to the second aspect of the present invention, the process including the liquid-phase air supply pulse control and the gas-phase air supply pulse control in order is performed a plurality of times, and one of the processes includes setting the set temperature to be different from that of the other processes. Is a cleaning device for disinfecting the object to be cleaned at a high temperature, and in the liquid-phase air supply pulse control also serving as this disinfection and the gas-phase air-supply pulse control immediately thereafter, the set temperature, the liquid-phase air supply In addition to the number of pulses, the number of gas-phase supply pulses, the disinfection setting time as the execution time of the liquid-phase supply pulse control, and the A0 value by the execution of the liquid-phase supply pulse control are used as the operation information as the operation information. The cleaning apparatus according to claim 1 , wherein the cleaning apparatus stores the information in an information storage unit.

請求項2に記載の発明によれば、設定温度、液相給気パルス回数、気相給気パルス回数の他、消毒設定時間、消毒時のA0値を運転情報として管理するので、消毒の具体的内容も管理することができる。 According to the second aspect of the present invention, since the set temperature, the number of liquid-phase air supply pulses, the number of gas-phase air supply pulses, the sterilization setting time, and the A0 value at the time of sterilization are managed as operation information. The contents of the target can also be managed.

請求項3に記載の発明は、前記運転情報には、洗浄インジケータの結果が含まれることを特徴とする請求項1または請求項2に記載の洗浄装置である。 According to a third aspect of the invention, the operation information is a cleaning apparatus according to claim 1 or claim 2, characterized in that included the results of the cleaning indicator.

請求項3に記載の発明によれば、洗浄インジケータの結果も管理することができる。 According to the invention described in claim 3 , the result of the cleaning indicator can also be managed.

さらに、請求項4に記載の発明は、前記運転情報記憶手段から運転日時、洗浄インジケータの結果、A0値、運転時間を取得して出力する処理と、運転日時、洗浄インジケータの結果、A0値、運転時間に加えて他の項目も取得して出力する処理とを分けたことを特徴とする請求項3に記載の洗浄装置である。 Furthermore, the invention according to claim 4 is a process of acquiring and outputting the operation date and time, the result of the cleaning indicator, the A0 value and the operation time from the operation information storage means, the operation date and time, the result of the cleaning indicator, the A0 value, The cleaning apparatus according to claim 3 , wherein processing for acquiring and outputting other items in addition to the operation time is separated.

請求項4に記載の発明によれば、運転日時、洗浄インジケータの結果、A0値、運転時間の出力と、それ以外の項目の出力とを分けることで、ユーザ閲覧用とメンテナンス員閲覧用とに分けることができる。ユーザが必要とする情報は、ある日の運転に対して、洗浄や消毒ができていたか否かであるから、それ以外の詳細情報の出力と分けることで、ユーザにとって分かりやすい出力とできる。 According to the invention described in claim 4 , by dividing the output of the operation date and time, the result of the cleaning indicator, the A0 value, the operation time, and the output of the other items, for user browsing and maintenance worker browsing Can be divided. Since the information required by the user is whether or not cleaning or disinfection has been performed for an operation on a certain day, the output can be easily understood by the user by separating it from the output of other detailed information.

本発明によれば、洗浄管理機能を搭載した洗浄装置を実現することができる。また、液相給気パルス制御や気相給気パルス制御を含んで被洗浄物の洗浄や濯ぎを図る洗浄装置においても、それに応じた洗浄管理をすることができる。   According to the present invention, it is possible to realize a cleaning apparatus equipped with a cleaning management function. Further, even in a cleaning apparatus that performs cleaning and rinsing of an object to be cleaned including liquid phase air supply pulse control and gas phase air supply pulse control, cleaning management can be performed accordingly.

本発明の洗浄装置の一実施例の主要部を示す概略図であり、一部を断面にして示している。It is the schematic which shows the principal part of one Example of the washing | cleaning apparatus of this invention, and shows a part in cross section. 図1の洗浄装置の運転方法の一例を示すフローチャートである。It is a flowchart which shows an example of the operating method of the washing | cleaning apparatus of FIG. 図1の洗浄装置の運転方法の一例を示す図であり、洗浄槽内の液温と経過時間との関係を示している。It is a figure which shows an example of the operating method of the washing | cleaning apparatus of FIG. 1, and has shown the relationship between the liquid temperature in a washing tank, and elapsed time.

以下、本発明の具体的実施例を図面に基づいて詳細に説明する。
本発明の洗浄装置は、被洗浄物を洗浄するものであるが、洗浄に代えてまたはこれに加えて、被洗浄物を濯ぎするものであってもよい。すなわち、洗浄装置は、被洗浄物の洗浄および濯ぎの内、少なくとも一方を実行可能とされる。また、洗浄および濯ぎは、それぞれ消毒(除染)を兼ねていてもよい。
Hereinafter, specific embodiments of the present invention will be described in detail with reference to the drawings.
The cleaning apparatus of the present invention is for cleaning an object to be cleaned, but may be an apparatus for rinsing an object to be cleaned instead of or in addition to cleaning. That is, the cleaning device can perform at least one of cleaning and rinsing of the object to be cleaned. Moreover, washing | cleaning and rinsing may each serve also as disinfection (decontamination).

図1は、本発明の洗浄装置の一実施例の主要部を示す概略図であり、一部を断面にして示している。
本実施例の洗浄装置1は、液体が貯留され被洗浄物2が浸漬される洗浄槽3と、この洗浄槽3内の液体を加温する加温手段4と、洗浄槽3内の気体を外部へ吸引排出して洗浄槽3内を減圧する減圧手段5と、減圧された洗浄槽3内の液相部へ外気を導入する液相給気手段6と、減圧された洗浄槽3内の気相部へ外気を導入する気相給気手段7と、洗浄槽3内の圧力を検出する圧力センサ8と、洗浄槽3内に貯留される液体の温度を検出する液温センサ9と、これら各センサ8,9の検出信号に基づき前記各手段4〜7を制御する制御手段10とを備える。この制御手段10は、洗浄管理機能も備えており、運転日時、運転内容、洗浄結果などを履歴として残し、所望によりその内容の確認を可能とする。なお、洗浄槽3内の圧力を検出する圧力センサ8に代えてまたはこれに加えて、洗浄槽3内の気相部の温度を検出する温度センサを用いてもよい。
FIG. 1 is a schematic view showing a main part of an embodiment of the cleaning apparatus of the present invention, and a part thereof is shown in cross section.
The cleaning apparatus 1 of the present embodiment includes a cleaning tank 3 in which liquid is stored and an object to be cleaned 2 is immersed, heating means 4 for heating the liquid in the cleaning tank 3, and gas in the cleaning tank 3. Depressurization means 5 that sucks and discharges to the outside and depressurizes the inside of the cleaning tank 3, liquid-phase air supply means 6 that introduces outside air to the liquid phase portion in the depressurized cleaning tank 3, and the decompressed cleaning tank 3 A gas-phase air supply means 7 for introducing outside air into the gas-phase portion, a pressure sensor 8 for detecting the pressure in the cleaning tank 3, a liquid temperature sensor 9 for detecting the temperature of the liquid stored in the cleaning tank 3, The control means 10 which controls each said means 4-7 based on the detection signal of each of these sensors 8 and 9 is provided. This control means 10 is also provided with a cleaning management function, and keeps the operation date and time, operation details, cleaning results, etc. as a history, and the contents can be confirmed as desired. A temperature sensor that detects the temperature of the gas phase portion in the cleaning tank 3 may be used instead of or in addition to the pressure sensor 8 that detects the pressure in the cleaning tank 3.

被洗浄物2は、洗浄または濯ぎを図りたい物品であり、たとえば、医療器具、電子部品または機械部品である。被洗浄物2は、チューブのような管状の物品や、袋穴を有する物品、または有底の容器などでもよい。   The article to be cleaned 2 is an article to be cleaned or rinsed, for example, a medical instrument, an electronic component, or a mechanical component. The article to be cleaned 2 may be a tubular article such as a tube, an article having a bag hole, or a bottomed container.

洗浄槽3は、内部空間の減圧に耐える中空容器である。洗浄槽3は、上方へ開口して中空部を有する本体11と、この本体11の開口部を開閉する扉12とを備える。扉12を閉めた状態では、本体11と扉12との隙間はパッキン13で封止される。   The cleaning tank 3 is a hollow container that can withstand the decompression of the internal space. The cleaning tank 3 includes a main body 11 that opens upward and has a hollow portion, and a door 12 that opens and closes the opening of the main body 11. When the door 12 is closed, the gap between the main body 11 and the door 12 is sealed with the packing 13.

洗浄槽3には液体が供給されて貯留される。この液体は、その種類を特に問わないが、たとえば、洗剤を含んだ水、洗剤を含まない水の他、軟水、純水、溶剤などとされる。   The cleaning tank 3 is supplied with liquid and stored. The type of the liquid is not particularly limited, and for example, water containing detergent, water not containing detergent, soft water, pure water, solvent, and the like.

加温手段4は、洗浄槽3内に貯留される液体を加温する。加温手段4は、その構成を特に問わず、たとえば蒸気ヒータであってもよいが、本実施例では電気ヒータ14とされる。この場合、洗浄槽3内に液体を貯留した状態で、電気ヒータ14に通電することで、洗浄槽3内の液体を加温することができる。   The heating means 4 warms the liquid stored in the cleaning tank 3. The heating means 4 is not particularly limited in its configuration, and may be, for example, a steam heater, but is an electric heater 14 in this embodiment. In this case, the liquid in the cleaning tank 3 can be heated by energizing the electric heater 14 with the liquid stored in the cleaning tank 3.

減圧手段5は、洗浄槽3内の気体を外部へ吸引排出して洗浄槽3内を減圧する。減圧手段5は、その構成を特に問わないが、典型的には蒸気凝縮用の熱交換器と水封式の真空ポンプとを備えて構成される。   The decompression means 5 decompresses the inside of the cleaning tank 3 by sucking and discharging the gas in the cleaning tank 3 to the outside. The decompression means 5 is not particularly limited in its configuration, but typically includes a heat exchanger for vapor condensation and a water ring vacuum pump.

液相給気手段6は、減圧された洗浄槽3内の液相部へ、液相給気路15を介して外気を導入する。液相給気路15には、洗浄槽3へ向かって順に、フィルタ16および液相給気弁17が設けられる。従って、洗浄槽3内が減圧された状態で液相給気弁17を開くと、洗浄槽3の内外の差圧により、フィルタ16を介した空気を洗浄槽3内の貯留液中に導入することができる。   The liquid phase air supply means 6 introduces outside air into the liquid phase portion in the cleaning tank 3 whose pressure has been reduced through the liquid phase air supply path 15. The liquid phase air supply path 15 is provided with a filter 16 and a liquid phase air supply valve 17 in order toward the cleaning tank 3. Therefore, when the liquid-phase air supply valve 17 is opened in a state where the pressure in the cleaning tank 3 is reduced, air through the filter 16 is introduced into the stored liquid in the cleaning tank 3 due to the differential pressure inside and outside the cleaning tank 3. be able to.

液相給気路15からの空気は、洗浄槽3内の底部に設けた液相給気ノズル18を介して、洗浄槽3内の貯留液中に導入される。液相給気ノズル18は、洗浄槽3内の底部に、横向きに配置されたパイプである。液相給気ノズル18は、洗浄槽3内の底部ではあるが底面から離隔して、水平に保持されている。そして、液相給気ノズル18には、パイプの延出方向へ沿って設定間隔で、パイプの周側壁にノズル孔19が下方へ開口して形成されている。これにより、洗浄槽3内が減圧された状態で液相給気弁17を開くと、洗浄槽3内に貯留された液体中に均質に空気を導入することができる。   Air from the liquid phase air supply path 15 is introduced into the stored liquid in the cleaning tank 3 through a liquid phase air supply nozzle 18 provided at the bottom of the cleaning tank 3. The liquid-phase air supply nozzle 18 is a pipe disposed laterally at the bottom of the cleaning tank 3. The liquid phase air supply nozzle 18 is a bottom portion in the cleaning tank 3 but is separated from the bottom surface and is held horizontally. The liquid-phase air supply nozzle 18 is formed with nozzle holes 19 that open downward on the peripheral side wall of the pipe at set intervals along the pipe extending direction. Thereby, if the liquid phase air supply valve 17 is opened in a state where the inside of the cleaning tank 3 is depressurized, air can be uniformly introduced into the liquid stored in the cleaning tank 3.

気相給気手段7は、減圧された洗浄槽3内の気相部へ、気相給気路20を介して外気を導入する。気相給気路20には、洗浄槽3へ向かって順に、フィルタ21および気相給気弁22が設けられる。従って、洗浄槽3内が減圧された状態で気相給気弁22を開くと、洗浄槽3の内外の差圧により、フィルタ21を介した空気を洗浄槽3内へ導入して、洗浄槽3内を復圧することができる。なお、気相給気弁22を電磁弁から構成しているので、洗浄槽3内を素早く復圧することができる。   The gas-phase air supply means 7 introduces outside air to the gas phase portion in the depressurized cleaning tank 3 through the gas-phase air supply path 20. In the gas-phase air supply path 20, a filter 21 and a gas-phase air supply valve 22 are provided in order toward the cleaning tank 3. Therefore, when the gas-phase air supply valve 22 is opened in a state where the pressure in the cleaning tank 3 is reduced, air through the filter 21 is introduced into the cleaning tank 3 due to a differential pressure inside and outside the cleaning tank 3, and the cleaning tank 3 The pressure inside 3 can be restored. In addition, since the gas-phase air supply valve 22 is composed of an electromagnetic valve, the pressure in the cleaning tank 3 can be quickly restored.

制御手段10は、前記各センサ8,9の検出信号や経過時間などに基づき、前記各手段4〜7を制御する制御器23である。具体的には、電気ヒータ14、減圧手段5、液相給気弁17、気相給気弁22の他、圧力センサ8や液温センサ9は、制御器23に接続されている。そして、制御器23は、以下に述べるように、所定の手順(プログラム)に従い、洗浄槽3内の被洗浄物2の洗浄や濯ぎなどを図る。また、制御器23は、洗浄管理装置の一部でもあり、運転日時、運転内容、洗浄結果などを履歴として残し、所望によりその内容の確認を可能とする。   The control means 10 is a controller 23 that controls the means 4 to 7 based on the detection signals of the sensors 8 and 9 and the elapsed time. Specifically, the pressure sensor 8 and the liquid temperature sensor 9 are connected to the controller 23 in addition to the electric heater 14, the pressure reducing means 5, the liquid phase air supply valve 17, and the gas phase air supply valve 22. The controller 23 then cleans or rinses the article to be cleaned 2 in the cleaning tank 3 according to a predetermined procedure (program) as described below. The controller 23 is also a part of the cleaning management device, and keeps the operation date and time, operation details, cleaning results, etc. as a history, and allows the user to check the contents as desired.

図2は、本実施例の洗浄装置1の運転方法の一例を示すフローチャートである。
ここでは、予洗工程S1、一以上の洗浄工程S2〜S3、一以上の濯ぎ工程S4〜S6、および液切り工程S7の内から選択された工程を順次に実行する。より具体的には、図示例の場合、予洗工程S1、第一洗浄工程S2、第二洗浄工程S3、第一濯ぎ工程S4、第二濯ぎ工程S5、第三濯ぎ工程S6、および液切り工程S7の内、選択された工程を順次に実行する。なお、これら工程の開始前に、洗浄槽3内には被洗浄物2が収容され、洗浄槽3の扉12は気密に閉じられる。
FIG. 2 is a flowchart illustrating an example of an operation method of the cleaning apparatus 1 of the present embodiment.
Here, a process selected from among the pre-cleaning process S1, one or more cleaning processes S2 to S3, one or more rinsing processes S4 to S6, and a liquid draining process S7 is sequentially performed. More specifically, in the illustrated example, the pre-washing step S1, the first washing step S2, the second washing step S3, the first rinsing step S4, the second rinsing step S5, the third rinsing step S6, and the liquid draining step S7. Of these, the selected processes are executed sequentially. Before starting these steps, the object to be cleaned 2 is accommodated in the cleaning tank 3, and the door 12 of the cleaning tank 3 is closed in an airtight manner.

予洗工程S1と洗浄工程S2〜S3とは実施可能な動作が共通している。また、洗浄工程S2〜S3と濯ぎ工程S4〜S6とは、洗浄槽3内に貯留される液体が洗浄液か濯ぎ液かの差にあり、実施可能な動作が共通している。さらに、洗浄工程S2〜S3や濯ぎ工程S4〜S6において、洗浄槽3内の液体の温度を高温にすることで、被洗浄物2の消毒を図ることもできる。   The pre-cleaning step S1 and the cleaning steps S2 to S3 share common operations. Further, the cleaning steps S2 to S3 and the rinsing steps S4 to S6 are different in whether the liquid stored in the cleaning tank 3 is a cleaning liquid or a rinsing liquid, and common operations are possible. Furthermore, in the cleaning steps S2 to S3 and the rinsing steps S4 to S6, the temperature of the liquid in the cleaning tank 3 can be increased to disinfect the article 2 to be cleaned.

予洗工程S1、各洗浄工程S2〜S3、各濯ぎ工程S4〜S6では、液切り動作、給水動作、液剤投入動作、加温動作、保温動作、冷却動作、復圧動作、および排水動作の内、選択された動作を順次に実行する。また、液切り工程S7では、液切り動作および復圧動作を実行する。以下、各動作について、順に説明する。   In the pre-washing step S1, each washing step S2 to S3, and each rinsing step S4 to S6, among the liquid draining operation, the water supply operation, the liquid agent charging operation, the warming operation, the heat retaining operation, the cooling operation, the pressure recovery operation, and the draining operation, The selected operations are executed sequentially. In the liquid draining step S7, a liquid draining operation and a return pressure operation are performed. Hereinafter, each operation will be described in order.

液切り動作では、減圧手段5により洗浄槽3内を減圧して、被洗浄物2に付着の液体を沸騰させて蒸発させ、被洗浄物2からの液切りを図る。その後、減圧手段5を停止した状態で、気相給気手段7により洗浄槽3内は復圧される。なお、洗浄槽3内の減圧と復圧とを所望に繰り返してもよい。液切り動作は、洗浄槽3内の液体を入れ替える際や、洗浄または濯ぎ後に被洗浄物2を乾燥させる際に行われる。   In the liquid draining operation, the inside of the cleaning tank 3 is decompressed by the decompression means 5, the liquid adhering to the object to be cleaned 2 is boiled and evaporated, and the liquid from the object to be cleaned 2 is drained. Thereafter, the pressure inside the cleaning tank 3 is restored by the gas-phase air supply means 7 with the decompression means 5 stopped. Note that the depressurization and the return pressure in the cleaning tank 3 may be repeated as desired. The liquid draining operation is performed when the liquid in the cleaning tank 3 is replaced, or when the object to be cleaned 2 is dried after cleaning or rinsing.

給水動作では、給水手段(図示省略)により洗浄槽3内へ水を供給する。洗浄槽3内の設定水位まで水が供給されると、給水動作を終了する。また、液剤投入動作では、給液手段(図示省略)により、洗浄工程S2,S3では洗浄槽3内へ洗浄剤を供給する一方、濯ぎ工程S4〜S6では洗浄槽3内へ濯ぎ剤を供給する。   In the water supply operation, water is supplied into the cleaning tank 3 by water supply means (not shown). When the water is supplied up to the set water level in the cleaning tank 3, the water supply operation is terminated. Further, in the liquid supply operation, the cleaning agent is supplied into the cleaning tank 3 by the liquid supply means (not shown) in the cleaning steps S2 and S3, and the rinsing agent is supplied into the cleaning tank 3 in the rinsing steps S4 to S6. .

加温動作では、加温手段4により、洗浄槽3内の液体が設定温度になるまで、洗浄槽3内の液体を加温する。   In the heating operation, the liquid in the cleaning tank 3 is heated by the heating means 4 until the liquid in the cleaning tank 3 reaches a set temperature.

保温動作では、洗浄槽3内の液体を沸騰させるかその直前まで洗浄槽3内を減圧した状態で、被洗浄物2よりも下方から洗浄槽3内の液相部に外気を導入して液体を沸騰させた後、洗浄槽3内の液体を前記設定温度まで再加温することを、所定の終了条件を満たすまで繰り返す液相給気パルス制御を行う(特願2010−43688)。具体的には、洗浄槽3内の液体が所定温度(前記設定温度からたとえば0.5℃低い温度)になるまでの減圧手段5による減圧と、その減圧を停止または継続した状態での液相給気手段6による復圧と、液温が前記設定温度になるまでの加温手段4による加温とを、たとえば所定時間経過するまで繰り返す。   In the heat retaining operation, the liquid in the washing tub 3 is boiled or the pressure inside the washing tub 3 is depressurized until just before that. After the liquid is boiled, liquid phase air supply pulse control is repeated until the liquid in the cleaning tank 3 is reheated to the set temperature until a predetermined end condition is satisfied (Japanese Patent Application No. 2010-43688). Specifically, the liquid phase in the state where the liquid in the cleaning tank 3 is depressurized by the depressurizing means 5 until the liquid reaches a predetermined temperature (a temperature lower by 0.5 ° C. from the set temperature, for example), and the depressurization is stopped or continued. The return pressure by the air supply means 6 and the heating by the heating means 4 until the liquid temperature reaches the set temperature are repeated, for example, until a predetermined time elapses.

液相給気パルス制御によれば、洗浄槽3内の液体を沸騰させるかその直前まで洗浄槽3内を減圧した状態で、被洗浄物2よりも下方から洗浄槽3内の液体中に外気を導入することで、洗浄槽3内の液体を激しく爆発的に沸騰させることができる。これにより、洗浄槽3内の液体を大きく揺動させて、被洗浄物2の洗浄または濯ぎを効果的に図ることができる。   According to the liquid phase air supply pulse control, the outside air is introduced into the liquid in the cleaning tank 3 from below the object to be cleaned 2 in a state where the liquid in the cleaning tank 3 is boiled or the pressure in the cleaning tank 3 is reduced to just before that. By introducing, the liquid in the cleaning tank 3 can be boiled explosively. As a result, the liquid in the cleaning tank 3 can be greatly swung to effectively clean or rinse the object to be cleaned 2.

冷却動作では、洗浄槽3内の液体を沸騰させ続けるように洗浄槽3内の減圧を継続し、この減圧中、洗浄槽3内の気相部に外気を導入して、液体の沸騰が止むまで瞬時に一時的に復圧することを、所定の終了条件を満たすまで繰り返す気相給気パルス制御を行う(特願2010−43687)。具体的には、洗浄槽3内の液体が終了温度になるか、洗浄槽3内が終了圧力になるか、所定時間が経過するまで、洗浄槽3内の液体を沸騰させ続けるように減圧手段5により洗浄槽3内の減圧を継続し、この間、所定タイミングで気相給気手段7により、液体の沸騰が止むまで、洗浄槽3内を瞬時に一時的に復圧することが繰り返される。なお、前記所定タイミングとしては、たとえば、洗浄槽3内の液体が所定温度ずつ下がる度とするか、洗浄槽3内の圧力が所定圧力ずつ下がる度とする。   In the cooling operation, the pressure in the cleaning tank 3 is continuously reduced so that the liquid in the cleaning tank 3 continues to boil, and during this pressure reduction, outside air is introduced into the gas phase portion in the cleaning tank 3 and the boiling of the liquid stops. The gas-phase air supply pulse control is repeated until the predetermined termination condition is satisfied (Japanese Patent Application No. 2010-43687). More specifically, the pressure reducing means keeps boiling the liquid in the cleaning tank 3 until the liquid in the cleaning tank 3 reaches the end temperature, the pressure in the cleaning tank 3 reaches the end pressure, or a predetermined time elapses. The pressure in the cleaning tank 3 is continuously reduced by 5, and during this time, the gas-phase air supply means 7 repeats instantaneously temporarily returning the pressure in the cleaning tank 3 until boiling of the liquid stops at a predetermined timing. The predetermined timing is, for example, every time the liquid in the cleaning tank 3 decreases by a predetermined temperature or every time the pressure in the cleaning tank 3 decreases by a predetermined pressure.

気相給気パルス制御によれば、洗浄槽3内の液体の沸騰中に、洗浄槽3内を瞬時に一時的に復圧することで、液体の沸騰を一気に止めることが繰り返される。従って、洗浄槽3内の復圧の度に、それまでの沸騰により液体中に生じていた気泡は、瞬時に凝縮する。この凝縮時の圧力波や圧力差で、液体が攪拌および移送され、被洗浄物2の洗浄または濯ぎが図られる。また、被洗浄物2がチューブの場合や、被洗浄物2が袋穴を有する場合には、沸騰により生じた蒸気をチューブ内や袋穴内に溜め、復圧時にその蒸気溜まりを一気に消して、チューブ内や袋穴内に液体を勢いよく入れることでも、被洗浄物2の洗浄または濯ぎが図られる。   According to the gas-phase air supply pulse control, the liquid boiling is stopped at a stretch by instantaneously and temporarily restoring the pressure in the cleaning tank 3 while the liquid in the cleaning tank 3 is boiling. Therefore, every time the return pressure in the washing tank 3 is restored, the bubbles generated in the liquid by boiling until then are condensed instantly. The liquid is stirred and transferred by the pressure wave and pressure difference during the condensation, and the object to be cleaned 2 is cleaned or rinsed. In addition, when the object to be cleaned 2 is a tube or the object to be cleaned 2 has a bag hole, the vapor generated by boiling is accumulated in the tube or the bag hole, and when the pressure is restored, the vapor pool is erased at once The object to be cleaned 2 can also be cleaned or rinsed by vigorously putting the liquid into the tube or the bag hole.

ところで、液相給気パルス制御における前記所定温度および前記所定時間、気相給気パルス制御における前記終了温度(または終了圧力もしくは所定時間)および前記所定温度(または所定圧力)は、適宜に設定され、各工程S1〜S6において互いに異なった数値とすることができる。   By the way, the predetermined temperature and the predetermined time in the liquid phase air supply pulse control, the end temperature (or the end pressure or the predetermined time) and the predetermined temperature (or the predetermined pressure) in the gas phase air supply pulse control are appropriately set. In each step S1 to S6, different numerical values can be used.

復圧動作では、気相給気手段7により洗浄槽3内を大気圧まで復圧する。そして、排水動作では、排水手段(図示省略)により、洗浄槽3内の液体を排出する。   In the return pressure operation, the inside of the cleaning tank 3 is returned to atmospheric pressure by the gas phase air supply means 7. In the draining operation, the liquid in the cleaning tank 3 is discharged by drain means (not shown).

前述したとおり、本実施例の洗浄装置1は、予洗工程S1、第一洗浄工程S2、第二洗浄工程S3、第一濯ぎ工程S4、第二濯ぎ工程S5、第三濯ぎ工程S6および液切り工程S7の内、選択された工程を順次に実行する。たとえば、図3に示すように、第一洗浄工程S2、第二洗浄工程S3、第一濯ぎ工程S4および第二濯ぎ工程S5を選択することで、これら選択された工程を順次に実行する。   As described above, the cleaning device 1 of the present embodiment includes the pre-washing step S1, the first washing step S2, the second washing step S3, the first rinsing step S4, the second rinsing step S5, the third rinsing step S6, and the liquid draining step. Of S7, the selected processes are sequentially executed. For example, as shown in FIG. 3, by selecting a first cleaning step S2, a second cleaning step S3, a first rinsing step S4, and a second rinsing step S5, these selected steps are sequentially executed.

なお、ここでは、第一洗浄工程S2では、給水動作a、液剤投入動作、加温動作b、保温動作c、冷却動作d、復圧動作が選択されている。また、第二洗浄工程S3では、加温動作e、保温動作f、冷却動作g、復圧動作、排水動作hが選択されている。また、第一濯ぎ工程S4では、給水動作i、加温動作j、保温動作k、冷却動作l、復圧動作、排水動作mが選択されている。さらに、第二濯ぎ工程S5では、給水動作n、液剤投入動作、加温動作o、保温動作p、冷却動作q、復圧動作、排水動作rが選択されている。   Here, in the first cleaning step S2, the water supply operation a, the liquid agent charging operation, the warming operation b, the heat retaining operation c, the cooling operation d, and the pressure recovery operation are selected. In the second cleaning step S3, the heating operation e, the heat retaining operation f, the cooling operation g, the return pressure operation, and the draining operation h are selected. In the first rinsing step S4, the water supply operation i, the warming operation j, the heat retaining operation k, the cooling operation l, the return pressure operation, and the drainage operation m are selected. Further, in the second rinsing step S5, the water supply operation n, the liquid agent charging operation, the warming operation o, the heat retaining operation p, the cooling operation q, the return pressure operation, and the drainage operation r are selected.

但し、この運転方法は、あくまでも一例であって、適宜に変更可能なことは言うまでもない。すなわち、各洗浄工程S2〜S3や各濯ぎ工程S4〜S6などの内からどの工程を選択して実行するか、また、選択した工程中でどの動作を選択して実行するか、および、その選択された動作をどのような内容(たとえば温度、圧力、時間など)で実行するかは適宜に変更可能である。   However, this operation method is merely an example, and needless to say, it can be changed as appropriate. That is, which process is selected and executed from each of the cleaning processes S2 to S3 and each of the rinsing processes S4 to S6, and which operation is selected and executed in the selected process, and the selection thereof. The content (for example, temperature, pressure, time, etc.) of the performed operation can be changed as appropriate.

さて、洗浄装置1は、以上のとおり構成され運転される訳であるが、このようにして運転された運転日時、運転内容、洗浄結果などは履歴として残され、所望によりその内容を確認可能とされる。以下、このような洗浄管理機能について説明する。   Now, the cleaning device 1 is configured and operated as described above, but the operation date and time, operation details, cleaning results, etc. operated in this way are left as a history, and the contents can be confirmed as desired. Is done. Hereinafter, such a cleaning management function will be described.

まず、再び図1に基づき説明すると、洗浄装置1は操作パネル24を備え、この操作パネル24は、タッチスクリーン25の他、所望により各種の操作ボタン26を備える。この操作パネル24による設定や操作に基づき、制御器23は、前述したように洗浄装置1を運転する他、以下に述べるような洗浄管理を実行する。そのために、タッチスクリーン25および各操作ボタン26は、制御器23に接続されている。   First, referring again to FIG. 1, the cleaning device 1 includes an operation panel 24, and the operation panel 24 includes various operation buttons 26 as desired in addition to the touch screen 25. Based on the settings and operations on the operation panel 24, the controller 23 operates the cleaning apparatus 1 as described above and executes cleaning management as described below. For this purpose, the touch screen 25 and the operation buttons 26 are connected to the controller 23.

タッチスクリーン25は、液晶ディスプレイの表面にタッチパネルを配置して構成される。タッチスクリーン25は、ディスプレイ上に各種表示を行うと共に、表示ボタンが押されるとタッチパネルにてそれを検知し、適宜画面表示を変えながら、各種の設定または操作を可能とする。   The touch screen 25 is configured by arranging a touch panel on the surface of the liquid crystal display. The touch screen 25 performs various types of display on the display, and when the display button is pressed, the touch panel 25 detects it and enables various settings or operations while appropriately changing the screen display.

タッチスクリーン25の表示画面のデータや、洗浄装置1の動作用プログラムなどは、情報記憶部27に記憶されている。この情報記憶部27は、運転情報を記憶するための運転情報記憶部28としても機能する。但し、操作パネル24に可搬性記憶媒体(たとえばSDカード)を着脱可能とし、この可搬性記憶媒体に運転情報記憶部28の運転情報をコピーして、他の装置で利用できるようにしてもよい。また、場合により、可搬性記憶媒体自体を運転情報記憶部28として、可搬性記憶媒体に直接に運転情報を記憶するようにしてもよい。   Data on the display screen of the touch screen 25, an operation program for the cleaning device 1, and the like are stored in the information storage unit 27. The information storage unit 27 also functions as a driving information storage unit 28 for storing driving information. However, a portable storage medium (for example, an SD card) can be attached to and detached from the operation panel 24, and the operation information in the operation information storage unit 28 can be copied to this portable storage medium so that it can be used in other devices. . In some cases, the portable storage medium itself may be used as the operation information storage unit 28 to directly store the operation information in the portable storage medium.

さらに、操作パネル24に他の装置(たとえばパーソナルコンピュータまたは滅菌管理装置)を接続し、他の装置において運転情報を読み込んで、閲覧や管理ができるようにしてもよい。たとえば、洗浄装置1を滅菌管理装置と接続したり、洗浄装置1と滅菌装置とを共通のパーソナルコンピュータに接続したりすれば、洗浄後に滅菌する物品について、いつどのような条件で洗浄され滅菌され、その洗浄や滅菌の結果はどうであったのかを統一して管理することができる。   Further, another device (for example, a personal computer or a sterilization management device) may be connected to the operation panel 24 so that the operation information can be read and viewed and managed by the other device. For example, if the cleaning device 1 is connected to a sterilization management device, or the cleaning device 1 and the sterilization device are connected to a common personal computer, the article to be sterilized after cleaning is cleaned and sterilized under any conditions. It is possible to unify and manage the results of cleaning and sterilization.

運転開始に先立って、洗浄槽3内には被洗浄物2が収容され、好ましくは洗浄インジケータも入れられる。また、運転開始に先立って、操作パネル24を用いて、各種の設定がなされる。この設定には、前述したように、実施工程の選択と、その選択された各工程中における実施動作の選択と、その選択された各動作中における温度や時間などの設定が含まれる。   Prior to the start of operation, the object to be cleaned 2 is accommodated in the cleaning tank 3, and preferably a cleaning indicator is also placed. Prior to the start of operation, various settings are made using the operation panel 24. As described above, this setting includes selection of an execution process, selection of an execution operation in each selected process, and settings such as temperature and time during each of the selected operations.

このようにして各種設定を行った後、操作パネル24を操作して、運転の開始を指示する。これにより、選択された工程および動作が実施される。たとえば、前述した図3の工程および動作が実施される。   After performing various settings in this way, the operation panel 24 is operated to instruct the start of operation. As a result, the selected process and operation are performed. For example, the process and operation of FIG. 3 described above are performed.

制御器23は、運転ごとに運転情報を運転情報記憶部28に記憶する。運転情報としては、適宜に変更できるが、本実施例では以下の情報が含まれる。なお、これらの情報は、運転ごとに記憶されるので、各運転について、運転ごとに固有の識別情報(たとえばシリアル番号)を付し、その運転識別情報に対応づけて(a)以下の各項目が記憶される。この運転識別情報として、(a)運転日時を用いることもでき、その場合、(a)運転日時に対して(b)以下の各項目が対応して記憶される。   The controller 23 stores driving information in the driving information storage unit 28 for each driving. Although it can change suitably as driving | operation information, the following information is contained in a present Example. In addition, since these information is memorize | stored for every driving | running, about each driving | operation, the specific identification information (for example, serial number) is attached | subjected for every driving | operation, (a) Each item below is matched with the driving | operation identification information. Is memorized. As this driving identification information, (a) driving date and time can also be used. In that case, (b) the following items are stored corresponding to (a) driving date and time.

(a)運転日時
(b)洗浄インジケータの結果
(c)第一洗浄工程S2における設定温度
(d)第一洗浄工程S2における液相給気パルス回数
(e)第一洗浄工程S2における気相給気パルス回数
(f)第二洗浄工程S3における設定温度
(g)第二洗浄工程S3における液相給気パルス回数
(h)第二洗浄工程S3における消毒設定時間
(i)第二洗浄工程S3における消毒時のA0値
(j)第二洗浄工程S3における気相給気パルス回数
(k)運転時間
(l)洗浄液の投入履歴と投入異常の有無
(m)洗浄液温度データ
(n)洗浄槽圧力データ
(o)テスト記録
(A) Operation date and time (b) Result of cleaning indicator (c) Set temperature in first cleaning step S2 (d) Number of liquid phase air supply pulses in first cleaning step S2 (e) Gas phase supply in first cleaning step S2 (F) Set temperature in the second cleaning step S3 (g) Number of liquid phase supply pulses in the second cleaning step S3 (h) Disinfection set time in the second cleaning step S3 (i) In the second cleaning step S3 A0 value at the time of disinfection (j) Number of gas-phase air supply pulses in the second cleaning step S3 (k) Operating time (l) History of introduction of cleaning liquid and presence / absence of charging abnormality (m) Cleaning liquid temperature data (n) Cleaning tank pressure data (O) Test record

以下、各情報について、簡単に説明する。   Hereinafter, each information will be briefly described.

(a)運転日時は、洗浄装置1の運転開始の年月日および時刻であり、たとえば「2010年4月14日13時27分」のような情報である。ユーザによる操作パネル24の操作に基づき、運転が開始されると、制御器23は、その運転開始日時の情報を運転情報記憶部28に記憶する。   (A) The operation date and time is the date and time when the operation of the cleaning apparatus 1 is started, and is information such as “April 14, 2010, 13:27”. When the operation is started based on the operation of the operation panel 24 by the user, the controller 23 stores information on the operation start date and time in the operation information storage unit 28.

(b)洗浄インジケータの結果は、洗浄インジケータの判定結果であり、たとえば「○(良)」または「×(不良)」のいずれかの情報である。運転終了時、操作パネル24の操作に基づき洗浄インジケータの結果がユーザにより入力され、制御器23は、その情報を運転情報記憶部28に記憶する。   (B) The result of the cleaning indicator is a determination result of the cleaning indicator, and is, for example, information of “◯ (good)” or “× (bad)”. When the operation ends, the result of the cleaning indicator is input by the user based on the operation of the operation panel 24, and the controller 23 stores the information in the operation information storage unit 28.

(c)第一洗浄工程S2における設定温度は、第一洗浄工程S2の加温動作bにおける目標温度T1であり、たとえば「50℃」とされる。なお、この設定温度は、運転開始に先立ってユーザにより操作パネル24から設定される。   (C) The set temperature in the first cleaning step S2 is the target temperature T1 in the heating operation b in the first cleaning step S2, and is set to, for example, “50 ° C.”. The set temperature is set from the operation panel 24 by the user prior to the start of operation.

(d)第一洗浄工程S2における液相給気パルス回数は、第一洗浄工程S2の保温動作cの液相給気パルス制御において実行された液相部への給気回数であり、たとえば「8回」とされる。なお、運転開始に先立って、液相給気パルス制御の終了条件としては、所定時間(たとえば15分)の経過が設定されるが、場合により液相給気パルス回数が設定されてもよい。前者の場合、制御器23は運転中の液相給気パルス回数をカウントして、その回数を記憶し、後者の場合、液相給気パルス回数は、運転開始に先立ってユーザにより操作パネル24から設定される。   (D) The number of liquid phase air supply pulses in the first cleaning step S2 is the number of air supply times to the liquid phase part executed in the liquid phase air supply pulse control of the heat retaining operation c in the first cleaning step S2. 8 times ". Prior to the start of operation, as a condition for ending the liquid phase air supply pulse control, elapse of a predetermined time (for example, 15 minutes) is set, but the number of liquid phase air supply pulses may be set depending on circumstances. In the former case, the controller 23 counts the number of liquid-phase supply pulses during operation and stores the number of times. In the latter case, the number of liquid-phase supply pulses is set by the user on the operation panel 24 prior to the start of operation. Set from

(e)第一洗浄工程S2における気相給気パルス回数は、第一洗浄工程S2の冷却動作dの気相給気パルス制御において実行された気相部への給気回数であり、たとえば「3回」とされる。なお、運転開始に先立って、気相給気パルス制御の終了条件としては、通常、貯留液の温度、洗浄槽3内の圧力、または時間で設定される。そこで、制御器23は、運転中の気相給気パルス回数をカウントして、その回数を記憶することになる。   (E) The number of gas phase air supply pulses in the first cleaning step S2 is the number of air supply times to the gas phase section executed in the gas phase air supply pulse control of the cooling operation d in the first cleaning step S2. 3 times ". Prior to the start of operation, the end condition of the gas-phase air supply pulse control is usually set by the temperature of the stored liquid, the pressure in the cleaning tank 3, or the time. Therefore, the controller 23 counts the number of gas-phase air supply pulses during operation and stores the number of times.

(f)第二洗浄工程S3における設定温度は、第二洗浄工程S3の加温動作eにおける目標温度T2であり、たとえば「93℃」とされる。なお、この設定温度は、運転開始に先立ってユーザにより操作パネル24から設定される。   (F) The set temperature in the second cleaning step S3 is the target temperature T2 in the heating operation e of the second cleaning step S3, and is set to “93 ° C.”, for example. The set temperature is set from the operation panel 24 by the user prior to the start of operation.

(g)第二洗浄工程S3における液相給気パルス回数は、第二洗浄工程S3の保温動作fの液相給気パルス制御において実行された液相部への給気回数であり、たとえば「6回」とされる。なお、運転開始に先立って、液相給気パルス制御の終了条件としては、所定時間(たとえば10分)の経過が設定されるが、場合により液相給気パルス回数が設定されてもよい。前者の場合、制御器23は運転中の液相給気パルス回数をカウントして、その回数を記憶し、後者の場合、液相給気パルス回数は、運転開始に先立ってユーザにより操作パネル24から設定される。   (G) The number of liquid phase air supply pulses in the second cleaning step S3 is the number of times of air supply to the liquid phase part executed in the liquid phase air supply pulse control of the heat retaining operation f in the second cleaning step S3. 6 times ". Prior to the start of operation, as a condition for ending the liquid phase supply pulse control, elapse of a predetermined time (for example, 10 minutes) is set, but the number of times of the liquid phase supply pulse may be set depending on circumstances. In the former case, the controller 23 counts the number of liquid-phase supply pulses during operation and stores the number of times. In the latter case, the number of liquid-phase supply pulses is set by the user on the operation panel 24 prior to the start of operation. Set from

(h)第二洗浄工程S3における消毒設定時間は、第二洗浄工程S3の保温動作fの実行時間であり、たとえば「10分」とされる。なお、この消毒設定時間は、通常、運転開始に先立ってユーザにより操作パネル24から設定される。   (H) The disinfection setting time in the second cleaning step S3 is an execution time of the heat retaining operation f in the second cleaning step S3, and is, for example, “10 minutes”. In addition, this disinfection setting time is normally set from the operation panel 24 by the user prior to the start of operation.

(i)第二洗浄工程S3における消毒時のA0値は、消毒効果を示す値であり、具体的には、下記の数式により算出され、80℃の加熱時間(秒)を基準として、t秒間の加熱殺菌量(力)を表した値である。A0値は、たとえば「6000」とされる。制御器23は、第二洗浄工程S3の保温動作fにおいて、液温センサ9の検出信号を用いて、A0値を算出して記憶する。なお、運転開始に先立ってユーザによりA0値が設定されてもよく、その場合、設定されたA0値となるまで、第二洗浄工程S3の保温動作fを実行すればよい。   (I) The A0 value at the time of disinfection in the second cleaning step S3 is a value indicating the disinfection effect. Specifically, the A0 value is calculated by the following formula, and t seconds with respect to the heating time (seconds) at 80 ° C. It is the value showing the amount of heat sterilization (power). The A0 value is set to “6000”, for example. The controller 23 calculates and stores the A0 value using the detection signal of the liquid temperature sensor 9 in the heat retaining operation f of the second cleaning step S3. Prior to the start of operation, the A0 value may be set by the user. In this case, the heat retaining operation f in the second cleaning step S3 may be executed until the set A0 value is reached.

Figure 0005483260
Figure 0005483260

(j)第二洗浄工程S3における気相給気パルス回数は、第二洗浄工程S3の冷却動作gの気相給気パルス制御において実行された気相部への給気回数であり、たとえば「3回」とされる。なお、運転開始に先立って、気相給気パルス制御の終了条件としては、通常、貯留液の温度、洗浄槽3内の圧力、または時間で設定される。そこで、制御器23は、運転中の気相給気パルス回数をカウントして、その回数を記憶することになる。   (J) The number of gas-phase air supply pulses in the second cleaning step S3 is the number of air-phase supply times performed in the gas-phase air supply pulse control of the cooling operation g in the second cleaning step S3. 3 times ". Prior to the start of operation, the end condition of the gas-phase air supply pulse control is usually set by the temperature of the stored liquid, the pressure in the cleaning tank 3, or the time. Therefore, the controller 23 counts the number of gas-phase air supply pulses during operation and stores the number of times.

(k)運転時間は、運転に要した時間、より具体的には運転開始から運転終了までの所要時間であり、たとえば「120分」とされる。   (K) The operation time is the time required for the operation, more specifically, the required time from the start of the operation to the end of the operation, for example, “120 minutes”.

(l)洗浄液の投入履歴と投入異常の有無は、洗浄剤や濯ぎ剤が正常に投入された否かの情報であり、たとえば「○(正常)」または「×(異常)」で記憶される。洗浄槽3内への給液手段が、液剤タンクと洗浄槽3とを給液弁を介して接続して構成され、各工程の液剤投入動作が、洗浄槽3内を減圧した状態で給液弁を開けて実施する場合、洗浄槽3内への液剤の供給中に、洗浄槽3内の圧力を監視し、急な圧力上昇があった場合には、液剤タンク内の液剤が空になるなどの理由で、洗浄槽3内に外気を導入したことが把握できる。その場合には、異常として履歴を残すのである。なお、投入異常が生じた場合には、洗浄装置1は、その時点でその旨を報知して、運転を停止するのが好ましい。   (L) The supply history of the cleaning liquid and the presence / absence of the input abnormality are information indicating whether or not the cleaning agent or the rinsing agent has been normally input, and are stored as, for example, “◯ (normal)” or “× (abnormal)”. . The liquid supply means into the cleaning tank 3 is configured by connecting the liquid tank and the cleaning tank 3 via a liquid supply valve, and the liquid supply operation in each step is performed while the pressure in the cleaning tank 3 is reduced. When the valve is opened, the pressure in the cleaning tank 3 is monitored during the supply of the liquid agent into the cleaning tank 3, and the liquid agent in the liquid agent tank is emptied if there is a sudden pressure increase. For this reason, it can be understood that the outside air has been introduced into the cleaning tank 3. In that case, a history is left as an abnormality. In the case where a charging abnormality has occurred, it is preferable that the cleaning device 1 informs that effect at that time and stops the operation.

(m)洗浄液温度データは、運転開始から運転終了までの液温センサ9の検出温度を、たとえば1秒単位で記憶して得られる。   (M) The cleaning liquid temperature data is obtained by storing the temperature detected by the liquid temperature sensor 9 from the start of operation to the end of operation, for example, in units of 1 second.

(n)洗浄槽圧力データは、運転開始から運転終了までの圧力センサ8の検出圧力を、たとえば1秒単位で記憶して得られる。   (N) The washing tank pressure data is obtained by storing the pressure detected by the pressure sensor 8 from the start of operation to the end of operation, for example, in units of 1 second.

(o)テスト記録は、試運転データ、リークテスト結果などである。試運転とは、洗浄装置1のユーザへの納品時に行った試運転の記録である。また、リークテストとは、洗浄槽3内を一定圧力まで減圧して一定時間放置した場合において、所定以上復圧するか否かにより、洗浄槽3の内外の気密性を確認するテストである。たとえば、気相給気弁(電磁弁)22を交換した場合、リークテストが実施される。   (O) Test records include test operation data, leak test results, and the like. The trial run is a record of the trial run performed when the cleaning device 1 is delivered to the user. In addition, the leak test is a test for confirming the airtightness inside and outside the cleaning tank 3 based on whether or not the pressure is restored to a predetermined level or more when the inside of the cleaning tank 3 is depressurized to a certain pressure and left for a certain time. For example, when the gas phase supply valve (solenoid valve) 22 is replaced, a leak test is performed.

これら(a)から(o)の各項目は、すべて収集して記憶することが好ましいが、場合により一部項目を削除したり、逆にその他の項目を追加したりしてもよい。また、保温動作の設定温度と、液相給気パルス回数および気相給気パルス回数については、上述のとおり洗浄工程S2〜S3についてのみ記憶すれば足りるが、所望により濯ぎ工程S4〜S6についても同様の情報を記憶してもよい。   All of the items (a) to (o) are preferably collected and stored. However, some items may be deleted or other items may be added. Further, as described above, it is sufficient to store the set temperature of the heat retaining operation, the number of liquid-phase air supply pulses, and the number of gas-phase air supply pulses, as described above. However, if necessary, the rinsing steps S4-S6 are also stored. Similar information may be stored.

さて、運転情報記憶部28に蓄積された運転ごとの運転情報は、所望により操作パネル24のタッチスクリーン25にて閲覧することができる。たとえば、タッチスクリーン25上のメニュー画面で「運転情報閲覧(ユーザ用)」ボタンを押すと、運転一覧画面が表示されるので、所望の運転を選択すればよい。具体的には、運転一覧画面では、過去の運転について、たとえば運転日時だけが時系列に表形式で表示されるので、その中から所望の運転日時のボタンを押して選択すればよい。   Now, the driving information for each driving stored in the driving information storage unit 28 can be viewed on the touch screen 25 of the operation panel 24 as desired. For example, when the “view driving information (for user)” button on the menu screen on the touch screen 25 is pressed, an operation list screen is displayed, and a desired operation may be selected. Specifically, on the operation list screen, for example, only the operation date / time is displayed in a time-series table format for the past operation, and a desired operation date / time button may be selected by pressing it.

制御器23は、このようにして選択された運転について、その運転識別情報(たとえば運転日時)に基づき、運転情報記憶部28から当該運転についての運転情報を取得して、前記(a)から(o)の一部または全部の項目を表示させる。たとえば、(a)運転日時、(b)洗浄インジケータの結果、(i)消毒時のA0値、(k)運転時間だけを表示させる。   For the operation selected in this way, the controller 23 acquires the operation information about the operation from the operation information storage unit 28 based on the operation identification information (for example, operation date and time). o) Display some or all of the items. For example, (a) the operation date and time, (b) the result of the cleaning indicator, (i) the A0 value at the time of disinfection, (k) only the operation time is displayed.

一方、メニュー画面で「運転情報閲覧(メンテ用)」ボタンを押しても、上述と同様に運転情報を表示させることができ、その場合は、前記(a)から(o)の項目すべてを閲覧可能とされる。但し、ユーザとメンテナンス員のいずれの表示画面についても、表示項目の追加や削除は、適宜に変更可能である。なお、(m)洗浄液温度データ、および(n)洗浄槽圧力データについては、グラフとして表示させるのがよい。   On the other hand, even if the “View driving information (for maintenance)” button on the menu screen is pressed, the driving information can be displayed in the same manner as described above. In this case, all items (a) to (o) can be viewed. It is said. However, addition and deletion of display items can be changed as appropriate for both display screens of the user and maintenance personnel. Note that (m) cleaning liquid temperature data and (n) cleaning tank pressure data are preferably displayed as graphs.

このようにして、本実施例の洗浄装置1によれば、洗浄の日時、洗浄条件、洗浄結果、消毒(除染)結果などを装置内に記憶し、洗浄履歴の管理を行うことができる。   Thus, according to the cleaning apparatus 1 of the present embodiment, the cleaning date and time, cleaning conditions, cleaning results, disinfection (decontamination) results, etc. can be stored in the apparatus, and the cleaning history can be managed.

つまり、洗浄装置は、運転日時、A0値、運転時間の他、好ましくは洗浄インジケータの結果を運転情報として管理する。また、洗浄槽内の液体を設定温度まで加温後、液相給気パルス制御と気相給気パルス制御とを順に含む工程を、一回または複数回行う洗浄装置であって、その内の少なくとも一の工程について、その設定温度、液相給気パルス回数、気相給気パルス回数を管理する。特に、消毒を兼ねた液相給気パルス制御とその直後の気相給気パルス制御では、設定温度、液相給気パルス回数、気相給気パルス回数の他、液相給気パルス制御の実行時間としての消毒設定時間、液相給気パルス制御の実行によるA0値を管理するのがよい。   That is, the cleaning device manages the result of the cleaning indicator as the operation information in addition to the operation date and time, the A0 value, and the operation time. In addition, a cleaning apparatus that performs a process including liquid phase air supply pulse control and gas phase air supply pulse control in order one or more times after heating the liquid in the cleaning tank to a set temperature, For at least one process, the set temperature, the number of liquid phase supply pulses, and the number of gas phase supply pulses are managed. In particular, in liquid phase air supply pulse control that also serves as a disinfection and immediately after gas phase air supply pulse control, in addition to set temperature, liquid phase air supply pulse number, gas phase air supply pulse number, liquid phase air supply pulse control It is preferable to manage the disinfection setting time as the execution time and the A0 value by the execution of the liquid-phase air supply pulse control.

そして、A0値を管理することで、洗浄効果の確認が可能となる。また、運転時間については、運転開始と運転終了の時刻ではなく、運転開始から運転終了までに要した時間として管理することで、運転時間の長短を直接的に知ることができ、部品の消耗などを把握しやすい。たとえば、運転内容が同等であるのに、運転時間が通常よりも長ければ、洗浄槽3内の気密性を保つための部品(たとえば給気用電磁弁)の消耗などを疑うことができる。   The cleaning effect can be confirmed by managing the A0 value. In addition, by managing the operation time as the time required from the start of operation to the end of operation rather than the time of operation start and operation end, you can directly know the length of the operation time, wear parts, etc. Easy to grasp. For example, if the operation content is the same, but the operation time is longer than usual, it is possible to suspect the consumption of components (for example, a solenoid valve for supplying air) for maintaining the airtightness in the cleaning tank 3.

さらに、前述したように、運転日時、洗浄インジケータの結果、消毒時のA0値、運転時間の出力と、それ以外の項目の出力とを分けることで、ユーザ閲覧用とメンテナンス員閲覧用とに分けることができる。ユーザが必要とする情報は、ある日の運転に対して、洗浄や消毒ができていたか否かであるから、それ以外の詳細情報の出力と分けることで、ユーザにとって分かりやすい出力とできる。   Furthermore, as described above, by dividing the operation date and time, the result of the cleaning indicator, the A0 value at the time of disinfection, the operation time output, and the output of other items, it is divided into user browsing and maintenance personnel browsing. be able to. Since the information required by the user is whether or not cleaning or disinfection has been performed for an operation on a certain day, the output can be easily understood by the user by separating it from the output of other detailed information.

本発明の洗浄装置1は、前記実施例の構成に限らず適宜変更可能である。特に、被洗浄物2の具体的な洗浄方法は、前記実施例に限定されず、超音波洗浄装置など、その他の洗浄装置1にも同様に適用可能である。   The cleaning device 1 of the present invention is not limited to the configuration of the above embodiment, and can be changed as appropriate. In particular, the specific cleaning method for the object to be cleaned 2 is not limited to the above-described embodiment, and can be similarly applied to other cleaning apparatuses 1 such as an ultrasonic cleaning apparatus.

また、運転情報として管理する項目の種類についても、適宜に追加ないし削除できることは言うまでもない。たとえば、洗浄インジケータの結果を管理しない構成としてもよく、その場合、ユーザは、運転日時、消毒時のA0値、および運転時間を閲覧することができる。   Needless to say, the types of items managed as operation information can be added or deleted as appropriate. For example, it is good also as a structure which does not manage the result of a washing | cleaning indicator, In that case, the user can browse an operation date, A0 value at the time of disinfection, and an operation time.

1 洗浄装置
2 被洗浄物
3 洗浄槽
4 加温手段
5 減圧手段
6 液相給気手段
7 気相給気手段
8 圧力センサ
9 液温センサ
10 制御手段
24 操作パネル
25 タッチスクリーン
26 操作ボタン
27 情報記憶部
28 運転情報記憶部(運転情報記憶手段)
DESCRIPTION OF SYMBOLS 1 Cleaning apparatus 2 Object to be cleaned 3 Cleaning tank 4 Heating means 5 Depressurizing means 6 Liquid phase air supplying means 7 Gas phase air supplying means 8 Pressure sensor 9 Liquid temperature sensor 10 Control means 24 Operation panel 25 Touch screen 26 Operation button 27 Information Storage unit 28 Operation information storage unit (operation information storage means)

Claims (4)

運転日時、消毒効果を示すA0値、運転に要した時間としての運転時間を含む運転情報を運転ごとに記憶する運転情報記憶手段を備え、
指定された運転についての運転情報を前記運転情報記憶手段から取得して、少なくとも運転日時、A0値、運転時間を出力し、
洗浄槽内の液体に被洗浄物を浸漬した状態で、前記洗浄槽内の液体を設定温度まで加温後、液相給気パルス制御と気相給気パルス制御とを順に含む工程を、一回または複数回行う洗浄装置であって、
前記液相給気パルス制御では、前記洗浄槽内の液体を沸騰させるかその直前まで前記洗浄槽内を減圧した状態で、前記被洗浄物よりも下方から前記洗浄槽内の液相部に外気を導入して液体を沸騰させた後、前記洗浄槽内の液体を前記設定温度まで再加温することを、所定の終了条件を満たすまで繰り返し、
前記気相給気パルス制御では、前記洗浄槽内の液体を沸騰させ続けるように前記洗浄槽内の減圧を継続し、この減圧中、前記洗浄槽内の気相部に外気を導入して、液体の沸騰が止むまで瞬時に一時的に復圧することを、所定の終了条件を満たすまで繰り返し、
前記工程の内、少なくとも一の工程について、前記設定温度、前記液相給気パルス制御において実行された液相部への給気回数としての液相給気パルス回数、前記気相給気パルス制御において実行された気相部への給気回数としての気相給気パルス回数も、前記運転情報として運転ごとに前記運転情報記憶手段に記憶する
ことを特徴とする洗浄装置。
Driving information storage means for storing driving information including driving date and time, A0 value indicating disinfection effect, driving time as time required for driving for each driving,
Obtain driving information about the specified driving from the driving information storage means, and output at least the driving date, A0 value, driving time ,
In a state in which the object to be cleaned is immersed in the liquid in the cleaning tank, the liquid in the cleaning tank is heated to a set temperature, and then includes a liquid phase air supply pulse control and a gas phase air supply pulse control in order. A cleaning device that performs once or multiple times,
In the liquid phase air supply pulse control, the liquid in the cleaning tank is boiled or the pressure in the cleaning tank is reduced until just before it, and the outside air enters the liquid phase part in the cleaning tank from below the object to be cleaned. After boiling the liquid by introducing the liquid, reheating the liquid in the washing tank to the set temperature is repeated until a predetermined end condition is satisfied,
In the gas phase air supply pulse control, the pressure in the cleaning tank is continuously reduced so that the liquid in the cleaning tank continues to boil, and during this pressure reduction, outside air is introduced into the gas phase portion in the cleaning tank, Until the boiling of the liquid stops, the pressure is temporarily temporarily restored until the predetermined end condition is satisfied,
At least one of the steps, the set temperature, the number of liquid phase air supply pulses as the number of times of air supply to the liquid phase portion executed in the liquid phase air supply pulse control, the gas phase air supply pulse control The number of gas-phase air supply pulses as the number of times of air-supply to the gas-phase part executed in step 1 is also stored in the operation information storage unit for each operation as the operation information.
前記液相給気パルス制御と前記気相給気パルス制御とを順に含む工程を複数回行うと共に、その内の一工程は、前記設定温度を他の工程よりも高温にして前記被洗浄物の消毒を図る洗浄装置であって、
この消毒を兼ねた液相給気パルス制御とその直後の気相給気パルス制御では、前記設定温度、前記液相給気パルス回数、前記気相給気パルス回数の他、前記液相給気パルス制御の実行時間としての消毒設定時間、前記液相給気パルス制御の実行による前記A0値を、前記運転情報として前記運転情報記憶手段に記憶する
ことを特徴とする請求項1に記載の洗浄装置。
A process including the liquid-phase air supply pulse control and the gas-phase air supply pulse control in sequence is performed a plurality of times, and one of the processes includes setting the set temperature to be higher than the other processes and A cleaning device for disinfection,
In the liquid phase air supply pulse control also serving as the disinfection and the gas phase air supply pulse control immediately after that, in addition to the set temperature, the number of liquid phase air supply pulses, the number of gas phase air supply pulses, the liquid phase air supply disinfection setting time as an execution time of the pulse control, cleaning according to claim 1, wherein the storing the A0 value by execution of the liquid phase air supply pulse control, the operation information storage means as the operation information apparatus.
前記運転情報には、洗浄インジケータの結果が含まれる
ことを特徴とする請求項1または請求項2に記載の洗浄装置。
The cleaning apparatus according to claim 1 , wherein the operation information includes a result of a cleaning indicator.
前記運転情報記憶手段から運転日時、洗浄インジケータの結果、A0値、運転時間を取得して出力する処理と、運転日時、洗浄インジケータの結果、A0値、運転時間に加えて他の項目も取得して出力する処理とを分けた
ことを特徴とする請求項3に記載の洗浄装置。
In addition to the operation date and time, the result of the cleaning indicator, the A0 value, and the operation time to obtain and output from the operation information storage means, and other items in addition to the operation date and time, the result of the cleaning indicator, the A0 value and the operation time are acquired. The cleaning apparatus according to claim 3 , wherein the processing to be output is separated.
JP2010106910A 2010-05-07 2010-05-07 Cleaning device Expired - Fee Related JP5483260B2 (en)

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