JP5470057B2 - Can lid reversal detection device - Google Patents

Can lid reversal detection device Download PDF

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JP5470057B2
JP5470057B2 JP2010005925A JP2010005925A JP5470057B2 JP 5470057 B2 JP5470057 B2 JP 5470057B2 JP 2010005925 A JP2010005925 A JP 2010005925A JP 2010005925 A JP2010005925 A JP 2010005925A JP 5470057 B2 JP5470057 B2 JP 5470057B2
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lid
sleeve
lids
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JP2011143938A (en
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忠文 平野
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Universal Can Corp
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本発明は、スリーブの中に積層して収納された缶蓋の反転検出装置に関する。   The present invention relates to a reversal detection device for can lids stacked and housed in a sleeve.

従来、いわゆる2ピース缶などにおいて缶胴に巻き締めされる略円板状の缶蓋は、両端が閉じられた筒状のクラフト紙袋(以下、紙製スリーブ)の中に複数枚が同じ向きに重ねられて収納された状態で搬送され、巻き締め装置に供給される。しかしながら、缶蓋を重ねて紙製スリーブの中に収納する自動袋詰め工程において、一部の缶蓋が反転してしまう場合がある。巻き締め装置では、積層状態の缶蓋を紙製スリーブから自動で取り出し供給して巻き締めが行われるので、紙製スリーブの中に表裏反転した缶蓋が混入していると巻き締めができず、工程が停止する等の問題が生じる。   Conventionally, a substantially disc-shaped can lid that is wound around a can body in a so-called two-piece can or the like has a plurality of sheets in the same direction in a cylindrical kraft paper bag (hereinafter referred to as a paper sleeve) closed at both ends. It is conveyed in a state of being stacked and stored, and supplied to the winding device. However, some can lids may be reversed in an automatic bagging process in which can lids are stacked and stored in a paper sleeve. In the wrapping device, the stacked can lids are automatically taken out from the paper sleeve and supplied, and then tightened, so if the can sleeve that is upside down is mixed in the paper sleeve, it cannot be tightened. Problems such as process stoppage occur.

このため、従来から、缶蓋を反転した状態で巻き締め工程に供給しないために、反転した缶蓋を移送路上から除去する装置や、紙製スリーブの中で反転している缶蓋の有無を検出する装置などが考案されている。たとえば、特許文献1には、袋に入れる前の積層状態において反転している缶蓋を移送路上から排除する装置が開示されている。   For this reason, conventionally, in order to prevent the can lid from being supplied to the winding process in an inverted state, whether there is an apparatus for removing the inverted can lid from the transfer path, or whether the can lid is inverted in the paper sleeve. Devices for detection have been devised. For example, Patent Document 1 discloses an apparatus for removing a can lid that is inverted in a stacked state before being put in a bag from the transfer path.

特許文献2には、紙製スリーブに収容される前の積層状態の缶蓋に光ビームを照射し、各缶蓋間の隙間を通過した光の光量を測定し、反転状態の缶蓋によって生じる光量の差異によって反転を検出する装置が開示されている。   In Patent Document 2, a light beam is irradiated to a can lid in a stacked state before being accommodated in a paper sleeve, and the amount of light passing through a gap between the can lids is measured, and is generated by the inverted can lid. An apparatus for detecting inversion based on a difference in light amount is disclosed.

特許文献3には、スリーブの中で積層状態の端部に位置する缶蓋に検査子を当接させて、缶蓋の凹凸に応じた検査子の検出結果から、缶蓋の反転を検出する装置が開示されている。   In Patent Document 3, an inspector is brought into contact with a can lid positioned at an end of a laminated state in a sleeve, and the inversion of the can lid is detected from the detection result of the inspector according to the unevenness of the can lid. An apparatus is disclosed.

特許文献4には、紙製スリーブの中で積層状態の缶蓋を両端から積層方向に挾持し、端部に位置する缶蓋の状態を磁気センサ等の非接触センサによって検出することにより、端部の缶蓋の反転の有無を検出する装置が開示されている。   In Patent Document 4, a laminated can lid is sandwiched in a laminating direction from both ends in a paper sleeve, and the state of the can lid positioned at the end is detected by a non-contact sensor such as a magnetic sensor. An apparatus for detecting the presence or absence of inversion of the can lid of a part is disclosed.

特開平7−17621号公報Japanese Patent Laid-Open No. 7-17621 特開2007−99350号公報JP 2007-99350 A 特開平6−122432号公報JP-A-6-122432 特開2000−177719号公報JP 2000-177719 A

しかしながら、特許文献1,2に記載されている装置では、袋詰め前に反転状態の缶蓋を検出したり排除したりしているので、その後の搬送時や袋詰め時に缶蓋が反転した場合、反転した缶蓋を含む紙製スリーブを発見したり排除したりすることができない。   However, in the devices described in Patent Documents 1 and 2, since the inverted can lid is detected or removed before bagging, the can lid is inverted during subsequent transport or bagging. The paper sleeve containing the inverted can lid cannot be found or eliminated.

一方、特許文献3に記載された装置では、紙製スリーブの中の反転蓋を検出するが、検査子が接触して紙製スリーブが破れるおそれがある。特許文献4に記載された装置では、非接触センサを用いるので紙製スリーブを損傷するおそれは小さいが、紙製スリーブが曲がった状態では検出精度が低いという問題がある。   On the other hand, in the apparatus described in Patent Document 3, the reversal lid in the paper sleeve is detected, but the paper sleeve may be torn due to contact of the inspector. The apparatus described in Patent Document 4 uses a non-contact sensor, so there is little risk of damaging the paper sleeve, but there is a problem that the detection accuracy is low when the paper sleeve is bent.

また、特許文献3,4に記載された装置では、積層状態の端部に位置する缶蓋の表裏を検査するのみであるので、端部の缶蓋が反転していない場合には、紙製スリーブの内部で反転した缶蓋を検出することができない。さらに、特許文献3,4に記載された装置では、缶蓋が収納された紙製スリーブを搬送路から別装置に移送して検査しなければならないので、装置が大がかりとなったり、検査に時間がかかって製造効率を低下させたりする問題がある。   In addition, since the apparatus described in Patent Documents 3 and 4 only inspects the front and back of the can lid positioned at the end of the stacked state, if the end of the can lid is not reversed, it is made of paper. The can lid that is inverted inside the sleeve cannot be detected. Furthermore, in the apparatuses described in Patent Documents 3 and 4, since the paper sleeve in which the can lid is stored must be transferred from the conveyance path to another apparatus and inspected, the apparatus becomes large-scale and inspection takes time. There is a problem in that the manufacturing efficiency is lowered due to the increase in the cost.

本発明は、このような事情に鑑みてなされたもので、スリーブの中に積層状態で収納された缶蓋における反転の有無を、スリーブを損傷することなく確実に検出することを目的とする。   The present invention has been made in view of such circumstances, and an object thereof is to reliably detect the presence or absence of inversion in a can lid accommodated in a laminated state in a sleeve without damaging the sleeve.

本発明は、円筒状の缶胴を有する缶体に巻き締められる、外周部に巻き締め用のカール部を有する円板状の缶蓋が表裏を統一して積層された状態で収容されるスリーブ内において、表裏が反転した前記缶蓋を前記スリーブに接触することなく検出する缶蓋の反転検出装置であって、複数の前記缶蓋を積層状態で収容した前記スリーブを前記缶蓋の積層方向に沿って搬送するコンベアと、前記コンベア上を搬送される前記スリーブの外周部に向けて、前記スリーブを透過し前記缶蓋を透過しない赤外線を前記積層方向に交差する方向に照射する赤外線照射部と、前記反転した状態で隣接する前記缶蓋の前記カール部間に形成される隙間を通過して前記スリーブを透過した前記赤外線を検出する赤外線検出部とを備える。 The present invention relates to a sleeve that is wound around a can body having a cylindrical can body, and is accommodated in a state where disk-like can lids having curl portions for tightening on the outer periphery are laminated in a unified manner. A can lid reversal detection device for detecting the can lid with its front and back reversed without contacting the sleeve, wherein the sleeve containing a plurality of can lids in a stacked state is disposed in the stacking direction of the can lids. And an infrared irradiation unit that irradiates infrared rays that pass through the sleeve and do not pass through the can lid in a direction that intersects the stacking direction toward the outer periphery of the sleeve that is conveyed on the conveyor. And an infrared detecting section that detects the infrared light that has passed through the sleeve through a gap formed between the curled portions of the can lids adjacent in the inverted state .

この検出装置では、正常に積層された缶蓋間の間隔と、反転して積層された缶蓋と正常に積層された缶蓋との間隔とがカール部の位置で異なることを利用して、缶蓋の間隔から赤外線が透過することにより、反転した缶蓋を検出することができる。この検出装置によれば、紙製スリーブを透過する赤外線を用いて缶蓋の反転を検出するので、紙製スリーブに接触することなく、積層された缶蓋全体について反転の有無を検出することができる。   In this detection device, utilizing the fact that the interval between the can lids that are normally stacked, and the interval between the can lid that is inverted and stacked and the can lid that is normally stacked are different at the position of the curled portion, By passing infrared rays through the space between the can lids, the inverted can lid can be detected. According to this detection device, since the inversion of the can lid is detected using infrared rays that pass through the paper sleeve, it is possible to detect the presence or absence of the inversion for the entire stacked can lids without contacting the paper sleeve. it can.

本発明の缶蓋の反転検出装置によれば、スリーブ内に収容された積層状態の缶蓋の反転を、スリーブが紙製であっても損傷することなく確実に検出することができる。   According to the can lid inversion detection device of the present invention, the inversion of the laminated can lid accommodated in the sleeve can be reliably detected without being damaged even if the sleeve is made of paper.

本発明に係る反転検出装置を含み、缶蓋の袋詰めからパレタイズまでを行う装置を示す上面図である。It is a top view which shows the apparatus which includes the inversion detection apparatus which concerns on this invention, and performs from the bag packing of a can lid to palletizing. 図1に示す反転検出装置による缶蓋の反転検出を示す断面図である。It is sectional drawing which shows the inversion detection of the can lid by the inversion detection apparatus shown in FIG. 反転検出装置によって検査される缶蓋を示す断面図である。It is sectional drawing which shows the can lid inspected by the inversion detection apparatus.

以下、本発明に係る缶蓋の反転検出装置の実施形態について説明する。本発明の反転検出装置100は、円筒状の缶胴に巻き締められる円板状の缶蓋10が表裏を統一して積層された状態で収容されるスリーブ20内において、表裏が反転した缶蓋10を検出する。   Hereinafter, an embodiment of a can lid inversion detection device according to the present invention will be described. The inversion detection device 100 of the present invention is a can lid in which a disk-shaped can lid 10 wound around a cylindrical can body is accommodated in a state where the front and back are stacked in a unified state. 10 is detected.

この反転検出装置100は、図1に示すように、缶蓋10を筒状のスリーブ20に収容させる袋詰め装置70、袋詰め装置70によって缶蓋10を収容した状態のスリーブ20の両端を折って閉口する袋とじ装置80、および袋とじ装置80によって開口部が閉じられたスリーブ20をパレット上に複数配置してパッキングするパレタイザ90を備える装置に含まれている。   As shown in FIG. 1, the inversion detection device 100 folds the both ends of the sleeve 20 in a state where the can lid 10 is accommodated by the bag filling device 70 that accommodates the can lid 10 in the cylindrical sleeve 20. And a palletizer 90 which packs a plurality of sleeves 20 whose openings are closed by the bag binding device 80 on a pallet.

反転検出装置100は、袋とじ装置80とパレタイザ90との間に設けられており、コンベア30によって缶蓋10が袋とじ装置80からパレタイザ90に送られる際に、積層された缶蓋10をスリーブ20に収容された状態のまま検査する。   The inversion detection device 100 is provided between the bag binding device 80 and the palletizer 90. When the can lid 10 is sent from the bag binding device 80 to the palletizer 90 by the conveyor 30, the stacked can lids 10 are sleeved. The test is carried out in the state accommodated in 20.

袋詰め装置70では、表裏を一致させた状態で積層された缶蓋10がスリーブ20に収容される。しかしながら、袋とじ装置80によって両端が閉じられるまでの間、スリーブ20の少なくとも一端は開放した筒状であるため、搬送の振動や衝撃などによって、スリーブ20の中で缶蓋10が反転する場合がある。このため、スリーブ20の両端が閉じられ、缶蓋10の表裏状態が固定化された状態で検査を行うために、袋とじ装置80の後段に反転検出装置100が設けられている。   In the bag filling device 70, the can lids 10 stacked in a state where the front and back sides are matched are accommodated in the sleeve 20. However, since at least one end of the sleeve 20 is open until the both ends are closed by the bag binding device 80, the can lid 10 may be reversed in the sleeve 20 due to vibration or impact of conveyance. is there. For this reason, in order to perform an inspection in a state where both ends of the sleeve 20 are closed and the front and back states of the can lid 10 are fixed, the inversion detection device 100 is provided at the rear stage of the bag binding device 80.

反転検出装置100は、複数の缶蓋10を積層状態で収容したスリーブ20を搬送するコンベア30と、コンベア30上を搬送されるスリーブ20を缶蓋10の積層方向とコンベア30の搬送方向とを一致させるように整列させる整列手段40と、コンベア30上を搬送されるスリーブ20に向けて、積層方向に交差する赤外線Rを照射する赤外線照射部50と、スリーブ20を透過した赤外線Rを検出する赤外線検出部60とを備える。   The inversion detection device 100 includes a conveyor 30 that conveys a sleeve 20 that accommodates a plurality of can lids 10 in a stacked state, and a stacking direction of the can lids 10 and a conveyance direction of the conveyor 30 for the sleeve 20 that is conveyed on the conveyor 30. Aligning means 40 for aligning them so as to match, an infrared irradiation unit 50 for irradiating infrared R crossing the stacking direction toward the sleeve 20 conveyed on the conveyor 30, and infrared R transmitted through the sleeve 20 are detected. An infrared detector 60.

この反転検出装置100において、缶蓋10を収容したスリーブ20は、図1に示すように、袋とじ装置80からコンベア30によって搬送される。コンベア30上に載置されたスリーブ20は、搬送路の途中に設けられた整列手段40を通過する際に、缶蓋10の積層方向がコンベア30の搬送方向に一致するように、缶蓋10が略直線状に並ぶように整列される。   In this inversion detection device 100, the sleeve 20 containing the can lid 10 is conveyed by the conveyor 30 from the bag binding device 80 as shown in FIG. When the sleeve 20 placed on the conveyor 30 passes through the alignment means 40 provided in the middle of the conveyance path, the can lid 10 is arranged so that the stacking direction of the can lids 10 matches the conveyance direction of the conveyor 30. Are aligned in a substantially straight line.

赤外線照射部50と赤外線検出部60とは、コンベア30を挟むように配置されている。赤外線照射部50は、図2に示すように、コンベア30の搬送方向に略直交する赤外線Rを、略水平方向に、コンベア30に近い位置を通るように照射している。赤外線Rはスリーブ20を透過し、缶蓋10を透過しないので、赤外線検出部60がこの赤外線Rを検出することにより、缶蓋10の通過を検出することができる。   The infrared irradiation part 50 and the infrared detection part 60 are arrange | positioned so that the conveyor 30 may be pinched | interposed. As shown in FIG. 2, the infrared irradiation unit 50 irradiates the infrared ray R substantially orthogonal to the conveying direction of the conveyor 30 so as to pass through a position close to the conveyor 30 in a substantially horizontal direction. Since the infrared ray R passes through the sleeve 20 and does not pass through the can lid 10, the infrared detector 60 can detect the passage of the can lid 10 by detecting the infrared ray R.

ここで、この反転検出装置100において検査される缶蓋10の形状について説明する。缶蓋10は、図3に示すように、平坦な円板状のパネル部10aと、パネル部10aの外周部に内面方向に向けて突出するように設けられた凹溝状のカウンターシンク10bと、カウンターシンク10bの外周部に設けられカウンターシンク10bとは逆に突出して設けられたカール部10cとで円板状に形成されている。この缶蓋10は、円筒状の缶胴を有する缶体11のフランジ部11aにカール部10cを重ねた状態で巻き締められることにより缶体11に装着される。   Here, the shape of the can lid 10 inspected in the inversion detection device 100 will be described. As shown in FIG. 3, the can lid 10 includes a flat disk-shaped panel portion 10a, and a groove-shaped counter sink 10b provided on the outer peripheral portion of the panel portion 10a so as to protrude toward the inner surface. The curl portion 10c provided on the outer peripheral portion of the counter sink 10b and protruding opposite to the counter sink 10b is formed in a disc shape. The can lid 10 is attached to the can body 11 by being wound with the curled portion 10c overlapped on the flange portion 11a of the can body 11 having a cylindrical can body.

図2に示すように、缶蓋10がスリーブ20の中に表裏を一致させた状態で積層されている場合、隣り合う缶蓋10同士の間には大きな隙間は形成されない。しかしながら、表裏が反転した缶蓋10が混入した場合、反転した状態で隣接する缶蓋10のカウンターシンク10b同士が当接し、カール部10c間に大きな隙間が形成される。   As shown in FIG. 2, when the can lids 10 are stacked in the sleeve 20 in a state where the front and back sides are matched, no large gap is formed between the adjacent can lids 10. However, when the can lid 10 whose front and back are reversed is mixed, the counter sinks 10b of the adjacent can lids 10 are in contact with each other in a reversed state, and a large gap is formed between the curled portions 10c.

反転検出装置100は、このように缶蓋10の外周部のカール部10c間に形成された大きな隙間を検出することにより、反転した缶蓋10の混入したスリーブ20を検出する。すなわち、図2に示すように、缶蓋10が収容されたスリーブ20は、コンベア30によって搬送され、赤外線Rは横向きのスリーブ20の下側部に向けて照射される。したがって、缶蓋10が収容されたスリーブ20は、反転した缶蓋10が存在しない部分では、赤外線Rを遮りながら移動する。つまり、缶蓋10によって遮られた赤外線R1は赤外線検出部60によって検出されないので、赤外線検出部60による赤外線Rの検出が途絶えることにより缶蓋10が通過していることが検出される。しかしながら、このスリーブ20の中に反転した缶蓋10が混入している場合、図2に示すようにカール部10c間の隙間を通過する赤外線R2は遮られず、赤外線検出部60によって検出される。このように赤外線Rを検出することにより、反転した缶蓋10が混入したスリーブ20を検出することができる。   The inversion detection apparatus 100 detects the sleeve 20 mixed with the inverted can lid 10 by detecting the large gap formed between the curled portions 10 c on the outer peripheral portion of the can lid 10 in this way. That is, as shown in FIG. 2, the sleeve 20 in which the can lid 10 is accommodated is conveyed by the conveyor 30, and the infrared rays R are irradiated toward the lower side portion of the sideways sleeve 20. Therefore, the sleeve 20 in which the can lid 10 is accommodated moves while blocking the infrared ray R in a portion where the inverted can lid 10 does not exist. That is, since the infrared ray R1 blocked by the can lid 10 is not detected by the infrared ray detection unit 60, the detection of the infrared ray R by the infrared ray detection unit 60 is interrupted, so that the passage of the can lid 10 is detected. However, when the inverted can lid 10 is mixed in the sleeve 20, the infrared ray R2 passing through the gap between the curled portions 10c is not blocked as shown in FIG. . By detecting the infrared ray R in this way, the sleeve 20 mixed with the inverted can lid 10 can be detected.

なお、缶蓋10を収容したスリーブ20を複数連続して検査する場合、反転した缶蓋10による隙間を透過した赤外線R2と、連続して搬送されるスリーブ20の間を透過した赤外線Rとを区別するために、スリーブ20の搬送間隔を一定の大きさ以上とすることが望ましい。反転した缶蓋10によって形成される隙間は一定の大きさになるので、搬送間隔を確保して赤外線Rを検出する時間の長短を異ならせることにより、反転した缶蓋10による隙間を通過した赤外線R2であるかどうかを区別することができる。   When a plurality of sleeves 20 containing the can lids 10 are continuously inspected, the infrared ray R2 that has passed through the gap between the inverted can lids 10 and the infrared ray R that has passed between the sleeves 20 that are continuously conveyed are used. In order to make a distinction, it is desirable that the conveying interval of the sleeve 20 be a certain size or more. Since the gap formed by the inverted can lid 10 has a certain size, the infrared rays that have passed through the gap due to the inverted can lid 10 are secured by changing the length of time for detecting the infrared ray R while ensuring the conveyance interval. It can be distinguished whether it is R2.

以上説明したように、本発明の反転検出装置によれば、赤外線を用いることにより、非接触で検査を行うことができ、紙製スリーブを損傷することがない。また、本発明の反転検出装置は、構成が簡単であり、缶蓋の搬送路の途中に設けることができるので、検査コストの増大を抑えることができる。また、袋とじ後の検査が可能であるので、検査後に缶蓋の反転が発生するおそれがなく、反転状態の缶蓋を確実に検出し、反転した缶蓋が混入したスリーブが後工程に送られるのを防止することができる。   As described above, according to the inversion detection device of the present invention, by using infrared rays, non-contact inspection can be performed and the paper sleeve is not damaged. Moreover, since the inversion detection device of the present invention has a simple configuration and can be provided in the middle of the can lid conveyance path, an increase in inspection cost can be suppressed. In addition, since inspection after bag binding is possible, there is no risk of reversal of the can lid after inspection, the can lid is reliably detected, and the sleeve in which the reversed can lid is mixed is sent to the subsequent process. Can be prevented.

10 缶蓋
10a パネル部
10b カウンターシンク
10c カール部
11 缶体
11a フランジ部
20 スリーブ
30 コンベア
40 整列手段
50 赤外線照射部
60 赤外線検出部
70 袋詰め装置
80 袋とじ装置
90 パレタイザ
100 反転検出装置
R,R1,R2 赤外線
DESCRIPTION OF SYMBOLS 10 Can lid 10a Panel part 10b Counter sink 10c Curl part 11 Can body 11a Flange part 20 Sleeve 30 Conveyor 40 Alignment means 50 Infrared irradiation part 60 Infrared detection part 70 Bag filling apparatus 80 Bag binding apparatus 90 Palletizer 100 Inversion detection apparatus R, R1 , R2 infrared

Claims (1)

円筒状の缶胴を有する缶体に巻き締められる、外周部に巻き締め用のカール部を有する円板状の缶蓋が表裏を統一して積層された状態で収容されるスリーブ内において、表裏が反転した前記缶蓋を前記スリーブに接触することなく検出する缶蓋の反転検出装置であって、
複数の前記缶蓋を積層状態で収容した前記スリーブを前記缶蓋の積層方向に沿って搬送するコンベアと、
前記コンベア上を搬送される前記スリーブの外周部に向けて、前記スリーブを透過し前記缶蓋を透過しない赤外線を前記積層方向に交差する方向に照射する赤外線照射部と、
前記反転した状態で隣接する前記缶蓋の前記カール部間に形成される隙間を通過して前記スリーブを透過した前記赤外線を検出する赤外線検出部とを備えることを特徴とする缶蓋の反転検出装置。
In a sleeve that is wound around a can body having a cylindrical can body, and in which a disc-shaped can lid having a curled portion for tightening on the outer peripheral portion is stacked in a unified state, the front and the back A can lid reversal detection device for detecting the can lid reversed without contacting the sleeve,
A conveyor that conveys the sleeve containing the plurality of can lids in a stacked state along the stacking direction of the can lids;
An infrared irradiation unit that irradiates infrared rays that pass through the sleeve and do not pass through the can lid toward the outer peripheral portion of the sleeve that is conveyed on the conveyor in a direction that intersects the stacking direction;
An inversion detection of the can lid, comprising: an infrared detection unit that detects the infrared ray that has passed through the gap and formed through the gap formed between the curled portions of the adjacent can lids in the inverted state. apparatus.
JP2010005925A 2010-01-14 2010-01-14 Can lid reversal detection device Expired - Fee Related JP5470057B2 (en)

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JPS4727970Y1 (en) * 1967-11-30 1972-08-24
JPH0385206A (en) * 1989-08-14 1991-04-10 Shionogi & Co Ltd Inspection device for trapping of pack at sealed part of subdivision pack sheet
JP2888067B2 (en) * 1992-08-27 1999-05-10 三菱マテリアル株式会社 Can lid reversal inspection device
JP3168774B2 (en) * 1993-06-30 2001-05-21 三菱マテリアル株式会社 Inverter can lid removal device
JPH0930509A (en) * 1995-07-14 1997-02-04 Mitsubishi Materials Corp Push-up apparatus for can lid package, and automatic palletizer provided with the push-up apparatus
JP2000177719A (en) * 1998-12-17 2000-06-27 Mitsubishi Materials Corp Device for inverting and inspecting can lid
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JP4474917B2 (en) * 2003-12-25 2010-06-09 東洋製罐株式会社 Method and apparatus for detecting defective internal pressure of container in case
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