JP5462607B2 - Gas supply device - Google Patents
Gas supply device Download PDFInfo
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- JP5462607B2 JP5462607B2 JP2009275650A JP2009275650A JP5462607B2 JP 5462607 B2 JP5462607 B2 JP 5462607B2 JP 2009275650 A JP2009275650 A JP 2009275650A JP 2009275650 A JP2009275650 A JP 2009275650A JP 5462607 B2 JP5462607 B2 JP 5462607B2
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- gas supply
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- 239000007789 gas Substances 0.000 claims description 102
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 89
- 230000006837 decompression Effects 0.000 claims description 33
- 238000010438 heat treatment Methods 0.000 claims description 24
- 238000011144 upstream manufacturing Methods 0.000 claims description 7
- QKCGXXHCELUCKW-UHFFFAOYSA-N n-[4-[4-(dinaphthalen-2-ylamino)phenyl]phenyl]-n-naphthalen-2-ylnaphthalen-2-amine Chemical compound C1=CC=CC2=CC(N(C=3C=CC(=CC=3)C=3C=CC(=CC=3)N(C=3C=C4C=CC=CC4=CC=3)C=3C=C4C=CC=CC4=CC=3)C3=CC4=CC=CC=C4C=C3)=CC=C21 QKCGXXHCELUCKW-UHFFFAOYSA-N 0.000 claims description 5
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 claims description 4
- 230000005494 condensation Effects 0.000 description 6
- 238000009833 condensation Methods 0.000 description 6
- 230000000694 effects Effects 0.000 description 4
- 230000015572 biosynthetic process Effects 0.000 description 3
- 239000012530 fluid Substances 0.000 description 2
- 238000009835 boiling Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 238000010792 warming Methods 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
- F17C7/00—Methods or apparatus for discharging liquefied, solidified, or compressed gases from pressure vessels, not covered by another subclass
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D1/00—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators
- F28D1/02—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid
- F28D1/0206—Heat exchangers immersed in a large body of liquid
- F28D1/0213—Heat exchangers immersed in a large body of liquid for heating or cooling a liquid in a tank
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D7/00—Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall
- F28D7/02—Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being helically coiled
- F28D7/024—Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being helically coiled the conduits of only one medium being helically coiled tubes, the coils having a cylindrical configuration
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F9/00—Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
- F28F9/22—Arrangements for directing heat-exchange media into successive compartments, e.g. arrangements of guide plates
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
- F17C2205/00—Vessel construction, in particular mounting arrangements, attachments or identifications means
- F17C2205/03—Fluid connections, filters, valves, closure means or other attachments
- F17C2205/0302—Fittings, valves, filters, or components in connection with the gas storage device
- F17C2205/0323—Valves
- F17C2205/0326—Valves electrically actuated
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
- F17C2205/00—Vessel construction, in particular mounting arrangements, attachments or identifications means
- F17C2205/03—Fluid connections, filters, valves, closure means or other attachments
- F17C2205/0302—Fittings, valves, filters, or components in connection with the gas storage device
- F17C2205/0338—Pressure regulators
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
- F17C2223/00—Handled fluid before transfer, i.e. state of fluid when stored in the vessel or before transfer from the vessel
- F17C2223/01—Handled fluid before transfer, i.e. state of fluid when stored in the vessel or before transfer from the vessel characterised by the phase
- F17C2223/0107—Single phase
- F17C2223/0123—Single phase gaseous, e.g. CNG, GNC
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
- F17C2223/00—Handled fluid before transfer, i.e. state of fluid when stored in the vessel or before transfer from the vessel
- F17C2223/03—Handled fluid before transfer, i.e. state of fluid when stored in the vessel or before transfer from the vessel characterised by the pressure level
- F17C2223/035—High pressure (>10 bar)
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
- F17C2225/00—Handled fluid after transfer, i.e. state of fluid after transfer from the vessel
- F17C2225/01—Handled fluid after transfer, i.e. state of fluid after transfer from the vessel characterised by the phase
- F17C2225/0107—Single phase
- F17C2225/0123—Single phase gaseous, e.g. CNG, GNC
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
- F17C2225/00—Handled fluid after transfer, i.e. state of fluid after transfer from the vessel
- F17C2225/03—Handled fluid after transfer, i.e. state of fluid after transfer from the vessel characterised by the pressure level
- F17C2225/033—Small pressure, e.g. for liquefied gas
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
- F17C2227/00—Transfer of fluids, i.e. method or means for transferring the fluid; Heat exchange with the fluid
- F17C2227/03—Heat exchange with the fluid
- F17C2227/0302—Heat exchange with the fluid by heating
- F17C2227/0309—Heat exchange with the fluid by heating using another fluid
- F17C2227/0316—Water heating
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
- F17C2227/00—Transfer of fluids, i.e. method or means for transferring the fluid; Heat exchange with the fluid
- F17C2227/03—Heat exchange with the fluid
- F17C2227/0302—Heat exchange with the fluid by heating
- F17C2227/0309—Heat exchange with the fluid by heating using another fluid
- F17C2227/0323—Heat exchange with the fluid by heating using another fluid in a closed loop
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
- F17C2227/00—Transfer of fluids, i.e. method or means for transferring the fluid; Heat exchange with the fluid
- F17C2227/03—Heat exchange with the fluid
- F17C2227/0367—Localisation of heat exchange
- F17C2227/0388—Localisation of heat exchange separate
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
- F17C2250/00—Accessories; Control means; Indicating, measuring or monitoring of parameters
- F17C2250/04—Indicating or measuring of parameters as input values
- F17C2250/0404—Parameters indicated or measured
- F17C2250/043—Pressure
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
- F17C2260/00—Purposes of gas storage and gas handling
- F17C2260/04—Reducing risks and environmental impact
- F17C2260/042—Reducing risk of explosion
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
- F17C2270/00—Applications
- F17C2270/05—Applications for industrial use
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F9/00—Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
- F28F9/22—Arrangements for directing heat-exchange media into successive compartments, e.g. arrangements of guide plates
- F28F2009/222—Particular guide plates, baffles or deflectors, e.g. having particular orientation relative to an elongated casing or conduit
- F28F2009/226—Transversal partitions
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Filling Or Discharging Of Gas Storage Vessels (AREA)
- Pipeline Systems (AREA)
- Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
Description
本発明は、ガス供給装置に関し、詳しくは、圧縮ガスを減圧して供給するガス供給装置に関する。 The present invention relates to a gas supply device, and more particularly to a gas supply device that supplies a compressed gas with a reduced pressure.
47リットルの容器や大型容器からの圧縮ガスを供給する際には、圧力調整設備、減圧弁、コントロール弁などの減圧手段によって指定された圧力に減圧して供給するようにしている。このとき、減圧手段で減圧されたガスは、断熱膨張及びジュールトムソン効果によってガス温度が低下するため、減圧手段の外面による結露や着霜が発生してガス圧力の調整が困難になったりすることがある。このため、減圧手段の上流側配管(一次側配管)を加熱したり、減圧手段を加熱したりすることで、減圧後のガス温度の低下を抑制することが行われている(例えば、特許文献1〜3参照。)。 When supplying compressed gas from a 47 liter container or a large container, the pressure is reduced to a pressure specified by a pressure reducing device such as a pressure adjusting device, a pressure reducing valve, or a control valve. At this time, since the gas temperature of the gas decompressed by the decompression means decreases due to adiabatic expansion and the Joule-Thompson effect, condensation or frost formation on the outer surface of the decompression means may occur, making it difficult to adjust the gas pressure. There is. For this reason, the fall of the gas temperature after pressure reduction is suppressed by heating the upstream piping (primary side piping) of a pressure reduction means, or heating a pressure reduction means (for example, patent documents). 1-3.)
しかし、可燃性ガスを供給する装置の配管や減圧手段を加熱するための加熱源として電気ヒーターを用いることは、万一ガス漏れが発生したときに発火の危険性があるため好ましいものではない。また、加熱用の流体が流れる加熱用配管をガス配管の周囲に巻回したものでは、ガス配管内のガスを十分に昇温させるためには熱伝達面積を極めて大きくしたり、加熱用配管内を流れる流体温度を高温にする必要があり、設備コストや運転コストの上昇を招いてしまう。 However, it is not preferable to use an electric heater as a heating source for heating the piping of the apparatus for supplying the combustible gas or the decompression means, because there is a risk of ignition when a gas leak occurs. In addition, when a heating pipe through which a heating fluid flows is wound around the gas pipe, in order to sufficiently raise the temperature of the gas in the gas pipe, the heat transfer area is extremely large, It is necessary to make the temperature of the fluid flowing through the pipes high, resulting in an increase in equipment costs and operating costs.
一方、(SiH4)や三フッ化窒素(NF3)は、臨界圧力が充填圧力に非常に近く、臨界温度も比較的室温に近いため、臨界点近傍で充填された状態からの供給となる。そして、標準沸点が高いため、断熱膨張によるガス温度の低下が大きく、ガスが液化しやすく、減圧手段への結露や着霜も多くなりやすい。さらに、モノシランは可燃性、自然性を有し、三フッ化窒素も支燃性を有しているため、電気ヒーターの使用は避けることが望ましい。 On the other hand, (SiH 4 ) and nitrogen trifluoride (NF 3 ) are supplied from a state filled near the critical point because the critical pressure is very close to the filling pressure and the critical temperature is relatively close to room temperature. . And since a standard boiling point is high, the fall of the gas temperature by adiabatic expansion is large, gas tends to liquefy, and the dew condensation and frost formation to a decompression means tend to increase. Furthermore, since monosilane is flammable and natural, and nitrogen trifluoride is also flammable, it is desirable to avoid the use of electric heaters.
そこで本発明は、圧縮ガスを安定した状態で減圧して供給することができ、経済性や安全性にも優れたガス供給装置を提供することを目的としている。 Therefore, an object of the present invention is to provide a gas supply device that can supply compressed gas under reduced pressure in a stable state, and is excellent in economy and safety.
上記目的を達成するため、本発明のガス供給装置は、圧縮ガス供給源から供給されるガスを減圧手段で減圧して供給するガス供給装置において、前記減圧手段のガス流れ方向上流側に、該減圧手段に導入されるガスと温水供給源から供給される温水とを熱交換させて前記ガスを加温する熱交換器を設けるとともに、前記減圧手段に、前記温水の一部によって該減圧手段を加温するための温水流路を設けたことを特徴としている。 In order to achieve the above object, a gas supply apparatus according to the present invention is a gas supply apparatus that supplies a gas supplied from a compressed gas supply source by reducing the pressure with a decompression means, and on the upstream side in the gas flow direction of the decompression means. A heat exchanger is provided for heat exchange between the gas introduced into the decompression means and the hot water supplied from the hot water supply source to warm the gas, and the decompression means is provided to the decompression means by a part of the warm water. A hot water flow path for heating is provided.
さらに、本発明のガス供給装置は、前記温水を30〜40℃の温度に加温して前記熱交換器及び前記減圧手段の温水流路に供給する温水循環手段を備えていること、前記減圧手段が直列又は並列に複数配置され、各減圧手段のガス流れ方向上流側に前記熱交換器がそれぞれ配置されていること、前記ガスがモノシラン又は三フッ化窒素であることを特徴としている。 Furthermore, the gas supply apparatus of the present invention further includes a hot water circulation means for heating the hot water to a temperature of 30 to 40 ° C. and supplying the hot water to the hot water flow path of the heat exchanger and the pressure reducing means, A plurality of means are arranged in series or in parallel, the heat exchanger is arranged upstream of each decompression means in the gas flow direction, and the gas is monosilane or nitrogen trifluoride.
本発明のガス供給装置によれば、温水を加熱源とする熱交換器でガスを加温するので、配管内を流れるガスを効率よく確実に加温することができ、減圧手段も温水によって加温することで減圧後のガスが液化することを確実に防止できる。また、加熱源を温水とすることにより、電気ヒーターに比べて安全性を高めることができる。さらに、温水温度を40℃以下とすることで、ガス温度が高くなりすぎることがなく、加温に要するエネルギーも少なくすることができる。また、減圧手段を直列又は並列に複数設けることにより、各減圧手段における減圧度を最適に設定することができるので、減圧手段や配管系に結露や着霜を発生させずに、より効率よく減圧ガスを供給することができ、特に、モノシランや三フッ化窒素のようなガスも安全に安定した状態で供給することができる。 According to the gas supply device of the present invention, since the gas is heated by the heat exchanger using hot water as a heating source, the gas flowing in the pipe can be heated efficiently and reliably, and the decompression means is also heated by the hot water. By heating, it can prevent reliably that the gas after pressure reduction liquefies. In addition, by using hot water as the heating source, safety can be improved as compared with an electric heater. Furthermore, by setting the hot water temperature to 40 ° C. or less, the gas temperature does not become too high, and the energy required for heating can be reduced. In addition, by providing a plurality of decompression means in series or in parallel, the degree of decompression in each decompression means can be set optimally, so that decompression can be performed more efficiently without causing condensation or frost formation on the decompression means or the piping system. A gas can be supplied, and in particular, a gas such as monosilane or nitrogen trifluoride can be supplied in a safe and stable state.
本形態例に示すガス供給装置は、所定の高圧状態で圧縮ガスを充填した圧縮ガス供給源となる高圧ガス容器11から供給するガスの圧力を低下させるための減圧手段として2個の圧力調整器21、31を直列に設けたもので、ガス流れ方向上流側の第1の圧力調整器21で高圧のガスをあらかじめ設定した減圧度で減圧して中圧のガスとし、下流側の第2の圧力調整器31で中圧のガスをあらかじめ設定した減圧度で減圧することにより、供給先の要望に応じた圧力の低圧ガスを供給するように形成されている。例えば、充填圧力が9MPa(絶対圧、以下同じ)の圧縮ガスを大気圧近くまで減圧して供給する場合、第1の圧力調整器21で4MPa程度の中圧に減圧した後、第2の圧力調整器31で4MPaから大気圧に近い供給圧力に減圧して供給する。
The gas supply apparatus shown in the present embodiment includes two pressure regulators as decompression means for reducing the pressure of the gas supplied from the high-
ガス供給装置と高圧ガス容器11との間には、高圧弁12と圧力検出器13とが設けられ、ガス供給装置と供給先との間には低圧弁14が設けられている。そして、各圧力調整器21、31のガス流れ方向上流側(一次側)には、熱交換器22,32と遮断弁23,33とが設けられ、各圧力調整器21、31のガス流れ方向下流側(二次側)には、圧力検出器24,34がそれぞれ設けられている。また、本形態例に示すガス供給装置には、前記圧力調整器21、31及び前記熱交換器22,32に加温用の温水をそれぞれ循環供給するための温水循環ユニット15が、前記圧力調整器21、31や熱交換器22,32などを配置した装置本体部16とは隔離された状態で設けられている。
A high pressure valve 12 and a
図2に示すように、前記熱交換器22,32には、上方が開口した有底の容器41内に金属製のコイル管42を収納した構造(シェルアンドコイル構造)のものが用いられ、容器41の上部開口には、コイル管42の入口管42aと出口管42bとを挿通した蓋体43が着脱可能に取り付けられている。また、容器41の対向する側壁の一方には温水導入口44が設けられ、他方の側壁には温水導出口45が設けられるとともに、容器41の内部には、温水導入口44から容器41内に流入した温水をコイル管42と効率よく接触させるための複数の邪魔板(バッフル板)46がコイル管42に干渉しないようにして設けられている。温水導入口44から容器41内に流入した温水は、邪魔板46の作用で容器41内を蛇行しながら流れることによってコイル管42の外面に満遍なく接触し、コイル管42の管壁を介してコイル管42の内部を流れるガスと熱交換することによりガスを加温した後、温水導出口45から導出される。
As shown in FIG. 2, the
図3に示すように、前記圧力調整器21、31には、中央のガス流路51,52の周囲を囲むようにして温水流路53が設けられた保温機能付きのものが用いられている。該温水流路53の一端には温水導入口54が、他端には温水導出口55がそれぞれ設けられており、温水導入口54から温水流路53に流入した温水は、ガス流路51の周囲に形成された入口側環状流路53aを通り、該入口側環状流路53aから弁箱部分の周囲に設けられた弁箱外周流路53bを通って出口側環状流路53cに流入し、これらの各流路を流れる際に圧力調整器21、31を加温した後、温水導出口55から導出される。
As shown in FIG. 3, the
温水循環ユニット15は、任意の熱エネルギーを用いてあらかじめ設定された温度の温水を生成する温水生成器17と、該温水生成器17と前記装置本体部16内の加温対象とを接続する温水供給管18及び温水戻り管19とを備えている。温水生成器17は、例えば電気ヒーターによって30〜40℃の温度に加温した温水を生成してポンプで供給するものであって、温水生成器17で生成した温水は、温水供給管18を通って熱交換器22,32や圧力調整器21、31にそれぞれ対応する導入側分岐管18aに別れ、熱交換器22,32や圧力調整器21、31から導出された温水は、各導出側分岐管19aから温水戻り管19に合流して温水生成器17に循環して再利用されるように形成されている。
The hot
温水生成器17から供給する温水の温度は、供給するガス流量や熱交換器22,32の熱交換効率、圧力調整器21、31における加温効率などの条件によって任意に設定することが可能であるが、漏洩時の安全性を考慮すると、40℃以下に設定することが好ましく、ガスの加温効果を考慮すると、30℃以上、特に35℃以上が最適である。温水流量も、熱交換器22,32におけるガス流量や熱交換効率などに応じて適宜設定することが可能であるが、例えば、熱交換器22,32において、コイル管42内のガスと向流方向の流れで熱交換を行うことによって温度が低下した温水の温度、すなわち、温水導出口45における温水温度が、温水導入口44における温水温度に対して−5℃未満、好ましくは−2℃未満となるように設定することが好ましい。
The temperature of the hot water supplied from the
一方、コイル管42には、供給先が要望するガス流量と、該コイル管42を通るガス圧力とに応じた径や肉厚のパイプが用いられる。このコイル管42の長さは、コイル管42を長くすることによって熱交換後のガス温度を温水温度に近付けることはできるが、使用するパイプのコスト上昇に見合う十分な効果を期待できないため、温水との熱交換により加温されたガス温度が、温水温度に対して−5℃未満、好ましくは−3℃未満になるように設定することが好ましい。
On the other hand, for the
このとき、コイル管42内を流れるガスと、コイル管42の周囲を流れる温水とは、コイル管42の管壁を介して熱交換を行い、ガス配管の周囲に温水配管を巻回する従来の場合のように、2本のパイプの管外面同士が線接触したり、管同士の間に空気層が介在したりすることがないので、コイル管42の内外の各表面積、管壁の厚さ、内外の温度差、比熱などの各種条件を設定することにより、熱交換後のガス温度などを計算によって容易に求めることができる。したがって、従来のようにガス温度を十分に上昇させることができなくなったり、ガス温度が不安定になったりすることがなく、下流側の圧力調整器21、31に流入するガスを所定温度に確実に加温することができる。
At this time, the gas flowing in the
また、圧力調整器21、31では、減圧後のガス温度と温水の加温効果とを考慮して各圧力調整器21、31における減圧度をそれぞれ設定することが好ましく、熱交換器22,32に供給する温水温度で、圧力調整器21、31の外面に結露が生じない程度に圧力調整器21、31の外面を加温できれるように温水流量や温水流路53の構造、形状を設定すればよい。
Moreover, in the
さらに、前記温水温度や前記温水循環ユニット15の温水供給能力、熱交換器22,32の熱交換能力、圧力調整器21、31の加温能力は、一般的に、供給するガスの最大流量に対応させて設定することになるが、最大流量の継続時間が短時間で、そのときの圧力調整器21、31への結露量が無視できる程度ならば、最大流量より少ないガス流量に対応させて各能力を設定することができる。
Furthermore, the hot water temperature, the hot water supply capacity of the hot
本形態例に示すように、圧縮ガスの減圧を複数段階で行うことにより、各減圧段階における減圧度を小さくすることができるとともに、減圧手段(圧力調整器21、31)に導入する圧縮ガスを高温に加熱する必要がなくなり、40℃以下の温水を用いた熱交換器22,32でガスを加温することで減圧手段でのガスの液化や減圧手段外面への結露を防止することができる。特に、温水によるガスの加温を熱交換器で行うことにより、ガスを所定温度に効率よく加温することができ、40℃以下の温水を用いることにより、電気ヒーターで配管などを加熱する場合に比べて安全性を確保することができる。また、圧縮ガスが流れる配管系を備えた装置本体部16と、温水を生成する温水生成器17とを隔壁などを介して隔離した状態で設置することにより、温水生成器17の加熱源に電気ヒータを用いても、圧縮ガスと電気ヒーターとが隔離されているため、安全性を大幅に向上させることができる。また、温水を用いることによって、熱水やスチームを用いた場合に比べて加温に要するエネルギーの低減が図れ、配管系からの熱ロスも少なくなり、万一、温水が漏洩しても火傷などの危険はない。
As shown in this embodiment, by performing the decompression of the compressed gas in a plurality of stages, the degree of decompression in each decompression stage can be reduced, and the compressed gas introduced into the decompression means (
なお、減圧後の低圧ガスを供給先に連続供給する場合には、前記装置本体部16と温水循環ユニット15とを備えたガス供給装置を複数設置してもよいが、一つの温水循環ユニット15を複数の装置本体部16に対応させることもできる。また、断熱膨張によるガス温度の低下が比較的小さく、減圧度が小さな圧縮ガスを減圧して供給する場合には、減圧手段及び熱交換器を一つずつだけ設けるようにすることができる。
When continuously supplying low-pressure gas after decompression to the supply destination, a plurality of gas supply devices including the apparatus
11…高圧ガス容器、12…高圧弁、13…圧力検出器、14…低圧弁、15…温水循環ユニット、16…装置本体部、17…温水生成器、18…温水供給管、18a…導入側分岐管、19…温水戻り管、19a…導出側分岐管、21、31…圧力調整器、22,32…熱交換器、23,33…遮断弁、24,34…圧力検出器、41…容器、42…コイル管、42a…入口管、42b…出口管、43…蓋体、44…温水導入口、45…温水導出口、46…邪魔板、51,52…ガス流路、53…温水流路、53a…入口側環状流路、53b…弁箱外周流路、53c…出口側環状流路、54…温水導入口、55…温水導出口
DESCRIPTION OF
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JP2009275650A JP5462607B2 (en) | 2009-12-03 | 2009-12-03 | Gas supply device |
EP10834487.0A EP2508786B1 (en) | 2009-12-03 | 2010-11-18 | Gas supply device |
PCT/JP2010/070525 WO2011068035A1 (en) | 2009-12-03 | 2010-11-18 | Gas supply device |
KR1020127017182A KR101755744B1 (en) | 2009-12-03 | 2010-11-18 | Gas supply device |
CN201080054408.7A CN102639922B (en) | 2009-12-03 | 2010-11-18 | Gas supply device |
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CN112984534B (en) * | 2021-02-05 | 2022-10-18 | 新郑市吉龙包装材料有限公司 | Heat utilization system of packaging printing waste gas treatment equipment |
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JPH0633858B2 (en) | 1988-03-17 | 1994-05-02 | テイサン株式会社 | Method and device for preventing gas outflow phenomenon of pressure regulator |
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US20030070432A1 (en) * | 2001-03-05 | 2003-04-17 | Nalin Walpita | Natural gas depressurization temperature maintenance expansion system with production of useful work |
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