JP5346271B2 - Branch pipe connection device - Google Patents

Branch pipe connection device Download PDF

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JP5346271B2
JP5346271B2 JP2009262230A JP2009262230A JP5346271B2 JP 5346271 B2 JP5346271 B2 JP 5346271B2 JP 2009262230 A JP2009262230 A JP 2009262230A JP 2009262230 A JP2009262230 A JP 2009262230A JP 5346271 B2 JP5346271 B2 JP 5346271B2
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pipe
valve body
gate valve
branch
branch case
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JP2011106572A (en
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堀川  剛
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Waterworks Technology Development Organization Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a branch pipe connector which allows for the compact construction of a valve structure. <P>SOLUTION: The branch pipe connector is equipped with a branch case 1 which is attached surrounding a fluid pipe K, and is divided into plural branches in the circumferential direction of the fluid pipe K, a short pipe 2 whose end portion is sandwiched between the divided surfaces of the branch case 1 for connection, and a gate valve body 3 which is displaced between a closed position in which an internal communication between the branch case 1 and the short pipe 2 is cut off and an opening position in which the internal communication between the branch case 1 and the short pipe 2 is permitted. The gate valve body 3 is configured to be able to come in and out of the branch case 1 through a valve body insertion opening 16 formed to penetrate the branch case 1. The gate valve body 3 placed in the closed position closes the end portion of the short pipe 2 sandwiched between the divided surfaces. <P>COPYRIGHT: (C)2011,JPO&amp;INPIT

Description

本発明は、流体管に分岐管を接続可能にする分岐管接続装置に関する。   The present invention relates to a branch pipe connection device that enables a branch pipe to be connected to a fluid pipe.

近年、水道管などの既設流体管の途中に分岐管を設ける分岐管接続工事では、管路を上流側で止水することなく不断水の状態を維持したまま、流体管の周壁を穿孔し、分岐管を接続する工法が採用されている。かかる工法では、下記特許文献1に記載されているように、流体管を取り囲んで水密に装着される分岐ケースと、仕切弁体を内蔵した仕切弁が使用される。分岐ケースは、流体管の周方向で複数に分割され、その分岐ケースに仕切弁を介在させて分岐管が接続される。   In recent years, in branch pipe connection work in which a branch pipe is provided in the middle of an existing fluid pipe such as a water pipe, the peripheral wall of the fluid pipe is perforated while maintaining the state of uninterrupted water without stopping the pipe on the upstream side, A method of connecting branch pipes is used. In such a construction method, as described in Patent Document 1 below, a branch case that surrounds a fluid pipe and is mounted in a watertight manner, and a gate valve that incorporates a gate valve body are used. The branch case is divided into a plurality of parts in the circumferential direction of the fluid pipe, and the branch pipe is connected to the branch case with a gate valve interposed therebetween.

図15,16は、従来の分岐管接続装置を示す正面図である。この装置は、左右二つ割りの分岐ケース51と、分岐ケース51にフランジ接続された仕切弁52とを備える。施工の際には、まず、図15に示すように、分岐ケース51を流体管Kに外嵌し、分割面をフランジ接続して水密に装着する。続いて、分岐ケース51のフランジ51aに仕切弁52のフランジ52aを接続し、仕切弁52のフランジ52bに穿孔装置53のフランジ53aを接続する。これらのフランジは、ボルトやナットからなる締結具により締め付けられる。   15 and 16 are front views showing a conventional branch pipe connecting device. This apparatus includes a bifurcated branch case 51 and a gate valve 52 flanged to the branch case 51. At the time of construction, first, as shown in FIG. 15, the branch case 51 is externally fitted to the fluid pipe K, and the divided surfaces are flange-connected and attached in a watertight manner. Subsequently, the flange 52 a of the gate valve 52 is connected to the flange 51 a of the branch case 51, and the flange 53 a of the punching device 53 is connected to the flange 52 b of the gate valve 52. These flanges are tightened by fasteners made of bolts or nuts.

次に、仕切弁52が内蔵する仕切弁体を上方に退避させ、仕切弁52の内部を連通状態に開放する。そして、穿孔装置53に内蔵してある円筒形のカッターを回転し、そのカッターを送りハンドル54によって前進させて、流体管Kの周壁を穿孔する。穿孔が完了したら、カッターの回転を停止し、送りハンドル54を逆回転させてカッターを後退させる。このとき、切り取られた流体管Kの周壁の欠片は、カッターの中心位置から突出したドリルにより引っ掛けられて回収される。   Next, the gate valve body built in the gate valve 52 is retracted upward, and the interior of the gate valve 52 is opened to a communication state. Then, a cylindrical cutter built in the punching device 53 is rotated, and the cutter is advanced by the feed handle 54 to punch the peripheral wall of the fluid pipe K. When drilling is completed, the rotation of the cutter is stopped, and the feed handle 54 is reversely rotated to retract the cutter. At this time, the cut piece of the peripheral wall of the fluid pipe K is collected by being caught by a drill protruding from the center position of the cutter.

カッターを十分に後退させたら、上方に退避させていた仕切弁体を下降させ、仕切弁52の内部連通を遮断する。その後、図16に示すように、仕切弁52のフランジ52bに、穿孔装置53に代えて分岐管55を接続する。この例では、仕切弁52のフランジ52bに接続アダプタ56のフランジ56aを接続し、その接続アダプタ56の受口に分岐管55の端部を挿し込んで接続している。このような分岐管接続工法によれば、断水することなく分岐管を接続できるため、利便性に優れる。   When the cutter is sufficiently retracted, the gate valve body that has been retracted upward is lowered to block the internal communication of the gate valve 52. Thereafter, as shown in FIG. 16, a branch pipe 55 is connected to the flange 52 b of the gate valve 52 instead of the punching device 53. In this example, the flange 56 a of the connection adapter 56 is connected to the flange 52 b of the gate valve 52, and the end of the branch pipe 55 is inserted and connected to the receiving port of the connection adapter 56. According to such a branch pipe connection method, the branch pipe can be connected without water shutoff, which is excellent in convenience.

一方、本出願人による下記特許文献2に記載の分岐管接続装置では、図17に示すように、分岐ケース61が上下二つ割りに構成され、その分割面に仕切弁62の端部を挟み込んで接続している。かかる構成では、図16の装置とは異なり、フランジ接続された分岐ケース61の分割面や、分岐ケース61と仕切弁62との接続箇所が、分岐管の軸方向に対して直角方向に位置しない。そのため、地盤変動や経年変化などによる大負荷が発生した場合に、締結具のボルトが伸長する方向に負荷が作用しにくく、分岐ケース61の分割面の開口を抑えて、流体管K内の流体の漏出を効果的に防止できる。   On the other hand, in the branch pipe connecting device described in the following Patent Document 2 by the present applicant, as shown in FIG. 17, the branch case 61 is divided into upper and lower parts, and the end of the gate valve 62 is sandwiched between the split surfaces and connected. doing. In such a configuration, unlike the apparatus of FIG. 16, the split surface of the branch case 61 that is flange-connected and the connection location between the branch case 61 and the gate valve 62 are not positioned perpendicular to the axial direction of the branch pipe. . Therefore, when a heavy load is generated due to ground fluctuation or secular change, the load is less likely to be applied in the direction in which the bolt of the fastener extends, and the opening of the split surface of the branch case 61 is suppressed, and the fluid in the fluid pipe K is suppressed. Can be effectively prevented.

ところで、上述した分岐管接続装置は、何れも分岐ケースに別体の仕切弁を接続する構造であり、その仕切弁の長さ(図17の長さL)に対応したスペースを確保しなければならない。このため、穿孔時のカッターのストロークが長くなり、穿孔装置の大型化を招来して、場合によっては穿孔装置を特別にあつらえる必要があった。また、このような仕切弁は、大型で重量物であることから取り扱いが難しく、作業効率の低下やコストアップの要因にもなっており、本発明者は、弁構造をコンパクトに構成することで、これらの不具合を解消することを考えた。   By the way, each of the branch pipe connecting devices described above has a structure in which a separate gate valve is connected to the branch case, and a space corresponding to the length of the gate valve (length L in FIG. 17) must be secured. Don't be. For this reason, the stroke of the cutter at the time of drilling becomes long, leading to an increase in the size of the drilling device, and in some cases, the punching device has to be specially customized. In addition, since such a gate valve is large and heavy, it is difficult to handle, which causes a decrease in work efficiency and an increase in cost, and the inventor of the present invention can make the valve structure compact. I thought about solving these problems.

特許文献2は、図18に示すように、分岐ケース61に形成した凹部65に、仕切弁62の外周面に設けた突起66を嵌め込み、拡径状に傾斜して外側に開いた凹部65の傾斜面65aで突起66の傾斜面66aを押圧して、分岐ケース61から仕切弁62を遠ざけつつ固定する手法を開示しているが、これを実行するうえでも、仕切弁62の重さが難点となりやすい。かかる観点からも、弁構造をコンパクトに構成することが望ましい。
特開2002−154004号公報 特開2007−309474号公報
In Patent Document 2, as shown in FIG. 18, a protrusion 66 provided on the outer peripheral surface of the gate valve 62 is fitted into a recess 65 formed in a branch case 61, and the recess 65 is inclined outwardly and opened outward. Although the method of pressing the inclined surface 66a of the projection 66 with the inclined surface 65a and fixing the gate valve 62 away from the branch case 61 is disclosed, the weight of the gate valve 62 is also difficult in executing this. It is easy to become. From this point of view, it is desirable to make the valve structure compact.
JP 2002-154004 A JP 2007-309474 A

本発明は上記実情に鑑みてなされたものであり、その目的は、弁構造をコンパクトに構成できる分岐管接続装置を提供することにある。   This invention is made | formed in view of the said situation, The objective is to provide the branch pipe connection apparatus which can comprise a valve structure compactly.

上記目的は、下記の如き本発明により達成できる。即ち、本発明に係る分岐管接続装置は、流体管を取り囲んで装着され、前記流体管の周方向で複数に分割された分岐ケースと、前記分岐ケースの分割面に端部を挟み込んで接続される接続管と、前記分岐ケースと前記接続管との内部連通を遮断する閉位置と、前記分岐ケースと前記接続管との内部連通を許容する開位置との間で変位する仕切弁体と、を備え、前記仕切弁体は、前記分岐ケースに貫通形成された弁体挿通口を通じて、前記分岐ケースの内外を往来可能に構成され、閉位置にある前記仕切弁体が、前記分割面に挟み込まれた前記接続管の端部を閉塞するものである。   The above object can be achieved by the present invention as described below. That is, the branch pipe connecting device according to the present invention is attached so as to surround the fluid pipe, and is divided into a plurality of branch cases divided in the circumferential direction of the fluid pipe, and an end portion is sandwiched between the split surfaces of the branch case. A partition valve body that is displaced between a closed position that blocks internal communication between the branch case and the connection pipe, and an open position that allows internal communication between the branch case and the connection pipe; The gate valve body is configured to be able to travel inside and outside the branch case through a valve body insertion port formed through the branch case, and the gate valve body in the closed position is sandwiched between the split surfaces. The end of the connecting pipe is closed.

この分岐管接続装置では、分岐ケースの分割面に、仕切弁ではなく接続管が端部を挟み込んで接続される。分岐ケースと接続管との内部連通は、弁体挿通口を通じて分岐ケースの内外を往来する仕切弁体の変位によって切り換えられ、閉位置にある仕切弁体は、分割面に挟み込まれた接続管の端部を閉塞する。このように、本発明の分岐管接続装置では、分岐ケースと接続管との接続箇所に弁構造を設けており、図16や図17で示したような仕切弁は不要であることから、弁構造をコンパクトに構成することができる。   In this branch pipe connection device, a connection pipe, not a gate valve, is connected to the split surface of the branch case with the end portion interposed therebetween. The internal communication between the branch case and the connection pipe is switched by the displacement of the partition valve body that moves in and out of the branch case through the valve body insertion port, and the partition valve body in the closed position is Close the end. Thus, in the branch pipe connecting device of the present invention, the valve structure is provided at the connection point between the branch case and the connection pipe, and the gate valve as shown in FIGS. 16 and 17 is not necessary. The structure can be made compact.

本発明の分岐管接続装置では、閉位置にある前記仕切弁体と前記接続管との間を、前記接続管の軸方向に圧縮されるシール材により密封するものが好ましい。かかる構成によれば、図16や図17で示したようなソフトシール仕切弁とは異なり、閉位置にある仕切弁体を弁箱(分岐ケース又は接続管)の内面に強く押し当てなくても密封状態が得られる。そのため、分岐ケースと接続管との内部連通を遮断するときのトルクを軽減して、コンパクトな弁構造の実効性を高めることができる。   In the branch pipe connecting device of the present invention, it is preferable that the gap between the gate valve body and the connecting pipe in the closed position is sealed with a sealing material compressed in the axial direction of the connecting pipe. According to such a configuration, unlike the soft seal gate valve as shown in FIGS. 16 and 17, the gate valve body in the closed position does not have to be pressed strongly against the inner surface of the valve box (branch case or connecting pipe). A sealed state is obtained. Therefore, it is possible to reduce the torque when blocking the internal communication between the branch case and the connecting pipe, and to increase the effectiveness of the compact valve structure.

本発明の分岐管接続装置では、閉位置に変位する前記仕切弁体が、前記接続管の端部の周壁に貫通形成された挿入口に進入し、前記接続管の内部を閉塞するものが好ましい。接続管の内部に仕切弁体を挿入することで、流体が流れる方向に関係なく、分岐ケースと接続管との内部連通を適切に遮断することができる。   In the branch pipe connecting device of the present invention, it is preferable that the gate valve body displaced to the closed position enters an insertion port formed through the peripheral wall at the end of the connection pipe and closes the inside of the connection pipe. . By inserting the gate valve body into the connection pipe, the internal communication between the branch case and the connection pipe can be appropriately blocked regardless of the direction in which the fluid flows.

本発明の分岐管接続装置では、前記仕切弁体が、側方に延出したアームを有し、そのアームに連結された弁棒を介して前記仕切弁体の変位を操作できるものが好ましい。かかる構成によれば、弁棒の高さを抑えて、弁構造を一層コンパクトに構成することができる。その結果、更なる軽量化を達成できるとともに、流体管が浅層埋設される場合であっても土被り量を確保しやすくなる。   In the branch pipe connecting device according to the present invention, it is preferable that the gate valve body has an arm extending laterally and the displacement of the gate valve body can be operated via a valve rod connected to the arm. According to this configuration, the valve structure can be made more compact by suppressing the height of the valve stem. As a result, further weight reduction can be achieved, and it is easy to ensure the amount of earth covering even when the fluid pipe is buried in a shallow layer.

本発明の分岐管接続装置では、前記仕切弁体の変位方向に沿って前記接続管の軸方向に傾斜したガイド面が、前記接続管と前記仕切弁体との接触部位に形成されているものが好ましい。かかる構成によれば、仕切弁体を閉位置に変位させる際に、ガイド面により仕切弁体を案内して適切に位置決めできるとともに、接続管の閉塞完了を感知することができる。   In the branch pipe connecting device of the present invention, a guide surface inclined in the axial direction of the connection pipe along the displacement direction of the gate valve body is formed at a contact portion between the connection pipe and the gate valve body. Is preferred. According to such a configuration, when the gate valve body is displaced to the closed position, the gate valve body can be guided and properly positioned by the guide surface, and the completion of closing of the connecting pipe can be detected.

本発明の第1実施形態に係る分岐管接続装置を示す斜視図The perspective view which shows the branch pipe connection apparatus which concerns on 1st Embodiment of this invention. 図1のA−A矢視断面図AA arrow sectional view of FIG. 仕切弁体と弁蓋を取り外した状態における分岐ケースと短管の平面図Plan view of branch case and short pipe with gate valve and valve lid removed 閉位置にある仕切弁体を示す要部断面図Cross-sectional view of the main part showing the gate valve body in the closed position 短管の斜視図Perspective view of short pipe 短管と仕切弁体の位置関係を説明する図The figure explaining the positional relationship between a short pipe and a gate valve body 仕切弁体の(a)平面図、(b)正面図、及び、(c)B−B矢視断面図(A) Plan view, (b) Front view, and (c) BB arrow sectional view of gate valve body 分岐ケースの装着途中の状態を示す断面図Sectional view showing the state during installation of the branch case 短管に穿孔装置を接続した状態を示す図The figure which shows the state which connected the drilling device to the short pipe 短管に分岐管を接続した状態を示す図The figure which shows the state which connected the branch pipe to the short pipe 本発明の第2実施形態に係る分岐管接続装置を示す斜視図The perspective view which shows the branch pipe connection apparatus which concerns on 2nd Embodiment of this invention. 仕切弁体と弁棒の位置関係を比較するための図Diagram for comparing the positional relationship between the gate valve body and the valve stem 本発明の第3実施形態における短管と仕切弁体を示す断面図Sectional drawing which shows the short pipe and gate valve body in 3rd Embodiment of this invention. 図13に示した短管の斜視図FIG. 13 is a perspective view of the short pipe shown in FIG. 従来の分岐管接続装置を示す正面図Front view showing a conventional branch pipe connection device 従来の分岐管接続装置を示す正面図Front view showing a conventional branch pipe connection device 従来の分岐管接続装置を示す断面図Sectional view showing a conventional branch pipe connection device 上記特許文献2記載の分岐管接続装置の一例における要部斜視図、(b)その要部を右方向から見た図、及び、(c)その要部の縦断面図The principal part perspective view in an example of the branch pipe connection apparatus of the said patent document 2, (b) The figure which looked at the principal part from the right direction, and (c) The longitudinal cross-sectional view of the principal part

以下、本発明に係る分岐管接続装置の実施形態について、既設の水道管(流体管の一例)に分岐管を接続する場合を例に挙げ、図面を参照しながら説明する。   Hereinafter, an embodiment of a branch pipe connection device according to the present invention will be described with reference to the drawings, taking as an example a case where a branch pipe is connected to an existing water pipe (an example of a fluid pipe).

[第1実施形態]
図1,2に示した分岐管接続装置は、既設管である水道管Kを取り囲んで装着され、その水道管Kの周方向で複数に分割された分岐ケース1と、分岐ケース1の分割面10に端部を挟み込んで接続される短管2(接続管に相当)と、分岐ケース1と短管2との内部連通を切り換える仕切弁体3とを備える。更に、この分岐管接続装置は、仕切弁体3の変位を操作可能に構成された弁棒4と、開位置にある仕切弁体3を収容する弁蓋5を有している。
[First Embodiment]
The branch pipe connecting device shown in FIGS. 1 and 2 is installed so as to surround a water pipe K which is an existing pipe, and is divided into a plurality of parts in the circumferential direction of the water pipe K, and a split surface of the branch case 1 10 includes a short pipe 2 (corresponding to a connection pipe) connected with an end portion sandwiched between 10 and a gate valve body 3 for switching internal communication between the branch case 1 and the short pipe 2. Further, this branch pipe connecting device has a valve rod 4 configured to be able to manipulate the displacement of the gate valve body 3 and a valve lid 5 that houses the gate valve body 3 in the open position.

分岐ケース1は、水道管Kに水密に装着可能な分割体1A,1Bにより構成され、図2にて上下2つ割となる割T字管形状をしている。分岐ケース1の分割面10では、分割体1A,1Bのフランジ同士が、ボルトとナットで構成した締結具11により締結される。この締結具11の締め付けにより、パッキン12,13を介して分割面10が水密に閉じられ、分岐ケース1に短管2が接続される。分岐ケース1の外周面には、接合時のフランジの撓みを抑制するために、締結具11のボルトの軸線に沿ってリブ14を設けている。   The branch case 1 is composed of divided bodies 1A and 1B that can be water-tightly attached to the water pipe K, and has a split T-shaped pipe shape that is split into two vertically in FIG. On the split surface 10 of the branch case 1, the flanges of the split bodies 1 </ b> A and 1 </ b> B are fastened by a fastener 11 composed of a bolt and a nut. By tightening the fastener 11, the dividing surface 10 is watertightly closed via the packings 12 and 13, and the short pipe 2 is connected to the branch case 1. A rib 14 is provided on the outer peripheral surface of the branch case 1 along the axis of the bolt of the fastener 11 in order to suppress the bending of the flange at the time of joining.

この分岐管接続装置では、分岐ケース1の分割面10が略水平方向に位置するため、地盤変動や経年変化などによる大負荷が発生しても、締結具11のボルトが伸長する方向に負荷が作用しにくく、分割面10の不意の開口を抑えて漏水を効果的に防止できる。分岐ケース1の短管2側の端面には、拡径状の凹部を内側に有する延出部15が形成されており、後述するように分岐ケース1に短管2を固定するのに使用される。   In this branch pipe connecting device, since the dividing surface 10 of the branch case 1 is positioned in a substantially horizontal direction, even if a large load is generated due to ground fluctuation or secular change, the load is applied in the direction in which the bolt of the fastener 11 extends. It is difficult to act and water leakage can be effectively prevented by suppressing the unexpected opening of the dividing surface 10. On the end face of the branch case 1 on the short tube 2 side, an extending portion 15 having an enlarged-diameter concave portion inside is formed, and used to fix the short tube 2 to the branch case 1 as will be described later. The

図3に示すように、分岐ケース1に貫通形成された弁体挿通口16は、分岐ケース1の短管2側の端面の近傍に形成され、仕切弁体3に対応した形状を有している。仕切弁体3は、この弁体挿通口16を通じて昇降し、分岐ケース1の内外を往来できる。図2では、仕切弁体3が上昇して開位置にある状態を示しており、この仕切弁体3が下降すると、図4に示した閉位置に移行して、短管2の端部を閉塞する。このように、仕切弁体3は、分岐ケース1と短管2との内部連通を遮断する閉位置と、分岐ケース1と短管2との内部連通を許容する開位置との間で変位する。   As shown in FIG. 3, the valve body insertion port 16 formed through the branch case 1 is formed in the vicinity of the end surface of the branch case 1 on the short pipe 2 side, and has a shape corresponding to the gate valve body 3. Yes. The gate valve body 3 can be moved up and down through the valve body insertion port 16 and can travel inside and outside the branch case 1. FIG. 2 shows a state where the gate valve body 3 is raised and in the open position. When the gate valve body 3 is lowered, the gate valve 3 is moved to the closed position shown in FIG. Block. Thus, the gate valve body 3 is displaced between the closed position where the internal communication between the branch case 1 and the short pipe 2 is blocked and the open position where the internal communication between the branch case 1 and the short pipe 2 is allowed. .

この分岐管接続装置では、分岐ケース1と短管2との接続箇所に弁構造を設けているため、従来で使用されていた規格品の仕切弁(図16,17参照)は不要であり、弁構造をコンパクトに構成することができ、コストダウンにも寄与しうる。また、短管2は、規格品の仕切弁に比べて短小であるため、水道管Kを穿孔する際のカッターのストロークが短くて済み、小型の穿孔装置の使用が可能となる。更に、短管2は小型で軽量であるために取り扱いが容易であり、作業効率の向上を図ることができる。   In this branch pipe connection device, since the valve structure is provided at the connection point between the branch case 1 and the short pipe 2, the standard-use gate valve (see FIGS. 16 and 17) used in the past is unnecessary. The valve structure can be made compact and can contribute to cost reduction. Further, since the short pipe 2 is shorter than a standard product gate valve, the stroke of the cutter when the water pipe K is drilled can be shortened, and a small drilling device can be used. Furthermore, since the short tube 2 is small and lightweight, it is easy to handle, and the working efficiency can be improved.

本実施形態では、図5に示すように、短管2が、分割面10に挟み込まれる側とは反対側の端部にフランジ21を有しており、このフランジ21に穿孔装置や分岐管を直接的又は間接的に接続できる。この短管2の端部は、フランジ形状に制約されず、例えば分岐管の挿口端部を挿入可能な受口形状にすることも可能であり、更にはフランジ付き受口など他の形状であっても構わない。   In this embodiment, as shown in FIG. 5, the short pipe 2 has a flange 21 at the end opposite to the side sandwiched by the dividing surface 10, and a drilling device or a branch pipe is attached to the flange 21. Can be connected directly or indirectly. The end of the short pipe 2 is not limited to the flange shape, and for example, it can be formed into a receiving shape into which the insertion end of the branch pipe can be inserted, and further in other shapes such as a receiving port with a flange. It does not matter.

短管2の分割面10に挟み込まれる側の端部では、上部の周壁に挿入口22が貫通形成されている。この挿入口22は、周方向に沿って溝状に切欠され、仕切弁体3の上方からの進入を許容する形状を有する。分岐ケース1に短管2を接続した状態では、弁体挿通口16の内側に挿入口22が配置され、弁体挿通口16を経由して閉位置に変位する仕切弁体3が、挿入口22に進入して短管2の内部を閉塞する。図6は、図2の右方向から短管2と仕切弁体3を見た図であり、短管2については挿入口22で切断した断面を描いている。短管2の下部の周壁には、挿入口22に対向して切粉排出口23が貫通形成されている。   An insertion port 22 is formed through the upper peripheral wall at the end of the short tube 2 on the side sandwiched between the split surfaces 10. The insertion port 22 is notched in a groove shape along the circumferential direction, and has a shape that allows entry from above the gate valve body 3. In a state where the short pipe 2 is connected to the branch case 1, the insertion port 22 is arranged inside the valve body insertion port 16, and the gate valve body 3 that is displaced to the closed position via the valve body insertion port 16 is inserted into the insertion port. 22 enters and closes the inside of the short pipe 2. FIG. 6 is a view of the short pipe 2 and the gate valve body 3 as viewed from the right direction in FIG. 2, and the short pipe 2 is shown in a cross section cut at the insertion port 22. A chip discharge port 23 is formed through the peripheral wall of the lower portion of the short tube 2 so as to face the insertion port 22.

本実施形態では、短管2の外周面に突起25を形成しており、これを分岐ケース1に形成した延出部15の凹部に嵌め込むことで、短管2が周方向に位置決めされる。また、締結具11を締め付けて分割体同士の間隔を狭めると、図18で説明したように、延出部15の凹部が突起25を押圧し、短管2が分岐ケース1から遠ざけられる。その動作に伴って、張出部26が分岐ケース1の内面に係合し、短管2が軸方向に位置決めされる。短管2は、規格品の仕切弁に比べて格段に軽量であり、かかる作業を比較的容易に行える。   In this embodiment, the projections 25 are formed on the outer peripheral surface of the short tube 2, and the short tube 2 is positioned in the circumferential direction by fitting it into the recess of the extending portion 15 formed in the branch case 1. . Further, when the fastener 11 is tightened to narrow the interval between the divided bodies, the concave portion of the extending portion 15 presses the projection 25 and the short tube 2 is moved away from the branch case 1 as described with reference to FIG. Along with this operation, the overhanging portion 26 engages with the inner surface of the branch case 1, and the short pipe 2 is positioned in the axial direction. The short pipe 2 is much lighter than a standard gate valve and can perform such work relatively easily.

仕切弁体3は、図7に示すように、円板状のボディ31と、ボディ31から上方に突出したヘッド32と、ボディ31から側方に延出した一対のアーム33とを有し、例えば鋼板などの芯金部品の全面にゴムライニングを施すことにより作製できる。ボディ31の両面には、環状のシールゴム34(シール材に相当)が形成されている。本実施形態では、シールゴム34がライニングゴムと一体的に設けられ、該ライニングゴムの局所的な隆起部分をシールゴム34にしている。   As shown in FIG. 7, the gate valve body 3 includes a disk-shaped body 31, a head 32 that protrudes upward from the body 31, and a pair of arms 33 that extend laterally from the body 31. For example, it can be produced by applying rubber lining to the entire surface of a cored bar component such as a steel plate. An annular sealing rubber 34 (corresponding to a sealing material) is formed on both surfaces of the body 31. In this embodiment, the seal rubber 34 is provided integrally with the lining rubber, and the locally raised portion of the lining rubber is used as the seal rubber 34.

シールゴム34は、ボディ31の両面に対向して配置される環状のシール面27(図6参照)に密着し、図4に示すように閉位置にある仕切弁体3と短管2との間を密封する。短管2の軸方向に沿った流水の圧力がボディ31に作用すると、シールゴム34が短管2の軸方向に圧縮され、止水性が高められる。本実施形態では、短管2の内部に仕切弁体3を挿入しているため、水の流れる向きに関係なく、シール機能を確実に発揮できる。かかるシールゴムは、短管2に装着しても構わない。   The seal rubber 34 is in close contact with an annular seal surface 27 (see FIG. 6) disposed opposite to both surfaces of the body 31, and between the gate valve body 3 and the short pipe 2 in the closed position as shown in FIG. To seal. When the pressure of the flowing water along the axial direction of the short pipe 2 acts on the body 31, the seal rubber 34 is compressed in the axial direction of the short pipe 2 and the water stoppage is enhanced. In this embodiment, since the gate valve body 3 is inserted inside the short pipe 2, the sealing function can be surely exhibited regardless of the direction of water flow. Such a seal rubber may be attached to the short tube 2.

この装置では、仕切弁体3を閉位置に変位させさえすれば、仕切弁体3と短管2との間の隙間を密封して、分岐ケース1と短管2との内部連通を確実に遮断できる。したがって、仕切弁体3を短管2の内面に強く押し当ててシール材を圧縮する構造ではなく、それ故に閉塞時のトルクを軽減できる。これに対して、上述した規格品のソフトシール仕切弁では、仕切弁体を弁箱に強く押し当ててシール材を圧縮するため、トルクが高くなる傾向にある。但し、本発明は、そのようなシール構造の採用を除外するものではない。   In this device, as long as the gate valve body 3 is displaced to the closed position, the gap between the gate valve body 3 and the short pipe 2 is sealed, and the internal communication between the branch case 1 and the short pipe 2 is ensured. Can be blocked. Therefore, the gate valve 3 is not pressed against the inner surface of the short pipe 2 to compress the sealing material, and therefore the torque at the time of closing can be reduced. On the other hand, in the above-mentioned standard soft seal gate valve, torque is apt to increase because the gate material is strongly pressed against the valve box to compress the sealing material. However, the present invention does not exclude the adoption of such a seal structure.

仕切弁体3のヘッド32には弁棒4が連結され、本実施形態では仕切弁体3の中心位置に弁棒4を配置している。ヘッド32に形成された空間部36には、弁棒4に螺合されたネジこま37が遊びをもった状態で嵌め込まれ、これによって弁棒4に対して仕切弁体3が短管2の軸方向に移動できる遊びが設けられる。その結果、水の流れる向きに応じた仕切弁体3のスライドが可能になり、シールゴム34を効率的に圧縮して止水性を高めることができる。   The valve rod 4 is connected to the head 32 of the gate valve body 3, and the valve rod 4 is arranged at the center position of the gate valve body 3 in this embodiment. In the space portion 36 formed in the head 32, a screw top 37 screwed into the valve stem 4 is fitted with play, and thereby the gate valve body 3 is connected to the valve stem 4 of the short pipe 2. A play is provided that is movable in the axial direction. As a result, the gate valve body 3 can be slid according to the direction in which the water flows, and the sealing rubber 34 can be efficiently compressed to increase the water stoppage.

短管2との接触部位となるヘッド32の下部には、仕切弁体3の変位方向に沿って短管2の軸方向に傾斜したガイド面35が形成されている。一方、短管2には、仕切弁体3との接触部位に、ガイド面35と合致した傾斜を持つガイド面24が形成されている。仕切弁体3を閉位置に変位する際には、これらのガイド面24,35の接触により仕切弁体3を案内して適切に位置決めできるとともに、短管2の閉塞完了を感知できる。一対のアーム33は、仕切弁体3の回転防止用のガイドとして機能する。   A guide surface 35 that is inclined in the axial direction of the short pipe 2 along the displacement direction of the gate valve body 3 is formed at the lower portion of the head 32 that is a contact portion with the short pipe 2. On the other hand, the short pipe 2 is formed with a guide surface 24 having an inclination coincident with the guide surface 35 at a contact portion with the gate valve body 3. When the gate valve body 3 is displaced to the closed position, the gate valve body 3 can be guided and properly positioned by the contact of the guide surfaces 24 and 35, and the completion of the closing of the short pipe 2 can be detected. The pair of arms 33 function as a guide for preventing rotation of the gate valve body 3.

弁棒4は、仕切弁体3の変位方向に沿って延在した雄ねじ部材であり、頂部41を外部に突出させて弁蓋5に固定されている。弁棒4の頂部41には、ハンドルなどの治具(図示略)が取り付けられ、その治具を介して弁棒4を回転させると、ネジこま37の上下動に連動して仕切弁体3が昇降する。即ち、この弁棒4を介して、仕切弁体3の変位を操作することができる。弁蓋5は、弁棒4を内蔵し、弁体挿通口16を覆うようにして分岐ケース1に立設されている。   The valve stem 4 is a male screw member extending along the displacement direction of the gate valve body 3, and is fixed to the valve lid 5 with the top portion 41 protruding outside. A jig (not shown) such as a handle is attached to the top 41 of the valve stem 4. When the valve stem 4 is rotated through the jig, the gate valve body 3 is interlocked with the vertical movement of the screw top 37. Goes up and down. That is, the displacement of the gate valve body 3 can be operated via the valve rod 4. The valve lid 5 includes the valve stem 4 and is erected on the branch case 1 so as to cover the valve element insertion port 16.

この分岐管接続装置を用いて既設の水道管Kに分岐管を接続する方法について、一例を挙げて説明する。まず、図8に示すように、水道管Kの傍らに短管2を仮置きし、分岐ケース1を水道管Kに外嵌して装着する。分岐ケース1の分割面10には短管2の端部を挟み込み、締結具11を締め付けて水密に接続する。このとき、少しだけ下降させた仕切弁体3の先端部を短管2の挿入口22に挿入し、その状態で分岐ケース1を接合することで、短管2の芯出しが簡便に行われる。   A method of connecting a branch pipe to an existing water pipe K using this branch pipe connection device will be described with an example. First, as shown in FIG. 8, the short pipe 2 is temporarily placed beside the water pipe K, and the branch case 1 is externally fitted to the water pipe K and attached. The end portion of the short tube 2 is sandwiched between the split surfaces 10 of the branch case 1 and the fasteners 11 are tightened to be connected in a watertight manner. At this time, the tip of the gate valve body 3 slightly lowered is inserted into the insertion port 22 of the short pipe 2, and the branch case 1 is joined in this state, whereby the short pipe 2 is easily centered. .

次に、図1,2に示した状態から、図9に示すように短管2に穿孔装置45を接続し、カッター46で水道管Kの周壁を穿孔する。規格品の仕切弁を使用した場合に比べて、カッター46のストロークは短くて済むため、小型の穿孔装置45を利用可能である。穿孔が完了したら、カッター46の回転を停止し、カッター46を十分に後退させた後に、図4に示すように仕切弁体3を閉位置に変位させる。仕切弁体3は、ガイド面35が短管2のガイド面24に当接するまで下降させればよい。   Next, from the state shown in FIGS. 1 and 2, a punching device 45 is connected to the short pipe 2 as shown in FIG. 9, and the peripheral wall of the water pipe K is punched by the cutter 46. Since the stroke of the cutter 46 can be shortened as compared with the case where a standard product gate valve is used, a small punching device 45 can be used. When the drilling is completed, the rotation of the cutter 46 is stopped, and after the cutter 46 is sufficiently retracted, the gate valve body 3 is displaced to the closed position as shown in FIG. The gate valve body 3 may be lowered until the guide surface 35 contacts the guide surface 24 of the short pipe 2.

分岐ケース1の分割体1Bには、図3に示すようにボール弁17を有する排出ホース18が接続されており、穿孔時に発生した切粉は、分岐ケース1内に流入した水と共に外部に排出できる。このとき、短管2の内面に落ちている切粉は、切粉排出口23を通じて分岐ケース1の下部に流れ込み、排出ホース18を通じて排出される。   As shown in FIG. 3, a discharge hose 18 having a ball valve 17 is connected to the split body 1 </ b> B of the branch case 1, and chips generated at the time of drilling are discharged to the outside together with water flowing into the branch case 1. it can. At this time, the chips falling on the inner surface of the short pipe 2 flow into the lower part of the branch case 1 through the chip discharge port 23 and are discharged through the discharge hose 18.

続いて、図10に示すように、短管2から穿孔装置45を取り外し、代わりに分岐管47を接続する。その後、仕切弁体3を開位置に変位させれば、水道管Kから分岐管47への分水が行われる。   Subsequently, as shown in FIG. 10, the punching device 45 is removed from the short tube 2, and a branch tube 47 is connected instead. Thereafter, if the gate valve body 3 is displaced to the open position, water is diverted from the water pipe K to the branch pipe 47.

[第2実施形態]
第2実施形態は、以下に説明する構成の他は、第1実施形態と同様の構成・作用であるので、共通点を省略して主に相違点について説明する。第1実施形態で説明した部材と同一の部材には、同一の符号を付しており、重複した説明は省略している。
[Second Embodiment]
Since the second embodiment has the same configuration and operation as the first embodiment except for the configuration described below, common points will be omitted and differences will be mainly described. The same members as those described in the first embodiment are denoted by the same reference numerals, and redundant descriptions are omitted.

図11,12に示すように、本実施形態では、仕切弁体7がボディ71から側方に延出した一対のアーム73a,73bを有し、そのうちの一方のアーム73bに弁棒4を連結している。弁棒4は、アーム73bに嵌め込んだネジこま、或いはアーム73b自体に螺合されており、この弁棒4を介して仕切弁体7の変位を操作できるようになっている。もう一方のアーム73aは、仕切弁体7の回転防止用のガイドとして機能する。分岐ケース1には、この仕切弁体7に対応した形状の弁体挿通口が貫通形成されている。   As shown in FIGS. 11 and 12, in this embodiment, the gate valve body 7 has a pair of arms 73a and 73b extending laterally from the body 71, and the valve rod 4 is connected to one of the arms 73b. doing. The valve stem 4 is screwed into a screw top fitted into the arm 73 b or the arm 73 b itself, and the displacement of the gate valve body 7 can be operated via the valve stem 4. The other arm 73 a functions as a guide for preventing rotation of the gate valve body 7. The branch case 1 is formed with a valve body insertion port having a shape corresponding to the gate valve body 7.

前述の第1実施形態で示した仕切弁体3では、弁棒4をヘッド32に取り付けていたのに対し、本実施形態の仕切弁体7では、弁棒4をアーム73bに取り付けているため、弁棒4の高さが抑えられ、弁構造を一層コンパクトに構成できている。弁棒4の突出高さH2は突出高さH1よりも低く、弁蓋6は弁蓋5よりも分岐ケース1からの立ち上がりが小さい。図12(b)に示すように、弁棒4は仕切弁体7の中心位置からずらして配置され、弁棒4の延長方向に短管2が干渉しない。   In the gate valve body 3 shown in the first embodiment described above, the valve stem 4 is attached to the head 32, whereas in the gate valve body 7 of this embodiment, the valve stem 4 is attached to the arm 73b. The height of the valve stem 4 is suppressed, and the valve structure can be configured more compactly. The protruding height H2 of the valve stem 4 is lower than the protruding height H1, and the valve lid 6 rises from the branch case 1 smaller than the valve lid 5. As shown in FIG. 12 (b), the valve stem 4 is shifted from the center position of the gate valve body 7, and the short pipe 2 does not interfere with the extending direction of the valve stem 4.

[第3実施形態]
第3実施形態は、以下に説明する構成の他は、第1実施形態と同様の構成・作用であるので、共通点を省略して主に相違点について説明する。第1実施形態で説明した部材と同一の部材には、同一の符号を付しており、重複した説明は省略している。
[Third Embodiment]
Since the third embodiment has the same configuration and operation as the first embodiment except for the configuration described below, common points will be omitted and mainly the differences will be described. The same members as those described in the first embodiment are denoted by the same reference numerals, and redundant descriptions are omitted.

前述した第1実施形態では、閉位置に変位する仕切弁体3を、短管2の内部に挿入する例を示したが、本実施形態では、図13に示すように、短管8の端面に仕切弁体9を密着させて、短管8の端部を閉塞する。短管8には、挿入口が貫通形成されていないため、短管2よりも簡単に製作できる。仕切弁体9には、短管8の端面に対向する位置に環状のシールゴム94(シール材に相当)が形成され、これが水道管Kからの水圧により短管2の軸方向に圧縮されることで、閉位置にある仕切弁体9と短管8との間を密封できる。   In 1st Embodiment mentioned above, although the example which inserts the gate valve body 3 displaced to a closed position in the inside of the short tube 2 was shown, in this embodiment, as shown in FIG. 13, the end surface of the short tube 8 is shown. The end portion of the short pipe 8 is closed by bringing the gate valve body 9 into close contact therewith. Since the short tube 8 is not formed with an insertion opening, it can be manufactured more easily than the short tube 2. An annular seal rubber 94 (corresponding to a seal material) is formed in the gate valve body 9 at a position facing the end face of the short pipe 8, and this is compressed in the axial direction of the short pipe 2 by the water pressure from the water pipe K. Thus, the gap between the gate valve 9 and the short pipe 8 in the closed position can be sealed.

図14に示すように、短管8の端面には一対の弁体保持突起88が設けられ、その突起88に、仕切弁体9の変位方向に沿って短管8の軸方向に傾斜したガイド面84が形成されている。また、仕切弁体9では、水道管側の面が局所的に隆起し、ガイド面84と合致した傾斜を持つガイド面95が形成されている。仕切弁体9を閉位置に変位する際には、ガイド面84,95の接触により仕切弁体9が適切に位置決めされ、くさび作用によって仕切弁体9が短管8の端面に密着するとともに、短管8の閉塞完了を感知できる。   As shown in FIG. 14, a pair of valve body holding protrusions 88 are provided on the end face of the short pipe 8, and the guides are inclined in the axial direction of the short pipe 8 along the displacement direction of the gate valve body 9. A surface 84 is formed. Further, in the gate valve body 9, a surface on the water pipe side locally rises, and a guide surface 95 having an inclination that matches the guide surface 84 is formed. When the gate valve body 9 is displaced to the closed position, the gate valve body 9 is appropriately positioned by the contact of the guide surfaces 84 and 95, the wedge valve body 9 is brought into close contact with the end surface of the short pipe 8 by the wedge action, Completion of the closing of the short tube 8 can be sensed.

〔別実施の形態〕
(1)本発明は上述した実施形態に何ら限定されるものではなく、本発明の趣旨を逸脱しない範囲内で種々の改良変更が可能である。したがって、例えば分岐ケースを3つ割に構成してもよく、その場合には、接続管の端部を挟み込む分割面を略水平方向に配置し、その接続管とは反対側に、残り2つの分割面を上下に離して配置することが好適である。
[Another embodiment]
(1) The present invention is not limited to the embodiment described above, and various improvements and modifications can be made without departing from the spirit of the present invention. Therefore, for example, the branch case may be divided into three parts. In that case, the dividing surface that sandwiches the end of the connecting pipe is arranged in a substantially horizontal direction, and the remaining two are placed on the opposite side of the connecting pipe. It is preferable to arrange the dividing surfaces apart from each other in the vertical direction.

(2)前述の実施形態では、接続管である短管2を分岐ケース1に接続する際に、延出部15の凹部に突起25を嵌め込んで固定する例を示したが、本発明はこれに限定されない。例えば、分岐ケースの延出部に先細りの周壁面を持つ突起を形成し、その突起を接続管の外周面の凹部に嵌め込んでもよい。この場合、突起の周壁面と凹部の壁面との面接触を利用して、分岐ケースの分割面をガイドしながら円滑に閉じることができる。この突起の形状としては円錐状や半球状、凹部の形状としては円錐状やV溝状が例示される。   (2) In the above-described embodiment, when connecting the short pipe 2 that is a connecting pipe to the branch case 1, the example in which the protrusion 25 is fitted and fixed in the concave portion of the extending portion 15 has been shown. It is not limited to this. For example, a protrusion having a tapered peripheral wall surface may be formed on the extending part of the branch case, and the protrusion may be fitted into a recess on the outer peripheral surface of the connection pipe. In this case, using the surface contact between the peripheral wall surface of the protrusion and the wall surface of the recess, the split surface of the branch case can be closed smoothly while being guided. Examples of the shape of the protrusion include a conical shape and a hemispherical shape, and examples of the shape of the concave portion include a conical shape and a V-groove shape.

(3)本発明において、分岐ケースを装着する流体管は、水道管に限定されるものではなく、各種の液体や気体が流れる流体管であってよい。   (3) In the present invention, the fluid pipe to which the branch case is attached is not limited to a water pipe, and may be a fluid pipe through which various liquids and gases flow.

1 分岐ケース
2,8 短管(接続管)
3,7,9 仕切弁体
4 弁棒
5,6 弁蓋
10 分割面
16 弁体挿通口
22 挿入口
24,35,84,95 ガイド面
33,73a,73b アーム
34,94 シールゴム(シール材に相当)
45 穿孔装置
47 分岐管
K 水道管(流体管)
1 Branch case 2, 8 Short pipe (connecting pipe)
3, 7, 9 Gate valve 4 Valve stem 5, 6 Valve cover 10 Dividing surface 16 Valve body insertion port 22 Insertion ports 24, 35, 84, 95 Guide surfaces 33, 73a, 73b Arms 34, 94 Seal rubber (on seal material) Equivalent)
45 Punching device 47 Branch pipe K Water pipe (fluid pipe)

Claims (5)

流体管を取り囲んで装着され、前記流体管の周方向で複数に分割された分岐ケースと、
前記分岐ケースの分割面に端部を挟み込んで接続される接続管と、
前記分岐ケースと前記接続管との内部連通を遮断する閉位置と、前記分岐ケースと前記接続管との内部連通を許容する開位置との間で変位する仕切弁体と、を備え、
前記仕切弁体は、前記分岐ケースに貫通形成された弁体挿通口を通じて、前記分岐ケースの内外を往来可能に構成され、閉位置にある前記仕切弁体が、前記分割面に挟み込まれた前記接続管の端部を閉塞する分岐管接続装置。
A branch case, which is mounted around the fluid pipe and divided into a plurality of parts in the circumferential direction of the fluid pipe;
A connecting pipe connected with the end portion sandwiched between the split surfaces of the branch case; and
A gate valve body that is displaced between a closed position that blocks internal communication between the branch case and the connection pipe, and an open position that allows internal communication between the branch case and the connection pipe, and
The gate valve body is configured to be able to travel inside and outside the branch case through a valve body insertion port formed through the branch case, and the gate valve body in a closed position is sandwiched between the split surfaces. A branch pipe connection device that closes the end of the connection pipe.
閉位置にある前記仕切弁体と前記接続管との間を、前記接続管の軸方向に圧縮されるシール材により密封する請求項1に記載の分岐管接続装置。   The branch pipe connection device according to claim 1, wherein a gap between the gate valve body and the connection pipe in a closed position is sealed with a sealing material compressed in an axial direction of the connection pipe. 閉位置に変位する前記仕切弁体が、前記接続管の端部の周壁に貫通形成された挿入口に進入し、前記接続管の内部を閉塞する請求項1又は2に記載の分岐管接続装置。   3. The branch pipe connecting device according to claim 1, wherein the gate valve body displaced to a closed position enters an insertion port formed through a peripheral wall of an end portion of the connection pipe and closes the inside of the connection pipe. . 前記仕切弁体が、側方に延出したアームを有し、そのアームに連結された弁棒を介して前記仕切弁体の変位を操作できる請求項1〜3いずれか1項に記載の分岐管接続装置。   The branch according to any one of claims 1 to 3, wherein the gate valve body has an arm extending laterally and the displacement of the gate valve body can be operated via a valve rod connected to the arm. Pipe connection device. 前記仕切弁体の変位方向に沿って前記接続管の軸方向に傾斜したガイド面が、前記接続管と前記仕切弁体との接触部位に形成されている請求項1〜4いずれか1項に記載の分岐管接続装置。   The guide surface which inclined in the axial direction of the said connection pipe along the displacement direction of the said gate valve body is formed in the contact site | part of the said connection pipe and the said gate valve body in any one of Claims 1-4. The branch pipe connecting device described.
JP2009262230A 2009-11-17 2009-11-17 Branch pipe connection device Expired - Fee Related JP5346271B2 (en)

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