JP4916769B2 - Branch pipe connection device and branch pipe connection method - Google Patents

Branch pipe connection device and branch pipe connection method Download PDF

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JP4916769B2
JP4916769B2 JP2006141080A JP2006141080A JP4916769B2 JP 4916769 B2 JP4916769 B2 JP 4916769B2 JP 2006141080 A JP2006141080 A JP 2006141080A JP 2006141080 A JP2006141080 A JP 2006141080A JP 4916769 B2 JP4916769 B2 JP 4916769B2
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branch
gate valve
pipe
valve
existing pipe
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JP2007309474A (en
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裕史 矢野
堀川  剛
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Waterworks Technology Development Organization Co Ltd
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Priority to PCT/JP2007/059758 priority patent/WO2007135873A1/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L41/00Branching pipes; Joining pipes to walls
    • F16L41/04Tapping pipe walls, i.e. making connections through the walls of pipes while they are carrying fluids; Fittings therefor
    • F16L41/06Tapping pipe walls, i.e. making connections through the walls of pipes while they are carrying fluids; Fittings therefor making use of attaching means embracing the pipe

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Branch Pipes, Bends, And The Like (AREA)

Description

本発明は分岐管接続装置と分岐管接続工法に関し、詳しくは、既設管に水密に装着可能な分割体からなる分岐ケースと、この分岐ケースと接続すると共に弁体を内蔵して分岐管と接続可能な仕切弁とを有して、分岐管を接続可能にする分岐管接続装置と分岐管接続工法に関する。   The present invention relates to a branch pipe connecting device and a branch pipe connecting method, and more specifically, a branch case composed of a split body that can be watertightly attached to an existing pipe, and a branch body that is connected to the branch case and has a built-in valve body. The present invention relates to a branch pipe connecting device and a branch pipe connecting method for connecting a branch pipe with a possible gate valve.

水道管などの既設の流体用配管の途中から分岐管を形成する場合、仕切弁などを備えた分岐管接続装置を用いて不断水工法により既設管に孔を穿孔した後、分岐管を取り付ける工法が多用されている(例えば、特許文献1)。これは、分岐管を形成するに際して、断水する必要がないため、水道水利用者に対する利便性が高いからである。   When forming a branch pipe from the middle of an existing fluid pipe such as a water pipe, a method of attaching a branch pipe after drilling a hole in the existing pipe using a branch pipe connecting device equipped with a gate valve etc. Is frequently used (for example, Patent Document 1). This is because it is not necessary to cut off the water when forming the branch pipe, which is highly convenient for tap water users.

既設管に分岐管を不断水工法で形成する場合、一般に図13,14に示すような作業用仕切弁(以下、「仕切弁」ということがある)を用いて行っている。すなわち、既設管Kの外周部に対して水密な状態で2つ割の分岐ケース51を外嵌・装着する。そして、分岐ケース51と仕切弁52とを接続するため、分岐ケース51のフランジ部51aと、仕切弁52のフランジ52aどうしをボルトとナットにより接続する。   When a branch pipe is formed on an existing pipe by the continuous water method, it is generally performed using a working gate valve (hereinafter also referred to as “gate valve”) as shown in FIGS. That is, the bifurcated branch case 51 is fitted and attached to the outer peripheral portion of the existing pipe K in a watertight state. And in order to connect the branch case 51 and the gate valve 52, the flange part 51a of the branch case 51 and the flange 52a of the gate valve 52 are connected with a volt | bolt and a nut.

次に、仕切弁52の他端側に穿孔装置53を接続するため、仕切弁52の他端側のフランジ52bと穿孔装置53のフランジ部53aとをボルトとナットで固着し装着する。穿孔装置53を装着した後、仕切弁52の弁体を上方に退避させて仕切弁52の内部を連通状態に開放し、穿孔装置53により既設管Kの所定箇所を穿孔する。   Next, in order to connect the punching device 53 to the other end side of the gate valve 52, the flange 52b on the other end side of the gate valve 52 and the flange portion 53a of the punching device 53 are fixedly attached with bolts and nuts. After mounting the piercing device 53, the valve body of the gate valve 52 is retracted upward to open the inside of the gate valve 52 in a communicating state, and a predetermined portion of the existing pipe K is punched by the piercing device 53.

穿孔装置53の内部には、図示はしないが、先端に刃先を設け円筒形をしたホールソーと、円筒形の中心に位置してホールソーの切削先端より前方に突出している中心ドリルとが内蔵されている。そして、穿孔装置53の後段側に設けられているハンドル54を回転して、ホールソーを既設管K側に繰り出し、別に設けた駆動部(図示略)によりホールソーと中心ドリルとを回転させながら既設管Kの所定箇所を穿孔する。   Although not shown, the drilling device 53 includes a cylindrical hole saw provided with a cutting edge at the tip, and a central drill located at the center of the cylinder and protruding forward from the cutting tip of the hole saw. Yes. Then, the handle 54 provided on the rear stage side of the drilling device 53 is rotated to feed the hole saw to the existing pipe K side, and the existing pipe is rotated while the hole saw and the center drill are rotated by a drive unit (not shown) provided separately. Drill a predetermined portion of K.

穿孔が完了すると、ホールソーの回転を中止して、ハンドル54を逆回転させながら穿孔装置53を後退させる。切り取られた既設管の一部は、穿孔装置53の後退に伴い中心ドリルによって引っ掛けられて排出される。   When the drilling is completed, the rotation of the hole saw is stopped, and the drilling device 53 is moved backward while rotating the handle 54 in the reverse direction. A part of the cut-out existing pipe is caught and discharged by the center drill as the drilling device 53 moves backward.

ホールソーと中心ドリルとが十分に後退すると、上方に退避させていた仕切弁52の弁体を下降して連通状態を閉鎖する。その後、図14に示すように、穿孔装置53を取り外して、代わりに仕切弁52のフランジ部52bと、受口を備えた接続管56のフランジ56aどうしとをボルトとナットによって接続し、この接続管56の受口に分岐管55の先端を挿入して接続を終了して、分岐管55を利用できる状態となる。   When the hole saw and the center drill are sufficiently retracted, the valve body of the gate valve 52 that has been retracted upward is lowered to close the communication state. Thereafter, as shown in FIG. 14, the punching device 53 is removed, and instead, the flange portion 52b of the gate valve 52 and the flange 56a of the connection pipe 56 provided with the receiving port are connected by bolts and nuts. The distal end of the branch pipe 55 is inserted into the receiving port of the pipe 56 to terminate the connection, and the branch pipe 55 can be used.

特開2002−154004号公報JP 2002-154004 A

しかしながら、上記従来技術は、各部材どうしの接続をフランジ接続としており、しかもフランジ部どうしの接続が接続した分岐管に対して直角方向に位置するため、地盤変動や経年変化などにより分岐管あるいは既設管側に大きな負荷がかかると、接続箇所であるフランジ部、特に既設管に近い分岐管との接続箇所のフランジ部が開口し易く、開口するとフランジ部から配管内部の流体が漏出するという問題がある。通常、配管は土中にあるため、漏出したとしても発見し難く、その対策は遅れがちとなり、流体の流出に伴う損失は少なくなかった。   However, in the above prior art, the connection between the members is a flange connection, and the connection between the flange portions is positioned in a direction perpendicular to the connected branch pipe. When a large load is applied to the pipe side, the flange part that is the connection part, especially the flange part at the connection part with the branch pipe close to the existing pipe, is easy to open, and if it opens, the fluid inside the pipe leaks from the flange part. is there. Normally, piping is in the soil, so even if it leaks, it is difficult to detect it, and the countermeasures tend to be delayed, and the loss due to the outflow of fluid is not small.

そのため、接続箇所全体をコンクリートで被覆するようにして固める方法が採られることがあるが、この場合もコンクリートにひび割れが生じたり、コンクリートから漏出したりするため、必ずしも十分でないのみならず、点検ができないため、保守作業ができないという問題があり、強い改善要請があった。   For this reason, there is a case where a method is adopted in which the entire connection point is hardened by covering with concrete, but in this case as well, cracking occurs in the concrete or leakage from the concrete. There was a problem that maintenance work could not be done because it was not possible, and there was a strong request for improvement.

そこで、本発明の目的は、既設管と分岐管との接続箇所に急激に大きな負荷がかかったり、経年変化により徐々に大きな負荷がかかったりしたとしても、接続箇所から配管内部の流体が容易に漏出し難い分岐管接続装置とこれを用いた分岐管接続工法を提供することにある。   Therefore, the object of the present invention is to facilitate the fluid in the pipe from the connection point even if a large load is suddenly applied to the connection point between the existing pipe and the branch pipe or a large load is gradually applied due to secular change. It is an object of the present invention to provide a branch pipe connecting device that is difficult to leak and a branch pipe connecting method using the same.

上記課題は、各請求項記載の発明により達成される。すなわち、本発明に係る分岐管接続装置の特徴構成は、既設管に水密に装着可能な分割体からなる分岐ケースと、この分岐ケースと接続すると共に弁体を内蔵して分岐管と接続可能な仕切弁とを有し、前記分岐ケースと前記仕切弁とを介して前記既設管に分岐管を接続可能にする分岐管接続装置において、前記分岐ケースが割T字管形状をしていて前記既設管を抱持するように装着した状態で前記既設管に対して前記既設管の軸芯周りに回転可能になっており、前記分岐ケースの分割面が互いにフランジ接続されていると共に、フランジ接続された前記分割面が前記分岐管の軸芯方向と略平行方向に位置して締結具により締結されて、前記分割面にて分割された前記分岐ケースの仕切弁側端部で前記仕切弁の既設管側端部が挟み込まれ、この締結具の締結により、前記分岐ケースと仕切弁との接続が、前記分岐ケースの仕切弁側端部と前記仕切弁の既設管側端部との間に介在するシール材を介してなされることにある。
The above-mentioned subject is achieved by the invention described in each claim. That is, the characteristic configuration of the branch pipe connecting device according to the present invention is a branch case made of a split body that can be water-tightly attached to an existing pipe, and can be connected to the branch pipe with a built-in valve body connected to the branch case. and a gate valve, wherein the branch pipe connecting apparatus wherein a branch casing via a partition valve that allows connecting a branch pipe to the existing pipe, wherein the branch casing is not split T-shaped pipe shape existing It is possible to rotate around the axis of the existing pipe with respect to the existing pipe in a state where the pipe is held so as to hold the pipe. The split surface is positioned in a direction substantially parallel to the axial center direction of the branch pipe and fastened by a fastener, and the partition valve side end portion of the branch case divided by the split surface existing pipe end is sandwiched, the By engaging the binding member that the connection between the branch casing and the partition valve is through a sealing member interposed between the existing pipe side end portion of the partition valve and gate valve side end portion of the branch casing It is in.

この構成によれば、フランジ接続された分岐ケースの分割面が分岐管の軸芯方向と略水平方向に位置して締結具により締結されるので、接続される分岐管に大きな負荷が作用したとしても、分割面が開く方向に位置していないため、分割面を締結する締結具に大きな負荷がかからず、締結具、例えばボルトが伸張する方向に負荷がかかり難いので、分割面を介して配管内部の流体が漏出するおそれを確実かつ効果的に防止できる。従って、配管内部から流体の漏出を防止するため、接続箇所全体をコンクリートで被覆するようにして固める必要はない。しかも、本発明によれば、分岐ケースが既設管に装着して回転可能になっているため、ピットを掘削する場合に深さ方向のスペースを確保するだけで、既設管に分岐ケースを装着すると共に、分岐ケースと仕切弁を接続して回転することにより、既設管の穿孔およびこれに続く分岐管の接続作業を可能にするため、本発明の分岐管接続装置を取り付けるために必要な接続箇所周辺のスペースを小さくでき、広い周囲スペースを確保できない場所での分岐管接続作業を可能にすると共に、施工作業(例えば、広いスペース確保を伴うピット形成作業)が短い時間で行え、作業効率が高くなる。   According to this configuration, since the split surface of the branch case connected to the flange is positioned in a substantially horizontal direction with respect to the axial direction of the branch pipe and is fastened by the fastener, a large load acts on the connected branch pipe. However, since the split surface is not positioned in the opening direction, a large load is not applied to the fastener that fastens the split surface, and it is difficult to apply a load in the direction in which the fastener, for example, the bolt is extended. It is possible to reliably and effectively prevent the leakage of the fluid inside the pipe. Therefore, in order to prevent the fluid from leaking from the inside of the pipe, it is not necessary to harden the entire connection portion by covering it with concrete. Moreover, according to the present invention, since the branch case is mounted on the existing pipe and is rotatable, when the pit is excavated, only the space in the depth direction is secured and the branch case is mounted on the existing pipe. In addition, by connecting and rotating the branch case and the gate valve, it is possible to perform drilling of the existing pipe and subsequent connection work of the branch pipe. The surrounding space can be reduced and branch pipe connection work can be performed in a place where a wide surrounding space cannot be secured, and construction work (for example, pit formation work with securing a large space) can be performed in a short time, resulting in high work efficiency. Become.

その結果、既設管と分岐管との接続箇所に急激に大きな負荷がかかったり、経年変化により徐々に大きな負荷がかかったりしたとしても、接続箇所から配管内部の流体が容易に漏出し難い分岐管接続装置を提供することができた。   As a result, even if a large load is suddenly applied to the connection point between the existing pipe and the branch pipe, or a large load is gradually applied due to aging, the branch pipe in which the fluid inside the pipe does not easily leak from the connection point. A connection device could be provided.

前記仕切弁の既設管側端部に外嵌される前記分岐ケースの仕切弁側端部の内周面に、前記仕切弁に向けて拡径状に傾斜して外側に開く傾斜面を有する凹部が1又は複数個形成されていると共に、この凹部に嵌まり込む突起が、前記仕切弁の既設管側端部近傍の外周面に1又は複数個設けられていて、前記突起が前記分岐ケースに向けて縮径状に傾斜した傾斜面を有し、前記凹部の傾斜面と前記突起の傾斜面とが面接触可能になっていることが好ましい。
The inner peripheral surface of the partition valve side end of the branch casing which is fitted onto the existing pipe-side end of the gate valve, the recess having an inclined surface that opens outwardly inclined expanded shape toward the gate valve Are formed on the outer peripheral surface near the existing pipe side end of the gate valve, and the protrusion is formed on the branch case. an inclined surface which is inclined to the reduced径状towards, it is preferable that the inclined surface of the projection and the inclined surface of the recess is enabled surface contact.

この構成によれば、分岐ケースと仕切弁とを接続する際に、これらの相対回転を防止して施工作業を行い易くすると共に、面接触することにより両者の接続を強固にする。   According to this configuration, when the branch case and the gate valve are connected, the relative rotation is prevented to facilitate the construction work, and the connection between the two is strengthened by surface contact.

前記締結具を締めつけるに伴い、前記分岐ケースの凹部の傾斜面と前記仕切弁の突起の傾斜面との接触面積が増大し、前記凹部の傾斜面が前記突起の傾斜面を押圧して、前記分岐ケースから前記仕切弁を遠ざける方向に作用可能になっていると共に、前記分岐ケースの仕切弁側端部の内周面に前記シール材を内嵌させる凹溝が形成されていて、この凹溝を構成する内側突条壁と、前記仕切弁の既設管側端面から外側に張り出して形成されている張出部とが前記分岐管の軸芯方向に接当して、前記分岐ケースから前記仕切弁が遠ざかるのを停止可能になっていることが好ましい。
As the fastener is tightened, the contact area between the inclined surface of the concave portion of the branch case and the inclined surface of the protrusion of the gate valve increases, and the inclined surface of the concave portion presses the inclined surface of the protrusion, together have become operative in the direction away the gate valve from the branching case, the have grooves to let fitted in the sealing material is formed on the inner peripheral surface of the partition valve side end of the branch casing, the groove and an inner ridge wall constituting said the protruding portion from the existing pipe side end face of the partition valve is formed to protrude outwardly in abutment in the axial direction of the branch pipe, the partition from the branch casing It is preferred that the valve can be stopped from moving away.

この構成によれば、分岐ケースと仕切弁との接続が、傾斜面を有する突起と凹部の面接触によって強固になっていることに加えて、楔効果が生じるため、地殻変動のような急激で大きな負荷がかかった場合や、経年変化による変位に対しても、接続箇所を強固に保持できる。   According to this configuration, since the connection between the branch case and the gate valve is strengthened by the surface contact between the projection having the inclined surface and the concave portion, the wedge effect is generated, so that the connection between the branch case and the gate valve is abrupt like a crustal movement. Even when a large load is applied or against displacement due to secular change, the connection location can be held firmly.

前記分岐ケースと前記仕切弁との接続が前記締結具の締結により行われることに加えて、前記分岐ケースの仕切弁側端部に形成したボルト孔にボルトを挿通し、そのボルトの先端で前記仕切弁の既設管側端部を押圧することにより、前記分岐ケースと前記仕切弁との接続を行うことが好ましい。
In addition to the connection between the branch casing and the partition valve is performed by engagement of said fastener, said inserted through the bolt hole of the bolt that is formed in the partition valve end of the branch casing, wherein the tip of the bolt by pressing the existing pipe end of the gate valve, it is preferable to make a connection between said branch casing the gate valve.

この構成によれば、分岐ケースと仕切弁との接続を確実かつ強固にできる。   According to this configuration, the connection between the branch case and the gate valve can be made securely and firmly.

前記仕切弁の既設管側端面が、前記既設管の外周面に面接触可能な凹面状をなすことが好ましい。
The existing pipe side end face of the partition valve, it is preferable to form the outer peripheral surface to the surface contactable concave of the existing pipe.

この構成によれば、既設管に仕切弁を装着する作業が安定して行え、作業が楽になり、それだけ作業効率が高まる。   According to this structure, the operation | work which attaches a gate valve to an existing pipe can be performed stably, work becomes easy, and work efficiency increases so much.

また、本発明に係る分岐管接続工法の特徴構成は、既設管の上面所定箇所に、頂部に取り付けた治具を回転させることにより通路を遮断自在な弁体を内蔵して分岐管と接続可能な仕切弁を軸芯方向が上下方向に向くように装着すると共に、フランジ面を有する分割体からなる割T字管形状をした分岐ケースを前記既設管に抱持させるようにして前記既設管に装着し、前記仕切弁の既設管側端部に前記分岐ケースの仕切弁側端部を外嵌させて、前記分岐ケースの分割体のフランジ面どうしを締結具により締結すると共に、前記分岐ケースと前記仕切弁とを前記既設管の軸芯周りに回転させて、前記仕切弁の頂部を上方に位置するようにし、フランジ接続された前記分岐ケースの分割面が前記分岐管の軸芯方向と略平行方向に位置するようにし、前記締結具を用いて前記分岐ケースの分割体どうしを一層締めつけ、前記分割面にて分割された前記分岐ケースの仕切弁側端部で前記仕切弁の既設管側端部を強く挟み込むことにより、前記分岐ケースと仕切弁とを強固に接続し、前記仕切弁に穿孔装置を接続して、前記既設管の所定箇所を穿孔し、前記穿孔装置による穿孔完了後、前記穿孔装置を取り外し、前記分岐管を前記仕切弁に接続することにある。
In addition, the characteristic configuration of the branch pipe connection method according to the present invention is such that a valve body that can block the passage by turning a jig attached to the top at a predetermined position on the upper surface of an existing pipe can be connected to the branch pipe. A split valve with a split T-shaped pipe made of a split body having a flange surface is attached to the existing pipe so that the axial valve direction is oriented in the vertical direction. The branch valve side end of the branch case is externally fitted to the existing pipe side end of the gate valve , and the flange surfaces of the split body of the branch case are fastened by a fastener, and the branch case said a gate valve is rotated axis around the existing pipe, the top portion of the gate valve is located above the flange connected axial direction and substantially the dividing plane of the branch casing said branch pipe so as to be positioned in a parallel direction, Serial fastener further tightened the split bodies each other of the branch casing using a by sandwiching strongly existing pipe end of the sluice valve in the partition valve side end of the branch casing which are divided by the dividing plane, The branch case and the gate valve are firmly connected, a punching device is connected to the gate valve, a predetermined portion of the existing pipe is punched, and after the drilling by the punching device is completed, the punching device is removed, and the branch A pipe is connected to the gate valve.

この構成によれば、既設管と分岐管との接続箇所に急激に大きな負荷がかかったり、経年変化により徐々に大きな負荷がかかったりしたとしても、接続箇所から配管内部の流体が容易に漏出し難い分岐管接続装置を用いた分岐管接続工法を提供することができる。   According to this configuration, even if a large load is suddenly applied to the connection point between the existing pipe and the branch pipe or a large load is gradually applied due to secular change, the fluid inside the pipe easily leaks from the connection point. A branch pipe connection method using a difficult branch pipe connection device can be provided.

前記分岐ケースと仕切弁とを接続する際、前記分岐ケースの仕切弁側端部の内周面に形成されている、前記仕切弁に向けて拡径状に傾斜して外側に開く傾斜面を有する1又は複数個の凹部の前記傾斜面と、この凹部に嵌まり込み、前記仕切弁の既設管側端部近傍の外周面に1又は複数個設けられている、前記分岐ケースに向けて縮径状に傾斜した傾斜面を有する突起の前記傾斜面とを互いに面接触させることが好ましい。
When connecting the branch case and the gate valve , an inclined surface that is formed on the inner peripheral surface of the branch valve side end of the branch case and inclines toward the gate valve so as to increase in diameter and opens outward. and the inclined surface of one or a plurality of recesses, Mari included fitting into the recess, wherein are 1 or plurally provided on the outer circumferential surface of the existing pipe-side end portion of the gate valve, toward the branch casing condensed with it is preferable to make each other in surface contact with said inclined surface of the projection having an inclined surface that is inclined径状.

この構成によれば、分岐ケースと仕切弁との接続施工作業を行い易くすると共に、両者の接続を強固にする。   According to this structure, while making it easy to perform the connection construction work of a branch case and a gate valve, both connection is strengthened.

前記締結具を締めつけてゆくと、前記分岐ケースの凹部の傾斜面と前記仕切弁の突起の傾斜面との接触面積が増大し、前記凹部の傾斜面が前記突起の傾斜面を押圧して、前記分岐ケースから前記仕切弁を遠ざける方向に作用すると共に、前記分岐ケースの仕切弁側端部の内周面にシール材を内嵌するため形成された凹溝の内側突条壁と、前記仕切弁の既設管側端面から外側に張り出して形成されている張出部とが前記分岐管の軸芯方向に接当して、前記分岐ケースから前記仕切弁が遠ざかるのを停止させるようになっていることが好ましい。
When the fastener is tightened, the contact area between the inclined surface of the concave portion of the branch case and the inclined surface of the protrusion of the gate valve increases, and the inclined surface of the concave portion presses the inclined surface of the protrusion, An inner ridge wall of a concave groove formed to act in a direction to move the gate valve away from the branch case and to fit a seal material into the inner peripheral surface of the branch valve side end of the branch case, and the partition and the overhang portion is abutment in the axial direction of the branch pipe from the existing pipe side end face of the valve is formed to protrude outward so as to stop from the branch casing said the gate valve is moved away Preferably it is.

この構成によれば、分岐ケースと仕切弁との接続に楔効果が生じるため、接続箇所を強固に保持できる。   According to this configuration, since the wedge effect is generated in the connection between the branch case and the gate valve, the connection portion can be firmly held.

前記分岐ケースと前記仕切弁との接続を前記締結具の締結により行われることに加えて、前記分岐ケースの仕切弁側端部に形成したボルト孔にボルトを挿通し、そのボルトの先端で前記仕切弁の既設管側端部を押圧することにより、前記分岐ケースと仕切弁との接続を行うことが好ましい。この構成によれば、分岐ケースと仕切弁との接続を確実かつ強固にできる。 In addition to being made the connection between said branch casing the gate valve by engagement of said fastener, said inserted through the bolt hole of the bolt that is formed in the partition valve end of the branch casing, wherein the tip of the bolt It is preferable to connect the branch case and the gate valve by pressing the existing pipe side end of the gate valve . According to this configuration, the connection between the branch case and the gate valve can be made securely and firmly.

本発明にかかる分岐管接続装置と分岐管接続工法の一実施形態を、既設の水道管に分岐管を接続する場合を例に挙げ、図面を参照して詳細に説明する。図1〜9は、既設管Kに、本実施形態にかかる分岐管接続装置を用いて分岐管を接続する分岐管接続工法を示す。   An embodiment of a branch pipe connecting device and a branch pipe connecting method according to the present invention will be described in detail with reference to the drawings, taking as an example the case of connecting a branch pipe to an existing water pipe. FIGS. 1-9 shows the branch pipe connection construction method which connects a branch pipe to the existing pipe K using the branch pipe connection apparatus concerning this embodiment.

この分岐管接続装置は、既設管に水密に装着可能な分割面を有する分岐ケース1と、この分岐ケース1と接続すると共に弁体を内蔵して分岐管に連通可能に接続する仕切弁2とを有する点は、従来技術と同様であるが、既設管に回転可能に装着されると共に、フランジ接続された分岐ケース1の分割面が、分岐管の軸芯方向と略水平方向に位置して、ボルトとナットのような締結具3により締結されるようになっていて、締結具3の締め付けにより分岐ケース1と仕切弁2との接続がシール材5を介してなされる特徴を有する。以下に、この分岐管接続装置を用いて、既設管に分岐管を接続する分岐管接続工法を説明する。   This branch pipe connection device includes a branch case 1 having a split surface that can be water-tightly attached to an existing pipe, and a gate valve 2 that is connected to the branch case 1 and has a built-in valve body so as to communicate with the branch pipe. However, the split surface of the branch case 1 that is rotatably attached to the existing pipe and is connected to the flange is positioned substantially horizontally with the axial direction of the branch pipe. The branch case 1 and the gate valve 2 are connected to each other via the sealing material 5 by fastening the fastener 3 such as a bolt and a nut. Hereinafter, a branch pipe connection method for connecting a branch pipe to an existing pipe using this branch pipe connection apparatus will be described.

まず、図1に示すように、既設管Kの上面所定箇所に仕切弁2を装着する(仮置き)。既設管Kは、通常、土中に埋設されており、分岐管を接続する箇所の周辺部を掘削し、ピットを形成することになる。仕切弁2は、既設管Kの上面に載置する一端側縁の円周方向に張出部2aを有すると共に、他端側が拡径した受口部2bとなっていて、両端部間が連通可能な通路を形成していると共に、この通路を、頂部2cに治具(図示略)を取り付けて回転させることにより、通路に出退して通路を遮断自在にする弁体(図示略)を内蔵している。   First, as shown in FIG. 1, the gate valve 2 is mounted at a predetermined position on the upper surface of the existing pipe K (temporary placement). The existing pipe K is normally buried in the soil, and a pit is formed by excavating a peripheral portion where the branch pipe is connected. The gate valve 2 has a protruding portion 2a in the circumferential direction of the one end side edge placed on the upper surface of the existing pipe K, and has a receiving portion 2b having an enlarged diameter at the other end side. A valve body (not shown) that forms a possible passage and rotates the passage by attaching a jig (not shown) to the top portion 2c so that the passage can be shut off. Built-in.

仕切弁の一端側張出部2aから他端寄りの外周面には、一端側張出部2aに向けて下がる方向に傾斜する突起2dが円周方向に1個または複数個(本実施形態では、等距離に2個設けた例を示す)形成されていて、図2以下に示すように、分岐ケース1と仕切弁2とを接続する際に、これらの相対回転を防止して施工作業を行い易くすると共に、両者の接続を強固にする。また、既設管Kの上面に載置する仕切弁2の一端側は、その端面が既設管Kの外周面に沿って載置可能に、既設管Kの外周と略同じ曲率半径の曲面を有する凹面状に形成されている。このようにすると、既設管Kの上面所定箇所への仮置きが安定するので、施工が行い易くなり、施工性を向上できる。   One or a plurality of protrusions 2d in the circumferential direction are inclined in the circumferential direction on the outer peripheral surface near the other end of the gate valve from the one end protruding portion 2a (in this embodiment, in the present embodiment). 2), and when the branch case 1 and the gate valve 2 are connected as shown in FIG. Make it easy to do, and strengthen the connection between them. Further, one end side of the gate valve 2 placed on the upper surface of the existing pipe K has a curved surface having a radius of curvature substantially the same as the outer circumference of the existing pipe K so that its end face can be placed along the outer peripheral face of the existing pipe K. It is formed in a concave shape. If it does in this way, since temporary placement to the upper surface predetermined location of the existing pipe K will be stabilized, it will become easy to perform construction and workability can be improved.

そして、図2に示すように、既設管Kの下方より、既設管Kを抱持するようにして、分岐ケース1を装着すると共に、この分岐ケース1を仕切弁2と接続する。分岐ケース1は割T字管形状をしていて、図2に示す状態では左右2つ割の分割体1A,1Bとからなっていると共に、仕切弁2とはフランジ接続することなく、仕切弁2の一端側近傍の外周面に外嵌するように位置して接続される。   Then, as shown in FIG. 2, the branch case 1 is mounted so as to hold the existing pipe K from below the existing pipe K, and the branch case 1 is connected to the gate valve 2. The branch case 1 has a split T-tube shape, and in the state shown in FIG. 2, the branch case 1 is composed of split bodies 1A and 1B that are split into left and right parts, and is connected to the gate valve 2 without a flange connection. 2 is positioned and connected so as to be fitted on the outer peripheral surface in the vicinity of one end side.

すなわち、仕切弁2に外嵌する分岐ケース1の他端部の内周面には、拡径状に傾斜して、外側に開く傾斜面1b1を有する凹部1b(本実施形態では、突起2dと同様に2個設けた例を示す)が形成されていて、仕切弁2の外周面に形成されている、上記した突起2dの傾斜面2d1と凹部1bの傾斜面1b1とが面接触して、摺動可能になっている。この場合、突起2dが凹部1bに嵌まり込むようになるので、上記したように、分岐ケース1と仕切弁2とを接続する際に、これらの相対回転を防止して施工作業を行い易くする。この段階では、分岐ケース1の2つ割端部を締結する締結具3であるボルト3aとナット3bを十分に締めつけることなく、仮固定しておく。更に締結具3を締めつけると、後述するように、2つ割端部に内蔵されているシール材4および仕切弁2の外周面に外嵌するシール材5により水密に接続されると共に、分岐ケース1と仕切弁2とが強固に接続される。分岐ケース1と仕切弁2との接続については、後述する。   In other words, the inner peripheral surface of the other end portion of the branch case 1 that is fitted on the gate valve 2 has a concave portion 1b (in this embodiment, a projection 2d and an inclined surface 1b1 that is inclined in an enlarged diameter and opens outward. Similarly, an example in which two are provided) is formed, and the inclined surface 2d1 of the protrusion 2d and the inclined surface 1b1 of the recess 1b formed on the outer peripheral surface of the gate valve 2 are in surface contact with each other, It is slidable. In this case, since the projection 2d is fitted into the recess 1b, as described above, when connecting the branch case 1 and the gate valve 2, the relative rotation is prevented to facilitate the construction work. . At this stage, the bolt 3a and the nut 3b, which are the fasteners 3 that fasten the split end portion of the branch case 1, are temporarily fixed without being sufficiently tightened. When the fastener 3 is further tightened, as will be described later, it is connected in a watertight manner by a sealing material 4 built in the split end portion and a sealing material 5 fitted on the outer peripheral surface of the gate valve 2, and a branch case. 1 and gate valve 2 are firmly connected. The connection between the branch case 1 and the gate valve 2 will be described later.

次に、図3に示すように、分岐ケース1を約90°右回転し、仕切弁2の頂部2cを上方に位置するようにする。この場合、分岐ケース1の脚1aと仕切弁2の他端側受口部2bの張出部とが略同一水平面となるように、盤木6を地面上に載置する。このように回転させることにより、図2では左右2つ割になっていた割T字管形状をした分岐ケース1の接続箇所は、水平方向(後述する分岐管の軸芯方向と略水平となる方向)に位置するようになる。そのため、既設管Kに分岐管が接続された場合でも、その接続箇所に急激に大きな負荷がかかったり、経年変化により徐々に大きな負荷がかかったりしたとしても、フランジ接続している分岐ケース1の2つ割端部接続箇所のボルトに大きな伸張負荷がかかり、フランジ接続箇所が開いて配管内部の流体が漏出することを、確実かつ効果的に防止できる構造となる。   Next, as shown in FIG. 3, the branch case 1 is rotated about 90 ° to the right so that the top 2 c of the gate valve 2 is positioned upward. In this case, the board 6 is placed on the ground so that the leg 1a of the branch case 1 and the overhanging portion of the other end side receiving portion 2b of the gate valve 2 are substantially in the same horizontal plane. By rotating in this way, the connecting part of the split case 1 having a split T-shaped pipe shape, which was split in the left and right directions in FIG. 2, becomes horizontal (substantially horizontal with the axial center direction of the branch pipe described later). Direction). Therefore, even when a branch pipe is connected to the existing pipe K, even if a large load is suddenly applied to the connection location or a large load is gradually applied due to secular change, the flange case connected branch case 1 A structure in which a large extension load is applied to the bolt at the split end connecting portion and the flange connecting portion is opened and the fluid inside the pipe leaks can be reliably and effectively prevented.

また、分岐管を接続する既設管Kの周辺を掘削してピットを形成する場合、周辺に既設の建造物が存在するなど、広い周囲スペースを確保できない場所であっても、幾分深くピットを形成し、既設管Kに分岐ケース1を装着することにより、分岐管接続作業を可能にすると共に、施工作業、例えば、広いスペース確保を伴うピット形成作業が短い時間で行え、作業効率が高くなる。   In addition, when excavating the periphery of the existing pipe K connecting the branch pipe to form a pit, even if it is a place where a large surrounding space cannot be secured, such as an existing building in the vicinity, the pit is somewhat deeper By forming and attaching the branch case 1 to the existing pipe K, the branch pipe connection work can be performed, and the construction work, for example, the pit forming work with securing a large space can be performed in a short time, and the work efficiency is increased. .

更に、締結具3を締めつけると、図4(以下、盤木6は省略する)に分岐ケース1と仕切弁2の接続箇所を拡大して示すように、分岐ケース1の他端部における傾斜面1b1が仕切弁2の外周面に設けられている突起2dの傾斜面2d1と面接触する。この場合、図4のA−A矢視構造を示す図5(便宜上既設管Kを二点鎖線で示す)に見られるように、上下2箇所において、分岐ケース1の傾斜面1b1と仕切弁2の突起2dの傾斜面2d1とが接触する。この場合、シール材5は、分岐ケース1の他端側内周面に形成された凹溝内に内嵌された閉鎖円形状をしている。   Further, when the fastener 3 is tightened, an inclined surface at the other end of the branch case 1 is shown in FIG. 4 (hereinafter, the board 6 is omitted) as shown in an enlarged view of the connection point between the branch case 1 and the gate valve 2. 1 b 1 is in surface contact with the inclined surface 2 d 1 of the protrusion 2 d provided on the outer peripheral surface of the gate valve 2. In this case, as can be seen in FIG. 5 showing the AA arrow structure of FIG. 4 (the existing pipe K is indicated by a two-dot chain line for convenience), the inclined surface 1b1 of the branch case 1 and the gate valve 2 at two locations on the top and bottom. The inclined surface 2d1 of the projection 2d contacts. In this case, the sealing material 5 has a closed circular shape that is fitted in a groove formed on the inner peripheral surface of the other end side of the branch case 1.

締結具3を更に強く締めつけると、図6,7に図4,5と同様な構造を示すように、上下2箇所における分岐ケース1の傾斜面1b1と仕切弁2の突起2dとが更に接触をして接触面積を増加させる。接触面積が増加すると、分岐ケース1の傾斜面1b1が突起2dの傾斜面2d1を押圧し、分岐ケース1から仕切弁2を遠ざける方向に作用する。   When the fastener 3 is tightened more strongly, the inclined surface 1b1 of the branch case 1 and the protrusion 2d of the gate valve 2 at the two upper and lower positions further contact each other as shown in FIGS. To increase the contact area. When the contact area increases, the inclined surface 1b1 of the branch case 1 presses the inclined surface 2d1 of the protrusion 2d and acts in a direction to move the gate valve 2 away from the branch case 1.

更に、図8,9に図6,7と同様な構造を示すように、締結具3を一層強く締めつけ、分岐ケース1の傾斜面1b1と仕切弁2の突起2dとが接触面積を最大となるように面接触し、分岐ケース1の傾斜面1b1が突起2dの傾斜面2d1を押圧し、分岐ケース1から仕切弁2を遠ざける方向に作用すると共に、シール材5を内嵌する凹溝の内側突条壁1cと、仕切弁の張出部2aとが接当して、分岐ケース1から仕切弁2が遠ざかるのを停止させ、締結具3による締結が完了する。このような構成になっていることから、分岐管を接続した後に大きな負荷が作用した場合でも、分岐ケース1と仕切弁2との接続が強固になっているため、流体が漏出することを効果的に防止する。   Further, as shown in FIGS. 8 and 9, the fastener 3 is further tightened so that the contact area between the inclined surface 1 b 1 of the branch case 1 and the protrusion 2 d of the gate valve 2 is maximized. The inclined surface 1b1 of the branch case 1 presses the inclined surface 2d1 of the projection 2d and acts in a direction to move the gate valve 2 away from the branch case 1, and the inner side of the groove into which the sealing material 5 is fitted. The protruding wall 1c and the overhanging portion 2a of the gate valve come into contact with each other to stop the gate valve 2 from moving away from the branch case 1, and the fastening by the fastener 3 is completed. Since it has such a configuration, even when a large load is applied after the branch pipe is connected, the connection between the branch case 1 and the gate valve 2 is strengthened, so that the fluid can be effectively leaked. Prevent it.

そして、図10,11に示すように、割T字管形状をなす分岐ケース1の他の締結箇所を締結具7,8であるボルトとナットを用いて締結し、既設管Kに装着した分岐ケース1の水密性が確保される。なお、図番9は補強リブであり、締結具8は長手方向の補強リブ9の上面から固着・締結する。   Then, as shown in FIGS. 10 and 11, the other fastening points of the split case 1 having a split T-shaped pipe shape are fastened by using bolts and nuts which are the fasteners 7 and 8, and the branch attached to the existing pipe K. The water tightness of case 1 is ensured. Reference numeral 9 denotes a reinforcing rib, and the fastener 8 is fixed and fastened from the upper surface of the reinforcing rib 9 in the longitudinal direction.

分岐ケース1と仕切弁2とを接続した後は、従来技術と同様にして仕切弁2の他端側の受口部2bに穿孔装置(図示略)を接続し、仕切弁2の弁体を上方に退避させて仕切弁2の内部を連通状態に開放した後、穿孔装置により既設管Kの所定箇所を穿孔する。   After the branch case 1 and the gate valve 2 are connected, a punching device (not shown) is connected to the receiving portion 2b on the other end side of the gate valve 2 in the same manner as in the prior art. After retreating upward and opening the inside of the gate valve 2 in a communicating state, a predetermined portion of the existing pipe K is punched by a punching device.

穿孔が完了すると、穿孔装置に内蔵されているホールソーの回転を中止して、穿孔装置を後退させ、切り取られた既設管の一部は、穿孔装置の後退に伴い排出され、その後、穿孔装置が取り外されて、代わりに仕切弁2の受口部2bに分岐管(図示略)の先端を挿入して接続を終了して、分岐管を利用できる状態とする。   When the drilling is completed, the rotation of the hole saw built in the drilling device is stopped, the drilling device is retracted, and a part of the cut-off existing pipe is discharged as the drilling device is retracted. Instead, the tip of the branch pipe (not shown) is inserted into the receiving portion 2b of the gate valve 2 instead to terminate the connection, and the branch pipe can be used.

〔別実施の形態〕
(1)上記実施形態では、分岐ケース1と仕切弁2との接続を締結具3による締結して行い、締結具3を締めつけるに伴い、分岐ケースの凹部の傾斜面1b1と仕切弁の突起2dの傾斜面2d1との接触面積が増大し、分岐ケースの傾斜面1b1が突起の傾斜面2d1を押圧して、分岐ケース1から仕切弁2を遠ざける方向に作用させて接続する例を示したが、分岐ケース1と仕切弁2との接続を強化すべく、図12(a)〜(d)に示すように、ボルト10を介在させるようにしてもよい。
[Another embodiment]
(1) In the above embodiment, the branch case 1 and the gate valve 2 are connected by the fastener 3 and, as the fastener 3 is tightened, the inclined surface 1b1 of the concave portion of the branch case and the projection 2d of the gate valve. Although the contact area with the inclined surface 2d1 increases, the inclined surface 1b1 of the branch case presses the inclined surface 2d1 of the projection, and the connection is made by acting in the direction of moving the gate valve 2 away from the branch case 1. In order to strengthen the connection between the branch case 1 and the gate valve 2, a bolt 10 may be interposed as shown in FIGS.

すなわち、分岐ケース1の他端側内周面に形成されシール材5を嵌入させる凹溝と傾斜面1b1との間の位置に、雌ねじを形成したボルト孔を形成しておき、このボルト孔にボルト10をねじ込むことによって、分岐ケース1と仕切弁2との接続を一層強固にする。この場合、図4〜8に示したと同様に、締結具3を締めつけるに伴い、図12(a)〜(c)に示すように、分岐ケースの傾斜面1b1が突起の傾斜面2d1を押圧して、分岐ケース1の内側突条壁1cと仕切弁の一端側縁の張出部2aとが当接して停止した後、図12(d)に示すように、ボルト10をねじ込んで螺着する。このボルト10による螺着は、1箇所でもよいし、複数箇所であってもよい。また、ボルト10を、突起の傾斜面2d1を直接押圧させることで、分岐ケース1から仕切弁2を遠ざける方向に作用させるように接続してもよい。もっとも、このようなボルト10を介在させた場合、分岐ケースの傾斜面1b1が突起の傾斜面2d1を押圧して、分岐ケース1から仕切弁2を遠ざける方向に作用させて接続する構成を採用する必要は必ずしもなく、締結具3の締めつけと、ボルト10の螺着によって、分岐ケース1と仕切弁2との接続を行ってもよい。   That is, a bolt hole in which a female screw is formed is formed at a position between the concave groove formed on the inner peripheral surface of the other end of the branch case 1 and into which the sealing material 5 is fitted and the inclined surface 1b1. By screwing the bolt 10, the connection between the branch case 1 and the gate valve 2 is further strengthened. In this case, as shown in FIGS. 4 to 8, as the fastener 3 is tightened, the inclined surface 1b1 of the branch case presses the inclined surface 2d1 of the protrusion as shown in FIGS. Then, after the inner ridge wall 1c of the branch case 1 and the overhanging portion 2a at the one end side edge of the gate valve come into contact with each other and stop, as shown in FIG. 12 (d), the bolt 10 is screwed and screwed. . The screw 10 may be screwed at one place or a plurality of places. Moreover, you may connect the volt | bolt 10 so that it may act on the direction which keeps the gate valve 2 away from the branch case 1 by pressing the inclined surface 2d1 of a protrusion directly. However, when such a bolt 10 is interposed, a configuration in which the inclined surface 1b1 of the branch case presses the inclined surface 2d1 of the protrusion and acts to connect the gate valve 2 away from the branch case 1 is connected. The branch case 1 and the gate valve 2 may be connected by fastening the fastener 3 and screwing the bolt 10.

(2)上記実施形態では、管内部の流体として水道水を例に挙げたが、もとよりこれに限定されるものではなく、各種液体、気体などの流体に適用できる。   (2) In the above embodiment, the tap water is taken as an example of the fluid inside the pipe. However, the present invention is not limited to this and can be applied to fluids such as various liquids and gases.

(3)上記実施形態では、仕切弁2の外周面の円周方向に2個の突起2dを設けると共に、分岐ケース1の他端部の内周面にも突起2dに対応して2個の凹部1bを設けた例を示したが、突起2dと凹部1bの組み合わせは1組でもよく、3組以上であってもよい。   (3) In the above embodiment, two projections 2d are provided in the circumferential direction of the outer peripheral surface of the gate valve 2, and two inner projections on the other end of the branch case 1 are provided corresponding to the projections 2d. Although the example which provided the recessed part 1b was shown, the combination of the processus | protrusion 2d and the recessed part 1b may be one set, and may be 3 or more sets.

本発明の一実施形態に係る分岐管接続装置を既設管に装着した状態を示す部分断面図The fragmentary sectional view which shows the state which attached the branch pipe connection apparatus which concerns on one Embodiment of this invention to the existing pipe | tube. 分岐ケースを装着した状態を示す部分断面図Partial sectional view showing a state where a branch case is mounted 分岐ケースを回転した状態を示す部分断面図Partial sectional view showing the state where the branch case is rotated 締結具を締めつけた状態を示す図3と同様な図The same figure as FIG. 3 which shows the state which fastened the fastener 図4のA−A矢視図AA arrow view of FIG. 更に締結具を締めつけた状態を示す図4と同様な図Furthermore, the figure similar to FIG. 4 which shows the state which fastened the fastener 図6のA−A矢視図AA arrow view of FIG. 締結具を締めつけ完了した状態を示す図4と同様な図The same figure as FIG. 4 which shows the state which tightened the fastener and was completed 図8のA−A矢視図AA arrow view of FIG. 締結具を締めつけ完了した状態を示す平面図The top view which shows the state which tightened the fastener and was completed 図10の左側面図Left side view of FIG. 分岐ケースと仕切弁との接続工程の変形例を説明する、図4の円内拡大図と同様な図The figure similar to the enlarged view in a circle of Drawing 4 explaining the modification of the connection process of a branch case and a gate valve 従来技術の分岐管接続工法を説明する断面図Sectional drawing explaining the branch pipe connection method of the prior art 従来技術の分岐管接続工法を説明する断面図Sectional drawing explaining the branch pipe connection method of the prior art

符号の説明Explanation of symbols

1 分岐ケース
1A,1B 分割体
1b 凹部
1b1 凹部傾斜面
1c 内側突条壁
2 仕切弁
2a 張出部
2d 突起
2d1 突起傾斜面
3 締結具
5 シール材
K 既設管
DESCRIPTION OF SYMBOLS 1 Branch case 1A, 1B Divided body 1b Recessed part 1b1 Recessed part inclined surface 1c Inner protrusion wall 2 Gate valve 2a Overhang | projection part 2d Projection 2d1 Projection inclined surface 3 Fastener 5 Seal material K Existing pipe

Claims (9)

既設管に水密に装着可能な分割体からなる分岐ケースと、この分岐ケースと接続すると共に弁体を内蔵して分岐管と接続可能な仕切弁とを有し、前記分岐ケースと前記仕切弁とを介して前記既設管に分岐管を接続可能にする分岐管接続装置において、
前記分岐ケースが割T字管形状をしていて前記既設管を抱持するように装着した状態で前記既設管に対して前記既設管の軸芯周りに回転可能になっており、
前記分岐ケースの分割面が互いにフランジ接続されていると共に、
フランジ接続された前記分割面が前記分岐管の軸芯方向と略平行方向に位置して締結具により締結されて、前記分割面にて分割された前記分岐ケースの仕切弁側端部で前記仕切弁の既設管側端部が挟み込まれ、
この締結具の締結により、前記分岐ケースと仕切弁との接続が、前記分岐ケースの仕切弁側端部と前記仕切弁の既設管側端部との間に介在するシール材を介してなされることを特徴とする分岐管接続装置。
A branch case made of a split body that can be water-tightly attached to an existing pipe; and a gate valve that is connected to the branch case and has a built-in valve body and can be connected to the branch pipe; and the branch case and the gate valve In the branch pipe connecting device that enables the branch pipe to be connected to the existing pipe via
The branch case has a split T-shape and is mounted so as to hold the existing pipe, and is rotatable about the axis of the existing pipe with respect to the existing pipe .
The split surfaces of the branch case are flanged to each other,
The split surface that is flange-connected is positioned in a direction substantially parallel to the axial direction of the branch pipe and is fastened by a fastener, and the partition at the gate end portion of the branch case that is split by the split surface. The existing pipe side end of the valve is sandwiched,
By fastening the fastener, the branch case and the gate valve are connected via a seal member interposed between the gate end of the branch case and the existing pipe side end of the gate valve. A branch pipe connecting device characterized by that.
前記仕切弁の既設管側端部に外嵌される前記分岐ケースの仕切弁側端部の内周面に、前記仕切弁に向けて拡径状に傾斜して外側に開く傾斜面を有する凹部が1又は複数個形成されていると共に、この凹部に嵌まり込む突起が、前記仕切弁の既設管側端部近傍の外周面に1又は複数個設けられていて、前記突起が前記分岐ケースに向けて縮径状に傾斜した傾斜面を有し、前記凹部の傾斜面と前記突起の傾斜面とが面接触可能になっている請求項1記載の分岐管接続装置。 The inner peripheral surface of the partition valve side end of the branch casing which is fitted onto the existing pipe-side end of the gate valve, the recess having an inclined surface that opens outwardly inclined expanded shape toward the gate valve Are formed on the outer peripheral surface near the existing pipe side end of the gate valve, and the protrusion is formed on the branch case. toward an inclined surface inclined to the reduced径状, the inclined surface of the projection and the inclined surface of the recess branch pipe connecting apparatus of claim 1 wherein the enabled surface contact. 前記締結具を締めつけるに伴い、前記分岐ケースの凹部の傾斜面と前記仕切弁の突起の傾斜面との接触面積が増大し、前記凹部の傾斜面が前記突起の傾斜面を押圧して、前記分岐ケースから前記仕切弁を遠ざける方向に作用可能になっていると共に、前記分岐ケースの仕切弁側端部の内周面に前記シール材を内嵌させる凹溝が形成されていて、この凹溝を構成する内側突条壁と、前記仕切弁の既設管側端面から外側に張り出して形成されている張出部とが前記分岐管の軸芯方向に接当して、前記分岐ケースから前記仕切弁が遠ざかるのを停止可能になっている請求項2記載の分岐管接続装置。 As the fastener is tightened, the contact area between the inclined surface of the concave portion of the branch case and the inclined surface of the protrusion of the gate valve increases, and the inclined surface of the concave portion presses the inclined surface of the protrusion, together have become operative in the direction away the gate valve from the branching case, the have grooves to let fitted in the sealing material is formed on the inner peripheral surface of the partition valve side end of the branch casing, the groove and an inner ridge wall constituting said the protruding portion from the existing pipe side end face of the partition valve is formed to protrude outwardly in abutment in the axial direction of the branch pipe, the partition from the branch casing The branch pipe connection device according to claim 2, wherein the valve can be stopped from moving away. 前記分岐ケースと前記仕切弁との接続が前記締結具の締結により行われることに加えて、前記分岐ケースの仕切弁側端部に形成したボルト孔にボルトを挿通し、そのボルトの先端で前記仕切弁の既設管側端部を押圧することにより、前記分岐ケースと前記仕切弁との接続を行う請求項1〜3のいずれか1項記載の分岐管接続装置。 In addition to the connection between the branch casing and the partition valve is performed by engagement of said fastener, said inserted through the bolt hole of the bolt that is formed in the partition valve end of the branch casing, wherein the tip of the bolt by pressing the existing pipe side end portion of the partition valve, the branch pipe connecting apparatus of any one of claims 1 to 3 for connecting between said branch casing the gate valve. 前記仕切弁の既設管側端面が、前記既設管の外周面に面接触可能な凹面状をなす請求項1〜4のいずれか1項記載の分岐管接続装置。 The branch pipe connecting device according to any one of claims 1 to 4, wherein the existing pipe side end face of the gate valve has a concave shape capable of surface contact with an outer peripheral face of the existing pipe. 既設管の上面所定箇所に、頂部に取り付けた治具を回転させることにより通路を遮断自在な弁体を内蔵して分岐管と接続可能な仕切弁を軸芯方向が上下方向に向くように装着すると共に、フランジ面を有する分割体からなる割T字管形状をした分岐ケースを前記既設管に抱持させるようにして前記既設管に装着し、前記仕切弁の既設管側端部に前記分岐ケースの仕切弁側端部を外嵌させて、
前記分岐ケースの分割体のフランジ面どうしを締結具により締結すると共に、前記分岐ケースと前記仕切弁とを前記既設管の軸芯周りに回転させて、前記仕切弁の頂部を上方に位置するようにし、フランジ接続された前記分岐ケースの分割面が前記分岐管の軸芯方向と略平行方向に位置するようにし、
前記締結具を用いて前記分岐ケースの分割体どうしを一層締めつけ、前記分割面にて分割された前記分岐ケースの仕切弁側端部で前記仕切弁の既設管側端部を強く挟み込むことにより、前記分岐ケースと仕切弁とを強固に接続し、
前記仕切弁に穿孔装置を接続して、前記既設管の所定箇所を穿孔し、
前記穿孔装置による穿孔完了後、前記穿孔装置を取り外し、
前記分岐管を前記仕切弁に接続する分岐管接続工法。
A valve body that can shut off the passage by turning a jig attached to the top of the existing pipe is installed at a predetermined position on the top surface of the existing pipe, and a gate valve that can be connected to the branch pipe is mounted so that the axial direction is in the vertical direction. At the same time, a branch case having a split T-shape formed of a split body having a flange surface is attached to the existing pipe so as to be held by the existing pipe, and the branch is provided at the existing pipe side end of the gate valve. Fit the end of the case at the gate side,
Together fastened by a fastener flange face each other of the divided bodies of the branch casing, wherein the branch casing and the partition valve is rotated axis around the existing pipe, so as to position the top of the gate valve above to split surface of the flange connected the branch casing so as to be positioned in the axial direction substantially parallel direction of the branch pipe,
By further tightening the split bodies of the branch case using the fasteners, by strongly sandwiching the existing pipe side end of the gate valve at the gate end of the branch case divided by the split surface , Firmly connecting the branch case and the gate valve;
Connecting a perforating device to the gate valve, perforating a predetermined portion of the existing pipe,
After completion of drilling by the punching device, the punching device is removed,
A branch pipe connection method for connecting the branch pipe to the gate valve.
記分岐ケースと仕切弁とを接続する際、前記分岐ケースの仕切弁側端部の内周面に形成されている、前記仕切弁に向けて拡径状に傾斜して外側に開く傾斜面を有する1又は複数個の凹部の前記傾斜面と、この凹部に嵌まり込み、前記仕切弁の既設管側端部近傍の外周面に1又は複数個設けられている、前記分岐ケースに向けて縮径状に傾斜した傾斜面を有する突起の前記傾斜面とを互いに面接触させる請求項6記載の分岐管接続工法。 When connecting the front Symbol branch casing and the partition valve, wherein is formed on the inner peripheral surface of the partition valve end of the branch casing, the inclined surface that opens outwardly inclined expanded shape toward the gate valve and the inclined surface of one or more recesses having, Mari included fitted in the concave portion, wherein is provided one or a plurality on an outer peripheral surface of the existing pipe-side end portion of the gate valve, toward the branch casing branch pipe connecting method of Motomeko 6, wherein said causing an inclined surface in surface contact with each other of the projections having an inclined surface inclined to the reduced径状. 前記締結具を締めつけてゆくと、前記分岐ケースの凹部の傾斜面と前記仕切弁の突起の傾斜面との接触面積が増大し、前記凹部の傾斜面が前記突起の傾斜面を押圧して、前記分岐ケースから前記仕切弁を遠ざける方向に作用すると共に、前記分岐ケースの仕切弁側端部の内周面にシール材を内嵌するため形成された凹溝の内側突条壁と、前記仕切弁の既設管側端面から外側に張り出して形成されている張出部とが前記分岐管の軸芯方向に接当して、前記分岐ケースから前記仕切弁が遠ざかるのを停止させるようになっている請求項7記載の分岐管接続工法。 When the fastener is tightened, the contact area between the inclined surface of the concave portion of the branch case and the inclined surface of the protrusion of the gate valve increases, and the inclined surface of the concave portion presses the inclined surface of the protrusion, An inner ridge wall of a concave groove formed to act in a direction to move the gate valve away from the branch case and to fit a seal material into the inner peripheral surface of the branch valve side end of the branch case, and the partition and the overhang portion is abutment in the axial direction of the branch pipe from the existing pipe side end face of the valve is formed to protrude outward so as to stop from the branch casing said the gate valve is moved away The branch pipe connection method according to claim 7. 前記分岐ケースと前記仕切弁との接続を前記締結具の締結により行われることに加えて、前記分岐ケースの仕切弁側端部に形成したボルト孔にボルトを挿通し、そのボルトの先端で前記仕切弁の既設管側端部を押圧することにより、前記分岐ケースと仕切弁との接続を行う請求項6〜8のいずれか1項記載の分岐管接続工法。
In addition to being made the connection between said branch casing the gate valve by engagement of said fastener, said inserted through the bolt hole of the bolt that is formed in the partition valve end of the branch casing, wherein the tip of the bolt The branch pipe connection method according to any one of claims 6 to 8, wherein the branch case and the gate valve are connected by pressing an existing pipe side end of the gate valve.
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