JP5117866B2 - Branch pipe removal method and branch port sealing device - Google Patents

Branch pipe removal method and branch port sealing device Download PDF

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JP5117866B2
JP5117866B2 JP2008007324A JP2008007324A JP5117866B2 JP 5117866 B2 JP5117866 B2 JP 5117866B2 JP 2008007324 A JP2008007324 A JP 2008007324A JP 2008007324 A JP2008007324 A JP 2008007324A JP 5117866 B2 JP5117866 B2 JP 5117866B2
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branch
plug member
pipe
gate valve
branch port
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JP2009168163A (en
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雅士 田淵
喜久雄 斉藤
陽介 西原
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Waterworks Technology Development Organization Co Ltd
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Description

本発明は、流体管に仕切弁装置を介して接続された分岐管の撤去方法と、その方法に用いられる分岐口の密栓装置に関する。
The invention also relates to a removing method of the branch pipe connected via a gate valve apparatus in the fluid tube, sealed equipment of the branch port to be used in the method.

古くなった既設の水道管(流体管の一例)を更新するに際しては、水道水の利用者に対する利便性を考慮し、管路を上流側で止水することなく不断水の状態を維持したまま施工することが望まれる。そこで、不断水工法を利用して既設の水道管の途中に分岐管を接続し、その分岐管により形成したバイパスで通水状態を保持するようにすれば、断水せずとも水道管の更新を行うことができる。かかる不断水工法は、例えば下記特許文献1に記載されている。   When renewing an existing water pipe (an example of a fluid pipe) that has become obsolete, in consideration of convenience for users of tap water, the state of uninterrupted water is maintained without stopping the pipe upstream. Construction is desired. Therefore, if a branch pipe is connected in the middle of an existing water pipe using the continuous water construction method and the water flow state is maintained by a bypass formed by the branch pipe, the water pipe can be renewed without water interruption. It can be carried out. Such a continuous water construction method is described in Patent Document 1 below, for example.

図15は、既設の水道管を更新する手順の一例を示す概略図である。管路における矢印は水の流れを表している。まず、管路中のA区間を対象とし、その両端に割T字管81,82を装着して各々に仕切弁装置(以下、「仕切弁」と呼ぶ。)83を接続する(図15(a))。次に、各仕切弁83に不図示の穿孔装置を接続し、割T字管81,82で囲まれた管路部分を穿孔した後、穿孔装置を仕切弁83から取り外す。そして、分岐管84を接続してバイパスを形成すると共に、仕切弁83を開状態とし、本管の仕切弁85を閉状態とする(図15(b))。これにより、不断水の状態を維持したまま、A区間にある既設の水道管を新設管路8Aに更新することができる。   FIG. 15 is a schematic diagram illustrating an example of a procedure for updating an existing water pipe. The arrows in the pipeline represent the flow of water. First, a section A in the pipe is targeted, split T-shaped pipes 81 and 82 are attached to both ends thereof, and a gate valve device (hereinafter referred to as “gate valve”) 83 is connected to each (FIG. 15 ( a)). Next, after connecting a perforation device (not shown) to each gate valve 83 to perforate the pipe portion surrounded by the split T-shaped pipes 81 and 82, the perforation device is removed from the gate valve 83. The branch pipe 84 is connected to form a bypass, the gate valve 83 is opened, and the main gate valve 85 is closed (FIG. 15B). Thereby, the existing water pipe in A section can be updated to new installation pipe line 8A, maintaining the state of uninterrupted water.

A区間における水道管の更新が完了したら、仕切弁85を開状態として本管に通水する。この段階でA区間のバイパスは不要となるため、分岐管84を撤去する(図15(c))。続いて、B区間を対象とし、上記と同じ要領で分岐管86を接続してバイパスを形成すると共に、仕切弁89を開状態とし、仕切弁85を閉状態とする(図15(d))。このとき、割T字管87は、A区間において新設の水道管に装着される。そして、不断水の状態を維持したまま、B区間にある水道管を新設管路8Bに更新し、それが完了したら分岐管86を撤去する(図15(e))。かかる工程を繰り返すことで、既設の水道管を順次に更新することができる。   When the update of the water pipe in the A section is completed, the gate valve 85 is opened and water is passed through the main pipe. At this stage, the bypass of section A is not necessary, so the branch pipe 84 is removed (FIG. 15C). Subsequently, for the B section, the branch pipe 86 is connected in the same manner as described above to form a bypass, the gate valve 89 is opened, and the gate valve 85 is closed (FIG. 15 (d)). . At this time, the split T-shaped pipe 87 is attached to a new water pipe in the A section. And the water pipe in B section is updated to the newly installed pipe line 8B, maintaining the state of uninterrupted water, and when it is completed, the branch pipe 86 is removed (FIG. 15 (e)). By repeating this process, existing water pipes can be updated sequentially.

ところで、上記のような水道管の更新工事においては、分岐管を撤去する工程が煩雑であり、特に分岐管を撤去するにあたり本管から仕切弁を取り外す場合には、本管にて不断水の状態を維持したまま分岐口を密栓しなければならず、作業が非常に煩雑となる。そのため、従来は、分岐管だけを取り外して仕切弁は残置させておくことが行われていたが、将来同じ場所を掘削した際に仕切弁を重機で引っ掛けてしまうという不安があった。   By the way, in the water pipe renewal construction as described above, the process of removing the branch pipe is complicated, and in particular, when removing the gate valve from the main pipe when removing the branch pipe, the main pipe is continuously watered. The branch port must be sealed with the state maintained, and the operation becomes very complicated. Therefore, conventionally, only the branch pipe is removed and the gate valve is left behind, but there is a concern that the gate valve will be caught by a heavy machine when excavating the same place in the future.

これらの問題を解決するために、分岐管を仕切弁ごと撤去し得る方法として、下記特許文献2,3が開示されている。この方法では、既設管に穿設した分岐口に環状コアを挿入し、その環状コアを拡径して密着係止させた後、螺合作用又は止めリングを介した嵌合作用により、その環状コアに栓体が取り付けられる。しかしながら、これらの方法では、不断水の状態を維持したまま環状コアから栓体を容易に離脱することができず、密栓した分岐口を再び利用する場合、すなわち本管に分岐管を再び接続し、分岐口の密栓を解除して通水させる場合には、とても使い勝手が悪い。   In order to solve these problems, Patent Documents 2 and 3 below are disclosed as methods for removing the branch pipe together with the gate valve. In this method, an annular core is inserted into a branch port drilled in an existing pipe, the annular core is expanded in diameter and closely locked, and then the annular core is engaged by a screwing action or a fitting action via a retaining ring. A plug is attached to the core. However, in these methods, the plug body cannot be easily detached from the annular core while maintaining the state of uninterrupted water, and when the closed branch port is used again, that is, the branch pipe is connected to the main pipe again. , It is very inconvenient when you want to let the water through after closing the branch plug.

また、本発明者は、図15(d)のように新設管からバイパスを分岐させる場合に、新設管に割り構造の割T字管を装着して分岐口を穿設するのではなく、その新設管の一部を予め一体構造のT字管で構成しておき、そのT字管の分岐部に仕切弁を介して分岐管を接続することを考えたが、下記特許文献2,3記載の発明はそもそも割T字管の撤去方法であるため、一体構造のT字管を使用する場合には適用し得ない。
特開2002−154004号公報 特開2002−267086号公報 特開2005−106083号公報
Further, the present inventor, when branching a bypass from a newly installed pipe as shown in FIG. 15 (d), does not install a split T-shaped pipe having a split structure in the newly installed pipe and pierce the branch port. Although a part of the newly installed pipe is configured in advance with an integral T-shaped pipe and the branch pipe is connected to the branch portion of the T-shaped pipe via a gate valve, the following Patent Documents 2 and 3 are described. Since this invention is a method for removing the split T-shaped tube in the first place, it cannot be applied to the case of using an integral T-shaped tube.
JP 2002-154004 A JP 2002-267086 A JP 2005-106083 A

本発明は上記実情に鑑みてなされたものであり、その目的は、分岐口を簡便に密栓することができ、しかもその密栓の解除が簡便となる分岐管の撤去方法と、その方法に用いられる分岐口の密栓装置を提供することにある。
The present invention has been made in view of the above circumstances, and an object of the present invention is to remove a branch pipe that can easily seal the branch port and to easily release the stopper, and to be used in the method. to provide a sealed equipment of the branch port.

上記目的は、下記の如き本発明により達成できる。即ち、本発明に係る分岐管の撤去方法は、流体管の軸直角方向に向けて開口した筒状の分岐口に仕切弁装置を介して接続された分岐管の撤去方法において、前記仕切弁装置から前記分岐管を取り外し、前記分岐口を密封可能な栓部材を、挿入治具を用いて前記仕切弁装置に挿入する第1の工程と、前記仕切弁装置を通じて前記栓部材を前記分岐口内に配置し、前記栓部材の外周に設けた張出部が、前記分岐口の内周に設けた係合突起の欠落部を通過した状態にする第2の工程と、 前記栓部材を回転させて前記張出部と前記係合突起との周方向位置を合わせ、前記張出部と前記係合突起とを係合させる第3の工程と、前記分岐口から前記仕切弁装置を取り外す第4の工程と、を備え、前記第2の工程では、前記栓部材に作用する流体圧力に抗し得るように、連結具によって前記挿入治具を前記流体管に連結した状態とし、前記仕切弁装置から前記分岐口に向かって前記栓部材を押圧し、前記挿入治具が、前記連結具によって前記流体管に連結可能な反力受け部材と、先端に前記栓部材が取り付けられる第1軸部材と、前記反力受け部材が取り付けられ且つ前記第1軸部材を回転可能に支持する第2軸部材とを有し、前記第3の工程では、前記第1軸部材を回転することで前記栓部材の回転を行うものである。
The above object can be achieved by the present invention as described below. That is, the branch pipe removing method according to the present invention is the branch pipe removing method in which the branch pipe connected to the cylindrical branch port opened in the direction perpendicular to the axis of the fluid pipe via the gate valve device is the gate valve device. Removing the branch pipe and inserting a plug member capable of sealing the branch port into the gate valve device using an insertion jig; and the plug member into the branch port through the gate valve device. A second step in which the protruding portion provided on the outer periphery of the plug member passes through the missing portion of the engagement protrusion provided on the inner periphery of the branch port, and the plug member is rotated. A third step of aligning the circumferential positions of the overhang portion and the engagement protrusion, and engaging the overhang portion with the engagement protrusion; and a fourth step of removing the gate valve device from the branch port. e Bei a step, and wherein in the second step, against the fluid pressure acting on the plug member The insertion tool is connected to the fluid pipe by a connecting tool, the plug member is pressed from the gate valve device toward the branch port, and the insertion tool is moved by the connecting tool. A reaction force receiving member connectable to the fluid pipe; a first shaft member to which the stopper member is attached at a tip; and a second shaft member to which the reaction force receiving member is attached and rotatably supports the first shaft member. In the third step, the plug member is rotated by rotating the first shaft member .

本発明に係る分岐管の撤去方法によれば、分岐管を取り外した後の仕切弁装置に栓部材を挿入し、その栓部材を所定位置に配置して回転させるだけで栓部材を固定することができる。また、その栓部材によって分岐口を密封することができる。このため、流体管の分岐口を簡便に密栓することができ、分岐管を仕切弁装置ごと撤去するにあたり流体管内の流体を止める必要もない。しかも、分岐口の密栓を解除するには、栓部材を回転させて張出部と係合突起との周方向位置をずらし、分岐口から栓部材を引き抜くだけでよいため、密栓の解除作業も簡便となる。   According to the branch pipe removal method of the present invention, the plug member is inserted into the gate valve device after the branch pipe is removed, and the plug member is fixed by simply rotating the plug member at a predetermined position. Can do. Further, the branch port can be sealed by the plug member. For this reason, the branch port of the fluid pipe can be easily sealed, and it is not necessary to stop the fluid in the fluid pipe when removing the branch pipe together with the gate valve device. Moreover, in order to release the sealing plug of the branch port, it is only necessary to rotate the plug member to shift the circumferential position of the overhanging portion and the engaging projection, and to pull out the plug member from the branch port. It becomes simple.

本発明では、筒状の分岐口に仕切弁装置を通じて栓部材を挿入し、その栓部材が有するシール部によって分岐口を密封するとともに、栓部材の張出部と分岐口の係合突起との係合作用によって栓部材を固定する。この分岐口は、流体管の軸直角方向に向けて開口しており、例えばT字管或いは割T字管の分岐部に形成されている。   In the present invention, the plug member is inserted into the cylindrical branch port through the gate valve device, and the branch port is sealed by the seal portion of the plug member, and the protruding portion of the plug member and the engagement projection of the branch port are The plug member is fixed by the engaging action. The branch port is opened in a direction perpendicular to the axis of the fluid pipe, and is formed at, for example, a branch portion of a T-shaped tube or a split T-shaped tube.

本発明の分岐管の撤去方法において、前記第2の工程では、前記栓部材に作用する流体圧力に抗し得るように、連結具によって前記挿入治具を前記流体管に連結した状態とし、前記仕切弁装置から前記分岐口に向かって前記栓部材を押圧する。これにより、流体圧力による栓部材の抜け出しを防止し、流体圧力に抗して栓部材を所定位置に適切に配置することができる。
In the branch pipe removal method of the present invention, in the second step, the insertion jig is connected to the fluid pipe by a connector so as to resist the fluid pressure acting on the plug member, press said plug member toward said branch port from gate valve device. Thereby, the plug member can be prevented from coming off due to the fluid pressure, and the plug member can be appropriately arranged at a predetermined position against the fluid pressure.

本発明の分岐管の撤去方法では、前記挿入治具が、前記連結具によって前記流体管に連結可能な反力受け部材と、先端に前記栓部材が取り付けられる第1軸部材と、前記反力受け部材が取り付けられ且つ前記第1軸部材を回転可能に支持する第2軸部材とを有し、前記第3の工程では、前記第1軸部材を回転することで前記栓部材の回転を行う。これにより、第2の工程で栓部材を所定位置に配置した後、流体圧力に抗した状態を維持しながら栓部材を簡便に回転させることができる。
The removing method of the branch pipe of the present invention, before Symbol insertion jig, and the reaction force receiving member connectable to the fluid conduit by the coupling, a first shaft member to which the plug member is attached to the tip, the counter And a second shaft member that rotatably supports the first shaft member. In the third step, the plug member is rotated by rotating the first shaft member. It intends line. Thereby, after arrange | positioning a plug member in a predetermined position at a 2nd process, a plug member can be simply rotated, maintaining the state which resisted the fluid pressure.

上記において、前記第2の工程にて、前記栓部材の押圧を前記連結具に設けたジャッキを介して行うことが好ましい。かかる方法によれば、ジャッキ力によって栓部材を押圧することで、流体圧力に抗して栓部材をより簡便に所定位置に配置することができる。   In the above, preferably, in the second step, the stopper member is pressed through a jack provided on the connector. According to this method, the plug member can be more easily disposed at a predetermined position against the fluid pressure by pressing the plug member with the jacking force.

上記において、前記仕切弁装置の流体管側端部が筒状挿口として形成され、その筒状挿口を前記分岐口に挿入して締結具を締結することにより、前記仕切弁装置が前記分岐口に接続されていることが好ましい。これにより、仕切弁装置と分岐口とをフランジ接続する場合などに比べて、流体管から仕切弁の分岐管側端部までの距離を短縮でき、分岐管の配設エリアが小さくなるため、施工現場の周辺に既設の建造物が存在するなど広い周囲スペースを確保できない場合に有用となる。   In the above, the fluid pipe side end portion of the gate valve device is formed as a cylindrical insertion port, and by inserting the cylindrical insertion port into the branch port and fastening a fastener, the gate valve device is branched. It is preferably connected to the mouth. As a result, the distance from the fluid pipe to the branch pipe side end of the gate valve can be shortened compared to the case where the gate valve device and the branch port are flange-connected. This is useful when a large surrounding space cannot be secured, such as existing buildings around the site.

上記において、前記流体管が分割部を有しない一体構造のT字管により構成されていて、そのT字管の分岐部に前記分岐口が形成されていることが好ましい。これにより、割T字管の装着工程を省略することができる。なお、図15で説明したような流体管の更新工事であれば、仮配管である分岐管の埋設期間は数か月程度と短く、流体管を新設するに際して、将来的に分岐管が接続される箇所に予めT字管を使用することも可能である。本発明は、筒状の分岐口に栓部材を挿入して密栓するものであるため、錆びや腐食が生じていないことが確実な新設の流体管を対象とすることが好ましい。   In the above, it is preferable that the fluid pipe is constituted by a T-shaped tube having an integral structure having no divided portion, and the branch port is formed at a branch portion of the T-shaped tube. Thereby, the mounting process of the split T-shaped tube can be omitted. In the case of renewal work of the fluid pipe as described in FIG. 15, the burying period of the branch pipe, which is a temporary pipe, is as short as several months, and when the fluid pipe is newly installed, the branch pipe is connected in the future. It is also possible to use a T-shaped tube in advance. Since the present invention inserts a plug member into a cylindrical branch port and seals it tightly, it is preferable to target a new fluid pipe that is surely free from rust and corrosion.

また、本発明に係る分岐口の密栓装置は、外周に張り出して設けられた張出部を有し、流体管の軸直角方向に向けて開口した筒状の分岐口に挿入されて前記分岐口を密封可能に構成された栓部材と、連結具によって前記流体管に連結可能な反力受け部材と、先端に前記栓部材が取り付けられる第1軸部材と、前記反力受け部材が取り付けられ且つ前記第1軸部材を回転可能に支持する第2軸部材とを有し、前記第1軸部材を回転することで前記栓部材を回転可能に構成されている挿入治具と、を備えるものである。
Further, the branch plug sealing device according to the present invention has a projecting portion that projects from the outer periphery, and is inserted into a cylindrical branch port that opens in a direction perpendicular to the axis of the fluid pipe, and is connected to the branch port. A plug member configured to be sealable, a reaction force receiving member connectable to the fluid pipe by a connector, a first shaft member to which the plug member is attached at a tip, and the reaction force receiving member is attached; A second shaft member that rotatably supports the first shaft member, and an insertion jig configured to rotate the plug member by rotating the first shaft member. is there.

かかる分岐口の密栓装置によれば、分岐管を撤去するにあたり、栓部材を分岐口内の所定位置に配置するとともに、流体圧力に抗した状態を維持しながら栓部材を簡便に回転させることができる。このため、分岐口の内周に係合突起を設けた流体管に対し、その分岐口の密栓を簡便に行うことができ、その密栓の解除も簡便となる。   According to such a sealing device for a branch port, when removing the branch pipe, the plug member can be disposed at a predetermined position in the branch port, and the plug member can be simply rotated while maintaining a state against the fluid pressure. . For this reason, it is possible to easily seal the branch port with respect to the fluid pipe provided with the engagement protrusion on the inner periphery of the branch port, and it is also easy to release the seal plug.

上記において、前記栓部材と前記第1軸部材とが嵌め合いにより連結され、前記第2軸部材は、前記第1軸部材が挿通される筒状をなすとともに、前記第1軸部材に対する軸方向位置を固定した状態で前記栓部材に先端部を係着可能に構成されていることが好ましい。   In the above, the plug member and the first shaft member are connected by fitting, and the second shaft member has a cylindrical shape through which the first shaft member is inserted, and the axial direction with respect to the first shaft member It is preferable that the distal end portion can be engaged with the plug member in a fixed state.

上記構成によれば、栓部材と第1軸部材とが嵌め合いにより連結されているものの、第2軸部材が、第1軸部材に対する軸方向位置を固定した状態で栓部材に係着されることから、栓部材を挿入治具によって確実に支持した状態で分岐口内の所定位置に配置することができる。また、第1軸部材は、流体管に連結された反力受け部材に取り付けられた筒状の第2軸部材に挿通されるため、流体圧力に抗した状態を維持しながらも栓部材を簡便に回転させることができる。分岐口を密栓した後には、栓部材に対する第2軸部材の係着を解除することで、挿入治具から栓部材を容易く分離して分岐口内に残置することができる。   According to the above configuration, the plug member and the first shaft member are connected by fitting, but the second shaft member is engaged with the plug member in a state where the axial position with respect to the first shaft member is fixed. For this reason, the plug member can be disposed at a predetermined position in the branch port while being securely supported by the insertion jig. In addition, since the first shaft member is inserted through the cylindrical second shaft member attached to the reaction force receiving member connected to the fluid pipe, the plug member can be easily used while maintaining the state against the fluid pressure. Can be rotated. After sealing the branch port, the stopper member can be easily separated from the insertion jig and left in the branch port by releasing the engagement of the second shaft member with the plug member.

また、T字状に分岐した分岐部に筒状の分岐口が形成され、前記分岐口の内周に欠落部を有する係合突起が設けられたT字管によれば、外周に張り出して設けられた張出部を有し、分岐口に挿入されて該分岐口を密封可能な栓部材によって分岐口を簡便に密栓でき、その密栓の解除も簡便となる。したがって、分岐管を撤去するにあたり、その分岐管が接続される流体管として有用となる。このT字管は、分割部を有しない一体構造のT字管でもよく、分割部を有する割り構造の割T字管でもよい。 In addition , according to the T -shaped tube in which a cylindrical branch port is formed in a branch portion branched in a T -shape, and an engagement projection having a missing portion is provided on the inner periphery of the branch port, the T -tube is provided so as to project to the outer periphery. The branch port can be easily sealed with a plug member that has an overhang portion that is inserted into the branch port and can seal the branch port, and the sealing plug can be easily released. Therefore, when removing the branch pipe, it becomes useful as a fluid pipe to which the branch pipe is connected. This T-shaped tube may be a monolithic T-shaped tube having no divided portion, or may be a divided T-shaped tube having a divided structure having a divided portion.

以下、本発明の実施形態について、流体管としての水道管に接続された分岐管を撤去する場合を例に挙げ、図面を参照しながら説明する。図1は、本発明に係る分岐管の撤去方法を説明するための正面視断面図であり、分岐管を取り外す前の状態を示している。図2は、図1のA−A矢視に沿った分岐口の断面図である。図3は、図1の水道管及び仕切弁装置を示す平面図と、そのB−B矢視に沿った断面図である。   Hereinafter, embodiments of the present invention will be described with reference to the drawings, taking as an example the case of removing a branch pipe connected to a water pipe as a fluid pipe. FIG. 1 is a front sectional view for explaining the branch pipe removing method according to the present invention, and shows a state before the branch pipe is removed. FIG. 2 is a cross-sectional view of the branch port taken along line AA in FIG. FIG. 3 is a plan view showing the water pipe and gate valve device of FIG. 1 and a cross-sectional view along the line BB.

水道管1は、図1にて紙面に垂直となる方向に沿って延びる管路の一部を構成し、本実施形態では分割部を有しない一体構造のT字管で構成されている。水道管1の内部は通水状態にあり、以下に説明する方法によって不断水の状態を維持したまま分岐管3が撤去される。   The water pipe 1 constitutes a part of a pipe line extending in a direction perpendicular to the paper surface in FIG. 1, and in the present embodiment, is constituted by an integral T-shaped pipe having no dividing portion. The inside of the water pipe 1 is in a water passage state, and the branch pipe 3 is removed while maintaining the state of uninterrupted water by the method described below.

本実施形態のように一体構造のT字管で構成された水道管1は、それ自体が新設されるものであれば、その新設に際して分岐管3が接続される箇所に予め使用できる。すなわち、図15の例で言えば、(d)にて割T字管87が装着される箇所に対し、(b)においてA区間の水道管を更新する時点で、かかる一体構造のT字管を予め管路に組み込んでおくことができる。この場合、通常の不断水工法のように割T字管を水道管に装着する必要がなくなり、工程を省略できる。   If the water pipe 1 comprised by the T-shaped pipe of the integral structure like this embodiment is itself newly provided, it can be previously used for the location where the branch pipe 3 is connected at the time of the new installation. That is, in the example of FIG. 15, when the water pipe in the A section is updated in (b) with respect to the place where the split T-shaped pipe 87 is attached in (d), the T-shaped pipe having such an integrated structure is used. Can be previously incorporated into the pipeline. In this case, there is no need to attach the split T-shaped pipe to the water pipe as in the normal continuous water construction method, and the process can be omitted.

水道管1はT字状に分岐した分岐部1aを有し、水道管1の軸直角方向に向けて開口した筒状の分岐口10が形成されている。分岐口10には、図2に示すように、その内周面から径方向内側に突出した係合突起11が設けられていて、周方向の複数箇所(本実施形態では2箇所)に欠落部12が形成されている。欠落部12の周方向長さや数は特に限られない。欠落部12は、少なくとも1箇所に形成されていればよいが、軸中心を挟んだ2箇所を含む複数箇所に形成されていることが好ましい。   The water pipe 1 has a branch portion 1a branched in a T-shape, and a cylindrical branch port 10 opened toward the direction perpendicular to the axis of the water pipe 1 is formed. As shown in FIG. 2, the branch port 10 is provided with engagement protrusions 11 projecting radially inward from the inner peripheral surface thereof, and missing portions are provided at a plurality of locations in the circumferential direction (two locations in the present embodiment). 12 is formed. The circumferential length and number of the missing portions 12 are not particularly limited. Although the missing part 12 should just be formed in at least 1 place, it is preferable that it is formed in several places including 2 places on both sides of the axis center.

分岐管3は、分岐口10に仕切弁装置2(以下、「仕切弁2」と呼ぶ。)を介して接続されている。仕切弁2は、図1左側となる分岐管側端部が分岐管3にフランジ接続され、その反対側となる流体管側端部が水道管1の分岐口10に接続されていて、両端部間に連通可能な通路を形成している。仕切弁2は、その通路を遮断自在に出退する弁体21を内蔵しており、図1では下降した弁体21によって通路が遮断された状態にある。   The branch pipe 3 is connected to the branch port 10 via a gate valve device 2 (hereinafter referred to as “gate valve 2”). In the gate valve 2, the branch pipe side end portion on the left side of FIG. 1 is flange-connected to the branch pipe 3, and the fluid pipe side end portion on the opposite side is connected to the branch port 10 of the water pipe 1, A passage that can communicate with each other is formed. The gate valve 2 has a built-in valve body 21 that can be opened and closed so that the passage can be shut off. In FIG. 1, the passage is shut off by the lowered valve body 21.

仕切弁2の流体管側端部は筒状挿口22として形成され、その筒状挿口22を分岐口10に挿入している。仕切弁2の外周部には、図3(b)に示すように、ボルト23(締結具の一例)が挿通する挿通孔を有するフランジ24が設けられており、分岐部1aの外周には、その挿通孔と同軸に配されるボルト孔1bが形成されている。したがって、筒状挿口22を分岐口10に挿入し、前記挿通孔及びボルト孔1bに挿通したボルト23をナットで締め付けることにより、仕切弁2が分岐口10に強固に接続される。   The fluid pipe side end of the gate valve 2 is formed as a cylindrical insertion port 22, and the cylindrical insertion port 22 is inserted into the branch port 10. As shown in FIG. 3B, a flange 24 having an insertion hole through which a bolt 23 (an example of a fastener) is inserted is provided on the outer periphery of the gate valve 2, and the outer periphery of the branch portion 1a is Bolt holes 1b arranged coaxially with the insertion holes are formed. Therefore, the gate valve 2 is firmly connected to the branch port 10 by inserting the cylindrical insertion port 22 into the branch port 10 and tightening the bolt 23 inserted through the insertion hole and the bolt hole 1b with a nut.

かかる構成によれば、仕切弁2と分岐部1aとをフランジ接続する場合等に比べて、水道管1から仕切弁2の分岐管側端部までの距離Lを短縮でき、分岐管3の配設エリアが小さくなるため、広い周囲スペースを確保できない場合に有用となる。分岐口10には、筒状挿口22を受け止める段部13が形成されており、仕切弁2が接続された状態では、分岐口10の内周面と筒状挿口22の内周面とが略同一面上に配される。   According to such a configuration, the distance L from the water pipe 1 to the branch pipe side end of the gate valve 2 can be shortened compared to the case where the gate valve 2 and the branch part 1a are flange-connected. Since the installation area is small, it is useful when a large surrounding space cannot be secured. The branch port 10 is formed with a step portion 13 for receiving the cylindrical insertion port 22. When the gate valve 2 is connected, the inner peripheral surface of the branch port 10 and the inner peripheral surface of the cylindrical insertion port 22 are formed. Are arranged on substantially the same plane.

分岐管3を撤去するに際して、まずは、図4に示すように、仕切弁2から分岐管3を取り外し、挿入治具4を用いて仕切弁2の分岐管側端部から栓部材5を挿入する(前記第1の工程に相当)。本実施形態では、仕切弁2の分岐管側端部に間隔調整部材としての合フランジ6を接続している。これにより、挿入開始時における栓部材5の移動ストロークを確保でき、栓部材5の芯出し及び挿入作業が簡便化される。   When removing the branch pipe 3, first, as shown in FIG. 4, the branch pipe 3 is removed from the gate valve 2, and the plug member 5 is inserted from the branch pipe side end of the gate valve 2 using the insertion jig 4. (Corresponding to the first step). In the present embodiment, a joint flange 6 as a distance adjusting member is connected to the branch pipe side end of the gate valve 2. Thereby, the movement stroke of the plug member 5 at the start of insertion can be secured, and the centering and insertion work of the plug member 5 is simplified.

ここで、分岐口の密栓装置の構成について説明する。図5は、分岐口の密栓装置の断面図であり、上半分が縦断面(図4参照)を、下半分が横断面(図7参照)を示している。図6は、栓部材5を先端側から見た図である。この密栓装置は、分岐口10に内嵌可能な円板状の栓部材5と、この栓部材5を分岐口10に挿入するための挿入治具4とを備える。   Here, the configuration of the sealing device for the branch port will be described. FIG. 5 is a cross-sectional view of the sealing device for a branch port, in which the upper half shows a longitudinal section (see FIG. 4) and the lower half shows a transverse section (see FIG. 7). FIG. 6 is a view of the plug member 5 as viewed from the distal end side. The hermetic plug device includes a disk-shaped plug member 5 that can be fitted into the branch port 10, and an insertion jig 4 for inserting the plug member 5 into the branch port 10.

栓部材5は、分岐口10を密封可能なシール部51と、外周に張り出して設けられた張出部52とを有する。張出部52の周方向長さや数は特に限られない。シール部51と張出部52との間には、壁面57を有する凹部が形成されている。シール部51では、環状のアリ溝53にOリング54が収納されている。また、張出部52は、係合突起11の内径よりも大きい外径を有するものの、係合突起11の欠落部12を通過可能に形成されており、本実施形態では周方向の2箇所に設けられている。   The plug member 5 includes a seal portion 51 that can seal the branch port 10, and an overhang portion 52 that projects from the outer periphery. The circumferential length and number of the overhang portions 52 are not particularly limited. A recess having a wall surface 57 is formed between the seal portion 51 and the overhang portion 52. In the seal portion 51, an O-ring 54 is accommodated in an annular dovetail groove 53. Further, although the overhanging portion 52 has an outer diameter larger than the inner diameter of the engaging protrusion 11, the protruding portion 52 is formed so as to be able to pass through the missing portion 12 of the engaging protrusion 11. Is provided.

挿入治具4は、後述する連結具によって水道管1に連結される反力受け部材40と、先端に栓部材5が取り付けられる丸棒状の内軸42(前記第1軸部材に相当)と、内軸42を回転可能に支持する円筒状の外軸43(前記第2軸部材に相当)とを備える。反力受け部材40は、水平方向に突出した一対のリング65を有する筒状体であり、その内周面に形成された段差にて、外軸43と軸方向に係合するように取り付けられる。反力受け部材40は、外軸43から内軸42にわたって外嵌めされており、内軸42は外軸43に挿通支持されている。なお、反力受け部材40を外筒43に一体的に取り付けても構わない。   The insertion jig 4 includes a reaction force receiving member 40 that is connected to the water pipe 1 by a connector that will be described later, a round bar-shaped inner shaft 42 (corresponding to the first shaft member) to which the plug member 5 is attached at the tip, A cylindrical outer shaft 43 (corresponding to the second shaft member) that rotatably supports the inner shaft 42 is provided. The reaction force receiving member 40 is a cylindrical body having a pair of rings 65 protruding in the horizontal direction, and is attached to engage with the outer shaft 43 in the axial direction at a step formed on the inner peripheral surface thereof. . The reaction force receiving member 40 is externally fitted from the outer shaft 43 to the inner shaft 42, and the inner shaft 42 is inserted and supported by the outer shaft 43. The reaction force receiving member 40 may be integrally attached to the outer cylinder 43.

栓部材5と内軸42とは嵌め合いによって連結され、本実施形態では、内軸42の角柱状をなした先端部48が、栓部材5の直方体状をなす凹陥部55に差し込まれる。また、外軸43の先端部49を内軸42の突部29と軸方向に係合することで、内軸42に対する外軸43の軸方向位置が固定され、その状態にて栓部材5に先端部49を係着可能に構成されている。本実施形態では、先端部49に設けた雌ねじ部28が栓部材5の雄ねじ56に螺合される。   The plug member 5 and the inner shaft 42 are connected by fitting, and in this embodiment, the distal end portion 48 having a prismatic shape of the inner shaft 42 is inserted into a recessed portion 55 having a rectangular parallelepiped shape of the plug member 5. Further, the axial position of the outer shaft 43 with respect to the inner shaft 42 is fixed by engaging the tip 49 of the outer shaft 43 with the protrusion 29 of the inner shaft 42 in the axial direction. The distal end portion 49 is configured to be engageable. In the present embodiment, the female screw portion 28 provided at the distal end portion 49 is screwed into the male screw 56 of the plug member 5.

内軸42を回転させると栓部材5と共に外軸43が一緒に回転するが、反力受け部材40は内軸42及び外軸43に対して単に外嵌されているだけであり、内軸42の回転は反力受け部材40に伝達されないように構成されている。なお、反力受け部材40への回転の伝達を確実に阻止すべく、反力受け部材40と外軸43との間にスラストベアリングを設けることも可能である。   When the inner shaft 42 is rotated, the outer shaft 43 is rotated together with the plug member 5, but the reaction force receiving member 40 is simply fitted on the inner shaft 42 and the outer shaft 43. Is not transmitted to the reaction force receiving member 40. It is also possible to provide a thrust bearing between the reaction force receiving member 40 and the outer shaft 43 in order to reliably prevent transmission of rotation to the reaction force receiving member 40.

合フランジ6又は仕切弁2に栓部材5を挿入したら、仕切弁2の弁体21を上方に退避させて通路を連通状態にする。このとき、図7に示すように、連結具であるレバーホイスト34によって反力受け部材40を水道管1に連結しておく。本実施形態では、合フランジ6及び仕切弁2を介在させた状態で反力受け部材40を水道管1に間接的に連結した例を示しており、反力受け部材40は合フランジ6が有するリング部61に連結されている。この水道管1に連結された反力受け部材40が水圧の反力を受け止めるため、栓部材5が水圧によって抜け出ることはない。   When the plug member 5 is inserted into the mating flange 6 or the gate valve 2, the valve body 21 of the gate valve 2 is retracted upward to bring the passage into a communicating state. At this time, as shown in FIG. 7, the reaction force receiving member 40 is connected to the water pipe 1 by a lever hoist 34 that is a connector. In this embodiment, the example which indirectly connected the reaction force receiving member 40 to the water pipe 1 in the state where the fitting flange 6 and the gate valve 2 are interposed is shown, and the reaction force receiving member 40 has the fitting flange 6. It is connected to the ring part 61. Since the reaction force receiving member 40 connected to the water pipe 1 receives the reaction force of the water pressure, the plug member 5 does not come out due to the water pressure.

次に、栓部材5を水道管1側に押圧し、図8に示すように分岐口10内の所定位置に栓部材5を配置する(前記第2の工程に相当)。この所定位置は、栓部材5の張出部52が係合突起11の欠落部12を通過した位置であり、本実施形態ではシール部51が分岐口10を密封する位置でもある。   Next, the plug member 5 is pressed toward the water pipe 1, and the plug member 5 is disposed at a predetermined position in the branch port 10 as shown in FIG. 8 (corresponding to the second step). This predetermined position is a position where the overhanging portion 52 of the plug member 5 has passed through the missing portion 12 of the engaging protrusion 11, and is also a position where the seal portion 51 seals the branch port 10 in this embodiment.

本実施形態では、壁面57が係合突起11に当接するまで栓部材5を押圧すればよく、それによって確実に張出部52が欠落部12を通過した状態にできる。また、レバーホイスト34に設けたジャッキ35を介して栓部材5を押圧することにより、水圧に抗して栓部材5を簡便に押圧できる。   In the present embodiment, it is only necessary to press the plug member 5 until the wall surface 57 comes into contact with the engagement protrusion 11, and thus the overhang portion 52 can be surely passed through the missing portion 12. Further, by pressing the plug member 5 via the jack 35 provided on the lever hoist 34, the plug member 5 can be easily pressed against water pressure.

続いて、図9に示すように、栓部材5を回転させて張出部52と係合突起11との周方向位置を合わせ、張出部52と係合突起11とを軸方向に係合させる(前記第3の工程に相当)。この水道管1は通水状態にあるため、流体圧力(即ち水圧)を利用して、張出部52と係合突起11とを強固に係合させることができる。これにより、分岐口10を密封しつつ栓部材5の位置固定が行われ、分岐口10は密栓状態となる。   Subsequently, as shown in FIG. 9, the plug member 5 is rotated to align the circumferential positions of the overhanging portion 52 and the engaging protrusion 11, and the overhanging portion 52 and the engaging protrusion 11 are engaged in the axial direction. (Corresponding to the third step). Since the water pipe 1 is in a water-permeable state, the overhanging portion 52 and the engaging protrusion 11 can be firmly engaged by utilizing fluid pressure (that is, water pressure). As a result, the position of the plug member 5 is fixed while the branch port 10 is sealed, and the branch port 10 is in a sealed state.

栓部材5の回転は、内軸42の後端部に取り付けた不図示のハンドルを操作することで行われる。この密栓装置によれば、反力受け部材40によって水圧の反力が受け止められるため、水圧に抗した状態を適切に維持でき、栓部材5を簡便に回転させることができる。また、内軸42の回転が反力受け部材40に伝達されないため、栓部材5を回転する際に反力受け部材40は回転せず、姿勢を保持したままとなる。   The stopper member 5 is rotated by operating a handle (not shown) attached to the rear end portion of the inner shaft 42. According to this sealing device, since the reaction force of the water pressure is received by the reaction force receiving member 40, the state against the water pressure can be appropriately maintained, and the plug member 5 can be easily rotated. Further, since the rotation of the inner shaft 42 is not transmitted to the reaction force receiving member 40, the reaction force receiving member 40 does not rotate when the plug member 5 is rotated, and the posture is maintained.

本実施形態では、栓部材5を分岐口10内の所定位置に配置した時点で、分岐口10がシール部51により密封される例を示すが、分岐口10の密封を行うタイミングは、これに限られるものではない。したがって、例えば、栓部材5を回転して張出部52と係合突起11とを係合させた後、更なる操作によってシール材を圧縮し、分岐口10を密封するようにしても構わない。   In the present embodiment, an example in which the branch port 10 is sealed by the seal portion 51 when the plug member 5 is arranged at a predetermined position in the branch port 10 is shown. It is not limited. Therefore, for example, after the plug member 5 is rotated and the projecting portion 52 and the engaging protrusion 11 are engaged, the sealing material may be compressed by further operation to seal the branch port 10. .

分岐口10を密栓した後、図10に示すように各部材の接続を解除し、栓部材5を分岐口10内に残置させた状態とする。具体的には、まず、反力受け部材40を外軸43から取り外し、外軸43と栓部材5との螺合を解除した後、内軸42の先端部48を栓部材5の凹陥部55から抜き取る。次に、内軸42及び外軸43を後退させて、それらの先端が合フランジ6に収まった状態とし、合フランジ6と仕切弁2との接続を解除する。その後、仕切弁2と分岐口10との接続を解除し、分岐口10から仕切弁2を取り外す(前記第4の工程に相当)。最後に、図11に示すように、分岐口10にフランジ蓋7を被せて分岐管の撤去作業を終了する。   After sealing the branch port 10, the connection of each member is released as shown in FIG. 10, and the plug member 5 is left in the branch port 10. Specifically, first, the reaction force receiving member 40 is removed from the outer shaft 43, the screwing between the outer shaft 43 and the plug member 5 is released, and then the distal end portion 48 of the inner shaft 42 is inserted into the recessed portion 55 of the plug member 5. Extract from. Next, the inner shaft 42 and the outer shaft 43 are retracted so that their tips are accommodated in the joint flange 6, and the connection between the joint flange 6 and the gate valve 2 is released. Thereafter, the connection between the gate valve 2 and the branch port 10 is released, and the gate valve 2 is removed from the branch port 10 (corresponding to the fourth step). Finally, as shown in FIG. 11, the branch lid 10 is covered with the flange lid 7 to complete the branch pipe removal operation.

何らかの事情により密栓した分岐口10を再び利用する場合には、上記の手順を逆に行えばよい。すなわち、フランジ蓋7を取り外して栓部材5に内軸42及び外軸43を取り付け、仕切弁2、合フランジ6及び反力受け部材40を取り付けた状態とし、栓部材5を回転させて張出部52と欠落部12との周方向位置をずらし、分岐口10から栓部材5を引き抜き、弁体21を下降させて仕切弁2の通路を遮断する。このように、本発明によれば、分岐口10の密栓を解除する作業も非常に簡便となる。   When the branch port 10 tightly plugged is used again for some reason, the above procedure may be reversed. That is, the flange lid 7 is removed, the inner shaft 42 and the outer shaft 43 are attached to the plug member 5, the gate valve 2, the joint flange 6 and the reaction force receiving member 40 are attached, and the plug member 5 is rotated to project. The circumferential positions of the portion 52 and the missing portion 12 are shifted, the plug member 5 is pulled out from the branch port 10, the valve body 21 is lowered, and the passage of the gate valve 2 is blocked. Thus, according to this invention, the operation | work which cancels | releases the airtight stopper of the branch port 10 also becomes very easy.

〔別実施の形態〕
(1)前述の実施形態では、分割部を有しない一体構造のT字管により流体管が構成されている例を示したが、本発明はこれに限られず、例えば図12に示すような実施形態も考えられる。図12では、分割部を有する割り構造の割T字管9を既設の水道管19に装着し、その分岐部9aに形成した分岐口90に仕切弁2を介して分岐管3を接続している。かかる場合には、欠落部を有する係合突起91が分岐口90の内周に設けられ、上記と同様にして栓部材による密栓が行われる。
[Another embodiment]
(1) In the above-described embodiment, the example in which the fluid pipe is configured by the T-shaped pipe having an integral structure without the dividing portion is shown. However, the present invention is not limited to this, and for example, as shown in FIG. Forms are also conceivable. In FIG. 12, a split T-shaped pipe 9 having a split structure is attached to an existing water pipe 19, and the branch pipe 3 is connected to the branch port 90 formed in the branch part 9a via the gate valve 2. Yes. In such a case, the engaging protrusion 91 having a missing portion is provided on the inner periphery of the branch port 90, and sealing with the plug member is performed in the same manner as described above.

(2)前述の実施形態では、反力受け部材を流体管に間接的に連結した例を示したが、本発明はこれに限られず、例えば図13に示すような密栓装置64を使用し、その反力受け部材41を図14に示すように水道管1に直接的に連結しても構わない。図13は、密栓装置64の断面図であり、上半分が縦断面を、下半分が横断面(図14参照)を示している。   (2) In the above-described embodiment, an example in which the reaction force receiving member is indirectly connected to the fluid pipe has been shown. However, the present invention is not limited to this, for example, using a sealing device 64 as shown in FIG. The reaction force receiving member 41 may be directly connected to the water pipe 1 as shown in FIG. FIG. 13 is a cross-sectional view of the sealing device 64, with the upper half showing a vertical cross section and the lower half showing a horizontal cross section (see FIG. 14).

反力受け部材41は、外軸43に外嵌取付される円筒状の筒体44と、筒体44を上下に貫通する一対の係合ボルト45と、筒体44から水平方向に延びる一対のアーム46とを備える。筒体44は、外軸43の外周に形成された係合凹部47の外周に配置され、係合ボルト45の先端に取り付けたピースが係合凹部47に入り込むことで、外軸43と反力受け部材41とが軸方向に係合する。反力受け部材41は、アーム46から水道管1に架け渡されたレバーホイスト34によって、水道管1に直接的に連結可能である。   The reaction force receiving member 41 includes a cylindrical tubular body 44 that is externally fitted to the outer shaft 43, a pair of engagement bolts 45 that vertically penetrate the tubular body 44, and a pair of horizontally extending from the tubular body 44. Arm 46. The cylindrical body 44 is disposed on the outer periphery of an engagement recess 47 formed on the outer periphery of the outer shaft 43, and a piece attached to the tip of the engagement bolt 45 enters the engagement recess 47 so that the reaction force with the outer shaft 43 is increased. The receiving member 41 is engaged in the axial direction. The reaction force receiving member 41 can be directly connected to the water pipe 1 by a lever hoist 34 spanned from the arm 46 to the water pipe 1.

(3)前述の実施形態では、栓部材がシール部を備え、そこに配されたシール材としてのOリングを介して分岐口を密封する例を示したが、本発明はこれに限られるものではなく、分岐口にシール部を備えることも可能である。例えば、分岐口の内周面に設けた環状のアリ溝にOリングを収納しておき、そのOリングに栓部材の外周面を密着させるようにしても構わない。また、張出部よりも先端側にシール部を設けることも可能である。   (3) In the above-described embodiment, the plug member is provided with the sealing portion, and the example in which the branch port is sealed through the O-ring as the sealing material arranged there is shown, but the present invention is limited to this. Instead, it is also possible to provide a seal at the branch port. For example, an O-ring may be stored in an annular dovetail groove provided on the inner peripheral surface of the branch port, and the outer peripheral surface of the plug member may be in close contact with the O-ring. It is also possible to provide a seal portion on the tip side of the overhang portion.

(4)本発明は、水道管を更新するときに限られず、その他の事情により分岐管を撤去する場合において適用できるものである。   (4) The present invention is not limited to renewing water pipes, but can be applied to removing branch pipes for other reasons.

(5)前述の実施形態では、流体管として水道管を例に挙げたが、本発明はこれに限定されるものではなく、水以外の各種の液体・気体などの流体に用いる流体管に適用できる。   (5) In the above-described embodiment, the water pipe is taken as an example of the fluid pipe. However, the present invention is not limited to this and is applied to a fluid pipe used for various liquids / gases other than water. it can.

本発明に係る分岐管の撤去方法を説明するための正面視断面図Front view sectional drawing for demonstrating the removal method of the branch pipe which concerns on this invention 図1のA−A矢視に沿った分岐口の断面図Sectional drawing of the branch port along the AA arrow of FIG. 図1の水道管及び仕切弁装置を示す平面図と、そのB−B矢視に沿った断面図The top view which shows the water pipe and gate valve apparatus of FIG. 1, and sectional drawing along the BB arrow 本発明に係る分岐管の撤去方法を説明するための正面図The front view for demonstrating the removal method of the branch pipe which concerns on this invention 本発明に係る分岐口の密栓装置を示す断面図Sectional drawing which shows the capping device of the branch port which concerns on this invention 栓部材を先端側から見た図View of plug member viewed from the tip side 本発明に係る分岐管の撤去方法を説明するための平面視断面図Plan view sectional drawing for demonstrating the removal method of the branch pipe which concerns on this invention 本発明に係る分岐管の撤去方法を説明するための平面視断面図Plan view sectional drawing for demonstrating the removal method of the branch pipe which concerns on this invention 栓部材の回転を説明する図The figure explaining rotation of a stopper member 本発明に係る分岐管の撤去方法を説明するための平面視断面図Plan view sectional drawing for demonstrating the removal method of the branch pipe which concerns on this invention 本発明に係る分岐管の撤去方法を説明するための平面視断面図Plan view sectional drawing for demonstrating the removal method of the branch pipe which concerns on this invention 本発明の別実施形態に係る分岐管の撤去方法を説明するための正面視断面図Front view sectional drawing for demonstrating the removal method of the branch pipe which concerns on another embodiment of this invention 本発明の別実施形態に係る密栓装置を示す断面図Sectional drawing which shows the sealing stopper apparatus which concerns on another embodiment of this invention. 本発明の別実施形態に係る分岐管の撤去方法を説明するための平面視断面図Plan view sectional drawing for demonstrating the removal method of the branch pipe which concerns on another embodiment of this invention 既設の水道管を更新する手順の一例を示す概略図Schematic showing an example of the procedure for updating an existing water pipe

符号の説明Explanation of symbols

1 水道管
1a 分岐部
2 仕切弁装置
3 分岐管
4 挿入治具
5 栓部材
6 合フランジ
10 分岐口
11 係合突起
12 欠落部
21 弁体
22 筒状挿口
23 ボルト(締結具)
34 レバーホイスト(連結具)
35 ジャッキ
40 反力受け部材
42 内軸
43 外軸
51 シール部
52 張出部
DESCRIPTION OF SYMBOLS 1 Water pipe 1a Branch part 2 Gate valve apparatus 3 Branch pipe 4 Inserting jig 5 Plug member 6 Joint flange 10 Branching port 11 Engaging protrusion 12 Missing part 21 Valve body 22 Cylindrical insertion port 23 Bolt (fastener)
34 Lever hoist (connector)
35 Jack 40 Reaction force receiving member 42 Inner shaft 43 Outer shaft 51 Seal portion 52 Overhang portion

Claims (6)

流体管の軸直角方向に向けて開口した筒状の分岐口に仕切弁装置を介して接続された分岐管の撤去方法において、
前記仕切弁装置から前記分岐管を取り外し、前記分岐口を密封可能な栓部材を、挿入治具を用いて前記仕切弁装置に挿入する第1の工程と、
前記仕切弁装置を通じて前記栓部材を前記分岐口内に配置し、前記栓部材の外周に設けた張出部が、前記分岐口の内周に設けた係合突起の欠落部を通過した状態にする第2の工程と、
前記栓部材を回転させて前記張出部と前記係合突起との周方向位置を合わせ、前記張出部と前記係合突起とを係合させる第3の工程と、
前記分岐口から前記仕切弁装置を取り外す第4の工程と、を備え、
前記第2の工程では、前記栓部材に作用する流体圧力に抗し得るように、連結具によって前記挿入治具を前記流体管に連結した状態とし、前記仕切弁装置から前記分岐口に向かって前記栓部材を押圧し、
前記挿入治具が、前記連結具によって前記流体管に連結可能な反力受け部材と、先端に前記栓部材が取り付けられる第1軸部材と、前記反力受け部材が取り付けられ且つ前記第1軸部材を回転可能に支持する第2軸部材とを有し、
前記第3の工程では、前記第1軸部材を回転することで前記栓部材の回転を行うことを特徴とする分岐管の撤去方法。
In the removal method of the branch pipe connected to the cylindrical branch port opened toward the direction perpendicular to the axis of the fluid pipe via the gate valve device,
A first step of removing the branch pipe from the gate valve device and inserting a plug member capable of sealing the branch port into the gate valve device using an insertion jig;
The plug member is disposed in the branch port through the gate valve device, and the overhanging portion provided on the outer periphery of the plug member passes through the missing portion of the engagement protrusion provided on the inner periphery of the branch port. A second step;
A third step of rotating the plug member to align circumferential positions of the overhanging portion and the engaging protrusion, and engaging the overhanging portion with the engaging protrusion;
E Bei and a fourth step of removing the gate valve device from the branch port,
In the second step, the insertion jig is connected to the fluid pipe by a connector so as to resist the fluid pressure acting on the plug member, and from the gate valve device toward the branch port. Pressing the plug member,
The insertion jig includes a reaction force receiving member connectable to the fluid pipe by the connector, a first shaft member to which the plug member is attached at a tip, the reaction force receiving member is attached, and the first shaft A second shaft member that rotatably supports the member;
In the third step, the branch pipe is removed by rotating the plug member by rotating the first shaft member .
前記第2の工程にて、前記栓部材の押圧を前記連結具に設けたジャッキを介して行う請求項1記載の分岐管の撤去方法。 The removal method of the branch pipe of Claim 1 which performs the press of the said plug member through the jack provided in the said connection tool in the said 2nd process. 前記仕切弁装置の流体管側端部が筒状挿口として形成され、その筒状挿口を前記分岐口に挿入して締結具を締結することにより、前記仕切弁装置が前記分岐口に接続されている請求項1または2記載の分岐管の撤去方法。 The fluid pipe side end of the gate valve device is formed as a cylindrical insertion port, and the gate valve device is connected to the branch port by inserting the cylindrical insertion port into the branch port and fastening a fastener. The method for removing a branch pipe according to claim 1 or 2 . 前記流体管が分割部を有しない一体構造のT字管により構成されていて、そのT字管の分岐部に前記分岐口が形成されている請求項1〜3いずれか1項に記載の分岐管の撤去方法。 The branch according to any one of claims 1 to 3, wherein the fluid pipe is configured by an integral T-shaped tube having no divided portion, and the branch port is formed at a branch portion of the T-shaped tube. How to remove the tube. 外周に張り出して設けられた張出部を有し、流体管の軸直角方向に向けて開口した筒状の分岐口に挿入されて前記分岐口を密封可能に構成された栓部材と、
連結具によって前記流体管に連結可能な反力受け部材と、先端に前記栓部材が取り付けられる第1軸部材と、前記反力受け部材が取り付けられ且つ前記第1軸部材を回転可能に支持する第2軸部材とを有し、前記第1軸部材を回転することで前記栓部材を回転可能に構成されている挿入治具と、を備える分岐口の密栓装置。
A plug member that has an overhang provided on the outer periphery and is inserted into a cylindrical branch opening opened in a direction perpendicular to the axis of the fluid pipe so that the branch opening can be sealed;
A reaction force receiving member connectable to the fluid pipe by a connector; a first shaft member to which the plug member is attached at a tip; and the reaction force receiving member is attached and rotatably supports the first shaft member. An opening sealing device having a second shaft member, and an insertion jig configured to rotate the plug member by rotating the first shaft member .
前記栓部材と前記第1軸部材とが嵌め合いにより連結され、前記第2軸部材は、前記第1軸部材が挿通される筒状をなすとともに、前記第1軸部材に対する軸方向位置を固定した状態で前記栓部材に先端部を係着可能に構成されている請求項5記載の分岐口の密栓装置。
The plug member and the first shaft member are connected by fitting, and the second shaft member has a cylindrical shape through which the first shaft member is inserted, and the axial position with respect to the first shaft member is fixed. 6. The branch plug sealing device according to claim 5 , wherein a tip end portion of the plug member can be engaged with the plug member in a closed state.
JP2008007324A 2008-01-16 2008-01-16 Branch pipe removal method and branch port sealing device Expired - Fee Related JP5117866B2 (en)

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