JP5279578B2 - Pipe branch sealing method and fluid pipe - Google Patents

Pipe branch sealing method and fluid pipe Download PDF

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JP5279578B2
JP5279578B2 JP2009082748A JP2009082748A JP5279578B2 JP 5279578 B2 JP5279578 B2 JP 5279578B2 JP 2009082748 A JP2009082748 A JP 2009082748A JP 2009082748 A JP2009082748 A JP 2009082748A JP 5279578 B2 JP5279578 B2 JP 5279578B2
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pipe
plug member
wall surface
circumferential
protrusion
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JP2010117029A (en
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修 八木澤
浩之 中村
保行 永森
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Taisei Kiko Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a method for hermetically plugging a tube branch part capable of simply plugging a plug member in a lock state and prevented from being spontaneously unlocked from the lock state when the tube branch part provided on a side surface of a fluid tube is hermetically plugged, a fluid tube capable of being used in the method and a tube branch part hermetically plugging device. <P>SOLUTION: The method for hermetically plugging a tube branch part comprises the inserting process of inserting the plug member 2 including a protuberance 21a around the outer periphery into the tube branch part 1a to make the protuberance 21a pass through an omission part 12 of an engagement wall 11 and the lock process of rotating the plug member 2 to positionally align the protuberance 21a and the engagement wall 11 in the circumferential direction to attain engagement in the axial direction to restrict the movement of the plug member 2 in the axial direction. In the insertion process, the protuberance 21a is inserted into a bayonet groove 14 to receive the protuberance 21a by a forward circumferential wall surface 15, and in the lock process, the plug member 2 is moved backward to receive the protuberance 21a by a rear circumferential wall 16, and the protuberance 21a is disposed between a pair of restraint wall surfaces 17, 18 spaced apart from each other in the circumferential direction. <P>COPYRIGHT: (C)2010,JPO&amp;INPIT

Description

本発明は、流体管の側面に設けられた筒状の管分岐部を密栓するための管分岐部密栓方法と、その方法に用いうる流体管に関し、特に不断水工法により接続された分岐管を仕切弁ごと撤去する場合に有用である。
The present invention includes a tube branch stoppered method for stoppered cylindrical tube branch disposed on the side surface of the fluid tube, relates to a fluid conduit that can be used in the method, the branch pipes which is particularly connected by without suspension of water supply method This is useful when the gate valve is removed together.

古くなった既設の水道管(流体管の一例)を更新するに際しては、水道水の利用者に対する利便性を考慮し、管路を上流側で止水することなく不断水の状態を維持したまま施工することが望まれる。そこで、不断水工法を利用して既設の水道管の途中に分岐管を接続し、その分岐管により形成したバイパスで通水状態を保持するようにすれば、断水せずとも水道管の更新を行うことができる。かかる不断水工法は、例えば下記特許文献1に記載されている。   When renewing an existing water pipe (an example of a fluid pipe) that has become obsolete, in consideration of convenience for users of tap water, the state of uninterrupted water is maintained without stopping the pipe upstream. Construction is desired. Therefore, if a branch pipe is connected in the middle of an existing water pipe using the continuous water construction method and the water flow state is maintained by a bypass formed by the branch pipe, the water pipe can be renewed without water interruption. It can be carried out. Such a continuous water construction method is described in Patent Document 1 below, for example.

図41は、既設の水道管を更新する手順の一例を示す概略図である。管路における矢印は水の流れを表している。まず、管路中のA区間を対象とし、その両端に割T字管81,82を装着して各々に仕切弁83を接続する(図41(a))。次に、各仕切弁83に不図示の穿孔装置を接続し、割T字管81,82で囲まれた管路部分を穿孔した後、穿孔装置を仕切弁83から取り外す。そして、分岐管84を接続してバイパスを形成すると共に、仕切弁83を開状態とし、弁体を内蔵したストッパー85を本管に設置して閉状態とする(図41(b))。これにより、不断水の状態を維持したまま、A区間にある既設の水道管を新設管路8Aに更新することができる。   FIG. 41 is a schematic diagram illustrating an example of a procedure for updating an existing water pipe. The arrows in the pipeline represent the flow of water. First, a section A in the pipe is targeted, and split T-shaped pipes 81 and 82 are attached to both ends thereof, and a gate valve 83 is connected to each of them (FIG. 41 (a)). Next, after connecting a perforation device (not shown) to each gate valve 83 to perforate the pipe portion surrounded by the split T-shaped pipes 81 and 82, the perforation device is removed from the gate valve 83. Then, the bypass pipe 84 is connected to form a bypass, the gate valve 83 is opened, and the stopper 85 containing the valve body is installed in the main pipe to be closed (FIG. 41 (b)). Thereby, the existing water pipe in A section can be updated to new installation pipe line 8A, maintaining the state of uninterrupted water.

A区間における水道管の更新が完了したら、ストッパー85を開状態として本管に通水する。この段階でA区間のバイパスは不要となるため、分岐管84を撤去する(図41(c))。続いて、B区間を対象とし、上記と同じ要領で分岐管86を接続してバイパスを形成すると共に、仕切弁89を開状態とし、ストッパー85を閉状態とする(図41(d))。このとき、割T字管87は、A区間において新設の水道管に装着される。そして、不断水の状態を維持したまま、B区間にある水道管を新設管路8Bに更新し、それが完了したら分岐管86を撤去する(図41(e))。かかる工程を繰り返すことで、既設の水道管を順次に更新することができる。   When the renewal of the water pipe in the A section is completed, the stopper 85 is opened and water is passed through the main pipe. At this stage, the bypass of section A is not necessary, so the branch pipe 84 is removed (FIG. 41 (c)). Subsequently, for the B section, the branch pipe 86 is connected in the same manner as described above to form a bypass, the gate valve 89 is opened, and the stopper 85 is closed (FIG. 41 (d)). At this time, the split T-shaped pipe 87 is attached to a new water pipe in the A section. And the water pipe in B section is updated to the newly installed pipe line 8B, maintaining the state of uninterrupted water, and when it is completed, the branch pipe 86 is removed (FIG. 41 (e)). By repeating this process, existing water pipes can be updated sequentially.

ところで、上記のような水道管の更新工事においては、分岐管を撤去する工程が煩雑であり、特に分岐管を撤去するにあたり本管から仕切弁83,89を取り外すには、本管にて不断水の状態を維持したまま密栓することが必要となり、作業が非常に煩雑となる。そのため、従来は、分岐管だけを取り外して仕切弁は残置させておくことが行われていたが、将来同じ場所を掘削した際に仕切弁を重機で引っ掛けてしまうという不安があった。   By the way, in the water pipe renewal construction as described above, the process of removing the branch pipe is complicated, and in particular, in order to remove the gate valves 83 and 89 from the main pipe when removing the branch pipe, the main pipe is not cut off. It is necessary to close the cap while maintaining the water state, and the operation becomes very complicated. Therefore, conventionally, only the branch pipe is removed and the gate valve is left behind, but there is a concern that the gate valve will be caught by a heavy machine when excavating the same place in the future.

これらの問題を解決するために、分岐管を仕切弁ごと撤去し得る方法として、下記特許文献2,3が開示されている。この方法では、既設管の穿孔箇所に環状コアを挿入し、その環状コアを拡径して密着係止させた後、螺合作用又は止めリングを介した嵌合作用により栓体を取り付けて密栓する。しかし、これらの方法では、不断水の状態を維持したまま環状コアから栓体を容易に離脱できないため、本管に分岐管を再び接続し且つ密栓を解除して通水させる場合には、とても使い勝手が悪い。   In order to solve these problems, Patent Documents 2 and 3 below are disclosed as methods for removing the branch pipe together with the gate valve. In this method, an annular core is inserted into a perforated portion of an existing pipe, the annular core is expanded and closely locked, and then a stopper is attached by a screwing action or a fitting action via a retaining ring. To do. However, with these methods, the plug body cannot be easily detached from the annular core while maintaining the state of uninterrupted water. Therefore, when connecting the branch pipe to the main pipe again and releasing the sealed plug, Convenience is bad.

また、図41(d)のように新設管からバイパスを分岐させる場合には、新設管に割り構造の割T字管を装着して穿孔するのではなく、その新設管の一部を予め一体構造のT字管で構成しておき、そのT字管の側面に設けられた管分岐部に仕切弁を介して分岐管を接続することも考えられるが、下記特許文献2,3記載の発明はそもそも割T字管の撤去方法であるため、かかる場合には適用し得ない。   When the bypass is branched from the new pipe as shown in FIG. 41 (d), a split T-shaped pipe having a split structure is not attached to the new pipe and drilled, but a part of the new pipe is integrated in advance. Although it is possible to construct a T-tube having a structure and connect the branch pipe to the pipe branching portion provided on the side surface of the T-tube via a gate valve, the inventions described in the following Patent Documents 2 and 3 In the first place, it is a removal method of the split T-tube, so it cannot be applied in such a case.

一方、下記特許文献4には、シール材を挟持する一対の弁体を割T字管の管分岐部に挿入して密栓するための装置が記載されている。しかし、この装置では、管分岐部に対する弁体の固定と該弁体同士の固定を行うのに、弁体を直に操作する必要がある。それ故、シール材で管分岐部を密封した後、弁体やシール材を固定する前に、管分岐部から仕切弁等を離脱しなければならず、栓部材を挿入、固定して密封するという作業を一連に実施することができない。加えて、管分岐部の内周面にボルトを圧接することによって弁体を固定するため、管分岐部に蓋を取り付けるまでは弁体の固定が心許無い。   On the other hand, Patent Document 4 below describes an apparatus for inserting and sealing a pair of valve bodies that sandwich a sealing material into a pipe branch portion of a split T-shaped tube. However, in this apparatus, it is necessary to directly operate the valve bodies in order to fix the valve bodies to the pipe branching portion and to fix the valve bodies to each other. Therefore, after sealing the pipe branching part with the sealing material, before fixing the valve body and the sealing material, the gate valve etc. must be removed from the pipe branching part, and the plug member is inserted, fixed and sealed. It is impossible to carry out a series of operations. In addition, since the valve body is fixed by press-contacting a bolt to the inner peripheral surface of the pipe branching portion, it is not allowed to fix the valve body until a lid is attached to the pipe branching portion.

本発明者は、分岐管を仕切弁ごと撤去できるよう、上記のようにして配管された一体構造の流体管、或いは穿孔した既設管に装着された割り構造の流体管に対し、その側面に設けられた筒状の管分岐部を密栓することを考え、更に作業性や栓部材の安定性を考慮して、栓部材の突起を管分岐部の係合壁に係合させて固定する手法(本出願時において未公知)を想到した。   The present inventor provided on the side surface of an integral structure fluid pipe piped as described above or a split structure fluid pipe mounted on a perforated existing pipe so that the branch pipe can be removed together with the gate valve. In consideration of tightly plugging the cylindrical pipe branching portion, and considering the workability and the stability of the plug member, the projection of the plug member is engaged with the engaging wall of the pipe branching portion and fixed ( (Not yet known at the time of this application).

しかし、水流等の作用によって栓部材が自然に回転し、突起と係合壁との係合が勝手に外れることも考えられ、かかる手法では、栓部材のロック状態が独りでに解除されるおそれがあることが判明した。これに対し、管分岐部を栓部材で密栓した後、その管分岐部の開口に蓋を取り付けて栓部材を覆うこともできるが、作業者の知らない間に栓部材のロック状態が解除されていると、蓋を取り外すと同時に、水圧により栓部材が急激に抜け出ることになるため、非常に危険である。   However, it is also conceivable that the plug member naturally rotates due to the action of water flow and the like, and the engagement between the protrusion and the engagement wall is arbitrarily disengaged. With such a technique, the lock state of the plug member may be released alone. It has been found. On the other hand, after sealing the pipe branching portion with a plug member, it is possible to cover the plug member by attaching a lid to the opening of the pipe branching portion, but the plug member is unlocked without the operator's knowledge. If the cover is removed, the plug member is suddenly pulled out by water pressure at the same time, which is very dangerous.

このように、上記の手法では、管分岐部に挿入にした栓部材を簡便にロック状態にできるだけでなく、栓部材のロック状態が独りでに解除されることがなく、それでいて必要な場合には栓部材のロック状態を簡便に解除できることが重要になる。そのうえ、この密栓作業は、管分岐部の内部が見えない状況で行われるため、栓部材の簡便な操作により実行できることが望まれる。   Thus, in the above method, not only can the plug member inserted into the pipe branching portion be simply locked, but the lock state of the plug member is not released alone, and if necessary, the plug member It is important that the locked state can be easily released. In addition, since this sealing work is performed in a state where the inside of the pipe branching portion cannot be seen, it is desirable that the sealing work can be performed by a simple operation of the plug member.

特開2002−154004号公報JP 2002-154004 A 特開2002−267086号公報JP 2002-267086 A 特開2005−106083号公報JP 2005-106083 A 特開昭63−13997号公報JP-A-63-13997

本発明は上記実情に鑑みてなされたものであり、その目的は、流体管の側面に設けられた管分岐部を密栓するに際し、栓部材を簡便にロック状態にできると共に、そのロック状態が独りでに解除されず、しかも栓部材のロック状態を簡便に解除できる管分岐部密栓方法と、その方法に用いうる流体管を提供することにある。
The present invention has been made in view of the above circumstances, and the purpose of the present invention is to easily lock the plug member when sealing the pipe branching portion provided on the side surface of the fluid pipe, and to independently lock the plug member. An object of the present invention is to provide a tube branching portion sealing method that is not released and that can easily release the locked state of the plug member, and a fluid pipe that can be used in the method.

上記目的は、下記の如き本発明により達成できる。即ち、本発明の請求項1に記載の管分岐部密栓方法は、流体管の側面に設けられた筒状の管分岐部に栓部材を挿入し、前記管分岐部の内周面及び前記栓部材の外周の一方に設けられた係合壁の欠落部を、他方に設けられた突起が通過した状態にする挿入工程と、前記栓部材を回転させて、前記突起と前記係合壁との周方向位置を合わせて軸方向に係合し、前記栓部材の軸方向移動を規制するロック工程とを備え、前記挿入工程では、前記欠落部を通じて前記突起をバヨネット溝に嵌入し、前記バヨネット溝の第一周壁面にて前記突起を受け止め、前記ロック工程では、前記栓部材を回転させて前記突起の周方向位置を相対的にずらすと共に、前記栓部材を挿入方向後方に移動させて前記突起を前記バヨネット溝の第二周壁面にて受け止め、周方向に間隔を置いて設けられた一対の規制壁面の間に前記突起を配置するものである。   The above object can be achieved by the present invention as described below. That is, in the pipe branching portion sealing method according to claim 1 of the present invention, a plug member is inserted into a cylindrical pipe branching portion provided on the side surface of the fluid pipe, and the inner peripheral surface of the pipe branching portion and the plug are inserted. An insertion step of setting a missing portion of the engagement wall provided on one of the outer circumferences of the member to a state in which the protrusion provided on the other has passed, and rotating the plug member so that the protrusion and the engagement wall A locking step for restricting axial movement of the plug member by aligning circumferential positions and engaging in the axial direction, and in the inserting step, the protrusion is fitted into the bayonet groove through the missing portion, and the bayonet groove In the locking step, the plug member is rotated to relatively shift the circumferential position of the protrusion, and the plug member is moved rearward in the insertion direction in the locking step. Is received by the second circumferential wall surface of the bayonet groove, It is intended to place the projection between the pair of regulation walls which are provided at intervals in the direction.

本発明の管分岐部密栓方法では、管分岐部に栓部材を挿入して回転させることで、栓部材の軸方向移動を規制してロック状態とし、該栓部材により管分岐部を密栓することができる。管分岐部の内周面及び栓部材の外周のうち、一方には欠落部を有する係合壁が設けられ、他方には突起が設けられ、これらを係合させることにより栓部材が簡便で且つ安定的に固定される。また、栓部材による密栓を解除するには、栓部材を回転して突起と係合壁との周方向位置をずらし、管分岐部から栓部材を引き抜くだけでよいため、簡便な作業で済む。   In the pipe branching portion sealing method of the present invention, the plug member is inserted into the pipe branching portion and rotated to restrict the axial movement of the plug member to be in a locked state, and the pipe branching portion is sealed with the plug member. Can do. Of the inner peripheral surface of the pipe branching portion and the outer periphery of the plug member, one is provided with an engaging wall having a missing portion, and the other is provided with a projection, and by engaging these, the plug member is simple and It is fixed stably. Further, in order to release the hermetic plug by the plug member, it is only necessary to rotate the plug member to shift the circumferential position between the protrusion and the engagement wall, and to pull out the plug member from the pipe branching portion.

管分岐部の内周面に係合壁を設け、栓部材の外周に突起を設けている場合、栓部材をロック状態にするときの動作、及び、そのロック状態を解除するときの動作は、詳しくは下記の通りである。まず、挿入工程では、管分岐部に栓部材が挿入され、その栓部材の突起が係合壁の欠落部を通過した状態となる。突起は欠落部を通じてバヨネット溝に嵌入され、第一周壁面にて受け止められる。したがって、作業者は、突起が第一周壁面に当接するところまで栓部材を押し込めばよい。   When the engagement wall is provided on the inner peripheral surface of the pipe branching portion and the protrusion is provided on the outer periphery of the plug member, the operation when the plug member is locked and the operation when releasing the lock state are as follows: Details are as follows. First, in the insertion step, the plug member is inserted into the pipe branching portion, and the projection of the plug member passes through the missing portion of the engagement wall. The protrusion is inserted into the bayonet groove through the missing portion and is received by the first circumferential wall surface. Therefore, the operator only has to push the plug member until the protrusion comes into contact with the first peripheral wall surface.

次に、ロック工程では、栓部材を回転させて突起の周方向位置をずらし、該栓部材を後退させる。このとき、作業者は、突起が第二周壁面に当接するところまで栓部材を後退させればよい。栓部材は、突起が係合壁と係合して軸方向移動が規制され、ロック状態となる。しかも、一対の規制壁面の間に突起が配置されるため、その規制壁面の間で栓部材の回転移動が規制された状態となる。これにより、水流等の作用により栓部材が自然に回転しても、ロック状態が独りでに解除されることがない。   Next, in the locking step, the plug member is rotated to shift the circumferential position of the protrusion, and the plug member is retracted. At this time, the operator only has to retract the plug member until the protrusion comes into contact with the second peripheral wall surface. The plug member is locked by the protrusion engaging the engaging wall and the axial movement is restricted. In addition, since the protrusion is disposed between the pair of restriction wall surfaces, the rotational movement of the plug member is restricted between the restriction wall surfaces. Thereby, even if the plug member rotates naturally due to the action of a water flow or the like, the locked state is not released alone.

栓部材のロック状態を解除するときは、栓部材を押し込んで第一周壁面に突起を当接させ、該栓部材を回転して突起の周方向位置をずらし、突起が欠落部を通過するようにして栓部材が引き抜かれる。作業者は、突起が第一周壁面に当接するところまで栓部材を押し込んだ後、栓部材を回転させて引き抜くようにすればよい。管分岐部の内周面に突起を設け、栓部材の外周に係合壁を設けた場合も、これと略同様である。以上のように、本発明では、管分岐部の内部が見えない状況でありながらも、栓部材の簡単な操作によって、栓部材をロック状態にしたり、そのロック状態を解除したりすることができる。   When releasing the locked state of the plug member, push the plug member into contact with the projection on the first circumferential wall surface, rotate the plug member to shift the circumferential position of the projection, and the projection passes through the missing part. Then, the plug member is pulled out. The operator may push the plug member until the protrusion comes into contact with the first circumferential wall surface, and then rotate and pull the plug member. The same is true when a protrusion is provided on the inner peripheral surface of the pipe branching portion and an engagement wall is provided on the outer periphery of the plug member. As described above, in the present invention, the plug member can be locked or released by a simple operation of the plug member, even though the inside of the pipe branch portion is not visible. .

本発明によれば、上記のようにして管分岐部を密栓できることから、不断水工法により接続された分岐管の撤去作業においては、該分岐管を仕切弁ごと撤去することが可能となる。しかも、栓部材の回転操作により栓部材の軸方向移動を規制できるため、仕切弁等を離脱する作業を介在させることなく、栓部材を挿入、固定して密封するという作業を効率良く実行できる。本発明では、管分岐部を有する流体管としてT字管や十字管その他の異形管を採用でき、その構造は一体構造でもよいが、既設管に装着可能な割り構造でも構わない。   According to the present invention, since the pipe branching portion can be tightly plugged as described above, it is possible to remove the branch pipe together with the gate valve in the removal work of the branch pipe connected by the continuous water construction method. In addition, since the axial movement of the plug member can be restricted by rotating the plug member, the work of inserting, fixing and sealing the plug member can be performed efficiently without interposing the work of removing the gate valve or the like. In the present invention, a T-shaped tube, a cruciform tube, or other deformed tube can be adopted as the fluid tube having the tube branching portion, and the structure thereof may be an integral structure, or may be a split structure that can be attached to an existing tube.

本発明の請求項2に記載の管分岐部密栓方法は、請求項1に記載の管分岐部密栓方法であって、前記ロック工程では、前記突起が前記第一周壁面に沿って摺動するように前記栓部材を回転させ、次いで前記第一周壁面に連設されたガイド壁面によって前記突起を前記第二周壁面に案内するものである。かかる方法によれば、バヨネット溝の第一周壁面で突起を受け止めた後、その第一周壁面に沿って突起を移動させて第二周壁面に案内することができる。そのため、作業者は、栓部材の回転量や栓部材を後退させるタイミングなどを特に気にする必要がなく、栓部材をロック状態にする作業をより簡便に且つ確実に実行できる。   The pipe branching portion sealing method according to claim 2 of the present invention is the pipe branching portion sealing method according to claim 1, wherein the protrusion slides along the first peripheral wall surface in the locking step. The plug member is rotated as described above, and then the protrusion is guided to the second peripheral wall surface by a guide wall surface continuously provided on the first peripheral wall surface. According to this method, after the projection is received by the first circumferential wall surface of the bayonet groove, the projection can be moved along the first circumferential wall surface and guided to the second circumferential wall surface. Therefore, the operator does not need to be particularly concerned about the amount of rotation of the plug member, the timing of retracting the plug member, and the like, and can easily and reliably execute the operation of bringing the plug member into the locked state.

また、本発明の請求項3に記載の流体管は、筒状の管分岐部が側面に設けられた流体管において、前記管分岐部の内周面に、欠落部を有する係合壁と、その欠落部に通ずるバヨネット溝とが設けられており、前記バヨネット溝が、前記欠落部と対向する第一周壁面と、前記第一周壁面よりも前記管分岐部の開口側に設けられた第二周壁面と、前記第二周壁面の周方向両側に設けられた一対の規制壁面とを備えるものである。   The fluid pipe according to claim 3 of the present invention is a fluid pipe in which a cylindrical pipe branching portion is provided on a side surface, an engagement wall having a missing portion on an inner peripheral surface of the pipe branching portion, A bayonet groove that communicates with the missing portion, and the bayonet groove has a first circumferential wall surface that faces the missing portion, and a first circumferential wall surface that is provided closer to the opening side of the pipe branching portion than the first circumferential wall surface. A double wall surface and a pair of regulation wall surfaces provided on both sides in the circumferential direction of the second peripheral wall surface are provided.

かかる構成の流体管は、上述した管分岐部密栓方法に用いることが可能である。即ち、管分岐部に挿入された栓部材の突起が欠落部を通じてバヨネット溝に嵌入されると、第一周壁面によって該突起を受け止められる。また、その突起の周方向位置をずらして後退させると、第二周壁面によって該突起を受け止められると共に、一対の規制壁面の間に突起が配置され、栓部材をロック状態にすることができる。   The fluid pipe having such a configuration can be used in the above-described pipe branching portion sealing method. That is, when the projection of the plug member inserted into the pipe branching portion is fitted into the bayonet groove through the missing portion, the projection is received by the first peripheral wall surface. Further, when the circumferential position of the projection is shifted and retracted, the projection is received by the second circumferential wall surface, and the projection is disposed between the pair of regulation wall surfaces, so that the plug member can be locked.

更に、本発明の請求項4に記載の流体管は、筒状の管分岐部が側面に設けられた流体管において、前記管分岐部の内周面に、欠落部を有する係合壁と、その欠落部を出入口とし、前記分岐部に挿入された栓部材の突起を嵌入可能に形成されたバヨネット溝とが設けられており、前記バヨネット溝が、前記欠落部を通じて嵌入された前記突起を受け止め可能な第一周壁面と、前記第一周壁面よりも前記栓部材の挿入方向後方に設けられた第二周壁面と、前記第二周壁面の周方向両側に設けられた一対の規制壁面とを備えるものである。かかる構成の流体管は、上記と同様に、上述した管分岐部密栓方法に用いることが可能である。   Furthermore, the fluid pipe according to claim 4 of the present invention is a fluid pipe in which a cylindrical pipe branching portion is provided on a side surface, and an engagement wall having a missing portion on an inner peripheral surface of the pipe branching portion; A bayonet groove formed so that the projection of the plug member inserted into the branching portion can be inserted, and the bayonet groove receives the projection inserted through the lacking portion. A possible first circumferential wall surface, a second circumferential wall surface provided behind the first circumferential wall surface in the insertion direction of the plug member, and a pair of regulating wall surfaces provided on both sides in the circumferential direction of the second circumferential wall surface Is provided. Similar to the above, the fluid pipe having such a configuration can be used in the above-described pipe branching portion sealing method.

本発明の請求項5に記載の流体管は、請求項3又は4に記載の流体管であって、前記第一周壁面と前記第二周壁面とが互いに対向して周方向に延在し、前記バヨネット溝が、前記第一周壁面に連設され且つ前記第一周壁面から周方向に離れるにつれて前記第二周壁面側に延在するガイド壁面を備えるものである。かかる構成によれば、バヨネット溝の第一周壁面で突起を受け止めた後、その第一周壁面に沿って突起を移動させて第二周壁面に案内することができる。そのため、作業者は、栓部材の回転量や栓部材を後退させるタイミングなどを特に気にする必要がなく、栓部材をロック状態にする作業をより簡便に且つ確実に実行できる。   A fluid pipe according to a fifth aspect of the present invention is the fluid pipe according to the third or fourth aspect, wherein the first circumferential wall surface and the second circumferential wall surface face each other and extend in the circumferential direction. The bayonet groove is provided with a guide wall surface that is connected to the first circumferential wall surface and extends toward the second circumferential wall surface as it is separated from the first circumferential wall surface in the circumferential direction. According to this configuration, after the protrusion is received by the first circumferential wall surface of the bayonet groove, the projection can be moved along the first circumferential wall surface and guided to the second circumferential wall surface. Therefore, the operator does not need to be particularly concerned about the amount of rotation of the plug member, the timing of retracting the plug member, and the like, and can easily and reliably execute the operation of bringing the plug member into the locked state.

本発明の請求項6に記載の流体管は、請求項5に記載の流体管であって、前記ガイド壁面がテーパ状に形成されているものである。これにより、突起を第二周壁面に円滑に案内できる。   A fluid pipe according to a sixth aspect of the present invention is the fluid pipe according to the fifth aspect, wherein the guide wall surface is formed in a tapered shape. Thereby, a protrusion can be smoothly guided to a 2nd surrounding wall surface.

本発明の請求項7に記載の管分岐部密栓方法は、請求項1又は2に記載の管分岐部密栓方法であって、前記挿入工程又は前記ロック工程では、シリンダー部材が内蔵するピストン部材に前記栓部材又は前記栓部材と連結した操作軸を連結し、前記シリンダー部材の内部と前記管分岐部の内部とを連通させて前記シリンダー部材の内部に流体を充満して、前記シリンダー部材の内部の流体圧を前記ピストン部材に作用させるものである。   The pipe branching portion sealing method according to claim 7 of the present invention is the pipe branching portion sealing method according to claim 1 or 2, wherein in the insertion step or the locking step, a piston member incorporated in the cylinder member is used. The stopper member or the operation shaft connected to the stopper member is connected, the inside of the cylinder member and the inside of the pipe branching portion are communicated with each other, the inside of the cylinder member is filled with fluid, and the inside of the cylinder member The fluid pressure is applied to the piston member.

かかる方法によれば、シリンダー部材内の流体圧を管分岐部内の流体圧と同じにできることから、管分岐部内の流体が栓部材を押し返すように作用して生じるスラスト力が、シリンダー部材内の流体がピストン部材に作用して生じるスラスト力の分だけ差し引かれることになる。このため、栓部材を流体圧に抗して押し込み易くなり、押し込んだ栓部材をスムーズに回転させることができる。   According to this method, since the fluid pressure in the cylinder member can be made the same as the fluid pressure in the pipe branch portion, the thrust force generated by the action of the fluid in the pipe branch portion pushing back the plug member causes the fluid in the cylinder member to flow. Is subtracted by the thrust force generated by acting on the piston member. For this reason, it becomes easy to push the plug member against the fluid pressure, and the pushed plug member can be smoothly rotated.

本発明の請求項8に記載の管分岐部密栓方法は、請求項1又は2に記載の管分岐部密栓方法であって、前記挿入工程では、前記栓部材又は前記栓部材と連結した操作軸に押込部材の当接部を当接させ、前記当接部が備える弾性体の弾性変形を規制手段により規制した状態にて、前記押込部材の操作により前記当接部に推進力を付与して前記栓部材を挿入方向に押圧し、前記ロック工程では、前記栓部材の回転に伴って前記規制手段による規制を解除し、前記栓部材の挿入方向後方への移動を前記弾性体の弾性変形によって吸収するものである。   The pipe branching portion sealing method according to an eighth aspect of the present invention is the pipe branching portion sealing method according to the first or second aspect, wherein in the insertion step, the operating shaft connected to the plug member or the plug member. In the state where the abutting portion of the pushing member is brought into contact with the elastic member and the elastic deformation of the abutting portion is regulated by the regulating means, the pushing portion is operated to apply a propulsive force to the abutting portion. The stopper member is pressed in the insertion direction, and in the locking step, the restriction by the restricting means is released as the stopper member rotates, and the backward movement of the stopper member in the insertion direction is caused by elastic deformation of the elastic body. Absorb.

この場合、挿入工程では、当接部に付与される推進力を利用して栓部材を押圧することから、栓部材を流体圧に抗して簡便に押し込むことができる。このとき、当接部が備える弾性体の弾性変形は規制手段によって規制されている。また、ロック工程では、栓部材を回転させた際に規制手段による規制が解除され、栓部材の挿入方向後方への移動を弾性体の弾性変形によって吸収することで、栓部材が流体圧により急激に押し戻されることを防止できる。   In this case, in the insertion step, the plug member is pressed using the propulsive force applied to the contact portion, so that the plug member can be simply pushed against the fluid pressure. At this time, the elastic deformation of the elastic body provided in the contact portion is regulated by the regulating means. Further, in the locking process, when the plug member is rotated, the restriction by the restricting means is released, and the plug member is rapidly moved by the fluid pressure by absorbing the backward movement of the plug member by elastic deformation of the elastic body. Can be prevented from being pushed back to the back.

また、上記の方法に用いうる管分岐部密栓装置は、シール材が外嵌装着された栓部材と、前記栓部材に着脱自在に連結され、前記栓部材の回転及び軸方向の相対移動を操作可能に構成された操作軸と、内部に連通する供給口が設けられたシリンダー部材と、前記シリンダー部材に先端部を突出させて内蔵され、前記操作軸に連結されるピストン部材とを備えるものである。
Further , the tube branching portion sealing device that can be used in the above method is connected to a plug member on which a sealing material is fitted and detachably connected to the plug member, and operates the rotation and axial relative movement of the plug member. An operation shaft configured to be capable of being provided, a cylinder member provided with a supply port communicating with the inside, and a piston member which is built in with a tip end projecting from the cylinder member and connected to the operation shaft. is there.

かかる密栓装置によれば、供給口を通じてシリンダー部材の内部を管分岐部内の内部と連通することができる。これにより、シリンダー部材内の流体圧を管分岐部内の流体圧と同じにして、管分岐部内の流体が栓部材を押し返すように作用して生じるスラスト力から、シリンダー部材内の流体がピストン部材に作用して生じるスラスト力の分だけ差し引くことができる。その結果、栓部材を流体圧に抗して押し込み易くなり、押し込んだ栓部材をスムーズに回転させることができる。   According to such a sealing device, the inside of the cylinder member can be communicated with the inside of the pipe branch portion through the supply port. As a result, the fluid pressure in the cylinder member is made the same as the fluid pressure in the pipe branch portion, and the fluid in the cylinder member acts on the piston member from the thrust force generated by the fluid in the pipe branch portion pushing back the plug member. The thrust force generated by the action can be subtracted. As a result, the plug member can be easily pushed against the fluid pressure, and the pushed plug member can be smoothly rotated.

上記の方法に用いうる更なる管分岐部密栓装置は、上記した管分岐部密栓装置であって、前記シリンダー部材が前記操作軸に対して軸をずらして配置され、前記ピストン部材の先端部が前記操作軸の後端部よりも前方に位置するように、前記シリンダー部材の位置を固定する固定治具と、前記ピストン部材と前記操作軸とを連結する連結治具とを備えるものである。上記構成によれば、操作軸の延長方向における作業スペースを小さくできるため、広い周囲スペースを確保できない場所での密栓作業が可能になり、ピット形成作業などの施工作業に要する時間を短縮して作業効率を高めることができる。
A further pipe branching section sealing device that can be used in the above method is the above-described pipe branching section sealing device, wherein the cylinder member is arranged with its axis shifted with respect to the operation shaft, and the tip of the piston member is A fixing jig for fixing the position of the cylinder member and a connecting jig for connecting the piston member and the operating shaft so as to be positioned in front of the rear end portion of the operating shaft. According to the above configuration, the work space in the extending direction of the operation shaft can be reduced, so that it is possible to perform sealing work in a place where a large surrounding space cannot be secured, and the work required for construction work such as pit formation work is shortened. Efficiency can be increased.

また、上記の方法に用いうる別の管分岐部密栓装置は、シール材が外嵌装着された栓部材と、前記栓部材に着脱自在に連結され、前記栓部材の回転及び軸方向の相対移動を操作可能に構成された操作軸と、前記操作軸に当接する当接部を有する押込部材とを備え、前記押込部材の操作により前記当接部に推進力を付与することで、前記栓部材を挿入方向に押圧可能に構成されたものである。かかる密栓装置では、当接部に付与される推進力を利用して栓部材を押圧することにより、栓部材を流体圧に抗して簡易に押し込むことができる。
Further, another pipe branch sealing device that can be used in the above method is a plug member on which a sealing material is externally fitted, and a plug member that is detachably connected to the plug member, and the rotation and axial relative movement of the plug member. The stopper member includes an operation shaft configured to be operable, and a pushing member having a contact portion that contacts the operation shaft, and applying a propulsive force to the contact portion by operation of the pressing member. Is configured to be able to be pressed in the insertion direction. In such a sealing plug device, the plug member can be easily pushed against the fluid pressure by pressing the plug member using the propulsive force applied to the contact portion.

上記の方法に用いうる更なる管分岐部密栓装置は、上記した別の管分岐部密栓装置であって、前記当接部が、弾性体と、その弾性体の弾性変形を規制する規制手段とを備え、前記当接部を前記操作軸に当接した状態で前記栓部材を回転することで前記規制手段による規制が解除され、前記栓部材の挿入方向後方への移動を前記弾性体の弾性変形によって吸収するように構成されたものである。これにより、栓部材を押し込む際には、弾性体の弾性変形を規制した状態で栓部材を適切に押圧することができる。また、栓部材の回転に伴って規制手段による規制が解除されるため、栓部材の挿入方向後方への移動を弾性体の弾性変形により吸収し、栓部材が流体圧により急激に押し戻されることを防止できる。
A further pipe branching section sealing device that can be used in the above method is the above-described another pipe branching section sealing device, wherein the contact portion includes an elastic body, and a restricting means that regulates elastic deformation of the elastic body; The restriction by the restricting means is released by rotating the plug member in a state where the contact portion is in contact with the operation shaft, and the movement of the plug member in the rearward direction of insertion is elastic. It is configured to absorb by deformation. Thereby, when pushing in the plug member, the plug member can be appropriately pressed in a state where elastic deformation of the elastic body is restricted. Further, since the restriction by the restricting means is released along with the rotation of the plug member, the movement of the plug member to the rear in the insertion direction is absorbed by the elastic deformation of the elastic body, and the plug member is rapidly pushed back by the fluid pressure. Can be prevented.

管分岐部に仕切弁を介して分岐管が接続された水道管の縦断面図Longitudinal sectional view of a water pipe with a branch pipe connected to the pipe branch through a gate valve 図1の管分岐部の要部を拡大して示す縦断面図Fig. 1 is a longitudinal sectional view showing an enlarged main part of the pipe branching portion of Fig. 1 図1の管分岐部の正面図1 is a front view of the pipe branching portion of FIG. 密栓作業を説明するための平面視断面図Plan view sectional view for explaining sealing work 本発明の第1実施形態に係る栓部材と操作軸の前方端とを示す断面図Sectional drawing which shows the stopper member which concerns on 1st Embodiment of this invention, and the front end of an operating shaft. 図5のB−B矢視断面図BB arrow sectional view of FIG. 第1実施形態に係る操作軸の後方端の断面図Sectional drawing of the rear end of the operating shaft which concerns on 1st Embodiment 第1実施形態に係る密栓方法を説明するための断面図Sectional drawing for demonstrating the sealing method concerning 1st Embodiment 管分岐部の縦断面図とその正面図Longitudinal sectional view and front view of pipe branch 第1実施形態に係る密栓方法を説明するための断面図Sectional drawing for demonstrating the sealing method concerning 1st Embodiment 管分岐部の縦断面図とその正面図Longitudinal sectional view and front view of pipe branch 第1実施形態に係る密栓方法を説明するための断面図Sectional drawing for demonstrating the sealing method concerning 1st Embodiment 第1実施形態に係る密栓方法を説明するための断面図Sectional drawing for demonstrating the sealing method concerning 1st Embodiment 管分岐部の縦断面図とその正面図Longitudinal sectional view and front view of pipe branch 管分岐部の縦断面図とその正面図Longitudinal sectional view and front view of pipe branch 管分岐部の縦断面図とその正面図Longitudinal sectional view and front view of pipe branch 管分岐部密栓装置の一例を示す平面視断面図Plan cross-sectional view showing an example of a tube component Kibe sealed device 図17の管分岐部密栓装置の変形例を示す平面視断面図Plan view sectional drawing which shows the modification of the pipe branching part sealing device of FIG. 図18の管分岐部密栓装置を用いて栓部材を押し込んだ様子を示す図The figure which shows a mode that the plug member was pushed in using the pipe branch part sealing plug apparatus of FIG. 管分岐部密栓装置の別例を示す平面視断面図Plan cross-sectional view showing another example of the tube content Kibe sealed device 当接部の分解図Exploded view of contact part クラッチ部材141を前方から見た正面図Front view of the clutch member 141 as seen from the front クラッチ部材142を後方から見た背面図Rear view of clutch member 142 viewed from the rear 当接部の(a)正面図と(b)断面図(A) Front view and (b) Cross-sectional view of contact part 図20の管分岐部密栓装置を用いて栓部材を押し込んだ様子を示す図The figure which shows a mode that the plug member was pushed in using the pipe branch part sealing plug apparatus of FIG. 当接部の(a)正面図と(b)断面図(A) Front view and (b) Cross-sectional view of contact part 本発明の第2実施形態に係る栓部材と操作軸の前方端とを示す断面図Sectional drawing which shows the stopper member which concerns on 2nd Embodiment of this invention, and the front end of an operating shaft. 第2実施形態に係る操作軸の後方端の断面図Sectional drawing of the rear end of the operating shaft which concerns on 2nd Embodiment 第2実施形態に係る密栓方法を説明するための断面図Sectional drawing for demonstrating the sealing method concerning 2nd Embodiment 第2実施形態に係る密栓方法を説明するための断面図Sectional drawing for demonstrating the sealing method concerning 2nd Embodiment 第2実施形態における密栓解除を説明するための断面図Sectional drawing for demonstrating the sealing plug release in 2nd Embodiment 本発明の第3実施形態で用いられる流体管の管分岐部を示す縦断面図The longitudinal cross-sectional view which shows the pipe branch part of the fluid pipe | tube used by 3rd Embodiment of this invention 第3実施形態に係る栓部材と操作軸の前方端とを示す断面図Sectional drawing which shows the stopper member which concerns on 3rd Embodiment, and the front end of an operating shaft 第3実施形態に係る密栓方法を説明するための断面図Sectional drawing for demonstrating the sealing method concerning 3rd Embodiment 第3実施形態に係る密栓方法を説明するための断面図Sectional drawing for demonstrating the sealing method concerning 3rd Embodiment 本発明の別実施形態に係る密栓方法を説明するための縦断面図The longitudinal cross-sectional view for demonstrating the sealing plug method which concerns on another embodiment of this invention 本発明の別実施形態に係る密栓方法を説明するための平面視断面図Plan view sectional drawing for demonstrating the sealing method concerning another embodiment of this invention 図37に示した栓部材が備える係合具の側面図The side view of the engaging tool with which the plug member shown in FIG. 37 is provided. 図37に示した栓部材の断面図Sectional view of the plug member shown in FIG. 図37に示した栓部材により密栓した様子を示す断面図Sectional drawing which shows a mode that it sealed with the plug member shown in FIG. 既設の水道管を更新する手順の一例を示す概略図Schematic showing an example of the procedure for updating an existing water pipe

本発明の実施形態について、流体管としての水道管に接続された分岐管を撤去する場合を例に挙げ、図面を参照しながら説明する。図1は、管分岐部に仕切弁を介して分岐管が接続された水道管の縦断面図である。図2は、図1の管分岐部の要部を拡大して示す縦断面図である。図3は、その管分岐部の正面図である。図3におけるA−A矢視断面が、図1,2の縦断面に相当する。   An embodiment of the present invention will be described with reference to the drawings, taking as an example the case of removing a branch pipe connected to a water pipe as a fluid pipe. FIG. 1 is a longitudinal sectional view of a water pipe having a branch pipe connected to a pipe branch portion via a gate valve. FIG. 2 is a longitudinal sectional view showing an enlarged main part of the pipe branching portion of FIG. FIG. 3 is a front view of the pipe branching portion. The cross section taken along the line AA in FIG. 3 corresponds to the vertical cross section of FIGS.

水道管1(本発明に係る流体管の一例)は、図1にて紙面に垂直となる方向に沿って延びる管路の一部を構成し、本実施形態では分割部を有しない一体構造のT字管で構成されている。水道管1の内部は通水状態にあり、後述する方法によって、不断水の状態を維持したまま管分岐部1aが密栓され、分岐管8が仕切弁9ごと撤去される。   A water pipe 1 (an example of a fluid pipe according to the present invention) constitutes a part of a pipe line extending in a direction perpendicular to the paper surface in FIG. It consists of a T-tube. The inside of the water pipe 1 is in a water-permeable state, and the pipe branching portion 1a is sealed with a method described later while maintaining the state of uninterrupted water, and the branch pipe 8 is removed together with the gate valve 9.

本実施形態のように一体構造のT字管で構成された水道管1は、それ自体が新設されるものであれば、その新設に際して分岐管8が接続される箇所に予め使用できる。即ち、図41の例で言えば、(d)にて割T字管87が装着される箇所に対し、(b)においてA区間の水道管を更新する時点で、かかる一体構造のT字管を予め管路に組み込んでおくことができる。この場合、通常の不断水工法のように割T字管を水道管に装着する必要がなくなり、工程を省略できる。   If the water pipe 1 comprised by the T-shaped pipe of the integral structure like this embodiment itself is newly installed, it can be previously used for the location where the branch pipe 8 is connected at the time of the new installation. That is, in the example of FIG. 41, at the time when the water pipe in the A section is updated in (b) with respect to the place where the split T-shaped pipe 87 is attached in (d), the T-shaped pipe having such an integrated structure is provided. Can be previously incorporated into the pipeline. In this case, there is no need to attach the split T-shaped pipe to the water pipe as in the normal continuous water construction method, and the process can be omitted.

水道管1の側面には、本体内部と連通する筒状の管分岐部1aが設けられており、管分岐部1aの内周面には、径方向内側に隆起した係合壁11が周方向に設けられている。係合壁11は欠落部12を有し、本実施形態では周方向の2箇所に欠落部12が形成されている。欠落部12は、係合壁11が設けられた内周面の軸方向端面1bにて開口し、後述する係合具の突起が嵌入可能に形成されている。係合壁11及び欠落部12の周方向長さや数は特に制限されない。   A tubular pipe branching portion 1a communicating with the inside of the main body is provided on a side surface of the water pipe 1, and an engagement wall 11 raised radially inward is provided on the inner peripheral surface of the pipe branching portion 1a in the circumferential direction. Is provided. The engagement wall 11 has a missing portion 12, and in this embodiment, the missing portion 12 is formed at two locations in the circumferential direction. The missing portion 12 opens at the axial end surface 1b of the inner peripheral surface provided with the engagement wall 11, and is formed so that a protrusion of an engagement tool described later can be fitted therein. There are no particular restrictions on the circumferential length or number of the engaging walls 11 and the missing portions 12.

管分岐部1aの内周面には、図2に示すような欠落部12に通ずるバヨネット溝14が2つ形成されており、係合壁11はバヨネット溝14の溝壁の一部として、欠落部12はバヨネット溝14の出入口として形成されている。バヨネット溝14は、欠落部12と対向する前方周壁面(前記第一周壁面に相当)15と、前方周壁面15よりも管分岐部1aの開口側(図2右側)に設けられた後方周壁面(前記第二周壁面に相当)16と、後方周壁面16の周方向両側に設けられた一対の規制壁面17,18とを備える。また、本実施形態では前方周壁面15と後方周壁面16とが互いに対向して周方向に延在し、バヨネット溝14が、前方周壁面15に連設され且つ前方周壁面15から周方向に離れるにつれて後方周壁面16側に延在するテーパ状のガイド壁面19を備える。   Two bayonet grooves 14 communicating with the missing portion 12 as shown in FIG. 2 are formed on the inner peripheral surface of the pipe branching portion 1 a, and the engagement wall 11 is missing as a part of the groove wall of the bayonet groove 14. The portion 12 is formed as an entrance / exit of the bayonet groove 14. The bayonet groove 14 includes a front peripheral wall surface (corresponding to the first peripheral wall surface) 15 facing the missing portion 12 and a rear periphery provided on the opening side (right side in FIG. 2) of the pipe branching portion 1a with respect to the front peripheral wall surface 15. A wall surface (corresponding to the second circumferential wall surface) 16 and a pair of regulating wall surfaces 17 and 18 provided on both sides in the circumferential direction of the rear circumferential wall surface 16 are provided. Further, in this embodiment, the front peripheral wall surface 15 and the rear peripheral wall surface 16 face each other and extend in the circumferential direction, and the bayonet groove 14 is connected to the front peripheral wall surface 15 and extends from the front peripheral wall surface 15 in the circumferential direction. A taper-shaped guide wall surface 19 extending toward the rear peripheral wall surface 16 as it leaves is provided.

分岐管8は、管分岐部1aに仕切弁9を介して接続されている。仕切弁9は、図1右側となる分岐管側端部が分岐管8にフランジ接続され、その反対側となる流体管側端部が水道管1の管分岐部1aに接続されていて、両端部間に連通可能な通路を形成している。仕切弁9は、その通路を遮断自在に出退する弁体91を内蔵しており、図1では下降した弁体91によって通路が遮断された状態にある。   The branch pipe 8 is connected to the pipe branch portion 1a via a gate valve 9. The gate valve 9 has a branch pipe side end on the right side in FIG. 1 flanged to the branch pipe 8 and a fluid pipe side end opposite to the branch pipe 8 connected to the pipe branch 1a of the water pipe 1. A passage that can communicate with each other is formed. The gate valve 9 has a built-in valve body 91 that can be opened and closed so that the passage can be shut off. In FIG. 1, the passage is blocked by the lowered valve body 91.

仕切弁9の流体管側端部は筒状挿口92として形成され、管分岐部1aに挿入されている。管分岐部1aには、筒状挿口92を受け止める段部13が形成されており、その隅部にOリング93が装着されている。仕切弁9の外周部には挿通孔を有するフランジ(不図示)が設けられており、管分岐部1aのフランジが有するボルト孔1c(図4参照)と前記挿通孔に挿通したボルトをナットで締め付けることで、仕切弁9が管分岐部1aに強固に接続されている。かかる構成では、フランジ接続に比べて水道管1から仕切弁9の分岐管側端部までの距離を短縮できるため、分岐管8の配設エリアが小さくなり、広い周囲スペースを確保できない場合に有用となる。   The fluid pipe side end of the gate valve 9 is formed as a cylindrical insertion opening 92 and is inserted into the pipe branching portion 1a. A step portion 13 that receives the cylindrical insertion opening 92 is formed in the pipe branching portion 1a, and O-rings 93 are attached to the corners thereof. A flange (not shown) having an insertion hole is provided on the outer peripheral portion of the gate valve 9, and a bolt hole 1c (see FIG. 4) provided in the flange of the pipe branching portion 1a and a bolt inserted into the insertion hole with a nut. By tightening, the gate valve 9 is firmly connected to the pipe branching portion 1a. In such a configuration, since the distance from the water pipe 1 to the branch pipe side end of the gate valve 9 can be shortened compared to the flange connection, the arrangement area of the branch pipe 8 is reduced, which is useful when a large surrounding space cannot be secured. It becomes.

不断水の状態を維持したまま、水道管1から分岐管8を仕切弁9ごと撤去するには、管分岐部1aに仕切弁9を接続した状態で、管分岐部1a内に栓部材を挿入して固定する必要がある。その際、仕切弁9の離脱作業を介在させずに、栓部材を挿入、固定して密封することが、作業性や栓部材の安定性の観点から望ましい。本発明は、かかる要請に対応しうるものであり、具体的な実施形態として以下に第1〜第3実施形態を説明する。   To remove the branch pipe 8 together with the gate valve 9 from the water pipe 1 while maintaining the state of uninterrupted water, a plug member is inserted into the pipe branch portion 1a with the gate valve 9 connected to the pipe branch portion 1a. Need to be fixed. At that time, it is desirable from the viewpoint of workability and stability of the plug member that the plug member is inserted, fixed, and sealed without interposing the separation operation of the gate valve 9. The present invention can meet such a demand, and first to third embodiments will be described below as specific embodiments.

[第1実施形態]
図4は、密栓作業を説明するための平面視断面図である。まずは、仕切弁9内の通路を弁体91により遮断したまま、仕切弁9から分岐管8を取り外す。次に、図4に示すように、密栓装置の栓部材2を仕切弁9の分岐管側端部に挿入すると共に、その仕切弁9の分岐管側端部に合フランジ95を接続する。合フランジ95を接続することで、挿入開始時における栓部材2の移動ストロークを確保でき、栓部材2の芯出し及び挿入作業が簡便化される。この密栓装置は、栓部材2と、栓部材2を管分岐部1aに挿入して操作するための操作軸3とを備える。
[First Embodiment]
FIG. 4 is a cross-sectional view in plan view for explaining the sealing operation. First, the branch pipe 8 is removed from the gate valve 9 while the passage in the gate valve 9 is blocked by the valve body 91. Next, as shown in FIG. 4, the plug member 2 of the sealing device is inserted into the branch pipe side end of the gate valve 9, and a fitting flange 95 is connected to the branch pipe side end of the gate valve 9. By connecting the mating flange 95, the movement stroke of the plug member 2 at the start of insertion can be secured, and the centering and insertion work of the plug member 2 is simplified. This hermetic plug device includes a plug member 2 and an operation shaft 3 for operating the plug member 2 by inserting it into the pipe branching portion 1a.

図5は、栓部材2と操作軸3の前方端との断面図である。図6は、図5のB−B矢視断面図である。以後、栓部材2の挿入方向に準じて、図5の左方向を前方、図5の右方向を後方と呼ぶ。また、栓部材2の挿入方向に沿って後方から見た場合に、軸周りとなる時計回りの回転を右回転、反時計回りの回転を左回転と呼ぶ。これらの呼び方は、後述の第2,3実施形態でも同様である。   FIG. 5 is a cross-sectional view of the plug member 2 and the front end of the operation shaft 3. 6 is a cross-sectional view taken along line BB in FIG. Hereinafter, the left direction in FIG. 5 is referred to as the front and the right direction in FIG. 5 is referred to as the rear in accordance with the insertion direction of the plug member 2. Further, when viewed from the rear along the insertion direction of the plug member 2, clockwise rotation around the axis is called right rotation and counterclockwise rotation is called left rotation. These names are the same in the second and third embodiments described later.

栓部材2は、外周に突起21aが形成された係合具21と、係合具21に対して軸方向の相対移動が可能に組み合わされた中栓具22と、中栓具22を軸平行に取り囲む環状のシール材23とを有する。係合具21は、円筒状に形成され、その外周に一対の突起21aが突設されている。突起21aは、管分岐部1aの係合壁11の内径よりも大きい外径を有しつつ、その係合壁11の欠落部12を通過可能に形成されている。   The plug member 2 includes an engaging tool 21 having a protrusion 21a formed on the outer periphery, an inner stopper 22 that is combined with the engaging tool 21 so as to be capable of relative movement in the axial direction, and the inner stopper 22 being axially parallel. And an annular sealing material 23 that surrounds. The engagement tool 21 is formed in a cylindrical shape, and a pair of protrusions 21a are provided on the outer periphery thereof. The protrusion 21a has an outer diameter larger than the inner diameter of the engaging wall 11 of the pipe branching portion 1a, and is formed so as to be able to pass through the missing portion 12 of the engaging wall 11.

係合具21の後方側外周面には雄ねじ21bが形成されており、筒状をなす接続部材24の前方側内周面に形成された雌ねじと相互に螺合している。係合具21は、突起21aよりも前方側に前方筒部21cを有し、その前方筒部21cの前方端に隣接してシール材23が配置されている。前方筒部21cの内周には、図6に示すように一対のガイド突部21dが軸方向に沿って設けられており、ガイド突部21dの後方には、貫通孔21eを有する円板状部21fが設けられている。   A male screw 21b is formed on the rear outer peripheral surface of the engagement tool 21, and is screwed together with a female screw formed on the front inner peripheral surface of the cylindrical connection member 24. The engagement tool 21 has a front cylinder portion 21c on the front side of the protrusion 21a, and a seal member 23 is disposed adjacent to the front end of the front cylinder portion 21c. As shown in FIG. 6, a pair of guide projections 21d are provided along the axial direction on the inner periphery of the front cylindrical portion 21c, and a disk-like shape having a through hole 21e behind the guide projection 21d. A portion 21f is provided.

中栓具22は、前方筒部21cに収容された円柱状部22aと、その前方端にて外周側に張り出した張出部22bと、貫通孔21eに挿通された軸部22cとを有する。軸部22cの外周面には雄ねじが形成されており、貫通孔21eよりも大径の六角ナット25が螺合されている。六角ナット25の後方には、C字状の落下防止リング26が軸部22cに外嵌されている。   The inner stopper 22 includes a columnar portion 22a accommodated in the front cylinder portion 21c, an overhang portion 22b projecting to the outer peripheral side at the front end thereof, and a shaft portion 22c inserted through the through hole 21e. A male screw is formed on the outer peripheral surface of the shaft portion 22c, and a hexagon nut 25 having a diameter larger than that of the through hole 21e is screwed. A C-shaped drop prevention ring 26 is externally fitted to the shaft portion 22c behind the hexagon nut 25.

円柱状部22aには、ガイド突部21dが嵌入される一対のガイド溝22dが形成されており、六角ナット25を回転したときに中栓具22が共廻りしないように構成されている。なお、共廻りを防止する構造としては、これに限られるものではない。例えば、径方向に延びる貫通孔を前方筒部21cに設け、その貫通孔に挿通したボルトを内周側に突出させ、ガイド突部21dの代わりにガイド溝22dに嵌入するようにしてもよい。   The columnar portion 22a is formed with a pair of guide grooves 22d into which the guide protrusions 21d are inserted, and is configured so that the inner stopper 22 does not rotate together when the hexagon nut 25 is rotated. Note that the structure for preventing co-rotation is not limited to this. For example, a through-hole extending in the radial direction may be provided in the front cylinder portion 21c, and a bolt inserted through the through-hole may be protruded to the inner peripheral side and fitted into the guide groove 22d instead of the guide protrusion 21d.

シール材23は、円柱状部22aを取り囲むようにして装着されており、張出部22bと前方筒部21cとの間に形成された凹陥部22eに収容されている。密栓作業時におけるシール材23の損傷及び脱落を防止するうえで、シール材23の外径は、張出部22b及び前方筒部21cの外径と同等以下であることが好ましい。   The sealing material 23 is mounted so as to surround the cylindrical portion 22a, and is accommodated in a recessed portion 22e formed between the overhanging portion 22b and the front cylindrical portion 21c. In order to prevent damage and dropout of the sealing material 23 during the sealing operation, the outer diameter of the sealing material 23 is preferably equal to or less than the outer diameter of the overhanging portion 22b and the front cylindrical portion 21c.

操作軸3は、栓部材2に着脱自在に連結され、係合具21の回転、及び、中栓具22の係合具21に対する軸方向の相対移動を操作可能に構成されている。本実施形態では、操作軸3が、係合具21に着脱自在に連結される円筒状の主軸31と、中栓具22に着脱自在に連結される丸棒状の中軸32と、主軸31の後方側に取り付けられる反力受け部材33とを備える。   The operation shaft 3 is detachably connected to the plug member 2 and is configured to be capable of operating the rotation of the engagement tool 21 and the relative movement of the middle plug tool 22 in the axial direction with respect to the engagement tool 21. In the present embodiment, the operation shaft 3 includes a cylindrical main shaft 31 that is detachably connected to the engagement tool 21, a round bar-shaped center shaft 32 that is detachably connected to the inner stopper 22, and a rear side of the main shaft 31. And a reaction force receiving member 33 attached to the side.

主軸31は、合フランジ95の中心孔95aを軸方向に摺動自在に貫通しており、その中心孔95aの内周には主軸31との隙間を密封するOリングが付設されている。主軸31の前方側部分は比較的大径に形成されていて、外周面に形成された突部31aが係合具21の後方端と接続部材24とによって挟持固定されている。排水孔31bは、密栓作業時に内部に浸入した水を排出するための円孔である。   The main shaft 31 passes through the center hole 95a of the joint flange 95 so as to be slidable in the axial direction, and an O-ring for sealing a gap with the main shaft 31 is attached to the inner periphery of the center hole 95a. The front side portion of the main shaft 31 is formed with a relatively large diameter, and a protrusion 31 a formed on the outer peripheral surface is sandwiched and fixed by the rear end of the engagement tool 21 and the connection member 24. The drain hole 31b is a circular hole for discharging water that has entered inside during the sealing operation.

中軸32は、主軸31に内挿されており、比較的大径に形成された前方側部分が中栓具22に嵌め合いで連結されている。本実施形態では、六角ナット25が嵌め込まれるように、中軸32の前方端に形成された筒状部32aが六角形に形成されているが、これ以外の多角形状を利用した嵌め合いでも構わない。主軸31と中軸32との軸方向の間隔は、中軸32に外挿されたスペーサー32bによって確保されている。スペーサー32bは、例えば砲金や樹脂材により形成される。   The middle shaft 32 is inserted into the main shaft 31, and a front side portion having a relatively large diameter is fitted and connected to the middle stopper 22. In the present embodiment, the cylindrical portion 32a formed at the front end of the center shaft 32 is formed in a hexagonal shape so that the hexagonal nut 25 is fitted in, but may be fitted using a polygonal shape other than this. . An interval in the axial direction between the main shaft 31 and the middle shaft 32 is secured by a spacer 32 b that is extrapolated to the middle shaft 32. The spacer 32b is formed of, for example, a gun metal or a resin material.

図7は、操作軸3の後方端の断面図である。反力受け部材33は、軸直角方向に突出した一対のバー33aを有する筒状体をなし、主軸31に外嵌されている。バー33aの内側にはボルト33bが設けられ、主軸31を貫通して中軸32を押圧固定している。反力受け部材33よりも後方に突出した中軸32の後方端32cには、中軸32を回転させるためのハンドル(不図示)が装着される。バー33aには必要に応じて連結具(不図示)が取り付けられ、水道管1又は合フランジ95と反力受け部材33とが連結される。   FIG. 7 is a cross-sectional view of the rear end of the operation shaft 3. The reaction force receiving member 33 is a cylindrical body having a pair of bars 33 a protruding in a direction perpendicular to the axis, and is externally fitted to the main shaft 31. Bolts 33 b are provided inside the bar 33 a and penetrate the main shaft 31 to press and fix the middle shaft 32. A handle (not shown) for rotating the middle shaft 32 is attached to the rear end 32 c of the middle shaft 32 protruding rearward from the reaction force receiving member 33. A connector (not shown) is attached to the bar 33a as necessary, and the water pipe 1 or the joint flange 95 and the reaction force receiving member 33 are connected.

図4に示す如く仕切弁9の分岐管側端部に合フランジ95を接続した後は、仕切弁9の弁体91を上方に退避させて通路を連通状態にする。このとき、栓部材2が水圧を受けるため、レバーホイスト等の連結具によって反力受け部材33を水道管1や合フランジ95等に連結しておき、反力を受け止めることが好ましい。この場合、レバーホイストのジャッキを介して操作軸3を押し込むことで、栓部材2を水圧に抗して簡便に前進させることができる。   After connecting the joint flange 95 to the branch pipe side end of the gate valve 9 as shown in FIG. 4, the valve body 91 of the gate valve 9 is retracted upward to bring the passage into a communicating state. At this time, since the plug member 2 receives water pressure, it is preferable that the reaction force receiving member 33 is connected to the water pipe 1, the mating flange 95 or the like by a connecting tool such as a lever hoist to receive the reaction force. In this case, by pushing the operating shaft 3 through the jack of the lever hoist, the plug member 2 can be easily advanced against the water pressure.

次に、操作軸3を前方に押し込み、図8に示すように栓部材2を管分岐部1aに挿入して、係合具21の突起21aが係合壁11の欠落部12を通過した状態にする(前記挿入工程に相当)。欠落部12を通過した突起21aは、図9に示すようにバヨネット溝14に嵌入され、前方周壁面15によって受け止められる。したがって、作業者は、突起21aが前方周壁面15に当接するところまで、栓部材2を押し込めばよい。なお、図示の都合上、図311,14〜16に示す正面図では栓部材2を実線で示している。   Next, the operating shaft 3 is pushed forward, the plug member 2 is inserted into the pipe branching portion 1a as shown in FIG. 8, and the protrusion 21a of the engaging tool 21 has passed through the missing portion 12 of the engaging wall 11. (Corresponding to the insertion step). As shown in FIG. 9, the protrusion 21 a that has passed through the missing portion 12 is inserted into the bayonet groove 14 and is received by the front peripheral wall surface 15. Therefore, the operator only has to push in the plug member 2 until the protrusion 21a contacts the front peripheral wall surface 15. For convenience of illustration, the plug member 2 is indicated by a solid line in the front views shown in FIGS.

続いて、図10に示すように、主軸31を回転操作することで係合具21を右回転し、突起21aと係合壁11との周方向位置を合わせて軸方向に係合させ、栓部材2の軸方向移動を規制してロック状態とする(前記ロック工程に相当)。なお、係合具21と中栓具22との相対回転が規制されているため、中栓具22も一緒に回転する。水道管1は通水状態にあり、栓部材2は前方から流体圧力(即ち水圧)を受けるため、突起21aと係合壁11は強固に係合される。   Subsequently, as shown in FIG. 10, the engagement tool 21 is rotated clockwise by rotating the main shaft 31, the circumferential positions of the protrusions 21 a and the engagement walls 11 are aligned and engaged in the axial direction. The movement of the member 2 in the axial direction is restricted to a locked state (corresponding to the locking step). In addition, since the relative rotation of the engagement tool 21 and the inner stopper 22 is restricted, the inner stopper 22 also rotates together. Since the water pipe 1 is in a water-permeable state and the plug member 2 receives fluid pressure (that is, water pressure) from the front, the protrusion 21a and the engagement wall 11 are firmly engaged.

栓部材2をロック状態にするに際しては、栓部材2を右回転して突起21aの周方向位置をずらすと共に、栓部材2を後方に移動させて突起21aを後方周壁面16にて受け止める。本実施形態では、係合具21を右回転させたときに、図11に示すように、突起21aが前方周壁面15に沿って摺動し、ガイド壁面19によって後方周壁面16に案内され、一対の規制壁面17,18の間に配置される。   When the plug member 2 is brought into the locked state, the plug member 2 is rotated to the right to shift the circumferential position of the protrusion 21a, and the plug member 2 is moved rearward so that the protrusion 21a is received by the rear peripheral wall surface 16. In the present embodiment, when the engagement tool 21 is rotated clockwise, as shown in FIG. 11, the protrusion 21 a slides along the front peripheral wall surface 15 and is guided to the rear peripheral wall surface 16 by the guide wall surface 19. It arrange | positions between a pair of control wall surfaces 17 and 18. FIG.

これにより、係合具21は、軸方向移動が規制されると共に、一対の規制壁面17,18の間で回転移動が規制された状態となる。作業者は、突起21aを前方周壁面15に当接させた後、突起21aが規制壁面18に当接するところまで主軸31を右回転すればよい。このように、管分岐部1aの内部が見えない状況でありながらも、簡単な操作によって栓部材2をロック状態にできる。この状態であれば、水流等の作用により係合具21が自然に回転しても、栓部材2のロック状態が独りでに解除されることがない。   Thereby, the engagement tool 21 is in a state where the axial movement is restricted and the rotational movement is restricted between the pair of restriction wall surfaces 17 and 18. The operator may rotate the main shaft 31 to the right until the protrusion 21 a contacts the regulation wall surface 18 after the protrusion 21 a contacts the front peripheral wall surface 15. Thus, the plug member 2 can be locked by a simple operation while the inside of the pipe branching portion 1a is not visible. If it is in this state, even if the engaging tool 21 rotates naturally by the action of water flow or the like, the locked state of the plug member 2 is not released alone.

次に、中軸32を回転操作することで六角ナット25を右回転させる。このとき、ガイド突部21dとガイド溝22dとの係合によって、中栓具22の共廻りが防止されていることから、六角ナット25と中栓具22とを相対回転させることができる。この回転動作に伴うねじ作用によって、中栓具22を係合具21に対して軸方向に相対移動させる。中軸32の回転操作は、後方端32cに取り付けたハンドルを操作して実行できる。このとき、必要に応じてバー33aによる押圧固定を緩めてもよい。   Next, the hexagon nut 25 is rotated clockwise by rotating the middle shaft 32. At this time, since the co-rotation of the inner stopper 22 is prevented by the engagement between the guide protrusion 21d and the guide groove 22d, the hexagon nut 25 and the inner stopper 22 can be rotated relative to each other. The inner stopper 22 is moved relative to the engaging tool 21 in the axial direction by the screw action accompanying the rotation. The rotation operation of the middle shaft 32 can be executed by operating a handle attached to the rear end 32c. At this time, the pressing and fixing by the bar 33a may be loosened as necessary.

本実施形態では、図12に示すように、六角ナット25と中栓具22とを相対回転させると、その回転動作に伴うねじ作用によって中栓具22が後退し、中栓具22が係合具21に近接移動する。これにより、中栓具22と係合具21との間に介在するシール材23を圧縮し、そのシール材23を径方向に拡張変形させて栓部材2と管分岐部1aとの間を密封できる。シール材23は、六角ナット25を回転しない限りは圧縮されないため、栓部材2を管分岐部1aに挿入して固定するまでの間に管分岐部1aの内周面と接触することがなく、シール材23の損傷や脱落が好適に防止される。   In this embodiment, as shown in FIG. 12, when the hexagonal nut 25 and the inner stopper 22 are rotated relative to each other, the inner stopper 22 is retracted by the screw action accompanying the rotation operation, and the inner stopper 22 is engaged. It moves close to the tool 21. As a result, the seal member 23 interposed between the inner plug member 22 and the engagement member 21 is compressed, and the seal member 23 is expanded and deformed in the radial direction to seal between the plug member 2 and the pipe branching portion 1a. it can. Since the sealing material 23 is not compressed unless the hex nut 25 is rotated, it does not come into contact with the inner peripheral surface of the pipe branch portion 1a until the plug member 2 is inserted into the pipe branch portion 1a and fixed. Damage or dropping off of the sealing material 23 is preferably prevented.

管分岐部1aの密栓を完了した後は、主軸31から反力受け部材33を取り外し、管分岐部1aから仕切弁9と合フランジ95を離脱させる。そして、操作軸3と栓部材2との連結を解除し、栓部材2を管分岐部1a内に残置させた状態とする。操作軸3を栓部材2から取り外すには、接続部材24と係合具21との螺合を解除するだけでよい。最後に、図13に示すように、管分岐部1aにフランジ蓋96を被せて分岐管の撤去作業を終了する。   After completing the sealing of the pipe branch portion 1a, the reaction force receiving member 33 is removed from the main shaft 31, and the gate valve 9 and the fitting flange 95 are detached from the pipe branch portion 1a. Then, the connection between the operation shaft 3 and the plug member 2 is released, and the plug member 2 is left in the pipe branching portion 1a. To remove the operation shaft 3 from the plug member 2, it is only necessary to release the screwing between the connecting member 24 and the engagement tool 21. Finally, as shown in FIG. 13, the pipe branching portion 1a is covered with a flange lid 96, and the branch pipe removing operation is completed.

諸般の事情により密栓した管分岐部1aを再び利用する場合には、上記の手順を逆に行えばよい。即ち、フランジ蓋96を取り外して、栓部材2に操作軸3を連結すると共に、仕切弁9、合フランジ95及び反力受け部材33を取り付けた後、管分岐部1aから栓部材2を取り出し、弁体91を下降させて仕切弁9の通路を遮断すればよい。   When the pipe branching portion 1a that has been tightly sealed is reused due to various circumstances, the above procedure may be reversed. That is, the flange lid 96 is removed, the operating shaft 3 is connected to the plug member 2, and after the gate valve 9, the joint flange 95 and the reaction force receiving member 33 are attached, the plug member 2 is taken out from the pipe branching portion 1a. The valve body 91 may be lowered to block the passage of the gate valve 9.

管分岐部1aから栓部材2を取り出すに際しては、次のような手順となる。まず、図14に示すように、係合具21の突起21aが規制壁面17に当接するところまで主軸31を左回転し、突起21aを前方周壁面15に対向させる。次に、図15に示すように、操作軸3を前方に押し込み、突起21aを前方周壁面15に当接させる。続いて、図16に示すように、主軸31を左回転し、操作軸3を後方に移動させて突起21aをバヨネット溝14から引き抜けば、管分岐部1aから栓部材2が取り出される。   When the plug member 2 is taken out from the pipe branching portion 1a, the following procedure is performed. First, as shown in FIG. 14, the main shaft 31 is rotated counterclockwise until the protrusion 21 a of the engagement tool 21 contacts the restriction wall surface 17, and the protrusion 21 a is opposed to the front peripheral wall surface 15. Next, as shown in FIG. 15, the operation shaft 3 is pushed forward, and the protrusion 21 a is brought into contact with the front peripheral wall surface 15. Subsequently, as shown in FIG. 16, when the main shaft 31 is rotated counterclockwise, the operation shaft 3 is moved rearward and the protrusion 21a is pulled out from the bayonet groove 14, the plug member 2 is taken out from the pipe branching portion 1a.

このように、管分岐部1aの内部が見えない状況でありながらも、簡単な操作によって栓部材2のロック状態を解除することができる。しかも、栓部材2のロック状態が独りでに解除されることがないため、フランジ蓋96を取り外す作業も安全である。作業者は、図15の操作軸3を前方に押し込む段階で、栓部材2が受ける水圧が如何程かを把握できるため、図16における栓部材2の引き抜き作業を安全に行うことができる。   In this way, the locked state of the plug member 2 can be released by a simple operation while the inside of the pipe branching portion 1a is not visible. Moreover, since the locked state of the plug member 2 is not released alone, the operation of removing the flange lid 96 is also safe. The operator can grasp how much water pressure is applied to the plug member 2 at the stage of pushing the operating shaft 3 in FIG. 15 forward, so that the pull-out operation of the plug member 2 in FIG. 16 can be performed safely.

既述のように、密栓作業中は栓部材2が水圧を受けることから、レバーホイスト等の連結具によって水道管1や合フランジ95に密栓装置を連結することが好ましく、その場合には、連結具に設けたジャッキを利用して栓部材2を押し込むことが可能となる。しかし、水圧が強い状況では、連結具がピンと張った状態になるため、操作軸3を操作して栓部材2を回転させることが難しい場合がある。かかる問題に対処した改善策について、図17〜26を参照して説明する。このうち図17,18及び20では、破線枠内に部材の正面図を示している。   As described above, since the plug member 2 is subjected to water pressure during the sealing operation, it is preferable to connect the sealing device to the water pipe 1 or the mating flange 95 with a connector such as a lever hoist. It becomes possible to push in the plug member 2 using a jack provided on the tool. However, in a situation where the water pressure is strong, the connecting tool is in a tight state, and therefore it may be difficult to operate the operation shaft 3 and rotate the plug member 2. An improvement measure for dealing with such a problem will be described with reference to FIGS. Among these, in FIGS. 17, 18 and 20, front views of the members are shown in a broken line frame.

図17は、管分岐部密栓装置の一例を示す平面視断面図であり、栓部材2や操作軸3は平面図にて示してある。この密栓装置は、シール材23が外嵌装着された栓部材2と、栓部材2に着脱自在に連結され、栓部材2の回転及び軸方向の相対移動を操作可能に構成された操作軸3と、内部に連通する供給口100が設けられたシリンダー部材101と、シリンダー部材101に先端部102を突出させて内蔵され、その先端部102が操作軸3に連結されるピストン部材103と、連結管としてのホース111とを備える。
FIG. 17 is a plan view sectional view showing an example of the pipe branching portion sealing device, and the plug member 2 and the operation shaft 3 are shown in a plan view. The hermetic plug device includes a plug member 2 to which a sealing material 23 is externally fitted, and an operation shaft 3 that is detachably connected to the plug member 2 and that can operate the rotation and axial relative movement of the plug member 2. A cylinder member 101 provided with a supply port 100 communicating with the inside, a piston member 103 that is connected to the operation shaft 3 with a tip end 102 protruding from the cylinder member 101 and connected to the operation shaft 3. And a hose 111 as a pipe.

シリンダー部材101は水密に構成された筒状体であり、その後端部に設けられた供給口100と排気口104には、それぞれボールバルブ105,106が取り付けられている。ホース111は、ボールバルブ105を介して供給口100に接続されており、その反対側はボールバルブ95dを介して接続筒95bに接続されている。接続筒95bは、合フランジ95の側方に取り付けられ、管分岐部1aの内部と連通している。   The cylinder member 101 is a cylindrical body configured to be watertight, and ball valves 105 and 106 are attached to a supply port 100 and an exhaust port 104 provided at the rear end thereof, respectively. The hose 111 is connected to the supply port 100 via the ball valve 105, and the opposite side is connected to the connection cylinder 95b via the ball valve 95d. The connecting cylinder 95b is attached to the side of the joint flange 95 and communicates with the inside of the pipe branching portion 1a.

シリンダー部材101の先端部には、固定治具107が取り付けられている。固定治具107は、栓部材2の挿入方向に延びたステー108と、ステー108の先端部に固定されたプレート110とを備える。ステー108は、操作軸3を操作するときに回転移動するバー33aと接触しないように周方向に離れて配置されている。プレート110のノッチ109には、合フランジ95に溶接された筒状部材95cが嵌め込まれ、これにより水道管1に対するシリンダー部材101の相対位置が固定される。   A fixing jig 107 is attached to the tip of the cylinder member 101. The fixing jig 107 includes a stay 108 extending in the insertion direction of the plug member 2 and a plate 110 fixed to the distal end portion of the stay 108. The stays 108 are arranged apart from each other in the circumferential direction so as not to come into contact with the bar 33a that rotates when the operation shaft 3 is operated. A cylindrical member 95c welded to the mating flange 95 is fitted into the notch 109 of the plate 110, whereby the relative position of the cylinder member 101 with respect to the water pipe 1 is fixed.

シリンダー部材101を位置固定した状態では、シリンダー部材101及びピストン部材103が操作軸3と同軸上に配置され、操作軸3の後端部にピストン部材103の先端部102が連結される。違う言い方をすれば、ピストン部材103が操作軸3を介在させて栓部材2に連結される。この実施形態では、先端部102が前方を開放した円筒体であり、中軸32の後方端32cを覆うようにして、反力受け部材33に軸方向から当接する例を示す。   In a state in which the cylinder member 101 is fixed, the cylinder member 101 and the piston member 103 are arranged coaxially with the operation shaft 3, and the tip end portion 102 of the piston member 103 is connected to the rear end portion of the operation shaft 3. In other words, the piston member 103 is connected to the plug member 2 with the operation shaft 3 interposed. In this embodiment, an example is shown in which the front end portion 102 is a cylindrical body whose front is open and abuts against the reaction force receiving member 33 from the axial direction so as to cover the rear end 32c of the middle shaft 32.

かかる構成によれば、仕切弁9の弁体91を上方に退避させた状態から、ボールバルブ105とボールバルブ95dを開放することで、シリンダー部材101の内部と管分岐部1aの内部とを連通させて、シリンダー部材101の内部に水を充満することができる。このとき、ボールバルブ106を開放しておけば、シリンダー部材101内の空気が排気口104を通じて排出される。   According to such a configuration, the ball valve 105 and the ball valve 95d are opened from the state in which the valve body 91 of the gate valve 9 is retracted upward, so that the inside of the cylinder member 101 and the inside of the pipe branching portion 1a communicate with each other. Thus, the inside of the cylinder member 101 can be filled with water. At this time, if the ball valve 106 is opened, the air in the cylinder member 101 is discharged through the exhaust port 104.

これにより、シリンダー部材101内の水圧と管分岐部1a内の水圧とが同圧となるため、管分岐部1a内の水が栓部材2を押し返すように作用して生じるスラスト力が、シリンダー部材101内の水がピストン部材103に作用して生じるスラスト力の分だけ差し引かれることになる。この場合、操作軸3とピストン部材103が略同径であることが好ましく、それによって双方の受圧面積を同等にしてスラスト力を相殺できるため、密栓作業中に栓部材2が受ける水圧の影響を良好に抑えることができる。   Thereby, since the water pressure in the cylinder member 101 and the water pressure in the pipe branch part 1a become the same pressure, the thrust force generated by the action of the water in the pipe branch part 1a pushing back the plug member 2 causes the cylinder member to The water in 101 is subtracted by the thrust force generated by acting on the piston member 103. In this case, it is preferable that the operating shaft 3 and the piston member 103 have substantially the same diameter, thereby making it possible to equalize both pressure receiving areas and cancel the thrust force. Therefore, the influence of the water pressure received by the plug member 2 during the sealing operation is reduced. It can be suppressed well.

挿入工程又はロック工程では、上記のようにしてシリンダー部材101の内部と管分岐部1aの内部とを連通させ、栓部材2を挿入方向に押圧するようにシリンダー部材101内の水圧をピストン部材103に作用させることで、ジャッキなどを使わずとも栓部材2を水圧に抗して簡便に押し込むことができる。図17では、栓部材2を前方に押し込んだ状態を示している。また、栓部材2が受ける水圧の影響を抑えられることから、操作軸3の操作が容易になり、押し込んだ栓部材2をスムーズに回転させることができる。栓部材2の回転動作後、密栓装置は取り外される。   In the insertion step or the locking step, the inside of the cylinder member 101 and the inside of the pipe branching portion 1a are communicated as described above, and the water pressure in the cylinder member 101 is changed to the piston member 103 so as to press the plug member 2 in the insertion direction. By acting on the plug member 2, the plug member 2 can be simply pushed against the water pressure without using a jack or the like. FIG. 17 shows a state where the plug member 2 is pushed forward. Moreover, since the influence of the water pressure which the plug member 2 receives can be suppressed, the operation of the operation shaft 3 is facilitated, and the pressed plug member 2 can be smoothly rotated. After the rotation of the plug member 2, the sealing device is removed.

図18に示す管分岐部密栓装置は、シリンダー部材101を位置固定する治具と、ピストン部材103と操作軸3との連結構造を除いて、図17と同じ構成である。シリンダー部材101は、固定治具115によって合フランジ95に取り付けられている。シリンダー部材101を位置固定した状態では、シリンダー部材101が操作軸3に対して軸をずらして配置され、ピストン部材103の先端部が操作軸3の後端部よりも前方に位置する。この密栓装置は、固定治具115の他に、ピストン部材103の先端部と操作軸3の後端部とを連結する連結治具120を備える。   18 has the same configuration as that of FIG. 17 except for a jig for fixing the position of the cylinder member 101 and a coupling structure of the piston member 103 and the operation shaft 3. The cylinder member 101 is attached to the joint flange 95 by a fixing jig 115. In a state where the position of the cylinder member 101 is fixed, the cylinder member 101 is arranged with its axis shifted with respect to the operation shaft 3, and the front end portion of the piston member 103 is positioned in front of the rear end portion of the operation shaft 3. In addition to the fixing jig 115, the sealing device includes a connecting jig 120 that connects the front end portion of the piston member 103 and the rear end portion of the operation shaft 3.

固定治具115は、シリンダー部材101の先端部に取り付けられたプレート116と、鉤状プレート117と、それらを連結するプレート118とを備える。プレート116には、ピストン部材103を挿通させる挿通孔116aと、ステー123を挿通させる挿通孔116bが形成されている。鉤状プレート117は、合フランジ95に溶接した板材95eに係合し、プランジャー119によって固定される。ステー123は、回転移動するバー33aと接触しないように周方向に離れて配置されている。   The fixing jig 115 includes a plate 116 attached to the tip of the cylinder member 101, a bowl-shaped plate 117, and a plate 118 that connects them. The plate 116 is formed with an insertion hole 116 a for inserting the piston member 103 and an insertion hole 116 b for inserting the stay 123. The hook-shaped plate 117 engages with a plate material 95 e welded to the joint flange 95 and is fixed by the plunger 119. The stay 123 is spaced apart in the circumferential direction so as not to contact the rotating bar 33a.

連結治具120は、ピストン部材103の先端部に接続されたプレート121と、操作軸3の後端部に当接可能な押し込みプレート122と、それらを連結するステー123とを備える。プレート121は、ピストン部材103の先端部が螺合されるボルト孔121aと、ステー123の先端部が螺合されるボルト孔121bとを有し、押し込みプレート122は、ステー123の後端部が螺合されるボルト孔122aを有する。押し込みプレート122のボルト孔122aと反対側の端部は、中軸32の後方端32cから少し離れて位置し、その後方端32cを取り囲み得るようにノッチ124が形成されている。   The connecting jig 120 includes a plate 121 connected to the front end portion of the piston member 103, a push-in plate 122 that can contact the rear end portion of the operation shaft 3, and a stay 123 that connects them. The plate 121 has a bolt hole 121a into which the front end portion of the piston member 103 is screwed, and a bolt hole 121b into which the front end portion of the stay 123 is screwed. The pushing plate 122 has a rear end portion of the stay 123 at the rear end portion. A bolt hole 122a to be screwed is provided. The end of the pushing plate 122 opposite to the bolt hole 122a is located slightly away from the rear end 32c of the center shaft 32, and a notch 124 is formed so as to surround the rear end 32c.

この密栓装置においても、図17の密栓装置と同様にして、栓部材2が受ける水圧の影響を良好に抑えることができる。図18の例では、ピストン部材103を前進させる過程で、押し込みプレート122が操作軸3の後端部(この実施形態では反力受け部材33)に軸方向から当接し、それらが連結された状態で密栓作業が行われるが、ステー123をもっと短くして当初から連結した状態にしても構わない。   Also in this sealing device, similarly to the sealing device of FIG. 17, it is possible to satisfactorily suppress the influence of water pressure applied to the plug member 2. In the example of FIG. 18, in the process of moving the piston member 103 forward, the push-in plate 122 is in contact with the rear end portion of the operation shaft 3 (reaction force receiving member 33 in this embodiment) from the axial direction, and they are connected. However, the stay 123 may be made shorter and connected from the beginning.

図19は、図18の状態から栓部材2を前方に押し込んだときの様子を示している。この密栓装置では、操作軸3とシリンダー部材101とが軸方向の位置を重複させていることから、図17の密栓装置よりも操作軸3の延長方向における作業スペースを小さくできる。そのため、広い周囲スペースを確保できない場所での密栓作業が可能になり、ピット形成作業などの施工作業に要する時間を短縮して作業効率を高めることができる。   FIG. 19 shows a state when the plug member 2 is pushed forward from the state of FIG. In this sealing device, since the operating shaft 3 and the cylinder member 101 overlap the axial position, the working space in the extending direction of the operating shaft 3 can be made smaller than that of the sealing device of FIG. Therefore, it is possible to perform a sealing work in a place where a wide surrounding space cannot be secured, and it is possible to shorten the time required for construction work such as pit formation work and to improve work efficiency.

図20は、管分岐部密栓装置の別例を示す平面視断面図であり、栓部材2や操作軸3は平面図にて示してある。この密栓装置は、シール材23が外嵌装着された栓部材2と、栓部材2に着脱自在に連結され、栓部材2の回転及び軸方向の相対移動を操作可能に構成された操作軸3と、操作軸3の後端側に配置された当接部127を有する押込部材125とを備える。
FIG. 20 is a plan view sectional view showing another example of the tube branching portion sealing device, and the plug member 2 and the operation shaft 3 are shown in a plan view. The hermetic plug device includes a plug member 2 to which a sealing material 23 is externally fitted, and an operation shaft 3 that is detachably connected to the plug member 2 and that can operate the rotation and axial relative movement of the plug member 2. And a pushing member 125 having a contact portion 127 disposed on the rear end side of the operation shaft 3.

押込部材125は、水道管1に対して位置が固定される本体部126と、本体部126の操作により軸方向に移動自在に構成された当接部127とを備える。また、本体部126は、操作軸3と平行に延びる送りネジ128と、それらと平行に延びるステー129と、本体部126の位置を固定する固定治具130とを備える。   The pushing member 125 includes a main body portion 126 whose position is fixed with respect to the water pipe 1 and an abutting portion 127 configured to be movable in the axial direction by operation of the main body portion 126. The main body 126 includes a feed screw 128 that extends in parallel with the operation shaft 3, a stay 129 that extends in parallel therewith, and a fixing jig 130 that fixes the position of the main body 126.

送りネジ128は、一対のプレート131,132により回転自在に支持され、プレート132を貫通した側の端部に丸ハンドル133が連結固定されている。ステー129は、プレート131,132に両端部を固定されている。送りネジ128及びステー129は、回転移動するバー33aと接触しないように周方向に離れて配置される。プレート131,132には、送りネジ128の端部を挿通支持するための挿通孔131a,132aと、ステー129の端部を支持固定するための取付孔131b,132bが形成されている。更に、プレート131には、貫通孔131cとノッチ134が形成されている。   The feed screw 128 is rotatably supported by a pair of plates 131 and 132, and a round handle 133 is connected and fixed to an end portion on the side penetrating the plate 132. Both ends of the stay 129 are fixed to the plates 131 and 132. The feed screw 128 and the stay 129 are arranged away from each other in the circumferential direction so as not to contact the rotating bar 33a. The plates 131 and 132 are formed with insertion holes 131a and 132a for inserting and supporting the end portions of the feed screw 128 and mounting holes 131b and 132b for supporting and fixing the end portions of the stay 129. Further, the plate 131 is formed with a through hole 131 c and a notch 134.

固定治具130は、プレート131とプランジャー135を有する。プレート131のノッチ134には、合フランジ95に溶接した筒状部材95cが嵌め込まれ、貫通孔131cに差し込んだプランジャー135は、板材95eにネジで固定された板材95fに取り付けられる。これにより、水道管1に対する本体部126の相対位置が固定される。なお、板材95eと板材95fとは一体物であってもよい。   The fixing jig 130 includes a plate 131 and a plunger 135. A cylindrical member 95c welded to the mating flange 95 is fitted into the notch 134 of the plate 131, and the plunger 135 inserted into the through hole 131c is attached to a plate material 95f fixed to the plate material 95e with screws. Thereby, the relative position of the main-body part 126 with respect to the water pipe 1 is fixed. Note that the plate member 95e and the plate member 95f may be integrated.

図21は、当接部127の分解図である。当接部127は、クラッチ部材141と、クラッチ部材142と、バネ143(前記弾性体に相当)と、そのバネ143の弾性変形を規制する規制手段とを備える。この規制手段は、後述するように互いに当接する突部144,147により構成される。図22は、クラッチ部材141を前方から見た正面図であり、図23は、クラッチ部材142を後方から見た背面図である。図24の正面図では、クラッチ部材141にクラッチ部材142の突部147と突起149を重ねて表示している。   FIG. 21 is an exploded view of the contact portion 127. The contact portion 127 includes a clutch member 141, a clutch member 142, a spring 143 (corresponding to the elastic body), and a restricting unit that restricts elastic deformation of the spring 143. As will be described later, this restricting means is constituted by protrusions 144 and 147 that abut against each other. 22 is a front view of the clutch member 141 as viewed from the front, and FIG. 23 is a rear view of the clutch member 142 as viewed from the rear. In the front view of FIG. 24, the protrusion 147 and the protrusion 149 of the clutch member 142 are superimposed on the clutch member 141.

クラッチ部材141は、ネジこま145が装着される挿通孔141aと、1本のステー129が挿通される挿通孔141bと、クラッチ部材142が取り付けられる取付孔141cと、前方に向かって突出する一対の突部144とを有する。ネジこま145は送りネジ128の外周に螺合し、丸ハンドル133を操作して送りネジ128を回転させると、ねじ作用によって当接部127がステー129にガイドされながら移動する。   The clutch member 141 includes an insertion hole 141a in which the screw top 145 is mounted, an insertion hole 141b in which one stay 129 is inserted, an attachment hole 141c in which the clutch member 142 is attached, and a pair of protrusions protruding forward. And a protrusion 144. The screw top 145 is screwed onto the outer periphery of the feed screw 128, and when the feed screw 128 is rotated by operating the round handle 133, the contact portion 127 moves while being guided by the stay 129 by the screw action.

クラッチ部材142は、前方を開放した筒体部146と、筒体部146の前端部から後方に向かって突出する一対の突部147と、筒体部146の後方に設けられた雄ねじ部148と、前端面に突設された位置決め用の突起149と、調整ハンドル150とを有する。筒体部146の内径は、中軸32の後方端32cを収容可能な程度に大きく、その外径は取付孔141cの内径と同等以下に設定されている。   The clutch member 142 includes a cylindrical body portion 146 whose front is opened, a pair of projections 147 that project rearward from the front end portion of the cylindrical body portion 146, and a male screw portion 148 provided at the rear of the cylindrical body portion 146. , A positioning projection 149 projecting from the front end surface, and an adjustment handle 150. The cylindrical portion 146 has an inner diameter that is large enough to accommodate the rear end 32c of the middle shaft 32, and an outer diameter that is set equal to or smaller than the inner diameter of the mounting hole 141c.

図20,24に示す状態では、クラッチ部材141の突部144にクラッチ部材142の突部147を突き合わせて、取付孔141cよりも後方に突き出した雄ねじ部148にナット151を締結している。バネ143は、クラッチ部材142の筒体部146に装着され、突部144,147同士の突き合わせにより軸方向長さが確保された空間153内に、圧縮代を残した状態で収容されている。即ち、突部144,147同士を突き合わせることで、バネ143の弾性変形を規制している。クラッチ部材142は、取付孔141cの軸周りに回転自在に支持され、筒体部146とクラッチ部材141との間にはベアリング152が装着されている。   20 and 24, the protrusion 151 of the clutch member 142 is abutted against the protrusion 144 of the clutch member 141, and the nut 151 is fastened to the male screw portion 148 protruding rearward from the mounting hole 141c. The spring 143 is mounted on the cylindrical body portion 146 of the clutch member 142 and is housed in a space 153 in which the axial length is secured by abutment between the protrusions 144 and 147 with a compression margin left. That is, the elastic deformation of the spring 143 is regulated by abutting the protrusions 144 and 147 together. The clutch member 142 is supported so as to be rotatable around the axis of the mounting hole 141c, and a bearing 152 is mounted between the cylindrical portion 146 and the clutch member 141.

栓部材2を管分岐部1aに挿入するに際しては、まず、丸ハンドル133を操作して送りネジ128を回転させ、当接部127を前進させて操作軸3の後端部に当接させる。それと同時に、反力受け部材33の嵌入孔33cに突起149を嵌入し、操作軸3に対するクラッチ部材142の周方向位置を固定する。このとき、調整ハンドル150により突起149の周方向位置を調整できるが、突部144,147同士が完全に位置ずれしない範囲で行われる。   When inserting the plug member 2 into the pipe branching portion 1 a, first, the round handle 133 is operated to rotate the feed screw 128, and the contact portion 127 is advanced to contact the rear end portion of the operation shaft 3. At the same time, the protrusion 149 is inserted into the insertion hole 33 c of the reaction force receiving member 33, and the circumferential position of the clutch member 142 with respect to the operation shaft 3 is fixed. At this time, although the circumferential position of the protrusion 149 can be adjusted by the adjustment handle 150, it is performed within a range in which the protrusions 144 and 147 are not completely displaced.

次に、操作軸3に当接させた当接部127を更に前進させ、図25に示すように栓部材2を挿入方向に押圧する。当接部127は押込部材125の本体部126に螺合されており、その本体部126の回転動作に伴うねじ作用により推進力が付与されるため、栓部材2を水圧に抗して簡易に押し込むことができる。この段階においても、突部144,147同士を突き合わせていることにより、バネ143の弾性変形は規制されている。   Next, the abutting portion 127 abutted on the operation shaft 3 is further advanced, and the plug member 2 is pressed in the insertion direction as shown in FIG. The abutting portion 127 is screwed into the main body portion 126 of the push-in member 125, and a propulsive force is applied by the screw action accompanying the rotation operation of the main body portion 126. Therefore, the plug member 2 can be easily resisted against water pressure. Can be pushed in. Even at this stage, the elastic deformation of the spring 143 is restricted by abutting the protrusions 144 and 147 together.

栓部材2を前方に押し込んだ後、操作軸3の操作により栓部材2を回転してロック状態にする。このとき、栓部材2の回転に伴ってクラッチ部材142が回転し、バネ143の弾性変形に対する規制が解除される。つまり、挿入工程では図24の状態であったものが、栓部材2の回転に連動して図26のように突部144,147同士の周方向位置がずれ、クラッチ部材142が後方に移動可能となり、バネ143が圧縮される状態となる。   After the plug member 2 is pushed forward, the plug member 2 is rotated by the operation of the operation shaft 3 to be locked. At this time, the clutch member 142 rotates with the rotation of the plug member 2, and the restriction on the elastic deformation of the spring 143 is released. That is, in the insertion step, the state shown in FIG. 24 is interlocked with the rotation of the plug member 2, and the circumferential positions of the protrusions 144 and 147 are shifted as shown in FIG. 26, so that the clutch member 142 can move backward. Thus, the spring 143 is compressed.

そして、回転した栓部材2が挿入方向後方へ移動する際、この移動をバネ143の弾性変形によって吸収する。即ち、当接部127自体は後方に移動しないものの、バネ143の圧縮により栓部材2の後方への移動を許容する。これにより、バネ143の反発力を利用して、栓部材2が水圧により急激に押し戻されることを防止できる。なお、図24において、バネ143を少し圧縮して反発力が予め生じる状態にしておくことで、水圧による急激な反力をより確実に緩和できる。   Then, when the rotated plug member 2 moves rearward in the insertion direction, this movement is absorbed by the elastic deformation of the spring 143. That is, although the contact portion 127 itself does not move backward, the plug member 2 is allowed to move backward by the compression of the spring 143. Thereby, it is possible to prevent the plug member 2 from being suddenly pushed back by the water pressure using the repulsive force of the spring 143. In FIG. 24, the rapid reaction force due to the water pressure can be more reliably mitigated by slightly compressing the spring 143 so that the repulsive force is generated in advance.

以上のように、図17〜26を参照して説明した改善策に係る密栓方法及び密栓装置によれば、レバーホイスト等のジャッキを具備した連結具を使わずとも、栓部材2を容易に押し込むことができ、そのうえ栓部材2の回転操作をスムーズに行うことができる。密栓装置を構成するプレートやステーなどの部材の形状は、上記したものに限られない。これらの改善策は、第1実施形態だけでなく、後述する第2,3実施形態など他の実施形態においても適用できる。   As described above, according to the sealing method and the sealing device according to the improvement measures described with reference to FIGS. 17 to 26, the stopper member 2 can be easily pushed in without using a connector having a jack such as a lever hoist. In addition, the rotation operation of the plug member 2 can be performed smoothly. The shape of a member such as a plate or a stay constituting the sealing device is not limited to the above. These improvement measures can be applied not only to the first embodiment but also to other embodiments such as second and third embodiments described later.

[第2実施形態]
第2実施形態は、以下に説明する構成の他は、第1実施形態と同様の構成・作用であるので、共通点を省略して主に相違点について説明する。図27は、第2実施形態に係る栓部材と操作軸の前方端との断面図である。この密栓装置は、栓部材4と、栓部材4を管分岐部1aに挿入して操作するための操作軸5とを備えている。栓部材4は、外周に突起41aが形成された係合具41と、係合具41に対して軸方向の相対移動が可能に組み合わされた中栓具42と、中栓具42を軸平行に取り囲む環状のシール材43とを有する。
[Second Embodiment]
Since the second embodiment has the same configuration and operation as the first embodiment except for the configuration described below, common points will be omitted and differences will be mainly described. FIG. 27 is a cross-sectional view of the stopper member and the front end of the operation shaft according to the second embodiment. This hermetic plug device includes a plug member 4 and an operation shaft 5 for inserting and operating the plug member 4 into the pipe branching portion 1a. The plug member 4 includes an engagement tool 41 having a protrusion 41a formed on the outer periphery, an inner plug tool 42 that is combined with the engagement tool 41 so as to be capable of relative movement in the axial direction, and an inner plug tool 42 that is axially parallel. And an annular sealing material 43 surrounding the.

係合具41の後方側には、軸中心を挟んだ2箇所に貫通孔41bが設けられ、その各々に規制部材としてのリベット45が挿通されている。リベット45の先端は中栓具42の円孔42gに嵌入されており、係合具41と中栓具42との相対移動がリベット45によって規制されている。係合具41の前方筒部41cの内周面には雌ねじ41dが形成されていて、中栓具42の外周面の雄ねじ42hと相互に螺合している。この螺合は左ネジによるもので、中栓具42を係合具41に対して相対的に右回転させると、そのねじ作用によって中栓具42は後方に移動する。   On the rear side of the engagement tool 41, through holes 41b are provided at two positions across the shaft center, and a rivet 45 as a restricting member is inserted through each of the through holes 41b. The tip of the rivet 45 is fitted into a circular hole 42 g of the inner stopper 42, and relative movement between the engaging tool 41 and the inner stopper 42 is restricted by the rivet 45. A female thread 41d is formed on the inner peripheral surface of the front tube portion 41c of the engaging tool 41, and is screwed together with the male thread 42h on the outer peripheral surface of the inner stopper 42. This screwing is due to a left-hand thread, and when the middle stopper 42 is rotated to the right relative to the engaging tool 41, the inner stopper 42 moves rearward due to the screw action.

中栓具42は、前方筒部41cに収容された円筒状部42aと、その前方にて外周側に張り出した張出部42bと、後方にて比較的小径に形成された連結部42cとを有する。連結部42cは、係合具41よりも後方に突き出ており、その外周面には雄ねじ42dが形成され、内周側には多角形状(本実施形態では六角形状)の嵌合孔42fが形成されている。連結部42cの雄ねじ42dは、接続部材44の内周面に形成された雌ねじと相互に螺合している。この螺合は右ネジによるもので、雄ねじ42hと雌ねじ41dとの螺合とは逆回りになっている。   The inner stopper 42 includes a cylindrical portion 42a accommodated in the front cylinder portion 41c, an overhang portion 42b that protrudes to the outer peripheral side in front of it, and a connecting portion 42c that is formed in a relatively small diameter at the rear. Have. The connecting portion 42c protrudes rearward from the engaging tool 41, a male screw 42d is formed on the outer peripheral surface thereof, and a polygonal (hexagonal in this embodiment) fitting hole 42f is formed on the inner peripheral side. Has been. The male screw 42d of the coupling part 42c is screwed with a female screw formed on the inner peripheral surface of the connecting member 44. This screwing is due to a right-hand screw, and is reverse to the screwing of the male screw 42h and the female screw 41d.

シール材43は、円筒状部42aを取り囲むようにして装着されており、張出部42bと前方筒部41cとの間に形成された凹陥部42eに収容されている。密栓作業時におけるシール材43の損傷及び脱落を確実に防止できるよう、シール材43の外径は、張出部42b及び前方筒部41cの外径と同等以下に設定されている。   The sealing material 43 is mounted so as to surround the cylindrical portion 42a, and is accommodated in a recessed portion 42e formed between the projecting portion 42b and the front cylindrical portion 41c. The outer diameter of the sealing material 43 is set to be equal to or smaller than the outer diameters of the overhanging portion 42b and the front cylindrical portion 41c so that the sealing material 43 can be reliably prevented from being damaged and dropped during the sealing operation.

操作軸5は、栓部材4に着脱自在に連結され、係合具41の回転、及び、中栓具42の係合具41に対する軸方向の相対移動を操作可能に構成されている。本実施形態では、操作軸5が、中栓具42に着脱自在に連結される丸棒状の芯軸51と、その芯軸51の後方側に取り付けられた反力受け部材53(図28参照)とを備える。芯軸51の前端には、断面が多角形状(本実施形態では六角形状)をなして中栓具42の嵌合孔42fに嵌合される柱状部51aが設けられており、その柱状部51aの後方に鍔部51bが周設されている。   The operation shaft 5 is detachably connected to the plug member 4 and is configured to be capable of operating the rotation of the engagement tool 41 and the relative movement in the axial direction of the middle plug tool 42 with respect to the engagement tool 41. In the present embodiment, the operation shaft 5 is a round bar-shaped core shaft 51 that is detachably connected to the inner stopper 42, and a reaction force receiving member 53 that is attached to the rear side of the core shaft 51 (see FIG. 28). With. The front end of the core shaft 51 is provided with a columnar portion 51a having a polygonal cross section (in this embodiment, a hexagonal shape) and fitted into the fitting hole 42f of the inner stopper 42, and the columnar portion 51a. A collar portion 51b is provided around the rear side.

接続部材44は、係合具41の後方端の内径よりも大きい外径を有するフランジ状の前方端部44aと、鍔部51bの外径よりも小さい内径を有する内フランジ状の後方端部44bとを有する筒状体であり、芯軸51は、鍔部51bが中栓具42の後方端と接続部材44の後方端部44bとによって挟持固定されている。操作軸5の後方側では、図28に示すように、一対のバー53aを有する反力受け部材53が、角柱状に形成された芯軸51の後端部に外嵌され、ナット部53bの締め付けによって固定されている。   The connecting member 44 has a flange-shaped front end 44a having an outer diameter larger than the inner diameter of the rear end of the engagement tool 41, and an inner flange-shaped rear end 44b having an inner diameter smaller than the outer diameter of the flange 51b. The core shaft 51 has a flange 51b sandwiched and fixed by the rear end of the inner stopper 42 and the rear end 44b of the connecting member 44. On the rear side of the operation shaft 5, as shown in FIG. 28, a reaction force receiving member 53 having a pair of bars 53a is externally fitted to the rear end portion of the core shaft 51 formed in a prismatic shape, and the nut portion 53b It is fixed by tightening.

仕切弁9の分岐管側端部に合フランジ95を接続した後は、前述した第1実施形態と同様に、仕切弁9の弁体91を上方に退避させて通路を連通状態とし、操作軸5を前方に押し込み、栓部材4を管分岐部1aに挿入して、係合具41の突起41aが係合壁11の欠落部12を通過した状態にする(前記挿入工程に相当)。欠落部12を通過した突起41aはバヨネット溝14に嵌入され、前方周壁面15によって受け止められる(図9参照)。   After the joint flange 95 is connected to the branch pipe side end portion of the gate valve 9, the valve body 91 of the gate valve 9 is retracted upward to make the passage communicate with the operation shaft as in the first embodiment described above. 5 is pushed forward, and the plug member 4 is inserted into the pipe branching portion 1a so that the protrusion 41a of the engaging tool 41 passes through the missing portion 12 of the engaging wall 11 (corresponding to the inserting step). The protrusion 41a that has passed through the missing portion 12 is fitted into the bayonet groove 14 and is received by the front peripheral wall surface 15 (see FIG. 9).

続いて、図29に示すように、操作軸5を回転操作することにより、中栓具42と、その中栓具42に対する相対移動がリベット45により規制されている係合具41を右回転し、突起41aと係合壁11との周方向位置を合わせて軸方向に係合させ、栓部材4の軸方向移動を規制する(前記ロック工程に相当)。このとき、突起41aは、バヨネット溝14の一対の規制壁面17,18の間に配置される(図11参照)。   Subsequently, as shown in FIG. 29, by rotating the operation shaft 5, the inner stopper 42 and the engaging tool 41 whose relative movement with respect to the inner stopper 42 is restricted by the rivet 45 are rotated to the right. Then, the circumferential positions of the protrusion 41a and the engaging wall 11 are aligned and engaged in the axial direction, thereby restricting the axial movement of the plug member 4 (corresponding to the locking step). At this time, the protrusion 41a is disposed between the pair of regulating wall surfaces 17 and 18 of the bayonet groove 14 (see FIG. 11).

次に、突起41aが規制壁面18に当接した状態、即ち係合具41の右回転を規制した状態から、操作軸5を回転操作し、中栓具42を更に右回転させてリベット45に所定の負荷を作用させる。そうすると、図30に示すようにリベット45が剪断され、係合具41と中栓具42との相対移動の規制が解除される。その結果、中栓具42を係合具41に対して相対的に右回転でき、そのねじ作用によって中栓具42を係合具41に近接移動させ、シール材43を圧縮により拡張変形させて、栓部材4と管分岐部1aとの間を密封できる。リベット45は、例えば銅などの軟質金属で形成される。   Next, from the state in which the protrusion 41a is in contact with the restriction wall surface 18, that is, the state in which the right rotation of the engagement tool 41 is restricted, the operation shaft 5 is rotated, and the inner stopper 42 is further rotated to the right to form the rivet 45 A predetermined load is applied. Then, as shown in FIG. 30, the rivet 45 is sheared, and the restriction on the relative movement between the engagement tool 41 and the inner plug tool 42 is released. As a result, the inner stopper 42 can be rotated to the right relative to the engaging tool 41, the inner stopper 42 is moved close to the engaging tool 41 by its screw action, and the sealing material 43 is expanded and deformed by compression. The space between the plug member 4 and the pipe branching portion 1a can be sealed. The rivet 45 is made of a soft metal such as copper, for example.

このように、本実施形態では、芯軸51の回転操作のみで、栓部材4の軸方向移動を規制するための係合具41の回転と、栓部材4と管分岐部1aとの間を密封するための中栓具42の軸方向移動とが行われ、しかもシール材43の損傷や脱落も好適に防止される。そのため、栓部材4の操作が非常に簡便化されたものとなり、操作軸5の機構も簡略化されたものとなる。   Thus, in this embodiment, the rotation of the engaging member 41 for restricting the axial movement of the plug member 4 and the gap between the plug member 4 and the pipe branching portion 1a only by the rotation operation of the core shaft 51. The inner stopper 42 is moved in the axial direction for sealing, and damage and dropout of the sealing material 43 are also suitably prevented. For this reason, the operation of the plug member 4 is greatly simplified, and the mechanism of the operation shaft 5 is also simplified.

管分岐部1aの密栓を完了した後は、芯軸51から反力受け部材53を取り外し、管分岐部1aから仕切弁9と合フランジ95を離脱させ、操作軸5と栓部材4との連結を解除し、栓部材4を残置させた管分岐部1aにフランジ蓋96を被せて分岐管の撤去作業を終了する。操作軸5を栓部材4から取り外すには、連結部42cと接続部材44との螺合を解除するだけでよい。   After completing the sealing of the pipe branching portion 1a, the reaction force receiving member 53 is removed from the core shaft 51, the gate valve 9 and the fitting flange 95 are detached from the pipe branching portion 1a, and the operation shaft 5 and the plug member 4 are connected. And the flange branch 96 is placed on the pipe branching portion 1a where the plug member 4 is left, and the branch pipe removal operation is completed. In order to remove the operation shaft 5 from the plug member 4, it is only necessary to release the screwing between the connecting portion 42 c and the connection member 44.

密栓した管分岐部1aを再び利用する場合には、フランジ蓋96を取り外して、栓部材4に操作軸5を連結すると共に、仕切弁9、合フランジ95及び反力受け部材53を取り付けた後、管分岐部1aから栓部材4を取り出し、弁体91を下降させて仕切弁9の通路を遮断すればよい。管分岐部1aから栓部材4を取り出す際には、操作軸5の回転操作により中栓具42を左回転し、そのねじ作用によって中栓具42を前方に移動させ、シール材43の圧縮を解除する。   When the sealed pipe branch 1a is used again, the flange lid 96 is removed, the operation shaft 5 is connected to the plug member 4, and the gate valve 9, the joint flange 95 and the reaction force receiving member 53 are attached. The plug member 4 may be taken out from the pipe branching portion 1a and the valve body 91 may be lowered to block the passage of the gate valve 9. When the plug member 4 is taken out from the pipe branching portion 1a, the inner plug 42 is rotated counterclockwise by rotating the operation shaft 5, and the inner plug 42 is moved forward by the screw action to compress the sealing material 43. To release.

上記において、中栓具42を左回転し始めたときには、それに伴って係合具41も左回転するが、すぐに突起41aが規制壁面17に当接し(図14参照)、中栓具42が前方に移動できるようになる。シール材43の圧縮を解除した後、更に中栓具42が前方に移動すると、図31に示すように接続部材44の前方端部44aと係合具41の後方端とが軸方向に押し当たって一体化される。このため、操作軸5を前方に押し込んで左回転させることで、管分岐部1aから栓部材4を取り出すことができる(図15,16参照)。   In the above, when the inner stopper 42 starts to rotate counterclockwise, the engaging tool 41 also rotates counterclockwise, but the protrusion 41a immediately contacts the regulating wall surface 17 (see FIG. 14), and the inner stopper 42 is You can move forward. After the compression of the seal material 43 is released, when the inner stopper 42 further moves forward, the front end portion 44a of the connecting member 44 and the rear end of the engagement tool 41 are pressed against each other in the axial direction as shown in FIG. Integrated. For this reason, the plug member 4 can be taken out from the pipe branching portion 1a by pushing the operating shaft 5 forward and rotating left (see FIGS. 15 and 16).

[第3実施形態]
第3実施形態は、以下に説明する構成の他は、第1実施形態と同様の構成・作用であるので、共通点を省略して主に相違点について説明する。本実施形態では、図32に示すように、管分岐部1aがバヨネット溝14の前方にて内径が比較的小さい小径域1dを有している。小径域1dの後方端には、後方に向かって拡径するテーパ面1eが形成されている。小径域1dの内径は、後述するシール材63の圧縮前の外径よりも小さく設定されている。
[Third Embodiment]
Since the third embodiment has the same configuration and operation as the first embodiment except for the configuration described below, common points will be omitted and mainly the differences will be described. In the present embodiment, as shown in FIG. 32, the pipe branching portion 1 a has a small diameter region 1 d having a relatively small inner diameter in front of the bayonet groove 14. At the rear end of the small-diameter region 1d, a tapered surface 1e that increases in diameter toward the rear is formed. The inner diameter of the small diameter region 1d is set to be smaller than the outer diameter of the sealing material 63 described later before compression.

図33は、第3実施形態における栓部材と操作軸の前方端との拡大断面図である。この密栓装置は、栓部材6と、栓部材6を管分岐部1aに挿入して操作するための操作軸7とを備えている。栓部材6は、外周に突起61aが形成された係合具61と、係合具61に対して軸方向の相対移動が可能に組み合わされた中栓具62と、中栓具62を軸平行に取り囲む環状のシール材63とを有する。   FIG. 33 is an enlarged cross-sectional view of the plug member and the front end of the operation shaft in the third embodiment. The hermetic plug device includes a plug member 6 and an operation shaft 7 for operating the plug member 6 by inserting the plug member 6 into the pipe branching portion 1a. The plug member 6 includes an engaging tool 61 having a protrusion 61 a formed on the outer periphery, an inner plug tool 62 combined so as to be capable of relative movement in the axial direction with respect to the engaging tool 61, and the inner plug tool 62 being axially parallel. And an annular sealing material 63 that surrounds.

係合具61は筒状体をなし、その後方側外周面には雄ねじ61bが形成されていて、筒状をなす接続部材64の前方側内周面に形成された雌ねじと相互に螺合している。中栓具62を係合具61に対して相対的に右回転させると、そのねじ作用によって中栓具62は前方に移動する。係合具61の内周面には雌ねじ61cが形成されていて、中栓具62の後方筒部62bの外周面に形成された雄ねじ62fと相互に螺合している。   The engaging tool 61 has a cylindrical body, and a male screw 61b is formed on the rear outer peripheral surface thereof. The engaging tool 61 is screwed to a female screw formed on the front inner peripheral surface of the connecting member 64 having a cylindrical shape. ing. When the middle stopper 62 is rotated to the right relative to the engaging tool 61, the inner stopper 62 moves forward by the screw action. A female screw 61 c is formed on the inner peripheral surface of the engagement tool 61, and is screwed together with a male screw 62 f formed on the outer peripheral surface of the rear cylinder portion 62 b of the inner stopper 62.

中栓具62は、外周に収容溝62cが形成された円板状部62aと、係合具61に挿通された後方筒部62bとを備える。収容溝62cの深さ寸法はシール材63の径寸法よりも小さく、シール材63は外周側に張り出して中栓具62に装着されている。収容溝62cの後方には、前方に向かって拡径するテーパ面62dが形成されている。円板状部62aの後端面は係合具61の前端面が当接した状態になっている。   The inner stopper 62 includes a disk-shaped portion 62 a having an accommodation groove 62 c formed on the outer periphery, and a rear cylinder portion 62 b inserted through the engaging tool 61. The depth dimension of the accommodation groove 62 c is smaller than the diameter dimension of the sealing material 63, and the sealing material 63 protrudes to the outer peripheral side and is attached to the inner stopper 62. A tapered surface 62d having a diameter increasing toward the front is formed behind the housing groove 62c. The rear end surface of the disk-shaped part 62a is in a state in which the front end surface of the engagement tool 61 is in contact.

操作軸7は、栓部材6に着脱自在に連結され、係合具61の回転、及び、中栓具62の係合具61に対する軸方向の相対移動を操作可能に構成されている。本実施形態では、操作軸7が、係合具61に着脱自在に連結される円筒状の主軸71と、中栓具62に着脱自在に連結される丸棒状の中軸72と、主軸71の後方側に取り付けられる反力受け部材とを備える。   The operation shaft 7 is detachably connected to the plug member 6 and is configured to be capable of operating the rotation of the engagement tool 61 and the relative movement in the axial direction of the middle plug tool 62 with respect to the engagement tool 61. In the present embodiment, the operation shaft 7 has a cylindrical main shaft 71 that is detachably connected to the engagement tool 61, a round bar-shaped center shaft 72 that is detachably connected to the inner plug device 62, and a rear side of the main shaft 71. And a reaction force receiving member attached to the side.

主軸71の前方側部分は比較的大径に形成されていて、外周面に形成された突部71aが係合具61の後方端と接続部材64とによって挟持固定されている。中軸72は、主軸71に内挿され、前方端には断面が多角形状(本実施形態では六角形状)をなす柱状部72aが設けられている。柱状部72aは、中栓具62の後方筒部62bに形成された多角形状(本実施形態では六角形状)の嵌合孔62eに挿入され、中軸72と中栓具62とが嵌め合いによって連結されている。主軸71及び中軸72の後方端並びに反力受け部材の構造は、前述した第1実施形態と同様である。   The front side portion of the main shaft 71 is formed with a relatively large diameter, and a protrusion 71 a formed on the outer peripheral surface is sandwiched and fixed by the rear end of the engagement tool 61 and the connection member 64. The middle shaft 72 is inserted into the main shaft 71, and a columnar portion 72a having a polygonal cross section (in this embodiment, a hexagonal shape) is provided at the front end. The columnar portion 72a is inserted into a fitting hole 62e having a polygonal shape (in this embodiment, a hexagonal shape) formed in the rear cylinder portion 62b of the inner stopper 62, and the inner shaft 72 and the inner stopper 62 are connected by fitting. Has been. The rear ends of the main shaft 71 and the middle shaft 72 and the structure of the reaction force receiving member are the same as those in the first embodiment.

仕切弁9の分岐管側端部に合フランジ95を接続した後は、前述した第1実施形態と同様に、仕切弁9の弁体91を上方に退避させて通路を連通状態とし、操作軸7を前方に押し込み、栓部材6を管分岐部1aに挿入して、係合具61の突起61aが係合壁11の欠落部12を通過した状態にする(前記挿入工程に相当)。欠落部12を通過した突起61aはバヨネット溝14に嵌入され、前方周壁面15によって受け止められる(図9参照)。この段階で、シール材63は未だ小径域1d内に配置されていないことが好ましい。   After the joint flange 95 is connected to the branch pipe side end portion of the gate valve 9, the valve body 91 of the gate valve 9 is retracted upward to make the passage communicate with the operation shaft as in the first embodiment described above. 7 is pushed forward, and the plug member 6 is inserted into the pipe branching portion 1a so that the projection 61a of the engaging tool 61 passes through the missing portion 12 of the engaging wall 11 (corresponding to the inserting step). The protrusion 61a that has passed through the missing portion 12 is fitted into the bayonet groove 14 and is received by the front peripheral wall surface 15 (see FIG. 9). At this stage, it is preferable that the sealing material 63 is not yet disposed in the small diameter region 1d.

続いて、図34に示すように、主軸71を回転操作することで係合具61を右回転し、突起61aと係合壁11との周方向位置を合わせて軸方向に係合させ、栓部材6の軸方向移動を規制する(前記ロック工程に相当)。このとき、突起61aは、バヨネット溝14の一対の規制壁面17,18の間に配置される(図11参照)。   Subsequently, as shown in FIG. 34, the engaging tool 61 is rotated to the right by rotating the main shaft 71, the circumferential positions of the protrusion 61a and the engaging wall 11 are aligned and engaged in the axial direction. The axial movement of the member 6 is restricted (corresponding to the locking step). At this time, the protrusion 61a is disposed between the pair of regulating wall surfaces 17 and 18 of the bayonet groove 14 (see FIG. 11).

次に、中軸72を回転操作することで中栓具62を右回転し、中栓具62と係合具61とを相対回転させ、その回転動作に伴うねじ作用によって中栓具62を係合具61に対して軸方向に相対移動させる。本実施形態では、図35に示すように、中栓具62を係合具61に対して相対的に右回転させると、栓部材6の挿入方向前方に中栓具22が移動し、シール材63が小径域1dに挿入される。これにより、シール材63を小径域1dの内周面で圧縮して、栓部材6と管分岐部1aとの間を密封できる。作業者は、中栓具62のテーパ面62dが小径域1dのテーパ面1eに当接するところまで、中栓具62を前進させればよい。   Next, by rotating the middle shaft 72, the middle stopper 62 is rotated to the right, the inner stopper 62 and the engaging tool 61 are rotated relative to each other, and the inner stopper 62 is engaged by the screw action associated with the rotation operation. It is moved relative to the tool 61 in the axial direction. In the present embodiment, as shown in FIG. 35, when the middle stopper 62 is rotated to the right relative to the engaging tool 61, the inner stopper 22 moves forward in the insertion direction of the stopper member 6, and the sealing material 63 is inserted into the small diameter region 1d. Thereby, the sealing material 63 can be compressed by the inner peripheral surface of the small diameter region 1d, and the gap between the plug member 6 and the pipe branching portion 1a can be sealed. The operator may advance the inner stopper 62 until the tapered surface 62d of the inner stopper 62 abuts against the tapered surface 1e of the small diameter region 1d.

管分岐部1aの密栓を完了した後は、主軸71から反力受け部材を取り外し、管分岐部1aから仕切弁9と合フランジ95を離脱させ、操作軸7と栓部材6との連結を解除し、栓部材6を残置させた管分岐部1aにフランジ蓋96を被せて分岐管の撤去作業を終了する。操作軸7を栓部材6から取り外すには、係合具61と接続部材64との螺合を解除するだけでよい。   After completing the sealing of the pipe branching portion 1a, the reaction force receiving member is removed from the main shaft 71, the gate valve 9 and the fitting flange 95 are detached from the pipe branching portion 1a, and the connection between the operation shaft 7 and the plug member 6 is released. Then, the flange lid 96 is put on the pipe branching portion 1a where the stopper member 6 is left, and the branch pipe removing operation is completed. In order to remove the operation shaft 7 from the plug member 6, it is only necessary to release the engagement between the engagement tool 61 and the connection member 64.

密栓した管分岐部1aを再び利用する場合には、上記の手順を逆に行えばよい。即ち、フランジ蓋96を取り外して、栓部材6に操作軸7を連結すると共に、仕切弁9、合フランジ95及び反力受け部材を取り付けた後、管分岐部1aから栓部材6を取り出し(図14〜16参照)、弁体91を下降させて仕切弁9の通路を遮断すればよい。   When the sealed tube branch 1a is used again, the above procedure may be reversed. That is, the flange lid 96 is removed, the operating shaft 7 is connected to the plug member 6, and after the gate valve 9, the joint flange 95 and the reaction force receiving member are attached, the plug member 6 is taken out from the pipe branching portion 1a (see FIG. 14-16), the valve body 91 may be lowered to block the passage of the gate valve 9.

〔別実施形態〕
(1)前述の実施形態では、密栓を実施する流体管が、分割部を有しない一体構造のT字管である例を示したが、本発明はこれに限られず、十字管など管分岐部を有する他の異形管でも構わない。また、本発明は割り構造の流体管に対しても適用でき、図36に例示するように、既設の水道管90に装着された割T字管97の管分岐部97aを密栓することが可能である。この場合、管分岐部97aの内周面には欠落部99を有する係合壁98が設けられる。
[Another embodiment]
(1) In the above-described embodiment, an example in which the fluid pipe that performs the sealing plug is a T-shaped pipe having an integral structure that does not have a divided part is shown. However, the present invention is not limited to this, and a pipe branching part such as a cross pipe. Other deformed pipes having Further, the present invention can also be applied to a fluid pipe having a split structure. As illustrated in FIG. 36, the pipe branch portion 97a of the split T-shaped pipe 97 attached to the existing water pipe 90 can be sealed. It is. In this case, an engagement wall 98 having a missing portion 99 is provided on the inner peripheral surface of the pipe branching portion 97a.

(2)前述の実施形態では、栓部材の外周に設けた突起を、管分岐部の内周面に設けたバヨネット溝に嵌入する例を示したが、本発明では、栓部材の外周に設けたバヨネット溝に、管分岐部の内周面に設けた突起を嵌入するようにしても構わない。この場合、管分岐部の内周面のバヨネット溝に錆やゴミが溜まる心配がないため、より確実な密栓作業を実行することができる。   (2) In the above-described embodiment, the example in which the protrusion provided on the outer periphery of the plug member is inserted into the bayonet groove provided on the inner peripheral surface of the pipe branching portion is shown. However, in the present invention, the protrusion is provided on the outer periphery of the plug member. A protrusion provided on the inner peripheral surface of the pipe branching portion may be inserted into the bayonet groove. In this case, since there is no fear that rust and dust accumulate in the bayonet groove on the inner peripheral surface of the pipe branching portion, a more reliable sealing operation can be performed.

図37に示す水道管161では、管分岐部161aの内周面の周方向の2箇所に突起162が設けられている。また、栓部材170の外周には、図38に示すように、径方向外側に隆起した係合壁171が周方向に設けられている。係合壁171は、前方に向かって開口した欠落部172を有し、この欠落部172を通じて突起162がバヨネット溝174に嵌入される。バヨネット溝174は、前掲したバヨネット溝14を反転した形状であり、前方周壁面(前記第二周壁面に相当)175と、後方周壁面(前記第一周壁面に相当)176と、一対の規制壁面177,178と、ガイド壁面179とを備える。   In the water pipe 161 shown in FIG. 37, the protrusion 162 is provided in two places of the circumferential direction of the internal peripheral surface of the pipe branch part 161a. Further, as shown in FIG. 38, an engagement wall 171 that protrudes radially outward is provided on the outer periphery of the plug member 170 in the circumferential direction. The engagement wall 171 has a missing portion 172 that opens forward, and the projection 162 is fitted into the bayonet groove 174 through the missing portion 172. The bayonet groove 174 has a shape obtained by inverting the above-described bayonet groove 14, and includes a front peripheral wall surface (corresponding to the second peripheral wall surface) 175, a rear peripheral wall surface (corresponding to the first peripheral wall surface) 176, and a pair of restrictions. Wall surfaces 177 and 178 and a guide wall surface 179 are provided.

図39に示すように、栓部材170は、外周にバヨネット溝174が設けられた係合具181と、係合具181に対して軸方向の相対移動が可能に組み合わされた中栓具182と、中栓具182を軸平行に取り囲む環状のシール材183とを有する。係合具181は、バヨネット溝174を有する前方筒部181aと、外周に雄ねじが形成された軸部181bとを有し、中栓具182は、外周側に張り出した張出部182aと、軸部181bが挿通される挿通孔182bと、軸部181bに螺合された六角ナット182cとを有する。シール材183は、前方筒部181aの後方端と張出部182aとの間に配置されている。   As shown in FIG. 39, the plug member 170 includes an engagement tool 181 having a bayonet groove 174 provided on the outer periphery, and an intermediate plug tool 182 combined with the engagement tool 181 so as to be capable of relative movement in the axial direction. And an annular sealing member 183 surrounding the inner stopper 182 in an axially parallel manner. The engaging tool 181 has a front cylinder part 181a having a bayonet groove 174, and a shaft part 181b having a male screw formed on the outer periphery, and the inner plug 182 has an overhanging part 182a projecting on the outer peripheral side, It has an insertion hole 182b through which the portion 181b is inserted, and a hexagon nut 182c screwed into the shaft portion 181b. The sealing material 183 is disposed between the rear end of the front cylinder portion 181a and the overhang portion 182a.

操作軸190は、栓部材170に着脱自在に連結され、係合具181の回転、及び、中栓具182の係合具181に対する軸方向の相対移動を操作可能に構成されている。操作軸190は、円筒状の主軸191と、それに内挿された丸棒状の中軸192とを備え、操作軸190の後方側部分は前掲した操作軸3と同様に構成されている。主軸191の先端部には六角ナット182cが嵌め込まれており、中軸192の先端部は軸部181bの後端部181cに連結固定されている。   The operation shaft 190 is detachably connected to the plug member 170, and is configured to be capable of operating the rotation of the engagement tool 181 and the relative movement in the axial direction of the intermediate plug 182 with respect to the engagement tool 181. The operation shaft 190 includes a cylindrical main shaft 191 and a round bar-shaped intermediate shaft 192 inserted therein. The rear side portion of the operation shaft 190 is configured in the same manner as the operation shaft 3 described above. A hexagonal nut 182c is fitted into the distal end portion of the main shaft 191, and the distal end portion of the middle shaft 192 is connected and fixed to the rear end portion 181c of the shaft portion 181b.

密栓作業では、図37に示す状態から栓部材170を前進させて管分岐部161aに挿入し、突起162が係合壁171の欠落部172を通過した状態にする(前記挿入工程に相当)。欠落部172を通過した突起162はバヨネット溝174に嵌入され、後方周壁面176によって受け止められる。続いて、ハンドル193を介した中軸192の操作により係合具181を右回転させ、突起162の周方向位置を相対的にずらし、突起162と係合壁171との周方向位置を合わせてロック状態とする(前記ロック工程に相当)。係合具181を右回転させると、突起162がガイド壁面179によって前方周壁面175に案内され、一対の規制壁面177,178の間に配置される。   In the sealing operation, the plug member 170 is advanced from the state shown in FIG. 37 and inserted into the pipe branching portion 161a so that the projection 162 passes through the missing portion 172 of the engaging wall 171 (corresponding to the insertion step). The protrusion 162 that has passed through the missing portion 172 is fitted into the bayonet groove 174 and is received by the rear peripheral wall surface 176. Subsequently, the engagement tool 181 is rotated clockwise by the operation of the middle shaft 192 via the handle 193, the circumferential position of the protrusion 162 is relatively shifted, and the circumferential position of the protrusion 162 and the engagement wall 171 is aligned and locked. State (corresponding to the locking step). When the engagement tool 181 is rotated to the right, the protrusion 162 is guided to the front peripheral wall surface 175 by the guide wall surface 179 and is disposed between the pair of regulation wall surfaces 177 and 178.

次に、主軸191を操作して六角ナット182cを回転させ、その回転動作に伴うねじ作用により中栓具182を係合具181に対して軸方向に相対移動させる。本実施形態では、図40に示すように、中栓具182が前進することで、シール材183が圧縮されて径方向に拡張変形し、栓部材170と管分岐部161aとの間が密封される。   Next, the main shaft 191 is operated to rotate the hexagon nut 182c, and the inner stopper 182 is moved relative to the engaging tool 181 in the axial direction by the screw action accompanying the rotation. In this embodiment, as shown in FIG. 40, when the inner stopper 182 moves forward, the sealing material 183 is compressed and expanded in the radial direction, and the gap between the stopper member 170 and the pipe branching portion 161a is sealed. The

この実施形態のように、バヨネット溝174よりも後方にシール材183が配置されている場合には、シール材183が突起162を通過する必要がなく、したがってシール材183の外径を大きく設定することができる。その結果、管分岐部161aの内径を大きく設定して、流量を確保し易くなるという利点が生まれる。   When the sealing material 183 is arranged behind the bayonet groove 174 as in this embodiment, it is not necessary for the sealing material 183 to pass through the protrusions 162, and therefore the outer diameter of the sealing material 183 is set large. be able to. As a result, there is an advantage that the inner diameter of the pipe branching portion 161a is set to be large and the flow rate is easily secured.

(3)本発明ではバヨネット溝の形状が図2や図38で示したものに限られず、趣旨を逸脱しない範囲内で種々の改良変更が可能である。例えば、ガイド壁面がテーパ状に延びるのではなく、円弧状に湾曲したものでも構わない。また、バヨネット溝は、ガイド壁面を有するものに制限されず、例えば前述したバヨネット溝14において、前方周壁面15と規制壁面18とが直交するものでもよい。   (3) In the present invention, the shape of the bayonet groove is not limited to that shown in FIGS. 2 and 38, and various improvements and modifications can be made without departing from the spirit of the invention. For example, the guide wall surface does not extend in a tapered shape but may be curved in an arc shape. Further, the bayonet groove is not limited to one having a guide wall surface, and for example, in the bayonet groove 14 described above, the front peripheral wall surface 15 and the regulation wall surface 18 may be orthogonal to each other.

(4)本発明の管分岐部密栓方法に用いられる栓部材の構造は、管分岐部に設けられた係合壁の欠落部を通過可能な突起を外周に有し、或いは管分岐部に設けられた突起が係合壁の欠落部を通じて嵌入されるバヨネット溝を有して、管分岐部との間を密封できるものであれば、特に限られるものではない。前述の実施形態では、栓部材をロック状態にした後に中栓具を操作してシール材を圧縮し、栓部材と管分岐部との間を密封する例を示したが、本発明では、栓部材をロック状態にする前にシール材が管分岐部との間を密封するものでも構わない。   (4) The structure of the plug member used in the method for sealing a pipe branch portion of the present invention has a protrusion on the outer periphery that can pass through a missing portion of an engagement wall provided in the pipe branch portion, or is provided in the pipe branch portion. The projection is not particularly limited as long as it has a bayonet groove that is inserted through the lacking portion of the engagement wall and can seal between the tube branching portion. In the above-described embodiment, an example in which the plug member is locked and the inner plug is operated to compress the sealing material and the gap between the plug member and the pipe branching portion is sealed. Before the member is locked, the sealing material may seal between the pipe branching portion.

したがって、本発明の管分岐部密栓方法に用いられる栓部材は、前述の実施形態で示したような複雑な構造を有するものではなく、例えば単なる円柱状部材の外周に突起又はバヨネット溝を設けると共に、その突起又はバヨネット溝の前方又は後方にシール材を装着したような構造でもよい。但し、前述の実施形態に係る栓部材であれば、栓部材をロック状態にした後にシール材を圧縮できることから、シール材の損傷や脱落を良好に防止することができる。   Therefore, the plug member used in the pipe branching portion sealing method of the present invention does not have a complicated structure as shown in the above-described embodiment. For example, a projection or bayonet groove is provided on the outer periphery of a simple cylindrical member. The structure may be such that a sealant is mounted in front of or behind the protrusion or bayonet groove. However, in the case of the plug member according to the above-described embodiment, the seal material can be compressed after the plug member is brought into the locked state, so that the seal material can be satisfactorily prevented from being damaged or dropped off.

(5)前述の実施形態では、通水状態にある流体管の密栓について説明したが、本発明に係る流体管であれば、たとえ空管状態であっても栓部材を簡便にロック状態にすることができる。   (5) In the above-described embodiment, the hermetic plug of the fluid pipe in the water passing state has been described. However, if the fluid pipe according to the present invention is used, the stopper member can be easily locked even in the empty pipe state. be able to.

(6)本発明は、水道管の更新のために分岐管を撤去するときに限られず、その他の事情により流体管の管分岐部を密栓する場合において適用できるものである。   (6) The present invention is not limited to removing the branch pipe for renewal of the water pipe, but can be applied to the case where the pipe branch portion of the fluid pipe is sealed for other reasons.

(7)前述の実施形態では、流体管として水道管を例に挙げたが、本発明はこれに限定されるものではなく、水以外の各種の液体・気体などの流体に用いる流体管に適用できる。   (7) In the above-described embodiment, the water pipe is taken as an example of the fluid pipe. However, the present invention is not limited to this and is applied to a fluid pipe used for various liquids / gases other than water. it can.

1 水道管
1a 管分岐部
1d 小径域
2,4,6 栓部材
3,5,7 操作軸
8 分岐管
9 仕切弁
11 係合壁
12 欠落部
14 バヨネット溝
15 前方周壁面(第一周壁面)
16 後方周壁面(第二周壁面)
17 規制壁面
18 規制壁面
19 ガイド壁面
21,41,61 係合具
21a,41a,61a 突起
22,42,62 中栓具
23,43,63 シール材
24,44,64 接続部材
25 六角ナット
31,71 主軸(第一操作部材)
32,72 中軸(第二操作部材)
33,53 反力受け部材
45 リベット(規制部材)
51 芯軸
95 合フランジ
96 フランジ蓋
100 供給口
101 シリンダー部材
103 ピストン部材
115 固定治具
120 連結治具
125 押込部材
127 当接部
143 バネ(弾性体)
DESCRIPTION OF SYMBOLS 1 Water pipe 1a Pipe branch part 1d Small diameter area 2, 4, 6 Plug member 3, 5, 7 Operation shaft 8 Branch pipe 9 Gate valve 11 Engagement wall 12 Missing part 14 Bayonet groove 15 Front peripheral wall surface (1st peripheral wall surface)
16 Rear circumferential wall (second circumferential wall)
17 Restriction wall 18 Restriction wall 19 Guide wall surface 21, 41, 61 Engagement tool 21a, 41a, 61a Protrusion 22, 42, 62 Inner plug 23, 43, 63 Sealing material 24, 44, 64 Connection member 25 Hexagon nut 31, 71 Spindle (first operation member)
32, 72 Center shaft (second operation member)
33, 53 Reaction force receiving member 45 Rivet (regulating member)
51 Core shaft 95 Joint flange 96 Flange lid 100 Supply port 101 Cylinder member 103 Piston member 115 Fixing jig 120 Connection jig 125 Pushing member 127 Contacting part 143 Spring (elastic body)

Claims (8)

流体管の側面に設けられた筒状の管分岐部に栓部材を挿入し、前記管分岐部の内周面及び前記栓部材の外周の一方に設けられた係合壁の欠落部を、他方に設けられた突起が通過した状態にする挿入工程と、前記栓部材を回転させて、前記突起と前記係合壁との周方向位置を合わせて軸方向に係合し、前記栓部材の軸方向移動を規制するロック工程とを備え、
前記挿入工程では、前記欠落部を通じて前記突起をバヨネット溝に嵌入し、前記バヨネット溝の第一周壁面にて前記突起を受け止め、
前記ロック工程では、前記栓部材を回転させて前記突起の周方向位置を相対的にずらすと共に、前記栓部材を挿入方向後方に移動させて前記突起を前記バヨネット溝の第二周壁面にて受け止め、周方向に間隔を置いて設けられた一対の規制壁面の間に前記突起を配置する管分岐部密栓方法。
A plug member is inserted into a cylindrical pipe branch provided on the side surface of the fluid pipe, and the other end of the engagement wall provided on one of the inner peripheral surface of the pipe branch and the outer periphery of the plug member is An insertion step for allowing the protrusion provided on the shaft to pass through, and rotating the plug member so that the circumferential positions of the protrusion and the engagement wall are aligned and engaged in the axial direction. A locking process for restricting directional movement,
In the insertion step, the protrusion is inserted into the bayonet groove through the missing portion, and the protrusion is received on the first circumferential wall surface of the bayonet groove,
In the locking step, the plug member is rotated to relatively shift the circumferential position of the projection, and the plug member is moved rearward in the insertion direction to receive the projection on the second circumferential wall surface of the bayonet groove. A pipe branching portion sealing method in which the protrusion is disposed between a pair of regulating wall surfaces provided at intervals in the circumferential direction.
前記ロック工程では、前記突起が前記第一周壁面に沿って摺動するように前記栓部材を回転させ、次いで前記第一周壁面に連設されたガイド壁面によって前記突起を前記第二周壁面に案内する請求項1に記載の管分岐部密栓方法。   In the locking step, the plug member is rotated so that the protrusion slides along the first peripheral wall surface, and then the protrusion is connected to the second peripheral wall surface by a guide wall surface continuously provided on the first peripheral wall surface. The pipe branching portion sealing method according to claim 1, wherein the pipe branching portion is sealed. 筒状の管分岐部が側面に設けられた流体管において、
前記管分岐部の内周面に、欠落部を有する係合壁と、その欠落部に通ずるバヨネット溝とが設けられており、
前記バヨネット溝が、前記欠落部と対向する第一周壁面と、前記第一周壁面よりも前記管分岐部の開口側に設けられた第二周壁面と、前記第二周壁面の周方向両側に設けられた一対の規制壁面とを備えることを特徴とする流体管。
In a fluid pipe provided with a tubular pipe branching portion on its side surface,
An engagement wall having a missing portion and a bayonet groove leading to the missing portion are provided on the inner peripheral surface of the pipe branching portion,
The bayonet groove has a first circumferential wall surface facing the missing portion, a second circumferential wall surface provided closer to the opening side of the pipe branching portion than the first circumferential wall surface, and both circumferential sides of the second circumferential wall surface A fluid pipe, comprising: a pair of regulating wall surfaces provided on the wall.
筒状の管分岐部が側面に設けられた流体管において、
前記管分岐部の内周面に、欠落部を有する係合壁と、その欠落部を出入口とし、前記分岐部に挿入された栓部材の突起を嵌入可能に形成されたバヨネット溝とが設けられており、
前記バヨネット溝が、前記欠落部を通じて嵌入された前記突起を受け止め可能な第一周壁面と、前記第一周壁面よりも前記栓部材の挿入方向後方に設けられた第二周壁面と、前記第二周壁面の周方向両側に設けられた一対の規制壁面とを備えることを特徴とする流体管。
In a fluid pipe provided with a tubular pipe branching portion on its side surface,
An engagement wall having a missing part and a bayonet groove formed so that the projection of the plug member inserted into the branch part can be fitted into the inner wall of the pipe branching part and having the missing part as an entrance / exit. And
The bayonet groove is capable of receiving the protrusion inserted through the missing part, a second peripheral wall surface provided behind the first peripheral wall surface in the insertion direction of the plug member, and the first A fluid pipe, comprising: a pair of regulating wall surfaces provided on both circumferential sides of the two circumferential wall surfaces.
前記第一周壁面と前記第二周壁面とが互いに対向して周方向に延在し、前記バヨネット溝が、前記第一周壁面に連設され且つ前記第一周壁面から周方向に離れるにつれて前記第二周壁面側に延在するガイド壁面を備える請求項3又は4に記載の流体管。   The first circumferential wall surface and the second circumferential wall surface face each other and extend in the circumferential direction, and the bayonet groove is connected to the first circumferential wall surface and is separated from the first circumferential wall surface in the circumferential direction. The fluid pipe according to claim 3 or 4, further comprising a guide wall surface extending toward the second peripheral wall surface. 前記ガイド壁面がテーパ状に形成されている請求項5に記載の流体管。   The fluid pipe according to claim 5, wherein the guide wall surface is formed in a tapered shape. 前記挿入工程又は前記ロック工程では、シリンダー部材が内蔵するピストン部材に前記栓部材又は前記栓部材と連結した操作軸を連結し、前記シリンダー部材の内部と前記管分岐部の内部とを連通させて前記シリンダー部材の内部に流体を充満して、前記シリンダー部材の内部の流体圧を前記ピストン部材に作用させる請求項1又は2記載の管分岐部密栓方法。   In the inserting step or the locking step, a piston member built in the cylinder member is connected to the stopper member or an operating shaft connected to the stopper member, and the inside of the cylinder member and the inside of the pipe branching portion are communicated. The pipe branching portion sealing method according to claim 1 or 2, wherein the inside of the cylinder member is filled with fluid, and the fluid pressure inside the cylinder member is applied to the piston member. 前記挿入工程では、前記栓部材又は前記栓部材と連結した操作軸に押込部材の当接部を当接させ、前記当接部が備える弾性体の弾性変形を規制手段により規制した状態にて、前記押込部材の操作により前記当接部に推進力を付与して前記栓部材を挿入方向に押圧し、
前記ロック工程では、前記栓部材の回転に伴って前記規制手段による規制を解除し、前記栓部材の挿入方向後方への移動を前記弾性体の弾性変形によって吸収する請求項1又は2記載の管分岐部密栓方法。
In the insertion step, the stopper member or the operation shaft connected to the stopper member is brought into contact with the abutting portion of the pushing member, and the elastic deformation of the elastic body provided in the abutting portion is regulated by regulating means, Applying a propulsive force to the contact portion by operating the push member to press the plug member in the insertion direction,
3. The tube according to claim 1, wherein, in the locking step, the restriction by the restricting means is released with the rotation of the plug member, and the movement of the plug member backward in the insertion direction is absorbed by elastic deformation of the elastic body. How to seal the bifurcation.
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