JP6018246B2 - Branch pipe connection device - Google Patents

Branch pipe connection device Download PDF

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JP6018246B2
JP6018246B2 JP2015056416A JP2015056416A JP6018246B2 JP 6018246 B2 JP6018246 B2 JP 6018246B2 JP 2015056416 A JP2015056416 A JP 2015056416A JP 2015056416 A JP2015056416 A JP 2015056416A JP 6018246 B2 JP6018246 B2 JP 6018246B2
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valve
box
valve body
shaft
branch pipe
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JP2015155755A (en
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堀川 剛
堀川  剛
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Waterworks Technology Development Organization Co Ltd
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Description

本発明は、弁箱内の流路を開閉する弁体を内蔵した仕切弁を介して流体管に分岐管を接続可能にする分岐管接続装置に関する。   The present invention relates to a branch pipe connection device that enables a branch pipe to be connected to a fluid pipe via a gate valve that incorporates a valve body that opens and closes a flow path in a valve box.

近年、水道管などの既設流体管の途中に分岐管を設ける分岐管接続工事では、管路を上流側で止水することなく不断水の状態を維持したまま、流体管の周壁を穿孔し、分岐管を接続する工法が採用されている。かかる工法では、弁軸の操作に応じて弁箱内の流路を開閉自在に変位する弁体を内蔵した仕切弁と、流体管の穿孔箇所を取り囲んで装着される分岐ケースとを備えた分岐管接続装置が用いられ、その分岐ケースに仕切弁を介在させて分岐管が接続される。   In recent years, in branch pipe connection work in which a branch pipe is provided in the middle of an existing fluid pipe such as a water pipe, the peripheral wall of the fluid pipe is perforated while maintaining the state of uninterrupted water without stopping the pipe on the upstream side, A method of connecting branch pipes is used. In such a construction method, a branch valve having a built-in valve that displaces the flow path in the valve box in an openable / closable manner according to the operation of the valve shaft, and a branch case mounted around the perforated portion of the fluid pipe. A pipe connection device is used, and a branch pipe is connected to the branch case with a gate valve interposed therebetween.

本出願人による特許文献1には、図15に示すような、上下二つ割りの分岐ケース91と、その分岐ケース91の分割面に端部を挟み込んで接続される仕切弁92とを備えた分岐管接続装置が開示されている。この装置では、分岐ケース91の分割面90が略水平方向に位置し、その分割面90の締結により分岐ケース91と仕切弁92とが接続されるため、地盤変動などにより管軸方向の大負荷が作用したとしても、締結具98のボルトが伸長する方向に負荷が作用しにくく、分岐ケース91の開口を抑えて流体の漏出を効果的に防止できる。   Patent Document 1 by the present applicant includes a branch pipe provided with a bifurcated case 91 divided into upper and lower parts, and a gate valve 92 that is connected with the end portion sandwiched between the split surfaces of the branch case 91 as shown in FIG. A connection device is disclosed. In this device, the split surface 90 of the branch case 91 is positioned in a substantially horizontal direction, and the branch case 91 and the gate valve 92 are connected by fastening of the split surface 90. Therefore, a large load in the pipe axis direction due to ground fluctuation or the like. Even if acted, the load is less likely to act in the direction in which the bolt of the fastener 98 extends, and the opening of the branch case 91 can be suppressed to effectively prevent fluid leakage.

施工の際には、図15のように仕切弁92に穿孔装置96を接続し、弁体93を上昇させてから、カッター97を前進させて水道管Kの周壁を穿孔する。穿孔が完了したら、カッター97を後退させ、弁体93を下降して仕切弁92の内部を遮断する。続いて、仕切弁92から穿孔装置96を取り外し、代わりに分岐管(不図示)を接続する。その後、弁体93を上昇させて仕切弁92の内部を開放すれば、水道管Kから分岐管へと水が流れる。かかる工法によれば、断水することなく既設の水道管に分岐管を接続できるため、利便性に優れる。   At the time of construction, as shown in FIG. 15, a punching device 96 is connected to the gate valve 92, the valve body 93 is raised, the cutter 97 is advanced, and the peripheral wall of the water pipe K is punched. When the drilling is completed, the cutter 97 is moved backward, the valve body 93 is lowered, and the inside of the gate valve 92 is shut off. Subsequently, the punching device 96 is removed from the gate valve 92, and a branch pipe (not shown) is connected instead. Then, if the valve body 93 is raised and the inside of the gate valve 92 is opened, water flows from the water pipe K to the branch pipe. According to such a construction method, since the branch pipe can be connected to the existing water pipe without water interruption, it is excellent in convenience.

分岐管接続装置に用いられる上記のようなソフトシール仕切弁92では、弁箱94の内周面に弁体93を強く押し付けて径方向に密着させることにより、弁体93と弁箱94との間が密封される。弁体93は、箱状をなすボディ93aの全面に肉厚のシールゴムをライニングして形成され、弁体93の昇降を操作するための弁軸95が、ボディ93aの中心に取り付けられている。かかる構成に基づき、仕切弁92では、弁体93の厚みT9が大きくなり、それに応じて面間寸法L9を大きく確保する必要があった。   In the soft seal gate valve 92 used in the branch pipe connecting device as described above, the valve body 93 is strongly pressed against the inner peripheral surface of the valve box 94 and is brought into close contact with the valve body 94 in the radial direction. The space is sealed. The valve body 93 is formed by lining a thick seal rubber on the entire surface of a box-shaped body 93a, and a valve shaft 95 for operating the lifting and lowering of the valve body 93 is attached to the center of the body 93a. Based on such a configuration, in the gate valve 92, the thickness T9 of the valve body 93 is increased, and it is necessary to ensure a large inter-surface dimension L9 accordingly.

このように仕切弁の面間寸法が大きいと、穿孔ストローク(穿孔時におけるカッターの移動距離)が長くなるため、穿孔装置の大型化を招来し、場合によっては穿孔装置を特別にあつらえる必要がある。加えて、面間寸法が大きい仕切弁は、大型で重量物になるために取り扱いが煩雑化し、作業効率の低下やコストアップの要因にもなる。一方、単に弁体の厚みを低減しただけでは、弁箱の内周面に押し当たる弁体の面積が小さくなり、仕切弁を遮断する際のトルクが増大するため、シール機能が損なわれる恐れがある。   When the face-to-face dimension of the gate valve is large in this way, the piercing stroke (cutter travel distance during piercing) becomes longer, leading to an increase in the size of the piercing device, and in some cases, the punching device needs to be specially customized. is there. In addition, a gate valve having a large inter-surface dimension is large and heavy, and thus is complicated to handle, resulting in a decrease in work efficiency and an increase in cost. On the other hand, simply reducing the thickness of the valve body reduces the area of the valve body that presses against the inner peripheral surface of the valve box, and increases the torque when shutting off the gate valve, which may impair the sealing function. is there.

特開2007−309474号公報JP 2007-309474 A

本発明は上記実情に鑑みてなされたものであり、その目的は、シール機能を損なうことなく弁体の厚みを低減しうる仕切弁を備えた分岐管接続装置を提供することにある。   This invention is made | formed in view of the said situation, The objective is to provide the branch pipe connection apparatus provided with the gate valve which can reduce the thickness of a valve body, without impairing a sealing function.

上記目的は、下記の如き本発明により達成できる。即ち、本発明に係る分岐管接続装置が備える仕切弁は、管路の一部を構成する弁箱と、前記弁箱内の流路を遮断する閉位置と該流路を開放する開位置との間で変位する弁体と、前記弁体の変位を操作可能な弁軸とを有する仕切弁において、前記弁体が、開位置にて管軸方向の片側から前記弁軸に対向する板状体により形成されているとともに、閉位置にある前記弁体と前記弁箱との間を、管軸方向に圧縮されるシール材により密封するように構成してあるものである。   The above object can be achieved by the present invention as described below. That is, the gate valve provided in the branch pipe connection device according to the present invention includes a valve box that forms a part of a pipe line, a closed position that blocks a flow path in the valve box, and an open position that opens the flow path. In a gate valve having a valve body that is displaced between and a valve shaft capable of operating the displacement of the valve body, the valve body is a plate-like shape that faces the valve shaft from one side in the tube axis direction at the open position. The valve body and the valve box in the closed position are sealed with a sealing material that is compressed in the tube axis direction.

この仕切弁では、弁体が管軸方向の片側から弁軸に対向する板状体によって形成されているため、従来よりも弁体の厚みを大幅に低減することができ、延いては面間寸法の短縮に寄与しうる。それでいて、閉位置にある弁体と弁箱との間を、管軸方向に圧縮されるシール材により密封するように構成してあるため、弁箱の内周面に弁体を強く押し付けて径方向に密着させる必要がなく、弁体の厚みを低減しながらもシール機能を適切に確保することができる。   In this gate valve, since the valve body is formed by a plate-like body that faces the valve shaft from one side in the tube axis direction, the thickness of the valve body can be greatly reduced as compared with the prior art, and the distance between This can contribute to shortening the dimensions. Nevertheless, since the space between the valve body in the closed position and the valve box is sealed with a sealing material that is compressed in the tube axis direction, the valve body is pressed strongly against the inner peripheral surface of the valve box. There is no need to adhere in the direction, and the sealing function can be appropriately ensured while reducing the thickness of the valve body.

この仕切弁では、前記弁箱の内周面に、閉位置にある前記弁体の周縁部が入り込む周溝が形成されており、その周溝の溝壁面に前記シール材が管軸方向から押し当たって圧縮されるものが好ましい。かかる構成によれば、閉位置に配置した弁体の姿勢が安定するとともに、周溝の溝壁面を利用してシール材を圧縮できるため、仕切弁における流量を損なうことなく、シール機能を適切に確保することができる。   In this gate valve, a circumferential groove is formed on the inner circumferential surface of the valve box so that the peripheral edge of the valve body in the closed position enters, and the sealing material is pushed from the pipe axis direction to the groove wall surface of the circumferential groove. What is compressed by hitting is preferable. According to such a configuration, the posture of the valve element disposed at the closed position is stabilized, and the sealing material can be compressed using the groove wall surface of the circumferential groove, so that the sealing function is appropriately performed without impairing the flow rate in the gate valve. Can be secured.

この仕切弁では、前記弁箱の内周面に、閉位置にある前記弁体を管軸方向に押圧して前記シール材の圧縮を促す突起が設けられているものが好ましい。かかる構成であれば、閉位置にある弁体を突起で押圧してシール材の圧縮を促すことにより、シール材による密封状態を円滑に発現して、シール機能を良好に向上することができる。   In this gate valve, it is preferable that the inner peripheral surface of the valve box is provided with a protrusion that presses the valve body in the closed position in the tube axis direction and promotes compression of the sealing material. With such a configuration, by pressing the valve body in the closed position with the protrusion to promote the compression of the sealing material, a sealing state by the sealing material can be smoothly expressed and the sealing function can be improved satisfactorily.

上記において、前記弁体の前記突起と対向する箇所に傾斜面を有する切欠きが形成されており、前記弁体の閉位置への移行に伴って、前記切欠きに入り込んだ前記突起が前記傾斜面に摺接して前記弁体を徐々に押圧するように構成されているものが好ましい。かかる構成によれば、弁体を閉位置へ移行するに際して、シール材の引きずりを抑えて少しずつ圧縮できるため、シール材の損傷やトルクの増大を防いで、シール機能をより良好に発揮することができる。   In the above, a notch having an inclined surface is formed at a position facing the protrusion of the valve body, and the protrusion that has entered the notch with the transition to the closed position of the valve body is inclined. What is comprised so that the said valve body may be pressed gradually in contact with a surface is preferable. According to such a configuration, when the valve body is moved to the closed position, it is possible to compress the seal material little by little while suppressing the drag of the seal material, thereby preventing the seal material from being damaged and increasing the torque, and exhibiting the sealing function better. Can do.

この仕切弁では、前記シール材が、管軸方向に隆起して前記弁体の周縁部に沿って延びるリップ部を有し、前記リップ部が、外側リップと、前記外側リップの内周側に凹溝を介して形成され、前記外側リップよりも隆起高さの小さい内側リップとからなるものが好ましい。かかる構成では、弁体を閉位置へ移行したときに、外側リップが凹溝に入り込むようにして内周側に倒れ変形するため、シール材の圧縮作用が高められる。また、その倒れ変形した外側リップを内側リップが支えることによって、シール材の切れや剥がれを防止することができる。   In this gate valve, the sealing material has a lip portion that protrudes in the tube axis direction and extends along the peripheral edge portion of the valve body, and the lip portion is formed on the outer peripheral lip and the inner peripheral side of the outer lip. What consists of an inner lip formed through a concave groove and having a raised height smaller than the outer lip is preferable. In such a configuration, when the valve body is moved to the closed position, the outer lip enters the concave groove and falls and deforms toward the inner peripheral side, so that the compression action of the sealing material is enhanced. Further, since the inner lip supports the outer lip that has fallen and deformed, the sealing material can be prevented from being cut or peeled off.

この仕切弁では、前記弁軸を内蔵する弁蓋が前記弁箱と別体で設けられ、前記弁箱に設けられた箱状部に前記弁蓋の下端部を差し込み可能に構成されており、前記箱状部と前記弁蓋との隙間が、前記弁蓋の下端部に形成された窪みに嵌め込んだシール材により密封されているものでもよい。かかる構成によれば、弁箱に弁蓋を接合するに際し、シール材が外れるという不具合の発生を回避できる。   In this gate valve, the valve lid containing the valve shaft is provided separately from the valve box, and is configured such that the lower end of the valve lid can be inserted into a box-shaped part provided in the valve box, The gap between the box-shaped portion and the valve lid may be sealed with a sealing material fitted in a recess formed in the lower end portion of the valve lid. According to this configuration, it is possible to avoid the occurrence of a problem that the sealing material is removed when the valve lid is joined to the valve box.

また、本発明に係る分岐管接続装置は、上記した仕切弁と、流体管を取り囲んで装着され、前記流体管の周方向で複数に分割されるとともに、前記仕切弁の端部を分割面に挟み込んで接続される分岐ケースとを備えたものである。この分岐管接続装置では、上記の如き弁体の厚みを低減しうる仕切弁を備えることに基づき、仕切弁の面間寸法の短縮が可能となるため、穿孔ストロークを短くできて有益である。それでいて、弁箱の内周面に弁体を強く押し付けて径方向に密着させる必要がなく、弁体の厚みを低減しながらもシール機能を適切に確保することができる。   Further, the branch pipe connecting device according to the present invention is mounted so as to surround the above-described gate valve and the fluid pipe, and is divided into a plurality in the circumferential direction of the fluid pipe, and an end portion of the gate valve is used as a split surface. And a branch case connected by being sandwiched. This branch pipe connecting device is advantageous in that the perforation stroke can be shortened because the face-to-face dimension of the gate valve can be shortened based on the provision of the gate valve that can reduce the thickness of the valve body as described above. Nevertheless, it is not necessary to strongly press the valve body against the inner peripheral surface of the valve box to bring it into close contact in the radial direction, and the sealing function can be appropriately ensured while reducing the thickness of the valve body.

本発明の分岐管接続装置では、前記弁体が前記弁軸に対して前記分岐ケース寄りに配置されていることが好ましい。かかる構成によれば、仕切弁に接続される穿孔装置の後退位置にあるカッターに対して、閉位置にある弁体を管軸方向に遠ざけて干渉を回避できるとともに、分岐ケースから弁軸を管軸方向に遠ざけることができるため、仕切弁の面間寸法を巧みに短縮でき、延いては穿孔ストロークを有効に短くすることができる。   In the branch pipe connecting device of the present invention, it is preferable that the valve body is disposed closer to the branch case with respect to the valve shaft. According to such a configuration, it is possible to avoid interference by moving the valve body in the closed position away from the cutter in the retracted position of the punching device connected to the gate valve in the tube axis direction, and to connect the valve shaft from the branch case to the pipe shaft. Since it can move away in the axial direction, it is possible to skillfully shorten the face-to-face dimension of the gate valve, thereby effectively shortening the drilling stroke.

本発明に係る分岐管接続装置の一例を示す縦断面図The longitudinal cross-sectional view which shows an example of the branch pipe connection apparatus which concerns on this invention 閉位置にある弁体を示す要部断面図Cross-sectional view of the main part showing the valve body in the closed position 仕切弁の側面図とロックピンの平面図Side view of gate valve and plan view of lock pin 弁蓋の正面図Front view of valve lid 弁箱と弁蓋との接合部位を示す仕切弁の縦断面図Longitudinal sectional view of gate valve showing joint part of valve box and valve lid 弁箱と弁蓋との接合部位の変形例を示す縦断面図Longitudinal sectional view showing a modification of the joint part between the valve box and the valve lid 図6のシール材の圧縮前の状態を示す図The figure which shows the state before compression of the sealing material of FIG. 弁体の(a)正面図、(b)背面図、及び、(c)縦断面図(A) Front view, (b) Rear view, and (c) Longitudinal sectional view of the valve body 弁体の閉位置への(a)移行完了直前と(b)移行完了の状態を示す断面図Sectional drawing which shows the state of (a) just before the completion of the transition to the closed position of the valve body and (b) the state of the completion of the transition 切欠きに入り込んだ突起を示す要部断面図Cross-sectional view of the main part showing the protrusion entering the notch 開位置へ移行するときの弁体を示す要部断面図Cross-sectional view of the main part showing the valve body when moving to the open position 仕切弁に穿孔装置を接続した状態を示す図The figure which shows the state which connected the punching device to the gate valve 本発明の別実施形態に係る仕切弁を示す要部断面図Sectional drawing which shows the principal part which shows the gate valve which concerns on another embodiment of this invention. 図13に示した弁体の正面図Front view of the valve body shown in FIG. 上記特許文献1に開示されている分岐管接続装置を示す縦断面図The longitudinal cross-sectional view which shows the branch pipe connection apparatus currently disclosed by the said patent document 1

以下、本発明に係る分岐管接続装置の実施形態について、既設の水道管(流体管の一例)に分岐管を接続する場合を例に挙げ、図面を参照しながら説明する。図1に示した分岐管接続装置は、既設管である水道管Kを取り囲んで装着され、その水道管Kの周方向で複数に分割された分岐ケース1と、分岐ケース1の分割面10に端部を挟み込んで接続された仕切弁2とを備える。   Hereinafter, an embodiment of a branch pipe connection device according to the present invention will be described with reference to the drawings, taking as an example a case where a branch pipe is connected to an existing water pipe (an example of a fluid pipe). The branch pipe connection device shown in FIG. 1 is attached to a branch case 1 that is installed surrounding a water pipe K that is an existing pipe and is divided into a plurality of parts in the circumferential direction of the water pipe K, and a split surface 10 of the branch case 1. And a gate valve 2 connected with the end portion interposed therebetween.

仕切弁2は、管路の一部を構成する弁箱21と、弁箱21内の流路を遮断する閉位置と該流路を開放する開位置との間で変位する弁体22と、弁体22の変位を操作可能な弁軸23とを有する。弁箱21は、両端部の間が連通可能な管状体により形成され、水道管Kから分岐して設けられる管路の一部を構成する。本実施形態の仕切弁2では、図1右側の分岐管側端部にフランジを形成しているが、端部の形状は特に制約されず、例えば分岐管の挿口端部を接続可能な受口形状にしても構わない。   The gate valve 2 includes a valve box 21 constituting a part of a pipe line, a valve body 22 that is displaced between a closed position that blocks a flow path in the valve box 21 and an open position that opens the flow path, And a valve shaft 23 capable of operating the displacement of the valve body 22. The valve box 21 is formed of a tubular body that can communicate between both ends, and constitutes a part of a pipe line that is branched from the water pipe K. In the gate valve 2 of the present embodiment, a flange is formed at the branch pipe side end on the right side of FIG. 1, but the shape of the end is not particularly limited. For example, the receiving end to which the insertion end of the branch pipe can be connected. It may be a mouth shape.

弁箱21の上方には挿通口24が貫通形成されており、この挿通口24を通じて弁体22が弁箱21の内外を出入りできる。図1では、弁体22が上昇して開位置にある状態を示しており、この弁体22が下降すると、図2に示した閉位置に移行して弁箱21内の流路を遮断する。弁蓋25は、挿通口24を覆うようにして弁箱21に立設されており、頂部23aを突出させた状態で弁軸23を内蔵するとともに、開位置にある弁体22を収容する。   An insertion port 24 is formed through the valve box 21 so that the valve body 22 can enter and exit the valve box 21 through the insertion port 24. FIG. 1 shows a state in which the valve body 22 is raised and is in the open position. When the valve body 22 is lowered, the valve body 22 moves to the closed position shown in FIG. . The valve lid 25 is erected on the valve box 21 so as to cover the insertion port 24, incorporates the valve shaft 23 with the top 23 a protruding, and accommodates the valve body 22 in the open position.

本実施形態では、弁蓋25が弁箱21と別体で設けられてあり、図3に示すように、一組のロックピン4を用いて弁箱21と弁蓋25とを接合する例を示す。図4は、弁蓋25の正面図であり、図5は、弁箱21と弁蓋25との接合部位を示す仕切弁2の縦断面図である。図1,2の断面は図4のA−A矢視に対応し、図5の断面は図4のB−B矢視に対応している。弁箱21の外周面には上方が開口した箱状部21aが設けられ、そこに弁蓋25の下端部を差し込んでいる。   In this embodiment, the valve lid 25 is provided separately from the valve box 21, and as shown in FIG. 3, an example in which the valve box 21 and the valve lid 25 are joined using a set of lock pins 4. Show. FIG. 4 is a front view of the valve lid 25, and FIG. 5 is a vertical cross-sectional view of the gate valve 2 showing a joint portion between the valve box 21 and the valve lid 25. The cross section of FIGS. 1 and 2 corresponds to the AA arrow in FIG. 4, and the cross section of FIG. 5 corresponds to the BB arrow in FIG. A box-shaped portion 21 a having an upper opening is provided on the outer peripheral surface of the valve box 21, and a lower end portion of the valve lid 25 is inserted therein.

ロックピン4は、一対の挿入軸4aを備えたU字状をなし、弁箱21と弁蓋25との接合部位に形成された孔に挿入されている(図3で描かれない反対側においても同様)。この孔は、箱状部21aの内壁に形成された凹溝21bと、弁蓋25の下端部に形成された凹溝25aとが、互いに向かい合うことにより構成される。ロックピン4を挿入した状態では、弁蓋25が挿入軸4aを介して弁箱21と係合し、弁箱21と弁蓋25とが堅固に接合される。   The lock pin 4 is U-shaped with a pair of insertion shafts 4a, and is inserted into a hole formed at a joint portion between the valve box 21 and the valve lid 25 (on the opposite side not depicted in FIG. 3). The same). This hole is configured by a concave groove 21b formed in the inner wall of the box-shaped portion 21a and a concave groove 25a formed in the lower end portion of the valve lid 25 facing each other. In the state where the lock pin 4 is inserted, the valve lid 25 is engaged with the valve box 21 via the insertion shaft 4a, and the valve box 21 and the valve lid 25 are firmly joined.

シール材21cは、箱状部21aの内壁に形成された窪みに嵌め込まれており、弁箱21と弁蓋25との間で圧縮されて、それらの隙間を密封している。かかる構成によれば、弁箱21に弁蓋25を接合する際に、シール材21cを取り付けた箱状部21aに弁蓋25の下端部を差し込んで、ロックピン4を差し込むだけでよいため、ボルトとナットで締結する構造(図15参照)に比べて、弁蓋25の着脱時の作業性を格段に向上できる。   The sealing material 21c is fitted in a recess formed in the inner wall of the box-shaped portion 21a, and is compressed between the valve box 21 and the valve lid 25 to seal the gap therebetween. According to such a configuration, when the valve lid 25 is joined to the valve box 21, it is only necessary to insert the lower end portion of the valve lid 25 into the box-like portion 21a to which the sealing material 21c is attached, and then insert the lock pin 4. Compared with the structure in which the bolt and nut are fastened (see FIG. 15), the workability when the valve lid 25 is attached / detached can be remarkably improved.

図6に示す変形例では、弁蓋25の下端部に形成された窪みにシール材20が嵌め込まれている。図5の構造では、弁箱21に弁蓋25を接合する際に、シール材21cが弁蓋25に押されて窪みから外れるという不具合が懸念されるのに対し、図6の構造であれば、シール材20を取り付けた弁蓋25の下端部を箱状部21aに差し込むことになるため、そのような不具合の発生を回避することができる。   In the modification shown in FIG. 6, the sealing material 20 is fitted in a recess formed in the lower end portion of the valve lid 25. In the structure of FIG. 5, when the valve lid 25 is joined to the valve box 21, there is a concern that the sealing material 21 c is pushed by the valve lid 25 and comes out of the recess. Since the lower end portion of the valve lid 25 to which the sealing material 20 is attached is inserted into the box-shaped portion 21a, occurrence of such a problem can be avoided.

弁蓋25の下端部に取り付けられるシール材20は、圧縮される前の状態において、図7に例示するような形状をしている。これらシール材20の先端部20aは、断面略円形状をなして膨出形成されている。弁箱21に弁蓋25を接合した際には、箱状部21aの内壁に設けられている傾斜面21dに、シール材20の先端部20aが押し当たって十分に圧縮され、密封状態が的確に得られるように構成されている。   The sealing material 20 attached to the lower end portion of the valve lid 25 has a shape as illustrated in FIG. 7 in a state before being compressed. The front end portions 20a of these sealing materials 20 are formed to bulge with a substantially circular cross section. When the valve lid 25 is joined to the valve box 21, the distal end 20a of the sealing material 20 is pressed against the inclined surface 21d provided on the inner wall of the box-shaped part 21a and is sufficiently compressed, so that the sealed state is accurate. It is configured to be obtained.

弁体22は、開位置にて管軸方向(図1における左右方向)の片側から弁軸23に対向する板状体により形成され、詳しくは図8に示す通りである。かかる構造により、従来のソフトシール仕切弁が備える弁体と比べて、弁体22の厚みを大幅に低減できており、仕切弁2の面間寸法Lが短縮されたものとなっている。本例のように分岐管側端部にフランジを形成した場合、面間寸法Lは、管径に関わらず、例えば230mm以下に設定できる。本実施形態では、弁体22の厚みT(後述するボディ22aの厚み)が弁軸23の太さ(ネジ径)よりも小さく、シール材3の厚みtが弁体22の厚みTよりも小さい。   The valve body 22 is formed by a plate-like body facing the valve shaft 23 from one side in the tube axis direction (left and right direction in FIG. 1) at the open position, and the details are as shown in FIG. With this structure, the thickness of the valve body 22 can be greatly reduced as compared with the valve body provided in the conventional soft seal gate valve, and the inter-surface dimension L of the gate valve 2 is shortened. When the flange is formed at the branch pipe side end as in this example, the inter-surface dimension L can be set to, for example, 230 mm or less regardless of the pipe diameter. In the present embodiment, the thickness T of the valve body 22 (the thickness of a body 22a described later) is smaller than the thickness (screw diameter) of the valve shaft 23, and the thickness t of the sealing material 3 is smaller than the thickness T of the valve body 22. .

また、仕切弁2は、分岐管側となる正面に薄膜状のシール材3を有しており、閉位置にある弁体22と弁箱21との間を、管軸方向に圧縮されるシール材3により密封するように構成してある。具体的には、弁箱21の内周面に形成された周溝26に、閉位置にある弁体22の周縁部が入り込み、その周溝26の溝壁面26aにシール材3が管軸方向から押し当たって圧縮される。このため、弁箱21の内周面に弁体22を強く押し付けて径方向に密着させる必要がなく、弁体22の厚みを低減しながらもシール機能を適切に確保できる。   Moreover, the gate valve 2 has a thin-film-like sealing material 3 on the front surface on the branch pipe side, and a seal compressed between the valve body 22 and the valve box 21 in the closed position in the pipe axis direction. It is configured to be sealed with the material 3. Specifically, the peripheral edge portion of the valve body 22 in the closed position enters the peripheral groove 26 formed on the inner peripheral surface of the valve box 21, and the sealing material 3 is inserted into the groove wall surface 26 a of the peripheral groove 26 in the pipe axis direction. It is pressed and compressed. For this reason, it is not necessary to press the valve body 22 strongly against the inner peripheral surface of the valve box 21 to bring it into close contact in the radial direction, and the sealing function can be appropriately ensured while reducing the thickness of the valve body 22.

この仕切弁2では、弁体22を径方向に密着させる必要がないことから、水道管Kの穿孔時に発生した切粉が周溝26の溝底に溜まっていても、それによってシール機能が阻害されることがない。尚、本実施形態の弁箱21では、周溝26や弁体22に切粉が付着しないように、周溝26よりも既設管側に窪み36を形成し、そこに切粉が溜まるように対策している。窪み36の周辺にある切粉は、ドレン37を通じて外部に排出できる。   In this gate valve 2, it is not necessary to closely contact the valve body 22 in the radial direction. Therefore, even if chips generated when the water pipe K is drilled are accumulated in the groove bottom of the circumferential groove 26, the sealing function is hindered thereby. It will not be done. In addition, in the valve box 21 of this embodiment, the hollow 36 is formed in the existing pipe side rather than the circumferential groove 26 so that chips may not adhere to the circumferential groove 26 and the valve body 22, so that the chips accumulate there. Measures are being taken. Chips around the depression 36 can be discharged to the outside through the drain 37.

図8のように、弁体22は、円板状のボディ22aと、そのボディ22aから上方に突出したヘッド22bと、ボディ22aの正面に接着された薄膜状のシール材3とを有する。ボディ22aは、止水に適した剛性の高い材料、例えばスチールなどの金属により形成され、シール材3は、ゴムなどの弾性材料により形成される。本実施形態では、シール材3がボディ22aの分岐管側に設けられているため、閉位置にある仕切弁2に水道管Kからの水圧が作用すると、シール材3の管軸方向への圧縮を促して密封性能が高められる。   As shown in FIG. 8, the valve body 22 includes a disk-shaped body 22a, a head 22b protruding upward from the body 22a, and a thin-film sealing material 3 bonded to the front surface of the body 22a. The body 22a is formed of a highly rigid material suitable for water stop, for example, a metal such as steel, and the sealing material 3 is formed of an elastic material such as rubber. In this embodiment, since the sealing material 3 is provided on the branch pipe side of the body 22a, when the water pressure from the water pipe K acts on the gate valve 2 in the closed position, the sealing material 3 is compressed in the pipe axis direction. To improve the sealing performance.

本実施形態のシール材3は円形に形成されているが、弁体22と弁箱21との間の密封に実質的に寄与するのは、弁体22の周縁部に沿って環状に延びた部分である。シール材3は、その環状の部分に、管軸方向に隆起して弁体22の周縁部に沿って延びるリップ部30を有している。リップ部30は、外側リップ31と、外側リップ31の内周側に凹溝33を介して形成され、外側リップ31よりも隆起高さの小さい内側リップ32とからなる。リップ部30は、溝壁面26aに対向して、後述するような圧縮作用を発現する。   The sealing material 3 of the present embodiment is formed in a circular shape, but substantially contributes to sealing between the valve body 22 and the valve box 21 and extends in an annular shape along the peripheral edge of the valve body 22. Part. The sealing material 3 has a lip portion 30 that protrudes in the tube axis direction and extends along the peripheral edge portion of the valve body 22 at the annular portion. The lip portion 30 includes an outer lip 31 and an inner lip 32 that is formed on the inner peripheral side of the outer lip 31 via a recessed groove 33 and has a raised height smaller than that of the outer lip 31. The lip portion 30 faces the groove wall surface 26a and develops a compressing action as will be described later.

弁体22のヘッド22bには弁軸23が連結され、その弁軸23に対して、開位置にある弁体22が図1左側となる既設管側から対向する。弁軸23は、弁体22の変位方向に沿って延在する雄ねじ部材であり、この弁軸23に螺合した雌ねじこま27が、管軸方向に遊びをもった状態でヘッド22bに嵌め込まれている。頂部23aに取り付けたハンドルなどの治具(不図示)を介して弁軸23を回転操作すると、雌ねじこま27が上下動し、それに連動して弁体22が昇降する。   A valve shaft 23 is connected to the head 22b of the valve body 22, and the valve body 22 in the open position faces the valve shaft 23 from the existing pipe side on the left side in FIG. The valve shaft 23 is a male screw member extending along the displacement direction of the valve body 22, and a female screw top 27 screwed into the valve shaft 23 is fitted into the head 22b with play in the tube axis direction. ing. When the valve shaft 23 is rotated through a jig (not shown) such as a handle attached to the top 23a, the female screw top 27 moves up and down, and the valve body 22 moves up and down in conjunction therewith.

既述のように、この仕切弁2では、弁体22の周縁部が周溝26に入り込むことで、シール材3による密封状態が得られる。このとき、周溝26の溝幅を弁体22の厚みTよりも適度に大きく設定しておくことで、弁体22の周縁部が周溝26に円滑に入り込み、仕切弁2を遮断する際のトルクが軽減される。しかし、その反面、シール材3が管軸方向に圧縮されにくくなるため、この仕切弁2では、図9に示すように弁箱21の内周面に突起5を設けている。   As described above, in the gate valve 2, the peripheral portion of the valve body 22 enters the circumferential groove 26, so that a sealed state by the sealing material 3 is obtained. At this time, when the groove width of the circumferential groove 26 is set to be appropriately larger than the thickness T of the valve body 22, the peripheral portion of the valve body 22 smoothly enters the circumferential groove 26 and shuts off the gate valve 2. The torque is reduced. However, on the other hand, since the sealing material 3 is difficult to be compressed in the tube axis direction, the gate valve 2 is provided with a protrusion 5 on the inner peripheral surface of the valve box 21 as shown in FIG.

図9は、図2の右方向から仕切弁2を見た図であり、周溝26の中央で弁箱21及び弁体22を切断した断面を描いている。周溝26の溝壁面26bには、複数の突起5が周方向に間隔を置いて設けられており、これらが弁体22の周縁部の背面を管軸方向に(本実施形態では分岐管側に)押圧して、シール材3の圧縮を促すように構成されている。かかる構成によれば、シール材3による密封状態を円滑に発現して、シール機能を良好に向上することができる。   FIG. 9 is a view of the gate valve 2 viewed from the right direction in FIG. 2, and shows a cross section in which the valve box 21 and the valve body 22 are cut at the center of the circumferential groove 26. A plurality of projections 5 are provided on the groove wall surface 26b of the circumferential groove 26 at intervals in the circumferential direction. These protrusions 5 are arranged so that the rear surface of the peripheral edge of the valve element 22 is in the tube axis direction (in this embodiment, on the branch pipe side). And) to push the seal material 3 to be compressed. According to such a configuration, the sealing state by the sealing material 3 can be expressed smoothly, and the sealing function can be improved satisfactorily.

また、弁体22の周縁部が周溝26に入り始めてから閉位置への移行が完了するまで、弁体22は幾分か下降することになるが、この間にシール材3が溝壁面26aに押圧されると、シール材3が引きずられて損傷したり、トルクが増大したりする恐れがある。そこで、この仕切弁2では、弁箱21の内周面に突起5を設けるだけでなく、弁体22の突起5と対向する箇所に、傾斜面を有する切欠き6を形成している。切欠き6には、弁体22の閉位置への移行に伴って、突起5が入り込むようになっている。   Further, the valve body 22 is somewhat lowered until the transition to the closed position is completed after the peripheral edge of the valve body 22 starts to enter the circumferential groove 26. During this time, the sealing material 3 is applied to the groove wall surface 26a. When pressed, the sealing material 3 may be dragged and damaged, or the torque may increase. Therefore, in this gate valve 2, not only the protrusion 5 is provided on the inner peripheral surface of the valve box 21, but also a notch 6 having an inclined surface is formed at a location facing the protrusion 5 of the valve body 22. The protrusion 5 enters the notch 6 as the valve body 22 moves to the closed position.

弁体22が閉位置へ移行するに際し、図9(a)から図9(b)の状態に至る過程では、図10に示すように、切欠き6に入り込んだ突起5が傾斜面に擦れるように接触する。このように、突起5が切欠き6の傾斜面に摺接して弁体22を徐々に押圧することで、シール材3の引きずりを抑えて少しずつ圧縮できるため、シール材3の損傷やトルクの増大を防止できる。本実施形態では、閉位置への移行が完了した図9(b)の状態で、切欠き6の上側に突起5が位置し、切欠き6から脱した突起5が弁体22を安定して押圧する。   When the valve body 22 moves to the closed position, in the process from the state shown in FIG. 9A to the state shown in FIG. 9B, the protrusion 5 that has entered the notch 6 rubs against the inclined surface as shown in FIG. To touch. As described above, the protrusion 5 slides against the inclined surface of the notch 6 and gradually presses the valve body 22, so that the drag of the seal material 3 can be suppressed and the compression can be performed little by little. Increase can be prevented. In the present embodiment, in the state of FIG. 9B in which the transition to the closed position is completed, the protrusion 5 is positioned above the notch 6, and the protrusion 5 detached from the notch 6 stabilizes the valve body 22. Press.

弁体22の閉位置への移行が完了すると、シール材3によって弁体22と弁箱21との間が密封される。このとき、溝壁面26aにはリップ部30が押し当たり、図8(c)のように、外側リップ31が凹溝33に入り込むようにして内周側に倒れ変形し、シール材3の圧縮作用が高められる。また、その倒れ変形した外側リップ31を内側リップ32で支えることで、シール材3の切れや剥がれを防止できる。更に、図11のようにリップ部30が挿通口24を通過する際には、外側リップ31よりも先に内側リップ32が弁箱21の内周面に当接しうるため、衝撃を和らげてシール材3の切れを防止できる。   When the transition of the valve body 22 to the closed position is completed, the space between the valve body 22 and the valve box 21 is sealed by the sealing material 3. At this time, the lip portion 30 comes into contact with the groove wall surface 26a, and as shown in FIG. Is increased. Further, by supporting the outer lip 31 that has fallen and deformed by the inner lip 32, the sealing material 3 can be prevented from being cut or peeled off. Further, as shown in FIG. 11, when the lip portion 30 passes through the insertion port 24, the inner lip 32 can abut against the inner peripheral surface of the valve box 21 before the outer lip 31, so that the impact is reduced and the seal is made. Cutting of the material 3 can be prevented.

これに対し、内側リップ32を形成していない場合には、倒れ変形した外側リップ31を支えられないことでリップ部30が全体的に内周側に引っ張られ、シール材3がボディ22aから剥がれてしまう懸念がある。また、リップ部30が凹溝33を具備せずに単なる山状に隆起している場合には、上述した圧縮作用の向上が得られないうえ、付け根から切れてしまう懸念がある。凹溝33は、本実施形態のようなU字状溝であることが好ましく、それによって外側リップ31が内周側に倒れやすくなる。   On the other hand, when the inner lip 32 is not formed, the outer lip 31 that has fallen and deformed cannot be supported, so that the lip portion 30 is entirely pulled toward the inner peripheral side, and the sealing material 3 is peeled off from the body 22a. There is a concern. Moreover, when the lip | rip part 30 does not comprise the concave groove 33 but has raised in the shape of a mere mountain, there exists a possibility that the improvement of the compression effect | action mentioned above cannot be obtained and it may cut | disconnect from a root. The concave groove 33 is preferably a U-shaped groove as in the present embodiment, whereby the outer lip 31 tends to fall to the inner peripheral side.

図8(b)に示すように、弁体22の背面には、上側と左右両側の三箇所に、管軸方向に突出したガイド部7が形成されている。ガイド部7の外面は、弁体22の変位方向に沿って傾斜しており、弁箱21におけるガイド部7との接触部位には、ガイド部7の外面と合致した傾斜を持つ傾斜面28が形成されている。これによって、弁体22を閉位置に移行する際には、ガイド部7と傾斜面28との接触により弁体22を案内して適切に位置決めできる。   As shown in FIG. 8B, guide parts 7 projecting in the tube axis direction are formed on the back surface of the valve body 22 at three locations on the upper side and the left and right sides. The outer surface of the guide portion 7 is inclined along the displacement direction of the valve body 22, and an inclined surface 28 having an inclination that matches the outer surface of the guide portion 7 is formed at a contact portion of the valve box 21 with the guide portion 7. Is formed. Accordingly, when the valve body 22 is shifted to the closed position, the valve body 22 can be guided and properly positioned by contact between the guide portion 7 and the inclined surface 28.

本実施形態では、仕切弁2の外周面に位置決め突起29を形成しており、これらは分岐ケース1との接続に利用される。分岐ケース1は、水道管Kに水密に装着可能な分割体1A,1Bにより構成され、図1にて上下2つ割となる割T字管形状をしている。分岐ケース1の分割面10では、分割体1A,1Bのフランジ同士が、ボルトとナットで構成した締結具11により締結される。この締結具11の締め付けにより、パッキン12,13を介して分割面10が水密に閉じられ、分岐ケース1に仕切弁2が接続される。   In the present embodiment, positioning protrusions 29 are formed on the outer peripheral surface of the gate valve 2, and these are used for connection with the branch case 1. The branch case 1 is composed of divided bodies 1A and 1B that can be water-tightly attached to the water pipe K, and has a split T-shaped pipe shape that is split into two vertically in FIG. On the split surface 10 of the branch case 1, the flanges of the split bodies 1 </ b> A and 1 </ b> B are fastened by a fastener 11 composed of a bolt and a nut. By tightening the fastener 11, the dividing surface 10 is watertightly closed via the packings 12 and 13, and the gate valve 2 is connected to the branch case 1.

分岐ケース1の分割面10が略水平方向に位置するため、地盤変動や経年変化などによる大負荷が発生しても、締結具11のボルトが伸長する方向に負荷が作用しにくく、分割面10の不意の開口を抑えて漏水を効果的に防止できる。仕切弁2の位置決め突起29は、分岐ケース1に形成した延出部15の凹部に嵌め込まれ、それによって仕切弁2が周方向に位置決めされる。かかる分岐ケースとしては、上記特許文献1のほか、本出願人による特開2009−127686号公報や特開2009−299826号公報に開示される構造も適用可能である。   Since the split surface 10 of the branch case 1 is positioned in a substantially horizontal direction, even if a large load is generated due to ground fluctuation or secular change, the load is unlikely to act in the direction in which the bolt of the fastener 11 extends. It is possible to effectively prevent water leakage by suppressing the unexpected opening. The positioning protrusion 29 of the gate valve 2 is fitted into the recess of the extending portion 15 formed in the branch case 1, thereby positioning the gate valve 2 in the circumferential direction. As such a branch case, the structure disclosed in Japanese Patent Application Laid-Open No. 2009-127686 and Japanese Patent Application Laid-Open No. 2009-299826 by the present applicant can be applied in addition to the above-mentioned Patent Document 1.

この分岐管接続装置を用いて既設の水道管Kに分岐管を接続する手順の一例について、簡単に説明する。まず、図1に示すように、分岐ケース1を水道管Kに外嵌して装着し、分割面10に仕切弁2の端部を挟み込んで水密に接続する。次に、図12に示すように、仕切弁2に穿孔装置8を接続し、カッター80で水道管Kの周壁を穿孔する。穿孔が完了したら、カッター80を後退させて、図2のように弁体22を閉位置に移行させる。   An example of a procedure for connecting a branch pipe to an existing water pipe K using this branch pipe connection device will be briefly described. First, as shown in FIG. 1, the branch case 1 is externally fitted to the water pipe K and attached, and the end portion of the gate valve 2 is sandwiched between the dividing surfaces 10 and watertightly connected. Next, as shown in FIG. 12, the punching device 8 is connected to the gate valve 2, and the peripheral wall of the water pipe K is punched by the cutter 80. When the drilling is completed, the cutter 80 is moved backward to move the valve body 22 to the closed position as shown in FIG.

本発明によれば、仕切弁2の面間寸法が抑えられるため、水道管Kの周壁を穿孔するに際してカッター80の移動ストロークが短くて済み、小型の穿孔装置を利用可能となる。本例のように分岐管側端部にフランジを形成した場合であれば、該フランジから水道管Kの周壁までの管軸方向距離は、仕切弁2の管径に関わらず、例えば240mm以下に設定することが可能である。   According to the present invention, since the face-to-face dimension of the gate valve 2 is suppressed, when the peripheral wall of the water pipe K is punched, the moving stroke of the cutter 80 can be short, and a small punching device can be used. If a flange is formed at the branch pipe side end as in this example, the pipe axial distance from the flange to the peripheral wall of the water pipe K is, for example, 240 mm or less, regardless of the pipe diameter of the gate valve 2. It is possible to set.

本実施形態では、弁体22が弁軸23に対して分岐ケース寄りに配置されていることから、後退位置にあるカッター80に対して、閉位置にある弁体22を管軸方向に遠ざけて干渉を回避できるとともに、分岐ケース1から弁軸23を管軸方向に遠ざけることができるため、仕切弁2の面間寸法を巧みに短縮して、穿孔ストロークを有効に短くできる。仕切弁2から穿孔装置8を取り外して、代わりに分岐管(不図示)を接続し、弁体22を開位置に変位させれば、水道管Kからの分水が行われ、分岐管を利用できる状態となる。   In this embodiment, since the valve body 22 is disposed closer to the branch case with respect to the valve shaft 23, the valve body 22 in the closed position is moved away from the cutter 80 in the retracted position in the tube axis direction. Interference can be avoided, and the valve shaft 23 can be moved away from the branch case 1 in the tube axis direction. Therefore, the inter-surface dimension of the gate valve 2 can be skillfully shortened, and the drilling stroke can be shortened effectively. If the piercing device 8 is removed from the gate valve 2 and a branch pipe (not shown) is connected instead, and the valve body 22 is displaced to the open position, the water is divided from the water pipe K and the branch pipe is used. It will be ready.

〔別実施の形態〕
(1)前述の実施形態では、分岐管側となる弁体の正面にシール材を設け、既設管側となる弁体の背面に切欠きやガイド部を設けた例を示したが、本発明では、図13のように、それらを逆に配置しても構わない。図13に示した弁体22では、中央のガイド部7が弁軸23に干渉することを防ぐため、図14に示すように中央のガイド部7に縦溝72を設けている。尚、錆止めなどを目的として、弁体の両面にゴムライニングを施しても構わない。
[Another embodiment]
(1) In the above-described embodiment, the sealing material is provided on the front surface of the valve body on the branch pipe side, and the notch or the guide portion is provided on the back surface of the valve body on the existing pipe side. Then, as shown in FIG. 13, they may be arranged in reverse. In the valve body 22 shown in FIG. 13, in order to prevent the central guide portion 7 from interfering with the valve shaft 23, a vertical groove 72 is provided in the central guide portion 7 as shown in FIG. For the purpose of preventing rust, rubber lining may be applied to both surfaces of the valve body.

(2)前述の実施形態では、開位置にある弁体が既設管側から弁軸に対向する例を示したが、これとは逆に、分岐管側から対向するように配置しても構わない。但し、既述したように、仕切弁の面間寸法を抑えるうえでは、前述の実施形態で示した位置関係にすることが有益である。   (2) In the above-described embodiment, an example in which the valve body in the open position is opposed to the valve shaft from the existing pipe side, but conversely, the valve body may be arranged to be opposed from the branch pipe side. Absent. However, as described above, in order to reduce the face-to-face dimension of the gate valve, the positional relationship shown in the above-described embodiment is beneficial.

(3)前述の実施形態では、弁体の周縁部を周方向に延びる周溝に入り込ませてシール材を圧縮する例を示したが、本発明では、例えば、閉位置にある弁体の周縁部に対向するように周方向に延びた鍔状突起を弁箱の内周面に形成し、その鍔状突起を利用してシール材を管軸方向に圧縮してもよい。また、一対の鍔状突起の間に弁体の周縁部を入り込ませるようにすれば、上述したような突起や切欠き、ガイド構造の採用も可能である。   (3) In the above-described embodiment, the example in which the peripheral portion of the valve body is inserted into the circumferential groove extending in the circumferential direction to compress the sealing material has been shown. However, in the present invention, for example, the peripheral edge of the valve body in the closed position A hook-like protrusion extending in the circumferential direction so as to face the portion may be formed on the inner peripheral surface of the valve box, and the seal material may be compressed in the tube axis direction using the hook-like protrusion. Moreover, if the peripheral part of the valve body is inserted between a pair of hook-shaped protrusions, the above-described protrusions, notches, and guide structures can be employed.

(4)流体管は、水道管に限定されるものではなく、各種の液体や気体が流れる流体管であってよい。   (4) The fluid pipe is not limited to a water pipe, and may be a fluid pipe through which various liquids and gases flow.

1 分岐ケース
2 仕切弁
3 シール材
5 突起
6 切欠き
7 ガイド部
8 穿孔装置
10 分割面
21 弁箱
21a 箱状部
21ax 箱状部の中央部分
21ay 箱状部の側方部分
22 弁体
23 弁軸
25 弁蓋
26 周溝
26a 溝壁面
30 リップ部
31 外側リップ
32 内側リップ
33 凹溝
K 水道管(流体管の一例)
DESCRIPTION OF SYMBOLS 1 Branch case 2 Gate valve 3 Seal material 5 Protrusion 6 Notch 7 Guide part 8 Punching device 10 Dividing surface 21 Valve box
21a Box-shaped part
21ax Central part of box-shaped part
21ay Side part 22 of box-like part Valve body 23 Valve shaft 25 Valve cover 26 Circumferential groove 26a Groove wall surface 30 Lip part 31 Outer lip 32 Inner lip 33 Concave groove K Water pipe (an example of fluid pipe)

Claims (4)

施工後の管路の一部を構成する弁箱と、前記弁箱内の流路を遮断する閉位置と該流路を開放する開位置との間で変位する弁体と、前記弁体の変位を操作可能な弁軸とを有し、前記弁体が、開位置にて管軸方向の片側から前記弁軸に対向する板状体により形成されているとともに、閉位置にある前記弁体と前記弁箱との間を、管軸方向に圧縮されるシール材により密封するように構成してある仕切弁と、
流体管を取り囲んで装着され、前記流体管の周方向で複数に分割されるとともに、前記仕切弁の端部を分割面に挟み込んで接続される分岐ケースとを備え、
前記弁箱は、前記分岐ケースの分割面に挟み込まれる一方の端部と、分岐管が接続される他方の端部とを有し、その両端部の間が連通可能な管状体により形成され、
前記弁軸を内蔵する弁蓋が前記弁箱と別体で設けられ、前記弁箱の上方には挿通口が貫通形成されており、この挿通口を通じて前記弁体が前記弁箱の内外を出入りし、前記弁蓋は前記挿通口を覆うようにして前記弁箱に立設されており、
前記弁体は、金属製で円板状をなすボディと、前記ボディから上方に突出して前記弁軸に連結されるヘッドと、前記ボディに接着された薄膜状の前記シール材とを有し、前記ボディの厚みが前記弁軸の太さよりも小さく、前記シール材の厚みが前記ボディの厚みよりも小さく、前記シール材が前記ボディの分岐管側に設けられている分岐管接続装置。
A valve box that constitutes a part of the pipe line after construction, a valve body that is displaced between a closed position that blocks a flow path in the valve box and an open position that opens the flow path, and A valve shaft capable of operating displacement, and the valve body is formed by a plate-like body facing the valve shaft from one side in the tube axis direction at the open position, and the valve body at the closed position A gate valve configured to be sealed with a sealing material compressed in the tube axis direction between the valve box and the valve box;
And a branch case that is mounted so as to surround the fluid pipe and is divided into a plurality in the circumferential direction of the fluid pipe, and is connected by sandwiching an end portion of the gate valve between the split surfaces,
The valve box has one end sandwiched between the split surfaces of the branch case and the other end to which the branch pipe is connected, and is formed by a tubular body that can communicate between the both ends.
A valve lid containing the valve shaft is provided separately from the valve box, and an insertion port is formed through the valve box, and the valve body enters and exits the valve box through the insertion port. The valve lid is erected on the valve box so as to cover the insertion port ,
The valve body includes a metal disk-shaped body, a head protruding upward from the body and connected to the valve shaft, and the thin-film sealing material bonded to the body, A branch pipe connection device in which the thickness of the body is smaller than the thickness of the valve shaft, the thickness of the sealing material is smaller than the thickness of the body, and the sealing material is provided on the branch pipe side of the body .
前記弁体が前記弁軸に対して前記分岐ケース寄りに配置されている請求項1に記載の分岐管接続装置。   The branch pipe connection device according to claim 1, wherein the valve body is disposed closer to the branch case with respect to the valve shaft. 前記仕切弁の外周面に位置決め突起が形成され、前記位置決め突起が、前記分岐ケースに形成した延出部の凹部に嵌め込まれることによって前記仕切弁が周方向に位置決めされるように構成されている請求項1又は2に記載の分岐管接続装置。   A positioning protrusion is formed on the outer peripheral surface of the gate valve, and the positioning valve is configured to be positioned in the circumferential direction by being fitted into a recess of an extending portion formed in the branch case. The branch pipe connecting device according to claim 1 or 2. 前記弁箱に設けられた箱状部に前記弁蓋の下端部を差し込み可能に構成されており、前記箱状部と前記弁蓋との隙間が、前記弁蓋の下端部に取り付けられたシール材により密封され、前記弁箱と前記弁蓋との接合部位に形成された孔に挿入軸が挿入された状態で、前記弁蓋が前記挿入軸を介して前記弁箱と係合しており、A seal that is configured such that a lower end portion of the valve lid can be inserted into a box-like portion provided in the valve box, and a gap between the box-like portion and the valve lid is attached to the lower end portion of the valve lid. The valve lid is engaged with the valve box via the insertion shaft in a state where the insertion shaft is inserted into a hole formed in a joint portion between the valve box and the valve lid. ,
前記挿入軸が挿入される孔が、前記弁軸が配置された前記箱状部の中央部分よりも厚みの小さい前記箱状部の側方部分に形成されている請求項1〜3いずれか1項に記載の分岐管接続装置。The hole into which the said insertion shaft is inserted is formed in the side part of the said box-shaped part where thickness is smaller than the center part of the said box-shaped part by which the said valve shaft is arrange | positioned. The branch pipe connecting device according to item.
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