JP5297341B2 - Caliper body for disc brakes for vehicles - Google Patents

Caliper body for disc brakes for vehicles Download PDF

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Publication number
JP5297341B2
JP5297341B2 JP2009251868A JP2009251868A JP5297341B2 JP 5297341 B2 JP5297341 B2 JP 5297341B2 JP 2009251868 A JP2009251868 A JP 2009251868A JP 2009251868 A JP2009251868 A JP 2009251868A JP 5297341 B2 JP5297341 B2 JP 5297341B2
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disk
vehicle body
bolt insertion
insertion hole
caliper
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JP2011094767A (en
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吉崇 財津
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Nissin Kogyo Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a caliper body of a vehicle disk brake, improving the balance of loads acting on vehicle body mounting bolts and surely mounting the caliper body to a vehicle body without increasing the fastening torque of the vehicle body mounting bolts. <P>SOLUTION: A pair of acting parts 2a, 2a provided on both sides of a disk rotor 3 are connected by a bridge part 2b straddling the outer periphery of the disk rotor 3, and bolt insertion holes 2c for insertion of the vehicle body mounting bolts 5 are penetratingly formed in a disk radial direction at both side portions in a disk rotation direction of one 2a of the acting parts. The center points C1 in the axial direction of the bolt insertion holes 2c are arranged on a plane P1 including the cylinder central axis L1 of cylinder bores 6 adjoining the bolt insertion holes 2c and points C2 of cylinder bore peripheral walls closest to the bolt insertion holes 2c. <P>COPYRIGHT: (C)2011,JPO&amp;INPIT

Description

本発明は、車両用ディスクブレーキのキャリパボディに係り、詳しくは、ディスクロータを挟んで一対の作用部を対向配置するピストン対向型ラジアルマウント式のキャリパボディに関する。   The present invention relates to a caliper body of a vehicle disc brake, and more particularly to a piston-facing radial mount type caliper body in which a pair of action portions are arranged to face each other with a disc rotor interposed therebetween.

従来、ピストン対向型ラジアルマウント式のキャリパボディでは、ディスクロータを挟んで一対の作用部が対向配置され、一方の作用部のディスク回転方向両側部に、ディスク半径方向のボルト挿通孔が貫通形成され、該ボルト挿通孔に挿通した車体取付ボルトを車体に固設したブラケットに締結することにより、キャリパボディを車体に取り付けていた。しかし、この取付構造では、キャリパボディを車体に固設する際に、車体取付ボルトを強固に締結すると、締付けトルクにより車体取付ボルトの近傍に形成されているシリンダ孔が変形する虞があった。   Conventionally, in a piston-facing radial mount type caliper body, a pair of working parts are arranged opposite to each other with a disk rotor interposed therebetween, and disk insertion holes in the disk radial direction are formed through both sides of one working part. The caliper body is attached to the vehicle body by fastening the vehicle body mounting bolt inserted through the bolt insertion hole to a bracket fixed to the vehicle body. However, in this mounting structure, when the caliper body is fixed to the vehicle body, if the vehicle body mounting bolt is firmly tightened, the cylinder hole formed in the vicinity of the vehicle body mounting bolt may be deformed by the tightening torque.

このため、ボルト挿通孔の軸線方向中心点を、該ボルト挿通孔の近傍に形成されているシリンダ孔の中心軸と前記ボルト挿通孔とを最短で結ぶ最短部よりもディスク半径方向外側に位置させ、車体取付ボルトの締付けトルクによりシリンダ孔が変形することを抑制するものがあった(例えば、特許文献1参照)。   For this reason, the axial center point of the bolt insertion hole is positioned on the outer side in the disk radial direction with respect to the shortest portion connecting the center axis of the cylinder hole formed in the vicinity of the bolt insertion hole and the bolt insertion hole. In some cases, the cylinder hole is prevented from being deformed by the tightening torque of the vehicle body mounting bolt (see, for example, Patent Document 1).

特許第3934095号公報Japanese Patent No. 3934095

しかし、車体取付ボルトは、締結時に車体側から反力を受けることから、上述の特許文献のように、ボルト挿通孔の軸線方向中心点を、車体取付ボルトの近傍に形成されているシリンダ孔の中心軸と前記ボルト挿通孔を最短で結ぶ最短部よりもディスク半径方向外側に位置させると、車体取付ボルトに掛かる荷重のバランスが悪くなる虞があった。このため、車体取付ボルトに加える所定の締付けトルクに対して所定の軸力を出し難く、車体取付ボルトの締付けトルクを大きくしなければキャリパボディを車体に確実に取り付けられないことがあった。   However, since the vehicle body mounting bolt receives a reaction force from the vehicle body side at the time of fastening, the axial center point of the bolt insertion hole of the cylinder hole formed in the vicinity of the vehicle body mounting bolt as in the above-mentioned patent document. If the center axis and the bolt insertion hole are positioned at the outermost position in the disk radial direction than the shortest portion, the balance of the load applied to the vehicle body mounting bolt may be deteriorated. For this reason, it is difficult to produce a predetermined axial force with respect to a predetermined tightening torque applied to the vehicle body mounting bolt, and the caliper body may not be securely mounted to the vehicle body unless the tightening torque of the vehicle body mounting bolt is increased.

そこで本発明は、車体取付ボルトに掛かる荷重のバランスを良くし、車体取付ボルトの締付けトルクを大きくすることなくキャリパボディを車体に確実に取り付けることができる車両用ディスクブレーキのキャリパボディを提供することを目的としている。   Accordingly, the present invention provides a caliper body for a vehicle disc brake that improves the balance of the load applied to the vehicle body mounting bolt and can securely attach the caliper body to the vehicle body without increasing the tightening torque of the vehicle body mounting bolt. It is an object.

上記目的を達成するため、本発明の車両用ディスクブレーキのキャリパボディは、ディスクロータの両側部にそれぞれ配設され、ピストンを挿通するシリンダ孔をそれぞれ備えた一対の作用部を、前記ディスクロータの外周を跨ぐブリッジ部で連結してキャリパボディを形成し、一方の作用部のディスク回転方向両側部に、車体取付ボルトを挿通するディスク半径方向のボルト挿通孔を貫通形成し、前記一方の作用部は、前記ボルト挿通孔のディスク半径方向外側の周縁に前記車体取付ボルトの頭部が当接する座面を形成するとともに、前記ボルト挿通孔のディスク半径方向内側に車体に固設されたブラケットのキャリパ取付け用ボス部に当接するディスク内周側面を形成し、前記ボルト挿通孔に前記車体取付ボルトを挿通して該車体取付ボルトの先端に形成された雄ねじを、前記キャリパ取付け用ボス部に形成した雌ねじに螺着して前記キャリパボディを前記ブラケットに取り付ける車両用ディスクブレーキのキャリパボディにおいて、前記ボルト挿通孔は、前記ディスク内周側面から前記座面までの軸線方向の中心点を、前記ボルト挿通孔に隣接する前記シリンダ孔のシリンダ中心軸と該シリンダ孔の周壁の前記ボルト挿通孔に最も接近する点とを含む平面上に配置したことを特徴としている。 In order to achieve the above object, a caliper body for a disc brake for a vehicle according to the present invention is provided on each side of the disc rotor, and has a pair of operating portions each having a cylinder hole through which a piston is inserted. A caliper body is formed by connecting with a bridge portion that straddles the outer periphery, and a disk radial bolt insertion hole through which a vehicle body mounting bolt is inserted is formed in both sides of the disk rotation direction of one of the operation parts. The bracket caliper fixed to the vehicle body on the inner side in the disk radial direction of the bolt insertion hole and forming a seating surface on the outer periphery of the bolt insertion hole in the radial direction of the disk in contact with the head of the vehicle body mounting bolt. A disc inner peripheral surface is formed in contact with the mounting boss, and the vehicle body mounting bolt is inserted into the bolt insertion hole. The door end male formed of, in the caliper body of a vehicular disk brake mounting and screwed into the female screw formed in the caliper mounting boss said caliper body to the bracket, the bolt insertion hole, the disc A plane including an axial center point from an inner peripheral side surface to the seat surface including a cylinder central axis of the cylinder hole adjacent to the bolt insertion hole and a point closest to the bolt insertion hole of the peripheral wall of the cylinder hole. It is characterized in that it has placed on top.

本発明の車両用ディスクブレーキのキャリパボディによれば、ボルト挿通孔に挿通した車体取付ボルトを車体に締結する際に、車体取付ボルトに加わる荷重バランスを良好にすることができる。これにより、車体取付ボルトの締付けトルクを大きくしなくてもキャリパボディを車体に確実に取り付けることができ、車体取付ボルトの締付けトルクによってシリンダ孔が変形することを防止できる。   According to the caliper body of the vehicle disc brake of the present invention, when the vehicle body mounting bolt inserted through the bolt insertion hole is fastened to the vehicle body, the load balance applied to the vehicle body mounting bolt can be improved. Accordingly, the caliper body can be securely attached to the vehicle body without increasing the tightening torque of the vehicle body mounting bolt, and the cylinder hole can be prevented from being deformed by the tightening torque of the vehicle body mounting bolt.

図2のI-I断面図である。It is II sectional drawing of FIG. 本発明の一形態例を示す車両用ディスクブレーキの平面図である。It is a top view of the disc brake for vehicles which shows one example of the present invention.

図1及び図2は本発明の車両用ディスクブレーキの一形態例を示す図で、矢印Aは車両前進時に前輪と一体に回転するディスクロータの回転方向である。   FIG. 1 and FIG. 2 are views showing an example of a vehicle disc brake according to the present invention, and an arrow A indicates the rotation direction of a disc rotor that rotates integrally with a front wheel when the vehicle moves forward.

本形態例の車両用ディスクブレーキ1に用いられるキャリパボディ2は、車輪と共に矢印A方向に回転するディスクロータ3を挟んで対向配置される一対の作用部2a,2aを、ディスクロータ3の外周を跨ぐブリッジ部2bと共に一体成形したモノコック構造を有しており、車体に固設されたブラケット4に形成されるキャリパ取付け用ボス部4a,4aに、車体取付ボルト5,5を用いて取り付けられている。   The caliper body 2 used in the vehicle disc brake 1 of the present embodiment includes a pair of action portions 2a and 2a that are disposed to face each other with a disc rotor 3 that rotates in the direction of an arrow A together with wheels. It has a monocoque structure integrally formed with the bridge portion 2b straddling, and is attached to caliper mounting boss portions 4a, 4a formed on a bracket 4 fixed to the vehicle body using vehicle body mounting bolts 5, 5. Yes.

各作用部2a,2aには、シリンダ孔6が2個ずつ対向してそれぞれ設けられ、各シリンダ孔6内には、ピストン7が液密かつ移動可能な状態でそれぞれ収容され、4ポットのピストン対向型に形成されている。シリンダ孔6の開口側には、ディスクロータ3を挟むようにしてライニング8aと裏板8bとからなる摩擦パッド8がそれぞれ対向配置されている。   Each operating portion 2a, 2a is provided with two cylinder holes 6 facing each other, and in each cylinder hole 6, a piston 7 is accommodated in a liquid-tight and movable state, and a 4-pot piston. It is formed in a facing type. On the opening side of the cylinder hole 6, friction pads 8 composed of a lining 8 a and a back plate 8 b are arranged to face each other so as to sandwich the disk rotor 3.

一方の作用部2aのディスク回転方向両側部には、ディスク半径方向のボルト挿通孔2c,2cが設けられており、このボルト挿通孔2c,2cに挿通した車体取付ボルト5,5を前記キャリパ取付け用ボス部4a,4aの雌ねじ孔4b,4bに螺着することにより、キャリパボディ2が車体に取り付けられる。各ボルト挿通孔2cのディスク半径方向外側の周縁には凹部2dが形成され、該凹部2dに車体取付ボルト5の頭部5aが当接する座面2eがそれぞれ形成されている。   Bolt insertion holes 2c, 2c in the disk radial direction are provided on both sides of the disk 2 in the disk rotation direction of one working portion 2a, and the body mounting bolts 5, 5 inserted through the bolt insertion holes 2c, 2c are attached to the caliper. The caliper body 2 is attached to the vehicle body by being screwed into the female screw holes 4b and 4b of the boss portions 4a and 4a. A recess 2d is formed on the outer periphery of each bolt insertion hole 2c in the disk radial direction, and a seat surface 2e with which the head 5a of the vehicle body mounting bolt 5 abuts is formed in the recess 2d.

車体取付ボルト5は、前記頭部5aと軸部5bとを備え、軸部5bの先端側には、前記キャリパ取付け用ボス部4aの雌ねじ孔4bに螺着される雄ねじ部5cが形成されている。   The vehicle body mounting bolt 5 includes the head portion 5a and a shaft portion 5b, and a male screw portion 5c that is screwed into the female screw hole 4b of the caliper mounting boss portion 4a is formed on the distal end side of the shaft portion 5b. Yes.

各ボルト挿通孔2cは、ブラケット4と当接するディスク内周側面2fから前記座面2eまでの軸線方向の中心点C1を、各ボルト挿通孔2cに隣接するシリンダ孔6のシリンダ中心軸L1と該シリンダ孔6の周壁の前記ボルト挿通孔2cに最も接近する点C2とを含む平面P1上に配置している。   Each bolt insertion hole 2c has a center point C1 in the axial direction from the disk inner peripheral side surface 2f contacting the bracket 4 to the seating surface 2e, and a cylinder center axis L1 of the cylinder hole 6 adjacent to each bolt insertion hole 2c. It arrange | positions on the plane P1 containing the point C2 closest to the said bolt penetration hole 2c of the surrounding wall of the cylinder hole 6. FIG.

本形態例のキャリパボディ2は、上述のように形成されることにより、シリンダ孔6の周壁に対して、ボルト挿通孔2cにおける前記座面2e側及びディスク内周側面2f側の距離が等しくなることから、車体取付ボルト5の雄ねじ部5cをブラケット4の雌ねじ孔4bに締結する際に、車体取付ボルト5に加わる荷重を軸部5bの全体にバランス良く配分することができるので、車体取付ボルト5に加える締付けトルクに対して大きな軸力を得ることができる。したがって、車体取付ボルト5の締付けトルクを大きくしなくてもキャリパボディ2をブラケット4に確実に取り付けることができる。これにより、車体取付ボルト5の締付けトルクの影響を受け易いシリンダ孔6が変形することを防止でき、ピストン7を良好に作動させることができる。   By forming the caliper body 2 of this embodiment as described above, the distance between the seating surface 2e side and the disk inner peripheral side surface 2f side in the bolt insertion hole 2c is equal to the peripheral wall of the cylinder hole 6. Therefore, when the male screw portion 5c of the vehicle body mounting bolt 5 is fastened to the female screw hole 4b of the bracket 4, the load applied to the vehicle body mounting bolt 5 can be distributed to the entire shaft portion 5b in a well-balanced manner. A large axial force can be obtained with respect to the tightening torque applied to 5. Therefore, the caliper body 2 can be securely attached to the bracket 4 without increasing the tightening torque of the vehicle body mounting bolt 5. Thereby, it can prevent that the cylinder hole 6 which is easy to receive to the influence of the fastening torque of the vehicle body attachment bolt 5 can deform | transform, and can operate the piston 7 favorably.

尚、本発明のキャリパボディは、上述の形態例のように4ポットのピストン対向型に限らず、2ポットや6ポット以上のピストン対向型のものにも適用できる。また、モノコック構造に限らず、分割タイプのキャリパボディにも適用できる。   The caliper body of the present invention is not limited to the 4-pot piston facing type as in the above-described embodiment, but can be applied to a 2-pot or 6-pot or more piston facing type. Further, the present invention can be applied not only to the monocoque structure but also to a split type caliper body.

1…車両用ディスクブレーキ、2…キャリパボディ、2a…作用部、2b…ブリッジ部、2c…ボルト挿通孔、2d…凹部、2e…座面、2f…ディスク内周側面、3…ディスクロータ、4…ブラケット、4a…キャリパ取付け用ボス部、4b…雌ねじ孔、5…車体取付ボルト、5a…頭部、5b…軸部、5c…雄ねじ部、6…シリンダ孔、7…ピストン、8…摩擦パッド、8a…ライニング、8b…裏板   DESCRIPTION OF SYMBOLS 1 ... Vehicle disc brake, 2 ... Caliper body, 2a ... Action part, 2b ... Bridge part, 2c ... Bolt insertion hole, 2d ... Recessed part, 2e ... Seat surface, 2f ... Disk inner peripheral surface, 3 ... Disk rotor, 4 ... bracket, 4a ... caliper mounting boss, 4b ... female screw hole, 5 ... body mounting bolt, 5a ... head, 5b ... shaft part, 5c ... male screw part, 6 ... cylinder hole, 7 ... piston, 8 ... friction pad , 8a ... Lining, 8b ... Back plate

Claims (1)

ディスクロータの両側部にそれぞれ配設され、ピストンを挿通するシリンダ孔をそれぞれ備えた一対の作用部を、前記ディスクロータの外周を跨ぐブリッジ部で連結してキャリパボディを形成し、一方の作用部のディスク回転方向両側部に、車体取付ボルトを挿通するディスク半径方向のボルト挿通孔を貫通形成し、前記一方の作用部は、前記ボルト挿通孔のディスク半径方向外側の周縁に前記車体取付ボルトの頭部が当接する座面を形成するとともに、前記ボルト挿通孔のディスク半径方向内側に車体に固設されたブラケットのキャリパ取付け用ボス部に当接するディスク内周側面を形成し、前記ボルト挿通孔に前記車体取付ボルトを挿通して該車体取付ボルトの先端に形成された雄ねじを、前記キャリパ取付け用ボス部に形成した雌ねじに螺着して前記キャリパボディを前記ブラケットに取り付ける車両用ディスクブレーキのキャリパボディにおいて、
前記ボルト挿通孔は、前記ディスク内周側面から前記座面までの軸線方向の中心点を、前記ボルト挿通孔に隣接する前記シリンダ孔のシリンダ中心軸と該シリンダ孔の周壁の前記ボルト挿通孔に最も接近する点とを含む平面上に配置したことを特徴とする車両用ディスクブレーキのキャリパボディ。
A pair of action portions, which are respectively disposed on both sides of the disk rotor, each provided with a cylinder hole through which the piston is inserted, are connected by a bridge portion straddling the outer periphery of the disk rotor to form a caliper body, and one action portion A disk radial bolt insertion hole through which the vehicle body mounting bolt is inserted is formed in both sides of the disk rotation direction of the disk , and the one action portion is formed on the outer periphery of the bolt insertion hole in the disk radial direction of the vehicle body mounting bolt. Forms a seating surface with which the head abuts, and forms a disc inner peripheral side surface that abuts a caliper mounting boss portion of a bracket fixed to a vehicle body on the inner side in the disc radial direction of the bolt insertion hole, and the bolt insertion hole A male screw formed on the caliper mounting boss portion by inserting a male screw formed at the tip of the vehicle body mounting bolt through the body mounting bolt. In screwed to the caliper body of a vehicular disk brake mounting the caliper body to the bracket,
The bolt insertion hole has a center point in the axial direction from the inner peripheral side surface of the disk to the seat surface to a cylinder central axis of the cylinder hole adjacent to the bolt insertion hole and the bolt insertion hole of the peripheral wall of the cylinder hole. caliper body of a vehicular disk brake, characterized in that it has placed on the plane including the point of closest.
JP2009251868A 2009-11-02 2009-11-02 Caliper body for disc brakes for vehicles Expired - Fee Related JP5297341B2 (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US10781871B2 (en) 2016-03-31 2020-09-22 Freni Brembo S.P.A. Disc brake caliper body

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EP3032125B2 (en) * 2014-12-08 2022-02-23 Haldex Brake Products AB Disc brake and components thereof
ITUA20162152A1 (en) * 2016-03-31 2017-10-01 Freni Brembo Spa Disc brake caliper body

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JP4139039B2 (en) * 2000-03-24 2008-08-27 日信工業株式会社 Caliper body mounting structure for vehicle disc brakes
JP2004108557A (en) * 2002-09-20 2004-04-08 Akebono Brake Ind Co Ltd Disk brake
JP3934095B2 (en) * 2003-09-09 2007-06-20 本田技研工業株式会社 Radial mount type disc brake
JP2007032719A (en) * 2005-07-27 2007-02-08 Advics:Kk Caliper mounting structure of disc brake for two wheeler

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US10781871B2 (en) 2016-03-31 2020-09-22 Freni Brembo S.P.A. Disc brake caliper body

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