JP5261196B2 - Adhesive and laminate using the same - Google Patents
Adhesive and laminate using the same Download PDFInfo
- Publication number
- JP5261196B2 JP5261196B2 JP2008556184A JP2008556184A JP5261196B2 JP 5261196 B2 JP5261196 B2 JP 5261196B2 JP 2008556184 A JP2008556184 A JP 2008556184A JP 2008556184 A JP2008556184 A JP 2008556184A JP 5261196 B2 JP5261196 B2 JP 5261196B2
- Authority
- JP
- Japan
- Prior art keywords
- component
- mol
- adhesive
- ethylene
- propylene
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000000853 adhesive Substances 0.000 title claims description 52
- 230000001070 adhesive effect Effects 0.000 title claims description 48
- 239000004711 α-olefin Substances 0.000 claims description 46
- 239000004743 Polypropylene Substances 0.000 claims description 41
- 229920001155 polypropylene Polymers 0.000 claims description 41
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 claims description 36
- -1 Polypropylene Polymers 0.000 claims description 36
- 239000005977 Ethylene Substances 0.000 claims description 34
- 229920000089 Cyclic olefin copolymer Polymers 0.000 claims description 23
- 238000000465 moulding Methods 0.000 claims description 23
- 238000000034 method Methods 0.000 claims description 21
- 239000000203 mixture Substances 0.000 claims description 20
- HQQADJVZYDDRJT-UHFFFAOYSA-N ethene;prop-1-ene Chemical group C=C.CC=C HQQADJVZYDDRJT-UHFFFAOYSA-N 0.000 claims description 16
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 claims description 13
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 claims description 13
- 125000004432 carbon atom Chemical group C* 0.000 claims description 11
- NNBZCPXTIHJBJL-UHFFFAOYSA-N decalin Chemical compound C1CCCC2CCCCC21 NNBZCPXTIHJBJL-UHFFFAOYSA-N 0.000 claims description 10
- 239000004840 adhesive resin Substances 0.000 claims description 8
- 229920006223 adhesive resin Polymers 0.000 claims description 8
- 238000007765 extrusion coating Methods 0.000 claims description 7
- 150000001875 compounds Chemical class 0.000 claims description 6
- PXXNTAGJWPJAGM-UHFFFAOYSA-N vertaline Natural products C1C2C=3C=C(OC)C(OC)=CC=3OC(C=C3)=CC=C3CCC(=O)OC1CC1N2CCCC1 PXXNTAGJWPJAGM-UHFFFAOYSA-N 0.000 claims description 5
- 125000002843 carboxylic acid group Chemical group 0.000 claims description 4
- 239000011342 resin composition Substances 0.000 claims description 4
- 125000005233 alkylalcohol group Chemical group 0.000 claims description 2
- 150000001244 carboxylic acid anhydrides Chemical group 0.000 claims description 2
- 150000002148 esters Chemical class 0.000 claims description 2
- 238000007493 shaping process Methods 0.000 claims 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims 1
- 229910052799 carbon Inorganic materials 0.000 claims 1
- 239000010410 layer Substances 0.000 description 62
- 229920005989 resin Polymers 0.000 description 19
- 239000011347 resin Substances 0.000 description 19
- 229920001577 copolymer Polymers 0.000 description 15
- 239000012790 adhesive layer Substances 0.000 description 12
- DIOQZVSQGTUSAI-UHFFFAOYSA-N decane Chemical compound CCCCCCCCCC DIOQZVSQGTUSAI-UHFFFAOYSA-N 0.000 description 12
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 11
- 238000004519 manufacturing process Methods 0.000 description 10
- 239000000178 monomer Substances 0.000 description 9
- 229920000642 polymer Polymers 0.000 description 9
- 230000002087 whitening effect Effects 0.000 description 9
- 229920000219 Ethylene vinyl alcohol Polymers 0.000 description 8
- UFRKOOWSQGXVKV-UHFFFAOYSA-N ethene;ethenol Chemical compound C=C.OC=C UFRKOOWSQGXVKV-UHFFFAOYSA-N 0.000 description 8
- 239000004715 ethylene vinyl alcohol Substances 0.000 description 8
- 238000004898 kneading Methods 0.000 description 8
- 238000011156 evaluation Methods 0.000 description 7
- 239000000463 material Substances 0.000 description 6
- 230000000052 comparative effect Effects 0.000 description 5
- 238000005259 measurement Methods 0.000 description 5
- 229920000098 polyolefin Polymers 0.000 description 5
- 229920005629 polypropylene homopolymer Polymers 0.000 description 5
- 239000003054 catalyst Substances 0.000 description 4
- 229920001971 elastomer Polymers 0.000 description 4
- 239000000155 melt Substances 0.000 description 4
- 238000002156 mixing Methods 0.000 description 4
- 238000009472 formulation Methods 0.000 description 3
- 239000011229 interlayer Substances 0.000 description 3
- 229920001684 low density polyethylene Polymers 0.000 description 3
- 239000004702 low-density polyethylene Substances 0.000 description 3
- 239000012968 metallocene catalyst Substances 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 230000000704 physical effect Effects 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- VXNZUUAINFGPBY-UHFFFAOYSA-N 1-Butene Chemical compound CCC=C VXNZUUAINFGPBY-UHFFFAOYSA-N 0.000 description 2
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 2
- 239000011954 Ziegler–Natta catalyst Substances 0.000 description 2
- 150000008065 acid anhydrides Chemical class 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- IAQRGUVFOMOMEM-UHFFFAOYSA-N butene Natural products CC=CC IAQRGUVFOMOMEM-UHFFFAOYSA-N 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 238000007796 conventional method Methods 0.000 description 2
- 239000011888 foil Substances 0.000 description 2
- 239000000543 intermediate Substances 0.000 description 2
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 239000003208 petroleum Substances 0.000 description 2
- 229920000728 polyester Polymers 0.000 description 2
- 229920005604 random copolymer Polymers 0.000 description 2
- 239000003381 stabilizer Substances 0.000 description 2
- 150000003505 terpenes Chemical class 0.000 description 2
- 235000007586 terpenes Nutrition 0.000 description 2
- 229920005992 thermoplastic resin Polymers 0.000 description 2
- RSWGJHLUYNHPMX-UHFFFAOYSA-N Abietic-Saeure Natural products C12CCC(C(C)C)=CC2=CCC2C1(C)CCCC2(C)C(O)=O RSWGJHLUYNHPMX-UHFFFAOYSA-N 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 1
- KHPCPRHQVVSZAH-HUOMCSJISA-N Rosin Natural products O(C/C=C/c1ccccc1)[C@H]1[C@H](O)[C@@H](O)[C@@H](O)[C@@H](CO)O1 KHPCPRHQVVSZAH-HUOMCSJISA-N 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- NIDNOXCRFUCAKQ-UHFFFAOYSA-N bicyclo[2.2.1]hept-5-ene-2,3-dicarboxylic acid Chemical compound C1C2C=CC1C(C(=O)O)C2C(O)=O NIDNOXCRFUCAKQ-UHFFFAOYSA-N 0.000 description 1
- 229920001400 block copolymer Polymers 0.000 description 1
- 150000001718 carbodiimides Chemical group 0.000 description 1
- 150000001735 carboxylic acids Chemical class 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 125000000753 cycloalkyl group Chemical group 0.000 description 1
- 125000004427 diamine group Chemical group 0.000 description 1
- 150000001991 dicarboxylic acids Chemical class 0.000 description 1
- 239000000806 elastomer Substances 0.000 description 1
- 125000005678 ethenylene group Chemical group [H]C([*:1])=C([H])[*:2] 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 238000010559 graft polymerization reaction Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 229920001903 high density polyethylene Polymers 0.000 description 1
- 239000004700 high-density polyethylene Substances 0.000 description 1
- 229920001519 homopolymer Polymers 0.000 description 1
- 150000004678 hydrides Chemical class 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 1
- 239000011976 maleic acid Substances 0.000 description 1
- 238000000691 measurement method Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000012778 molding material Substances 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 229920001384 propylene homopolymer Polymers 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000009757 thermoplastic moulding Methods 0.000 description 1
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 1
- KHPCPRHQVVSZAH-UHFFFAOYSA-N trans-cinnamyl beta-D-glucopyranoside Natural products OC1C(O)C(O)C(CO)OC1OCC=CC1=CC=CC=C1 KHPCPRHQVVSZAH-UHFFFAOYSA-N 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J123/00—Adhesives based on homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Adhesives based on derivatives of such polymers
- C09J123/02—Adhesives based on homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Adhesives based on derivatives of such polymers not modified by chemical after-treatment
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- C—CHEMISTRY; METALLURGY
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- C—CHEMISTRY; METALLURGY
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L23/16—Elastomeric ethene-propene or ethene-propene-diene copolymers, e.g. EPR and EPDM rubbers
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2666/00—Composition of polymers characterized by a further compound in the blend, being organic macromolecular compounds, natural resins, waxes or and bituminous materials, non-macromolecular organic substances, inorganic substances or characterized by their function in the composition
- C08L2666/02—Organic macromolecular compounds, natural resins, waxes or and bituminous materials
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2666/00—Composition of polymers characterized by a further compound in the blend, being organic macromolecular compounds, natural resins, waxes or and bituminous materials, non-macromolecular organic substances, inorganic substances or characterized by their function in the composition
- C08L2666/02—Organic macromolecular compounds, natural resins, waxes or and bituminous materials
- C08L2666/04—Macromolecular compounds according to groups C08L7/00 - C08L49/00, or C08L55/00 - C08L57/00; Derivatives thereof
- C08L2666/06—Homopolymers or copolymers of unsaturated hydrocarbons; Derivatives thereof
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- Crystallography & Structural Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Laminated Bodies (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Adhesives Or Adhesive Processes (AREA)
Description
本発明は、新規な接着剤、およびそれを用いた積層体に関する。さらに詳しくは、本発明は、極性材料との接着性に優れ、高速キャストフィルム成形や延伸成形、押出コーティング成形後の接着性に特に優れ、耐白化性にも優れたポリプロピレン系の接着剤、およびそれを用いた積層体に関する。 The present invention relates to a novel adhesive and a laminate using the same. More specifically, the present invention is a polypropylene-based adhesive having excellent adhesion to polar materials, particularly excellent after high-speed cast film molding and stretch molding, extrusion coating molding, and excellent in whitening resistance, and The present invention relates to a laminate using the same.
従来からポリプロピレンは、剛性、耐熱性、透明性などに優れた熱可塑性成形材料として広く利用されている。このポリプロピレンは非極性材料であるため、例えばエチレン・ビニルアルコール共重合体などの極性材料との接着性に乏しく、接着性改良を目的にポリプロピレンを不飽和カルボン酸又はその誘導体で変性する技術が広く知られている。また、ポリプロピレンは柔軟性に劣るため、接着剤として用いる際は通常、ポリプロピレンに軟質ゴム成分を配合している。このようにポリプロピレンに軟質ゴム成分を配合すると、接着性が改善されたポリプロピレン系の接着剤が得られるが(例えば特許文献1及び特許文献2)、一方で高速キャストフィルム成形や延伸成形、押出コーティング成形といった成形法で得られる積層体においては、特許文献1、2で得られるような接着剤では接着力が十分でなく、更なる接着力の向上が望まれていた。また、特許文献1、2に記載されるような軟質ゴム成分は深絞り加工といった2次加工の際に白化の原因となるため、耐白化性の改良も求められていた。
本発明は、極性材料との接着性に優れるとともに、高速キャストフィルム成形や延伸成形、押出コーティング成形後の接着性に特に優れ、耐白化性にも優れたポリプロピレン系の接着剤、およびそれを用いた積層体の提供を目的としている。 The present invention is a polypropylene adhesive having excellent adhesion to polar materials, and particularly excellent in adhesion after high-speed cast film molding, stretch molding and extrusion coating molding, and excellent in whitening resistance, and uses the same. The purpose is to provide a laminated body.
本発明者らは、上記課題を解決するために鋭意研究を重ねた結果、本発明に到達したものである。すなわち、本発明は、ポリプロピレン成分(A)、エチレン・プロピレン・α-オレフィン共重合体成分(B)、エチレン・α-オレフィン共重合体成分(C)及び不飽和カルボン酸及び/又はその誘導体(D)を含有するグラフト付加された樹脂組成物であって、成分(A)、(B)及び(C)の合計100質量部中、成分(A)が5〜80質量部、成分(B)が5〜70質量部、成分(C)が1〜40質量部であり、nデカン可溶分のエチレン/プロピレン/α−オレフィンの比が5〜95/5〜95/1〜50モル%かつ、グラフト化率が0.01〜5wt%であることを特徴とする接着性樹脂組成物である。また本発明は、該接着性樹脂組成物を含む接着剤層を少なくとも1層有する積層体である。 The inventors of the present invention have arrived at the present invention as a result of intensive studies to solve the above problems. That is, the present invention relates to a polypropylene component (A), an ethylene / propylene / α-olefin copolymer component (B), an ethylene / α-olefin copolymer component (C), an unsaturated carboxylic acid and / or a derivative thereof ( D) a graft-added resin composition containing the components (A), (B) and (C) in a total of 100 parts by mass, the component (A) being 5 to 80 parts by mass, and the component (B) 5 to 70 parts by mass, component (C) is 1 to 40 parts by mass, and the ratio of ethylene / propylene / α-olefin that is soluble in n-decane is 5 to 95/5 to 95/1 to 50 mol%. The adhesive resin composition is characterized in that the grafting rate is 0.01 to 5 wt%. Moreover, this invention is a laminated body which has at least 1 layer of adhesive bond layers containing this adhesive resin composition.
本発明の接着性樹脂組成物によれば、極性材料と強固に接着した積層体を得ることが可能となり、同時に高速キャストフィルム成形や延伸成形、押出コーティング成形でも接着性に優れる積層体を得ることも可能となる。また、深絞りなどの2次加工後にも白化の無い積層体を得ることが可能となる。 According to the adhesive resin composition of the present invention, it is possible to obtain a laminate that is firmly adhered to a polar material, and at the same time, obtain a laminate that is excellent in adhesion even in high-speed cast film molding, stretch molding, and extrusion coating molding. Is also possible. Moreover, it becomes possible to obtain a laminated body without whitening after secondary processing such as deep drawing.
以下、本発明を更に詳細に説明する。 Hereinafter, the present invention will be described in more detail.
本発明のポリプロピレン系の接着剤は、ポリプロピレン成分(A)、エチレン・プロピレン・α-オレフィン共重合体成分(B)、エチレン・α-オレフィン共重合体成分(C)及び不飽和カルボン酸及び/又はその誘導体(D)を含有するグラフト付加された樹脂組成物であって、成分(A)、(B)及び(C)の合計100質量部中、成分(A)が5〜80質量部、成分(B)が5〜70質量部、成分(C)が1〜40質量部であり、nデカン可溶分のエチレン/プロピレン/α−オレフィンの比が5〜95/5〜95/1〜50モル%かつ、グラフト化率が0.01〜5wt%であることを特徴とする接着剤である。 The polypropylene adhesive of the present invention comprises a polypropylene component (A), an ethylene / propylene / α-olefin copolymer component (B), an ethylene / α-olefin copolymer component (C), an unsaturated carboxylic acid and / or Or a graft-added resin composition containing the derivative (D) thereof, wherein the component (A) is 5 to 80 parts by mass in a total of 100 parts by mass of the components (A), (B) and (C), The component (B) is 5 to 70 parts by mass, the component (C) is 1 to 40 parts by mass, and the ratio of ethylene / propylene / α-olefin that is soluble in n-decane is 5 to 95/5 to 95/1. The adhesive is characterized by 50 mol% and a grafting rate of 0.01 to 5 wt%.
以下に各成分について説明する。 Each component will be described below.
(A)ポリプロピレン
本発明で用いられるポリプロピレン成分(A)は、プロピレンの単独重合体および/またはプロピレン・α-オレフィン共重合体である。 (A) Polypropylene The polypropylene component (A) used in the present invention is a propylene homopolymer and / or a propylene / α-olefin copolymer.
α-オレフィンとしては限定されないが、好ましくは炭素数2のエチレンおよび/または炭素数4〜20のα-オレフィンが挙げられ、これらのα-オレフィンは、1種単独でも2種以上使用してもよい。本発明において好ましいα-オレフィンとしては、炭素数2のエチレンもしくは炭素数4〜10のα-オレフィンであり、中でも特に炭素数2のエチレンもしくは炭素数4〜8のα-オレフィンが好適に使用できる。ここで、プロピレン・α-オレフィン共重合体における、プロピレンから導かれる構成単位の含有量は少なくとも50モル%以上、100%未満である。 The α-olefin is not limited, but preferably includes ethylene having 2 carbon atoms and / or α-olefin having 4 to 20 carbon atoms. These α-olefins may be used alone or in combination of two or more. Good. Preferred α-olefins in the present invention are ethylene having 2 carbon atoms or α-olefin having 4 to 10 carbon atoms, and in particular, ethylene having 2 carbon atoms or α-olefin having 4 to 8 carbon atoms can be suitably used. . Here, the content of the structural unit derived from propylene in the propylene / α-olefin copolymer is at least 50 mol% and less than 100%.
ポリプロピレン成分(A)の極限粘度[η]は、0.1〜10dl/gの範囲にあり、この範囲にあると、成形性と機械強度に優れる接着剤を得ることができる。 The intrinsic viscosity [η] of the polypropylene component (A) is in the range of 0.1 to 10 dl / g, and in this range, an adhesive having excellent moldability and mechanical strength can be obtained.
ポリプロピレン(A)の製造方法としては、特に限定されるものではなく、チーグラ・ナッタ触媒、メタロセン系触媒等の周知の触媒を用いた周知の方法にて製造することができる。また、結晶性の重合体が好ましく使用でき、共重合体の場合にあっては、ランダム共重合体であっても、ブロック共重合体であってもよい。更に、成形性を満足し、成形体としたときの使用に耐えうる強度を有するものであれば、立体規則性、分子量についても特段の制限はない。市販の樹脂をそのまま利用することも可能である。 The method for producing polypropylene (A) is not particularly limited, and can be produced by a known method using a known catalyst such as a Ziegler-Natta catalyst or a metallocene catalyst. In addition, a crystalline polymer can be preferably used, and in the case of a copolymer, it may be a random copolymer or a block copolymer. Furthermore, there are no particular restrictions on the stereoregularity and the molecular weight as long as they satisfy the moldability and have a strength that can be used when formed into a molded body. Commercially available resins can be used as they are.
本発明において好ましく用いられるポリプロピレン(A)は、ホモポリプロピレンあるいはプロピレン・αオレフィンランダム共重合体である。また、幾つかの異なるアイソタクティックポリプロピレンを混合して用いることもできる。 The polypropylene (A) preferably used in the present invention is a homopolypropylene or a propylene / α-olefin random copolymer. Also, several different isotactic polypropylenes can be mixed and used .
(B)エチレン・プロピレン・α-オレフィン共重合体
本発明におけるエチレン・プロピレン・α-オレフィン共重合体(B)は、下記の(i)〜(ii)で規定される。(i)プロピレン成分を45〜90モル%,エチレン成分を10〜25モル%,炭素数4〜20のα-オレフィン由来の成分単位を1〜30モル%含有し、(ii)135℃デカリン中での極限粘度[η]が、0.1〜10dl/gの範囲にある。α-オレフィンとしては、炭素数4〜10のα-オレフィンがより好適に使用でき、この範囲にあれば1種単独でも2種以上使用してもよい。各モノマー成分の比率については、プロピレン:50〜85モル%,エチレン;10〜22モル%,α-オレフィン;5〜28モル%が好ましく、プロピレン:55〜80モル%,エチレン;10〜20モル%,α-オレフィン;10〜28モル%が更に好ましい。(ii)については極限粘度[η]が、0.5〜8の範囲にあると好ましく、0.8〜6の範囲にあると更に好ましい。上記の範囲にあると、柔軟性と機械強度のバランスに優れ、接着力の高い接着剤を得ることができる。 (B) Ethylene / propylene / α-olefin copolymer The ethylene / propylene / α-olefin copolymer (B) in the present invention is defined by the following (i) to (ii). (I) 45 to 90 mol% of propylene component, 10 to 25 mol% of ethylene component, 1 to 30 mol% of component unit derived from α-olefin having 4 to 20 carbon atoms, (ii) in 135 ° C. decalin The intrinsic viscosity [η] is in the range of 0.1 to 10 dl / g. As the α-olefin, an α-olefin having 4 to 10 carbon atoms can be used more suitably, and within this range, one kind may be used alone, or two or more kinds may be used. About the ratio of each monomer component, propylene: 50-85 mol%, ethylene; 10-22 mol%, alpha-olefin; 5-28 mol% is preferable, propylene: 55-80 mol%, ethylene; 10-20 mol %, Α-olefin; 10 to 28 mol% is more preferable. As for (ii), the intrinsic viscosity [η] is preferably in the range of 0.5 to 8, and more preferably in the range of 0.8 to 6. When the amount is in the above range, an adhesive having an excellent balance between flexibility and mechanical strength and high adhesive strength can be obtained.
エチレン・プロピレン・α-オレフィン共重合体(B)の製造方法としては、特に限定されるものではなく、チーグラ・ナッタ触媒、メタロセン系触媒等の周知の触媒を用いた周知の方法にて製造することができる。更に、成形性を満足し、成形体としたときの使用に耐えうる強度を有するものであれば、立体規則性、分子量についても特段の制限はない。市販の樹脂をそのまま利用することも可能である。 The method for producing the ethylene / propylene / α-olefin copolymer (B) is not particularly limited, and is produced by a known method using a known catalyst such as a Ziegler / Natta catalyst or a metallocene catalyst. be able to. Furthermore, there are no particular restrictions on the stereoregularity and the molecular weight as long as they satisfy the moldability and have a strength that can be used when formed into a molded body. Commercially available resins can be used as they are .
(C)エチレン・α-オレフィン共重合体
本発明のエチレン・α-オレフィン共重合体成分(C)は、下記の(i)〜(ii)で規定される。(i)エチレン成分を50〜99モル%,炭素数3〜20のα-オレフィン由来の成分単位を1〜50モル%含有し、(ii)135℃デカリン中での極限粘度[η]が、0.1〜10dl/gの範囲にある。α-オレフィンしては、炭素数3〜10のα-オレフィンがより好適に使用でき、この範囲にあれば1種単独でも2種以上使用してもよい。各モノマー成分の比率については、エチレン:55〜98モル%,α-オレフィン;2〜45モル%が好ましく、エチレン:60〜95モル%,α-オレフィン;5〜40モル%が更に好ましい。(ii)については極限粘度[η]が0.5〜8の範囲にあると好ましく、0.8〜6の範囲にあると更に好ましい。上記の範囲にあると、柔軟性と機械強度のバランスに優れ、接着力の高い接着剤を得ることができる。 (C) Ethylene / α-olefin copolymer The ethylene / α-olefin copolymer component (C) of the present invention is defined by the following (i) to (ii). (I) 50 to 99 mol% of ethylene component and 1 to 50 mol% of component unit derived from α-olefin having 3 to 20 carbon atoms, (ii) intrinsic viscosity [η] in 135 ° C. decalin is It is in the range of 0.1 to 10 dl / g. As the α-olefin, an α-olefin having 3 to 10 carbon atoms can be used more suitably, and within this range, one kind may be used alone, or two or more kinds may be used. The ratio of each monomer component is preferably ethylene: 55 to 98 mol%, α-olefin; 2 to 45 mol%, more preferably ethylene: 60 to 95 mol%, α-olefin; 5 to 40 mol%. As for (ii), the intrinsic viscosity [η] is preferably in the range of 0.5 to 8, and more preferably in the range of 0.8 to 6. When the amount is in the above range, an adhesive having an excellent balance between flexibility and mechanical strength and high adhesive strength can be obtained.
エチレン・α-オレフィン共重合体(C)の製造方法としては、特に限定されるものではなく、チーグラ・ナッタ触媒、メタロセン系触媒等の周知の触媒を用いた周知の方法にて製造することができる。更に、成形性を満足し、成形体としたときの使用に耐えうる強度を有するものであれば、立体規則性、分子量についても特段の制限はない。市販の樹脂をそのまま利用することも可能である。 The method for producing the ethylene / α-olefin copolymer (C) is not particularly limited, and may be produced by a known method using a known catalyst such as a Ziegler-Natta catalyst or a metallocene catalyst. it can. Furthermore, there are no particular restrictions on the stereoregularity and the molecular weight as long as they satisfy the moldability and have a strength that can be used when formed into a molded body. Commercially available resins can be used as they are .
<不飽和カルボン酸および/またはその誘導体>
本発明の接着剤は、組成物の1部がグラフト変性されている。ポリプロピレン成分(A)、エチレン・プロピレン・α-オレフィン共重合体成分(B)、エチレン・α-オレフィン共重合体成分(C)のいずれかに含まれる樹脂がグラフトモノマーで変性されていてもよい。グラフトモノマーとしては、不飽和カルボン酸および/またはその誘導体を好ましく用いることができる。不飽和カルボン酸および/またはその誘導体としては、カルボン酸基を1以上有する不飽和化合物、カルボン酸基を有する化合物とアルキルアルコールとのエステル、無水カルボン酸基を1以上有する不飽和化合物等を挙げることができ、不飽和基としては、ビニル基、ビニレン基、不飽和環状炭化水素基などを挙げることができる。また、本発明において不飽和カルボン酸および/またはその誘導体を使用する場合には、1種単独で使用することもできるし、2種以上を組み合せて使用することもできる。これらの中では、不飽和ジカルボン酸またはその酸無水物が好適であり、特にマレイン酸、ナジック酸またはこれらの酸無水物が好ましく用いられる。不飽和カルボン酸および/またはその誘導体で変性されたのち、更にジアミン、カルボジイミド等で修飾してもよい。
<Unsaturated carboxylic acid and / or derivative thereof>
In the adhesive of the present invention, a part of the composition is graft-modified . The resin contained in any of the polypropylene component (A), the ethylene / propylene / α-olefin copolymer component (B), and the ethylene / α-olefin copolymer component (C) may be modified with a graft monomer. . As the graft monomer, an unsaturated carboxylic acid and / or a derivative thereof can be preferably used. Examples of unsaturated carboxylic acids and / or derivatives thereof include unsaturated compounds having one or more carboxylic acid groups, esters of a compound having a carboxylic acid group and an alkyl alcohol, and unsaturated compounds having one or more carboxylic anhydride groups. Examples of the unsaturated group include a vinyl group, a vinylene group, and an unsaturated cyclic hydrocarbon group. Moreover, when using unsaturated carboxylic acid and / or its derivative (s) in this invention, it can also be used individually by 1 type and can also be used in combination of 2 or more type. Of these, unsaturated dicarboxylic acids or acid anhydrides thereof are suitable, and maleic acid, nadic acid or acid anhydrides thereof are particularly preferably used. After modification with an unsaturated carboxylic acid and / or its derivative, it may be further modified with diamine, carbodiimide, or the like.
不飽和カルボン酸および/またはその誘導体の組成物100重量部に対する含有量は、通常0.01〜5重量部であり、好ましくは0.01〜3重量部である。不飽和カルボン酸および/またはその誘導体の含有量が上記範囲にあることにより、本発明のポリオレフィン組成物は、ポリエステルまたはエチレン・ビニルアルコール共重合体等に対して高い接着強度を示す。不飽和カルボン酸および/またはその誘導体の含有量の制御は、例えば、グラフト条件を適宜に選択することにより、容易に行なうことができる。 Content with respect to 100 weight part of compositions of unsaturated carboxylic acid and / or its derivative (s) is 0.01-5 weight part normally, Preferably it is 0.01-3 weight part. When the content of the unsaturated carboxylic acid and / or derivative thereof is in the above range, the polyolefin composition of the present invention exhibits high adhesive strength with respect to polyester or ethylene / vinyl alcohol copolymer. The content of the unsaturated carboxylic acid and / or derivative thereof can be easily controlled by, for example, appropriately selecting the grafting conditions.
<グラフト方法>
本発明において不飽和カルボン酸および/またはその誘導体から選ばれるグラフトモノマーをグラフトさせる場合には、その方法については特に限定されず、溶液法、溶融混練法等、従来公知のグラフト重合法を採用することができる。例えばポリマーを溶融し、そこへグラフトモノマーを添加してグラフト反応させる方法、あるいはポリマーを溶媒に溶解して溶液となし、そこへグラフトモノマーを添加してグラフト反応させる方法等がある。<Grafting method>
In the present invention, when a graft monomer selected from an unsaturated carboxylic acid and / or a derivative thereof is grafted, the method is not particularly limited, and a conventionally known graft polymerization method such as a solution method or a melt-kneading method is employed. be able to. For example, there are a method in which a polymer is melted and a grafting monomer is added thereto for a grafting reaction, or a solution is prepared by dissolving the polymer in a solvent and a grafting monomer is added thereto for a grafting reaction.
<接着剤>
本発明の接着剤の製造方法としては特に限定されるものではなく、公知の方法を採用できる。例えば、ポリプロピレン(A)、エチレン・プロピレン・αオレフィン共重合体(B)、エチレン・αオレフィン共重合体(C)、あるいは更に必要に応じ配合される他の成分を一括で、または逐次に溶融混練する方法が挙げられる。グラフト変性を行う場合には、(A),(B),(C)成分が同時に存在する状態でグラフト変性を行うか、(A)もしくは(B)もしくは(C)成分の一部をグラフト変性し、そののち得られたグラフト変性物を未変性樹脂とともに溶融混練して変性ポリオレフィン組成物を得る方法等がある。中でも、ポリプロピレン(A)の一部または全部をグラフト変性した後、未変性成分を溶融混合する方法は有用である。<Adhesive>
It does not specifically limit as a manufacturing method of the adhesive agent of this invention, A well-known method is employable. For example, polypropylene (A), ethylene / propylene / α-olefin copolymer (B), ethylene / α-olefin copolymer (C), or other components blended as needed are melted together or sequentially. The method of kneading is mentioned. When graft modification is performed, graft modification is performed in the state where the components (A), (B), and (C) are present at the same time, or a part of the components (A), (B), or (C) is graft modified. Then, there is a method of obtaining a modified polyolefin composition by melt-kneading the obtained graft modified product together with an unmodified resin. Among them, a method of melt-mixing an unmodified component after graft-modifying a part or all of polypropylene (A) is useful.
溶融混練する方法としては、例えば、樹脂組成物をドライブレンドした後、一軸もしくは二軸のスクリュー押出し機、バンバリーミキサー、ロール、各種ニーダー等で溶融混練する方法などが挙げられ、工業的には押出機が好適に用いられる。溶融混練における温度については、(A),(B),(C)が溶融していれば特に限定はないが、通常160〜300℃、好ましくは180℃〜250℃の温度範囲で実施するのが一般的である。 Examples of the melt kneading method include a method of dry blending the resin composition and then melt kneading with a uniaxial or biaxial screw extruder, a Banbury mixer, a roll, various kneaders, etc. A machine is preferably used. The temperature in the melt-kneading is not particularly limited as long as (A), (B), and (C) are melted, but is usually 160 to 300 ° C, preferably 180 to 250 ° C. Is common.
本発明の接着剤樹脂組成物は、nデカン可溶分のエチレン/プロピレン/α−オレフィンの比が5〜95/5〜95/1〜50モル%(ただし、合計は100モル%を超えない。)であることが好ましい。より好ましくは、15〜75/25〜65/1〜20、さらに好ましくは、20〜60/30〜60/5〜15モル%(ただし、それぞれ合計は100モル%を超えない。)このような組成をとることにより、極性材料と強固に接着した積層体を得ることが可能となり、同時に高速キャストフィルム成形や延伸成形、押出コーティング成形でも接着性に優れる積層体を得ることも可能となる。また、深絞りなどの2次加工後にも白化の無い積層体を得ることが可能となる。 The adhesive resin composition of the present invention has an ethylene / propylene / α-olefin ratio of n-decane-soluble content of 5 to 95/5 to 95/1 to 50 mol% (however, the total does not exceed 100 mol%). .). More preferably, it is 15-75 / 25-65 / 1-20, More preferably, it is 20-60 / 30-60 / 5-15 mol% (however, each sum does not exceed 100 mol%). By taking the composition, it is possible to obtain a laminate that is firmly adhered to the polar material, and at the same time, it is possible to obtain a laminate that is excellent in adhesion even in high-speed cast film molding, stretch molding, and extrusion coating molding. Moreover, it becomes possible to obtain a laminated body without whitening after secondary processing such as deep drawing.
本発明の接着剤樹脂組成物には、本発明の目的を損なわない範囲で、混合できる他の樹脂、エラストマー等(たとえば高圧法LDPE、HDPE)を配合することができる。他の樹脂等の配合は、上述の(A),(B),(C)と同時であっても、(A),(B),(C)から接着剤を得た後の混合であってもよい。 In the adhesive resin composition of the present invention, other resins, elastomers and the like (for example, high pressure method LDPE, HDPE) that can be mixed can be blended within a range that does not impair the object of the present invention. The blending of the other resins, etc., is the same as the above (A), (B), (C), but mixing after obtaining the adhesive from (A), (B), (C). May be.
本発明の接着剤樹脂組成物には、本発明の目的を損なわない範囲で、公知のプロセス安定剤、耐熱安定剤、耐熱老化剤、フィラー等を添加することも可能である。本発明においては、特に、粘着性を付与する目的でいわゆる粘着付与剤を配合することが好ましい。粘着性を付与する物質としては、例えば、ロジン誘導体、テルペン樹脂、石油樹脂、およびそれらの水素化物を挙げることができ、これらの中では、水素化テルペン樹脂、水素化石油樹脂が好ましい。粘着付与剤は、接着剤を70〜98重量%、粘着付与剤を2〜30重量%の割合で配合することが好ましい。 To the adhesive resin composition of the present invention, known process stabilizers, heat-resistant stabilizers, heat-resistant aging agents, fillers, and the like can be added as long as the object of the present invention is not impaired. In the present invention, it is particularly preferable to add a so-called tackifier for the purpose of imparting tackiness. Examples of the substance that imparts tackiness include rosin derivatives, terpene resins, petroleum resins, and hydrides thereof. Among these, hydrogenated terpene resins and hydrogenated petroleum resins are preferable. The tackifier is preferably blended in an amount of 70 to 98% by weight of adhesive and 2 to 30% by weight of tackifier.
<積層体>
本発明の接着剤は、積層体の接着層として好適に使用される。積層体を構成する他の熱可塑性樹脂層の樹脂としては、種々の熱可塑性樹脂、例えばポリオレフィン、ポリエステル、ポリアミドあるいはエチレン・ビニルアルコール共重合体が使用でき、これらの中では、エチレン・ビニルアルコール共重合体が好ましく使用される。<Laminated body>
The adhesive of the present invention is suitably used as an adhesive layer for a laminate. Various thermoplastic resins such as polyolefin, polyester, polyamide or ethylene / vinyl alcohol copolymer can be used as the resin of the other thermoplastic resin layer constituting the laminate. Among these, ethylene / vinyl alcohol copolymer is used. Polymers are preferably used.
エチレン・ビニルアルコール共重合体としては、エチレンに由来する重合単位を20〜50モル%、好ましくは25〜48モル%含有する共重合体が望ましい。これらは相当するエチレン・酢酸ビニル共重合体を常法によりケン化して製造することができる。 As the ethylene / vinyl alcohol copolymer, a copolymer containing 20 to 50 mol%, preferably 25 to 48 mol% of a polymerized unit derived from ethylene is desirable. These can be produced by saponifying a corresponding ethylene / vinyl acetate copolymer by a conventional method.
本発明の積層体は、好ましくは、本発明のポリプロピレン系の接着用樹脂組成物層の少なくとも片面上に、エチレン・ビニルアルコール共重合体層が積層されたものである。 The laminate of the present invention is preferably one in which an ethylene / vinyl alcohol copolymer layer is laminated on at least one surface of the polypropylene-based adhesive resin composition layer of the present invention.
本発明の積層体は、例えば、各層の組成物や樹脂をそれぞれ溶融し、溶融状態で積層することによって製造することができる。また、溶融状態の接着剤をフィルムや金属管の表面上にコーティングすることでも積層体は製造することができる。 The laminate of the present invention can be produced, for example, by melting the composition and resin of each layer and laminating them in a molten state. Moreover, a laminated body can be manufactured also by coating the adhesive agent of a molten state on the surface of a film or a metal tube.
以下、実施例及び比較例を挙げて本発明を更に具体的に説明するが、本発明はその要旨を越えない限りこれらの実施例になんら制約されるものではない。 EXAMPLES Hereinafter, although an Example and a comparative example are given and this invention is demonstrated further more concretely, this invention is not restrict | limited at all to these Examples, unless the summary is exceeded.
(各種測定方法)
本実施例等においては、以下の方法に従って測定を実施した。
[メルトフローレート(MFR)]
ASTM D1238に従い、230℃、2.16kg荷重の下、測定を実施した。
[密度]
密度は、JIS K7112に準拠して測定した。
[極限粘度[η]]
[η]は、ASTM D1601に準拠して測定した。
[nデカン可溶分のモノマー組成分析]
試料をnデカンに加熱溶解させた後、放冷し室温まで冷却する。この状態でnデカンに溶解している成分がnデカン可溶分となる。nデカン可溶分のモノマー組成を分析するには、この溶液にアセトンを混合しポリマー成分を析出させた後、得られたポリマーのIRを測定するという手法が用いられる。
(使用したポリオレフィン)
実施例及び比較例において使用したポリオレフィンを以下に示す。尚、特に断らない限りはいずれも常法に従い重合を行い調製した。(Various measurement methods)
In this example and the like, measurement was performed according to the following method.
[Melt flow rate (MFR)]
Measurements were performed in accordance with ASTM D1238 under 230 ° C. and 2.16 kg load.
[density]
The density was measured according to JIS K7112.
[Intrinsic viscosity [η]]
[Η] was measured according to ASTM D1601.
[Monomer composition analysis of n-decane solubles]
The sample is dissolved in n-decane by heating, then allowed to cool and cooled to room temperature. In this state, the component dissolved in n-decane becomes the n-decane-soluble component. In order to analyze the monomer composition of the n-decane soluble component, acetone is mixed into this solution to precipitate a polymer component, and then the IR of the obtained polymer is measured.
(Polyolefin used)
The polyolefin used in Examples and Comparative Examples is shown below. In addition, unless otherwise indicated, all were prepared by polymerization according to a conventional method.
変性PP−1 :変性ホモポリプロピレン
(無水マレイン酸グラフト量=1.0wt%、[η]=0.8)
変性PP−2 :変性ホモポリプロピレン
(無水マレイン酸グラフト量=3.0wt%、[η]=0.4)
PP−1 :ランダムポリプロピレン
(プロピレン=96mol%、エチレン=3mol%、ブテン=1mol%
、[η]=2.0)
PEBR−1 :エチレン・プロピレン・α-オレフィン共重合体
(エチレン=13mol%、プロピレン=68mol%、ブテン=19mol%
、[η]=1.9)
EPR−1 :エチレン・プロピレン共重合体
(エチレン=80mol%、プロピレン=20mol%、[η]=1.9)
EPR−2 :エチレン・プロピレン共重合体
(エチレン=80mol%、プロピレン=20mol%、[η]=2.2)
LDPE :高圧法低密度ポリエチレン
(MFR=8 g/10分)
[実施例1]
(キャストフィルムの接着力)
<接着剤の製造>
(A)[η]が0.8である変性ホモポリプロピレン(変性PP-1)20重量%と、(B)[η]が1.9であるエチレン・プロピレン・α-オレフィン共重合体(PEBR-1)55重量%と、(C)[η]が2.2であるエチレン・プロピレン共重合体(EPR−2)25重量%を1軸押出機を用いて230℃で溶融混練し、接着剤−1を得た。得られた接着剤−1のメルトフローレートは5.2 g/10分であった。Modified PP-1: Modified homopolypropylene (maleic anhydride graft amount = 1.0 wt%, [η] = 0.8)
Modified PP-2: Modified homopolypropylene (maleic anhydride graft amount = 3.0 wt%, [η] = 0.4)
PP-1: random polypropylene (propylene = 96 mol%, ethylene = 3 mol%, butene = 1 mol%)
[Η] = 2.0)
PEBR-1: ethylene / propylene / α-olefin copolymer (ethylene = 13 mol%, propylene = 68 mol%, butene = 19 mol%)
[Η] = 1.9)
EPR-1: ethylene / propylene copolymer (ethylene = 80 mol%, propylene = 20 mol%, [η] = 1.9)
EPR-2: Ethylene / propylene copolymer (ethylene = 80 mol%, propylene = 20 mol%, [η] = 2.2)
LDPE: High-pressure low-density polyethylene (MFR = 8 g / 10 min)
[Example 1]
(Adhesive strength of cast film)
<Manufacture of adhesives>
(A) 20% by weight of modified homopolypropylene (modified PP-1) having [η] of 0.8, and (B) ethylene / propylene / α-olefin copolymer (PEBR) having [η] of 1.9 -1) Melting and kneading 55% by weight and (C) 25% by weight of ethylene / propylene copolymer (EPR-2) having [η] of 2.2 at 230 ° C. using a single screw extruder and bonding Agent-1 was obtained. The melt flow rate of the obtained adhesive-1 was 5.2 g / 10 minutes.
<3層積層体の製造>
以下に示した構成からなる各層を、下記の条件で共押出して、3層フィルムを成形した。<Production of three-layer laminate>
Each layer having the structure shown below was coextruded under the following conditions to form a three-layer film.
[内層]
エチレン・ビニルアルコール共重合体(以下EVOHという)として、(株)クラレ製エバール(登録商標)F101A(MFR=1.0 g/10分)を、直径40mm、L/D=28のスクリューを用いて220℃で押出した。[Inner layer]
As an ethylene / vinyl alcohol copolymer (hereinafter referred to as EVOH), Kuraray Co., Ltd. EVAL (registered trademark) F101A (MFR = 1.0 g / 10 min) was used with a screw having a diameter of 40 mm and L / D = 28. And extruded at 220 ° C.
[外層]
市販のポリプロピレン(プライムポリマー社製 F327D、MFR=7)を直径50mm、有効長さL/D=28のスクリューを用いて230℃で押出した。[Outer layer]
A commercially available polypropylene (F327D manufactured by Prime Polymer Co., Ltd., MFR = 7) was extruded at 230 ° C. using a screw having a diameter of 50 mm and an effective length L / D = 28.
[中間層]
接着剤−1を直径40mm、有効長さL/D=28のスクリューを用いて230℃で押出した。[Middle layer]
Adhesive-1 was extruded at 230 ° C. using a screw having a diameter of 40 mm and an effective length L / D = 28.
<積層体成形条件>
外層、内層、及び中間層用として押し出された樹脂は、フィードブロック内で内層、中間層、外層の順に積層した。ダイス温度は230℃であり、厚さ約70μmのフィルム状に共押出された各樹脂の積層体は、チルロールで冷却を受けつつ、20m/分の速さで引き取った。各層の厚さは外層(ポリプロピレン)/中間層(接着剤)/内層(EVOH)=40/10/20μmとした。また、40m/分で引き取った場合、各層の厚さは、外層(ポリプロピレン)/中間層(接着剤)/内層(EVOH)=20/5/10μmとした。成形された積層体の層間接着力を表1に示す。<Laminate molding conditions>
The resin extruded for the outer layer, the inner layer, and the intermediate layer was laminated in the order of the inner layer, the intermediate layer, and the outer layer in the feed block. The die temperature was 230 ° C., and the laminate of each resin coextruded into a film having a thickness of about 70 μm was taken up at a speed of 20 m / min while being cooled by a chill roll. The thickness of each layer was outer layer (polypropylene) / intermediate layer (adhesive) / inner layer (EVOH) = 40/10/20 μm. Moreover, when it picked up at 40 m / min, the thickness of each layer was taken as outer layer (polypropylene) / intermediate layer (adhesive) / inner layer (EVOH) = 20/5/10 μm. Table 1 shows the interlayer adhesion of the molded laminate.
<積層体の接着力評価>
上記で製造した積層体を15mm幅に切り、EVOH層と接着剤層の界面を、引張試験機を使用してTピール法にて接着力(単位:N/15mm)を室温23℃で測定した。クロスヘッドスピードは300mm/minとした。<Adhesive strength evaluation of laminate>
The laminate produced above was cut into a width of 15 mm, and the adhesive force (unit: N / 15 mm) was measured at a room temperature of 23 ° C. using a tensile tester at the interface between the EVOH layer and the adhesive layer. . The crosshead speed was 300 mm / min.
[実施例2,比較例1〜2]
表1に示した配合処方に従い実施例1と同様の方法で接着剤を製造した。得られた接着剤の物性および成形された積層体の測定・評価結果を表1に示す。[Example 2, Comparative Examples 1-2]
According to the formulation shown in Table 1, an adhesive was produced in the same manner as in Example 1. Table 1 shows the physical properties of the obtained adhesive and the measurement / evaluation results of the molded laminate.
[実施例3]
(延伸フィルムの接着力)
<接着剤の製造>
(A)[η]が2.0であるランダムポリプロピレン(PP-1)75.5重量%と、(B)[η]が1.9であるエチレン・プロピレン・α-オレフィン共重合体(PEBR−1)15重量%と、(C)[η]が2.2であるエチレン・プロピレン共重合体(EPR−2)5重量%と、(D)[η]が0.4である変性ホモポリプロピレン(変性PP−2)4.5重量%を、1軸押出機を用いて230℃で溶融混練して、接着剤−1を得た。得られた接着剤−1のメルトフローレートは7.9 g/10分であった。[Example 3]
(Adhesive strength of stretched film)
<Manufacture of adhesives>
(A) 75.5% by weight of random polypropylene (PP-1) with [η] of 2.0, and (B) ethylene / propylene / α-olefin copolymer (PEBR with [η] of 1.9) -1) 15% by weight, (C) 5% by weight of ethylene / propylene copolymer (EPR-2) [η] is 2.2, and (D) modified homopolymer having [η] of 0.4 An adhesive-1 was obtained by melt-kneading 4.5 wt% of polypropylene (modified PP-2) at 230 ° C. using a single screw extruder. The melt flow rate of the obtained adhesive-1 was 7.9 g / 10 min.
<5層積層体の製造>
以下に示した構成からなる各層を、下記の条件で共押出して、5層延伸フィルムを成形した。<Manufacture of 5-layer laminate>
Each layer having the structure shown below was coextruded under the following conditions to form a 5-layer stretched film.
1)5層シートの成形
[外層および内層]
市販のポリプロピレン(プライムポリマー社製 E−233GV、MFR=1)を直径40mm、有効長さL/D=28のスクリューを用いて230℃で押出した。1) Molding of 5-layer sheet [Outer layer and inner layer]
A commercially available polypropylene (E-233GV, MFR = 1, manufactured by Prime Polymer Co., Ltd.) was extruded at 230 ° C. using a screw having a diameter of 40 mm and an effective length L / D = 28.
[接着層]
接着剤−1を直径40mm、有効長さL/D=28のスクリューを用いて230℃で押出した。[Adhesive layer]
Adhesive-1 was extruded at 230 ° C. using a screw having a diameter of 40 mm and an effective length L / D = 28.
[中間層]
エチレン・ビニルアルコール共重合体(以下EVOHという)として、(株)クラレ製エバール(登録商標)F101B(MFR=1.0 g/10分)を、直径30mm、L/D=24のスクリューを用いて220℃で押出した。[Middle layer]
As an ethylene / vinyl alcohol copolymer (hereinafter referred to as EVOH), Kuraray Co., Ltd. EVAL (registered trademark) F101B (MFR = 1.0 g / 10 min) was used with a screw having a diameter of 30 mm and L / D = 24. And extruded at 220 ° C.
[シート成形条件]
外層、内層、接着層及び中間層用として押し出された樹脂は、フィードブロック内で内層、接着層、中間層、接着層、外層に積層した。ダイス温度は220℃であり、厚さ約850μmのシート状に共押出された各樹脂の積層体は、チルロールで冷却を受けつつ、1m/分の速さで引き取った。各層の厚さは外層(ポリプロピレン)/接着層(接着剤−1)/中間層(EVOH)/接着層(接着剤−1)/内層(ポリプロピレン)=350/50/50/50/350μmとした。[Sheet forming conditions]
The resin extruded for the outer layer, inner layer, adhesive layer and intermediate layer was laminated to the inner layer, adhesive layer, intermediate layer, adhesive layer and outer layer in the feed block. The die temperature was 220 ° C., and the laminate of each resin coextruded into a sheet having a thickness of about 850 μm was taken up at a speed of 1 m / min while being cooled by a chill roll. The thickness of each layer was outer layer (polypropylene) / adhesive layer (adhesive-1) / intermediate layer (EVOH) / adhesive layer (adhesive-1) / inner layer (polypropylene) = 350/50/50/50/350 μm. .
2)5層延伸フィルム成形
[延伸フィルム成形条件]
140℃で予熱した後、引取速度1.5m/分で面積比として6倍に同時2軸延伸し、100℃でアニール、室温で冷却することで、延伸フィルムを成形した。各層の厚さは外層(ポリプロピレン)/接着層(接着剤−1)/中間層(EVOH)/接着層(接着剤−1)/内層(ポリプロピレン)=60/8/8/6/60μmとした。成形された積層体の層間接着力を表1に示す。2) 5-layer stretched film molding [stretched film molding conditions]
After preheating at 140 ° C., the film was biaxially stretched 6 times as an area ratio at a take-off speed of 1.5 m / min, annealed at 100 ° C., and cooled at room temperature to form a stretched film. The thickness of each layer was outer layer (polypropylene) / adhesive layer (adhesive-1) / intermediate layer (EVOH) / adhesive layer (adhesive-1) / inner layer (polypropylene) = 60/8/8/6/60 μm. . Table 1 shows the interlayer adhesion of the molded laminate.
<積層体の接着力評価>
上記で製造した積層体を15mm幅に切り、EVOH層と接着剤層の界面を、引張試験機を使用してTピール法にて接着力(単位:N/15mm)を室温23℃で測定した。クロスヘッドスピードは300mm/minとした。<Adhesive strength evaluation of laminate>
The laminate produced above was cut into a width of 15 mm, and the adhesive force (unit: N / 15 mm) was measured at a room temperature of 23 ° C. using a tensile tester at the interface between the EVOH layer and the adhesive layer. . The crosshead speed was 300 mm / min.
[比較例3〜4]
表2に示した配合処方に従い実施例3と同様の方法で接着剤を製造した。得られた接着剤の物性および成形された積層体の測定・評価結果を表2に示す。[Comparative Examples 3 to 4]
An adhesive was produced in the same manner as in Example 3 in accordance with the formulation shown in Table 2. Table 2 shows the physical properties of the obtained adhesive and the measurement / evaluation results of the molded laminate.
[実施例4]
(押出コーティングフィルムの接着力および耐白化性)
<接着剤の製造>
(A)[η]が0.8である変性ホモポリプロピレン(PP−1)20重量%と、(B)[η]が1.9であるエチレン・プロピレン・α-オレフィン共重合体(PEBR−1)55重量%と、(C)[η]が1.9であるエチレン・α-オレフィン共重合体(EPR−1)25重量%を1軸押出機を用いて230℃で溶融混練し、接着剤−1を得た。得られた接着剤−1のメルトフローレートは5.2 g/10分であった。[Example 4]
(Adhesive strength and whitening resistance of extrusion coating film)
<Manufacture of adhesives>
(A) 20% by weight of a modified homopolypropylene (PP-1) having [η] of 0.8, and (B) an ethylene / propylene / α-olefin copolymer (PEBR−) having [η] of 1.9. 1) 55 wt% and (C) 25 wt% of ethylene / α-olefin copolymer (EPR-1) [η] of 1.9 is melt kneaded at 230 ° C. using a single screw extruder, Adhesive-1 was obtained. The melt flow rate of the obtained adhesive-1 was 5.2 g / 10 min.
<3層積層体の製造>
以下に示した構成からなる各層を、下記の条件で共押出コーティングして、3層フィルムを成形した。<Production of three-layer laminate>
Each layer having the structure shown below was subjected to coextrusion coating under the following conditions to form a three-layer film.
[外層および中間層]
市販のポリプロピレン(プライムポリマー社製 F329RA、MFR=24)および接着剤−1を直径50mm、有効長さL/D=28のスクリューを用いて290℃で押出した。[Outer layer and middle layer]
Commercially available polypropylene (Prime Polymer F329RA, MFR = 24) and Adhesive-1 were extruded at 290 ° C. using a screw with a diameter of 50 mm and an effective length L / D = 28.
[積層体成形条件]
外層および内層用として押出された樹脂は、フィードブロック内で内層、外層の順に積層した。ダイス温度は290℃であり、厚さ約40μmのフィルム状に共押出された各樹脂の積層体は溶融状態でアルミ箔(厚さ20μm)表面と接触した後、ピンチロール付きのチルロールで冷却を受けつつ、50m/分の速さで引き取った。各層の厚さは外層(ポリプロピレン)/内層(接着剤)=20/20μmとした。成形された積層体の層間接着力を表3に示す。[Laminate molding conditions]
The resin extruded for the outer layer and the inner layer was laminated in the order of the inner layer and the outer layer in the feed block. The die temperature is 290 ° C, and each resin laminate coextruded into a film with a thickness of about 40 µm is in contact with the surface of the aluminum foil (thickness 20 µm) in a molten state, and then cooled with a chill roll with a pinch roll. While receiving, it was picked up at a speed of 50 m / min. The thickness of each layer was outer layer (polypropylene) / inner layer (adhesive) = 20/20 μm. Table 3 shows the interlayer adhesion of the molded laminate.
<積層体の接着力評価>
上記で製造した積層体を15mm幅に切り、アルミ箔と接着剤層の界面を、引張試験機を使用してTピール法にて接着力(単位:N/15mm)を室温23℃で測定した。クロスヘッドスピードは300mm/minとした。<Adhesive strength evaluation of laminate>
The laminate produced above was cut into a width of 15 mm, and the adhesive force (unit: N / 15 mm) was measured at a room temperature of 23 ° C. by a T-peel method at the interface between the aluminum foil and the adhesive layer. . The crosshead speed was 300 mm / min.
<深絞り成形後の耐白化性評価>
上記で製造した積層体を噛合い深さ5mmの金型で深絞り成形し、壁面の白化の有無を目視で確認した。<Evaluation of whitening resistance after deep drawing>
The laminated body produced above was deep-drawn with a mold having a meshing depth of 5 mm, and the presence or absence of whitening of the wall surface was visually confirmed.
[実施例5〜6,比較例5〜6]
表3に示した配合処方に従い実施例4と同様の方法で接着剤を製造した。得られた接着剤の物性および成形された積層体の測定・評価結果を表3に示す。[Examples 5-6, Comparative Examples 5-6]
An adhesive was produced in the same manner as in Example 4 according to the formulation shown in Table 3. Table 3 shows the physical properties of the obtained adhesive and the measurement / evaluation results of the molded laminate.
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EP2682425B1 (en) * | 2011-02-25 | 2016-07-20 | Mitsubishi Chemical Corporation | Resin composition and laminated body |
CN102676087B (en) * | 2012-04-23 | 2014-05-21 | 南通捷诺塑胶科技有限公司 | Adhesive-free textured film and preparation method thereof |
JP6847111B2 (en) * | 2016-07-21 | 2021-03-24 | 三井化学株式会社 | Polypropylene resin composition and single-layer and multilayer films |
JP6911379B2 (en) * | 2017-02-23 | 2021-07-28 | Mcppイノベーション合同会社 | Adhesive resin composition and laminate |
JP6969116B2 (en) * | 2017-03-14 | 2021-11-24 | Mcppイノベーション合同会社 | Adhesive resin composition and laminate |
JP6838440B2 (en) * | 2017-03-16 | 2021-03-03 | Mcppイノベーション合同会社 | Propylene resin composition for multilayer stretched film |
US10913878B2 (en) | 2017-03-29 | 2021-02-09 | Mitsui Chemicals, Inc. | Method of producing laminate |
JP7107706B2 (en) * | 2018-03-13 | 2022-07-27 | 三井化学株式会社 | Polyolefin composition and laminate |
EP3766932B8 (en) * | 2018-03-15 | 2023-05-24 | Mitsui Chemicals, Inc. | Resin composition and monolayer and multilayer films |
CN109796912B (en) * | 2018-12-27 | 2022-03-11 | 广州鹿山新材料股份有限公司 | Modified polypropylene hot melt adhesive and preparation method thereof |
KR101984871B1 (en) * | 2019-01-03 | 2019-05-31 | 주식회사 뉴펠 | Coated corrugated steel pipe with a film that is easy to repair the damaged coating layer |
JP7415573B2 (en) | 2019-01-16 | 2024-01-17 | Mcppイノベーション合同会社 | Adhesive resin composition and laminate |
JP7167727B2 (en) * | 2019-01-16 | 2022-11-09 | Mcppイノベーション合同会社 | Adhesive resin composition and laminate |
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US20100063198A1 (en) | 2010-03-11 |
KR20090126254A (en) | 2009-12-08 |
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EP2110408A1 (en) | 2009-10-21 |
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US8445582B2 (en) | 2013-05-21 |
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