JP5247990B2 - 金属構成部品を製造する方法 - Google Patents

金属構成部品を製造する方法 Download PDF

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Publication number
JP5247990B2
JP5247990B2 JP2006121521A JP2006121521A JP5247990B2 JP 5247990 B2 JP5247990 B2 JP 5247990B2 JP 2006121521 A JP2006121521 A JP 2006121521A JP 2006121521 A JP2006121521 A JP 2006121521A JP 5247990 B2 JP5247990 B2 JP 5247990B2
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JP
Japan
Prior art keywords
preform
metal powder
alloy
squealer tip
airfoil
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP2006121521A
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English (en)
Japanese (ja)
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JP2006312782A (ja
JP2006312782A5 (enExample
Inventor
トーマス・ジョセフ・ケリー
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
General Electric Co
Original Assignee
General Electric Co
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by General Electric Co filed Critical General Electric Co
Publication of JP2006312782A publication Critical patent/JP2006312782A/ja
Publication of JP2006312782A5 publication Critical patent/JP2006312782A5/ja
Application granted granted Critical
Publication of JP5247990B2 publication Critical patent/JP5247990B2/ja
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01DNON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
    • F01D5/00Blades; Blade-carrying members; Heating, heat-insulating, cooling or antivibration means on the blades or the members
    • F01D5/12Blades
    • F01D5/14Form or construction
    • F01D5/20Specially-shaped blade tips to seal space between tips and stator
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F7/00Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression
    • B22F7/06Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression of composite workpieces or articles from parts, e.g. to form tipped tools
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P15/00Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
    • B23P15/02Making specific metal objects by operations not covered by a single other subclass or a group in this subclass turbine or like blades from one piece
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P15/00Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
    • B23P15/04Making specific metal objects by operations not covered by a single other subclass or a group in this subclass turbine or like blades from several pieces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P6/00Restoring or reconditioning objects
    • B23P6/002Repairing turbine components, e.g. moving or stationary blades, rotors
    • B23P6/005Repairing turbine components, e.g. moving or stationary blades, rotors using only replacement pieces of a particular form
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P6/00Restoring or reconditioning objects
    • B23P6/002Repairing turbine components, e.g. moving or stationary blades, rotors
    • B23P6/007Repairing turbine components, e.g. moving or stationary blades, rotors using only additive methods, e.g. build-up welding
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01DNON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
    • F01D5/00Blades; Blade-carrying members; Heating, heat-insulating, cooling or antivibration means on the blades or the members
    • F01D5/005Repairing methods or devices
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05DINDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
    • F05D2230/00Manufacture
    • F05D2230/20Manufacture essentially without removing material
    • F05D2230/22Manufacture essentially without removing material by sintering
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/49316Impeller making
    • Y10T29/49318Repairing or disassembling
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/49316Impeller making
    • Y10T29/49336Blade making
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/49718Repairing
    • Y10T29/49732Repairing by attaching repair preform, e.g., remaking, restoring, or patching
    • Y10T29/49734Repairing by attaching repair preform, e.g., remaking, restoring, or patching and removing damaged material
    • Y10T29/49737Metallurgically attaching preform
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/49718Repairing
    • Y10T29/49732Repairing by attaching repair preform, e.g., remaking, restoring, or patching
    • Y10T29/49742Metallurgically attaching preform

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Composite Materials (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Powder Metallurgy (AREA)
  • Turbine Rotor Nozzle Sealing (AREA)
JP2006121521A 2005-05-05 2006-04-26 金属構成部品を製造する方法 Expired - Fee Related JP5247990B2 (ja)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US10/908,293 US7282681B2 (en) 2005-05-05 2005-05-05 Microwave fabrication of airfoil tips
US10/908,293 2005-05-05

Publications (3)

Publication Number Publication Date
JP2006312782A JP2006312782A (ja) 2006-11-16
JP2006312782A5 JP2006312782A5 (enExample) 2009-05-28
JP5247990B2 true JP5247990B2 (ja) 2013-07-24

Family

ID=36677158

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2006121521A Expired - Fee Related JP5247990B2 (ja) 2005-05-05 2006-04-26 金属構成部品を製造する方法

Country Status (6)

Country Link
US (2) US7282681B2 (enExample)
EP (1) EP1721699A1 (enExample)
JP (1) JP5247990B2 (enExample)
BR (1) BRPI0601722A (enExample)
CA (1) CA2545200A1 (enExample)
SG (1) SG126900A1 (enExample)

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US7845549B2 (en) * 2006-05-31 2010-12-07 General Electric Company MIM braze preforms
GB0705696D0 (en) * 2007-03-24 2007-05-02 Rolls Royce Plc A method of repairing a damaged abradable coating
US20080237403A1 (en) * 2007-03-26 2008-10-02 General Electric Company Metal injection molding process for bimetallic applications and airfoil
US8146250B2 (en) * 2008-05-30 2012-04-03 General Electric Company Method of replacing a composite airfoil
US8087565B2 (en) * 2008-09-08 2012-01-03 General Electric Company Process of filling openings in a component
US20120000072A9 (en) * 2008-09-26 2012-01-05 Morrison Jay A Method of Making a Combustion Turbine Component Having a Plurality of Surface Cooling Features and Associated Components
FR2949366B1 (fr) * 2009-08-31 2011-11-18 Snecma Realisation par procede mim d'un morceau de piece pour la reparation d'une aube de distributeur de turbine
JP2013521650A (ja) 2010-03-05 2013-06-10 アプライド マテリアルズ インコーポレイテッド ラジカル成分cvdによる共形層
EP2366476B1 (en) * 2010-03-10 2014-07-02 General Electric Company Method for Fabricating Turbine Airfoils and Tip Structures Therefor
US20130104397A1 (en) 2011-10-28 2013-05-02 General Electric Company Methods for repairing turbine blade tips
US9283621B2 (en) * 2012-06-21 2016-03-15 Deere & Company Method for forming a composite article
US9737933B2 (en) * 2012-09-28 2017-08-22 General Electric Company Process of fabricating a shield and process of preparing a component
US9700941B2 (en) * 2012-10-03 2017-07-11 Siemens Energy, Inc. Method for repairing a component for use in a turbine engine
US9863249B2 (en) 2012-12-04 2018-01-09 Siemens Energy, Inc. Pre-sintered preform repair of turbine blades
EP2772329A1 (en) * 2013-02-28 2014-09-03 Alstom Technology Ltd Method for manufacturing a hybrid component
US9682449B2 (en) * 2014-05-09 2017-06-20 United Technologies Corporation Repair material preform
US10072506B2 (en) 2014-06-30 2018-09-11 Rolls-Royce Corporation Coated gas turbine engine components
US9777574B2 (en) 2014-08-18 2017-10-03 Siemens Energy, Inc. Method for repairing a gas turbine engine blade tip
US20160069184A1 (en) * 2014-09-09 2016-03-10 Rolls-Royce Corporation Method of blade tip repair
US10099290B2 (en) * 2014-12-18 2018-10-16 General Electric Company Hybrid additive manufacturing methods using hybrid additively manufactured features for hybrid components
FR3037974B1 (fr) * 2015-06-29 2017-07-21 Snecma Procede de fabrication d'une aube comportant une baignoire integrant un muret
US10029299B2 (en) 2015-07-09 2018-07-24 General Electric Company Three-dimensional manufacturing methods and systems for turbine components
US10767501B2 (en) * 2016-04-21 2020-09-08 General Electric Company Article, component, and method of making a component
US10900363B2 (en) * 2018-08-01 2021-01-26 Honeywell International Inc. Laser tip cladding to net-shape with shrouds
EP3927943B1 (en) * 2019-03-29 2024-10-16 Siemens Energy, Inc. Tip repair of a turbine component using a composite tip boron base pre-sintered preform
EP3907022A1 (de) 2020-05-08 2021-11-10 Siemens Aktiengesellschaft Verfahren zur herstellung einer materiallage
WO2025121382A1 (ja) * 2023-12-08 2025-06-12 トヨタ自動車株式会社 金属を含む固体、金属を含む固体の製造方法、金属の溶解方法、及び金属鋳物の製造方法

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Also Published As

Publication number Publication date
JP2006312782A (ja) 2006-11-16
SG126900A1 (en) 2006-11-29
US20090311121A1 (en) 2009-12-17
US20060289496A1 (en) 2006-12-28
US7685711B2 (en) 2010-03-30
BRPI0601722A (pt) 2007-08-14
CA2545200A1 (en) 2006-11-05
US7282681B2 (en) 2007-10-16
EP1721699A1 (en) 2006-11-15

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