JP5222492B2 - Core-sheath composite spun yarn and fabric - Google Patents

Core-sheath composite spun yarn and fabric Download PDF

Info

Publication number
JP5222492B2
JP5222492B2 JP2007142410A JP2007142410A JP5222492B2 JP 5222492 B2 JP5222492 B2 JP 5222492B2 JP 2007142410 A JP2007142410 A JP 2007142410A JP 2007142410 A JP2007142410 A JP 2007142410A JP 5222492 B2 JP5222492 B2 JP 5222492B2
Authority
JP
Japan
Prior art keywords
yarn
core
sheath
composite
spun yarn
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
JP2007142410A
Other languages
Japanese (ja)
Other versions
JP2008297646A (en
Inventor
泰之 井上
政秀 篠原
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kurashiki Spinning Co Ltd
Original Assignee
Kurashiki Spinning Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kurashiki Spinning Co Ltd filed Critical Kurashiki Spinning Co Ltd
Priority to JP2007142410A priority Critical patent/JP5222492B2/en
Publication of JP2008297646A publication Critical patent/JP2008297646A/en
Application granted granted Critical
Publication of JP5222492B2 publication Critical patent/JP5222492B2/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Landscapes

  • Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
  • Multicomponent Fibers (AREA)
  • Woven Fabrics (AREA)

Description

本発明は糸の抗ピリング性に優れ、更には糸の抗ピリング性及び均整性に優れる芯鞘構造複合紡績糸及び該芯鞘構造複合紡績糸を用いた布帛に関する。   The present invention relates to a core-sheath composite spun yarn excellent in yarn anti-pilling property and further excellent in yarn anti-pilling property and leveling property, and a fabric using the core-sheath structure composite spun yarn.

従来、フィラメントと短繊維の長短複合糸に関しては数々の研究・開発が行われており、その中で、ストレッチ性を付与した長短複合糸としては、例えば、ポリウレタン弾性糸を芯にした短繊維からなる鞘との複合糸(コアスパン糸)(特許文献1、2等)や、ポリトリメチレンテレフタレート層とポリエチレンテレフタレート層とからなるポリエステル系長繊維を芯とし、鞘が短繊維からなる複合糸(特許文献3等)等があげられる。   Conventionally, many researches and developments have been made on long and short composite yarns of filaments and short fibers. Among them, as long and short composite yarns imparted with stretch properties, for example, from short fibers having polyurethane elastic yarn as a core. Composite yarn with a sheath (core spun yarn) (Patent Documents 1, 2, etc.) and a composite yarn consisting of a polyester-based long fiber consisting of a polytrimethylene terephthalate layer and a polyethylene terephthalate layer and a sheath consisting of short fibers (patent Literature 3 etc.).

しかしながら、このような長短複合糸は、その糸構造上、芯成分(フィラメント糸)と鞘成分(短繊維)との絡合性、拘束性に欠け、糸に平行方向への摩擦力が生じた場合、鞘を構成する短繊維がずれて、不均整になりやすく、また、毛羽が発生しやすいという問題がある。また、この問題は特に撚り数が少ない場合に顕在化するため、かかる長短複合糸の撚りを通常よりも高めに設定する必要があり、鞘成分と芯成分との収束が強くなり、布帛とした際にソフトな風合いが損なわれるという問題もあった。
特開平10−077538号公報 特開2002−155442号公報 特開2000−45141号公報
However, such a long and short composite yarn lacks the entanglement and restraint properties of the core component (filament yarn) and the sheath component (short fiber) due to its yarn structure, and a frictional force in the direction parallel to the yarn is generated. In such a case, there is a problem that the short fibers constituting the sheath are displaced and easily become irregular, and fluff is likely to occur. In addition, since this problem becomes apparent particularly when the number of twists is small, it is necessary to set the twist of the long and short composite yarns higher than usual, and the convergence between the sheath component and the core component becomes strong, and a fabric is obtained. In some cases, the soft texture was lost.
Japanese Patent Laid-Open No. 10-077538 JP 2002-155442 A JP 2000-45141 A

本発明は、上記のような事情に鑑み成されたものであり、その解決しようとする課題は、抗ピリング性及びソフト感に優れる芯鞘構造複合紡績糸、及び、該芯鞘構造複合紡績糸を用いた、毛羽が発生しにくい、ソフトな風合いの布帛を提供することである。   The present invention has been made in view of the circumstances as described above, and the problem to be solved is a core-sheath structure composite spun yarn excellent in anti-pilling property and soft feeling, and the core-sheath structure composite spun yarn. It is to provide a fabric with a soft texture that is less likely to cause fluff.

また、特に、抗ピリング性及びソフト感に優れるとともに、伸長率及び回復率がともに良好な優れたストレッチ性を有する芯鞘構造複合紡績糸、及び、該芯鞘構造複合紡績糸を用いた、毛羽が発生しにくく、ソフトな風合いで、伸長率及び回復率がともに良好な布帛を提供することである。   In particular, a core-sheath structure composite spun yarn having excellent stretch properties with excellent anti-pilling property and soft feeling and good elongation and recovery rate, and fluff using the core-sheath structure composite spun yarn It is an object of the present invention to provide a fabric that is difficult to generate, has a soft texture, and has a good elongation and recovery rate.

本発明者等は、上記の課題を解決すべく鋭意研究をした結果、芯を2本以上のフィラメント糸の合撚糸とし、該合撚糸を短繊維と引き揃えて、合撚糸の撚り方向とは逆方向の撚り方向に撚り合わせることで、短繊維が合撚糸の2本以上のフィラメント糸の間に巻き込まれて拘束されることから、短繊維のずれによる毛羽の発生を抑制できることを見出し、かかる知見に基いて更に研究を進めることにより、本発明を完成するに至った。   As a result of diligent research to solve the above-mentioned problems, the present inventors made the core a twisted yarn of two or more filament yarns, aligned the twisted yarn with short fibers, and what is the twist direction of the twisted yarn? By twisting in the opposite twist direction, the short fiber is caught and restrained between two or more filament yarns of the twisted yarn, and it is found that the occurrence of fluff due to the short fiber shift can be suppressed. The present invention has been completed by further research based on the knowledge.

即ち、本発明は、
(1)芯が少なくとも2本以上のフィラメント糸の合撚糸であり、鞘が短繊維からなることを特徴とする、芯鞘構造複合紡績糸、
(2)2本以上のフィラメント糸の合撚糸を、短繊維と引き揃えた後、前記2本以上のフィラメント糸の合撚糸の撚り方向とは逆方向の撚り方向に撚り合わせてなる、上記(1)記載の芯鞘構造複合紡績糸、
(3)上記(1)又は(2)記載の芯鞘構造複合紡績糸であって、芯がポリエステル系複合長繊維糸とポリウレタン系弾性糸との合撚糸からなるストレッチ性芯鞘構造複合紡績糸、
(4)ポリエステル系複合長繊維糸が、ポリトリメチレンテレフタレートを主体とするポリエステル層とポリエチレンテレフタレートを主体とするポリエステル層とからなる複合長繊維である、上記(3)記載のストレッチ性芯鞘構造複合紡績糸、
(5)鞘がセルロース系短繊維からなり、該セルロース系短繊維の含有率が重量比率で60%以上である、上記(3)又は(4)記載のストレッチ性芯鞘構造複合紡績糸、
(6)英式綿番手で5〜30番手の紡績糸である、上記(3)〜(5)のいずれかに記載のストレッチ性芯鞘構造複合紡績糸、
(7)当該芯鞘構造複合紡績糸の撚り係数Kが3.6〜5.0の範囲である、上記(1)〜(6)のいずれかに記載の芯鞘構造複合紡績糸、及び
(8)上記(1)〜(7)のいずれかに記載の芯鞘構造複合紡績糸を少なくとも一部に用いてなることを特徴とする布帛、に関する。
That is, the present invention
(1) A core-sheath composite spun yarn, characterized in that the core is a twisted yarn of at least two filament yarns and the sheath is made of short fibers;
(2) The two or more filament yarns are twisted in a twist direction opposite to the twist direction of the two or more filament yarns after the filaments are aligned with the short fibers. 1) The core-sheath structure composite spun yarn as described above,
(3) The core-sheath structure composite spun yarn according to (1) or (2) above, wherein the core is a stretch core-sheath structure composite spun yarn composed of a polyester composite long fiber yarn and a polyurethane elastic yarn. ,
(4) The stretchable core-sheath structure according to (3), wherein the polyester-based composite long fiber yarn is a composite long fiber comprising a polyester layer mainly composed of polytrimethylene terephthalate and a polyester layer mainly composed of polyethylene terephthalate. Composite spun yarn,
(5) The stretchable core-sheath structure composite spun yarn according to (3) or (4), wherein the sheath is made of cellulose short fibers, and the content of the cellulose short fibers is 60% or more by weight.
(6) A stretch core-sheath structure composite spun yarn according to any one of the above (3) to (5), which is a spun yarn of 5 to 30 in English cotton count,
(7) The core-sheath structure composite spun yarn according to any one of the above (1) to (6), wherein the twist coefficient K of the core-sheath structure composite spun yarn is in the range of 3.6 to 5.0, and ( 8) A fabric comprising at least a portion of the core-sheath composite spun yarn according to any one of (1) to (7) above.

以下、本発明をその好適な実施形態に即して説明する。
本発明の芯鞘構造複合紡績糸(以下、単に「複合紡績糸」ともいう)は、芯が少なくとも2本以上のフィラメント糸の合撚糸であり、鞘が短繊維からなる、複合紡績糸であり、好適には、2本以上のフィラメント糸の合撚糸を、短繊維と引き揃えた後、該2本以上のフィラメント糸の合撚糸の撚り方向とは逆方向の撚り方向に撚り合わせてなる複合紡績糸である。
Hereinafter, the present invention will be described with reference to preferred embodiments thereof.
The core-sheath structure composite spun yarn of the present invention (hereinafter also simply referred to as “composite spun yarn”) is a composite spun yarn in which the core is a twisted yarn of at least two filament yarns and the sheath is made of short fibers. Preferably, a composite of two or more filament yarns twisted in a twist direction opposite to the twist direction of the two or more filament yarns after aligning two or more filament yarns with a short fiber. It is spun yarn.

従来から、長短複合糸は、紡績糸がもたらすナチュラルな手触り、外観と、長繊維がもたらす好ましい腰・反撥性とを同時に発現できる繊維素材として開発されてきた。しかし、2本以上のフィラメント糸の合撚糸を芯に用いた芯鞘構造の複合紡績糸は提案されていない。本発明の芯鞘構造複合紡績糸は、芯が2本以上のフィラメント糸の合撚糸であることにより、1本のフィラメント糸(長繊維)を芯にした従来の芯鞘構造の複合紡績糸では達成困難であった要求特性を満たす芯鞘構造の複合紡績糸を得ることができ、また、鞘成分の短繊維が芯成分の2本以上のフィラメント糸の間に巻き込まれて拘束されて、毛羽の発生が抑制されることから、抗ピリング性に優れた複合紡績糸を実現することができる。また、撚り数を比較的低く設定できるので、ソフト感に優れる複合紡績糸を実現できる。さらに、本発明の芯鞘構造複合紡績糸は、芯成分が2本以上のフィラメント糸の合撚糸であることから、外力を受けたときの芯成分と鞘成分(短繊維)間の摩擦力が大きく、鞘成分(短繊維)の糸の平行方向(軸線方向)へのずれが生じにくい、均整性の高い紡績糸になるという利点もある。   Conventionally, long and short composite yarns have been developed as a fiber material that can simultaneously exhibit the natural feel and appearance that spun yarn provides, and the favorable waist and rebound characteristics that long fibers provide. However, a composite spun yarn having a core-sheath structure using a twisted yarn of two or more filament yarns as a core has not been proposed. The core-sheath structure composite spun yarn of the present invention is a conventional core-sheath composite spun yarn having a single filament yarn (long fiber) as a core because the core is a twisted yarn of two or more filament yarns. A composite spun yarn having a core-sheath structure satisfying the required characteristics that has been difficult to achieve can be obtained, and the short fiber of the sheath component is wound and restrained between two or more filament yarns of the core component, thereby causing fluff Therefore, a composite spun yarn excellent in anti-pilling property can be realized. In addition, since the number of twists can be set relatively low, a composite spun yarn excellent in soft feeling can be realized. Furthermore, since the core-sheath structure composite spun yarn of the present invention is a twisted yarn of two or more filament yarns, the friction force between the core component and the sheath component (short fiber) when subjected to external force is increased. There is also an advantage that a spun yarn having a high level of uniformity is obtained in which the sheath component (short fiber) is hardly displaced in the parallel direction (axial direction).

本発明の芯鞘構造複合紡績糸においても、芯成分となるフィラメント糸は、目的の複合紡績糸に腰・反発性を付与するという基本特性を備えるものであれば、特に制限されず、種々のフィラメント糸を使用することができる。例えば、ポリエステル繊維、ポリアミド繊維、ポリウレタン繊維、ポリプロピレン繊維、アクリル繊維、水(熱水)不溶性のポリビニルアルコール系繊維、ポリ塩化ビニリデン繊維等の合成繊維;アセテート繊維などの半合成繊維;レーヨン、キュプラなどの再生繊維等から選ばれる1種の繊維からなる単独フィラメント糸、2種以上の繊維からなる混合フィラメント糸が挙げられる。   Also in the core-sheath structure composite spun yarn of the present invention, the filament yarn as the core component is not particularly limited as long as it has the basic characteristics of imparting waist and resilience to the target composite spun yarn. Filament yarn can be used. For example, synthetic fibers such as polyester fiber, polyamide fiber, polyurethane fiber, polypropylene fiber, acrylic fiber, water (hot water) insoluble polyvinyl alcohol fiber, polyvinylidene chloride fiber; semi-synthetic fiber such as acetate fiber; rayon, cupra, etc. A single filament yarn composed of one type of fiber selected from the above-mentioned recycled fibers, and a mixed filament yarn composed of two or more types of fibers.

本発明では、2本以上のフィラメント糸(通常、2〜3本)の複合特性が目的の複合紡績糸の用途や該複合紡績糸を用いた布帛の用途に適した特性となるように、2本以上のフィラメント糸を選択し、撚り合わせる。   In the present invention, the composite properties of two or more filament yarns (usually 2 to 3) are suitable for the intended composite spun yarn application and the fabric application using the composite spun yarn. Select more than one filament yarn and twist them together.

2本以上のフィラメント糸における各フィラメント糸の太さは特に限定はされないが、複合紡績糸が衣料用である場合、20〜150dtx程度が一般的であり、また、2本以上の複数のフィラメント糸の糸間での糸の太さの差は、合糸した場合の取り扱い、精紡機での取り扱いの点から60dtx以下であるのが好ましい。また、2本以上のフィラメント糸の撚り合わせは、リング精紡機、ダブルツイスター等の通常の撚糸手段にて行えばよい。   The thickness of each filament yarn in the two or more filament yarns is not particularly limited, but when the composite spun yarn is for clothing, it is generally about 20 to 150 dtx, and more than two or more filament yarns The difference in the yarn thickness between the two yarns is preferably 60 dtx or less from the viewpoint of handling when combined and handling with a spinning machine. Further, twisting of two or more filament yarns may be performed by ordinary twisting means such as a ring spinning machine or a double twister.

2本以上のフィラメント糸の撚り方向は、S方向、Z方向のいずれでもよいが、一般的にはS方向である。また、撚り数(インチ当たり回数)は、撚り合せるフィラメント糸の種類によっても異なるが、撚り数が少な過ぎると、撚り合せるフィラメント糸間で剥離が生じやすくなって、後工程での取り扱いが困難となる傾向となり、また、撚り数が多過ぎると、後工程において、合撚糸と鞘を構成する短繊維との交絡度合いが低くなって、芯と鞘のずれが多くなり、毛羽が発生しやすい傾向となる。従って、一般的には2本以上のフィラメント糸の撚り数は5〜20回(好ましくは8〜16回)程度である。   The twist direction of two or more filament yarns may be either the S direction or the Z direction, but is generally the S direction. In addition, the number of twists (number of times per inch) varies depending on the type of filament yarn to be twisted. However, if the number of twists is too small, peeling between filament yarns to be twisted is likely to occur, and handling in subsequent processes is difficult. In addition, if the number of twists is too large, the degree of entanglement between the twisted yarn and the short fibers constituting the sheath will be low in the post-process, and the core and sheath will tend to shift more and fluff tends to occur. It becomes. Therefore, the number of twists of two or more filament yarns is generally about 5 to 20 times (preferably 8 to 16 times).

かかる芯成分となる合撚糸の具体例としては、例えば、(a)伸長率及び回復率がともに良好な優れたストレッチ性を有する複合紡績糸を実現するための、ポリエステル系複合長繊維糸とポリウレタン系弾性糸とからなる合撚糸、(b)織物引き裂き強度に優れたストレッチ性を有する複合紡績糸を実現するための、ポリエステル長繊維とポリウレタン系弾性糸とからなる合撚糸、(c)帯電防止機能を持ち、ストレッチ性を有する複合紡績糸を実現するための、制電機能付きポリエステル長繊維とポリウレタン系弾性糸とからなる合撚糸等が挙げられる。   Specific examples of the twisted yarn used as the core component include, for example, (a) a polyester-based composite continuous fiber yarn and a polyurethane for realizing a composite spun yarn having excellent stretch properties in which both the elongation rate and the recovery rate are good. (B) Synthetic yarn consisting of polyester long fiber and polyurethane elastic yarn to realize a composite spun yarn having stretch properties with excellent fabric tear strength, (c) Antistatic Examples thereof include a twisted yarn composed of a polyester continuous fiber with antistatic function and a polyurethane elastic yarn for realizing a composite spun yarn having a function and stretchability.

なお、芯成分となる合撚糸において、それを構成する2本以上のフィラメント糸の重量比率は、目的の複合紡績糸の用途に応じてその比率を調整すればよく、一般的には、各フィラメント糸は合撚糸全体の少なくとも5重量%以上の構成比率となる範囲内で適宜調整される。例えば、2本のフィラメント糸で構成される場合、5/95〜95/5の重量比率の範囲内で調整される。   In addition, the weight ratio of the two or more filament yarns constituting the core twisted yarn may be adjusted according to the intended use of the composite spun yarn. The yarn is appropriately adjusted within a range of at least 5% by weight or more of the total twisted yarn. For example, in the case of two filament yarns, the weight ratio is adjusted within a range of 5/95 to 95/5.

一方、本発明の芯鞘構造複合紡績糸の鞘成分である短繊維は複合紡績糸の用途に応じて適宜選択することができる。例えば、綿、麻等の天然セルロース系繊維;綿、麻、キュプラ、ビスコースレーヨン、ポリノジックレーヨン等の再生セルロース系繊維;アセテート、ポリエチレンテレフタレート、ポリブチレンテレフタレート、ポリトリメチレンテレフタレート等のポリエステル系繊維、ナイロン、アクリル等の各種人造繊維;ウール等の獣毛繊維等の種々の短繊維を使用することができる。また、短繊維の断面形状は特に限定されず、丸であっても、多角形、H型、中空などの異形断面であっても良い。短繊維の繊度についても特に限定されないが、紡積性を考慮すると3.0〜5.8マイクロネアが好ましい。繊維長については各種紡績方法に応じた繊維長にするのがよい。   On the other hand, the short fiber which is a sheath component of the core-sheath composite spun yarn of the present invention can be appropriately selected according to the use of the composite spun yarn. For example, natural cellulosic fibers such as cotton and hemp; regenerated cellulose fibers such as cotton, hemp, cupra, viscose rayon, polynosic rayon; polyester fibers such as acetate, polyethylene terephthalate, polybutylene terephthalate, polytrimethylene terephthalate, Various artificial fibers such as nylon and acrylic; various short fibers such as animal hair fibers such as wool can be used. Moreover, the cross-sectional shape of the short fiber is not particularly limited, and may be a round shape, a modified shape such as a polygonal shape, an H shape, or a hollow shape. Although the fineness of the short fiber is not particularly limited, 3.0 to 5.8 micronea is preferable in consideration of spinnability. The fiber length is preferably a fiber length corresponding to various spinning methods.

本発明の芯鞘構造複合紡績糸は、2本以上のフィラメント糸の合撚糸を精紡機にて、所定のテンションを加え、精紡機のフロントローラーから供給し、その周りを上記の短繊維にてカバーリングして紡績することによって得られる。精紡機にて芯鞘構造複合紡績糸に加える撚りは、2本以上のフィラメント糸の合撚糸の撚り方向とは逆方向の撚りを加えることが重要である。すなわち、2本以上のフィラメント糸の合撚糸の撚り方向がS方向である場合、Z方向に撚りを加え、2本以上のフィラメント糸の合撚糸の撚り方向がZ方向である場合、S方向に撚りを加える。また、芯鞘構造複合紡績糸の太さは、当該複合紡績糸の用途や当該複合紡績糸を用いた布帛の用途に応じて適宜決定される。   In the core-sheath composite spun yarn of the present invention, a twisted yarn of two or more filament yarns is applied with a predetermined tension by a spinning machine, supplied from the front roller of the spinning machine, and the surroundings are made of the above short fibers. Obtained by covering and spinning. It is important that the twist added to the core-sheath composite spun yarn by the fine spinning machine is a twist in the direction opposite to the twist direction of the two or more filament yarns. That is, when the twist direction of two or more filament yarns is the S direction, twist is applied in the Z direction, and when the twist direction of two or more filament yarns is the Z direction, Add twist. The thickness of the core-sheath composite spun yarn is appropriately determined according to the use of the composite spun yarn and the use of the fabric using the composite spun yarn.

撚り数(実撚りの回数)は、紡績糸の太さ(英式綿番手)との関係から、下記式(1)で定義される、撚り係数Kが3.6〜5.0となる範囲となる撚り数とする。   The number of twists (the number of actual twists) is a range in which the twist coefficient K is 3.6 to 5.0, defined by the following formula (1), in relation to the thickness of the spun yarn (English cotton count) Is the number of twists.

Figure 0005222492
Figure 0005222492

紡績糸に加える撚りの方向を合撚糸の撚り方向と逆方向にすることで、精紡機にてフロントローラーより出た直後の撚り合わせ時に、合撚糸の撚りが解撚され、無撚状態となった部分に短繊維フリースが挟み込まれ、さらに撚りが加えられ、芯鞘構造複合紡績糸が得られる。従って、芯を構成する合撚糸と鞘を構成する短繊維の交絡度合いが高くなって、芯と鞘がずれにくい、毛羽の発生が起こりにくい複合紡績糸となる。撚り係数Kが3.6未満である場合、糸に抵抗力が加わった場合に芯と鞘のずれが大きくなる傾向となり、5.0を超えると、製品とした場合の風合いが堅くなる傾向となる。   By making the direction of twist applied to the spun yarn opposite to the direction of twisted yarn, the twisted yarn is untwisted and untwisted when twisted immediately after coming out of the front roller in the spinning machine. A short fiber fleece is sandwiched between the portions, and twist is further added to obtain a core-sheath composite spun yarn. Therefore, the degree of entanglement between the twisted yarn constituting the core and the short fiber constituting the sheath is increased, and the composite spun yarn is less likely to be displaced from the core and the sheath and less likely to generate fluff. When the twist coefficient K is less than 3.6, the core and the sheath tend to be displaced when resistance is applied to the yarn, and when it exceeds 5.0, the texture of the product tends to be firm. Become.

本発明の芯鞘構造複合紡績糸において、複合紡績糸中の鞘を構成する短繊維の含有率は、重量比率で60%以上であり、好ましくは70〜97%である。鞘を構成する短繊維の含有率が重量比率で97%を超える場合、鞘糸の巻き付き構造が顕著で綺麗な外観を呈するが、芯成分(長繊維)の特徴が低下する傾向となり、重量比率で60%未満の場合は、糸加工性が低下し、糸形態も鞘糸の巻き付き構造が緩くなるため、布帛を得る際の製編工程や製織工程での通過性が低下する傾向となる。   In the core-sheath structure composite spun yarn of the present invention, the content of short fibers constituting the sheath in the composite spun yarn is 60% or more by weight, preferably 70-97%. When the content ratio of the short fibers constituting the sheath exceeds 97% by weight, the sheath thread winding structure has a remarkable and beautiful appearance, but the characteristics of the core component (long fibers) tend to decrease, and the weight ratio If it is less than 60%, the thread processability is lowered, and the winding form of the sheath yarn is also loosened, so that the passability in the knitting process or weaving process when obtaining the fabric tends to be lowered.

本発明はストレッチ性の長短複合糸の改良に特に好適であり、前述したように、ポリエステル系複合長繊維糸とポリウレタン系弾性糸とからなる合撚糸を芯にし、鞘に短繊維を用いた芯鞘構造複合紡績糸を得ることで、伸長率及び回復率がともに良好な優れたストレッチ性の複合紡績糸を実現することができる。以下、かかるストレッチ性芯鞘構造複合紡績糸の好ましい態様について説明する。   The present invention is particularly suitable for improvement of stretchable long and short composite yarns. As described above, a core using a twisted yarn comprising a polyester composite long fiber yarn and a polyurethane elastic yarn as a core, and using a short fiber as a sheath. By obtaining a sheath-structure composite spun yarn, it is possible to realize an excellent stretch composite spun yarn having both good elongation and recovery. Hereinafter, the preferable aspect of this stretch core-sheath structure composite spun yarn is demonstrated.

芯となる合撚糸の一方のフィラメント糸であるポリエステル系複合長繊維糸としては、少なくとも一層としてポリトリメチレンテレフタレートを主体とするポリエステル層を含むサイドバイサイド型複合または偏芯シースコア型複合のポリエステル系複合長繊維糸が好ましく、より好ましくは、ポリエチレンテレフタレートを主体とするポリエステル層と、ポリトリメチレンテレフタレートを主体とするポリエステル層とがサイドバイサイド型または偏芯シースコア型に複合されたポリエステル系複合長繊維糸であり、とりわけ好ましくは、ポリエチレンテレフタレートを主体とするポリエステル層と、ポリトリメチレンテレフタレートを主体とするポリエステル層とがサイドバイサイド型に複合されたポリエステル系複合長繊維糸である。   The polyester composite long fiber yarn, which is one filament yarn of the twisted yarn that becomes the core, is a polyester composite of a side-by-side type composite or an eccentric seascore type composite containing at least one polyester layer mainly composed of polytrimethylene terephthalate. Long fiber yarn is preferable, more preferably, a polyester-based composite long fiber yarn in which a polyester layer mainly composed of polyethylene terephthalate and a polyester layer mainly composed of polytrimethylene terephthalate are combined in a side-by-side type or an eccentric seascore type. Particularly preferred is a polyester-based composite long fiber yarn in which a polyester layer mainly composed of polyethylene terephthalate and a polyester layer mainly composed of polytrimethylene terephthalate are combined in a side-by-side manner.

ポリエチレンテレフタレートを主体とするポリエステル層は、エチレンテレフタレート単位を主たる繰り返し単位とするエステルポリマーの層であり、エチレンテレフタレート単位以外の他のエステル結合を形成可能な共重合成分を20モル%以下の割合で含まれていてもよい。共重合可能な化合物として、たとえば、イソフタル酸、セバシン酸、アゼライン酸、ダイマー酸、アジピン酸、シュウ酸、デカンジカルボン酸などのジカルボン酸、p−ヒドロキシ安息香酸、ε−カプロラクトンなどのヒドロキシカルボン酸、トリエチレングリコール、ポリエチレングリコール、プロパンジオール、ブタンジオール、ペンタンジオール、ハイドロキノン、ビスフェノールAなどのジオール類が挙げられる。また、必要に応じて、艶消し剤となる二酸化チタン、滑剤としてのシリカやアルミナの微粒子、抗酸化剤としてヒンダードフェノール誘導体、着色顔料などが添加されていてもよい。   The polyester layer mainly composed of polyethylene terephthalate is an ester polymer layer mainly composed of ethylene terephthalate units, and a copolymer component capable of forming an ester bond other than ethylene terephthalate units in a proportion of 20 mol% or less. It may be included. Examples of the copolymerizable compound include dicarboxylic acids such as isophthalic acid, sebacic acid, azelaic acid, dimer acid, adipic acid, oxalic acid and decanedicarboxylic acid, hydroxycarboxylic acids such as p-hydroxybenzoic acid and ε-caprolactone, Examples include diols such as triethylene glycol, polyethylene glycol, propanediol, butanediol, pentanediol, hydroquinone, and bisphenol A. Further, if necessary, titanium dioxide serving as a matting agent, fine particles of silica or alumina as a lubricant, hindered phenol derivatives, coloring pigments or the like as an antioxidant may be added.

ポリトリメチレンテレフタレートを主体とするポリエステル層は、トリメチレンテレフタレート単位を主たる繰り返し単位とするエステルポリマー(すなわち、テレフタル酸を主たる酸成分とし、1,3プロパンジオールを主たるグリコール成分として得られるポリエステル)の層であり、トリメチレンテレフタレート単位以外の他のエステル結合を形成可能な共重合成分が20モル%以下の割合で含まれていてもよい。共重合可能な化合物として、例えば、イソフタル酸、コハク酸、シクロヘキサンジカルボン酸、アジピン酸、ダイマー酸、セバシン酸、5−ナトリウムスルホイソフタル酸などのジカルボン酸類、エチレングリコール、ジエチレングリコール、ブタンジオール、ネオペンチルグリコール、シクロヘキサンジメタノール、ポリエチレングリコール、ポリプロピレングリコールなどのジオール類が挙げられる。また、必要に応じて、艶消し剤となる二酸化チタン、滑剤としてのシリカやアルミナの微粒子、抗酸化剤としてヒンダードフェノール誘導体、着色顔料などが添加されていてもよい。   The polyester layer mainly composed of polytrimethylene terephthalate is an ester polymer having a trimethylene terephthalate unit as a main repeating unit (that is, a polyester obtained by using terephthalic acid as a main acid component and 1,3 propanediol as a main glycol component). It is a layer and the copolymer component which can form other ester bonds other than a trimethylene terephthalate unit may be contained in the ratio of 20 mol% or less. Examples of copolymerizable compounds include dicarboxylic acids such as isophthalic acid, succinic acid, cyclohexanedicarboxylic acid, adipic acid, dimer acid, sebacic acid, and 5-sodium sulfoisophthalic acid, ethylene glycol, diethylene glycol, butanediol, and neopentyl glycol. And diols such as cyclohexanedimethanol, polyethylene glycol, and polypropylene glycol. Further, if necessary, titanium dioxide serving as a matting agent, fine particles of silica or alumina as a lubricant, hindered phenol derivatives, coloring pigments or the like as an antioxidant may be added.

その単糸断面形状は、サイドバイサイド型複合の場合、丸断面でもよいが、変形断面形状であることが好ましい。変形断面形状としては、まゆ形や雪だるま形のような非円形形状や、長円のような変形円形状が挙げられる。まゆ形や雪だるま形断面形状の場合には、略丸形状の各ポリマー層が連接された複合形状がとられる。   In the case of a side-by-side type composite, the single yarn cross-sectional shape may be a round cross-section, but is preferably a deformed cross-sectional shape. Examples of the deformed cross-sectional shape include a non-circular shape such as an eyebrow shape and a snowman shape, and a deformed circular shape such as an ellipse. In the case of an eyebrows-shaped or snowman-shaped cross-sectional shape, a complex shape in which approximately round polymer layers are connected is taken.

かかるポリエステル系複合長繊維糸におけるポリエチレンテレフタレートを主体とするポリエステル層/ポリトリメチレンテレフタレートを主体とするポリエステル層の重量比率は、30/70〜70/30の範囲であることが好ましい。また、単糸繊度は、44〜145dtx程度が好ましい。   The weight ratio of the polyester layer mainly composed of polyethylene terephthalate / the polyester layer mainly composed of polytrimethylene terephthalate in the polyester composite continuous fiber yarn is preferably in the range of 30/70 to 70/30. The single yarn fineness is preferably about 44 to 145 dtx.

かかるポリエステル系複合長繊維糸は、潜在捲縮性を有することから、伸縮性(ゴム弾性)を有し、特に、回復率、耐薬品性、長期耐久性、寸法安定性がポリウレタン系弾性糸に比べて優れている。   Such polyester-based composite continuous fiber yarn has latent crimpability, and therefore has stretchability (rubber elasticity), and in particular, has a recovery rate, chemical resistance, long-term durability, and dimensional stability compared to polyurethane-based elastic yarn. It is superior compared.

一方、合撚糸の他方のフィラメント糸であるポリウレタン系弾性糸は、ポリエーテル系ポリウレタン、ポリエステル系ポリウレタンなどのポリウレタン系弾性材料からなり、通常の紡糸手段で得られたものが使用され、糸の太さは44〜145dtx程度が好ましい。ポリウレタン系弾性糸は極めて良好な伸長性を有するが、ポリエステル系複合長繊維糸に比べて、耐薬品性、長期耐久性、寸法安定性が劣る。   On the other hand, the polyurethane-based elastic yarn that is the other filament yarn of the twisted yarn is made of a polyurethane-based elastic material such as polyether-based polyurethane and polyester-based polyurethane, and is obtained by a normal spinning means. The length is preferably about 44 to 145 dtx. Polyurethane elastic yarns have very good extensibility, but are inferior in chemical resistance, long-term durability, and dimensional stability compared to polyester composite long fiber yarns.

ポリエステル系複合長繊維糸とポリウレタン系弾性糸とからなる合撚糸は、ポリエステル系複合長繊維糸とポリウレタン系弾性糸を3〜5倍に伸長した状態で撚り数(インチ当り回数)5〜20回(好ましくは8〜16回)にて撚り合わせるのが適当である。また、撚り方向は、通常、S方向である。撚り数が5〜20回であれば、ポリエステル系複合長繊維糸とポリウレタン系弾性糸間のすべりを高いレベルで防止でき、また、後工程(紡績工程)での芯を構成する当該合撚糸と鞘を構成する短繊維の交絡度合いが好ましい状態となり、ソフト感に優れた紡績糸が得られる。   A twisted yarn composed of a polyester-based composite long fiber yarn and a polyurethane-based elastic yarn has a twist number (number of times per inch) of 5-20 times in a state where the polyester-based composite long fiber yarn and the polyurethane-based elastic yarn are stretched 3 to 5 times. It is appropriate to twist them together (preferably 8 to 16 times). The twist direction is usually the S direction. If the number of twists is 5 to 20, the slippage between the polyester-based composite long fiber yarn and the polyurethane-based elastic yarn can be prevented at a high level, and the twisted yarn constituting the core in the subsequent step (spinning step) The entanglement degree of the short fibers constituting the sheath becomes a preferable state, and a spun yarn excellent in soft feeling can be obtained.

なお、合撚糸におけるポリエステル系複合長繊維糸/ポリウレタン系弾性糸の重量比率は、布帛とした場合の伸長率、回復率の観点から、70/30〜95/5であるのが好ましく、より好ましくは80/20〜90/10である。   The weight ratio of the polyester-based composite long fiber yarn / polyurethane-based elastic yarn in the twisted yarn is preferably 70/30 to 95/5, more preferably from the viewpoint of the elongation rate and the recovery rate in the case of a fabric. Is 80/20 to 90/10.

このようにして得られた合撚糸を、精紡機にて、1.1倍以上のテンションを加え、精紡機のフロントローラーから供給し、その周りを短繊維にてカバーリングして紡績する。このとき、紡績糸に加える撚りの方向をポリエステル系複合長繊維糸とポリウレタン系弾性糸の合撚糸の撚りの方向と逆方向(通常、Z方向)とすることで、抗ピリング性及びソフト感のいずれもが良好で、伸長率及び回復率がともに良好な優れたストレッチ性の芯鞘構造複合紡績糸を実現できる。   The resultant twisted yarn is spun by applying a tension of 1.1 times or more with a spinning machine, supplying it from the front roller of the spinning machine, covering the periphery with short fibers. At this time, the twisting direction applied to the spun yarn is set to be opposite to the twisting direction of the combined yarn of the polyester-based composite long fiber yarn and the polyurethane-based elastic yarn (usually, the Z direction). Both are excellent, and an excellent stretch-sheathed core-sheath composite spun yarn having both good elongation and recovery can be realized.

芯を構成するポリエステル系複合長繊維糸とポリウレタン系弾性糸の合撚糸に精紡機で加えるテンションが1.1倍未満であると、ポリエステル系複合長繊維糸とポリウレタン系弾性糸との剥離が起こった状態で、精紡機のフロントローラーへ供給されるおそれがあり、かかる剥離状態でのフロントローラーへの供給がなされると、カバーリング状態の悪化や染めムラの原因となり、布帛とした場合の伸長率、回復率にも影響するため好ましくない。なお、精紡機で加えるテンションが高すぎる場合、精紡機のドラフト部にかかる負担が大きくなり、部品の消耗がおこり、品質不良の原因となるため、当該テンションは1.2倍以下であるのが好ましい。   When the tension applied by the spinning machine to the combined twisted yarn of polyester-based composite long fiber yarn and polyurethane elastic yarn constituting the core is less than 1.1 times, the polyester-based composite long fiber yarn and polyurethane elastic yarn are peeled off. In such a state, there is a risk of being supplied to the front roller of the spinning machine, and if the supply to the front roller in such a peeled state is made, it will cause deterioration of the covering state and dyeing unevenness, and elongation as a fabric This is not preferable because it also affects the rate and recovery rate. If the tension applied by the spinning machine is too high, the load on the drafting section of the spinning machine becomes large, and parts are consumed, resulting in poor quality. Therefore, the tension is 1.2 times or less. preferable.

前述したように、本発明の芯鞘構造複合紡績糸において、鞘を構成する短繊維は、特に限定はされないが、当該ストレッチ性の芯鞘構造複合紡績糸は、その伸長率及び回復率がともに良好な優れたストレッチ性を有するので、衣料用(特に、ジーンズ)に好適であり、従って、鞘を構成する短繊維は、綿、麻等の天然セルロース系繊維や、麻、キュプラ、ビスコースレーヨン、ポリノジックレーヨン等の再生セルロース系繊維等のセルロース系短繊維が好ましく使用される。   As described above, in the core-sheath structure composite spun yarn of the present invention, the short fibers constituting the sheath are not particularly limited. However, the stretch core-sheath structure composite spun yarn has both an elongation rate and a recovery rate. It has good stretch properties and is suitable for clothing (especially jeans). Therefore, the short fibers constituting the sheath are natural cellulosic fibers such as cotton and hemp, hemp, cupra and viscose rayon. Cellulose short fibers such as regenerated cellulose fibers such as polynosic rayon are preferably used.

また、前述のとおり、本発明の複合紡績糸中の鞘を構成する短繊維の含有率は、適度な糸ムラ(鞘成分(短繊維)の特徴の発現性)と布帛を得る際の製編工程や製織工程での操業性の点から、重量比率で60%以上(好ましくは70〜97%)であるが、当該ストレッチ性の芯鞘構造複合紡績糸の場合、伸長率、回復率の点から、複合紡績糸中のセルロース系短繊維の含有率は重量比率で70〜90%がより好ましい。   In addition, as described above, the content of the short fiber constituting the sheath in the composite spun yarn of the present invention is such that moderate yarn unevenness (expressing characteristics of the sheath component (short fiber)) and knitting when obtaining a fabric From the viewpoint of operability in the process and weaving process, the weight ratio is 60% or more (preferably 70 to 97%), but in the case of the stretch core / sheath structure composite spun yarn, the elongation rate and the recovery rate are points. Therefore, the content of the cellulose short fibers in the composite spun yarn is more preferably 70 to 90% by weight.

当該ストレッチ性の芯鞘構造複合紡績糸の太さは、通常、英式綿番手で5〜30であり、好ましくは7〜30、より好ましくは8〜20である。また、当該ストレッチ性の芯鞘構造複合紡績糸の撚り数(実撚りの回数)は、基本的には、前記の式(1)で定義される撚り係数Kが前記の3.6〜5.0の範囲となる撚り数であるが、好ましくは、前記の式(1)で定義される撚り係数Kが4.0〜4.6の範囲となる撚り数である。   The thickness of the stretchable core-sheath composite spun yarn is usually 5-30 in English cotton count, preferably 7-30, more preferably 8-20. In addition, the number of twists (the number of actual twists) of the stretchable core-sheath composite spun yarn basically has the twist coefficient K defined by the above formula (1) of 3.6 to 5. The number of twists is in the range of 0, but is preferably the number of twists in which the twist coefficient K defined by the formula (1) is in the range of 4.0 to 4.6.

本発明の布帛は、本発明の芯鞘構造複合紡績糸を少なくともその一部に用いた布帛である。本発明でいう「布帛」とは、繊維より構成されたシート状物の総称であり、織物だけでなく、編物、不織布等も含む概念である。布帛は本発明の芯鞘構造複合紡績糸単独で構成されていても、本発明の芯鞘構造複合紡績糸と他の糸とで構成されていてもよい。なお、ポリエステル系複合長繊維糸とポリウレタン系弾性糸の合撚糸を芯とするストレッチ性の芯鞘構造複合紡績糸は織物に特に衣料用織物に最適である。   The fabric of the present invention is a fabric using at least part of the core-sheath composite spun yarn of the present invention. The “fabric” as used in the present invention is a general term for a sheet-like material composed of fibers, and is a concept including not only a woven fabric but also a knitted fabric and a non-woven fabric. The fabric may be composed of the core-sheath structure composite spun yarn of the present invention alone or may be composed of the core-sheath structure composite spun yarn of the present invention and another yarn. A stretch-sheathed sheath-synthetic composite spun yarn having a polyester composite long fiber yarn and a polyurethane elastic yarn as a core is most suitable for fabrics, especially for fabrics for clothing.

以下、実施例と比較例を示して本発明をより具体的に説明する。なお、本発明の範囲は下記の実施例に限定されるものではない。   Hereinafter, the present invention will be described more specifically with reference to examples and comparative examples. The scope of the present invention is not limited to the following examples.

なお、実施例及び比較例で得られた織物(布帛)の物性評価は次の方法で行った。
1.洗い前巾、重量、タテ縮率及びヨコ縮率
JIS L 1042 F−2T法(旧JIS規格)
In addition, the physical property evaluation of the textile fabric (fabric) obtained by the Example and the comparative example was performed with the following method.
1. Width before washing, weight, vertical shrinkage and horizontal shrinkage JIS L 1042 F-2T method (old JIS standard)

2.タテ引張、ヨコ引張、タテ引裂、ヨコ引裂
JIS L 1096 ストリップ法(洗濯後)
2. Vertical tension, horizontal tension, vertical tear, horizontal tear JIS L 1096 Strip method (after washing)

3.伸長率(60秒後)、回復率(1時間後)
JIS L 1096 定荷重法(洗濯後)
3. Elongation rate (after 60 seconds), recovery rate (after 1 hour)
JIS L 1096 constant load method (after washing)

4.抗ピリング性
複合紡績糸(長短複合繊維)を筒編みにしてJIS L 1076 A法(ICI形)にて試験
4). Anti-pilling properties Composite spun yarns (long and short composite fibers) are knit and tested in accordance with JIS L 1076 A method (ICI type)

(実施例1)
ポリエステル系複合長繊維糸として、ポリトリメチレンテレフタレート層/ポリエチレンテレフタレート層=50/50のサイドバイサイド型複合繊維(56dtx 24フィラメント、東レ株式会社製のT−400)を用意し、ポリウレタン系弾性糸として、オペロンテックス社製スパンデックス(LYCRA、T127C、44dtx)を用意した。また、セルロース系短繊維として、綿100%の短繊維粗糸(紡出ゲレン 20.0g/30yd)を用意した。
まず、村田製作所社製合糸機608を用いて、スパンデックスを3.5倍にドラフトしたものと、ポリトリメチレンテレフタレート層/ポリエチレンテレフタレート層のサイドバイサイド型複合繊維(T−400)を引き揃えて合糸し、ダブルツイスターを用いてS方向に実撚9.5回/inchの撚りを加えて複合合撚糸とした。
この複合合撚糸を精紡工程におけるフロントローラー部へ1.19倍のテンションを加えて供給し、綿100%の短繊維粗糸(繊度:4.8マイクロネア)をバックローラーからフロントローラーへ供給し、Z方向へ、撚り係数K=4.5にて撚りを加え、英式綿番手で10番手のストレッチ性芯鞘構造複合紡績糸を製造した。
得られたストレッチ性芯鞘構造複合紡績糸を緯糸に使用し、緯密度58の3/1R組織にて織物を作製した。
織物の特性は表1に示すとおりであり、優れた抗ピリング性を有し(毛羽が発生しにくく)、ソフト感に優れ、伸長率及び回復率がともに良好であった。
Example 1
As a polyester-based composite long fiber yarn, a polytrimethylene terephthalate layer / polyethylene terephthalate layer = 50/50 side-by-side type composite fiber (56 dtx 24 filament, T-400 manufactured by Toray Industries, Inc.) is prepared, and as a polyurethane-based elastic yarn, A spandex (LYCRA, T127C, 44 dtx) manufactured by Operontex was prepared. Moreover, a short fiber roving made of 100% cotton (spun gelen 20.0 g / 30 yd) was prepared as a cellulose-based short fiber.
First, using a blender 608 made by Murata Manufacturing Co., Ltd., the draft of spandex was drafted 3.5 times and the side-by-side type composite fiber (T-400) of polytrimethylene terephthalate layer / polyethylene terephthalate layer was aligned and combined. Using a double twister, a twist of 9.5 turns / inch was added in the S direction to make a composite twisted yarn.
This composite twisted yarn is supplied to the front roller part in the spinning process with a 1.19 times tension, and 100% cotton short fiber roast (fineness: 4.8 micronaire) is supplied from the back roller to the front roller. In the Z direction, twisting was applied at a twisting coefficient of K = 4.5 to produce a stretch core-sheath structure composite spun yarn with 10th cotton count.
The resulting stretchable core-sheath composite spun yarn was used as a weft, and a woven fabric was produced with a 3 / 1R structure having a weft density of 58.
The characteristics of the woven fabric are as shown in Table 1. The fabric had excellent anti-pilling properties (hard to generate fuzz), was excellent in softness, and had good elongation and recovery.

(比較例1)
芯にポリトリメチレンテレフタレート層/ポリエチレンテレフタレート層のサイドバイサイド型複合繊維(300dtx、東レ株式会社製のT−400)のみを用い、鞘に綿100%の短繊維粗糸(紡出ゲレン 20.0g/30yd)を使用し、ポリトリメチレンテレフタレート層/ポリエチレンテレフタレート層のサイドバイサイド型複合繊維(T−400)を精紡工程におけるフロントローラー部へ1.19倍のテンションを加えて供給し、綿100%の短繊維粗糸をバックローラーからフロントローラーへ供給し、Z方向へ、撚り係数K=4.5にて撚りを加えて、英式綿番手で10番手のストレッチ性芯鞘構造複合紡績糸を製造した。
得られたストレッチ性芯鞘構造複合紡績糸を緯糸に使用し、緯密度58の3/1R組織にて織物を作製した。
織物の特性は表1に示すとおりであり、毛羽を発生しやすく、また、回復率は良好であるが、伸長率が劣るものであった。
(Comparative Example 1)
Only a side-by-side type composite fiber (300 dtx, T-400 manufactured by Toray Industries, Inc.) of a polytrimethylene terephthalate layer / polyethylene terephthalate layer is used for the core, and a 100% cotton short fiber roving (spun gelen 20.0 g / s) 30yd), a polytrimethylene terephthalate layer / polyethylene terephthalate layer side-by-side type composite fiber (T-400) is supplied to the front roller part in the spinning process with a 1.19 times tension applied, and 100% cotton Short fiber coarse yarn is fed from the back roller to the front roller and twisted in the Z direction with a twist coefficient of K = 4.5 to produce 10th stretchable core-sheath composite spun yarn with English cotton count did.
The resulting stretchable core-sheath composite spun yarn was used as a weft, and a woven fabric was produced with a 3 / 1R structure having a weft density of 58.
The characteristics of the woven fabric are as shown in Table 1. Fluff is easily generated, and the recovery rate is good, but the elongation rate is inferior.

(比較例2)
芯にオペロンテックス社製スパンデックス(LYCRA、T127C、44dtx)のみを用い、鞘に綿100%の短繊維粗糸(紡出ゲレン 20.0g/30yd)を使用し、スパンデックスを精紡工程におけるフロントローラー部へ3.5倍のドラフトを加えて供給し、綿100%の短繊維粗糸をバックローラーからフロントローラーへ供給し、Z方向へ、撚り係数K=4.5にて撚を加えて、英式綿番手で10番手のストレッチ性芯鞘構造複合紡績糸を製造した。
得られたストレッチ性芯鞘構造複合紡績糸を緯糸に使用し、緯密度58の3/1R組織にて織物を作製した。
織物の特性は表1に示すとおりであり、毛羽を発生しやすく、伸長率は良好であるが回復率に劣るものであった。
(Comparative Example 2)
A front roller in the spinning process using only spandex (LYCRA, T127C, 44dtx) manufactured by OperonTex as the core and 100% cotton short fiber roving (spun gelen 20.0 g / 30 yd) as the sheath 3.5 times draft is added to the part and supplied, 100% cotton short fiber roving is supplied from the back roller to the front roller, twisted in the Z direction with a twist coefficient K = 4.5, A 10th stretchy core / sheath structure composite spun yarn was manufactured using an English cotton count.
The resulting stretchable core-sheath composite spun yarn was used as a weft, and a woven fabric was produced with a 3 / 1R structure having a weft density of 58.
The characteristics of the woven fabric are as shown in Table 1. It was easy to generate fluff, and the elongation rate was good but the recovery rate was poor.

Figure 0005222492
Figure 0005222492

本発明の芯鞘構造複合紡績糸は抗ピリング性及びソフト感に優れるので、毛羽が発生しにくい、ソフトな風合いの布帛を提供できる。
また、特に、芯にポリエステル系複合長繊維糸とポリウレタン系弾性糸との合撚糸を使用したストレッチ性の芯鞘構造複合紡績糸では、糸の均整性、抗ピリング性及びソフト感に優れるだけでなく、伸長率及び回復率がともに良好な優れたストレッチ性を有し、しかも、長期耐久性にも優れている。よって、ストレッチ性の芯鞘構造複合紡績糸から得られる布帛は毛羽が発生せず、また、バランスのよい伸長率及び回復率を有するため、履きごこち、着ごこちのよい衣料製品を提供することが可能となる。
Since the core-sheath structure composite spun yarn of the present invention is excellent in anti-pilling property and soft feeling, it is possible to provide a fabric with a soft texture in which fluff is hardly generated.
In particular, the stretch core-sheath structure composite spun yarn using a polyester composite long fiber yarn and a polyurethane elastic yarn as the core is superior in yarn uniformity, anti-pilling property and soft feeling. In addition, it has excellent stretchability with good elongation and recovery rate, and also has excellent long-term durability. Therefore, the fabric obtained from the stretchable core-sheath composite spun yarn does not generate fuzz, and has a well-balanced elongation and recovery rate, so that it is possible to provide a clothing product that is comfortable to wear and wear. It becomes possible.

Claims (7)

芯がポリエステル系複合長繊維糸とポリウレタン系弾性糸との合撚糸からなり、鞘が短繊維からなることを特徴とする、ストレッチ性芯鞘構造複合紡績糸。 Core Ri is Do from a folded and twisted yarn of the polyester composite long fiber yarn and a polyurethane-based elastic yarn, characterized in that the sheath is composed of short fibers, stretch-sheath structure composite yarn. ポリエステル系複合長繊維糸とポリウレタン系弾性糸との合撚糸を、短繊維と引き揃えた後、前記ポリエステル系複合長繊維糸とポリウレタン系弾性糸との合撚糸の撚り方向とは逆方向の撚り方向に撚り合わせてなる、請求項1記載のストレッチ性芯鞘構造複合紡績糸。 After the polyester composite long fiber yarn and the polyurethane elastic yarn are aligned with the short fiber, the polyester composite long fiber yarn and the polyurethane elastic yarn are twisted in the direction opposite to the twist direction. The stretch core-sheath structure composite spun yarn according to claim 1, which is twisted in the direction. ポリエステル系複合長繊維糸が、ポリトリメチレンテレフタレートを主体とするポリエステル層とポリエチレンテレフタレートを主体とするポリエステル層とからなる複合長繊維である、請求項1又は2記載のストレッチ性芯鞘構造複合紡績糸。 The stretchable core-sheath structure composite spinning according to claim 1 or 2 , wherein the polyester composite long fiber yarn is a composite long fiber comprising a polyester layer mainly composed of polytrimethylene terephthalate and a polyester layer mainly composed of polyethylene terephthalate. yarn. 鞘がセルロース系短繊維からなり、該セルロース系短繊維の含有率が重量比率で60%以上である、請求項1〜3のいずれか1項記載のストレッチ性芯鞘構造複合紡績糸。 The stretch core-sheath structure composite spun yarn according to any one of claims 1 to 3 , wherein the sheath comprises cellulose short fibers, and the content of the cellulose short fibers is 60% or more by weight. 英式綿番手で5〜30番手の紡績糸である、請求項のいずれか1項記載のストレッチ性芯鞘構造複合紡績糸。 The stretchable core-sheath composite spun yarn according to any one of claims 1 to 4 , which is a spun yarn of British cotton count and 5th to 30th count. 当該ストレッチ性芯鞘構造複合紡績糸の撚り係数Kが3.6〜5.0の範囲である、請求項1〜のいずれか1項記載のストレッチ性芯鞘構造複合紡績糸。 The stretch-sheath structure composite yarn of twist coefficient K is in the range of 3.6 to 5.0, stretch core-sheath structure composite spun yarn of any one of claims 1-5. 請求項1〜のいずれか1項記載のストレッチ性芯鞘構造複合紡績糸を少なくとも一部に用いてなることを特徴とする布帛。 A fabric comprising at least part of the stretchable core-sheath composite spun yarn according to any one of claims 1 to 6 .
JP2007142410A 2007-05-29 2007-05-29 Core-sheath composite spun yarn and fabric Active JP5222492B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2007142410A JP5222492B2 (en) 2007-05-29 2007-05-29 Core-sheath composite spun yarn and fabric

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2007142410A JP5222492B2 (en) 2007-05-29 2007-05-29 Core-sheath composite spun yarn and fabric

Publications (2)

Publication Number Publication Date
JP2008297646A JP2008297646A (en) 2008-12-11
JP5222492B2 true JP5222492B2 (en) 2013-06-26

Family

ID=40171417

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2007142410A Active JP5222492B2 (en) 2007-05-29 2007-05-29 Core-sheath composite spun yarn and fabric

Country Status (1)

Country Link
JP (1) JP5222492B2 (en)

Families Citing this family (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20080318485A1 (en) * 2007-06-20 2008-12-25 Chi Ping Cheng Core spun yarn and woven stretch fabric
US10260175B2 (en) * 2010-11-12 2019-04-16 Sanko Tekstil Isletmeleri San. Ve Tic. A.S. Composite stretch yarn, process and fabric
CN112410964A (en) * 2013-01-16 2021-02-26 服饰与高级纺织英国有限公司 Drawn yarn and fabric with multiple elastic yarns
JP6652796B2 (en) * 2015-08-12 2020-02-26 Kbセーレン株式会社 Core spun yarn and woven / knitted fabric using the same
CN108866729A (en) * 2017-05-12 2018-11-23 际华三五四二纺织有限公司 A kind of positive reverse lay fancy covering yarn and its Yarn spinning method
KR101971974B1 (en) * 2017-12-08 2019-04-24 조대현 Composite filament with excellent thermokeeping property for filing mult-cloth type padding material
IT201800002808A1 (en) 2018-02-19 2019-08-19 Paolo Benelli Improved stretch yarns based on linen, or hemp or other materials, and stretch fabrics produced with these yarns
JP2022552948A (en) * 2019-10-16 2022-12-21 東レ株式会社 Composite yarn and fabric using itComposite yarn and fabric using it
CA3158753A1 (en) 2019-10-31 2021-05-06 Sanko Tekstil Isletmeleri Sanayi Ve Ticaret Anonim Sirketi Elastic yarn, knitted textile material and sock made with the elastic yarn

Family Cites Families (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS488687Y1 (en) * 1970-05-08 1973-03-07
JP3010673B2 (en) * 1990-03-12 2000-02-21 東洋紡績株式会社 Antistatic core yarn
JPH06313234A (en) * 1993-04-28 1994-11-08 Kanebo Ltd Core yarn
JPH11269731A (en) * 1998-03-19 1999-10-05 Asahi Chem Ind Co Ltd Composite yarn
JP2003073942A (en) * 2001-08-30 2003-03-12 Du Pont Toray Co Ltd Core spun yarn and method for producing the same
JP2004060119A (en) * 2002-07-31 2004-02-26 Asahi Kasei Fibers Corp Elastic composite spun yarn and method for producing the same
JP4277193B2 (en) * 2003-07-04 2009-06-10 東洋紡績株式会社 Elastic processed yarn with exothermic properties
JP2005264340A (en) * 2004-03-16 2005-09-29 Nisshinbo Ind Inc Conjugated elastic yarn and woven and knitted fabric by using the same
JP2006219796A (en) * 2005-02-14 2006-08-24 Solotex Corp Woven fabric

Also Published As

Publication number Publication date
JP2008297646A (en) 2008-12-11

Similar Documents

Publication Publication Date Title
JP5222492B2 (en) Core-sheath composite spun yarn and fabric
JP5802176B2 (en) Knitted fabric with less surface fluff
JP2014105395A (en) Composite spun yarn comprising long and short fibers, method for producing the same, and fabric and fiber product for clothes using the same
JP2008248402A (en) Method for producing filament-staple fiber conjugate spun yarn
JP2006214056A (en) Woven fabric
JP2003113554A (en) Composite fabric and method for producing the same
JP2014196572A (en) Knitted fabric for clothes
JP4916818B2 (en) Method for producing double layer yarn
JP4497648B2 (en) Composite elastic yarn and method for producing the same
JP3165726U (en) Untwisted textured twisted yarn
JP2006077338A (en) Stretchable shirting fabric
JP2008069482A (en) Composite spun yarn
JP4886368B2 (en) Long / short composite spun yarn and fabric using the same
JP2005206994A (en) Lining material
JP4073273B2 (en) Twisted yarn and knitted fabric
JP2004183191A (en) Stretch spun yarn, woven or knitted fabric and method for producing the same
JP2003073940A (en) Covered yarn and method for producing the same
JP2003119638A (en) Doubly covered elastic yarn and method for producing the same
JP4418281B2 (en) Polyamide blended yarn and woven / knitted fabric
JP2004060103A (en) Stretch loop yarn and knitted fabric using the same
JP4876807B2 (en) Core yarn sewing thread and manufacturing method thereof
JP3680723B2 (en) Weaving fabric
JP3260327B2 (en) Brushed fabric
JP2002013034A (en) Elastic composite yarn and elastic woven fabric
JP2012041647A (en) Loop yarn and method for producing the same, and woven or knitted fabric thereof

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20100412

A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20111215

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20111220

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20120724

A521 Request for written amendment filed

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20120827

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20130305

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20130311

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20160315

Year of fee payment: 3

R150 Certificate of patent or registration of utility model

Ref document number: 5222492

Country of ref document: JP

Free format text: JAPANESE INTERMEDIATE CODE: R150

Free format text: JAPANESE INTERMEDIATE CODE: R150

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250