JP5205740B2 - Automatic noodle measuring method and apparatus - Google Patents

Automatic noodle measuring method and apparatus Download PDF

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JP5205740B2
JP5205740B2 JP2006299615A JP2006299615A JP5205740B2 JP 5205740 B2 JP5205740 B2 JP 5205740B2 JP 2006299615 A JP2006299615 A JP 2006299615A JP 2006299615 A JP2006299615 A JP 2006299615A JP 5205740 B2 JP5205740 B2 JP 5205740B2
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啓司 大田
和也 三上
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Shimadaya Corp
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本発明は、うどん、そば、スパゲッティ、すいとん、白玉団子等を所定の重量に量り取る装置に関する。  The present invention relates to an apparatus for weighing udon, soba, spaghetti, sweet potato, white ball dumpling, etc. to a predetermined weight.

現在主流となっている茹麺類の自動計量装置は、図1、図2の様に、ホッパー3内に攪拌フィンガー2と、噴き上げ水流4を備えることで、詰ることなく茹麺1を計量容器5に供給できる。噴き上げ水流4は、噴き上げ水流ハウジング9内に設置された上方に向かって多数の穴の開いた噴き上げ水流ロート3aからポンプ10による送水によって発生させている。計量容器5は、多孔板で構成され、水と一緒に流し込むことで茹麺のみを充填し、エアシリンダー6等により計量容器5を横にスライドさせて計量容器の下面開口11から計量容器の下面に接する固定板12の開口12aまたは12cを通り、シュート7を通じて下方の搬送バスケット8に麺類を落下させる方法による。このような容積式の計量装置は、主にポンプ循環された水流を利用して麺線を分離する方法であるため、装置は単純に構成され、洗浄、メンテナンス性に優れている。ところが、上記方法によれば図3、図4の様に、計量容器が横にスライドする際、茹麺ホッパーと計量容器とに跨っている麺類31は、ホッパーの供給口32と計量容器の入口エッジ部分33によって切断され、ホッパー側、計量容器側の双方に切断された短い麺34、35が形成されることにより商品価値を低下させる問題があった。  As shown in FIGS. 1 and 2, the automatic measuring device for candy noodles which is currently mainstream is provided with a stirring finger 2 and a spouted water flow 4 in a hopper 3, so that the candy noodle 1 can be put into a measuring container 5 without clogging. Can supply. The squirting water stream 4 is generated by feeding water from the squirting water flow funnel 3a having a large number of holes upward installed in the squirting water stream housing 9. The measuring container 5 is composed of a perforated plate, and is filled only with crab noodles by pouring together with water, and the measuring container 5 is slid sideways by an air cylinder 6 or the like to open the lower surface of the measuring container from the lower surface opening 11 of the measuring container. According to the method, the noodles are dropped into the lower transport basket 8 through the chute 7 through the opening 12a or 12c of the fixing plate 12 in contact with the base plate. Such a positive displacement metering device is a method of separating noodle strings mainly using a pumped water stream, so that the device is simply configured and excellent in cleaning and maintenance. However, according to the above method, as shown in FIGS. 3 and 4, when the measuring container slides sideways, the noodles 31 straddling the crab noodle hopper and the measuring container are separated from the supply port 32 of the hopper and the inlet of the measuring container. The short noodles 34 and 35 cut | disconnected by the edge part 33 and cut | disconnected by both the hopper side and the measurement container side had the problem of reducing a commercial value.

容積式の茹麺自動計量装置で麺類を切らずに計量する方法は、特開昭60−14124(特許文献1)が知られている。特開昭60−14124では茹麺ホッパーと計量容器の間にジェット水流管を交差させ、垂下した落し樋と計量容器の間に跨った麺線をジェット水流の方向に流し出すことによって解決している。しかし、ジェット水流によって流し出される麺線は、跨った麺線ばかりでなく、ホッパー内の麺が次々と吸い込まれては激しい衝撃を受けて流し出される為に循環水は濁り易く、流し出された麺線はホッパー内に還流することで計量を後回しにされ、時間経過に伴うふやけ等の品質低下が予想される。また、垂下した落し樋は、麺を効率良く充填する為に一定以上の太さを備えたい反面、横断水流によって後続する麺の垂下流出を確実に遮断するには細い方が良い。すなわち、垂下した同一の落し樋で麺の充填と後続麺の流出遮断の機能を兼ねるのは方法として不合理である。  JP-A-60-14124 (Patent Document 1) is known as a method for measuring noodles without cutting them with a positive displacement type noodle automatic measuring device. In JP-A-60-14124, a jet water flow tube is crossed between a bowl noodle hopper and a measuring container, and the noodle string straddled between the dropped dropper and the measuring container is poured out in the direction of the jet water stream. Yes. However, the noodle strings that are washed out by the jet water flow are not only straddled noodle strings, but the noodles in the hopper are sucked one after another, so that they are washed out with a strong impact, so the circulating water tends to become cloudy and drained. As the noodle strings are refluxed into the hopper, the measurement is postponed, and quality deterioration such as dandruff with time is expected. In addition, the hanging dropper is desired to have a certain thickness or more in order to efficiently fill the noodles, but on the other hand, it is preferable that the dripping drop is surely blocked by the crossing water flow. That is, it is unreasonable as a method to combine the functions of filling the noodles and blocking the outflow of the succeeding noodles with the same dropper.

重量測定式で麺線を切らずに計量する方法は、特開平1−273553(特許文献2)が知られている。特開平1−273553では、茹麺ホッパー内の麺をコンベアー面の突起によって麺線数本ずつすくい上げては次々に計量受け皿上に落下させ、所定の重量になった時点で計量受け皿から移動させることで、麺線を切らずに計量できる。しかし、装置が複雑で洗浄に手間を要する。また、測定値より判定し排出する機器は高価である点は不経済である。  JP-A-1-273553 (Patent Document 2) is known as a method for measuring the noodle strings without cutting them by a gravimetric method. In JP-A-1-273553, noodles in a noodle hopper are scooped up by several noodle strings by protrusions on a conveyor surface, dropped onto a weighing pan one after another, and moved from the weighing pan when a predetermined weight is reached. And we can weigh without cutting noodle strings. However, the apparatus is complicated and requires time for cleaning. Moreover, it is uneconomical that the equipment to be determined and discharged from the measured value is expensive.

容積式の茹麺自動計量装置で計量した複数の玉麺を、許容重量範囲なるように組み合わせる麺線の計量方法は、特開2002−159396(特許文献3)が知られている。また、麺線を切らずに計量する方法についてはシャッターをフォーク状にする方法について言及しているが、麺は一定の損傷を受けざるを得ず、切断を抑制するに止まる。  Japanese Patent Laid-Open No. 2002-159396 (Patent Document 3) is known as a measuring method for noodle strings in which a plurality of ball noodles weighed with a positive displacement type noodle noodle automatic weighing device are combined so as to be within an allowable weight range. As for the method of weighing without cutting the noodle strings, the method of making the shutter into a fork shape is mentioned, but the noodles are inevitably damaged to some extent, and the cutting is suppressed.

特開昭60−14124号公報Japanese Patent Laid-Open No. 60-14124 特開平1−273553号公報JP-A-1-273553 特開2002−159396号公報JP 2002-159396 A

近年、茹麺商品の価値を高める要件として折れ曲がりのない真っ直ぐな麺線を求められることが多い。大釜で茹で上げた手打ちうどんや、手延べそうめんの盛付け例のような外観的品位が求められるからである。その為には多食分を比較的大きな釜でまとめて茹上げる場合が多く、その結果、茹麺の自動計量装置の利用機会が増えることになる。しかし、現在多食分をまとめて茹上げた場合の主流の茹麺の計量方法では麺の1部を短く切断することを回避できずに商品の品位を落とし、顧客ニーズに応えられない問題がある。麺商品の製造販売に携わる立場としては何としても解決すべき課題であった。すなわち、本発明により、現在主流の容積式の自動計量で発生する麺線の切断を合理的方法によりなくすことが第一の課題であり、更には、切断しない為に計量した玉麺の重量のバラツキが大きくなる現象を、実用可能な範囲に抑えることが第二の課題である。  In recent years, straight noodle strings without bending are often required as a requirement for increasing the value of the noodle products. This is because the appearance quality of hand-made udon noodles raised in a cauldron or hand-rolled noodles is required. For this purpose, many meals are often baked together in a relatively large kettle, and as a result, opportunities for using an automatic measuring device for crab noodles increase. However, there is a problem that the mainstream mash noodle weighing method when mashing up multiple meals at the same time can not avoid cutting a part of the noodles shortly, deteriorating the quality of the product and not meeting customer needs . As a position involved in the manufacture and sale of noodle products, it was a problem to be solved. That is, according to the present invention, the first problem is to eliminate the cutting of the noodle strings generated by the current mainstream positive displacement automatic metering by a rational method. The second problem is to suppress the phenomenon of large variations within a practical range.

現在主流となっている茹麺自動計量方法は、ホッパー内の水中でストックされた多食分の茹麺を、ホッパー底部供給口より垂下流出させ、ホッパー下方に配置し通水孔を設けた計量容器入口に水と共に流入させる充填工程と、茹麺の充填された前記計量容器を、水平方向にスライドし、前記計量容器の下面に接する固定板の開口より茹麺を落下させる排出工程を繰り返す容積式の計量方法であるが、図2の様に、計量容器5は左右ダブルに備えられ、左右交互に充填と排出を行なうことが可能な両側計量の装置が一般的である。  Currently, the mainstream automatic noodle noodle measuring method is a measuring container that has a multi-meal noodle stocked in water in the hopper drooping out from the hopper bottom supply port and placed under the hopper and provided with a water passage hole A positive displacement type that repeats a filling step of flowing water together with the water and a discharging step of sliding the measuring container filled with the noodles horizontally and dropping the noodles from the opening of the fixed plate in contact with the lower surface of the measuring container However, as shown in FIG. 2, a measuring container 5 is generally provided in a double-sided manner, and a double-sided weighing device capable of alternately filling and discharging left and right.

発明者らは、まず、左右交互に計量、排出を行なう方法で、図5の様な装置にて実験を行った。ホッパー3と計量容器組み込みスライド51の間にトンネル部52を固定して設け両端の噴射ノズル53a、53bから水流を中央に向かって出し、ホッパーの麺が流出しない条件で検討を行った。また、その他の構成は図1、図2と同様とした。その結果、図6の様にすいとん等の粒状麺54の計量はスムーズに行なえたが、図7の様に、長い麺線55の計量では、左右の計量容器51a、51bに一部の麺の両端が入り込み、トンネルを塞ぐ麺56が発生した。調整バルブ57によって、トンネル端の噴射ノズル53a、53bの水流を強めることで数回のスライドの後、取り除くことはできたが、トンネル部を塞ぐトラブルによって、千切れた短麺の混入や計量容器の入口を狭めることによる計量不良が発生した。  The inventors first conducted an experiment with an apparatus as shown in FIG. 5 by measuring and discharging alternately left and right. The tunnel portion 52 was fixed between the hopper 3 and the weighing container built-in slide 51, and the water flow was discharged from the spray nozzles 53a and 53b at both ends toward the center, so that the noodles in the hopper did not flow out. Other configurations are the same as those shown in FIGS. As a result, the granular noodle 54 such as a bowl was smoothly weighed as shown in FIG. 6, but in the measurement of the long noodle strings 55 as shown in FIG. 7, some noodles were placed in the left and right measuring containers 51a and 51b. Both ends entered, and noodles 56 blocking the tunnel were generated. The adjustment valve 57 can be removed after several slides by strengthening the water flow of the spray nozzles 53a and 53b at the tunnel end. However, due to troubles that block the tunnel, Measurement error occurred due to narrowing of the entrance of the.

そこで、図8の様に計量容器を片側のみ(51b)に変更した計量容器組み込みスライドを作成し、単一の容器により計量容器を空で返しては再び充填する片側計量による実験を行った。まず、トンネルの両端の噴射ノズル53a、53bから水流を中央に向かって出したところ、計量容器が移動して麺を排出する際に、今度はホッパー内の麺3の一部が流出するトラブルがあった。この原因が、噴射水が左右で打ち消し合う状態ではホッパーからの水圧を噴射ノズル53bでは受けきれないことに思い当たり、次に、噴射ノズル53aからの水流路に調整バルブ58を設け、開度20%程度に噴射ノズル53aの水勢を弱めたところ、麺の流出を止めることができた。  Therefore, as shown in FIG. 8, a measurement container built-in slide was prepared in which the measurement container was changed to only one side (51b), and the experiment was conducted by single-side measurement in which the measurement container was returned to the empty state and filled again. First, when the water flow is discharged from the spray nozzles 53a and 53b at both ends of the tunnel toward the center, when the measuring container moves and discharges the noodles, there is a problem that a part of the noodles 3 in the hopper flows out. there were. The reason is that the water pressure from the hopper cannot be received by the injection nozzle 53b in a state where the injection water cancels right and left. Next, an adjustment valve 58 is provided in the water flow path from the injection nozzle 53a, and the opening degree is 20%. When the water flow of the injection nozzle 53a was weakened to the extent, the outflow of noodles could be stopped.

しかしながら、依然と製品からごくわずかに短麺が散見された為、その原因を究明したところ、図9の様に、排出に際して麺59の一部が噴射ノズル53bの水流によって計量容器の入口エッジ部分60に押し付けられた状態で留まって垂れ下がり、その麺の下端61が計量容器出し口エッジ62によって切断されることが分かった。  However, since the short noodles were still slightly scattered from the product, the cause was investigated. As shown in FIG. 9, a part of the noodles 59 was discharged at the inlet edge portion of the measuring container by the water flow of the injection nozzle 53b. It was found that the lower end 61 of the noodle was cut by the weighing container outlet edge 62 while staying pressed against 60 and hanging down.

そこで今度は、噴射ノズル53bをトンネルの途中に斜めに挿入したところ、麺が留まることによって短麺が発生するトラブルを回避することができた。更に麺充填の際は、左右の噴射水の圧力を均衡させることで、充填直後の余剰麺をホッパー内に噴き上げ、跨る麺線を減らすことが可能となり、ゆえに、麺重量のバラツキが小さくなることを明らかにし、本発明を完成した。  Therefore, this time, when the injection nozzle 53b was inserted obliquely in the middle of the tunnel, the trouble that short noodles were generated due to the noodles remaining could be avoided. Furthermore, when filling noodles, by balancing the pressure of the right and left jet water, it is possible to blow up excess noodles immediately after filling into the hopper and reduce the number of noodle strings straddling, thus reducing the variation in noodle weight. As a result, the present invention was completed.

すなわち、ホッパー内の水中でストックされた多食分の茹麺を、ホッパー底部供給口より垂下流出させ、ホッパー下方に配置し通水孔を設けた計量容器入口に水と共に流入させる充填工程と、茹麺の充填された前記計量容器を水平方向にスライドし、前記計量容器の下面開口より茹麺を落下させる排出工程を繰り返す容積式の計量方法において、前記ホッパー底部供給口と、茹麺の入れられた前記計量容器入口を、常時空間で結ぶトンネルにより、前記ホッパー底部供給口に向かって該トンネルに設けられた噴射ノズルから水流を噴射することで、充填工程では、ホッパーと計量容器とに跨る茹麺の一部をホッパー内部に押し戻すと共に、排出工程では、跨る茹麺の残りを計量容器からはみ出たまま前記トンネルを通過し、計量された麺の一部として排出することを特徴とする線状及び粒状の茹麺自動計量方法(請求項1)や、前記したトンネルにより、前記したホッパー底部供給口に向かう水流が、トンネルの途中に設けられた噴射ノズルから斜めに噴射することを特徴とする、請求項1に記載の茹麺自動計量方法(請求項2)や、茹麺類が麺線であって、単一の計量容器により片側でのみ排出することを特徴とする、請求項2に記載の茹麺自動計量方法(請求項3)や、充填工程で、前記したホッパー底部供給口より垂下流出する流れを挟んで、前記したホッパー底部供給口に向かう水流に対向する水流を噴射することを特徴とする、請求項3に記載の茹麺自動計量方法(請求項4)や、1玉が所定重量の0.5食相当になるように4玉以上を同時に量りとり、それらの中で平均重量に近くなる様に重い玉と軽い玉を組み合わせることを特徴とする、請求項3及び4に記載の茹麺自動計量方法(請求項5)や、底部に供給口を設けた茹麺ホッパーと、その下方に通水孔を設け上下が開口を成す計量容器と、該計量容器を天板に吊り下げて組み込み水平方向に移動可能なスライドと、前記計量容器の下面に接し開口を設けた固定板を備えた容積式の計量装置において、前記茹麺ホッパー供給口と前記計量容器上開口を、常時空間で結ぶトンネルを前記スライド上に設け、該トンネルの底面が前記スライドの天板の上面によって成ると共に、前記茹麺ホッパー供給口に向かって噴射水流を発生させることのできる噴射ノズルを、前記トンネルに設けたことを特徴とする、線状及び粒状の茹麺自動計量装置(請求項6)や、前記した噴射ノズルが、トンネルの途中から斜めに噴射可能であることを特徴とする、請求項6に記載の茹麺自動計量装置(請求項7)に関する。  That is, a filling process in which multi-meal rice cake noodles stocked in the water in the hopper is drooped and discharged from the hopper bottom supply port, and flows together with water into a measuring container inlet disposed below the hopper and provided with a water passage hole, In the positive displacement weighing method, in which the measuring container filled with noodles is slid horizontally and the discharging process of dropping the noodles from the lower surface opening of the measuring container is repeated, the hopper bottom supply port and the noodles are put in In addition, in the filling process, a water flow is injected from the injection nozzle provided in the tunnel toward the hopper bottom supply port by a tunnel that always connects the measurement container inlet with a space. A part of the noodles is pushed back into the hopper, and in the discharging process, the remaining noodles that pass over the noodles pass through the tunnel while protruding from the measuring container. A linear and granular crab noodle automatic weighing method (claim 1) characterized in that the water flow toward the hopper bottom supply port is provided in the middle of the tunnel by the tunnel described above The automatic noodle noodle weighing method according to claim 1, wherein the noodles are noodle strings, and are discharged only on one side by a single measuring container. The automatic noodle noodle weighing method according to claim 2 (Claim 3) or the filling process, wherein a flow that hangs out from the hopper bottom supply port is sandwiched in the filling step, toward the hopper bottom supply port. A method for automatically measuring crab noodles according to claim 3 or claim 4 or more, wherein one ball is equivalent to 0.5 meal of a predetermined weight. Weigh at the same time, An automatic noodle noodle weighing method according to claim 3 and claim 4, characterized in that a heavy ball and a light ball are combined so as to be close to the weight, and a noodle hopper provided with a supply port at the bottom, A measuring container with a water passage hole below it and an opening at the top and bottom, a slide that can be suspended by mounting the measuring container on the top plate and moved in the horizontal direction, and a fixed opening that is in contact with the lower surface of the measuring container In the positive displacement measuring device provided with a plate, a tunnel that always connects the crab noodle hopper supply port and the upper opening of the measuring container with a space is provided on the slide, and the bottom surface of the tunnel is formed by the upper surface of the top plate of the slide. And a linear and granular crab noodle automatic metering device characterized in that a jet nozzle capable of generating a jet water flow toward the crab noodle hopper supply port is provided in the tunnel (Claim 6). Before The said injection | spray nozzle can be injected diagonally from the middle of a tunnel, It is related with the noodles automatic metering apparatus (Claim 7) of Claim 6.

本発明の計量に適する茹麺類とは、うどん、そば、スパゲッティ等の麺線から、すいとん、白玉団子等の粒状のものであって、多食分の麺をまとめて茹上げ、水冷却を経て小割けを要するものなら幅広く利用できる。  The noodles suitable for the measurement of the present invention are noodles such as udon, soba, spaghetti, etc., and granular, such as sweet noodles, white ball dumplings, etc. It can be used widely if it requires a break.

うどん、そば等の麺線であれば、短麺の混ざらない茹麺製品を得ることができる。例えば、外食店の調理場では、ザルに盛るメニューでもクズ麺の有無に気を使うことなく調理のオペレーションを組むことが可能となり、顧客志向の製品づくりに貢献できる。  For noodles such as udon and soba, a noodle product that does not mix short noodles can be obtained. For example, in a restaurant restaurant, it is possible to create a cooking operation without worrying about the presence or absence of scum noodles even in the menus in the colander, which can contribute to the creation of customer-oriented products.

更に、うどん、そば等の製造ラインにおいては、短く切断された麺は搬送バスケットの内側に付着したまま移行し反転路にて落下する場合が多い。それも終日の生産となれば落下する麺は大量である。その様なロスによる廃棄を減らすと共にバスケットコンベアーを衛生的に維持できる。  Further, in production lines such as udon and soba, noodles that have been cut short often move while adhering to the inside of the transport basket and fall on the reverse path. If it is also produced all day, a large amount of noodles will fall. It is possible to reduce waste caused by such loss and maintain the basket conveyor in a sanitary manner.

すいとん等の粒状の麺であれば、キズや切片混入の心配がなく計量された玉麺の重量も容易に揃い、高価なコンピュータースケールなどの重量測定式の計量装置を導入する必要がなく経済的である。  If it is granular noodles such as soy sauce, there is no risk of scratches and section contamination, and the weight of the weighed ball noodles can be easily adjusted, and it is not necessary to introduce an expensive computer scale or other gravimetric measuring device. It is.

本発明によって、麺線及び粒状の麺が共に実施できる形態について、図10及び図11によって具体的に説明するが、本発明はこれらに限定されない。Although the form which can implement both a noodle string and a granular noodle by this invention is demonstrated concretely with FIG.10 and FIG.11, this invention is not limited to these.

ホッパー101は、フィンガーの揺動装置103、及びホッパーの供給口106の周囲に随時必要な圧力に調整可能な噴き上げ水流104が備えられていると、麺の比重や物性の違いに広く対応できて良い。それらの働きによりホッパー底部の噴き上げの中心部105にほぐされた麺線が絶え間なく供給され、ホッパーの供給口106に麺線が詰ることなく、連続、小出しに供給できる。  If the hopper 101 is provided with a squirting water flow 104 that can be adjusted to a necessary pressure at any time around the oscillating device 103 of the finger and the supply port 106 of the hopper, it can widely cope with the difference in specific gravity and physical properties of the noodles. good. By these functions, the noodle strings loosened to the spout center 105 of the hopper bottom are continuously supplied, and the noodle strings can be continuously and dispensed without clogging the supply port 106 of the hopper.

ホッパーの供給口106の口径は、対象とする麺線の流動性や、粒の直径サイズなどによって変更できると良い。うどん等の流動性の高い麺類は18〜26mm、好ましくは20〜24mmが良く、スパゲッティ等の流動性の低い麺類は22〜30mm、好ましくは24〜28mmが良い。  It is preferable that the diameter of the hopper supply port 106 can be changed depending on the fluidity of the target noodle strings and the diameter size of the grains. Noodles with high fluidity such as udon are 18 to 26 mm, preferably 20 to 24 mm, and noodles with low fluidity such as spaghetti are 22 to 30 mm, preferably 24 to 28 mm.

また、噴き上げ水流104を発生させる噴き上げ水流ロート110と、吹き上げ水流ハウジング111はアクリル樹脂、ポリカーボネート樹脂等の透明材質にすると麺の動きがつぶさに観察できて良い。  Further, when the water jet funnel 110 for generating the water jet 104 and the water jet housing 111 are made of a transparent material such as an acrylic resin or a polycarbonate resin, the movement of the noodles can be observed closely.

計量容器入口107bの口径は、うどん等の流動性の高い麺類は15〜30mm、好ましくは20〜25mmが良く、スパゲッティ等の流動性の低い麺類は20〜35mm、好ましくは25〜30mmが良い。  The diameter of the measuring container inlet 107b is 15 to 30 mm, preferably 20 to 25 mm for noodles having high fluidity such as udon, and 20 to 35 mm, preferably 25 to 30 mm for noodles having low fluidity such as spaghetti.

計量容器の上部の形状は、入口に近づく程に側面積が減少するスカート状が良い。すなわち、麺重量のバラツキを減らすには、ホッパーと計量容器に跨る麺線を最少にする必要があるので、充填の終了間際に計量容器へ流入する麺線の量を減らすことが重要である。流入する麺線の量は、ホッパーから計量容器に垂下流入する水量に比例するので、開孔率が一定の壁面で構成されている計量容器の場合、上部に行くに従い表面積を絞ると良い。  The shape of the upper part of the weighing container is preferably a skirt shape whose side area decreases as it approaches the inlet. That is, in order to reduce the variation in noodle weight, it is necessary to minimize the noodle strings straddling the hopper and the measuring container. Therefore, it is important to reduce the amount of noodle strings flowing into the measuring container just before the end of filling. The amount of noodle strings that flows in is proportional to the amount of water that hangs down and flows from the hopper into the measuring container. Therefore, in the case of a measuring container that has a constant wall area, the surface area should be narrowed toward the top.

ホッパー底部供給口と、茹麺の入れられた計量容器入口を常時空間で結ぶトンネルは、ホッパー底部供給口が固定され、計量容器入口が充填と排出を行うごとに水平方向に最短距離を移動する為、自ずと水平方向に直線状を成し、排出工程において重要な役割を持つ。すなわち、ホッパー101と計量容器組込スライド107の間のトンネル108bは、計量容器が充填位置117から排出位置114に移動する際に、計量容器からはみ出た麺線118aの切断させない逃げ道となる。その後、計量容器に充填された麺線と共に固定板の開口116より落下することで計量された麺の一部として排出される。計量容器からはみ出た麺線は割増に量り込まれることになるが、許容重量範囲であれば良い。麺線が1、2本多く入っても麺商品としての価値が損なわれることはない。
また、茹麺が入れられ常時空間で結ばれるトンネルは、茹麺を排出した後であれば遮断するのは自由である。例えば、計量容器入口に時折滞留する麺線を排除する目的で、遮断する手段を適宜備えると良い。
The tunnel that always connects the hopper bottom supply port and the weighing container inlet containing crab noodles in a space, the hopper bottom supply port is fixed, and moves the shortest distance in the horizontal direction whenever the weighing container inlet fills and discharges. Therefore, it naturally forms a straight line in the horizontal direction and has an important role in the discharge process. In other words, the tunnel 108b between the hopper 101 and the weighing container built-in slide 107 serves as an escape path for preventing the noodle strings 118a protruding from the weighing container from being cut when the weighing container moves from the filling position 117 to the discharge position 114. Thereafter, the noodle strings filled in the weighing container are dropped from the opening 116 of the fixing plate and discharged as part of the weighed noodles. The noodle strings that protrude from the measuring container are weighed in an extra amount, but may be within an allowable weight range. Even if there are 1 or 2 more noodle strings, the value as a noodle product is not impaired.
In addition, the tunnel where the noodles are placed and always connected in the space is free to block after the noodles are discharged. For example, a means for blocking may be provided as appropriate for the purpose of eliminating noodle strings that occasionally stay at the inlet of the measuring container.

なお、トンネルは、計量容器組み込みスライドの天面とホッパー下に固定されたトンネル部によって構成すると良い。すなわち、図11の様に、トンネル108bは噴き上げ水流ハウジング111に密着固定したトンネル部108と計量容器組込スライドの天板107aとで構成する。この場合、トンネル部108は、プレート裏に溝を掘り込み、ホッパー供給口に当る充填位置117に貫通穴を設けた単純な構造となるので、計量容器組込スライド107を取り外せば、洗浄が容易に行なえて良い。また、他の1例を挙げれば、トンネルの側壁部分をスライド側の一部としてスライドさせ、天井部分のみ固定するのも可能であり、トンネルの構成は自由に行なって良い。  The tunnel may be configured by a top surface of the weighing container built-in slide and a tunnel portion fixed under the hopper. That is, as shown in FIG. 11, the tunnel 108 b is configured by the tunnel portion 108 tightly fixed to the spouted water flow housing 111 and the top plate 107 a of the weighing container built-in slide. In this case, since the tunnel portion 108 has a simple structure in which a groove is dug in the back of the plate and a through hole is provided at the filling position 117 that hits the hopper supply port, the cleaning can be easily performed by removing the measuring container built-in slide 107. It is good to go to. As another example, it is possible to slide the side wall portion of the tunnel as a part on the slide side and fix only the ceiling portion, and the tunnel configuration may be freely performed.

トンネル部の長さは、充填位置117から排出位置114の間隔を8〜15cmもとれば良い。すなわち、あまり距離を長くとると装置が大きくなり、スライド時間も長く要し処理効率が低下する。逆に短くしようとも、噴射ノズル112bと噴上げ水流ハウジング111の位置関係から自ずと設計上の限界がある。トンネル部の断面のサイズは計量容器の入口同様に対象となる麺の形状、サイズを考慮の上決定すれば良いが、トンネル部は概ね固定部品として取り付けるのが扱い易いことから、掘り込む溝は想定される最大サイズで設計すると良い。例えば、茹うどんやスパゲッティなどの麺線の場合は、トンネルの高さ108aは5〜15mm、好ましくは8〜12mmであり、幅はホッパーの供給口と計量容器の入口サイズにもよるが、20〜30mmが良い。  The length of the tunnel portion may be 8 to 15 cm from the filling position 117 to the discharge position 114. That is, if the distance is too long, the apparatus becomes large, the slide time is long, and the processing efficiency is lowered. On the contrary, even if it is shortened, there is a design limit due to the positional relationship between the spray nozzle 112b and the squirting water flow housing 111. The size of the cross section of the tunnel part may be determined in consideration of the shape and size of the target noodle like the entrance of the weighing container, but the tunnel part is generally easy to handle as a fixed part, so the groove to dig is It is better to design with the maximum possible size. For example, in the case of noodles such as strawberry udon and spaghetti, the height 108a of the tunnel is 5 to 15 mm, preferably 8 to 12 mm, and the width depends on the hopper supply port and the inlet size of the weighing container. ~ 30mm is good.

また、ホッパー底部供給口と、茹麺の入れられた計量容器入口を常時空間で結ぶトンネルにより、ホッパー底部供給口に向かって噴射する水流は重要な役割を持つ。すなわち、噴射ノズル112bによる水流が、充填位置117では計量容器に入らない余剰の麺118bをホッパー内部に押し戻す役割。更には、ホッパーの供給口106と計量容器入口107bとに跨る計量容器からはみ出た麺線118aを排出位置114にスライドして固定板の開口116から麺を排出して戻る間も、噴射ノズル112bによる水流が、ホッパー水圧により流れ出る水流に対抗し、麺がトンネルを通過して流れ出るのを防止する。言わば、トンネル内で弁または堰の役割を持つ。  In addition, the water flow sprayed toward the hopper bottom supply port has an important role by the tunnel that always connects the hopper bottom supply port and the measuring container inlet containing the noodles in a space. In other words, the water flow from the injection nozzle 112b serves to push the excess noodles 118b that do not enter the weighing container at the filling position 117 back into the hopper. Further, during the time when the noodle strings 118a protruding from the measuring container straddling the supply port 106 of the hopper and the measuring container inlet 107b are slid to the discharge position 114 and the noodles are discharged from the opening 116 of the fixed plate and returned, the injection nozzle 112b This counteracts the water flow caused by the hopper water pressure and prevents the noodles from flowing through the tunnel. In other words, it acts as a valve or weir in the tunnel.

以上の説明から明らかな様に、本発明により後続麺の流出を合理的に防止できる理由は、計量容器への充填効率を上げる為にホッパー底部供給口と計量容器入口を最適な口径として垂下する流入路の太さを確保できること。その一方で、充填された麺の排出に際しては、トンネルの高さと幅を適宜狭めトンネル断面積を小さくできること、流出に対向する噴射水流をトンネルの必要区間確保できること、垂下する水流を水平方向に誘導すること、を挙げることができる。  As is apparent from the above description, the reason why the present invention can reasonably prevent the subsequent noodles from flowing out is that the hopper bottom supply port and the measurement container inlet are suspended as the optimum diameter in order to increase the filling efficiency of the measurement container. The thickness of the inflow channel can be secured. On the other hand, when discharging the filled noodles, the height and width of the tunnel can be appropriately reduced to reduce the cross-sectional area of the tunnel, the jet water flow facing the outflow can be secured in the necessary section of the tunnel, and the drooping water flow is guided horizontally. To do.

なお、噴射ノズルの口径は、トンネル幅20〜30mmに対し、直径10〜15mm程度が良く、噴射孔の形状は丸でもトンネル幅をカバーするスリット状でも自由にできる。  Note that the diameter of the injection nozzle is preferably about 10 to 15 mm with respect to the tunnel width of 20 to 30 mm, and the shape of the injection hole can be round or a slit that covers the tunnel width.

麺線の計量では、トンネルにより、ホッパー底部供給口に向かう水流が、トンネルの途中から斜めに噴射すると麺線の一部がトンネルの途中に滞ることがなく、その結果、短麺の発生を回避することができて良い。トンネルの途中に設ける噴射ノズルの位置は、排出位置114での計量容器の入口付近を避ければどこに設けても良いが、好ましくは排出位置114から3〜6cmの範囲が良い。また、噴射ノズルの進入角度113は、20〜60°好ましくは40〜50°が良い。  When measuring noodle strings, if the water flow toward the hopper bottom supply port is ejected obliquely from the middle of the tunnel through the tunnel, part of the noodle string does not stagnate in the middle of the tunnel, thereby avoiding the occurrence of short noodles. Good to be able to. The position of the injection nozzle provided in the middle of the tunnel may be provided anywhere as long as it avoids the vicinity of the inlet of the measuring container at the discharge position 114, but is preferably in the range of 3 to 6 cm from the discharge position 114. Moreover, the entrance angle 113 of the injection nozzle is 20 to 60 °, preferably 40 to 50 °.

本発明は、茹麺の充填された計量容器を水平方向にスライドし、計量容器の下面開口より茹麺を落下させる排出工程を取る計量方法が前提条件であるが、水平方向のスライドといっても多少の傾きをもってスライドして何ら差し支えない。また、スライドが往復運動によらず、ドラム回転によりドラム周面に複数取り付けられた計量容器を一方向に回転させながら連続的に行なわれる場合であっても良い。また、計量容器組み込みスライドは、単一の容器により片側で排出し、計量容器を空で返しては再び充填する場合(片側計量)と、二つの計量容器により交互に充填と排出を繰り返す場合(両側計量)がある。片側計量では、長い麺線がトンネル部を塞ぐようなトラブルの発生が無く、麺の形状を問わず処理できるところが良い。両側計量は、両計量容器の間隔より短い麺線や、粒状麺に限定すればトンネル部を塞ぐトラブルはない。また、計量容器がスライドする際、排出して戻る時間が有効に利用できる点は効率的で良い。  The present invention is premised on a weighing method that slides a measuring container filled with crab noodles in the horizontal direction and drops the crab noodles from the lower surface opening of the measuring container. However, you can slide it with a slight inclination. Further, the slide may be continuously performed while rotating in one direction a plurality of measuring containers attached to the drum peripheral surface by drum rotation, without reciprocating motion. In addition, the slide with built-in weighing container is discharged on one side by a single container, returned to empty and filled again (single-side weighing), and when filling and discharging alternately by two weighing containers ( There are two-sided weighing). In one-side weighing, it is preferable that long noodle strings do not cause troubles that block the tunnel part and can be processed regardless of the shape of the noodles. Both-side weighing does not cause troubles that block the tunnel part if it is limited to noodle strings or granular noodles shorter than the distance between the two weighing containers. Further, it is efficient that the time for discharging and returning when the measuring container slides can be used effectively.

片側計量を行う場合、充填工程では、ホッパー底部供給口より垂下流出する流れを挟んで、ホッパー底部供給口に向かう水流に対向する水流を噴射するとよい。すなわち、充填工程では、噴射ノズル112aと112bの水流の強さを等しく1/2ずつとすることで麺の流入がスムーズになり、排出工程では、噴射ノズル112aを止めて噴射ノズル112bに水流を集中することでホッパー内の麺線の流出が防止できる。その場合は、噴射ノズル112aのみ水流噴射の発止可能な自動開閉バルブ119を設け、茹麺の充填と排出に応じ、自動的に切り替えられると良い。以上の充填工程と排出工程における計量容器の位置と噴射ノズルの切り替え状況を、図12に示す。また、112aと112bのそれぞれが単独で自動発止可能であれば、充填工程の初期は対向する水流を同時に弱く噴射し、充填工程の後期を強く噴射すれば、効率良く処理できて良い。いずれの場合も、片側計量を効率的に行なうためには、排出時のスライドの停止を最短時間で済ませ充填位置117に戻るのが良いが、本発明によれば、片側計量で排出の際も計量容器入口側からの水圧により瞬時に落下排出できて良い。  When performing one-side weighing, in the filling step, it is preferable to inject a water flow opposite to the water flow toward the hopper bottom supply port with the flow flowing out from the hopper bottom supply port interposed therebetween. That is, in the filling step, the flow of noodles is made smooth by equally halving the water flow of the injection nozzles 112a and 112b. In the discharge step, the injection nozzle 112a is stopped and the water flow is supplied to the injection nozzle 112b. Concentration can prevent the noodle strings from flowing out of the hopper. In that case, it is preferable that only the injection nozzle 112a is provided with an automatic opening / closing valve 119 capable of stopping the water flow injection and automatically switched according to filling and discharging of the noodles. FIG. 12 shows the position of the measuring container and the switching state of the injection nozzle in the above filling process and discharging process. Moreover, if each of 112a and 112b can be automatically started independently, it can be efficiently processed if the opposite water flow is jetted weakly at the beginning of the filling step and the latter half of the filling step is jetted strongly. In either case, in order to efficiently perform the one-side weighing, it is preferable to stop the slide at the time of discharging in the shortest time and to return to the filling position 117. It can be dropped and discharged instantly by water pressure from the inlet side of the measuring container.

以上の方法で計量することにより、麺線を切断することなく、かつ、実用可能な一定の範囲に麺重量のバラツキを抑えることができるが、計量された玉麺の重量のバラツキを更に抑える為に、1玉が所定重量の0.5食相当になるように4玉以上を同時に量りとり、それらの中で平均重量に近くなる様に重い玉と軽い玉を組み合わせる重量測定による方法を組み合わせても良い。余りなく、かつ、選択可能な1:1の組合せを行なう都合上、少なくとも4玉が必要になり、その数が多いほど合計重量が平均に近づく確立が高まるものの、組合せの演算処理を同時に行なう必要から、設定する玉数分の重量計量皿を備える必要があり装置設計上自ずと限界がある。よって、0.5食相当を同時に量り取る数は、6〜12玉が好ましい。  By measuring with the above method, the noodle weight variation can be suppressed to a practical range without cutting the noodle strings, but in order to further suppress the variation of the weighed ball noodle weight. In addition, weigh four or more balls at a time so that one ball is equivalent to 0.5 meal of the predetermined weight, and combine the weight measurement method that combines heavy balls and light balls so that they are close to the average weight among them. Also good. At least 4 balls are required for the convenience of performing a 1: 1 combination that is not excessive and selectable, and the larger the number, the higher the probability that the total weight will approach the average. Therefore, it is necessary to provide weight weighing pans for the number of balls to be set, and there is a limit to the design of the device. Therefore, 6-12 balls are preferable as the number of weighing 0.5 meals at the same time.

以下、実施例により本発明を更に具体的に説明するが、本発明はこれらの例示に限定されない。  EXAMPLES Hereinafter, although an Example demonstrates this invention further more concretely, this invention is not limited to these illustrations.

うどんの計量
麺用小麦粉3kgに対して10%の食塩水を練り水として1260ml加え真空ミキサー内の減圧度65cmHgの雰囲気下で混練の後、定法により製麺し、直径3.3mm、長さ45cmの生麺線を3kg得た。これを50L容量の茹釜にpH5.5の水30Lを沸かし、まとめて投入、投入直後はよく攪拌し、12分間茹で上げ、10℃に冷却、長さ50cm、麺線1本当りの重量が7〜8gの茹麺6kgを得、供給口口径22mm、計量容器入口口径20mmの図10に示した単発の計量装置で、図12に示した方法により時間当り550玉の処理能力で計量した。なお、単発の計量装置とはホッパーに1つの供給口、1セットの計量容器組込スライドで処理する装置で、時間当りの処理能力は500〜1000玉を標準とするものである。処理能力を増やす場合は、ホッパーの供給口と計量容器組込スライドを2〜12セットに増やし並列処理を行なうことで数千食の生産能力に対応できる。計量した玉麺は、重量を量った後、全量を切れのない麺線、20cm以上の切れた麺線、20cm未満の麺線に分けその重量率を求め、麺線の切断状況を確認した。その結果、表1に示す様に、平均255.6g、標準偏差4.76gで、全てのデータが平均の概ね±9gに入っていた。麺線の切断は0%でほとんど切断麺線は認めず品位に優れていた。
Weighing udon 1260 ml of 10% saline as kneading water for 3 kg of noodle flour, kneaded in an atmosphere of 65 cmHg in a vacuum mixer, and then noodles by a conventional method, diameter 3.3 mm, length 45 cm 3 kg of raw noodle strings were obtained. Boil 30L of pH 5.5 water in a 50L capacity kettle, put together, stir well immediately after addition, boil for 12 minutes, boil for 10 minutes, cool to 10 ° C, length 50cm, weight per noodle string 6 kg of 7-8 g of crab noodles was obtained and weighed at a processing capacity of 550 balls per hour by the method shown in FIG. 12 with the single weighing device shown in FIG. 10 having a supply port diameter of 22 mm and a measuring container inlet diameter of 20 mm. The single weighing device is a device for processing with one supply port in the hopper and one set of measuring container built-in slide, and the processing capacity per hour is 500 to 1000 balls as a standard. When increasing the processing capacity, it is possible to cope with a production capacity of several thousand meals by increasing the supply port of the hopper and the slide incorporating the weighing container to 2 to 12 sets and performing parallel processing. The weighed ball noodles were weighed, and the whole amount was divided into a non-cut noodle strip, a cut noodle strip of 20 cm or more, and a noodle strip of less than 20 cm, and the weight ratio was determined to confirm the cutting status of the noodle strip. . As a result, as shown in Table 1, the average was 255.6 g, the standard deviation was 4.76 g, and all the data was within ± 9 g of the average. The noodle strings were cut at 0%, and almost no cut noodle strings were recognized and the quality was excellent.

Figure 0005205740
Figure 0005205740

(比較例1)従来の擦りきりによるうどんの計量
実施例1の茹うどんを、供給口口径22mm、計量容器入口口径20mmの図1に示した単発の計量装置で、常法により1玉の重量が240gになるように、時間当り550玉の処理能力で計量した。計量した玉麺は、重量データを取った後、全量を切れのない麺線、20cm以上の切れた麺線、20cm未満の麺線に分けその重量率を求め、麺線の切断状況を確認した。その結果、表2に示す様に平均239.3g、標準偏差2.69gで、全てのデータが平均の概ね±6gに入っていたが、何らかの形で切断されていた麺線が39%に達し品位を損ねていた。
(Comparative Example 1) Conventional Udon Noodle Weighing Udon from Example 1 is a single weighing device shown in FIG. 1 having a supply port diameter of 22 mm and a measuring container inlet diameter of 20 mm. Was weighed with a processing capacity of 550 balls per hour so as to be 240 g. The weighed ball noodles were taken into weight data, and then the entire amount was divided into a continuous noodle string, a cut noodle string of 20 cm or more, and a noodle string of less than 20 cm, and the weight ratio was determined to confirm the cutting condition of the noodle strings. . As a result, as shown in Table 2, the average was 239.3 g, the standard deviation was 2.69 g, and all the data was within ± 6 g of the average, but the noodle strings that had been cut in some form reached 39%. The quality was impaired.

Figure 0005205740
Figure 0005205740

組合せによるうどんの計量
実施例1と同様の茹うどんを、供給口口径22mm、計量容器入口口径20mmの図10に示した単発の計量装置で、図12に示した方法により1玉の重量が130gになるように計量容器を調整し、時間当り650玉の処理能力で30玉を計量した。計量した麺は、量り取った順に10玉ずつの3グループに分け、各グループの中で重量順に並べ、最も重い玉と最も軽い玉、2番目に重い玉と2番目に軽い玉、3番目に重い玉と3番目に軽い玉、4番目に重い玉と4番目に軽い玉、5番目に重い玉と5番目に軽い玉に組合せ、260g相当の麺を合計15玉得た。その結果、表3に示す様に、平均259.0g、標準偏差3.4gで、重量のバラツキは大幅に減少し、実施例1と比較しても向上していた。麺線の切断は0%でほとんど切断麺線は認めず品位に優れていた。
Weighing udon by combination The same amount of udon as in Example 1 is a single weighing device shown in FIG. 10 having a supply port diameter of 22 mm and a measuring container inlet diameter of 20 mm. The weight of one ball is 130 g according to the method shown in FIG. The weighing container was adjusted so that 30 balls were weighed with a processing capacity of 650 balls per hour. The weighed noodles are divided into 3 groups of 10 balls in the order weighed, arranged in order of weight within each group, the heaviest and lightest balls, the second and heaviest balls, and the third. A heavy ball, a third light ball, a fourth heavy ball, a fourth light ball, a fifth heavy ball, and a fifth light ball were combined to obtain a total of 15 noodles equivalent to 260 g. As a result, as shown in Table 3, with an average of 259.0 g and a standard deviation of 3.4 g, the variation in weight was greatly reduced and improved compared to Example 1. The noodle strings were cut at 0%, and almost no cut noodle strings were recognized and the quality was excellent.

Figure 0005205740
Figure 0005205740

スパゲッティの計量
太さ1.7mmの乾燥スパゲッティ3kgをpH5.5の水30Lを沸かし、12分間茹で上げ、10℃に冷却、長さ25cm、麺線1本当りの重量が1.5〜2.0gの茹麺6kgを得、供給口口径27mm、計量容器入口口径30mmの図10に示した単発の計量装置で、図12に示した方法により時間当り550玉の処理能力で計量した。計量した玉麺は、重量を量った後、全量を切れのない麺線、20cm以上の切れた麺線、20cm未満の麺線に分けその重量率を求め、麺線の切断状況を確認した。その結果、表4に示す様に、平均256.2g、標準偏差6.92gで、全てのデータが平均の概ね±15gに入っていた。麺線の切断は1%でほとんど切断麺線は認めず品位に優れていた。
Weighing 3 kg of spaghetti 3 kg of dried spaghetti with a thickness of 1.7 mm, boiled with 30 L of pH 5.5 water, boiled for 12 minutes, cooled to 10 ° C., length 25 cm, weight per noodle string 1.5-2. 6 kg of 0 g of noodles was obtained and weighed at a processing capacity of 550 balls per hour by the method shown in FIG. 12 with the single weighing device shown in FIG. 10 having a supply port diameter of 27 mm and a measuring container inlet diameter of 30 mm. The weighed ball noodles were weighed, and the whole amount was divided into a non-cut noodle strip, a cut noodle strip of 20 cm or more, and a noodle strip of less than 20 cm, and the weight ratio was determined to confirm the cutting status of the noodle strip. . As a result, as shown in Table 4, the average was 256.2 g, the standard deviation was 6.92 g, and all data was within ± 15 g of the average. The noodle strings were cut at 1%, and almost no cut noodle strings were recognized and the quality was excellent.

Figure 0005205740
Figure 0005205740

(比較例2)従来の擦りきりによるスパゲッティの計量
実施例3の茹スパゲッティを図1に示した単発の計量装置で、常法により1玉の重量が250gになるように、時間当り550玉の処理能力で計量した。計量した玉麺は、重量データを取った後、全量を切れのない麺線、20cm以上の切れた麺線、20cm未満の麺線に分けその重量率を求め、麺線の切断状況を確認した。その結果、表5に示す様に、平均260.4g、標準偏差2.42gで、全てのデータが平均の概ね±6gに入っていたが、何らかの形で切断されていた麺線を20%確認し、品位を損ねていた。
(Comparative Example 2) Conventional Spaghetti Weighing by Scraping With a single weighing device as shown in FIG. 1, the spaghetti of Example 3 is 550 balls per hour so that the weight of one ball is 250 g by a conventional method. Weighed by processing capacity. The weighed ball noodles were taken into weight data, and then the entire amount was divided into a continuous noodle string, a cut noodle string of 20 cm or more, and a noodle string of less than 20 cm, and the weight ratio was determined to confirm the cutting condition of the noodle strings. . As a result, as shown in Table 5, the average of 260.4 g, standard deviation of 2.42 g, and all the data were within ± 6 g of the average, but 20% of the noodle strings were cut in some way And the quality was impaired.

Figure 0005205740
Figure 0005205740

ミニすいとんの計量
麺用小麦粉3kgに対して2%の食塩水を練り水として1500ml加え真空ミキサー内の減圧度40cmHgの雰囲気下で混練の後、定法により製麺し、直径20mm、厚さ4mmの生すいとんを3kg得た。これを50L容量の茹釜にpH5.5の水30Lを沸かし、まとめて投入、投入直後はよく攪拌し、18分間茹で上げ、10℃に冷却、直径25mm、厚さ4mm、重量が約2gの茹すいとん約4.5kgを得、供給口口径22mm、計量容器入口口径20mmの図6に示した単発の計量装置で時間当り600玉の処理能力で計量した。計量したすいとんは、計量装置を適宜調整の上、重量データを取り、その後、全量について切れやキズを確認。その結果、表6に示す様に、平均177.2g、標準偏差2.98gで、全てのデータが平均の概ね±6gに入っていた。麺線の切れやキズは0%で切断されたすいとんは全く認めず、品位に優れていた。
Weighing 1,500 ml of 2% saline as kneaded water for 3 kg of flour for measuring noodles, kneading in an atmosphere of 40 cmHg of vacuum in a vacuum mixer, and then making noodles by a conventional method, having a diameter of 20 mm and a thickness of 4 mm 3 kg of raw sweet potato was obtained. Boil 30L of pH 5.5 water in a 50L capacity kettle, put together, stir well immediately after addition, boil for 18 minutes, boil for 18 minutes, cool to 10 ° C, diameter 25mm, thickness 4mm, weight about 2g About 4.5 kg of rice cake was obtained and weighed at a processing capacity of 600 balls per hour with a single weighing device shown in FIG. 6 having a supply port diameter of 22 mm and a measuring container inlet diameter of 20 mm. The weight of the sampled weight is adjusted as needed, and weight data is collected. After that, the entire amount is checked for cuts and scratches. As a result, as shown in Table 6, the average was 177.2 g, the standard deviation was 2.98 g, and all the data was within ± 6 g of the average. Noodle strings were not cut or scratched at 0%.

Figure 0005205740
Figure 0005205740

従来の擦りきりによる茹麺自動計量方法の実施形態を示す全体図。The whole figure which shows embodiment of the conventional automatic noodle measuring method by rubbing. 従来の茹麺自動計量装置の計量容器周辺の詳細断面図。FIG. 5 is a detailed cross-sectional view around the weighing container of a conventional bowl noodle automatic weighing device. 従来の茹麺自動計量装置における計量容器の麺充填状態を示す。The noodle filling state of the measuring container in the conventional bowl noodle automatic measuring device is shown. 従来の茹麺自動計量装置における計量容器がスライドする途中を示す。The middle of the sliding of the measuring container in the conventional automatic noodle measuring apparatus is shown. 本発明の両側計量による計量容器周辺の詳細断面図。FIG. 3 is a detailed cross-sectional view of the vicinity of the weighing container according to the both-side weighing of the present invention. 本発明の実験装置におけるすいとん等の粒状麺の計量の状態。The state of measurement of granular noodles, such as a bowl, in the experimental apparatus of the present invention. 本発明の実験装置における長い麺線の計量の状態。The state of measurement of long noodle strings in the experimental apparatus of the present invention. 本発明の実験装置を片側計量に変更した実験の状態。The state of the experiment which changed the experimental apparatus of this invention to the one-side measurement. 図8における実験装置で麺線が切断される原因を説明する図。The figure explaining the cause by which the noodle strings are cut by the experimental apparatus in FIG. 本発明の茹麺自動計量方法の実施形態を示す全体図。 1 is an overall view showing an embodiment of an automatic noodle measuring method according to the present invention . 本発明の茹麺自動計量装置の計量容器周辺の詳細断面図。FIG. 3 is a detailed cross-sectional view around the weighing container of the automatic noodle weighing apparatus of the present invention . 本発明の茹麺自動計量方法の実施状況を説明する模式図 The schematic diagram explaining the implementation condition of the automatic noodle measuring method of this invention .

〔図1〜図9の符号〕
1 茹麺
2 攪拌フィンガー
3 ホッパー
3a 噴き上げ水流ロート
4 噴き上げ水流
5 計量容器
6 エアシリンダー
7 シュート
8 搬送バスケット
9 噴き上げ水流ハウジング
10 ポンプ
11 計量容器の下面開口
12 計量容器の下面に接する固定板
12a 計量容器の下面に接する固定板の開口
12b 計量容器充填位置の排水細孔
12c 計量容器の下面に接する固定板の開口
31 茹麺ホッパーと計量容器とに跨っている麺類
32 ホッパーの供給口
33 計量容器の入口エッジ部分
34 ホッパー側に切断された短い麺
35 計量容器側に切断された短い麺
51 計量容器組み込みスライド
51a 左の計量容
1b 右の計量容
2 トンネル
3a 噴射ノズル
53b 噴射ノズル
54 すいとん等の粒状
5 長い麺
6 左右の計量容器に両端が入り込みトンネルを塞いだ麺
57 水量調整バルブ
58 水量調整バルブ
59 茹麺
60 計量容器の入口エッジ部分
61 垂れ下がった麺の下端
62 計量容器出し口エッ
図10〜図12の符号〕
101 ホッパー
102 計量容器
103 フィンガーの揺動装置
104 噴き上げ水流
105 ホッパー底部の噴き上げの中心部
106 ホッパーの供給口
107 計量容器組込スライド
107a 計量容器組込スライドの天板
107b 計量容器入口
108 トンネル部
108a トンネルの高さ
108b トンネル
109 茹麺
110 噴き上げ水流ロート
111 噴き上げ水流ハウジング
112a 左噴射ノズル
112b 右噴射ノズル
113 噴射ノズルの進入角度(θ°)
114 排出位置
115 計量容器の下面開口
116 固定板の開口
117 充填位置
118a 計量容器からはみ出た麺線
118b 計量容器に入らない余剰の麺
119 自動開閉バルブ
[References in FIGS. 1 to 9 ]
DESCRIPTION OF SYMBOLS 1 Crab noodle 2 Stirring finger 3 Hopper 3a Spout water flow funnel 4 Spout water flow 5 Metering container 6 Air cylinder 7 Chute 8 Transport basket 9 Spout water flow housing 10 Pump 11 Lower surface opening 12 of the measurement container Fixed plate 12a in contact with the lower surface of the measurement container Fixed plate opening 12b in contact with the lower surface of the container Drainage pore 12c at the filling position of the measuring container 31 Fixed plate opening in contact with the lower surface of the measuring container 31 Noodles straddling the noodle hopper and the measuring container 32 Feed port 33 of the hopper inlet edge portion 34 a short cut to short noodle 35 weighing container side cut into the hopper side noodle 51 weighing container embedded slides 51a left weighing container
5 1b right of the weighing container
5 2 Tunnel part
5 3a Spray nozzle 53b Spray nozzle 54 Granular noodles such as sweetfish
5 5 long noodle
5 6 closes the enters tunnel across the left and right of the weighing container noodles 57 water control valve 58 water control valve 59茹麺60 weighing container inlet edge portion 61 hangs down noodles lower end 62 weighing container spout edges
[ References in FIGS. 10 to 12]
DESCRIPTION OF SYMBOLS 101 Hopper 102 Measuring container 103 Finger rocking device 104 Blow-up water flow 105 Spouting center part of hopper bottom 106 Hopper supply port 107 Measuring container built-in slide 107a Top plate 107b of measuring container built-in slide Measuring container inlet 108 Tunnel part 108a Tunnel height 108b Tunnel 109 Crab noodle 110 Spout water flow funnel 111 Spout water flow housing 112a Left injection nozzle 112b Right injection nozzle 113 Injection nozzle entrance angle (θ °)
114 Discharging position 115 Lower surface opening 116 of measuring container 116 Opening of fixing plate 117 Filling position 118a Noodle string 118b protruding from the measuring container Excess noodles 119 not entering the measuring container 119 Automatic opening / closing valve

Claims (7)

ホッパー内の水中でストックされた多食分の茹麺を、ホッパー底部供給口より垂下流出させ、ホッパー下方に配置し通水孔を設けた計量容器入口に水と共に流入させる充填工程と、茹麺の充填された前記計量容器を水平方向にスライドし、前記計量容器の下面開口より茹麺を落下させる排出工程を繰り返す容積式の計量方法において、前記ホッパー底部供給口と、茹麺の入れられた前記計量容器入口を、常時空間で結ぶトンネルにより、前記ホッパー底部供給口に向かって該トンネルに設けられた噴射ノズルから水流を噴射することで、充填工程では、ホッパーと計量容器とに跨る茹麺の一部をホッパー内部に押し戻すと共に、排出工程では、跨る茹麺の残りを計量容器からはみ出たまま前記トンネルを通過し、計量された麺の一部として排出することを特徴とする線状及び粒状の茹麺自動計量方法。A filling process in which multi-meal rice noodles stocked in the water in the hopper are drooped and discharged from the hopper bottom supply port, and flowed together with water into a measuring container inlet disposed below the hopper and provided with a water passage hole, In the positive displacement weighing method, in which the filled measuring container is slid horizontally and the discharging process of dropping the noodles from the lower surface opening of the measuring container is repeated, the hopper bottom supply port and the noodles containing the noodles By injecting water flow from the injection nozzle provided in the tunnel toward the hopper bottom supply port by a tunnel that always connects the measurement container inlet with a space, in the filling process, the noodles straddling the hopper and the measurement container While pushing a part back into the hopper, in the discharging step, the rest of the crabs noodles that pass over the tunnel pass through the tunnel and are discharged as a part of the weighed noodles. Linear and茹麺automatic weighing granular characterized by. 前記したトンネルにより、前記したホッパー底部供給口に向かう水流が、トンネルの途中に設けられた噴射ノズルから斜めに噴射することを特徴とする、請求項1に記載の茹麺自動計量方法。The automatic noodle noodle weighing method according to claim 1, wherein the water flow toward the hopper bottom supply port is sprayed obliquely from a spray nozzle provided in the middle of the tunnel by the tunnel described above. 茹麺類が麺線であって、単一の計量容器により片側でのみ排出することを特徴とする、請求項2に記載の茹麺自動計量方法。  The automatic noodle noodle weighing method according to claim 2, wherein the noodles are noodle strings and are discharged only on one side by a single weighing container. 充填工程で、前記したホッパー底部供給口より垂下流出する流れを挟んで、前記したホッパー底部供給口に向かう水流に対向する水流を噴射することを特徴とする、請求項3に記載の茹麺自動計量方法。  The automatic noodles noodles according to claim 3, wherein in the filling step, a water flow opposite to the water flow toward the hopper bottom supply port is injected across a flow flowing down from the hopper bottom supply port. Weighing method. 1玉が所定重量の0.5食相当になるように4玉以上を同時に量りとり、それらの中で平均重量に近くなる様に重い玉と軽い玉を組み合わせることを特徴とする、請求項3及び4に記載の茹麺自動計量方法。  4 or more balls are weighed simultaneously so that one ball corresponds to 0.5 meal of a predetermined weight, and a heavy ball and a light ball are combined so as to be close to the average weight among them. And 4, the automatic noodle noodle weighing method. 底部に供給口を設けた茹麺ホッパーと、その下方に通水孔を設け上下が開口を成す計量容器と、計量容器を天板に吊り下げて組み込み水平方向に移動可能なスライドと、前記計量容器の下面に接し開口を設けた固定板を備えた容積式の計量装置において、前記茹麺ホッパー供給口と前記計量容器上開口を、常時空間で結ぶトンネルを前記スライド上に設け、該トンネルの底面が前記スライドの天板の上面によって成ると共に、前記茹麺ホッパー供給口に向かって噴射水流を発生させることのできる噴射ノズルを、前記トンネルに設けたことを特徴とする、線状及び粒状の茹麺自動計量装置。And茹麺hopper supply port provided at a bottom portion, a metering vessel vertical forms an opening water flow holes provided in its lower, a movable slide to the embedded horizontally hung the weighing container to the top plate, wherein in the metering device of the volumetric type with fixed plate having an opening in contact with the lower surface of the weighing container, provided with the weighing container on opening and the茹麺hopper supply port, a tunnel connecting an always space on the slide, the tunnel the bottom formed Rutotomoni by the upper surface of the top plate of the slide, an injection nozzle capable of generating a water jet towards the茹麺hopper feed opening, characterized in that provided in the tunnel, linear and Granular bowl noodle automatic weighing device. 前記した噴射ノズルが、トンネルの途中から斜めに噴射可能であることを特徴とする、請求項6に記載の茹麺自動計量装置。  7. The automatic noodle noodle metering device according to claim 6, wherein the spray nozzle is capable of spraying obliquely from the middle of the tunnel.
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