JP5137208B2 - Deburring device for ladle inner wall - Google Patents

Deburring device for ladle inner wall Download PDF

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Publication number
JP5137208B2
JP5137208B2 JP2009055812A JP2009055812A JP5137208B2 JP 5137208 B2 JP5137208 B2 JP 5137208B2 JP 2009055812 A JP2009055812 A JP 2009055812A JP 2009055812 A JP2009055812 A JP 2009055812A JP 5137208 B2 JP5137208 B2 JP 5137208B2
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ladle
torque
operator
chipping
wall
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JP2010207846A (en
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泰育 牧野
晃一 加藤
宏幸 伊原
正和 竹内
憲児 松葉
英樹 二宮
一志 小山
俊史 菊池
博年 河村
孝典 三好
俊司 諸麥
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KURODITE INDUSTRY CO., LTD.
Sintokogio Ltd
Toyohashi University of Technology NUC
Kimura Chuzosho Co Ltd
Sinfonia Technology Co Ltd
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KURODITE INDUSTRY CO., LTD.
Sintokogio Ltd
Toyohashi University of Technology NUC
Kimura Chuzosho Co Ltd
Sinfonia Technology Co Ltd
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Description

本発明は、取鍋内壁のノロのハツリ装置に係り、より詳しくは、作業者が機械的補助を受けながらブレーカを用いて、取鍋の内壁に付着残留したノロを削り除去するのに好適な装置に関する。   The present invention relates to a chipping device for a ladle on an inner wall of a ladle, and more specifically, suitable for an operator to scrape and remove the laver adhering to the inner wall of a ladle using a breaker while receiving mechanical assistance. Relates to the device.

従来、取鍋の内壁に付着残留したノロの除去は、一般に、作業者がブレーカを用いて削る方法によって行われていた。   Conventionally, the removal of the residue remaining on the inner wall of the ladle has been generally performed by a method in which an operator uses a breaker.

なお、作業者がブレーカを用いて取鍋内壁のノロを削るノロのハツリ作業は、昔から慣用的に行われていて特別なものではなく、したがって、これについて記載された資料は見つからなかった。 It should be noted that the chiseling work of cutting the inner wall of the ladle using a breaker by a worker has been carried out conventionally and has not been special, and therefore no document describing this has been found.

ところで、例えば、自動車の製造現場では、一定重量の手工具を容易にハンドリングするために、この手工具をスプリングバランサーで吊り下げて作業者を補助することが多い。そこで、スプリングバランサーで吊り下げたブレーカを作業者がハンドリングして取鍋内壁のノロのハツリ作業を試みると、ブレーカのハンドリングは容易になるが、ブレーカが取鍋の内壁を突っついた途端、その反発力がスプリングバランサーに作用してブレーカが上昇せしめられ、作業者がハツリ作業を行うことが不可能になる問題があった。 By the way, for example, in the automobile manufacturing site, in order to easily handle a hand tool having a constant weight, the hand tool is often suspended by a spring balancer to assist an operator. Therefore, if the operator handles the breaker suspended by the spring balancer and attempts to tear off the inner wall of the ladle, handling of the breaker will be easier, but as soon as the breaker has struck the inner wall of the ladle, The repulsive force acts on the spring balancer to raise the breaker, which makes it impossible for the operator to perform the chiseling operation.

本発明は、上記の事情に鑑みてなされたもので、その目的は、作業者が機械的補助を受けるブレーカによって取鍋内壁のノロを削り除去することが可能な装置を提供することにある。 This invention is made | formed in view of said situation, The objective is to provide the apparatus which an operator can scrape and remove the slot on the inner wall of a ladle with the breaker which receives a mechanical assistance.

上記の目的を達成するため本発明における取鍋内壁のノロのハツリ装置は、作業者が機械的補助を受けながらブレーカを用いて取鍋の内壁に付着残留したノロを削るための装置であって;ドラムがダイレクトドライブモータの正逆回転駆動によって正逆回転されかつ電磁ブレーキによって回転を停止され、ワイヤーロープがドラムに巻かれた巻上げ手段と;この巻上げ手段のワイヤーロープの下端に装着され、作業者が錘によって垂直方向の力を付与されながらノロを削るブレーカを備えたハツリ手段と;巻上げ手段に付設されてハツリ手段がワイヤーロープによって吊下げられている状態を維持するのに必要なダイレクトドライブモータのトルクを記憶するトルク記憶手段と;を備えていて、巻上げ手段は、ダイレクトドライブモータにかかる荷重によるトルクがトルク記憶手段に記憶したトルクより大きい場合には、ダイレクトドライブモータが逆転駆動してハツリ手段を下降させ、また、ダイレクトドライブモータにかかる荷重によるトルクがトルク記憶手段に記憶したトルクより小さい場合には、ダイレクトドライブモータが正転駆動して前記ハツリ手段を上昇させることを特徴とする取鍋内壁のノロのハツリ装置 In order to achieve the above-mentioned object, the chipping device for the ladle inner wall according to the present invention is an apparatus for scraping the laver adhering to the inner wall of the ladle using a breaker while the operator is receiving mechanical assistance. A winding means in which the drum is rotated forward / reversely by a forward / reverse rotation drive of a direct drive motor and stopped by an electromagnetic brake, and a wire rope is wound around the drum; and attached to the lower end of the wire rope of this winding means A debris means having a breaker that cuts the blade while the vertical force is applied by the weight; and a direct drive necessary to maintain the state where the deburring means is suspended by the wire rope attached to the hoisting means Torque storing means for storing the torque of the motor; and the hoisting means is a direct drive motor. If the torque due to the load is greater than the torque stored in the torque storage means, the direct drive motor is driven in reverse to lower the chipping means, and the torque due to the load applied to the direct drive motor is stored in the torque storage means. If smaller, the chipping device for the inner wall of the ladle, wherein the direct drive motor drives forward to raise the chipping means.

以上の説明から明らかなように本発明によれば、巻上げ手段が、ダイレクトドライブモータにかかる荷重によるトルクがトルク記憶手段に記憶したトルクより大きい場合には、ダイレクトドライブモータが逆転駆動してハツリ手段を下降させ、また、ダイレクトドライブモータにかかる荷重によるトルクがトルク記憶手段に記憶したトルクより小さい場合には、ダイレクトドライブモータが正転駆動して前記ハツリ手段を上昇させるため、作業者が機械的補助を受けながら取鍋内壁のノロを適確に削り除去することが可能になるなどの優れた実用的効果を奏する。 As is apparent from the above description, according to the present invention, when the hoisting means is larger than the torque stored in the torque storage means when the torque due to the load applied to the direct drive motor is larger, the direct drive motor is driven in the reverse direction so that the chipping means. When the torque due to the load applied to the direct drive motor is smaller than the torque stored in the torque storage means, the direct drive motor rotates forward to raise the chipping means. It has excellent practical effects such as being able to accurately scrape and remove the ladle inside the ladle while receiving assistance.

本発明を適用した取鍋内壁のノロのハツリ装置の一実施例を示す模式図である。It is a schematic diagram which shows one Example of the chipping apparatus of the slot of the ladle inner wall to which this invention is applied. 図1のA部拡大詳細図である。It is the A section enlarged detail drawing of FIG. 図2の右側面図である。FIG. 3 is a right side view of FIG. 2. 図1における主要部(ハツリ手段5)の拡大詳細図であって、正面図(a)と、右側面図(b)を示す。FIG. 2 is an enlarged detail view of a main part (spinning means 5) in FIG. 1, showing a front view (a) and a right side view (b).

以下、本発明を適用した取鍋内壁のノロのハツリ装置の一実施例について、図1から図4に基づき詳細に説明する。本取鍋内壁のノロのハツリ装置は、図1に示すように、上下方向へ指向して固定配設された支柱1と、この支柱1の上端にその一端付近が水平回動自在にして装着されたアーム2と、このアーム2にこれに沿って走行自在に装着された走行手段としてのトロリー3と、このトロリー3に搭載された巻上げ手段4と、巻上げ手段4に垂設されたハツリ手段5と、で構成してある。 Hereinafter, an embodiment of a chipping device for a ladle inner wall to which the present invention is applied will be described in detail with reference to FIGS. 1 to 4. As shown in FIG. 1, the chiseling device for the inner wall of the ladle is attached to a support column 1 fixedly arranged in the vertical direction and the upper end of the support column 1 so that its one end is horizontally rotatable. Arm 2, a trolley 3 as a traveling means mounted on the arm 2 so as to be able to travel along the arm 2, a winding means 4 mounted on the trolley 3, and a peeling means suspended from the winding means 4 5.

そして、アーム2は、水平に延びかつ、支柱1の上端に装着された上下方向へ指向する支持軸6に、その左端付近で水平回動自在に環装して装着してある。さらに、アーム2における支持軸6位置には、支持軸6の上端に嵌着された円板7と、円板7を挟持可能な電磁石とで成る電磁ブレーキ(図示せず)が装着してあって、電磁石が円板7を挟持することによりアーム2を支持軸6に固定することができるようになっている。また、アーム2の支持軸6側先端には錘8が装着してある。 The arm 2 is attached to a support shaft 6 that extends horizontally and that is attached to the upper end of the support column 1 and that is oriented in the up-down direction so as to be horizontally rotatable near the left end. Further, an electromagnetic brake (not shown) comprising a disc 7 fitted on the upper end of the support shaft 6 and an electromagnet capable of sandwiching the disc 7 is mounted at the position of the support shaft 6 in the arm 2. Thus, the arm 2 can be fixed to the support shaft 6 by the electromagnet sandwiching the disc 7. A weight 8 is attached to the tip of the arm 2 on the support shaft 6 side.

また、巻上げ手段4においては、図2および図3に示すように、トロリー3の下部に、コの字状のフレーム9の中央部が保持部材10を介して揺動自在に保持してあり、フレーム9の下端間には、水平方向へ連なったダイレクトドライブモータ11と、ドラム12と、電磁ブレーキ13とが装着してある。そして、ドラム12にはワイヤーロープ14が巻いてあり、ワイヤーロープ14の下端には、図1に示すように、流体シリンダ15を介してハツリ手段5が装着してある。また、ドラム12はダイレクトドライブモータ11の正逆回転駆動によって正逆回転するようになっている。 In the winding means 4, as shown in FIG. 2 and FIG. Between the lower ends of the frames 9, a direct drive motor 11, a drum 12, and an electromagnetic brake 13 connected in the horizontal direction are mounted. A wire rope 14 is wound around the drum 12, and a chip means 5 is attached to the lower end of the wire rope 14 via a fluid cylinder 15 as shown in FIG. 1. The drum 12 rotates forward and backward by forward and reverse rotation driving of the direct drive motor 11.

また、巻上げ手段4には、ハツリ手段5がワイヤーロープ14によって吊下げられている状態を維持するのに必要なダイレクトドライブモータ11のトルクを記憶するトルク記憶手段(図示せず)が付設してあり、トルク記憶手段は、支柱1の中段部に装着された制御盤21に設けてある。そして、トルク記憶手段の起動をオンにすることにより、ダイレクトドライブモータ11にかかる荷重によるトルクが記憶したトルクより大きい場合には、ダイレクトドライブモータ11が逆転駆動してハツリ手段5が下降し、また、ダイレクトドライブモータ11にかかる荷重によるトルクが記憶したトルクより小さい場合には、ダイレクトドライブモータ11が正転駆動してハツリ手段5が上昇するようになっている。なお、図中22は取鍋である。 Further, the winding means 4 is provided with torque storage means (not shown) for storing the torque of the direct drive motor 11 necessary for maintaining the state where the chip means 5 is suspended by the wire rope 14. In addition, the torque storage means is provided on the control panel 21 mounted on the middle part of the column 1. When the torque storage means is turned on and the torque due to the load applied to the direct drive motor 11 is greater than the stored torque, the direct drive motor 11 is driven in reverse to lower the chipping means 5, and When the torque due to the load applied to the direct drive motor 11 is smaller than the stored torque, the direct drive motor 11 is driven to rotate forward and the chipping means 5 is raised. In the figure, 22 is a ladle.

また、ハツリ手段5は、図4に示すように、流体シリンダ15にその上部が支持軸16を介して上下回動自在に装着されかつ細長く延びる支持部材17と、支持部材17の上部外面に相対向して突設されて作業者が把持可能な2個のグリップ18・18と、支持部材17の上面部に装着された錘19と、支持部材17の上面下部にこれに沿うように延びて装着されたブレーカ20と、上側のグリップに隣接して設けられて複数の電磁ブレーキを作業者がオン・オフ操作可能な起動・停止スイッチ(図示せず)と、上側のグリップに隣接して設けられて巻上げ手段を作業者がオン・オフ操作可能な起動・停止スイッチ(図示せず)と、下側のグリップに隣接して設けられて複数の電磁ブレーキを作業者がオン・オフ操作可能なイネーブルスイッチ(図示せず)と、で構成してある。 Further, as shown in FIG. 4, the chipping means 5 is mounted on the fluid cylinder 15 so that the upper portion thereof is mounted on the support shaft 16 so as to be rotatable up and down, and is elongated. The two grips 18 and 18 that are protruded toward the operator and can be gripped by the operator, the weight 19 mounted on the upper surface of the support member 17, and the lower portion of the upper surface of the support member 17 extend along the same. A breaker 20 that is mounted, a start / stop switch (not shown) that is provided adjacent to the upper grip and allows an operator to turn on and off a plurality of electromagnetic brakes, and adjacent to the upper grip And a start / stop switch (not shown) that allows the operator to turn on / off the hoisting means, and a plurality of electromagnetic brakes that can be turned on / off by the operator by being provided adjacent to the lower grip. Enable switch (Not shown), in are constituted.

次に、このように構成したノロのハツリ装置を用いて取鍋22の内壁のノロをハツリ除去する手順について述べる。巻上げ手段4によって吊下げられて所用の高さにあるハツリ手段5の2個のグリップ18・18を作業者が把持して、アーム2および巻上げ手段4よる補助を受けながら、まず、ハツリ手段5を水平面内で牽引して取鍋22の真上に移動させ、続いて、起動切換えスイッチをオンにして巻上げ手段を起動させたのち作業者がハツリ手段5を下方へ押す。すると、トルク記憶手段による制御の下に巻上げ手段4のダイレクトドライブモータ11が逆転駆動してハツリ手段5を下降させる。 Next, a procedure for removing the chip on the inner wall of the ladle 22 by using the chipping device configured as described above will be described. First, the operator holds the two grips 18 and 18 of the chiseling means 5 that are suspended by the hoisting means 4 and is supported by the arm 2 and the hoisting means 4. Is pulled in a horizontal plane and moved to a position directly above the ladle 22, and then the start switch is turned on to activate the winding means, and then the operator pushes the chip means 5 downward. Then, under the control of the torque storage means, the direct drive motor 11 of the winding means 4 is reversely driven to lower the chip means 5.

ハツリ手段5が取鍋22の内壁の所要位置まで下降した時点で作業者が起動切換えスイッチをオフにして巻上げ手段を止め、ハツリ手段5の下降を停止するとともにその高さを維持する。次いで、流体シリンダ15を伸縮作動させてハツリ手段5の位置を上下調節したのち、作業者がハツリ手段5の取鍋22によって下向きの力を受けながら、ブレーカ20によって取鍋22のノロのハツリ作業を行うことができる。 When the chiseling means 5 descends to the required position on the inner wall of the ladle 22, the operator turns off the activation changeover switch to stop the hoisting means, stops the chiseling means 5 from descending and maintains its height. Next, the fluid cylinder 15 is expanded and contracted to adjust the position of the chiseling means 5 up and down, and then, the operator receives a downward force by the ladle 22 of the chiseling means 5, and the chipper of the ladle 22 by the breaker 20 It can be performed.

なお、上記の実施例では、巻上げ手段4は、支柱1とアーム2とトロリー3とによって搬送するようにしてあるが、これに限定されるものではなく、例えば、クレーンなどのような慣用の搬送手段によって搬送するようにしてもよい。   In the above-described embodiment, the hoisting means 4 is transported by the support column 1, the arm 2 and the trolley 3. However, the present invention is not limited to this. For example, a conventional transport such as a crane is used. You may make it convey by a means.

4 巻上げ手段
5 ハツリ手段
4 Winding means 5 Chiseling means

Claims (4)

作業者が機械的補助を受けながらブレーカを用いて取鍋の内壁に付着残留したノロを削るための装置であって;
ドラムがダイレクトドライブモータの正逆回転駆動によって正逆回転されかつ電磁ブレーキによって回転を停止され、ワイヤーロープが前記ドラムに巻かれた巻上げ手段と;
この巻上げ手段のワイヤーロープの下端に装着され、作業者が錘によって垂直方向の力を付与されながらノロを削るブレーカを備えたハツリ手段と;
前記巻上げ手段に付設されて前記ハツリ手段が前記ワイヤーロープによって吊下げられている状態を維持するのに必要な前記ダイレクトドライブモータのトルクを記憶するトルク記憶手段と;
を備えていて、
前記巻上げ手段は、前記ダイレクトドライブモータにかかる荷重によるトルクが前記トルク記憶手段に記憶したトルクより大きい場合には、前記ダイレクトドライブモータが逆転駆動して前記ハツリ手段を下降させ、また、前記ダイレクトドライブモータにかかる荷重によるトルクが前記トルク記憶手段に記憶したトルクより小さい場合には、前記ダイレクトドライブモータが正転駆動して前記ハツリ手段を上昇させることを特徴とする取鍋内壁のノロのハツリ装置。
A device for the operator to cut the residue remaining on the inner wall of the ladle using a breaker with mechanical assistance;
Hoisting means in which the drum is rotated forward and backward by the forward / reverse rotation drive of the direct drive motor and stopped by the electromagnetic brake, and the wire rope is wound around the drum;
A chipping means equipped with a breaker which is attached to the lower end of the wire rope of the winding means and which allows the operator to scrape off while applying a vertical force by a weight;
Torque storage means attached to the hoisting means for storing the torque of the direct drive motor necessary for maintaining the state where the chiseling means is suspended by the wire rope;
With
When the torque due to the load applied to the direct drive motor is larger than the torque stored in the torque storage means, the winding means lowers the chipping means by the reverse drive of the direct drive motor, and the direct drive When the torque due to the load applied to the motor is smaller than the torque stored in the torque storage means, the direct drive motor is driven to rotate forward to raise the chipping means. .
請求項1に記載の取鍋内壁のノロのハツリ装置において、
作業者が前記巻上げ手段の搬送を補助する搬送補助手段によって移動可能に構成され、この搬送補助手段は、
上下方向へ指向して固定配設された支柱と;
この支柱の上端にその一端付近が水平回動自在にして装着されかつ電磁ブレーキによって前記支柱に固定可能なアームと;
このアームにこれに沿って走行自在に装着された走行手段と;
を具備したことを特徴する取鍋内壁のノロのハツリ装置。
In the chipping device for the ladle inner wall according to claim 1,
An operator is configured to be movable by a conveyance auxiliary means for assisting conveyance of the winding means, and the conveyance auxiliary means
A strut fixedly arranged in the vertical direction;
An arm which is mounted on the upper end of the support so that the vicinity of the support is horizontally rotatable and can be fixed to the support by an electromagnetic brake;
Traveling means mounted on the arm so as to be freely movable along the arm;
Chipping apparatus Noro ladle inner wall characterized by including the.
請求項1に記載の取鍋内壁のノロのハツリ装置において、
前記ハツリ手段は、
前記ワイヤーロープの下端に装着された支持部材と、
この支持部材の上部の外面に相対向して突設されて作業者が把持可能な2個のグリップと、
前記支持部材における前記2個のグリップの下方位置に装着された錘と、
前記支持部材における前記錘の下方位置に装着されたブレーカと、
少なくとも1個の前記グリップに隣接して設けられて作業者が前記電磁ブレーキをオン・オフ操作可能な起動・停止スイッチと、
少なくとも1個の前記グリップに隣接して設けられて作業者が前記巻上げ手段をオン・オフ操作可能な起動・停止スイッチと、
を含むこと特徴とする取鍋内壁のノロのハツリ装置。
In the chipping device for the ladle inner wall according to claim 1,
The chiseling means is:
A support member attached to the lower end of the wire rope;
Two grips protruding opposite to the outer surface of the upper part of the support member and gripped by the operator;
A weight mounted at a position below the two grips of the support member;
A breaker mounted at a position below the weight in the support member;
Start and a stop switch can be turned on and off operation of the pre-Symbol electromagnetic brake operator provided adjacent to at least one of the grip,
A start / stop switch provided adjacent to at least one of the grips and capable of turning on / off the winding means by an operator;
A chiseling device for the inner wall of a ladle characterized by including
請求項3に記載の取鍋内壁のノロのハツリ装置において、
前記電磁ブレーキの起動・停止スイッチの代わりにイネーブルスイッチを設けたことを特徴とする取鍋内壁のノロのハツリ装置。
In the chipping device for the ladle inner wall according to claim 3,
A chiseling device for the inner wall of a ladle, wherein an enable switch is provided in place of the electromagnetic brake start / stop switch.
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