JP5182943B2 - Deburring device for ladle inner wall - Google Patents
Deburring device for ladle inner wall Download PDFInfo
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- JP5182943B2 JP5182943B2 JP2008332110A JP2008332110A JP5182943B2 JP 5182943 B2 JP5182943 B2 JP 5182943B2 JP 2008332110 A JP2008332110 A JP 2008332110A JP 2008332110 A JP2008332110 A JP 2008332110A JP 5182943 B2 JP5182943 B2 JP 5182943B2
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Description
本発明は、取鍋の内壁に付着残留したノロを作業者がブレーカを用いて削るに当たり、作業者を補助する装置に関する。 The present invention relates to an apparatus for assisting an operator when the operator uses a breaker to scrape the residue remaining on the inner wall of the ladle.
従来、取鍋の内壁に付着残留したノロの除去は、一般に、作業者がブレーカを用いて削る方法によって行っていた。
なお、この作業者によるノロのハツリ作業は、昔から慣用的に行われていて特別なものではなく、したがって、これについて記載された資料は見つからなかった。
Conventionally, the removal of the residue remaining on the inner wall of the ladle has been generally performed by a method in which an operator uses a breaker to cut.
It should be noted that the chiseling work of Noro by this worker has been carried out routinely and has not been special, so no document describing this has been found.
しかし、このような従来のノロのハツリ作業は、作業者に重労働を強いることになり、作業者を補助する取鍋内壁のノロのハツリ装置の開発が、この種の業界から要請されていた。
本発明は、上記の事情に鑑みてなされたもので、その目的は、取鍋の内壁に付着残留したノロを作業者がブレーカを用いて削るに当たり、作業者を補助することが可能な取鍋内壁のノロのハツリ装置を提供することにある。
However, such a conventional chiseling work of the Noro would impose heavy labor on the worker, and the development of a chiseling device for the inner wall of the ladle that assists the worker has been requested by this kind of industry.
The present invention has been made in view of the above circumstances, and the purpose thereof is a ladle capable of assisting an operator when the operator uses a breaker to scrape the residue remaining on the inner wall of the ladle. An object of the present invention is to provide a chipping device for inner walls.
上記の目的を達成するため本発明における取鍋内壁のノロのハツリ装置は、取鍋の内壁に付着残留したノロを作業者がブレーカを用いて削るに当たり、作業者を補助する装置であって、上下方向へ指向して固定配設された支柱と、この支柱の上端にその一端が装着され全体的に柔軟性を有しかつ作業者による指令により全体的に硬直した状態に変更可能な複数の電磁ブレーキが備えられたパワーアシスト手段と、このパワーアシスト手段の他端に装着され作業者がブレーカを用いてノロを削り取るためのハツリ手段と、を具備する。
また、前記パワーアシスト手段は、前記支柱の上端に固設した第1支持軸にその一端で水平回動自在に装着されて水平に延びかつ前記電磁ブレーキによって前記第1支持軸に固定可能な第1アームと、この第1アームの他端に固設した第2支持軸にその一端が水平回動自在に装着されて水平に延びかつ前記電磁ブレーキによって前記第2支持軸に固定可能な第2アームと、この第2アームの他端に水平回転自在に装着した第3支持軸の下端に装着されかつ前記電磁ブレーキによって前記第3支持軸に固定可能な中継部材と、この中継部材にその一端が上下回動自在にして装着されて下方へ延びかつ前記電磁ブレーキによって前記中継部材に固定可能な平行四辺形リンク構造の第3アームと、垂直面内で回転可能であるとともに相互に噛み合う一対のギヤを有し、前記第3アームにおける上側のリンクの他端が上下回動自在に連結され、かつ前記第3アームにおける下側のリンクの他端が前記一対のギヤにおける上側のギヤに固着されたギヤユニットと、このギヤユニットにおける下側のギヤにその上端が固着された第4アームと、前記中継部材と前記第3アームとの間に架設されて作業者による前記ハツリ手段の上下動を補助する補助機構と、を含む。
これにより、作業者がパワーアシスト手段による補助を受けながらハツリ手段を三次元内で牽引して取鍋の内壁に配置し、続いて、パワーアシスト手段を複数の電磁ブレーキにより硬直した状態に変更した後、作業者が前記ハツリ手段によってノロのハツリ作業を可能に構成したことを特徴する。
In order to achieve the above object, the chipping device for the inner wall of the ladle in the present invention is an apparatus for assisting the operator when the operator uses the breaker to scrape the residue remaining on the inner wall of the ladle. A plurality of struts that are fixedly oriented in the vertical direction, and a plurality of ends that are attached to the upper ends of the struts and have flexibility as a whole and can be changed to a generally stiff state by a command from the operator. Power assist means provided with an electromagnetic brake, and chipping means mounted on the other end of the power assist means for an operator to scrape off the chips using a breaker .
The power assist means is attached to a first support shaft fixed to the upper end of the support column so as to be horizontally rotatable at one end thereof, extend horizontally, and can be fixed to the first support shaft by the electromagnetic brake. One arm and a second support shaft fixed to the other end of the first arm, one end of which is horizontally mounted and extends horizontally, and can be fixed to the second support shaft by the electromagnetic brake. An arm, a relay member mounted on the lower end of a third support shaft mounted horizontally on the other end of the second arm and fixed to the third support shaft by the electromagnetic brake, and one end of the relay member Can be rotated in a vertical plane and meshed with each other with a third arm having a parallelogram link structure that is mounted so as to be pivotable up and down, extends downward, and can be fixed to the relay member by the electromagnetic brake. The other end of the upper link in the third arm is pivotably connected, and the other end of the lower link in the third arm is fixed to the upper gear in the pair of gears. A gear unit, a fourth arm whose upper end is fixed to a lower gear of the gear unit, and a vertical movement of the chipping means by an operator that is installed between the relay member and the third arm. An auxiliary mechanism for assisting.
As a result, the worker pulled the chiseling means in three dimensions while receiving assistance from the power assisting means and arranged it on the inner wall of the ladle, and then changed the power assisting means to a state where it was stiffened by a plurality of electromagnetic brakes. After that, it is characterized in that the operator can perform a chiseling work by the chiseling means.
以上の説明から明らかなように本発明は、作業者がパワーアシスト手段による補助を受けながらハツリ手段を三次元内で牽引して取鍋の内壁に配置し、続いて、パワーアシスト手段を複数の電磁ブレーキにより硬直した状態に変更した後、作業者が前記ハツリ手段によってノロのハツリ作業を可能に構成したから、取鍋の内壁に付着残留したノロを作業者がブレーカを用いて削るに当たり、作業者を適確に補助することが可能であるなどの優れた実用的効果を奏する。 The present invention, as is apparent from the above description, work skilled leading the chipping unit while the assistance by the power assist unit in a three-dimensional place on the inner wall of the ladle, then, the power assist means more After changing to a rigid state by an electromagnetic brake, the operator can make a chipping work by using the cutting means, so that the worker can use the breaker to scrape the cutting stick remaining on the inner wall of the ladle. It has excellent practical effects such as being able to assist a person accurately.
以下、本発明を適用した取鍋内壁のノロのハツリ装置の一実施例について、図1から図4に基づき詳細に説明する。本取鍋内壁のノロのハツリ装置は、図1および図2に示すように、上下方向へ指向して固定配設された支柱1と、支柱1の上端にその一端が装着され全体的に柔軟性を有しかつ作業者による指令により全体的に硬直した状態に変更可能なパワーアシスト手段2と、このパワーアシスト手段2の他端に装着され作業者がブレーカ3を用いてノロを削るためのハツリ手段4と、で構成してある。 Hereinafter, an embodiment of a chipping device for a ladle inner wall to which the present invention is applied will be described in detail with reference to FIGS. 1 to 4. As shown in FIGS. 1 and 2, the chiseling device for the inner wall of the ladle has a support column 1 fixedly arranged in the vertical direction and one end attached to the upper end of the support column 1 so as to be flexible as a whole. Power assist means 2 that can be changed to an overall rigid state by a command from the operator, and for the operator to use the breaker 3 to scrape off the power assist means 2 that is attached to the other end of the power assist means 2 And a chiseling means 4.
そして、上述のパワーアシスト手段2においては、支柱1の上端に上下方向へ指向する第1支持軸5が装着してあり、第1支持軸5には右方向へ水平に延びる第1アーム6がその左端にて水平回動自在に環装して装着してある。さらに、第1アーム6の左端には、第1支持軸5の上端に嵌着された円板7と、円板7を挟持可能な電磁石8とで成る電磁ブレーキ9が装着してあって、電磁石8が円板7を挟持することにより第1アーム6を第1支持軸5に固定することができるようになっている。また、第1アーム6の右端には上下方向へ指向する第2支持軸10が装着してあり、第2支持軸10には右方向へ水平に延びる第2アーム12がその左端で水平回動自在にして環装して装着してある。そして、第2アーム6の左端には、電磁ブレーキ9と同様の構造と機能を有する電磁ブレーキ11が設けてあって、電磁ブレーキ11の作動により第2アーム12を第1アーム6に固定することができるようになっている。 In the power assist means 2 described above, the first support shaft 5 oriented in the vertical direction is attached to the upper end of the support column 1, and the first arm 6 extending horizontally in the right direction is attached to the first support shaft 5. At the left end, it is mounted so that it can rotate horizontally. Furthermore, the left end of the first arm 6 is equipped with an electromagnetic brake 9 comprising a disc 7 fitted to the upper end of the first support shaft 5 and an electromagnet 8 capable of sandwiching the disc 7. The first arm 6 can be fixed to the first support shaft 5 by the electromagnet 8 sandwiching the disc 7. A second support shaft 10 oriented in the vertical direction is attached to the right end of the first arm 6, and a second arm 12 extending horizontally to the right direction is horizontally rotated at the left end of the second support shaft 10. It is freely mounted and mounted. An electromagnetic brake 11 having the same structure and function as the electromagnetic brake 9 is provided at the left end of the second arm 6, and the second arm 12 is fixed to the first arm 6 by the operation of the electromagnetic brake 11. Can be done.
また、第2アーム12の右端には上下方向へ指向する第3支持軸13が水平面内で回転可能にして設けてあり、第3支持軸13の下端にはT字形状の中継部材14が固着してある。さらに、第2アーム12の右端には、電磁ブレーキ9と同様の構造と機能を有する電磁ブレーキ15が設けてあって、電磁ブレーキ15の作動により中継部材14を第2アーム12に固定することができるようになっている。また、中継部材14には、平行四辺形リンク構造の第3アーム16が上端にて上下回動自在に装着してあり、第3アーム16は、相互に平行する第1リンク17および第2リンク18が中継部材14と後述のギヤユニット23とで平行四辺形のリンクを構成している。そして、第2リンク18の上端には電磁ブレーキ9と同様の構造と機能を有する電磁ブレーキ19が設けてあって、電磁ブレーキ19の作動により第3アーム16を中継部材14に固定することができるようになっている。 A third support shaft 13 oriented in the vertical direction is provided at the right end of the second arm 12 so as to be rotatable in a horizontal plane, and a T-shaped relay member 14 is fixed to the lower end of the third support shaft 13. It is. Further, an electromagnetic brake 15 having the same structure and function as the electromagnetic brake 9 is provided at the right end of the second arm 12, and the relay member 14 can be fixed to the second arm 12 by the operation of the electromagnetic brake 15. It can be done. Further, a third arm 16 having a parallelogram link structure is mounted on the relay member 14 so as to be rotatable up and down at the upper end. The third arm 16 includes a first link 17 and a second link that are parallel to each other. A relay member 14 and a gear unit 23 described later constitute a parallelogram link 18. The upper end of the second link 18 is provided with an electromagnetic brake 19 having the same structure and function as the electromagnetic brake 9, and the third arm 16 can be fixed to the relay member 14 by the operation of the electromagnetic brake 19. It is like that.
また、第3アーム16の下端には、垂直面内で相互に噛み合う一対のギヤ20・21をギヤケース22に軸着して成るギヤユニット23が設けてあり、ギヤケース22の上端には第1リンク17の下端が上下回動自在にしてピン連結してある。また、上側のギヤ20には第2リンク18の下端が、また、下側のギヤ21には第4アーム24の上端がそれぞれ固着してあって、第4アーム24の上下回動により第3アーム16が中継部材14を支点にして上下回動するようになっている。また、第4アーム24の下端にはハツリ手段4が上下回動自在に装着してある。 The lower end of the third arm 16 is provided with a gear unit 23 in which a pair of gears 20 and 21 meshing with each other in a vertical plane are attached to the gear case 22. The first link is provided on the upper end of the gear case 22. The lower end of 17 is connected to a pin so as to be freely rotatable up and down. The lower end of the second link 18 is fixed to the upper gear 20 and the upper end of the fourth arm 24 is fixed to the lower gear 21, respectively. The arm 16 is turned up and down with the relay member 14 as a fulcrum. A chiseling means 4 is mounted on the lower end of the fourth arm 24 so as to be rotatable up and down.
また、第2リンク18の中央付近には支持部材25が上下回動自在に装着してあり、支持部材25には、中継部材14と第3アーム16との間に装架されて作業者によるハツリ手段4の上下動を補助する補助機構26が装着してある。補助機構26は、第2リンク18を挟むようにして配設された2本のエアシリンダ27・27によって構成してあり、2本のエアシリンダ27・27のピストンロッドの先端は中継部材14の上部に上下回動自在にしてピン連結してある。 Further, a support member 25 is mounted in the vicinity of the center of the second link 18 so as to be rotatable up and down, and is mounted on the support member 25 between the relay member 14 and the third arm 16 by an operator. An auxiliary mechanism 26 for assisting the vertical movement of the chip means 4 is mounted. The auxiliary mechanism 26 includes two air cylinders 27 and 27 disposed so as to sandwich the second link 18, and the tip ends of the piston rods of the two air cylinders 27 and 27 are located above the relay member 14. The pin is connected so that it can turn up and down.
また、上述のハツリ手段4は、図3および図4に示すように、支持軸28を介して第4アーム24の下端に上下回動自在に装着されかつ細長く延びる支持部材29と、この支持部材29の上部外面に相対向して突設されて作業者が把持可能な2個のグリップ30・30と、支持部材29の上面下部にこれに沿うように延びて装着されたブレーカ31と、
支持部材29の上面中部に装着されてブレーカ31をこれのチズル32の先端方向へ向けて付勢する付勢機構としてのエアシリンダ33と、上側のグリップ30に隣接して設けられて複数の電磁ブレーキ9・11・15・19を作業者がオン・オフ操作可能な起動・停止スイッチ34と、下側のグリップ30に隣接して設けられて複数の電磁ブレーキ9・11・15・19を作業者がオン・オフ操作可能なイネーブルスイッチ35と、で構成してある。
なお、イネーブルスイッチ35は中間位置でオンとなり、作業中に危険を判断して手を離しても、あるいは反射的に強く押してもオフとなる構造を成している。そして、イネーブルスイッチ35を設けることにより、作業者に対する安全性の確保や、誤動作防止や、後述の取鍋36に対する損害の縮小化を図ることができる。またなお、図中36は取鍋である。
Further, as shown in FIGS. 3 and 4, the above-described chipping means 4 includes a support member 29 that is attached to the lower end of the fourth arm 24 via a support shaft 28 so as to be rotatable up and down, and that is elongated. 29, two grips 30 and 30 projecting opposite to the upper outer surface of 29 and gripped by an operator, and a breaker 31 attached to the lower surface of the upper surface of the support member 29 so as to extend along the upper grip.
An air cylinder 33 as an urging mechanism, which is attached to the middle part of the upper surface of the support member 29 and urges the breaker 31 toward the tip of the sizzle 32, and a plurality of electromagnetic components provided adjacent to the upper grip 30. The start / stop switch 34 on which the operator can turn on / off the brakes 9, 11, 15, and 19, and the plurality of electromagnetic brakes 9, 11, 15, and 19 are provided adjacent to the lower grip 30. And an enable switch 35 that can be turned on and off by a person.
Note that the enable switch 35 is turned on at an intermediate position and is turned off even if the hand is released by judging the danger during the operation or pressed strongly reflectively. By providing the enable switch 35, it is possible to ensure safety for the operator, prevent malfunction, and reduce damage to the ladle 36 described later. In addition, 36 is a ladle in the figure.
このように構成したものは、作業者がハツリ手段4の2個のグリップ30・30を把持して、パワーアシスト手段2による補助を受けながらハツリ手段4を三次元内で牽引して取鍋36の内壁の所要位置に移動させる。すなわち、ハツリ手段4を水平方向へ牽引して第1アーム6および第2アーム12を水平方向へ回動させハツリ手段4を水平方向へ移動させるとともに、2本のエアシリンダ27・27の収縮力に抗してハツリ手段4を下方へ押圧して第3アーム16および第4アーム24を下向きに傾斜させ、ハツリ手段4を下降させて図1で示す状態にする。 In this configuration, the operator grasps the two grips 30 and 30 of the chiseling means 4 and pulls the chiseling means 4 in three dimensions while receiving assistance from the power assisting means 2. Move to the required position on the inner wall. That is, the chipping means 4 is pulled in the horizontal direction, the first arm 6 and the second arm 12 are rotated in the horizontal direction, the chipping means 4 is moved in the horizontal direction, and the contraction force of the two air cylinders 27 and 27 is reduced. Against this, the chipping means 4 is pressed downward to incline the third arm 16 and the fourth arm 24 downward, and the chipping means 4 is lowered to the state shown in FIG.
次いで、起動・停止スイッチ34およびイネーブルスイッチ35の操作により電磁ブレーキ9・11・15・19を作動させて、パワーアシスト手段2を硬直した状態にする。これにより、第1アーム6から第4アーム24は固定化された状態になる。次いで、ハツリ手段4のエアシリンダ33によってブレーカ31をチズル32の先端方向へ向けて付勢しながら、作業者がブレーカ31により取鍋36内壁のノロを削る。ノロのハツリの終了後、起動・停止スイッチ34およびイネーブルスイッチ35の操作により電磁ブレーキ9・11・15・19の作動を解除して、パワーアシスト手段2を柔軟な状態にし、その後、2本のエアシリンダ27・27の収縮力による補助を受けながら作業者がハツリ手段4を押し上げるとともに第3アーム16および第4アーム24の開度を狭めて、ハツリ作業を完了する。 Next, the electromagnetic brakes 9, 11, 15, and 19 are operated by operating the start / stop switch 34 and the enable switch 35, so that the power assist means 2 is in a rigid state. As a result, the first arm 6 to the fourth arm 24 are fixed. Next, the operator cuts the inner wall of the ladle 36 with the breaker 31 while urging the breaker 31 toward the tip of the sizzle 32 by the air cylinder 33 of the chipping means 4. After finishing the cutting, the operation of the start / stop switch 34 and the enable switch 35 releases the operation of the electromagnetic brakes 9, 11, 15, and 19 to make the power assist means 2 flexible. The operator pushes up the chiseling means 4 while being assisted by the contraction force of the air cylinders 27 and 27 and narrows the opening degree of the third arm 16 and the fourth arm 24 to complete the chiseling work.
1 支柱
2 パワーアシスト手段
3 ブレーカ
4 ハツリ手段
1 support 2 power assist means 3 breaker 4 chipping means
Claims (4)
上下方向へ指向して固定配設された支柱と、
この支柱の上端にその一端が装着され全体的に柔軟性を有しかつ作業者による指令により全体的に硬直した状態に変更可能な複数の電磁ブレーキが備えられたパワーアシスト手段と、
このパワーアシスト手段の他端に装着され作業者がブレーカを用いてノロを削り取るためのハツリ手段と、
を具備し、
前記パワーアシスト手段は、前記支柱の上端に固設した第1支持軸にその一端で水平回動自在に装着されて水平に延びかつ前記電磁ブレーキによって前記第1支持軸に固定可能な第1アームと、この第1アームの他端に固設した第2支持軸にその一端が水平回動自在に装着されて水平に延びかつ前記電磁ブレーキによって前記第2支持軸に固定可能な第2アームと、この第2アームの他端に水平回転自在に装着した第3支持軸の下端に装着されかつ前記電磁ブレーキによって前記第3支持軸に固定可能な中継部材と、この中継部材にその一端が上下回動自在にして装着されて下方へ延びかつ前記電磁ブレーキによって前記中継部材に固定可能な平行四辺形リンク構造の第3アームと、垂直面内で回転可能であるとともに相互に噛み合う一対のギヤを有し、前記第3アームにおける上側のリンクの他端が上下回動自在に連結され、かつ前記第3アームにおける下側のリンクの他端が前記一対のギヤにおける上側のギヤに固着されたギヤユニットと、このギヤユニットにおける下側のギヤにその上端が固着された第4アームと、前記中継部材と前記第3アームとの間に架設されて作業者による前記ハツリ手段の上下動を補助する補助機構と、を含み、
これにより、作業者が前記パワーアシスト手段による補助を受けながら前記ハツリ手段を三次元内で牽引して前記取鍋の内壁に配置し、続いて、前記パワーアシスト手段を前記複数の電磁ブレーキにより硬直した状態に変更した後、作業者が前記ハツリ手段によってノロのハツリ作業を可能に構成したことを特徴する取鍋内壁のノロのハツリ装置。 A device that assists the operator when the operator uses a breaker to scrape the residue remaining on the inner wall of the ladle.
A strut fixedly arranged in the vertical direction;
A power assist means provided with a plurality of electromagnetic brakes, one end of which is attached to the upper end of the support column, and which has flexibility as a whole and can be changed to a generally rigid state by a command from an operator;
A chipping means mounted on the other end of the power assist means for an operator to scrape off the chip using a breaker;
Comprising
The power assist means is attached to a first support shaft fixed to the upper end of the support column so as to be horizontally rotatable at one end thereof, extends horizontally, and can be fixed to the first support shaft by the electromagnetic brake. And a second support shaft fixed to the other end of the first arm, one end of which is horizontally mounted, extends horizontally, and can be fixed to the second support shaft by the electromagnetic brake. A relay member mounted on the lower end of a third support shaft mounted horizontally on the other end of the second arm and fixed to the third support shaft by the electromagnetic brake; A third arm having a parallelogram link structure that is rotatably mounted, extends downward, and can be fixed to the relay member by the electromagnetic brake, and a pair of gears that are rotatable in a vertical plane and mesh with each other. The other end of the upper link in the third arm is pivotably connected to the other end, and the other end of the lower link in the third arm is fixed to the upper gear of the pair of gears. A gear unit, a fourth arm whose upper end is fixed to the lower gear of the gear unit, and a bridge unit and the third arm are installed between the relay member and the third arm to assist the operator to move the chiseling means up and down. An auxiliary mechanism to
As a result, the operator pulls the chipping means in three dimensions while being assisted by the power assist means, and places the power assist means on the inner wall of the ladle. Subsequently, the power assist means is stiffened by the plurality of electromagnetic brakes. A chiseling device for ladle on the inner wall of the ladle, wherein the chiseling means is configured to allow the chiseling operation of the chisel by the chiseling means after changing to the state.
前記ハツリ手段は、
前記第4アームの下端に上下回動自在にして装着された支持部材と、
この支持部材の上部の外面に相対向して突設されて作業者が把持可能な2個のグリップと、
前記支持部材の上面に装着されたブレーカと、
前記支持部材の上面に装着されて前記ブレーカをそのチズルの先端方向へ向けて付勢する付勢機構と、
少なくとも1個の前記グリップに隣接して設けられて複数の前記電磁ブレーキを作業者がオン・オフ操作可能な起動・停止スイッチと、
を含むこと特徴とする取鍋内壁のノロのハツリ装置。 In the chipping device for the ladle inner wall according to claim 1 ,
The chiseling means is:
A support member mounted on the lower end of the fourth arm so as to be rotatable up and down;
Two grips protruding opposite to the outer surface of the upper part of the support member and gripped by the operator;
A breaker mounted on the upper surface of the support member;
A biasing mechanism mounted on the upper surface of the support member and biasing the breaker toward the tip of the chistle;
A start / stop switch provided adjacent to at least one of the grips and capable of turning on / off the plurality of electromagnetic brakes by an operator;
A chiseling device for the inner wall of a ladle characterized by including
前記補助機構はエアシリンダであることを特徴とする取鍋内壁のノロのハツリ装置。 In the chipping device for the ladle inner wall according to claim 1 ,
The auxiliary mechanism chipping apparatus Noro ladle inner wall, characterized in that an air cylinder.
前記付勢機構はエアシリンダであることを特徴とする取鍋内壁のノロのハツリ装置。 In the chipping device for the ladle inner wall according to claim 2 ,
A chiseling device for a slotted inner wall of the ladle, wherein the biasing mechanism is an air cylinder.
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CN105983685A (en) * | 2015-02-05 | 2016-10-05 | 保定隆达铝业有限公司 | Three-dimensional molten aluminum slagging-off device |
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